JP2003020023A - Plastic multi-layer container - Google Patents
Plastic multi-layer containerInfo
- Publication number
- JP2003020023A JP2003020023A JP2001202810A JP2001202810A JP2003020023A JP 2003020023 A JP2003020023 A JP 2003020023A JP 2001202810 A JP2001202810 A JP 2001202810A JP 2001202810 A JP2001202810 A JP 2001202810A JP 2003020023 A JP2003020023 A JP 2003020023A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- acid
- resin
- oxygen
- plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920003023 plastic Polymers 0.000 title claims abstract description 58
- 239000004033 plastic Substances 0.000 title claims abstract description 58
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 99
- 239000001301 oxygen Substances 0.000 claims abstract description 99
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 99
- 239000007789 gas Substances 0.000 claims abstract description 60
- 229920005989 resin Polymers 0.000 claims abstract description 54
- 239000011347 resin Substances 0.000 claims abstract description 54
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 23
- 230000004888 barrier function Effects 0.000 claims description 38
- 238000010521 absorption reaction Methods 0.000 claims description 32
- 229910052723 transition metal Inorganic materials 0.000 claims description 30
- 239000003054 catalyst Substances 0.000 claims description 29
- 150000003624 transition metals Chemical class 0.000 claims description 29
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 18
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 18
- 229920001225 polyester resin Polymers 0.000 claims description 14
- 239000004645 polyester resin Substances 0.000 claims description 14
- 229920002647 polyamide Polymers 0.000 claims description 13
- 239000004952 Polyamide Substances 0.000 claims description 12
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical group [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 6
- 125000006839 xylylene group Chemical group 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 3
- 230000003746 surface roughness Effects 0.000 claims description 2
- 230000006866 deterioration Effects 0.000 abstract description 7
- 239000010410 layer Substances 0.000 description 272
- 239000010408 film Substances 0.000 description 63
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 58
- -1 Polyethylene terephthalate Polymers 0.000 description 48
- 239000001569 carbon dioxide Substances 0.000 description 27
- 229910002092 carbon dioxide Inorganic materials 0.000 description 27
- 229920000728 polyester Polymers 0.000 description 21
- 229920001577 copolymer Polymers 0.000 description 20
- 229920006122 polyamide resin Polymers 0.000 description 19
- 238000000034 method Methods 0.000 description 18
- 238000011156 evaluation Methods 0.000 description 16
- 150000004291 polyenes Chemical class 0.000 description 16
- 229920000139 polyethylene terephthalate Polymers 0.000 description 15
- 239000005020 polyethylene terephthalate Substances 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 14
- 229920000642 polymer Polymers 0.000 description 14
- 239000012528 membrane Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 239000007924 injection Substances 0.000 description 11
- 238000002347 injection Methods 0.000 description 11
- 238000005259 measurement Methods 0.000 description 10
- 238000005268 plasma chemical vapour deposition Methods 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 229920001169 thermoplastic Polymers 0.000 description 8
- 239000004416 thermosoftening plastic Substances 0.000 description 8
- 238000000071 blow moulding Methods 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 101000576320 Homo sapiens Max-binding protein MNT Proteins 0.000 description 5
- 229920006121 Polyxylylene adipamide Polymers 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 239000000314 lubricant Substances 0.000 description 5
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 5
- 229920005672 polyolefin resin Polymers 0.000 description 5
- REKYPYSUBKSCAT-UHFFFAOYSA-N 3-hydroxypentanoic acid Chemical compound CCC(O)CC(O)=O REKYPYSUBKSCAT-UHFFFAOYSA-N 0.000 description 4
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical compound NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 4
- 239000004713 Cyclic olefin copolymer Substances 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 150000001408 amides Chemical class 0.000 description 4
- 235000013361 beverage Nutrition 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 235000011089 carbon dioxide Nutrition 0.000 description 4
- 235000014171 carbonated beverage Nutrition 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- 150000004985 diamines Chemical class 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 235000015203 fruit juice Nutrition 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000004840 adhesive resin Substances 0.000 description 3
- 229920006223 adhesive resin Polymers 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000032798 delamination Effects 0.000 description 3
- 150000001993 dienes Chemical class 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 3
- 229920001903 high density polyethylene Polymers 0.000 description 3
- 239000004700 high-density polyethylene Substances 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 229920000554 ionomer Polymers 0.000 description 3
- 229920001684 low density polyethylene Polymers 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- 229920001179 medium density polyethylene Polymers 0.000 description 3
- 239000004701 medium-density polyethylene Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 229920005604 random copolymer Polymers 0.000 description 3
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 239000001993 wax Substances 0.000 description 3
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- VQOXUMQBYILCKR-UHFFFAOYSA-N 1-Tridecene Chemical compound CCCCCCCCCCCC=C VQOXUMQBYILCKR-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- ADOBXTDBFNCOBN-UHFFFAOYSA-N 1-heptadecene Chemical compound CCCCCCCCCCCCCCCC=C ADOBXTDBFNCOBN-UHFFFAOYSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- PJLHTVIBELQURV-UHFFFAOYSA-N 1-pentadecene Chemical compound CCCCCCCCCCCCCC=C PJLHTVIBELQURV-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 2
- PBLZLIFKVPJDCO-UHFFFAOYSA-N 12-aminododecanoic acid Chemical compound NCCCCCCCCCCCC(O)=O PBLZLIFKVPJDCO-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- MMINFSMURORWKH-UHFFFAOYSA-N 3,6-dioxabicyclo[6.2.2]dodeca-1(10),8,11-triene-2,7-dione Chemical group O=C1OCCOC(=O)C2=CC=C1C=C2 MMINFSMURORWKH-UHFFFAOYSA-N 0.000 description 2
- WHBMMWSBFZVSSR-UHFFFAOYSA-M 3-hydroxybutyrate Chemical compound CC(O)CC([O-])=O WHBMMWSBFZVSSR-UHFFFAOYSA-M 0.000 description 2
- DZIHTWJGPDVSGE-UHFFFAOYSA-N 4-[(4-aminocyclohexyl)methyl]cyclohexan-1-amine Chemical compound C1CC(N)CCC1CC1CCC(N)CC1 DZIHTWJGPDVSGE-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- MHPUGCYGQWGLJL-UHFFFAOYSA-N 5-methyl-hexanoic acid Chemical compound CC(C)CCCC(O)=O MHPUGCYGQWGLJL-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 101100160821 Bacillus subtilis (strain 168) yxdJ gene Proteins 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 235000016795 Cola Nutrition 0.000 description 2
- 235000011824 Cola pachycarpa Nutrition 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 229920000331 Polyhydroxybutyrate Polymers 0.000 description 2
- WHBMMWSBFZVSSR-UHFFFAOYSA-N R3HBA Natural products CC(O)CC(O)=O WHBMMWSBFZVSSR-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000012190 activator Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 2
- 229960003375 aminomethylbenzoic acid Drugs 0.000 description 2
- QCTBMLYLENLHLA-UHFFFAOYSA-N aminomethylbenzoic acid Chemical compound NCC1=CC=C(C(O)=O)C=C1 QCTBMLYLENLHLA-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- YZXBAPSDXZZRGB-DOFZRALJSA-N arachidonic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O YZXBAPSDXZZRGB-DOFZRALJSA-N 0.000 description 2
- 150000004984 aromatic diamines Chemical class 0.000 description 2
- 229920005601 base polymer Polymers 0.000 description 2
- 235000013405 beer Nutrition 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- GWYFCOCPABKNJV-UHFFFAOYSA-N beta-methyl-butyric acid Natural products CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 150000001734 carboxylic acid salts Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 235000019987 cider Nutrition 0.000 description 2
- 235000016213 coffee Nutrition 0.000 description 2
- 235000013353 coffee beverage Nutrition 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
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- 125000000524 functional group Chemical group 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- KEMQGTRYUADPNZ-UHFFFAOYSA-N heptadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)=O KEMQGTRYUADPNZ-UHFFFAOYSA-N 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
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- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 2
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- 150000003951 lactams Chemical class 0.000 description 2
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- 239000004707 linear low-density polyethylene Substances 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
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- 238000002844 melting Methods 0.000 description 2
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- 150000002739 metals Chemical class 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
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- 229910052757 nitrogen Inorganic materials 0.000 description 2
- NHLUYCJZUXOUBX-UHFFFAOYSA-N nonadec-1-ene Chemical compound CCCCCCCCCCCCCCCCCC=C NHLUYCJZUXOUBX-UHFFFAOYSA-N 0.000 description 2
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- CNVZJPUDSLNTQU-SEYXRHQNSA-N petroselinic acid Chemical compound CCCCCCCCCCC\C=C/CCCCC(O)=O CNVZJPUDSLNTQU-SEYXRHQNSA-N 0.000 description 2
- 229920001084 poly(chloroprene) Polymers 0.000 description 2
- 239000005015 poly(hydroxybutyrate) Substances 0.000 description 2
- 229920000747 poly(lactic acid) Polymers 0.000 description 2
- 229920001748 polybutylene Polymers 0.000 description 2
- 229920002961 polybutylene succinate Polymers 0.000 description 2
- 239000004631 polybutylene succinate Substances 0.000 description 2
- 229920001610 polycaprolactone Polymers 0.000 description 2
- 239000004626 polylactic acid Substances 0.000 description 2
- 238000007127 saponification reaction Methods 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
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- 230000004075 alteration Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 229940114079 arachidonic acid Drugs 0.000 description 1
- 235000021342 arachidonic acid Nutrition 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- GONOPSZTUGRENK-UHFFFAOYSA-N benzyl(trichloro)silane Chemical compound Cl[Si](Cl)(Cl)CC1=CC=CC=C1 GONOPSZTUGRENK-UHFFFAOYSA-N 0.000 description 1
- NIDNOXCRFUCAKQ-UHFFFAOYSA-N bicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2C(O)=O NIDNOXCRFUCAKQ-UHFFFAOYSA-N 0.000 description 1
- 238000009933 burial Methods 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229960000541 cetyl alcohol Drugs 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 150000001868 cobalt Chemical class 0.000 description 1
- KDMCQAXHWIEEDE-UHFFFAOYSA-L cobalt(2+);7,7-dimethyloctanoate Chemical compound [Co+2].CC(C)(C)CCCCCC([O-])=O.CC(C)(C)CCCCCC([O-])=O KDMCQAXHWIEEDE-UHFFFAOYSA-L 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- YQLZOAVZWJBZSY-UHFFFAOYSA-N decane-1,10-diamine Chemical compound NCCCCCCCCCCN YQLZOAVZWJBZSY-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- NZZIMKJIVMHWJC-UHFFFAOYSA-N dibenzoylmethane Chemical compound C=1C=CC=CC=1C(=O)CC(=O)C1=CC=CC=C1 NZZIMKJIVMHWJC-UHFFFAOYSA-N 0.000 description 1
- 125000005594 diketone group Chemical group 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- QFTYSVGGYOXFRQ-UHFFFAOYSA-N dodecane-1,12-diamine Chemical compound NCCCCCCCCCCCCN QFTYSVGGYOXFRQ-UHFFFAOYSA-N 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 125000005678 ethenylene group Chemical group [H]C([*:1])=C([H])[*:2] 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 229920001112 grafted polyolefin Polymers 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- ZBRRLVWJAPULGW-UHFFFAOYSA-N henicosane-2,4-dione Chemical compound CCCCCCCCCCCCCCCCCC(=O)CC(C)=O ZBRRLVWJAPULGW-UHFFFAOYSA-N 0.000 description 1
- ILPNRWUGFSPGAA-UHFFFAOYSA-N heptane-2,4-dione Chemical compound CCCC(=O)CC(C)=O ILPNRWUGFSPGAA-UHFFFAOYSA-N 0.000 description 1
- WYKDTBMIJGOJAN-UHFFFAOYSA-N heptatriacontane-18,20-dione Chemical compound CCCCCCCCCCCCCCCCCC(=O)CC(=O)CCCCCCCCCCCCCCCCC WYKDTBMIJGOJAN-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- KQNPFQTWMSNSAP-UHFFFAOYSA-N isobutyric acid Chemical compound CC(C)C(O)=O KQNPFQTWMSNSAP-UHFFFAOYSA-N 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229920005679 linear ultra low density polyethylene Polymers 0.000 description 1
- 229960004488 linolenic acid Drugs 0.000 description 1
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
- 235000019359 magnesium stearate Nutrition 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 229920001912 maleic anhydride grafted polyethylene Polymers 0.000 description 1
- 229920001911 maleic anhydride grafted polypropylene Polymers 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical class CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 description 1
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical class CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N n-hexanoic acid Natural products CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- FJXWKBZRTWEWBJ-UHFFFAOYSA-N nonanediamide Chemical compound NC(=O)CCCCCCCC(N)=O FJXWKBZRTWEWBJ-UHFFFAOYSA-N 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical class CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920000052 poly(p-xylylene) Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920009537 polybutylene succinate adipate Polymers 0.000 description 1
- 239000004630 polybutylene succinate adipate Substances 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920005629 polypropylene homopolymer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- JWHOQZUREKYPBY-UHFFFAOYSA-N rubonic acid Natural products CC1(C)CCC2(CCC3(C)C(=CCC4C5(C)CCC(=O)C(C)(C)C5CC(=O)C34C)C2C1)C(=O)O JWHOQZUREKYPBY-UHFFFAOYSA-N 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229920006012 semi-aromatic polyamide Polymers 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- AQWHMKSIVLSRNY-UHFFFAOYSA-N trans-Octadec-5-ensaeure Natural products CCCCCCCCCCCCC=CCCCC(O)=O AQWHMKSIVLSRNY-UHFFFAOYSA-N 0.000 description 1
- 150000005671 trienes Chemical class 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical group [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、プラスチック多層
容器に関し、特に、炭酸ガスバリアー性及び酸素捕捉性
に優れたプラスチック多層容器に関する。TECHNICAL FIELD The present invention relates to a plastic multi-layer container, and more particularly to a plastic multi-layer container excellent in carbon dioxide gas barrier property and oxygen scavenging property.
【0002】[0002]
【従来の技術】ポリエチレンテレフタレート(PET)
等から成る延伸容器は、透明性、耐衝撃性(耐落下強
度)、軽量性、衛生性、酸素・炭酸ガス等の適度のガス
バリアー性及び耐圧性等に優れており、ビール、コー
ラ、サイダー等の炭酸飲料、果汁入り炭酸飲料、果汁飲
料、茶類、コーヒー等の飲料の包装容器として広く使用
されている。しかしながら、ガラスびん、金属缶等の完
全に密封されたものにあってはガスの透過性はゼロに等
しいが、延伸ポリエステル容器は、酸素、炭酸ガス等に
対し僅かではあるが透過性を有しており、缶、ガラスび
んより食品の充填保存性に劣る。2. Description of the Related Art Polyethylene terephthalate (PET)
Stretching container consisting of etc. is excellent in transparency, impact resistance (fall resistance), lightness, hygiene, moderate gas barrier properties such as oxygen and carbon dioxide, pressure resistance, etc., and beer, cola, cider It is widely used as a packaging container for beverages such as carbonated drinks, carbonated drinks containing fruit juice, fruit juice drinks, teas, coffee and the like. However, in a completely sealed container such as a glass bottle or a metal can, the gas permeability is equal to zero, but the stretched polyester container has a slight permeability to oxygen and carbon dioxide gas. Therefore, it is inferior in filling and storability of food to cans and glass bottles.
