JP2002309263A - Carbonization oven - Google Patents

Carbonization oven

Info

Publication number
JP2002309263A
JP2002309263A JP2001114118A JP2001114118A JP2002309263A JP 2002309263 A JP2002309263 A JP 2002309263A JP 2001114118 A JP2001114118 A JP 2001114118A JP 2001114118 A JP2001114118 A JP 2001114118A JP 2002309263 A JP2002309263 A JP 2002309263A
Authority
JP
Japan
Prior art keywords
furnace
carbonization
organic material
air supply
screw conveyor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001114118A
Other languages
Japanese (ja)
Other versions
JP3607636B2 (en
Inventor
Yoshikazu Kobayashi
由和 小林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Miike Inc
Original Assignee
Miike Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Miike Inc filed Critical Miike Inc
Priority to JP2001114118A priority Critical patent/JP3607636B2/en
Publication of JP2002309263A publication Critical patent/JP2002309263A/en
Application granted granted Critical
Publication of JP3607636B2 publication Critical patent/JP3607636B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics

Abstract

PROBLEM TO BE SOLVED: To provide a carbonization oven which enables even a worker having little experience in the charcoal production to continuously produce good-quality charcoal by directly looking at the carbonization state or organic chips such as wood chips, plastic chips or, leftover food, at the discharge port of the oven to adjust the discharge speed. SOLUTION: The carbonization oven 1 comprises an oven body 10 formed by installing a charge-in port 12 for supplying organic chips WO into a carbonization chamber, an ignition port 13, an upper-side smoke exhaust port 15, and a lower-side carbonization product discharge port 16 on an oven wall 11 forming a carbonization oven 19, an air supply apparatus 30 which, while moving, a supplies air to the organic chips; an ignition device 25 at the ignition port, a smoke treatment apparatus at the smoke exhaust port, and a carbonization product discharge apparatus 40 which is installed next to the carbonization product discharge port and can adjust the discharge speed. The air supply apparatus comprises a hollow air-supply main pipe 31 rotatorily driven at the center part of the bottom of the carbonization oven, a plurality of hollow branch pipes 32 extended radially and horizontally from the upper part of the air supply main pipe, and a plurality of branch pipes 33 extending from the lower side of the branch pipes 32 and have many air supply holes formed thereon.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、廃棄物である木
片、プラスチック片などの有機物片を炉内で不完全燃焼
により炭化して木炭、その他の炭化物を製造する炭化炉
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a carbonization furnace for producing charcoal and other carbides by carbonizing organic waste pieces such as wood pieces and plastic pieces as wastes by incomplete combustion in a furnace.

【0002】[0002]

【従来の技術】近年、廃棄物を取り巻く環境も変わり、
「再生資源の利用の促進に関する法律」と1995年の
「容器包装に係わる分別収集及び再商品化の促進等に関
する法律(容器包装リサイクル法)」が制定され、従来
安定型とされていた廃棄物も管理型に変更されて安易に
埋立処理が利用できなくなった。このような廃棄物処理
に関する生活環境の変化に伴い廃棄物をできるだけ再利
用しようする技術が開発されている。
2. Description of the Related Art In recent years, the environment surrounding waste has changed,
The Law Concerning the Promotion of the Use of Recycled Resources and the 1995 Law Concerning the Separated Collection and Recycling of Containers and Packaging (Container and Packaging Recycling Law) were enacted, and waste that was previously considered a stable type Was also changed to a management type, and landfill disposal became unavailable. Along with such changes in the living environment related to waste treatment, techniques for recycling waste as much as possible have been developed.

【0003】従来の廃棄物再利用技術としては、プラス
チック等の有機物を含んだ可燃性廃棄物を破砕、混練、
圧縮して、次いで加熱してプラスチックを自らバインダ
ーととして固形燃料を製造するものがあった。この種の
固形燃料は、発熱量が高くボイラー燃料として利用され
ている。
Conventional waste recycling techniques include crushing, kneading, and flammable waste containing organic matter such as plastic.
Some have compressed and then heated to produce a solid fuel using the plastic as its own binder. This type of solid fuel has a high calorific value and is used as a boiler fuel.

