JP2003007946A - Lead frame for surface-mounting led and manufacturing method thereof - Google Patents

Lead frame for surface-mounting led and manufacturing method thereof

Info

Publication number
JP2003007946A
JP2003007946A JP2001194536A JP2001194536A JP2003007946A JP 2003007946 A JP2003007946 A JP 2003007946A JP 2001194536 A JP2001194536 A JP 2001194536A JP 2001194536 A JP2001194536 A JP 2001194536A JP 2003007946 A JP2003007946 A JP 2003007946A
Authority
JP
Japan
Prior art keywords
resin
lead frame
semiconductor chip
outer lead
lead
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001194536A
Other languages
Japanese (ja)
Inventor
Masahiro Kajiwara
正広 梶原
Takayuki Omori
隆之 大森
Hideo Ogawa
秀雄 小川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Enomoto Co Ltd
Original Assignee
Enomoto Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Enomoto Co Ltd filed Critical Enomoto Co Ltd
Priority to JP2001194536A priority Critical patent/JP2003007946A/en
Priority to CN 200610075125 priority patent/CN1855563A/en
Priority to CN 02122175 priority patent/CN1256776C/en
Priority to TW91113834A priority patent/TW550837B/en
Publication of JP2003007946A publication Critical patent/JP2003007946A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a lead frame for a surface-mounting LED, together with its manufacturing method, where, after an outer lead part is bent, troubles such as poor adhesion or peeling between a resin and a lead frame, that between a semiconductor chip and the lead frame, cracking of a semiconductor chip 3, poor connection or disconnection of a wire, etc., are hardly taken place. SOLUTION: An outer lead is bent after a metal rod material is punched and a resin is insert-molded, and before a semiconductor chip is fitted to the insert-molded resin.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明が属する技術分野】本発明は、表面実装型LED
用リードフレーム及びその製造方法に関する。表面実装
型LED(Light Emision Diode)
は表面実装デバイス(SMD:Surface Mou
nt Device)の1つであり、基板の表面へ直接
はんだ付けして取付けるLEDデバイスである。
TECHNICAL FIELD The present invention relates to a surface mount LED.
And a manufacturing method thereof. Surface mount LED (Light Emission Diode)
Is a surface mount device (SMD: Surface Mou
It is an LED device that is directly soldered and attached to the surface of the substrate.

【0002】[0002]

【従来の技術】表面実装型LEDリードフレームは、従
来、図2に示すような工程によって製造されていた。長
尺の金属条材はコイルからアンコイルされそりを矯正さ
れて、長尺の平板となり、多段トランスファープレスへ
搬送され、プレス打抜きされる。金属条材として、AL
LOY194など銅系合金が一般に使用され、必要に応
じて、AgまたはPdを全面メッキした材料を用いる。
2. Description of the Related Art Surface mount LED lead frames have conventionally been manufactured by the process shown in FIG. The long metal strip is uncoiled from the coil, the warp is straightened, becomes a long flat plate, is conveyed to a multi-stage transfer press, and is punched. AL as a metal strip
A copper alloy such as LOY194 is generally used, and if necessary, a material obtained by plating Ag or Pd on the entire surface is used.

【0003】図4はプレス打抜き加工後の従来の半製品
リードフレームの平面図である。チップパッド部101
の横にインナーリード部102が離れて配置され、イン
ナーリード部102にアウターリード部103が連続し
ているが、まだ、アウターリード部103の周囲は打抜
かれていない。次にアウターリード部103の周囲を打
抜き、続いて、アウターリード部103以外のリードフ
レーム1の中央には樹脂2がインサートモールドによっ
て付着・固化される。二分割金型の間に金属条材を搬送
し、型を閉じて、型の中に加熱溶融した樹脂を加圧注入
し、冷却、固化して、金属条材の所定の位置に、所定の
形状の樹脂を付着・固化させるものである。樹脂2の側
面201、202はリードフレームの一部104のみと
連結している。樹脂2の側面203、204からは側方
へアウターリード部103が真直ぐに突出している。
FIG. 4 is a plan view of a conventional semi-finished lead frame after press punching. Chip pad section 101
The inner lead portions 102 are arranged apart from each other and the outer lead portions 103 are continuous with the inner lead portions 102, but the periphery of the outer lead portions 103 has not been punched yet. Next, the periphery of the outer lead portion 103 is punched out, and subsequently, the resin 2 is attached and solidified by insert molding in the center of the lead frame 1 other than the outer lead portion 103. The metal strip is conveyed between the two-divided dies, the mold is closed, the heated and melted resin is injected under pressure, cooled, and solidified, and the metal strip is placed at a predetermined position on the metal strip. It is for adhering and solidifying shaped resin. The side surfaces 201 and 202 of the resin 2 are connected to only a part 104 of the lead frame. The outer lead portion 103 projects straight from the side surfaces 203 and 204 of the resin 2 to the side.