【0003】そして、特に、ビール、コーラ、サイダー
等の炭酸飲料用延伸ポリエステルボトル(耐圧性ポリエ
ステルボトル)、或いは果汁入り炭酸飲料用延伸ポリエ
ステル容器(耐熱圧ポリエステルボトル)に充填密封し
た場合は、飲料中の炭酸ガスの外部流出及び樹脂中の残
存酸素によって、これらの飲料では明らかに賞味期間、
或いは保存期間の制限を受けることに成る。In particular, when filled and sealed in a stretched polyester bottle for carbonated beverages such as beer, cola and cider (pressure resistant polyester bottle) or a stretched polyester container for carbonated beverages containing fruit juice (heat resistant pressure polyester bottle), the beverage is Due to the outflow of carbon dioxide in the atmosphere and the residual oxygen in the resin, these beverages have a clear shelf life,
Alternatively, the storage period will be limited.
【0004】そして、特許第2991437号公報等に
は、容器をポリエステルの内外層と、前記内外層の間に
酸素吸収層を設けた多層構造として、酸素を捕捉して内
容物の変質を防止することが提案されている。In Japanese Patent No. 2991437, etc., the container has a multilayer structure in which an inner and outer layers of polyester and an oxygen absorbing layer are provided between the inner and outer layers, and oxygen is trapped to prevent alteration of the contents. Is proposed.
【0005】また、特許第2526766号公報、特開
平8−53116号公報等には、プラスチック容器に珪
素酸化物や炭素膜を形成してガスバリアー性を付与する
ことが提案されている。Further, Japanese Patent No. 2526766, Japanese Unexamined Patent Publication No. 8-53116, and the like propose that a silicon oxide or carbon film is formed on a plastic container to provide a gas barrier property.
【0006】さらに、特開平7−101468号公報、
特開2001−2135号公報等には、熱可塑性樹脂と
酸化触媒から成る酸素バリヤー性樹脂組成物層上に、無
機膜層を設けることが提案されている。Further, Japanese Patent Laid-Open No. 7-101468,
Japanese Patent Laid-Open No. 2001-2135 proposes that an inorganic film layer is provided on an oxygen barrier resin composition layer composed of a thermoplastic resin and an oxidation catalyst.
【0007】[0007]
【発明が解決しようとする課題】しかしながらこれらの
提案は、酸素の捕捉、ガスバリアー性の適用に止まり、
酸素吸収層上に無機膜層を設けた際の問題を解決した容
器ではない。即ち、熱可塑性樹脂と酸化触媒から成る酸
素吸収層は、酸素を捕捉するとその樹脂が劣化してクラ
ックを生じ、前記酸素吸収層上に無機膜層を設けると前
記クラックが無機膜層に伝達し、ガスバリアー性の低下
を招く恐れがある。また、前記酸素吸収層の表面は一般
的に粗面であり、その層上に設けられる無機膜層の平滑
性、或いは均一性が得られにくいと共に、前記無機膜層
の欠落を生じ易い。更に、前記酸素吸収層及び無機膜層
は脆性を有し、容器の変形によるクラックや剥離を生じ
易い。However, these proposals are limited to the application of oxygen trapping and gas barrier properties,
This is not a container that has solved the problem of providing an inorganic film layer on the oxygen absorption layer. That is, the oxygen absorption layer consisting of a thermoplastic resin and an oxidation catalyst, when oxygen is captured, the resin deteriorates and causes cracks, and when an inorganic film layer is provided on the oxygen absorption layer, the cracks are transmitted to the inorganic film layer. However, the gas barrier property may be deteriorated. In addition, the surface of the oxygen absorbing layer is generally a rough surface, and it is difficult to obtain smoothness or uniformity of the inorganic film layer provided on the oxygen absorbing layer, and the inorganic film layer is likely to be missing. Further, the oxygen absorption layer and the inorganic film layer are brittle, and cracks and peeling easily occur due to deformation of the container.
【0008】従って、本発明の目的は、前述した炭酸ガ
スの外部への透過を防止しながら樹脂中の残存酸素の捕
捉を行い、前記酸素吸収層の酸素捕捉によるその樹脂の
劣化で生じるクラックの無機膜層への伝達及び前記無機
膜層の欠落の防止を行い、且つ、前記酸素吸収層及び無
機膜層の脆性を向上させて容器の変形によるクラックや
剥離を防止することできる多層プラスチック容器を提供
することである。Therefore, the object of the present invention is to capture the residual oxygen in the resin while preventing the permeation of carbon dioxide gas to the outside, and to prevent the cracks caused by the deterioration of the resin due to the oxygen capture of the oxygen absorbing layer. A multi-layer plastic container capable of preventing transmission to an inorganic membrane layer and lack of the inorganic membrane layer, and improving the brittleness of the oxygen absorbing layer and the inorganic membrane layer to prevent cracking or peeling due to deformation of the container. Is to provide.
【0009】[0009]
【課題を解決するための手段】本発明によれば、熱可塑
性樹脂から成る内層及び外層と、前記内層及び外層の間
に酸素吸収層を有し、内層及び/又は外層の表面に無機
膜層が設けられているプラスチック多層容器が提供され
る。これらのプラスチック多層容器において、プラスチ
ック容器の内層及び/又は外層の表面に珪素酸化膜、或
いは炭素膜等の無機膜層を設ける共に、中間層として酸
素吸収層を設けることにより、前述した炭酸ガスの透過
防止及び樹脂中の残存酸素の捕捉を高度に行うことがで
きる。また、酸素吸収層と無機膜層の間に熱可塑性樹脂
層が存在するため、酸素吸収層及び無機膜層の存在下で
あっても、前記酸素吸収層の劣化によるクラックの無機
膜層への伝達が防止され、且つ無機膜層の欠落が生じる
ことがなく、また、前記酸素吸収層及び無機膜層の脆性
を向上させて容器の変形によるクラックや剥離を防止す
ることができる。According to the present invention, an inner layer and an outer layer made of a thermoplastic resin and an oxygen absorbing layer between the inner layer and the outer layer are provided, and an inorganic film layer is provided on the surface of the inner layer and / or the outer layer. There is provided a plastic multi-layer container provided with. In these plastic multi-layer containers, an inorganic film layer such as a silicon oxide film or a carbon film is provided on the surface of the inner layer and / or the outer layer of the plastic container, and an oxygen absorption layer is provided as an intermediate layer, so that the carbon dioxide gas It is possible to highly prevent the permeation and capture the residual oxygen in the resin. Further, since the thermoplastic resin layer is present between the oxygen absorption layer and the inorganic film layer, even in the presence of the oxygen absorption layer and the inorganic film layer, the cracking of the inorganic absorption layer due to the deterioration of the oxygen absorption layer It is possible to prevent transmission and prevent the inorganic membrane layer from being lost. Further, it is possible to improve the brittleness of the oxygen absorbing layer and the inorganic membrane layer and prevent cracks and peeling due to deformation of the container.
【0010】本発明のプラスチック多層容器において
は、前記無機膜層が設けられる内層及び/又は外層の熱
可塑性樹脂層の曲げ弾性率ε1と酸素吸収層の熱可塑性
樹脂の曲げ弾性率ε2との関係をε1<ε2とすること
が、堅い酸素吸収層を柔らかい内層及び/又は外層で保
持し、更に前記内層及び/又は外層上に無機膜を被覆し
て、輸送や落下時の前記無機膜の破壊、剥離、各層間の
剥離を防止する点で好ましい。In the plastic multilayer container of the present invention, the relationship between the flexural modulus ε1 of the thermoplastic resin layer of the inner layer and / or the outer layer provided with the inorganic membrane layer and the flexural modulus ε2 of the thermoplastic resin of the oxygen absorbing layer. Is defined as ε1 <ε2, in which the hard oxygen absorbing layer is held by the soft inner layer and / or outer layer, and the inner layer and / or outer layer is further coated with an inorganic film, so that the inorganic film is destroyed during transportation or dropping. It is preferable in terms of preventing peeling and peeling between layers.
【0011】本発明のプラスチック多層容器において
は、前記無機膜層が形成される内層及び/又は外層表面
の表面粗さ(JIS B0601)において、25nm
以下の十点平均粗さ(Rz)及び10nm以下の中心線
平均粗さ(Ra)であることが緻密な無機膜を形成する
点で好ましい。前記無機膜層が形成される熱可塑性樹脂
層の表面十点平均粗さ(Rz)及び中心線平均粗さ(R
a)が前記数値を超えると、優れたガス遮断性膜の形成
が困難となる。In the plastic multilayer container of the present invention, the surface roughness (JIS B0601) of the surface of the inner layer and / or the outer layer on which the inorganic film layer is formed is 25 nm.
The following ten-point average roughness (Rz) and center line average roughness (Ra) of 10 nm or less are preferable from the viewpoint of forming a dense inorganic film. Surface ten-point average roughness (Rz) and center line average roughness (R) of the thermoplastic resin layer on which the inorganic film layer is formed.
When a) exceeds the above numerical values, it becomes difficult to form an excellent gas barrier film.
【0012】かかるプラスチック多層容器においては、
無機膜層が珪素酸化膜であることが好ましい。珪素酸化
膜は、前記無機膜層の中でも、特に透明性、耐衝撃性、
柔軟性に優れ、プラスチック多層容器とした際の商品価
値、リサイクル性が優れている。In such a plastic multi-layer container,
The inorganic film layer is preferably a silicon oxide film. Among the inorganic film layers, the silicon oxide film is particularly transparent, impact resistant, and
It has excellent flexibility, and has excellent commercial value and recyclability when used as a plastic multi-layer container.
【0013】また、前記珪素酸化膜層は、可撓性を持つ
程十分に薄くないと容器の変形によって剥離を起こした
り割れたりするため、その厚みは2乃至500nmであ
ることが好ましく、10乃至100nmの範囲にあるこ
とが特に好ましい。The thickness of the silicon oxide film layer is preferably 2 to 500 nm, because it peels or cracks due to deformation of the container unless it is thin enough to have flexibility. Particularly preferably, it is in the range of 100 nm.
【0014】また、酸素吸収層は、酸化可能有機成分及
び遷移金属触媒を含むことが好ましい。酸化可能有機成
分及び遷移金属触媒を含むことにより、内外層の樹脂中
の酸素を効率良く捕捉することができる。The oxygen absorbing layer preferably contains an oxidizable organic component and a transition metal catalyst. By including the oxidizable organic component and the transition metal catalyst, oxygen in the resin in the inner and outer layers can be efficiently captured.
【0015】また、酸化可能有機成分がガスバリアー性
樹脂であることが好ましい。ガスバリアー性樹脂は、遷
移金属触媒により酸化されて酸素捕捉性能を有するよう
に成る。従って、酸素吸収層を、ガスバリアー性樹脂と
することより、前記無機膜層の存在と相まって、より一
層炭酸ガスの透過を防止しながら、内外層の樹脂中の酸
素を捕捉することができる。The oxidizable organic component is preferably a gas barrier resin. The gas barrier resin is oxidized by the transition metal catalyst to have an oxygen scavenging ability. Therefore, by using a gas barrier resin for the oxygen absorbing layer, it is possible to capture oxygen in the resin of the inner and outer layers while further preventing the permeation of carbon dioxide gas in combination with the presence of the inorganic membrane layer.
【0016】また、ガスバリアー性樹脂がキシリレン基
含有ポリアミドであることが好ましい。キシリレン基含
有ポリアミドは、特に、全脂肪族ポリアミドに比べて、
ガス透過性が小さく、ガスバリアー性の観点から好まし
い。従って、酸素吸収層を、キシリレン基含有ポリアミ
ドとすることより、前記無機膜層の存在と相まって、さ
らにより一層炭酸ガスの透過を防止しながら、内層及び
外層の樹脂中の酸素を捕捉することができる。Further, the gas barrier resin is preferably a xylylene group-containing polyamide. Xylylene group-containing polyamide, in particular, compared to all-aliphatic polyamide,
The gas permeability is small, which is preferable from the viewpoint of gas barrier properties. Therefore, by using the xylylene group-containing polyamide for the oxygen absorbing layer, combined with the presence of the inorganic membrane layer, while further preventing the permeation of carbon dioxide gas, it is possible to capture oxygen in the resin of the inner layer and the outer layer. it can.
【0017】さらにまた、酸素吸収層が、実質的に酸化
しないガスバリアー性樹脂、酸化可能有機成分及び遷移
金属触媒を含むことが好ましい。酸素吸収層が、ガスバ
リアー性樹脂と遷移金属触媒の他に、酸化可能有機成分
を含むことにより、ガスバリアー性樹脂層の酸素捕捉よ
る劣化が防止され、前記無機膜層の存在と相まって、さ
らにより一層炭酸ガスの透過を防止しながら、内層及び
外層の樹脂中の酸素を長期間捕捉することができる。Furthermore, it is preferable that the oxygen absorption layer contains a gas barrier resin that does not substantially oxidize, an oxidizable organic component and a transition metal catalyst. Oxygen absorbing layer, by containing an oxidizable organic component in addition to the gas barrier resin and the transition metal catalyst, deterioration due to oxygen trapping of the gas barrier resin layer is prevented, and in combination with the presence of the inorganic film layer, Oxygen in the resin in the inner layer and the resin in the outer layer can be captured for a long period of time while further preventing the permeation of carbon dioxide gas.
【0018】また、遷移金属触媒がコバルト塩であるこ
とが好ましい。コバルト塩は、酸素吸収性の点で好まし
く、またこの触媒は樹脂中への分散性に優れていると共
に、容器を見苦しくなるほどには着色しない利点があ
る。The transition metal catalyst is preferably a cobalt salt. Cobalt salt is preferable from the viewpoint of oxygen absorption, and this catalyst has an advantage that it is excellent in dispersibility in a resin and that it is not colored enough to make the container unsightly.
【0019】また、本発明のプラスチック多層容器は、
内層及び外層がポリエステル樹脂で、二軸延伸ブロー成
形されたプラスチック多層容器であることが好ましい。
ポリエステル樹脂は、これを射出成形によってプリフォ
ームとした後、二軸延伸ブロー成形することより、優れ
たガスバリアーと剛性を有するプラスチック多層容器と
することができる。その結果、多層プラスチック容器の
内層及び外層を二軸延伸された熱可塑性ポリエステル層
で構成することにより、内層及び/又は外層の表面の無
機膜層と相まって、さらに前記炭酸ガスの透過がより一
層確実に防止される共に、容器の剛性が付与されるた
め、容器変形による前記酸素吸収層及び無機膜層の影響
が緩和され、脆性が抑制されたプラスチック多層容器と
することができる。Further, the plastic multilayer container of the present invention is
It is preferable that the inner layer and the outer layer are polyester resins, and the plastic multilayer container is biaxially stretch blow molded.