【0004】[0004]

【発明が解決しようとする課題】しかし、有機物系の廃
棄物、例えば、木材、ゴム・プラスチック類、食品廃棄
物、例えば、レストランや食堂などのからの残飯類、そ
の他、家畜糞などは、分別が行われて所定サイズより小
さく破砕されていれば、固形燃料の原料以外にも、加熱
乾留して炭と乾留ガスにして有効活用することが考えら
れる。それらの炭化物は、燃料として、あるいは、土壌
改良材や、河川の汚濁吸収材として利用でき、RDFや
生ゴミ等の脱臭材としても利用できると考えられる。炭
化に際して発生する乾留ガスは、可燃性排ガスとしてガ
スエンジンの燃料としても利用されて電力や動力に転化
され得るし、乾留ガスからは、良質の伐採生木や木材片
を利用すれば、木酢や木精も凝縮させて得ることができ
る。
However, organic wastes, such as wood, rubber and plastics, food wastes, such as leftovers from restaurants and canteens, and other livestock dung, etc., are separated. If the crushing is performed to a size smaller than a predetermined size, it can be considered that, besides the raw material of the solid fuel, it is heated and carbonized to make charcoal and carbonized gas for effective utilization. It is considered that these carbides can be used as a fuel, a soil improvement material, a pollutant absorbing material for rivers, and a deodorizing material for RDF, garbage and the like. The carbonized gas generated during carbonization can also be used as gas engine fuel as combustible exhaust gas and converted into electric power or power.From the carbonized gas, wood vinegar or wood vinegar can be used if high-quality cut live wood or wood chips are used. Tree spirits can also be obtained by condensation.

【0005】ところが有機物系の廃棄物を多量に炭化処
理するには、専用の炉を必要とし、しかも、連続処理化
して、生産性を高める必要がある。さらに、このような
炭化炉においては、炭化炉内部での燃焼・乾留・炭化を
維持して、且つ、良質な炭を効率よく製造するには、熟
練が必要であった。
[0005] However, in order to carbonize a large amount of organic waste, a special furnace is required, and it is necessary to increase the productivity by continuous treatment. Furthermore, in such a carbonization furnace, skill is required to maintain combustion, carbonization and carbonization inside the carbonization furnace and to efficiently produce high-quality coal.

【0006】本発明は、上記事情に鑑みて、有機物系廃
棄物から回分的または連続的な多量処理なしい炭材への
多量生産の可能な炭化炉を提供するものである。本発明
は、また、比較的構造の簡単で設置占有面積が少なくて
済む炭化炉を提供するものである。本発明は、さらに、
炭材生産の経験の浅い作業員でも良質な炭を、特に連続
的に、得ることができる炭化炉を提供するものである。
The present invention has been made in view of the above circumstances, and provides a carbonization furnace capable of mass-producing batch-wise or continuous carbon material without large-scale treatment from organic wastes. The present invention also provides a carbonization furnace having a relatively simple structure and requiring a small installation area. The present invention further provides:
An object of the present invention is to provide a carbonization furnace capable of obtaining high-quality coal, particularly continuously, even by an inexperienced worker of carbon material production.

【0007】[0007]

【課題を解決するための手段】本発明は、炭化室を内側
に形成する炉壁と、該炉壁に設けて炭化すべき有機物片
を炭化室に供給する装入口と炉内上部に設けた煙排出口
と炉内下部に設けた炭化物排出口とを備えた炉体を含
み、さらに、装入口に連接されて、炉内に有機物片を供
給するための装入装置と、該炉体の炭化室の内部に配置
されて、炉内に供給されて堆積する有機物片に空気及び
又は過熱蒸気を、吹き込み位置を可動的させて、供給し
て有機物片を燃焼炭化させる給気装置と、炭化物排出口
に連設された排出速度調節可能な炭化物排出手段と、が
備えられている。
SUMMARY OF THE INVENTION According to the present invention, there is provided a furnace wall having a carbonization chamber formed therein, a charging port provided on the furnace wall for supplying organic matter pieces to be carbonized to the carbonization chamber, and a furnace inlet provided at an upper part of the furnace. A furnace body having a smoke outlet and a carbide outlet provided in a lower part of the furnace, further comprising a charging device connected to the charging port for supplying organic material pieces into the furnace; An air supply device that is disposed inside the carbonization chamber and supplies air and / or superheated steam to the organic material pieces to be supplied and deposited in the furnace, by moving the blowing position to supply and burn and carbonize the organic material pieces; A discharge speed-adjustable carbide discharge means connected to the discharge port.