【0004】従来は金属条材をプレス打抜き加工した後
に、樹脂をインサートモールドしたままの状態で、すな
わち、樹脂2の側面203、204からアウターリード
部103が真直ぐに突出した状態で定尺カットし、リー
ドフレーム半製品を半導体アセンブリ・メーカーへ出荷
している。
Conventionally, a metal strip is press-punched and then cut to length with the resin being still insert-molded, that is, with the outer lead portions 103 protruding straight from the side surfaces 203 and 204 of the resin 2. , Semi-finished lead frame products are shipped to semiconductor assembly manufacturers.

【0005】半導体アセンブリ・メーカーでは、チップ
パッド部101の上に半導体チップ3を載せて接着、固
定する。半導体チップ3はインナーリード部102とは
接触せず、離れている。次に、半導体チップ3の電極部
301とインナーリード部102との間をAu線4等に
よってワイヤーボンディングする。その後に、半導体チ
ップ及びAu線を樹脂等によって封止する。この工程は
ディスペンスとも呼ばれている。続いて、アウターリー
ド部103を所定の長さにカットし、J折り曲げ加工し
て、表面実装型LEDを製造している。
In a semiconductor assembly maker, the semiconductor chip 3 is placed on the chip pad portion 101 and adhered and fixed. The semiconductor chip 3 does not contact the inner lead portion 102, but is separated. Next, the electrode portion 301 of the semiconductor chip 3 and the inner lead portion 102 are wire-bonded with the Au wire 4 or the like. After that, the semiconductor chip and the Au wire are sealed with resin or the like. This process is also called dispensing. Subsequently, the outer lead portion 103 is cut into a predetermined length and subjected to J-bending processing to manufacture a surface mount LED.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、アウタ
ーリード部をJ折り曲げ加工した後に、モールドした樹
脂2とリードフレームとの間の密着性が悪くなり、剥離
に至っていることがあり問題である。また半導体チップ
3とリードフレームとの間の密着性が不良となったり、
剥離していることもあり問題である。さらには、半導体
チップ3にクラックが生じ問題である。このほかワイヤ
ーの接続不良や断線が発見されることもあり問題であ
る。
However, there is a problem in that the adhesion between the molded resin 2 and the lead frame deteriorates after the outer lead portion is J-folded, and peeling may occur, which is a problem. In addition, the adhesion between the semiconductor chip 3 and the lead frame becomes poor,
It may be peeled off, which is a problem. Further, there is a problem that the semiconductor chip 3 is cracked. In addition to this, there are cases in which poor wire connections and broken wires are discovered, which is a problem.

【0007】本発明は、上記問題点を解決するために鋭
意研究開発を行い、得られたものであるが、その目的
は、密着性不良や剥離やワイヤー接続不良や半導体チッ
プ・クラックが生じにくい表面実装型LED用リードフ
レームの製造方法を提供することである。
The present invention has been made by earnest research and development for solving the above-mentioned problems. The purpose of the present invention is to prevent poor adhesion, peeling, wire connection failure, and semiconductor chip cracking. It is an object of the present invention to provide a method for manufacturing a lead frame for a surface mount LED.

【0008】[0008]

【課題を解決するための手段】上記目的は、請求項1に
記載の表面実装型LED用リードフレームの製造方法、
すなわち、金属条材をプレス打抜き加工し、樹脂インサ
ートモールド加工した後であり、かつ、インサートモー
ルドした樹脂に半導体チップを取付ける前に、アウター
リード部を曲げ加工することを特徴とする表面実装型L
ED用リードフレームの製造方法によって、達成され
る。
The above object is to provide a method of manufacturing a lead frame for a surface mount LED according to claim 1.
That is, the surface mount type L is characterized in that the outer lead portion is bent after the metal strip is press-punched and resin insert-molded and before the semiconductor chip is mounted on the insert-molded resin.
This is achieved by the manufacturing method of the lead frame for ED.