A polyester multi-layer container having excellent gas barrier and rigidity can be obtained by subjecting the polyester resin to a preform by injection molding and then biaxially stretch blow molding. As a result, by composing the inner layer and outer layer of the multi-layer plastic container with the biaxially stretched thermoplastic polyester layer, the permeation of the carbon dioxide gas is further ensured in combination with the inorganic membrane layer on the surface of the inner layer and / or the outer layer. In addition to the above, since the rigidity of the container is imparted, the influence of the oxygen absorption layer and the inorganic film layer due to the deformation of the container is mitigated, and the plastic multi-layer container in which brittleness is suppressed can be obtained.
【0020】[0020]
【発明の実施の形態】以下、本発明のプラスチック多層
容器についてさらに詳細に説明する。
[プラスチック多層容器の構造]本発明のプラスチック
多層容器の多層構造について説明する。図1は、本発明
のプラスチック多層容器における多層構造を示すもの
で、プラスチック多層容器の主要部における壁の拡大断
面図である。本発明のプラスチック多層容器1は、ポリ
エステル樹脂からなる内層2、ポリエステルからなる外
層3、及びこれらの間に位置する酸素吸収層4からな
り、さらに、前記外層3の表面に無機膜層5が設けられ
ている。BEST MODE FOR CARRYING OUT THE INVENTION The plastic multilayer container of the present invention will be described in more detail below. [Structure of Plastic Multilayer Container] The multilayer structure of the plastic multilayer container of the present invention will be described. FIG. 1 shows a multilayer structure in the plastic multilayer container of the present invention, and is an enlarged cross-sectional view of a wall in a main part of the plastic multilayer container. The plastic multilayer container 1 of the present invention comprises an inner layer 2 made of a polyester resin, an outer layer 3 made of polyester, and an oxygen absorption layer 4 located between them, and further, an inorganic film layer 5 is provided on the surface of the outer layer 3. Has been.
【0021】また、本発明のプラスチック多層容器1に
おいては、内層2、外層3及び酸素吸収層4の他に、オ
レフィン系樹脂、ガスバリアー性樹脂、環状オレフィン
共重合体、リサイクルポリエステル等の他の層を含むこ
とができる。オレフィン樹脂の例としては、低密度ポリ
エチレン(LDPE)、中密度ポリエチレン(MDP
E)、高密度ポリエチレン(HDPE)、線状低密度ポ
リエチレン(LLDPE)、線状超低密度ポリエチレン
(LVLDPE)等のポリエチレン(PE)、ポリプロ
ピレン(PP)、エチレン−プロピレン共重合体、ポリ
ブテン−1、エチレン−ブテン−1共重合体、プロピレ
ン−ブテン−1共重合体、エチレン−プロピレン−ブテ
ン−1共重合体、エチレン−酢酸ビニル共重合体、イオ
ン架橋オレフィン共重合体(アイオノマー)又はこれら
のブレンド物等が挙げられる。In the plastic multi-layer container 1 of the present invention, in addition to the inner layer 2, the outer layer 3 and the oxygen absorbing layer 4, other olefin resins, gas barrier resins, cyclic olefin copolymers, recycled polyester, etc. It can include layers. Examples of the olefin resin include low density polyethylene (LDPE) and medium density polyethylene (MDP).
E), polyethylene (PE) such as high-density polyethylene (HDPE), linear low-density polyethylene (LLDPE), and linear ultra-low-density polyethylene (LVLDPE), polypropylene (PP), ethylene-propylene copolymer, polybutene-1. , Ethylene-butene-1 copolymer, propylene-butene-1 copolymer, ethylene-propylene-butene-1 copolymer, ethylene-vinyl acetate copolymer, ion-crosslinked olefin copolymer (ionomer) or these Blends and the like can be mentioned.
【0022】以下に、本発明のプラスチック多層容器の
多層構造の例を示す。
二種三層構造:PET/MXD6/PET/無機膜層
二種五層構造:PET/MXD6/PET/MXD6/
PET/無機膜層
三種五層構造:PET/AD/MXD6/AD/PET
/無機膜層
(PET:ポリエチレンテレフタレート、MXD6:ポ
リアミド樹脂、AD:接着剤)The following is an example of the multi-layer structure of the plastic multi-layer container of the present invention. Two-kind three-layer structure: PET / MXD6 / PET / inorganic film layer Two-kind five-layer structure: PET / MXD6 / PET / MXD6 /
PET / inorganic film layer, three kinds, five layers structure: PET / AD / MXD6 / AD / PET
/ Inorganic film layer (PET: polyethylene terephthalate, MXD6: polyamide resin, AD: adhesive)
【0023】図2は、本発明のプラスチック多層容器に
おける多層構造の他の例を示すもので、プラスチック多
層容器1は、ポリエステル樹脂からなる内層2、ポリエ
ステル樹脂からなる外層3及びこれらの間に位置する酸
素吸収層4からなり、さらに、前記内層2の表面に無機
膜層5が設けられている。FIG. 2 shows another example of the multi-layer structure in the plastic multi-layer container of the present invention. The plastic multi-layer container 1 includes an inner layer 2 made of a polyester resin, an outer layer 3 made of a polyester resin, and a space between them. And an inorganic film layer 5 is provided on the surface of the inner layer 2.
【0024】また、図3は、本発明のプラスチック多層
容器における多層構造のさらに他の例を示すもので、プ
ラスチック多層容器1は、ポリエステル樹脂からなる内
層2、ポリエステル樹脂からなる外層3及びこれらの間
に位置する酸素吸収層4からなり、さらに、前記内層2
及び外層3の表面に無機膜層5が設けられている。FIG. 3 shows still another example of the multilayer structure of the plastic multi-layer container of the present invention. The plastic multi-layer container 1 includes an inner layer 2 made of a polyester resin, an outer layer 3 made of a polyester resin, and these layers. An oxygen absorption layer 4 located between the inner layer 2 and
The inorganic film layer 5 is provided on the surface of the outer layer 3.
【0025】各樹脂層間に必要により接着剤樹脂を介在
させることができるが、このような接着剤樹脂として
は、カルボン酸、カルボン酸無水物、カルボン酸塩、カ
ルボン酸アミド、カルボン酸エステル等に基づくカルボ
ニル(−CO−)基を主鎖又は側鎖に、1〜700ミリ
イクイバレント(meq)/100g樹脂、特に10〜
500meq/100g樹脂の濃度で含有する熱可塑性
樹脂が挙げられる。接着剤樹脂の適当な例は、エチレン
−アクリル酸共重合体、イオン架橋オレフィン共重合
体、無水マレイン酸グラフトポリエチレン、無水マレイ
ン酸グラフトポリプロピレン、アクリル酸グラフトポリ
オレフィン、エチレン−酢酸ビニル共重合体、共重合ポ
リエステル、共重合ポリアミド等の1種又は2種以上の
組合せである。これらの樹脂は、同時押出又はサンドイ
ッチラミネーション等による積層に有用である。An adhesive resin may be interposed between the resin layers, if necessary. Examples of such an adhesive resin include carboxylic acid, carboxylic anhydride, carboxylic acid salt, carboxylic acid amide, and carboxylic acid ester. A carbonyl (-CO-) group based on the main chain or side chain, 1 to 700 milliequivalent (meq) / 100 g resin, especially 10 to
A thermoplastic resin contained at a concentration of 500 meq / 100 g resin can be mentioned. Suitable examples of adhesive resins include ethylene-acrylic acid copolymers, ion-crosslinked olefin copolymers, maleic anhydride grafted polyethylenes, maleic anhydride grafted polypropylenes, acrylic acid grafted polyolefins, ethylene-vinyl acetate copolymers, copolymers. One or a combination of two or more of polymerized polyester, copolyamide and the like. These resins are useful for lamination by coextrusion or sandwich lamination and the like.
【0026】[厚み]
1.酸素吸収層
本発明のプラスチック多層容器において、酸素吸収層3
の厚みは、特に制限はないが、一般に3〜100μm、
特に5〜50μmの範囲にあるのが好ましい。即ち、酸
素吸収層の厚みがある範囲よりも薄く成ると酸素吸収性
能が劣り、また、ある範囲よりも厚くなっても酸素吸収
性の点では格別の利点がなく、樹脂量が増大する等経済
性の点、材料の可撓性や柔軟性が低下する等の容器特性
の点では不利と成るからである。[Thickness] 1. Oxygen Absorbing Layer In the plastic multilayer container of the present invention, the oxygen absorbing layer 3
The thickness of is not particularly limited, but is generally 3 to 100 μm,
It is particularly preferably in the range of 5 to 50 μm. That is, if the thickness of the oxygen absorption layer is thinner than a certain range, the oxygen absorption performance is poor, and even if it is thicker than a certain range, there is no particular advantage in terms of oxygen absorption, and the amount of resin is increased. This is because it is disadvantageous in terms of properties and container characteristics such as flexibility and deterioration of flexibility of the material.
【0027】2.無機膜層
本発明のプラスチック多層容器において無機膜層の厚み
は、特に制限はないが、一般に2〜500nm、特に1
0〜100nmの範囲にあるのが、その膜の炭酸ガス、
耐衝撃性、柔軟性の点好ましい。無機膜層の厚みが2n
m以下であると炭酸ガスに対するバリヤー性が低下し、
一方、500nm以上であると耐衝撃性、柔軟性が低下
する。2. Inorganic membrane layer In the plastic multilayer container of the present invention, the thickness of the inorganic membrane layer is not particularly limited, but is generally 2 to 500 nm, particularly 1
The carbon dioxide gas of the film is in the range of 0 to 100 nm,
It is preferable in terms of impact resistance and flexibility. The thickness of the inorganic film layer is 2n
When it is less than m, the barrier property against carbon dioxide gas is lowered,
On the other hand, when it is 500 nm or more, impact resistance and flexibility are deteriorated.
【0028】3.プラスチック多層容器の全体の厚み
本発明のプラスチック多層容器1において、層全体の厚
みは、用途によっても相違するが、一般に30〜700
0μm、特に50〜5000μmのあるのがよく、一方
酸素吸収層の中間層の厚みは、全体の厚みの0.5〜9
5%、特に1〜50%の厚みとするのが適当である。3. Overall thickness of plastic multi-layer container In the plastic multi-layer container 1 of the present invention, the total thickness of the layers varies depending on the application, but is generally 30 to 700.
0 μm, especially 50 to 5000 μm, while the thickness of the intermediate layer of the oxygen absorbing layer is 0.5 to 9 of the total thickness.
A thickness of 5%, especially 1 to 50% is suitable.
【0029】[プラスチック多層容器の製造方法]以
下、プラスチック多層容器の形態を二軸延伸ボトルとす
る際の製造方法について説明するが、本発明はこの形態
に限定されるものではない。
1.多層プリフォームの製造
多層プリフォームの製造は、従来公知の共射出成形機等
を用いて、内層及び外層をポリエステル樹脂とし、内層
外層の間に一層又はそれ以上の酸素吸収層を挿入し、射
出用プリフォーム金型の形状に対応した、底部及び開口
部を有する多層プリフォームを製造することができる。[Manufacturing Method of Plastic Multilayer Container] The manufacturing method when the plastic multilayer container is formed into a biaxially stretched bottle will be described below, but the present invention is not limited to this form. 1. Production of multi-layer preform The production of multi-layer preform, using a conventionally known co-injection molding machine, the inner layer and the outer layer is a polyester resin, insert one or more oxygen absorption layer between the inner layer and outer layer, injection It is possible to manufacture a multi-layer preform having a bottom portion and an opening portion corresponding to the shape of the preform mold for use.
【0030】その一方法として、2台以上の射出機を備
えた共射出成形機及び共射出用金型を用いて、内層及び
外層をポリエステル樹脂とし、内層及び外層に覆われる
ように中間に一層又はそれ以上の酸素吸収層を挿入し、
射出用プリフォーム金型の形状に対応した、底部及び開
口部を有する多層プリフォームを製造することもでき
る。As one of the methods, a co-injection molding machine equipped with two or more injection machines and a co-injection mold are used, the inner layer and the outer layer are made of polyester resin, and one layer is formed in the middle so as to be covered with the inner layer and the outer layer. Or insert more oxygen absorption layer,
It is also possible to manufacture a multi-layer preform having a bottom and an opening corresponding to the shape of the injection preform mold.
【0031】また、3台以上の射出機を備えた多段射出
機により、まず第1次内層プリフォームを形成し、次い
で第2次金型に移し中間層を射出し、さらに第3次金型
で外層を射出して、遂次に多段金型を移して多層プリフ
ォームを製造することもできる。Further, a multistage injection machine having three or more injection machines is used to first form a primary inner layer preform, then transfer it to a secondary mold and inject an intermediate layer, and further a third mold. It is also possible to inject the outer layer with, and successively transfer the multi-stage mold to manufacture a multi-layer preform.
【0032】さらに、多段射出機により、まず第1次内
層プリフォームを射出形成し、次いで前記プリフォーム
を第2次金型に移して酸素吸収層を射出し、さらに前記
プリフォームを第3次金型に移して外層を射出し、遂次
に多段金型を用いて多層プリフォームを製造することも
できる。Further, a first-stage inner layer preform is first injection-molded by a multi-stage injection machine, then the preform is transferred to a second mold to inject an oxygen absorbing layer, and the preform is third-staged. It is also possible to transfer to a mold and inject the outer layer, and then use a multi-stage mold to manufacture a multi-layer preform.
【0033】他の方法としては、圧縮成形によって製造
することもできる。この場合、内外層を形成する溶解塊
樹脂中に酸素吸収層樹脂を設け、この溶解塊を実質上温
度低下なしに雌型に供給する共に雄型で圧縮成形する。As another method, it can be manufactured by compression molding. In this case, the oxygen absorbing layer resin is provided in the melted mass resin forming the inner and outer layers, and the melted mass is supplied to the female mold without substantially lowering the temperature and is compression-molded by the male mold.
【0034】このようにして得られたプリフォームの口
頸部に耐熱圧性を与えるため、プリフォームの段階で、
口頸部を熱処理により結晶化し白化させてもよい。ま
た、後述の延伸ブローによる成形を完了させた後に、未
延伸部分の口頸部を結晶化し白化させてもよい。尚、必
要に応じて、前記多層プリフォームの層間には接着層を
設けても良い。In order to impart heat and pressure resistance to the mouth and neck of the preform thus obtained, at the preform stage,
The mouth and neck may be crystallized and whitened by heat treatment. Further, the mouth-and-neck portion of the unstretched portion may be crystallized and whitened after completion of molding by stretch blow described later. If necessary, an adhesive layer may be provided between the layers of the multilayer preform.