【0008】本発明の炭化炉は、装入装置から、挿入口
を通じて、炭化室内に供給された有機物片、例えば、伐
採樹や建築廃材などの木片や、ゴム・プラスチック片、
食品廃棄物、蓄糞などが、装入され、炉底部に堆積して
おり、給気装置からほぼ均一に空気が、有機物片に供給
されて、定常状態では、炉内下部の有機物片を燃焼させ
る。高温の燃焼ガスは、有機物片を通って上昇し、上部
側の有機物片を加熱するが、酸素不充分で蒸し焼き状態
で乾留しながら部分的に燃焼し、他方、燃焼ガスは、一
酸化炭素に富んだガスになり、炉内上部に設けた煙排出
口から、炉外に排出される。
[0008] The carbonization furnace of the present invention comprises an organic material piece, for example, a wood piece such as a felled tree or a building waste, a rubber / plastic piece,
Food waste, feces storage, etc. are charged and deposited at the bottom of the furnace, and air is supplied from the air supply device to the organic material pieces almost uniformly, and in a steady state, the organic material pieces in the lower part of the furnace are burned. Let it. The hot combustion gas rises through the organic fraction and heats the upper organic fraction, but partially burns while carbonizing in a steamed state with insufficient oxygen, while the combustion gas is converted to carbon monoxide. It becomes rich gas and is discharged out of the furnace through a smoke outlet provided in the upper part of the furnace.

【0009】炉内下部の有機物片は、給気装置からの空
気を受けて部分的には燃焼しながら炭材として炉内下部
の炭化物排出口より炭化物排出手段に排出される。この
炭化室内では、炉内下部の有機物片は、給気装置からの
空気の供給で、例えば、700〜1200℃の高温で燃
焼して炭化状態される。
The organic material pieces in the lower part of the furnace receive air from the air supply device and are partially burned to be discharged as carbonaceous materials from the carbide discharge port in the lower part of the furnace to the carbide discharging means. In the carbonization chamber, the organic material pieces in the lower part of the furnace are burned at a high temperature of, for example, 700 to 1200 ° C. by the supply of air from an air supply device and carbonized.

【0010】この炭化領域からの高温燃焼ガスは、有機
物片内を上昇して、上部に供給された有機物片を加熱し
て350〜800℃程になって、有機物片を酸欠状態で
蒸し焼き状態にしながら、可燃性排ガスになり、蒸し焼
き状態の有機物片は、沈下して、燃焼領域で燃焼・炭化
され、他方の可燃性排ガスは、さらに、上昇して、炉内
上部の煙排出口から排出される。可燃性排ガスは、炉内
上部の排出口から排出されて処理手段によって集塵や木
酢液等の分離等の適当な処理が行われる。
[0010] The high-temperature combustion gas from the carbonized region rises in the organic material pieces and heats the organic material pieces supplied to the upper portion to reach about 350 to 800 ° C. However, the flammable exhaust gas, the organic matter pieces in the steamed state sink, and are burned and carbonized in the combustion zone, and the other flammable exhaust gas further rises and is discharged from the smoke outlet at the upper part of the furnace. Is done. The combustible exhaust gas is discharged from a discharge port in an upper part of the furnace, and is subjected to an appropriate treatment such as dust collection or separation of wood vinegar by a treatment means.

【0011】有機物片からの炭化物の炭化状態は、炭化
物排出口で直接見て判断され、排出速度調節可能な炭化
物排出手段によって調節されるので、炭生産の経験に未
熟であっても比較的良質な炭を連続的に得ることができ
る。
[0011] The carbonization state of the carbide from the organic material piece is determined by directly looking at the carbide discharge port, and is controlled by a carbide discharge means capable of controlling the discharge rate, so that even if the user is not experienced in the charcoal production experience, the quality is relatively high. The charcoal can be obtained continuously.

【0012】[0012]

【発明の実施の形態】本発明の炭化炉は、炉壁は耐火物
によって竪型円筒状に内張りされ、円筒状の周壁と天井
部と炉底部が形成され、縦型円筒状炭化室を構成するこ
とが好ましい。炉壁天井部は、放物状若しくは半球状に
形成とし、熱反射面をなしているのが好ましい。さら
に、炭化物排出口は、炉底部の中央寄りに炉底部に開口
して配置され、炭化物排出口を通じて炭化物を炉体より
下方に排出させる構造が採用できる。
BEST MODE FOR CARRYING OUT THE INVENTION In a carbonization furnace of the present invention, a furnace wall is lined up with a refractory in a vertical cylindrical shape, and a cylindrical peripheral wall, a ceiling and a furnace bottom are formed to form a vertical cylindrical carbonization chamber. Is preferred. The furnace wall ceiling is preferably formed in a parabolic or hemispherical shape, and preferably has a heat reflecting surface. Further, the carbide discharge port may be arranged so as to be opened toward the center of the furnace bottom near the center of the furnace bottom and discharge the carbide below the furnace body through the carbide discharge port.