【0009】また、上記目的は、請求項2に記載の表面
実装型LED用リードフレーム、すなわち、半導体チッ
プを取り付けるチップパッド部と、ワイヤーによって半
導体チップの電極と接続させるインナーリード部と、イ
ンナーリード部と連続するアウターリード部であって、
基板と接続されるアウターリード部とを形成した金属リ
ードフレームにインサートモールドによって樹脂を付着
・固化し、チップパッド部とインナーリード部を樹脂に
よって形成された凹部の底面に露出させ、アウターリー
ド部を樹脂の側面から突出させ、その後に、半導体チッ
プを取り付けていない状態で、アウターリード部を曲げ
加工し、樹脂側面に沿い、90°曲がり、下面へ至るよ
うに成形してなる表面実装型LED用リードフレームに
よっても、達成される。
Further, the above object is to provide a surface mount type LED lead frame according to claim 2, that is, a chip pad portion for mounting a semiconductor chip, an inner lead portion for connecting to an electrode of the semiconductor chip by a wire, and an inner lead. The outer lead portion that is continuous with the
The resin is attached and solidified by insert molding on the metal lead frame that forms the outer lead part that is connected to the substrate, and the chip pad part and the inner lead part are exposed on the bottom surface of the recess formed by the resin, and the outer lead part is For surface mount type LED, which is made by projecting from the side surface of the resin and then bending the outer lead part without mounting the semiconductor chip and bending it by 90 ° along the resin side surface to reach the lower surface. It is also achieved by the lead frame.

【0010】[0010]

【発明の実施の形態】以下、本発明の実施形態につい
て、添付図面を参照しつつ、説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the accompanying drawings.

【0011】図1は、本発明に係る表面実装型LED用
リードフレームの製造方法の実施形態を示す工程図であ
る。長尺の金属条材はコイルからアンコイルされ、そり
を矯正されて、平坦な平板となり、多段トランスファー
プレス機へ搬送される。金属板は多段トランスファープ
レス機によってプレス打抜きされつつ、送られる。プレ
ス打抜きされた長尺金属板は樹脂射出成形機へ搬送さ
れ、2分割金型によって金属板の所定部分がはさまれ、
金型の中空部内に溶融樹脂が加圧注入され、続いて冷却
固化されて、所定形状・寸法の樹脂がインサート・モー
ルド加工される。インサートモールドされた金属板をそ
の直後に、別の多段トランスファープレス機へ搬送し、
プレス打抜き加工を行い、アウターリード部をJ折り曲
げ加工する。
FIG. 1 is a process drawing showing an embodiment of a method of manufacturing a surface mount LED lead frame according to the present invention. The long metal strip is uncoiled from the coil, the warp is straightened, becomes a flat plate, and is conveyed to the multi-stage transfer press machine. The metal plate is sent while being punched by a multi-stage transfer press machine. The press-punched long metal plate is conveyed to a resin injection molding machine, and a predetermined portion of the metal plate is sandwiched by a two-divided mold,
Molten resin is injected under pressure into the hollow portion of the mold, and subsequently cooled and solidified, and a resin having a predetermined shape and size is insert-molded. Immediately after that, the insert-molded metal plate is transferred to another multi-stage transfer press machine,
Press punching is performed, and the outer lead portion is J-bent.

【0012】図3は、本発明に係る表面実装型LEDリ
ードフレームの実施形態を示す説明図であり、(a)は
その正面断面図であり、(b)はその平面図である。リ
ードフレームのチップパッド部101の下面及びインナ
ーリード部102の下面には樹脂2がインサートモール
ドによって付着、固化されている。インナーリード部1
02の上面一部にも樹脂2が付着されている。樹脂2の
上面から傾斜面によって樹脂によって封止される空間2
07が形成されているが、空間207の下面にはリード
フレームのチップパッド部101及びインナーリード部
102の一部(ワイヤーを溶接する部分)が露出してい
る。樹脂2の側面のうち、搬送方向前後の側面203、
204からはアウターリード部103が当初は水平方向
へ真直ぐに突出していたものをプレス曲げ加工によっ
て、下方へ90°曲げて、アウターリード部103を側
面203、204にほぼ密着させ、アウターリード部1
03の先端近くをされに90°曲げて、水平方向へ向
け、樹脂2の底面205にほぼ密着させる。アウターリ
ード部103の先端部105の下面と樹脂2の底面中央
206はほぼ同一面上にある。
FIG. 3 is an explanatory view showing an embodiment of a surface mount LED lead frame according to the present invention, (a) is a front sectional view thereof, and (b) is a plan view thereof. The resin 2 is attached and solidified by insert molding on the lower surface of the chip pad portion 101 and the lower surface of the inner lead portion 102 of the lead frame. Inner lead part 1
The resin 2 is also attached to a part of the upper surface of 02. Space 2 sealed from the top surface of resin 2 by the inclined surface
Although 07 is formed, part of the chip pad portion 101 and the inner lead portion 102 of the lead frame (the portion where the wire is welded) is exposed on the lower surface of the space 207. Of the side surfaces of the resin 2, side surfaces 203 before and after the carrying direction,
At first, the outer lead portion 103 that originally protruded straight in the horizontal direction from the portion 204 is bent downward by 90 ° by press bending so that the outer lead portion 103 is brought into close contact with the side surfaces 203 and 204.
The tip of 03 is bent by 90 ° so that it is oriented in the horizontal direction and is brought into close contact with the bottom surface 205 of the resin 2. The lower surface of the tip portion 105 of the outer lead portion 103 and the center 206 of the bottom surface of the resin 2 are substantially on the same plane.