【0035】2.ブロー成形体の製造
次に、多層プリフォームを二軸延伸ブロー成形するが、
その方法としては、大別して、ホットパリソン法とコー
ルドパリソン法とがある。前者のホットパリソン法で
は、プリフォームを完全に冷却することなく、軟化状態
で二軸延伸ブロー成形する。一方、後者のコールドパリ
ソン法では、プリフォームを、最終形状の寸法よりかな
り小さく、かつポリエステルが非晶質である過冷却有底
プリフォームとして形成し、このプリフォームをその延
伸温度に予備加熱し、ブロー成形金型中で軸方向に引張
延伸すると共に、周方向にブロー延伸する。いずれの方
法においても、この多層プリフォームをガラス転移点
(Tg)以上の延伸温度、例えば、85〜120℃に加
熱後、金型内において二軸延伸ブロー成形し、延伸ロッ
ドにより縦方向に延伸すると共にブローエアによって横
方向に延伸する。最終ブロー成形体の延伸倍率は、縦方
向で1.2〜6倍、横方向で1.2〜4.5倍が好まし
い。2. Production of blow-molded body Next, the multilayer preform is biaxially stretch blow-molded,
The methods are roughly classified into a hot parison method and a cold parison method. In the former hot parison method, the preform is biaxially stretch blow molded in a softened state without being completely cooled. On the other hand, in the latter cold parison method, the preform is formed as a supercooled bottomed preform that is much smaller than the dimensions of the final shape and the polyester is amorphous, and this preform is preheated to its stretching temperature. In the blow molding die, stretch drawing is carried out in the axial direction and blow drawing is carried out in the circumferential direction. In any method, this multilayer preform is heated to a glass transition temperature (Tg) or higher, for example, at a temperature of 85 to 120 ° C., then biaxially stretch blow-molded in a mold, and stretched in a longitudinal direction with a stretching rod. In addition, it is stretched in the transverse direction by blow air. The draw ratio of the final blow-molded product is preferably 1.2 to 6 times in the longitudinal direction and 1.2 to 4.5 times in the lateral direction.
【0036】3.他のブロー成形体の製造
他のブロー成形体の製造方法としては、多層プリフォー
ムを用いて、本願出願人に係わる特許第2917851
号公報に記載されているように、前記多層プリフォーム
を一次二軸延伸ブロー金型を用いて最終ブロー成形体よ
りも大きい寸法の一次ブロー成形体とし、次いで、この
一次ブロー成形体を加熱収縮させた後、二次金型を用い
て二軸延伸ブロー成形を行って最終ブロー成形体とする
二段ブロー成形を採用しても良い。このブロー成形体の
製造方法によれば、ブロー成形体の底部が十分に延伸薄
肉化され、耐衝撃性に優れたブロー成形体を得ることが
できる。3. Manufacture of another blow-molded body As another method of manufacturing a blow-molded body, a multilayer preform is used, and a patent No. 2917851 relating to the present applicant.
As described in Japanese Patent Publication (Kokai) No. 2004-242242, the multilayer preform is made into a primary blow-molded product having a size larger than the final blow-molded product using a primary biaxially stretched blow mold, and then this primary blow-molded product is heat-shrinkable. After that, a two-stage blow molding may be adopted in which biaxial stretch blow molding is performed using a secondary mold to obtain a final blow molded body. According to this method for producing a blow-molded product, the bottom portion of the blow-molded product can be sufficiently stretched and thinned, and a blow-molded product having excellent impact resistance can be obtained.
【0037】4.熱処理(ヒートセット)
必要に応じて、二軸延伸ブロー時にブロー成形体の器壁
の外側を、金型内面に所定時間接触させて熱処理を行っ
て耐熱圧性或いは耐熱性を付与しても良い。4. Heat Treatment (Heat Set) If necessary, the outer side of the vessel wall of the blow-molded body may be brought into contact with the inner surface of the mold for a predetermined time during the biaxial stretching blow to perform heat treatment to impart heat pressure resistance or heat resistance.
【0038】[内層及び外層]本発明の内層及び外層に
用いる熱可塑性樹脂としては、用途に応じてオレフィン
系樹脂やポリエステル樹脂等が使用される。オレフィン
系樹脂としては、低密度、中密度或いは高密度のポリエ
チレン、線状低密度ポリエチレン、アイオノマー、ホモ
ポリプロピレン、ブロック共重合或いはランダム共重合
タイプのポリプロピレン、線状低密度ポリエチレン、エ
チレン−プロピレン共重合体、ポリブテン−1、エチレ
ン−ブテン−1共重合体、プロピレン−ブテン−1共重
合体、エチレン−プロピレン−ブテン−1共重合体、ポ
リメチル−ペンテン−1、環状オレフィン系重合体、環
状オレフィン系共重合体(COC)等が使用される。[Inner Layer and Outer Layer] As the thermoplastic resin used in the inner layer and outer layer of the present invention, an olefin resin, a polyester resin or the like is used depending on the application. As the olefin resin, low density, medium density or high density polyethylene, linear low density polyethylene, ionomer, homopolypropylene, block copolymer or random copolymer type polypropylene, linear low density polyethylene, ethylene-propylene copolymer Coalesce, polybutene-1, ethylene-butene-1 copolymer, propylene-butene-1 copolymer, ethylene-propylene-butene-1 copolymer, polymethyl-pentene-1, cyclic olefin-based polymer, cyclic olefin-based A copolymer (COC) or the like is used.
【0039】しかしながら、本発明の内層及び外層に用
いる熱可塑性樹脂としては、二軸延伸ブロー成形可能な
ポリエステル樹脂が好ましく、ポリエステル樹脂であれ
ば任意のものを使用することができるが、ポリエチレン
テレフタレート、ポリブチレンテレフタレート、ポリエ
チレンナフタレート、ポリカーボネート、ポリアリレー
ト、又はそれらの共重合体等の熱可塑性ポリエステル、
これらの樹脂又は他の樹脂とのブレンド物が好適に使用
され、特にポリエチレンテレフタレート等のエチレンテ
レフタレート系熱可塑性ポリエステルが好適に使用され
る。However, the thermoplastic resin used for the inner layer and the outer layer of the present invention is preferably a biaxially stretch blow-moldable polyester resin, and any polyester resin can be used, but polyethylene terephthalate, Thermoplastic polyester such as polybutylene terephthalate, polyethylene naphthalate, polycarbonate, polyarylate, or copolymers thereof,
Blends of these resins or other resins are preferably used, and particularly ethylene terephthalate thermoplastic polyesters such as polyethylene terephthalate are preferably used.
【0040】内層及び外層に用いるエチレンテレフタレ
ート系熱可塑性ポリエステルは、エステル反復単位の大
部分、一般に70モル%以上をエチレンテレフタレート
単位が占めるものであり、ガラス転移点(Tg)が50
〜90℃、融点(Tm)が200〜275℃の範囲にあ
るものが好適である。エチレンテレフタレート系熱可塑
性ポリエステルとしてポリエチレンテレフタレートが耐
圧性、耐熱性、耐熱圧性等の点で特に優れているが、エ
チレンテレフタレート単位以外にイソフタル酸やナフタ
レンジカルボン酸等の二塩基酸とプロピレングリコール
等のジオールから成るエステル単位の少量を含む共重合
ポリエステルも使用できる。The ethylene terephthalate type thermoplastic polyester used in the inner layer and the outer layer is a polymer in which ethylene terephthalate units account for most of the ester repeating units, generally 70 mol% or more, and have a glass transition point (Tg) of 50.
Those having a melting point (Tm) in the range of to 90 ° C and a melting point (Tm) of 200 to 275 ° C are preferable. Polyethylene terephthalate as an ethylene terephthalate thermoplastic polyester is particularly excellent in terms of pressure resistance, heat resistance, heat resistance and pressure resistance, but in addition to ethylene terephthalate units, dibasic acids such as isophthalic acid and naphthalene dicarboxylic acid and diols such as propylene glycol. Copolymerized polyesters containing small amounts of ester units consisting of can also be used.
【0041】また、内層2、外層4としては、使用後の
廃棄を考慮して自然環境下で消滅する分解性熱可塑性樹
脂も使用できる。前記分解性熱可塑性樹脂としては、紫
外線によってポリマーの分子鎖が切断される光分解性熱
可塑性樹脂、バクテリアや真菌類が体外に放出する酵素
の作用で崩壊する生分解性熱可塑性樹脂などが挙げられ
る。Further, as the inner layer 2 and the outer layer 4, a degradable thermoplastic resin which disappears in a natural environment in consideration of disposal after use can also be used. Examples of the degradable thermoplastic resin include a photodegradable thermoplastic resin in which the molecular chain of the polymer is cleaved by ultraviolet rays, and a biodegradable thermoplastic resin that is disintegrated by the action of an enzyme that bacteria and fungi release outside the body. To be
【0042】しかしながら、光分解性熱可塑性樹脂は、
土中埋没処理では効果が期待できず、分解生成物による
環境汚染の恐れがあるため、分解性熱可塑性樹脂として
は生分解性熱可塑性樹脂が好ましい。生分解性熱可塑性
樹脂としては、脂肪族ポリエステル、例えば、ポリヒド
ロキシブチレート(PHA)、3−ヒドロキシブチレー
ト(3HB)と3−ヒドロキシバリレート(3HV)と
のランダムコポリマー、ポリ(ε−カプロラクトン)
(PCL)、ポリブチレンサクシネート(PBS)、ポ
リブチレンサクシネート・アジペート(PBAS)、ポ
リ乳酸(PLLA)等が挙げられる。However, the photodegradable thermoplastic resin is
A biodegradable thermoplastic resin is preferable as the degradable thermoplastic resin because the effect cannot be expected in soil burial treatment and there is a risk of environmental pollution due to decomposition products. Examples of the biodegradable thermoplastic resin include aliphatic polyesters such as polyhydroxybutyrate (PHA), a random copolymer of 3-hydroxybutyrate (3HB) and 3-hydroxyvalerate (3HV), and poly (ε-caprolactone). )
(PCL), polybutylene succinate (PBS), polybutylene succinate adipate (PBAS), polylactic acid (PLLA), and the like.
【0043】前記したポリオレフィン系樹脂或いはポリ
エステル樹脂には、成形品の品質を損なわない範囲内で
種々の添加剤、例えば、着色剤、紫外線吸収材、離型
剤、滑剤、核剤、酸化防止剤、帯電防止剤等を配合する
ことができる。Various additives such as colorants, ultraviolet absorbers, release agents, lubricants, nucleating agents and antioxidants are added to the above-mentioned polyolefin resin or polyester resin within the range of not impairing the quality of molded products. , An antistatic agent and the like may be added.
【0044】[酸素吸収層]本発明の酸素吸収層3は、
酸素を吸収して酸素の透過を防ぐものであれば、任意の
ものを使用することができるが、酸化可能有機成分及び
遷移金属触媒の組合せ、或いは実質的に酸化しないガス
バリアー性樹脂、酸化可能有機成分及び遷移金属触媒の
組合せが好適に使用される。[Oxygen Absorption Layer] The oxygen absorption layer 3 of the present invention comprises
Any substance can be used as long as it absorbs oxygen and prevents permeation of oxygen, but it is a combination of an oxidizable organic component and a transition metal catalyst, or a gas barrier resin that does not substantially oxidize, and an oxidizable Combinations of organic components and transition metal catalysts are preferably used.
【0045】実質的に酸化しないガスバリアー性樹脂、
酸化可能有機成分及び遷移金属触媒の組合せは、酸化可
能有機成分の方が、ガスバリアー性樹脂より酸化反応が
速く、酸化可能有機成分が専ら酸化を受けて酸素を吸収
する。従って、ガスバリアー性樹脂は実質上酸化しない
で酸化劣化による酸素バリヤー性の低下が生じないの
で、長時間酸素吸収機能を発揮できる。このため、この
組合せが特に好ましい。即ち、この組合せでは、ガスバ
リアー性樹脂による酸素バリヤー性の保持と、酸化可能
有機成分による酸素吸収性の発現とが機能分離的に行わ
れていると考えられる。以下、各成分について詳説す
る。A gas barrier resin that does not substantially oxidize,
In the combination of the oxidizable organic component and the transition metal catalyst, the oxidizable organic component has a faster oxidation reaction than the gas barrier resin, and the oxidizable organic component is exclusively oxidized and absorbs oxygen. Therefore, the gas barrier resin does not substantially oxidize and does not deteriorate in oxygen barrier property due to oxidative deterioration, so that it can exhibit an oxygen absorbing function for a long time. For this reason, this combination is particularly preferred. That is, in this combination, it is considered that the oxygen barrier property retention by the gas barrier resin and the oxygen absorption property development by the oxidizable organic component are performed in a function-separated manner. Hereinafter, each component will be described in detail.
【0046】1.酸化可能有機成分
酸化可能有機成分としては、ガスバリアー性樹脂及びポ
リエンが挙げられる。
(1)ガスバリアー性樹脂
ガスバリアー性樹脂の例としては、エチレン−ビニルア
ルコール共重合体(EVOH)を挙げることができ、例
えば、エチレン含有量が20〜60モル%、特に25〜
50モル%であるエチレン−酢酸ビニル共重合体を、ケ
ン化度が96モル%以上、特に99モル%以上と成るよ
うにケン化して得られる共重合体ケン化物が使用され
る。このエチレンビニルアルコール共重合体ケン化物
は、フィルムを形成し得るに足る分子量を有するべきで
あり、一般に、フエノール:水の重量比で85:15の
混合溶媒中30℃で測定して0.01dl/g以上、特
に0.05dl/g以上の粘度を有することが望まし
い。1. Oxidizable Organic Component The oxidizable organic component includes a gas barrier resin and polyene. (1) Gas Barrier Resin As an example of the gas barrier resin, ethylene-vinyl alcohol copolymer (EVOH) can be mentioned. For example, the ethylene content is 20 to 60 mol%, particularly 25 to
A saponification product of a copolymer obtained by saponifying an ethylene-vinyl acetate copolymer of 50 mol% so that the saponification degree is 96 mol% or more, particularly 99 mol% or more is used. The saponified ethylene vinyl alcohol copolymer should have a molecular weight sufficient to form a film, and is generally 0.01 dl measured at 30 ° C. in a mixed solvent of 85:15 by weight of phenol: water. It is desirable to have a viscosity of not less than / g, especially not less than 0.05 dl / g.
【0047】また、他のガスバリアー性樹脂としては、
環状オレフィン系共重合体(COC)、特にエチレンと
環状オレフィンとの共重合体、特に三井化学社製のAP
EL等を用いることができる。Further, as other gas barrier resin,
Cyclic olefin copolymer (COC), especially copolymer of ethylene and cyclic olefin, especially AP manufactured by Mitsui Chemicals, Inc.
EL or the like can be used.
【0048】さらに、他のガスバリアー性樹脂として
は、ポリアミド樹脂が挙げられる。かかるポリアミド樹
脂としては、(a)ジカルボン酸成分とジアミン成分と
から誘導された脂肪族、脂環族又は半芳香族ポリアミ
ド、(b)アミノカルボン酸又はそのラクタムから誘導
されたポリアミド、又はこれらのコポリアミド又はこれ
らのブレンド物が挙げられる。Further, as another gas barrier resin, a polyamide resin can be mentioned. Examples of the polyamide resin include (a) an aliphatic, alicyclic or semiaromatic polyamide derived from a dicarboxylic acid component and a diamine component, (b) a polyamide derived from an aminocarboxylic acid or a lactam thereof, or a product thereof. Examples include copolyamides or blends thereof.