【0013】炭化室を竪型円筒状とすることにより、給
気装置で供給された空気により、炉内に供給され蓄積す
る有機物片は、高温燃焼ガスにより上部で蒸し焼きにさ
れ、沈下しながら炉内下部で燃されて炭化するという有
機物片の流れを作る。また放物状又は半球状の熱反射面
を成す天井部からの反射熱によって炉内に堆積している
有機物片の上部を加熱して蒸し焼きを促進できる。さら
に、炭化物排出口が炉底部の中央寄りに配置すれば、一
般に周壁の装入口から有機物片が供給されるので、有機
物片は順次中央に向かって移動しながら炭化が進み、炭
化が完了したものを炉底部の中央寄りの炭化物排出口か
ら落下させて取り出す合理的な移動形態を取ることがで
きる。
[0013] By making the carbonization chamber a vertical cylindrical shape, the organic matter pieces supplied and accumulated in the furnace by the air supplied by the air supply device are steamed at the upper portion by the high-temperature combustion gas, and the furnace is settled while sinking. It creates a stream of organic material that is burned and carbonized in the lower part. Further, the upper part of the organic material pieces deposited in the furnace can be heated by the heat reflected from the ceiling, which forms a parabolic or hemispherical heat reflecting surface, to promote steaming. Furthermore, if the carbide discharge port is located near the center of the furnace bottom, the organic matter pieces are generally supplied from the inlet of the peripheral wall, so that the organic matter pieces move sequentially toward the center and carbonization proceeds, and carbonization is completed. Can be taken out from the carbide discharge port near the center of the furnace bottom and taken out.

【0014】上記の装入装置は、装入口に接続された有
機物片供給用のスクリューコンベアと、該コンベアに連
接された有機物片供給ホッパーとから成るものが利用で
きる。特に、装入装置のスクリューコンベアが、装入口
に接続されて供給する第1のスクリューコンベアと、こ
の第1のスクリューコンベアに連接されて第1のスクリ
ューコンベアより供給速度の大きい第2のスクリューコ
ンベアと、から成り、第2のスクリューコンベアに上記
有機物片供給ホッパーが連接されているものが好まし
い。炭化室に近い第1の低速の装入用のスクリューコン
ベアには、自身の搬送量より多くの有機物片が第2の高
速の装入用のスクリューコンベアによって送られるで、
第1のスクリューコンベア内は、有機物片て圧密化さ
れ、これが装入口を通じて炉内に不用意な空気が入り込
むのを阻止できる。これは、給気装置による炉内燃焼領
域の空気供給制御が行い易く、空気混入に炉内の冷却を
防止する利点がある。
As the above charging device, a device including a screw conveyor for supplying organic material pieces connected to the charging port and an organic material supply hopper connected to the conveyor can be used. In particular, a screw conveyor of the charging device is connected to a charging inlet to supply a first screw conveyor, and a second screw conveyor connected to the first screw conveyor and having a higher supply speed than the first screw conveyor. It is preferable that the organic material supply hopper is connected to the second screw conveyor. To the first low-speed charging screw conveyor near the carbonization chamber, more organic material pieces than their own transport amount are sent by the second high-speed charging screw conveyor,
The inside of the first screw conveyor is compacted as organic material pieces, which can prevent inadvertent air from entering the furnace through the charging port. This is advantageous in that the air supply control of the air in the furnace combustion area by the air supply device can be easily performed, and the cooling of the furnace can be prevented by air mixing.

【0015】上記有機物片は、事前にほぼ所定寸法以下
に破砕機によって破砕されてから上記炭化室に供給され
ると、装入装置と装入口からの装入が容易となり、且
つ、寸法がある程度揃った有機物片を使用することで炭
化にムラが生じにくく、不完全炭化物の混入率を大幅に
低減できる。
The above-mentioned organic material pieces are crushed by a crusher to a predetermined size or less in advance, and then supplied to the carbonization chamber. By using uniform organic material pieces, uneven carbonization hardly occurs, and the mixing ratio of incomplete carbides can be significantly reduced.