【0013】本発明の表面実装型LED用リードフレー
ムは半導体チップをリードフレームのチップパッド部に
接着する時点より前にアウターリード部を上記のように
J曲げ加工している点に注目していただきたい。
It should be noted that, in the surface mount LED lead frame of the present invention, the outer lead portion is J-bent as described above before the semiconductor chip is bonded to the chip pad portion of the lead frame. I want to.

【0014】その後に、長尺金属板を長手方向所定の長
さにカットして中間製品を得て、アセンブリ・メーカー
へ運送する。アセンブリ・メーカーにおいては、定尺に
カットされたリードフレーム半製品について、チップパ
ッド部101の上に半導体チップを載せ、接着剤等によ
って接着、固定する。次に半導体チップの電極部とイン
ナーリード部との間を導線によってワイヤーボンディン
グする。その後に、半導体チップ及び導線を完全に覆う
ように樹脂等によって封止する。必要であれば、樹脂等
を固化安定させるキュア処理を行う。このようにしてリ
ードフレーム最終製品を得る。
After that, the long metal plate is cut into a predetermined length in the longitudinal direction to obtain an intermediate product, which is then transported to the assembly maker. In the assembly maker, a semiconductor chip is placed on the chip pad portion 101 of the semi-finished lead frame product that has been cut to a standard size, and is bonded and fixed with an adhesive or the like. Next, a wire is wire-bonded between the electrode portion of the semiconductor chip and the inner lead portion. After that, the semiconductor chip and the conductive wire are sealed with a resin or the like so as to completely cover the semiconductor chip and the conductive wire. If necessary, a curing treatment for solidifying and stabilizing the resin or the like is performed. In this way, the lead frame final product is obtained.

【0015】[0015]

【発明の効果】本発明に係る表面実装型LEDリードフ
レームの製造方法によれば、インサートモールドした樹
脂上に半導体チップを取付ける前にアウターリード部を
曲げ加工するので、半導体チップと樹脂との間の剥離や
半導体チップとチップパッド部との間の剥離や導線と半
導体チップ電極部との間の接続不良や導線とインナーリ
ード部との間の接続不良が生じにくい。その結果とし
て、得られる表面実装型LEDデバイスの不良率が低下
し、製造歩留りが向上するという効果が得られる。
According to the method of manufacturing a surface mount LED lead frame according to the present invention, the outer lead portion is bent before mounting the semiconductor chip on the insert-molded resin. It is unlikely that peeling of the wire, peeling between the semiconductor chip and the chip pad portion, connection failure between the conductor wire and the semiconductor chip electrode portion, or connection failure between the conductor wire and the inner lead portion occurs. As a result, the yield rate of the obtained surface mount LED device is reduced, and the manufacturing yield is improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る表面実装型LED用リードフレー
ムの製造方法の実施形態を示す工程図である。
FIG. 1 is a process drawing showing an embodiment of a method for manufacturing a surface mount LED lead frame according to the present invention.

【図2】従来の表面実装型LEDリードフレームの製造
工程図である。
FIG. 2 is a manufacturing process diagram of a conventional surface mount LED lead frame.

【図3】本発明に係る表面実装型LEDリードフレーム
の実施形態を示す説明図であり、(a)はその正面断面
図であり、(b)はその平面図である。
FIG. 3 is an explanatory view showing an embodiment of a surface mount LED lead frame according to the present invention, (a) is a front sectional view thereof, and (b) is a plan view thereof.

【図4】プレス打抜き加工後の従来の半製品リードフレ
ームの平面図である。
FIG. 4 is a plan view of a conventional semi-finished product lead frame after press punching.