【0049】ジカルボン酸成分としては、例えば、コハ
ク酸、アジピン酸、セバチン酸、デカンジカルボン酸、
ウンデカンジカルボン酸、又はドデカンジカルボン酸等
の炭素数4〜15の脂肪族ジカルボン酸;テレフタール
酸やイソフタル酸等の芳香族ジカルボン酸が挙げられ
る。Examples of the dicarboxylic acid component include succinic acid, adipic acid, sebacic acid, decanedicarboxylic acid,
Examples thereof include an aliphatic dicarboxylic acid having 4 to 15 carbon atoms such as undecanedicarboxylic acid or dodecanedicarboxylic acid; and aromatic dicarboxylic acids such as terephthalic acid and isophthalic acid.
【0050】また、ジアミン成分としては、1,6−ジ
アミノへキサン、1,8−ジアミノオクタン、1,10
−ジアミノデカン、1,12−ジアミノドデカン等の炭
素数4〜25とくに6〜18の直鎖状又は分岐鎖状アル
キレンジアミンや、ビス(アミノメチル)シクロヘキサ
ン、ビス(4−アミノシクロヘキシル)メタン、4,
4’−ジアミノ−3,3’−ジメチルジシクロヘキシル
メタン、特にビス(4−アミノシクロへキシル)メタ
ン、1,3−ビス(アミノシクロへキシル)メタン、
1,3−ビス(アミノメチル)シクロヘキサン等の脂環
族ジアミン、m−キシリレンジアミン及び/又はp−キ
シリレンジアミン等の芳香脂肪族ジアミンが挙げられ
る。As the diamine component, 1,6-diaminohexane, 1,8-diaminooctane, 1,10
-Diaminodecane, 1,12-diaminododecane, and other linear or branched alkylenediamines having 4 to 25 carbon atoms, particularly 6 to 18, bis (aminomethyl) cyclohexane, bis (4-aminocyclohexyl) methane, 4 ,
4'-diamino-3,3'-dimethyldicyclohexylmethane, especially bis (4-aminocyclohexyl) methane, 1,3-bis (aminocyclohexyl) methane,
Examples thereof include alicyclic diamines such as 1,3-bis (aminomethyl) cyclohexane, and araliphatic diamines such as m-xylylenediamine and / or p-xylylenediamine.
【0051】アミノカルボン酸成分として、脂肪族アミ
ノカルボン酸、例えばω−アミノカプロン酸、ω−アミ
ノオクタン酸、ω−アミノウンデカン酸、ω−アミノド
デカン酸や、例えばパラ−アミノメチル安息香酸、パラ
−アミノフェニル酢酸等の芳香脂肪族アミノカルボン酸
等を挙げることができる。As the aminocarboxylic acid component, an aliphatic aminocarboxylic acid such as ω-aminocaproic acid, ω-aminooctanoic acid, ω-aminoundecanoic acid, ω-aminododecanoic acid or, for example, para-aminomethylbenzoic acid or para-amino acid. Examples thereof include araliphatic aminocarboxylic acids such as aminophenylacetic acid.
【0052】これらのポリアミドの内でもキシリレン基
含有ポリアミドが好ましく、具体的には、ポリメタキシ
リレンアジパミド、ポリメタキシリレンセバカミド、ポ
リメタキシリレンスベラミド、ポリパラキシリレンピメ
ラミド、ポリメタキシリレンアゼラミド等の単独重合
体、及びメタキシリレン/パラキシリレンアジパミド共
重合体、メタキシリレン/パラキシリレンピメラミド共
重合体、メタキシリレン/パラキシリレンセバカミド共
重合体、メタキシリレン/パラキシリレンアゼラミド共
重合体等の共重合体、又はこれらの単独重合体又は共重
合体の成分とヘキサメチレンジアミン等の脂肪族ジアミ
ン、ピペラジン等の脂環式ジアミン、パラ−ビス(2ア
ミノエチル)ベンジエン等の芳香族ジアミン、テレフタ
ール酸等の芳香族ジカルボン酸、ε−カプロラクタム等
のラクタム、7−アミノへプタン酸等のω−アミノカル
ボン酸、パラ−アミノメチル安息香酸等の芳香族アミノ
カルボン酸等を共重合した共重合体が挙げられるが、m
−キシリレンジアミン及び/又はp−キシリレンジアミ
ンを主成分とするジアミン成分と、脂肪族ジカルボン酸
及び/又は芳香族ジカルボン酸とから得られるポリアミ
ドが特に好適に用いることができる。これらのキシリレ
ン基含有ポリアミドは、他のポリアミド樹脂に比して酸
素バリヤー性に優れており、好ましい。Among these polyamides, a xylylene group-containing polyamide is preferable, and specifically, polymetaxylylene adipamide, polymetaxylylene sebacamide, polymetaxylylene sveramide, polyparaxylylene pimeramide, Homopolymers such as polymetaxylylene azelamide, and metaxylylene / paraxylylene adipamide copolymers, metaxylylene / paraxylylene pimeramide copolymers, metaxylylene / paraxylylene sebacamide copolymers, metaxylylene / Copolymers such as paraxylyleneazeramide copolymers, or components of homopolymers or copolymers thereof with aliphatic diamines such as hexamethylenediamine, alicyclic diamines such as piperazine, and para-bis (2amino). Aromatic diamines such as ethyl) benzene, aromatic diamines such as terephthalic acid Rubonic acid, lactams such as ε-caprolactam, ω-aminocarboxylic acids such as 7-aminoheptanic acid, and copolymers obtained by copolymerizing aromatic aminocarboxylic acids such as para-aminomethylbenzoic acid. m
A polyamide obtained from a diamine component containing xylylenediamine and / or p-xylylenediamine as a main component and an aliphatic dicarboxylic acid and / or an aromatic dicarboxylic acid can be particularly preferably used. These xylylene group-containing polyamides are preferable because they have an excellent oxygen barrier property as compared with other polyamide resins.
【0053】本発明に用いるポリアミド樹脂は、40e
q/106g以上の末端アミノ基濃度を有しているのが
好ましい。末端アミノ基濃度が上記範囲を下回ると、ポ
リアミド樹脂の劣化が生じるので好ましくない。末端ア
ミノ基濃度が前記範囲内にあるポリアミド樹脂は、市販
のポリアミド樹脂の樹脂から選択して用いることができ
る。これらのポリアミド樹脂は、容器の機械的特性及び
加工の容易さから、98%硫酸中、1.0g/dlの濃
度及び20℃の温度で測定した相対粘度(ηrel)が
1.3〜4.2、特に1.5〜3.8の範囲内にあるこ
とが望ましい。The polyamide resin used in the present invention is 40e.
It is preferable to have a terminal amino group concentration of q / 10 6 g or more. When the terminal amino group concentration is below the above range, the polyamide resin is deteriorated, which is not preferable. The polyamide resin having a terminal amino group concentration within the above range can be selected from commercially available polyamide resins and used. Due to the mechanical properties of the container and the ease of processing, these polyamide resins have relative viscosities (ηrel) measured in 98% sulfuric acid at a concentration of 1.0 g / dl and a temperature of 20 ° C. of 1.3 to 4. It is desirable that it is within the range of 2, especially 1.5 to 3.8.
【0054】(2)ポリエン
また、本発明に用いる酸化可能有機成分は、ポリエンか
ら誘導される重合体が好ましい。かかるポリエンとして
は、炭素原子数4〜20のポリエン、鎖状又は環状の共
役又は非共役ポリエンから誘導された単位を含む樹脂が
好適に使用される。これらの単量体としては、例えばブ
タジエン、イソプレン等の共役ジエン;1,4−へキサ
ジエン、3−メチル−1,4−ヘキサジエン、4−メチ
ル−1,4−ヘキサジエン、5−メチル−1,4−ヘキ
サジエン、4,5−ジメチル−1,4−ヘキサジエン、
7−メチル−1,6−オクタジエン等の鎖状非共役ジエ
ン;メチルテトラヒドロインデン、5−エチリデン−2
−ノルボルネン、5−メチレン−2−ノルボルネン、5
−イソプロピリデン−2−ノルボルネン、5−ビニリデ
ン−2−ノルボルネン、6−クロロメチル−5−イソプ
ロペニル−2−ノルボルネン、ジシクロペンタジエン等
の環状非共役ジエン;2,3−ジイソプロピリデン−5
−ノルボルネン、2−エチリデン−3−イソプロピリデ
ン−5−ノルボルネン、2−プロペニル−2,2−ノル
ボルナジエン等のトリエン、クロロプレン等が挙げられ
る。(2) Polyene The oxidizable organic component used in the present invention is preferably a polymer derived from polyene. As such a polyene, a resin containing a unit derived from a polyene having 4 to 20 carbon atoms, a chain or cyclic conjugated or non-conjugated polyene is preferably used. Examples of these monomers include conjugated dienes such as butadiene and isoprene; 1,4-hexadiene, 3-methyl-1,4-hexadiene, 4-methyl-1,4-hexadiene, 5-methyl-1, 4-hexadiene, 4,5-dimethyl-1,4-hexadiene,
Chain-like non-conjugated dienes such as 7-methyl-1,6-octadiene; methyltetrahydroindene, 5-ethylidene-2
-Norbornene, 5-methylene-2-norbornene, 5
-Cyclic non-conjugated dienes such as isopropylidene-2-norbornene, 5-vinylidene-2-norbornene, 6-chloromethyl-5-isopropenyl-2-norbornene, dicyclopentadiene; 2,3-diisopropylidene-5
-Norbornene, 2-ethylidene-3-isopropylidene-5-norbornene, trienes such as 2-propenyl-2,2-norbornadiene, chloroprene and the like can be mentioned.
【0055】これらのポリエンは、単独で又は2種以上
の組合せで、或いは他の単量体との組合せで単独重合
体、ランダム共重合体、ブロック共重合体等の形に組み
込まれる。ポリエンと組合せで用いられる単量体として
は、炭素原子数2〜20のα−オレフィン、例えばエチ
レン、プロピレン、1−ブテン、4−メチル−1−ペン
テン、1−へキセン、1−ヘプテン、1−クテン、1−
ノネン、1−デセン、1−ウンデセン、1−ドデセン、
1−トリデセン、1−テトラデセン、1−ペンタデセ
ン、1−ヘキサデセン、1−ヘプタデセン、1−ノナデ
セン、1−エイコセン、9−メチル−1−デセン、11
−メチル−1−ドデセン、12−エチル−1−テトラデ
センが挙げられ、他にスチレン、ビニルトルエン、アク
リロニトリル、メタクリロニトリル、酢酸ビニル、メチ
ルメタクリレート、エチルアクリレート等の単量体も使
用可能である。These polyenes are incorporated in the form of a homopolymer, a random copolymer, a block copolymer, etc., alone or in combination of two or more kinds, or in combination with other monomers. As the monomer used in combination with the polyene, α-olefin having 2 to 20 carbon atoms, for example, ethylene, propylene, 1-butene, 4-methyl-1-pentene, 1-hexene, 1-heptene, 1 -Kuten, 1-
Nonene, 1-decene, 1-undecene, 1-dodecene,
1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-nonadecene, 1-eicosene, 9-methyl-1-decene, 11
-Methyl-1-dodecene and 12-ethyl-1-tetradecene are mentioned, and other monomers such as styrene, vinyltoluene, acrylonitrile, methacrylonitrile, vinyl acetate, methyl methacrylate, ethyl acrylate and the like can also be used.
【0056】ポリエン系重合体としては、具体的には、
ポリブタジエン(BR)、ポリイソプレン(IR)、プ
チルゴム(IIB)、天然ゴム、ニトリル−ブタジエン
ゴム(NBR)、スチレン−ブタジエンゴム(SB
R)、クロロプレンゴム(CR)、エチレン−プロピレ
ン−ジエンゴム(EPDM)等を挙げることができる
が、これらの例に限定されない。重合体中における炭素
−炭素二重結合は、特に限定されず、ビニレン基の形で
主鎖中に存在しても、またビニル基の形で側鎖に存在し
ていてもよい。これらのポリエン系重合体は、カルボン
酸基、カルボン酸無水物基、水酸基が導入されているこ
とが好ましい。これらの官能基を導入するのに用いられ
る単量体としては、上記の官能基を有するエチレン系不
飽和単量体が挙げられる。これらの単量体としては、不
飽和カルボン酸又はこれらの誘導体を用いるのが望まし
く、具体的には、アクリル酸、メタクリル酸、マレイン
酸、フマール酸、イタコン酸、シトラコン酸、テトラヒ
ドロフタル酸等のα,β−不飽和カルボン酸、ビシクロ
〔2,2,1〕へプト−2−エン−5,6−ジカルボン
酸等の不飽和カルボン酸、無水マレイン酸、無水イタコ
ン酸、無水シトラコン酸、テトラヒドロ無水フタル酸等
のα,β不飽和カルボン酸無水物、ビシクロ〔2,2,
1〕ヘプト−2−エン−5,6−ジカルボン酸無水物等
の不飽和カルボン酸の無水物が挙げられる。As the polyene polymer, specifically,
Polybutadiene (BR), polyisoprene (IR), butyl rubber (IIB), natural rubber, nitrile-butadiene rubber (NBR), styrene-butadiene rubber (SB
R), chloroprene rubber (CR), ethylene-propylene-diene rubber (EPDM), and the like, but not limited to these examples. The carbon-carbon double bond in the polymer is not particularly limited and may be present in the main chain in the form of vinylene group or in the side chain in the form of vinyl group. It is preferable that these polyene-based polymers have carboxylic acid groups, carboxylic acid anhydride groups, and hydroxyl groups introduced therein. Examples of the monomer used for introducing these functional groups include the ethylenically unsaturated monomers having the above functional groups. As these monomers, it is desirable to use unsaturated carboxylic acids or derivatives thereof, and specifically, acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, tetrahydrophthalic acid, etc. Unsaturated carboxylic acids such as α, β-unsaturated carboxylic acid, bicyclo [2,2,1] hept-2-ene-5,6-dicarboxylic acid, maleic anhydride, itaconic anhydride, citraconic anhydride, tetrahydro Α, β unsaturated carboxylic acid anhydrides such as phthalic anhydride, bicyclo [2,2,2]
1] An unsaturated carboxylic acid anhydride such as hept-2-ene-5,6-dicarboxylic acid anhydride.
【0057】ポリエン系重合体の酸変性は、炭素−炭素
二重結合を有する樹脂をベースポリマーとし、このベー
スポリマーに不飽和カルボン酸又はその誘導体をそれ自
体公知の手段でグラフト共重合させることにより製造さ
れるが、前述したポリエンと不飽和カルボン酸又はその
誘導体とをランダム共重合させることによっても製造す
ることができる。特に好適な変性ポリエン系重合体は、
不飽和カルボン酸又はその誘導体を、0.01〜10モ
ル%の量で含有している。不飽和カルボン酸又はその誘
導体の含有量が上記の範囲にあると、酸変性ポリエン系
重合体のポリアミド樹脂への分散が良好と成ると共に、
酸素の吸収も円滑に行われる。また、末端に水酸基を有
する水酸基変性ポリエン系重合体も良好に使用すること
ができる。本発明に用いるポリエン系重合体は、40℃
における粘度が1〜200Pa・sの範囲にあることが
酸素吸収層の加工性の点で好ましい。The acid modification of the polyene polymer is carried out by using a resin having a carbon-carbon double bond as a base polymer and graft-copolymerizing an unsaturated carboxylic acid or its derivative with this base polymer by a means known per se. Although it is produced, it can also be produced by randomly copolymerizing the above-mentioned polyene and an unsaturated carboxylic acid or a derivative thereof. Particularly preferred modified polyene-based polymer is
The unsaturated carboxylic acid or its derivative is contained in an amount of 0.01 to 10 mol%. When the content of the unsaturated carboxylic acid or its derivative is within the above range, the dispersion of the acid-modified polyene-based polymer in the polyamide resin becomes good, and
Oxygen is absorbed smoothly. Also, a hydroxyl group-modified polyene polymer having a hydroxyl group at the terminal can be favorably used. The polyene polymer used in the present invention has a temperature of 40 ° C.
It is preferable that the viscosity in the range of 1 to 200 Pa · s is in view of the workability of the oxygen absorbing layer.
【0058】2.遷移金属触媒
本発明に用いる遷移金属系触媒としては、鉄、コバル
ト、ニッケル等の周期律表第VIII族金属成分が好ま
しいが、他に銅、銀等の第I族金属:錫、チタン、ジル
コニウム等の第IV族金属、バナジウムの第V族、クロ
ム等VI族、マンガン等のVII族の金属成分を挙げる
ことができる。これらの金属成分の内でもコバルト成分
は、酸素吸収速度が大きく、特に好ましい。2. Transition Metal Catalyst The transition metal catalyst used in the present invention is preferably a Group VIII metal component such as iron, cobalt and nickel, but other Group I metals such as copper and silver: tin, titanium and zirconium. Group IV metals such as V group, vanadium group V, chromium such as VI group, and manganese such as VII metal component. Among these metal components, the cobalt component has a high oxygen absorption rate and is particularly preferable.
【0059】遷移金属系触媒は、上記遷移金属の低価数
の無機酸塩又は有機酸塩又は錯塩の形で一般に使用され
る。無機酸塩としては、塩化物等のハライド、硫酸塩等
のイオウのオキシ酸塩、硝酸塩等の窒素のオキシ酸塩、
リン酸塩等のリンオキシ酸塩、ケイ酸塩等が挙げられ
る。The transition metal-based catalyst is generally used in the form of a low-valent inorganic or organic acid salt or complex salt of the above transition metal. As the inorganic acid salt, halides such as chlorides, sulfur oxyacid salts such as sulfates, nitrogen oxyacid salts such as nitrates,
Examples thereof include phosphorus oxyacid salts such as phosphates, silicates and the like.
【0060】一方、有機酸塩としては、カルボン酸塩、
スルホン酸塩、ホスホン酸塩等が挙げられるが、カルボ
ン酸塩が本発明の目的に好適であり、その具体例として
は、酢酸、プロピオン酸、イソプロピオン酸、ブタン
酸、イソブタン酸、ペンタン酸、イソペンタン酸、ヘキ
サン酸、へプタン酸、イソヘプタン酸、オクタン酸、2
−エチルヘキサン酸、ノナン酸、3,5,5−トリメチ
ルへキサン酸、デカン酸、ネオデカン酸、ウンデカン
酸、ラウリン酸、ミリスチン酸、パルミチン酸、マーガ
リン酸、ステアリン酸、アラキン酸、リンデル酸、ツズ
酸、ペトロセリン酸、オレイン酸、リノール酸、リノレ
ン酸、アラキドン酸、ギ酸、シュウ酸、スルファミン
酸、ナフテン酸等の遷移金属塩が挙げられる。On the other hand, as the organic acid salt, a carboxylic acid salt,
Examples thereof include sulfonates and phosphonates, and carboxylates are suitable for the purpose of the present invention, and specific examples thereof include acetic acid, propionic acid, isopropionic acid, butanoic acid, isobutanoic acid, pentanoic acid, Isopentanoic acid, hexanoic acid, heptanoic acid, isoheptanoic acid, octanoic acid, 2
-Ethylhexanoic acid, nonanoic acid, 3,5,5-trimethylhexanoic acid, decanoic acid, neodecanoic acid, undecanoic acid, lauric acid, myristic acid, palmitic acid, margaric acid, stearic acid, arachidic acid, lindelic acid, Examples thereof include transition metal salts such as duzic acid, petroselinic acid, oleic acid, linoleic acid, linolenic acid, arachidonic acid, formic acid, oxalic acid, sulfamic acid, and naphthenic acid.
【0061】一方、遷移金属の錯体としては、β−ジケ
トン又はβ−ケト酸エステルとの錯体が使用され、β−
ジケトン又はβ−ケト酸エステルとしては、例えば、ア
セチルアセトン、アセト酢酸エチル、1,3−シクロヘ
キサジオン、メチレンビス−1,3−シクロへキサジオ
ン、2−ベンジル−1,3−シクロへキサジオン、アセ
チルテトラロン、パルミトイルテトラロン、ステアロイ
ルテトラロン、ベンゾイルテトラロン、2−アセチルシ
クロへキサノン、2−ベンゾイルシクロへキサノン、2
−アセチルー1,3−シクロへキサンジオン、ベンゾイ
ル−p−クロルベンゾイルメタン、ビス(4−メチルベ
ンゾイル)メタン、ビス(2−ヒドロキシベンゾイル)
メタン、ベンゾイルアセトン、トリベンゾイルメタン、
ジアセチルベンゾイルメタン、ステアロイルベンゾイル
メタン、パルミトイルベンゾイルメタン、ラウロイルべ
ンゾイルメタン、ジベンゾイルメタン、ビス(4−クロ
ルベンゾイル)メタン、ビス(メチレンー3,4−ジオ
キシベンゾイル)メタン、ベンゾイルアセチルフェニル
メタン、ステアロイル(4−メトキシベンゾイル)メタ
ン、ブタノイルアセトン、ジステアロイルメタン、アセ
チルアセトン、ステアロイルアセトン、ビス(シクロヘ
キサノイル)−メタン及びジピバロイルメタン等を用い
ることができる。On the other hand, as the transition metal complex, a complex with β-diketone or β-keto acid ester is used.
Examples of the diketone or β-keto acid ester include acetylacetone, ethyl acetoacetate, 1,3-cyclohexadione, methylenebis-1,3-cyclohexadione, 2-benzyl-1,3-cyclohexadione, and acetyltetra. Ron, palmitoyltetralone, stearoyltetralone, benzoyltetralone, 2-acetylcyclohexanone, 2-benzoylcyclohexanone, 2
-Acetyl-1,3-cyclohexanedione, benzoyl-p-chlorobenzoylmethane, bis (4-methylbenzoyl) methane, bis (2-hydroxybenzoyl)
Methane, benzoylacetone, tribenzoylmethane,
Diacetylbenzoylmethane, stearoylbenzoylmethane, palmitoylbenzoylmethane, lauroylbenzoylmethane, dibenzoylmethane, bis (4-chlorobenzoyl) methane, bis (methylene-3,4-dioxybenzoyl) methane, benzoylacetylphenylmethane, stearoyl (4 -Methoxybenzoyl) methane, butanoylacetone, distearoylmethane, acetylacetone, stearoylacetone, bis (cyclohexanoyl) -methane and dipivaloylmethane can be used.
【0062】3.酸素吸収層の製造
酸素吸収層が、実質的に酸化しないガスバリアー性樹
脂、酸化可能有機成分及び遷移金属触媒を含む場合につ
いて、ガスバリアー性樹脂がポリアミド樹脂であるもの
を例にとって、以下に説明する。酸化可能有機成分は、
ポリアミド樹脂を基準として、0.01〜10重量%、
特に0.5〜8重量%の量で含有されていることが好ま
しい。また、遷移金属系触媒は、ポリアミド樹脂基準
で、遷移金属量として100〜3000ppm、具体的
にはコバルトでは100〜800ppm、鉄では150
〜1500ppm、マンガンでは200〜2000pp
mの量で含有されていることが好ましい。ポリアミド樹
脂に酸化可能有機成分及び遷移金属系触媒を配合するに
は、種々の手段を用いることができる。この配合には、
格別の順序はなく、任意の順序でブレンドを行ってよ
い。例えば、酸化可能有機成分をポリアミド樹脂に乾式
ブレンド又はメルトブレンドすることにより、両者のブ
レンド物を容易に調製することができる。一方、遷移金
属系触媒はポリアミド樹脂や酸化可能有機成分に比して
少量であるので、ブレンドを均質に行うために、一般に
遷移金属触媒を有機溶媒に溶解し、この溶液と粉末又は
粒状のポリアミド樹脂及び酸化可能有機成分とを混合
し、必要によりこの混合物を不活性雰囲気下に乾燥する
のがよい。3. Production of Oxygen Absorbing Layer In the case where the oxygen absorbing layer contains a gas barrier resin that does not substantially oxidize, an oxidizable organic component and a transition metal catalyst, the gas barrier resin is a polyamide resin as an example. To do. The oxidizable organic component is
0.01 to 10% by weight based on the polyamide resin,
In particular, it is preferably contained in an amount of 0.5 to 8% by weight. In addition, the transition metal-based catalyst is 100 to 3000 ppm as a transition metal amount based on the polyamide resin, specifically 100 to 800 ppm for cobalt and 150 for iron.
~ 1500ppm, 200 ~ 2000pp for manganese
It is preferably contained in an amount of m. Various means can be used to mix the oxidizable organic component and the transition metal-based catalyst with the polyamide resin. In this formulation,
There is no particular order and blending may be done in any order. For example, a blend of both can be easily prepared by dry blending or melt blending an oxidizable organic component with a polyamide resin. On the other hand, since the transition metal catalyst is a small amount as compared with the polyamide resin and the oxidizable organic component, the transition metal catalyst is generally dissolved in an organic solvent and the solution and powder or granular polyamide are used in order to perform the blending uniformly. It is advisable to mix the resin and the oxidizable organic component and optionally dry the mixture under an inert atmosphere.
【0063】遷移金属系触媒を溶解させる溶媒として
は、メタノール、エタノール、ブタノール等のアルコー
ル系溶媒、ジメチルエーテル、ジエチルエーテル、メチ
ルエチルエーテル、テトラヒドロフラン、ジオキサン等
のエーテル系溶媒、メチルエチルケトン、シクロへキサ
ノン等のケトン系溶媒、n−へキサン、シクロへキサン
等の炭化水素系溶媒を用いることができ、一般に遷移金
属系触媒の濃度が5〜90重量%と成るような濃度で用
いるのがよい。ポリアミド樹脂、酸化可能有機成分及び
遷移金属系触媒の混合、及びその後の保存は、組成物の
前段階での酸化が生じないように、非酸化性雰囲気中で
行うのがよい。この目的に減圧下又は窒素気流中での混
合又は乾燥が好ましい。この混合及び乾燥は、ベント式
又は乾燥機付の押出機や射出機を用いて、成形工程の前
段階で行うことができる。Solvents for dissolving the transition metal catalyst include alcohol solvents such as methanol, ethanol and butanol, ether solvents such as dimethyl ether, diethyl ether, methyl ethyl ether, tetrahydrofuran and dioxane, methyl ethyl ketone and cyclohexanone. A hydrocarbon solvent such as a ketone solvent or n-hexane or cyclohexane can be used, and it is generally preferable that the transition metal catalyst is used at a concentration of 5 to 90% by weight. The mixing of the polyamide resin, the oxidizable organic component and the transition metal-based catalyst, and the subsequent storage are preferably carried out in a non-oxidizing atmosphere so that the oxidation in the previous stage of the composition does not occur. For this purpose, mixing or drying under reduced pressure or in a nitrogen stream is preferred. This mixing and drying can be performed at a pre-stage of the molding process using a vent-type or dryer-equipped extruder or injection machine.
【0064】また、遷移金属系触媒を比較的高い濃度で
含有するポリアミド樹脂及び/又は酸化可能有機成分の
マスターバッチを調製し、このマスターバッチを未配合
のポリアミド樹脂と乾式ブレンドして、本発明の酸素吸
収層を調製することもできる。尚、本発明に用いるポリ
アミドは、一般的な乾燥条件である120〜180℃の
温度で、0.5〜2mmHgの減圧下2〜6時間乾燥し
て後述する成形に用いるのがよい。In addition, a masterbatch of a polyamide resin and / or an oxidizable organic component containing a transition metal catalyst in a relatively high concentration is prepared, and this masterbatch is dry blended with an unblended polyamide resin to prepare the present invention. It is also possible to prepare the oxygen absorbing layer of. The polyamide used in the present invention is preferably dried at a temperature of 120 to 180 ° C., which is a general drying condition, under a reduced pressure of 0.5 to 2 mmHg for 2 to 6 hours and used for molding described later.
【0065】酸素吸収層3には、一般に必要ではない
が、所望によりそれ自体公知の活性化剤を配合すること
ができる。活性化剤の適当な例は、これに限定されない
が、ポリエチレングリコール、ポリプロピレングリコー
ル、エチレンビニルアルコール共重合体、エチレン・メ
タクリル酸共重合体、各種アイオノマー等の水酸基及び
/又はカルボキシル基含有重合体である。これらの水酸
基及び/又はカルボキシル基含有重合体は、ポリアミド
樹脂100重量部当たり30重量部以下、特に0.01
〜10重量部の量で配合することができる。Although not generally required, the oxygen absorbing layer 3 may optionally contain an activator known per se. Suitable examples of activators include, but are not limited to, polyethylene glycol, polypropylene glycol, ethylene vinyl alcohol copolymers, ethylene / methacrylic acid copolymers, hydroxyl group- and / or carboxyl group-containing polymers such as various ionomers. is there. These hydroxyl group- and / or carboxyl group-containing polymers are 30 parts by weight or less, especially 0.01 part by weight, per 100 parts by weight of the polyamide resin.
It can be added in an amount of from 10 to 10 parts by weight.
【0066】酸素吸収層には、充填剤、着色剤、耐熱安
定剤、耐候安定剤、酸化防止剤、老化防止剤、光安定
剤、紫外線吸収剤、帯電防止剤、金属セッケンやワック
ス等の滑剤、改質用樹脂又はゴム等の公知の樹脂配合剤
を、それ自体公知の処方に従って配合できる。例えば、
滑剤を配合することにより、スクリューへの樹脂の食い
込みが改善される。滑剤としては、ステアリン酸マグネ
シウム、ステアリン酸カルシウム等の金属石ケン、流
動、天然又は合成パラフィン、マイクロワックス、ポリ
エチレンワックス、塩素化ポリエチレンワックス等の炭
化水素系のもの、ステアリン酸、ラウリン酸等の脂肪酸
系のもの、ステアリン酸アミド、バルミチン酸アミド、
オレイン酸アミド、エシル酸アミド、メチレンビスステ
アロアミド、エチレンビスステアロアミド等の脂肪酸モ
ノアミド系又はビスアミド系のもの、ブチルステアレー
ト、硬化ヒマシ油、エチレングリコールモノステアレー
ト等のエステル系のもの、セチルアルコール、ステアリ
ルアルコール等のアルコール系のもの、およびそれらの
混合系が一般に用いられる。滑剤の添加量は、ポリアミ
ド基準で50〜1000p pmの範囲が適当である。
尚、酸素吸収層が、酸化可能有機成分及び遷移金属触媒
との組合せの場合も、前述した方法と準じて製造する。The oxygen absorbing layer contains a filler, a colorant, a heat stabilizer, a weather stabilizer, an antioxidant, an antiaging agent, a light stabilizer, an ultraviolet absorber, an antistatic agent, a lubricant such as metal soap and wax. A known resin compounding agent such as a modifying resin or a rubber can be compounded according to a formulation known per se. For example,
The incorporation of the lubricant improves the penetration of the resin into the screw. As the lubricant, a metal soap such as magnesium stearate and calcium stearate, a hydrocarbon type such as fluid, natural or synthetic paraffin, microwax, polyethylene wax, chlorinated polyethylene wax, and a fatty acid type such as stearic acid and lauric acid , Stearic acid amide, valmitic acid amide,
Oleic acid amides, esyl acid amides, methylene bis stearoamides, fatty acid mono amides such as ethylene bis stearoamides or bis amides, butyl stearate, hydrogenated castor oil, ester glycols such as ethylene glycol monostearate, Alcoholic compounds such as cetyl alcohol and stearyl alcohol, and mixed systems thereof are generally used. The amount of the lubricant added is suitably in the range of 50 to 1000 ppm on the basis of polyamide.