【符号の説明】[Explanation of symbols]

1 リードフレーム 101 チップパッド部 102 インナーリード部 103 アウターリード部 104 リードフレームの一部 105 先端部 2 樹脂 201 側面 202 側面 203 側面 204 側面 205 底面 206 底面中央 207 空間 3 半導体チップ 301 電極部 4 Au線 1 lead frame 101 Chip pad part 102 Inner lead part 103 Outer lead part 104 Part of lead frame 105 tip 2 resin 201 side 202 side 203 side 204 side 205 bottom 206 Bottom center 207 space 3 semiconductor chips 301 Electrode part 4 Au line

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小川 秀雄 山梨県北都留郡上野原町上野原2222番地 株式会社エノモトリードフレーム事業部内 Fターム(参考) 5F041 DA07 DA17 DA25    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Hideo Ogawa             2222 Uenohara, Uenohara-cho, Kitatsuru-gun, Yamanashi Prefecture             Enomoto Lead Frame Division F-term (reference) 5F041 DA07 DA17 DA25

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 金属条材をプレス打抜き加工し、樹脂イ
ンサートモールド加工した後であり、かつ、インサート
モールドした樹脂に半導体チップを取付ける前に、アウ
ターリード部を曲げ加工することを特徴とする表面実装
型LED用リードフレームの製造方法。
1. A surface characterized by bending an outer lead portion after a metal strip is press-punched and resin insert-molded and before a semiconductor chip is attached to the insert-molded resin. A manufacturing method of a lead frame for a mounted LED.
【請求項2】 半導体チップを取り付けるチップパッド
部と、ワイヤーによって半導体チップの電極と接続させ
るインナーリード部と、インナーリード部と連続するア
ウターリード部であって、基板と接続されるアウターリ
ード部とを形成した金属リードフレームにインサートモ
ールドによって樹脂を付着・固化し、チップパッド部と
インナーリード部を樹脂によって形成された凹部の底面
に露出させ、アウターリード部を樹脂の側面から突出さ
せ、その後に、半導体チップを取り付けていない状態
で、アウターリード部を曲げ加工し、樹脂側面に沿い、
90°曲がり、下面へ至るように成形してなる表面実装
型LED用リードフレーム。
2. A chip pad portion for mounting a semiconductor chip, an inner lead portion for connecting to an electrode of the semiconductor chip by a wire, an outer lead portion continuous with the inner lead portion, and an outer lead portion for connecting to a substrate. The resin is attached and solidified by insert molding on the metal lead frame on which the chip is formed, the chip pad part and the inner lead part are exposed on the bottom surface of the recess formed by the resin, and the outer lead part is projected from the side surface of the resin. , With the semiconductor chip not attached, bend the outer lead part, along the resin side,
A surface-mount type LED lead frame formed by bending 90 ° to reach the lower surface.
JP2001194536A 2001-06-27 2001-06-27 Lead frame for surface-mounting led and manufacturing method thereof Pending JP2003007946A (en)

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JP2001194536A JP2003007946A (en) 2001-06-27 2001-06-27 Lead frame for surface-mounting led and manufacturing method thereof
CN 200610075125 CN1855563A (en) 2001-06-27 2002-06-03 Lead frame for surface-mounting LED and manufacturing method thereof
CN 02122175 CN1256776C (en) 2001-06-27 2002-06-03 Lead frame for surface fixing type LED and mfg. method thereof
TW91113834A TW550837B (en) 2001-06-27 2002-06-25 Lead frame for surface-mounting led and manufacturing method thereof

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US9722158B2 (en) 2009-01-14 2017-08-01 Cree Huizhou Solid State Lighting Company Limited Aligned multiple emitter package
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JP2013069903A (en) * 2011-09-22 2013-04-18 Fusheng Industrial Co Ltd Light emission diode support frame construction, and manufacturing method thereof (1)
US9601670B2 (en) 2014-07-11 2017-03-21 Cree, Inc. Method to form primary optic with variable shapes and/or geometries without a substrate
US10622522B2 (en) 2014-09-05 2020-04-14 Theodore Lowes LED packages with chips having insulated surfaces
CN105261603A (en) * 2015-09-10 2016-01-20 济南市半导体元件实验所 Heavy-current glass sealed schottky diode and preparation technology
CN105261603B (en) * 2015-09-10 2018-01-16 济南市半导体元件实验所 High current glass seals Schottky diode and manufacture craft

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CN1855563A (en) 2006-11-01

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