Even when the oxygen absorbing layer is a combination of an oxidizable organic component and a transition metal catalyst, it is produced according to the method described above.
【0067】[無機膜層の製造]
1.処理方法
前述した処理ガスを用いてプラスチック多層容器の内層
表面、該外層表面、或いは内外層表面に無機膜層を形成
する処理方法としては、マイクロ波のグロー放電を利用
するマイクロ波プラズマCVD法、或いは高周波グロー
放電を利用する高周波プラズマCVD法等が挙げられ
る。しかしながら、高周波プラズマCVD法では、高周
波グロー放電を利用して蒸着無機膜層を形成させるもの
であり、そのためには容器内部に内部電極及び容器外部
に外部電極を配置した、いわゆる容量結合型CVD装置
を用いる必要があり、装置の構成が複雑となり、操作も
複雑に成るという問題がある。[Production of Inorganic Membrane Layer] 1. Treatment method As the treatment method for forming an inorganic film layer on the inner layer surface of the plastic multi-layer container using the treatment gas described above, the outer layer surface, or the inner and outer layer surfaces, a microwave plasma CVD method utilizing microwave glow discharge, Alternatively, a high frequency plasma CVD method utilizing high frequency glow discharge may be used. However, in the high-frequency plasma CVD method, a vapor-deposited inorganic film layer is formed by using high-frequency glow discharge. For that purpose, a so-called capacitive coupling type CVD device in which an internal electrode is arranged inside the container and an external electrode is arranged outside the container. Therefore, there is a problem in that the device configuration becomes complicated and the operation becomes complicated.
【0068】これに対して、マイクロ波プラズマCVD
法では、室内でのマイクロ波放電を利用するため、内部
電極や外部電極の配置は不要であり、装置の構成も極め
て簡略化されたものとすることができる。On the other hand, microwave plasma CVD
In the method, since microwave discharge is used indoors, it is not necessary to dispose internal electrodes or external electrodes, and the configuration of the device can be extremely simplified.
【0069】2.処理ガス
処理ガスとしては、CVD(化学蒸着)の目的には、薄
膜を構成する原子、分子或いはイオンを含む化合物を気
相状態にして、適当なキャリアーガスにのせたものが使
用される。原料化合物は揮発性が高いものである必要が
あり、シリコン膜の形成には四塩化ケイ素、シラン、有
機シラン化合物、有機シロキサン化合物等が使用され
る。また、炭素膜や炭化物膜の形成には、メタン、エタ
ン、エチレン、アセチレンそしてベンゼン等の炭化水素
類が使用される。さらに、酸化物膜の形成には、酸素ガ
ス、窒化物膜の形成には窒素ガスやアンモニアガスが使
用される。一方、キャリアーガスとしては、アルゴン、
ネオン、ヘリウム、キセノン、水素等が適している。2. Processing gas For the purpose of CVD (Chemical Vapor Deposition), a processing gas used is one in which a compound containing atoms, molecules or ions forming a thin film is put in a gas phase and placed on an appropriate carrier gas. The raw material compound needs to be highly volatile, and silicon tetrachloride, silane, an organic silane compound, an organic siloxane compound or the like is used for forming the silicon film. Hydrocarbons such as methane, ethane, ethylene, acetylene and benzene are used for forming the carbon film and the carbide film. Further, oxygen gas is used for forming the oxide film, and nitrogen gas or ammonia gas is used for forming the nitride film. On the other hand, as the carrier gas, argon,
Neon, helium, xenon, hydrogen, etc. are suitable.
【0070】[0070]
【実施例】1.内層、外層及び酸素吸収層の弾性率εの
測定法
内層、外層及び酸素吸収層を構成する長さ127mm、
幅12.7mm、厚さ6.25mmの試料片を支点間距
離101.6mmの2支点上に乗せ、中央部に一定速度
で荷重を加え、荷重−たわみ曲線から求めた。(AST
M D790)尚、曲げ弾性率εは下記式(1)によっ
て算出した。
ε=(L3/4*b*h3)*(F/Y)
L:支点間距離(mm)
b:試料片の幅(mm)
h:試料片の厚さ(mm)
F:荷重−たわみ曲線の初めの直線部分の任意に選んだ
点の荷重(N)
Y:荷重Fにおけるたわみ量(mm)[Example] 1. Method for Measuring Elastic Modulus ε of Inner Layer, Outer Layer, and Oxygen Absorption Layer Length 127 mm that constitutes the inner layer, outer layer, and oxygen absorption layer,
A sample piece having a width of 12.7 mm and a thickness of 6.25 mm was placed on two fulcrums with a distance between fulcrums of 101.6 mm, and a load was applied to the central portion at a constant speed to obtain a load-deflection curve. (AST
MD 790) The bending elastic modulus ε was calculated by the following equation (1). ε = (L 3/4 * b * h 3) * (F / Y) L: distance between supports (mm) b: width of the test piece (mm) h: thickness of the sample piece (mm) F: Load - Load (N) at an arbitrarily selected point on the first straight line of the deflection curve Y: Deflection amount at load F (mm)
【0071】2.容器の炭酸ガス透過量:Q1
測定すべき多層ボトル内にドライアイスを入れ、アルミ
箔入り蓋材でヒートシールして密閉し、重量(W0)を
測定した。この多層ボトルを30℃80RHの恒温恒湿
槽内に保管し、31日(1ヶ月)経過後、多層ボトルの
重量(W1)を測定した。ドライアイスの量は、ドライ
アイスが全て気化した時に、多層ボトルの満注内容積の
3倍になる量を封入した。この多層ボトルの重量から1
ヶ月間のボトルの炭酸ガス透過量(CO2TR:cc/
月/ボトル/atm)を下記式より得た。
CO2TR=(W0−W1)*22400/44/32. Carbon dioxide permeation amount of container: Q1 Dry ice was put in a multi-layer bottle to be measured, heat-sealed with a lid material containing aluminum foil, and the weight (W0) was measured. The multilayer bottle was stored in a thermo-hygrostat at 30 ° C. and 80 RH, and after 31 days (1 month), the weight (W1) of the multilayer bottle was measured. As for the amount of dry ice, when the dry ice was completely vaporized, the amount of the dry ice was 3 times the full-filled internal volume of the multilayer bottle. 1 from the weight of this multi-layer bottle
Carbon dioxide permeation amount of bottle for a month (CO2TR: cc /
Month / bottle / atm) was obtained from the following formula. CO2TR = (W0-W1) * 22400/44/3
【0072】3.脆性評価
酸素吸収層、或いは無機膜層の脆性評価を、評価すべき
多層ボトルに20℃の水を口まで満たして栓をし、12
0cmの高さからコンクリート床面にボトルの底面及び
側面が当たるように1回ずつ落下させて、破損、デラ
ミ、そして漏れの有無を調べ、脆性評価とした。[JI
S Z1703−1976(ポリエチレンびん)の落下
試験]3. Brittleness evaluation For the brittleness evaluation of the oxygen absorption layer or the inorganic film layer, a multilayer bottle to be evaluated is filled with water at 20 ° C. to the mouth and capped.
The bottle was dropped once from a height of 0 cm so that the bottom surface and the side surface of the bottle hit the concrete floor surface, and the presence or absence of breakage, delamination, and leakage was examined and evaluated as brittleness. [JI
Drop test of SZ1703-1976 (polyethylene bottle)]
【0073】[実施例1](耐圧ボトル)
共射出成形機において、曲げ弾性率ε1が3.43GP
a(ASTM D790)のポリエチレンテレフタレー
ト[三菱ガス化学(株)製]を内層、中間層及び外層用
射出機へ供給した。一方、乾燥済みの曲げ弾性率が4.
41GPa(ASTM D790)のポリ(m−キシリ
レンアジパミド)樹脂ペレット[6007(AEG=2
7eq/106g・ペレット値:三菱ガス化学(株)
製)]に、遷移金属系触媒としてネオデカン酸コバルト
(DICNATE5000:大日本インキ化学工業
(株)製)を、コバルト量で400ppm添加した酸素
吸収性バリヤー材から成るペレットを、酸素吸収層用射
出機へ供給した。これらの射出機の射出ノズルの温度を
280℃、樹脂圧力24.5MPaの条件でそれぞれ射
出金型内に共射出して、内層、中間層、外層がPET、
内層と中間層、中間層と外層の間にそれぞれ酸素吸収性
バリヤー材から成る酸素吸収層を設けた2種5層のプリ
フォームを製造した。更に、このプリフォームを100
℃に加熱後、常温の金型を用いて、延伸倍率が縦2.4
倍、横2.9倍、面積6.96倍の二軸延伸ブロー成形
を行って、内容量が500mlの2種5層の横断面形状
が円形の多層ボトルを成形した。この時の多層ボトルの
内層表面の表面十点平均粗さ(Rz)は10nm、また
中心線平均粗さ(Ra)は2nmとした。次いで、前記
多層ボトルの内層表面に、マイクロ波プラズマCVD法
によって厚さ30nmの珪素酸化膜層を設け、炭酸ガス
透過量の測定、評価及び脆性評価を行った。[Example 1] (Pressure resistant bottle) In the co-injection molding machine, the flexural modulus ε1 was 3.43 GP.
Polyethylene terephthalate (manufactured by Mitsubishi Gas Chemical Co., Inc.) a (ASTM D790) was supplied to the inner layer, middle layer and outer layer injectors. On the other hand, the flexural modulus after drying is 4.
41 GPa (ASTM D790) poly (m-xylylene adipamide) resin pellets [6007 (AEG = 2
7 eq / 10 6 g / pellet value: Mitsubishi Gas Chemical Co., Inc.
Manufactured)), a pellet made of an oxygen-absorbing barrier material to which cobalt neodecanoate (DICATE 5000: manufactured by Dainippon Ink and Chemicals, Inc.) was added as a transition metal-based catalyst in an amount of 400 ppm in terms of cobalt amount, and an injection machine for an oxygen-absorbing layer Supplied to. The temperature of the injection nozzle of these injection machines was 280 ° C., and the resin pressure was 24.5 MPa.
A two-kind five-layer preform in which an oxygen absorbing layer made of an oxygen absorbing barrier material was provided between the inner layer and the intermediate layer and between the intermediate layer and the outer layer was produced. Furthermore, this preform is 100
After heating to ℃, using a mold at room temperature, the draw ratio is 2.4
Double, 2.9 times the width, and 6.96 times the area were subjected to biaxial stretching blow molding to form a multi-layer bottle having a circular cross-sectional shape of 2 layers and 5 layers with an internal capacity of 500 ml. At this time, the surface ten-point average roughness (Rz) of the inner layer surface of the multilayer bottle was 10 nm, and the center line average roughness (Ra) was 2 nm. Then, a 30-nm-thick silicon oxide film layer was provided on the inner layer surface of the multi-layer bottle by the microwave plasma CVD method, and the carbon dioxide gas permeation amount was measured, evaluated, and the brittleness was evaluated.
【0074】[実施例2](耐圧ボトル)
実施例1において、多層ボトルの外層表面の表面十点平
均粗さ(Rz)を23nm、中心線平均粗さ(Ra)を
9nmとし、前記外層表面に厚さ50nmの珪素酸化膜
層を設けた以外は同様の多層ボトルとし、同様の測定及
び評価を行った。[Example 2] (Pressure resistant bottle) In Example 1, the surface ten-point average roughness (Rz) of the outer layer surface of the multilayer bottle was set to 23 nm and the center line average roughness (Ra) was set to 9 nm. The same measurement and evaluation were performed using the same multi-layer bottle except that a silicon oxide film layer having a thickness of 50 nm was provided.
【0075】[実施例3](耐熱圧ボトル)
実施例1と同様の方法により2種5層のプリフォームを
製造した。このプリフォームの口部を適宜手段により結
晶化させた後、プリフォームをガラス転移点以上の11
0℃に加熱し、金型温度が60℃の一次金型によって、
延伸倍率が縦3.0倍、横3.0倍、面積9倍の二軸延
伸ブロー成形を行い、最終成形品のポリエステルもより
も大きい一次成形品とした。次に、得られた一次成形品
の底部、胴部及び肩部を、800℃の加熱オーブンで5
秒間加熱することにより、その表面温度が平均150℃
となるように加熱して熱収縮させて二次成形品とした。
次いで、熱収縮させた二次整形品を金型温度が60℃の
二次金型で二軸延伸ブロー成形を行い、内容量が500
mlの2種5層の多層ボトルを成形した。この時の多層
ボトルの内層表面の表面十点平均粗さ(Rz)は10n
m、また中心線平均粗さ(Ra)は2nmとし、実施例
1と同様の方法により内層表面に20nmの珪素酸化膜
を設けた多層ボトルとし、炭酸ガス透過量の測定、評価
及び脆性評価を行った。[Example 3] (Heat-resistant pressure bottle) By the same method as in Example 1, a preform of 2 layers of 5 layers was produced. After crystallizing the mouth portion of this preform by an appropriate means, the preform is heated to a temperature not lower than the glass transition point of 11
By heating to 0 ℃, the mold temperature is 60 ℃
Biaxial stretch blow molding with a draw ratio of 3.0 times in the longitudinal direction, 3.0 times in the lateral direction, and 9 times in the area was performed to obtain a primary molded product having a final molded product larger than polyester. Next, the bottom, body and shoulders of the obtained primary molded product were heated in an oven at 800 ° C. for 5 minutes.
By heating for 2 seconds, the surface temperature is 150 ℃ on average
And heat-shrinked to obtain a secondary molded product.
Next, the heat-shrinkable secondary molded article is biaxially stretch blow molded with a secondary mold having a mold temperature of 60 ° C., and the internal volume is 500.
A 2-ml 5-layer multi-layer bottle was molded. At this time, the surface ten-point average roughness (Rz) of the inner layer surface of the multilayer bottle was 10 n.
m, the centerline average roughness (Ra) was 2 nm, and a multilayer bottle provided with a 20 nm silicon oxide film on the inner layer surface by the same method as in Example 1 was used to measure, evaluate, and evaluate brittleness of carbon dioxide gas. went.
【0076】[実施例4](耐熱圧ボトル)
実施例3において、多層ボトルの外層表面の表面十点平
均粗さ(Rz)を18nm、中心線平均粗さ(Ra)を
6nmとし、前記外層表面に60nmの珪素酸化膜層を
設けた以外は同様の多層ボトルとし、同様の測定及び評
価を行った。[Example 4] (Heat-resistant bottle) In Example 3, the surface ten-point average roughness (Rz) of the outer layer surface of the multilayer bottle was set to 18 nm, the center line average roughness (Ra) was set to 6 nm, and the outer layer was prepared. The same measurement and evaluation were performed using the same multilayer bottle except that a 60 nm silicon oxide film layer was provided on the surface.
【0077】[比較例1](耐圧ボトル)
実施例1において、二軸延伸ブロー成形後の多層ボトル
の内層表面に、マイクロ波プラズマCVD法による珪素
酸化膜を設けなかった以外は実施例1と同様の多層ボト
ルとし、同様の測定及び評価を行った。この結果、炭酸
ガス透過量が多いことが判明した。[Comparative Example 1] (Pressure resistant bottle) As in Example 1, except that the silicon oxide film formed by the microwave plasma CVD method was not provided on the inner layer surface of the multilayer bottle after the biaxial stretch blow molding. The same multi-layer bottle was used and the same measurement and evaluation were performed. As a result, it was found that the amount of carbon dioxide gas permeation was large.
【0078】[比較例2](耐圧ボトル)
実施例2において、多層ボトルの外層表面に珪素酸化膜
層を設けなかった以外は同様の多層ボトルとし、同様の
測定及び評価を行った。[Comparative Example 2] (Pressure resistant bottle) In Example 2, the same measurement and evaluation were carried out by using the same multilayer bottle except that the silicon oxide film layer was not provided on the outer surface of the multilayer bottle.
【0079】[比較例3](耐熱圧ボトル)
実施例3において、多層ボトルの内層表面に珪素酸化膜
を設けなかった以外は同様の多層ボトルとし、同様の測
定、評価を行った。この結果、炭酸ガス透過量が多いこ
とが判明した。[Comparative Example 3] (Heat-resistant pressure bottle) The same measurement and evaluation as in Example 3 were carried out with the same multilayer bottle except that the silicon oxide film was not provided on the inner layer surface of the multilayer bottle. As a result, it was found that the amount of carbon dioxide gas permeation was large.
【0080】[比較例4](耐熱圧ボトル)
実施例4において、多層ボトルの外層表面に珪素酸化膜
を設けなかった以外は同様の多層ボトルとし、同様の測
定、評価を行った。この結果、炭酸ガス透過量が多いこ
とが判明した。[Comparative Example 4] (Heat-resistant pressure bottle) The same multi-layer bottle was used as in Example 4 except that the silicon oxide film was not provided on the outer surface of the multi-layer bottle, and the same measurement and evaluation were performed. As a result, it was found that the amount of carbon dioxide gas permeation was large.
【0081】[比較例5](耐圧ボトル)
実施例2において、熱可塑性ポリエステルから成る外層
を形成せず、酸素吸収層上にマイクロ波プラズマCVD
法によって珪素酸化膜を設けた以外は実施例1と同様の
多層ボトルとし、実施例1と同様の測定、評価を行っ
た。この結果、炭酸ガス透過量は少ないものの、脆性評
価において酸素吸収層のデラミによる無機膜層に割れが
発生し、炭酸ガス透過量が大きくなることが判明した。[Comparative Example 5] (Pressure resistant bottle) In Example 2, microwave plasma CVD was performed on the oxygen absorbing layer without forming the outer layer made of thermoplastic polyester.
A multilayer bottle similar to that of Example 1 except that a silicon oxide film was provided by the method, and the same measurement and evaluation as in Example 1 were performed. As a result, although the carbon dioxide gas permeation amount was small, it was found in the brittleness evaluation that the inorganic film layer was cracked due to the delamination of the oxygen absorption layer and the carbon dioxide gas permeation amount was increased.
【0082】[比較例6](耐熱圧ボトル)
実施例4において、熱可塑性ポリエステルから成る外層
を形成せず、酸素吸収層上にマイクロ波プラズマCVD
法によって珪素酸化膜を設けた以外は実施例2と同様の
多層ボトルとし、実施例2と同様の測定、評価を行っ
た。この結果、炭酸ガス透過量は少ないものの、脆性評
価において酸素吸収層のデラミによる無機膜層に割れが
発生し、炭酸ガス透過量が大きくなることが判明した。[Comparative Example 6] (Heat-resistant pressure bottle) In Example 4, microwave plasma CVD was performed on the oxygen absorbing layer without forming the outer layer made of thermoplastic polyester.
The same measurement and evaluation as in Example 2 were performed using the same multi-layer bottle as in Example 2 except that a silicon oxide film was provided by the method. As a result, although the carbon dioxide gas permeation amount was small, it was found in the brittleness evaluation that the inorganic film layer was cracked due to the delamination of the oxygen absorption layer and the carbon dioxide gas permeation amount was increased.
【0083】前記実施例及び比較例における炭酸ガスの
透過量、酸素の透過量の測定結果、評価及び脆性評価の
結果を表1に示す。Table 1 shows the results of measurement, evaluation and brittleness evaluation of carbon dioxide permeation amount and oxygen permeation amount in Examples and Comparative Examples.
【0084】[0084]
【表1】 [Table 1]
【0085】表1の結果より、本発明のプラスチック多
層容器は、炭酸ガスの透過防止を確実に行うことがで
き、また、酸素吸収層と無機膜層の脆性が抑制されるこ
とが判る。尚、前記比較例において、熱可塑性ポリエス
テルから成る内層を形成せず、酸素吸収層上にマイクロ
波プラズマCVD法によって珪素酸化膜を設けること
は、前述した比較例5及び6と同様の結果となること、
また、フレーバーの点からプラスチック多層容器として
は不向きな事が明らかなため、敢えて比較例として挙げ
て炭酸ガス透過量の測定、評価及び脆性評価は行わな
い。From the results shown in Table 1, it is understood that the plastic multilayer container of the present invention can surely prevent permeation of carbon dioxide gas, and that the brittleness of the oxygen absorbing layer and the inorganic film layer is suppressed. In addition, in the comparative example, providing the silicon oxide film on the oxygen absorption layer by the microwave plasma CVD method without forming the inner layer made of the thermoplastic polyester produces the same result as the comparative examples 5 and 6. thing,
Further, since it is clear that it is unsuitable as a plastic multi-layer container from the viewpoint of flavor, the measurement, evaluation and brittleness evaluation of the carbon dioxide permeation amount are not carried out as a comparative example.
【0086】尚、前記実施例、比較例においては耐圧、
耐熱圧多層ボトルの評価を行ったが、本発明のプラスチ
ック多層容器は、果汁、コーヒー、茶類等の飲料を充填
・密封する際に加熱殺菌を行う耐熱用多層ボトルにも適
用できるものである。また、本発明のプラスチック多層
容器は、多層シートを真空成形、圧空成形、張出成形、
プラグアシスト成形等によって成形されるカップ等の容
器形態にも適用できるものである。In the examples and comparative examples, the breakdown voltage,
Although a heat-resistant multi-layer bottle was evaluated, the plastic multi-layer container of the present invention can be applied to a heat-resistant multi-layer bottle that is heat-sterilized when filling and sealing a beverage such as fruit juice, coffee, or tea. . In addition, the plastic multilayer container of the present invention includes a multilayer sheet vacuum formed, pressure formed, stretch formed,
It can also be applied to a container form such as a cup formed by plug assist molding or the like.
【0087】[0087]
【発明の効果】本発明のプラスチック多層容器によれ
ば、炭酸ガスの透過防止及び樹脂中の残存酸素の捕捉を
高度に行いつつ、酸素吸収層及び無機膜層の存在下であ
っても、前記酸素吸収層の劣化によるクラックの無機膜
層への伝達が防止され、且つ無機膜層の欠落を防止した
プラスチック多層容器とすることができる。また、前記
酸素吸収層及び無機膜層の脆性を向上させて容器の変形
によるクラックや剥離を防止することできるプラスチッ
ク多層容器とすることができる。According to the plastic multi-layer container of the present invention, while preventing the permeation of carbon dioxide gas and trapping the residual oxygen in the resin to a high degree, even when the oxygen absorbing layer and the inorganic film layer are present, It is possible to obtain a plastic multilayer container in which cracks due to deterioration of the oxygen absorption layer are prevented from being transmitted to the inorganic film layer and the inorganic film layer is prevented from being lost. Further, it is possible to provide a plastic multilayer container capable of improving the brittleness of the oxygen absorbing layer and the inorganic film layer and preventing cracks and peeling due to deformation of the container.
【0088】[0088]
【図1】本発明のプラスチック多層容器の主要部におけ
る拡大断面図である。FIG. 1 is an enlarged sectional view of a main part of a plastic multilayer container of the present invention.
【図2】本発明の他のプラスチック多層容器の主要部に
おける拡大断面図である。FIG. 2 is an enlarged cross-sectional view of a main part of another plastic multilayer container of the present invention.
【図3】本発明のさらに他のプラスチック多層容器の主
要部における拡大断面図である。FIG. 3 is an enlarged sectional view of a main part of still another plastic multilayer container of the present invention.
1: プラスチック多層容器の主要部 2: 内層 3: 酸素吸収層 4: 外層 5: 無機膜層 1: Main parts of plastic multi-layer container 2: Inner layer 3: Oxygen absorption layer 4: Outer layer 5: Inorganic film layer
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B65D 65/40 B65D 81/26 L 81/26 1/00 B (72)発明者 宮田 雅雄 神奈川県横浜市保土ヶ谷区岡沢町22番地4 東洋製罐グループ綜合研究所内 Fターム(参考) 3E033 AA01 BA06 BA07 BA17 BA21 BB08 CA16 CA20 FA02 FA03 GA02 3E067 AA03 AB26 AC01 BA03A BB14A BB25A BC03A CA04 CA30 FA01 FC01 GB11 GD02 3E086 AA22 AD04 BA04 BA15 BA33 BB03 BB05 CA11 4F100 AA00D AA00E AA20D AA20E AK01A AK01B AK01C AK41A AK41C AK46B BA03 BA04 BA05 BA06 BA07 BA10A BA10C BA10D BA10E BA26 CA09B DD07A DD07C EH66 EJ38A EJ38C GB16 JB16A JB16B JB16C JD02B JD14B JK07A JK07B JK07C YY00A YY00C ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) B65D 65/40 B65D 81/26 L 81/26 1/00 B (72) Inventor Masao Miyata Yokohama City, Kanagawa Prefecture 22-4, Okazawa-cho, Hodogaya-ku F-term in Soyo Research Institute, Toyo Seikan Group (reference) 3E033 AA01 BA06 BA07 BA17 BA21 BB08 CA16 CA20 FA02 FA03 GA02 3E067 AA03 AB26 AC01 BA03A BB14A BB25A BC03A CA04 CA30 FA01 AD04 BA04 A02 GB04 A4 GB01 BA33 BB03 BB05 CA11 4F100 AA00D AA00E AA20D AA20E AK01A AK01B AK01C AK41A AK41C AK46B BA03 BA04 BA05 BA06 BA07 BA10A BA10C BA10D BA10E BA26 CA09B DD07A DD07C EH66 EJ38A EJ38C GB16 JB16A JB16B JB16C JD02B JD14B JK07A JK07B JK07C YY00A YY00C
Claims (11)
前記内層及び外層の間に酸素吸収層を有し、前記内層及
び/又は外層の表面に無機膜層が設けられていることを
特徴とするプラスチック多層容器。1. An inner layer and an outer layer made of a thermoplastic resin,
A plastic multilayer container having an oxygen absorbing layer between the inner layer and the outer layer, and an inorganic film layer provided on the surface of the inner layer and / or the outer layer.
は外層の熱可塑性樹脂層の曲げ弾性率ε1と酸素吸収層
の熱可塑性樹脂の曲げ弾性率ε2との関係が、ε1<ε
2である請求項1に記載のプラスチック多層容器。2. The relationship between the bending elastic modulus ε1 of the thermoplastic resin layer of the inner layer and / or the outer layer provided with the inorganic film layer and the bending elastic modulus ε2 of the thermoplastic resin of the oxygen absorbing layer is ε1 <ε.
The plastic multi-layer container according to claim 1, which is 2.
は外層表面の表面粗さ(JIS B0601)におい
て、25nm以下の十点平均粗さ(Rz)及び10nm
以下の中心線平均粗さ(Ra)である請求項1又は2に
記載のプラスチック多層容器。3. The surface roughness (JIS B0601) of the surface of the inner layer and / or the outer layer on which the inorganic film layer is formed has a ten-point average roughness (Rz) of 25 nm or less and 10 nm.
The plastic multilayer container according to claim 1, which has the following center line average roughness (Ra).
項1乃至3の何れかに記載のプラスチック多層容器。4. The plastic multilayer container according to claim 1, wherein the inorganic film layer is a silicon oxide film.
0nmである請求項4に記載のプラスチック多層容器。5. The silicon oxide film layer has a thickness of 2 to 50.
The plastic multilayer container according to claim 4, which has a thickness of 0 nm.
び遷移金属触媒を含む請求項1乃至5の何れかに記載の
プラスチック多層容器。6. The plastic multilayer container according to claim 1, wherein the oxygen absorption layer contains an oxidizable organic component and a transition metal catalyst.
性樹脂である請求項6に記載のプラスチック多層容器。7. The plastic multilayer container according to claim 6, wherein the oxidizable organic component is a gas barrier resin.
基含有ポリアミドである請求項7に記載のプラスチック
多層容器。8. The plastic multilayer container according to claim 7, wherein the gas barrier resin is a xylylene group-containing polyamide.
ガスバリアー性樹脂、酸化可能有機成分及び遷移金属触
媒を含む請求項1乃至5に記載のプラスチック多層容
器。9. The plastic multilayer container according to claim 1, wherein the oxygen absorbing layer contains a gas barrier resin that does not substantially oxidize, an oxidizable organic component, and a transition metal catalyst.
る請求項6乃至9の何れかに記載のプラスチック多層容
器。10. The plastic multilayer container according to claim 6, wherein the transition metal catalyst is a cobalt salt.
脂で、二軸延伸ブロー成形されている請求項1乃至10
の何れかに記載のプラスチック多層容器。11. The inner layer and the outer layer are polyester resins and are biaxially stretch blow molded.
The plastic multi-layer container according to any one of 1.
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JP2001202810A JP4873110B2 (en) | 2001-07-03 | 2001-07-03 | Plastic multilayer container |
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JP2006264785A (en) * | 2005-02-28 | 2006-10-05 | Yoshino Kogyosho Co Ltd | Aerosol container body and aerosol container |
JP2010228369A (en) * | 2009-03-27 | 2010-10-14 | Dainippon Printing Co Ltd | Gas barrier laminated film and laminate using the same |
JP2018016340A (en) * | 2016-07-26 | 2018-02-01 | 三菱ケミカル株式会社 | Polyethylene terephthalate container having gas barrier film |
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