【0016】上記給気装置は、上記炭化炉の炉底部の中
央部に回転可能に支持され、回転駆動される中空な給気
主管と、該給気主管の上部からほぼ水平に放射状に連設
された複数の中空な枝管と、該各枝管から下方に延設さ
れ、給気孔を多数形成した複数の分岐管とから成るもの
が採用できる。複数の分岐管には、空気孔が設けられ
て、炭化室の下部に供給されて堆積されながら蒸し焼き
ないし炭化の状態の有機物片間に挿入され、徐々に撹拌
しながら、空気孔から制御された空気流量をほぼ均一に
空気供給を行うことができる。これにより、有機物片の
適度の攪拌と一様な空気供給と、それによる均一な燃焼
・炭化反応が得られ、品質の揃った炭材が得られる。特
に、各分岐管の下端部には、給気孔として開口部が設け
るのが好ましく、下端部の開口部は相対的に多くの空気
が最下部の炭化物に供給され、精錬燃焼を行なわせるこ
とができる。
The air supply device is rotatably supported at the center of the furnace bottom of the carbonization furnace and is rotatably driven. A hollow air supply main pipe is connected to the air supply main pipe in an almost horizontal radial manner from an upper portion of the air supply main pipe. A plurality of hollow branch pipes and a plurality of branch pipes extending downward from the respective branch pipes and having a large number of air supply holes can be employed. The plurality of branch pipes are provided with air holes, which are supplied to the lower part of the carbonization chamber, inserted between the organic matter pieces in a steamed or carbonized state while being deposited, and controlled from the air holes while gradually stirring. The air supply can be performed with a substantially uniform air flow rate. As a result, appropriate stirring of the organic material pieces and uniform air supply, and thereby a uniform combustion and carbonization reaction, are obtained, and a carbon material of uniform quality is obtained. In particular, it is preferable to provide an opening at the lower end of each branch pipe as an air supply hole, and the opening at the lower end is supplied with relatively much air to the lowermost carbide so that refining combustion can be performed. it can.

【0017】上記分岐管は、中空なパドル状に形成され
ているのが好ましく、特に、回転に伴って炭化物を周壁
部から内側に寄せて行くようにパドルを回転方向に対し
て少し開く角度で、複数の水平枝管に取り付けるのが好
ましい。このようなパドルは、炭化室の周壁の装入口か
ら供給された有機物片を、燃焼炭化させながら、炭化室
の炉底部の中央寄りの炭化物排出口から炭を排出する合
理的な流れを作ることができる。
The branch pipe is preferably formed in a hollow paddle shape. In particular, the paddle is formed at an angle slightly opened with respect to the rotation direction so that the carbide is brought inward from the peripheral wall portion with the rotation. Preferably, it is attached to a plurality of horizontal branches. Such a paddle creates a reasonable flow of charcoal discharged from the carbide outlet near the center of the furnace bottom of the coking chamber while burning and carbonizing the organic material pieces supplied from the inlet of the peripheral wall of the coking chamber. Can be.

【0018】上記給気装置は、過熱蒸気を供給すること
ができるようにするのが好ましい。過熱蒸気は、160
〜300℃程度の温度の高温水蒸気を使用することがで
きる。湿潤した有機物片が混入していても過熱蒸気によ
って急速に乾燥させることができる。さらに、過熱蒸気
の混入は、相対的に炭化を早めることができ、アルカリ
化した良質な炭を得ることができる。
It is preferable that the air supply device be capable of supplying superheated steam. The superheated steam is 160
High-temperature steam having a temperature of about 300 ° C. can be used. It can be quickly dried by superheated steam even if the wet organic matter is mixed. Further, the mixing of superheated steam can relatively accelerate carbonization, and can provide alkalinized high-quality coal.

【0019】上記炭化物排出手段は、冷却水ジャケット
を備えた可変速の排出用のスクリューコンベアから構成
することができる。該スクリューコンベアの排出口に2
重ダンパー弁が設けるのが、炉内側とスクリューコンベ
アとを熱的に遮断でき好ましい。可変速の排出用のスク
リューコンベアは、その回転速度制御によって簡便に炭
化物排出速度を調節できるようになり、また2重ダンパ
ー弁によって空気の逆流を防止して給気装置による空気
供給制御を容易にすることができる。
The above-mentioned carbide discharging means can be constituted by a screw conveyor for discharging at a variable speed provided with a cooling water jacket. 2 at the outlet of the screw conveyor
It is preferable to provide a heavy damper valve because the inside of the furnace and the screw conveyor can be thermally isolated. The screw conveyor for variable speed discharge can easily adjust the carbide discharge speed by controlling its rotation speed, and the double damper valve prevents backflow of air and facilitates air supply control by the air supply device. can do.

【0020】炉壁には、通常は、有機物片に着火するた
めの着火口を備え、炉外には、着火口に火炎を供給する
燃焼装置、例えば、重油バーナを備えてい。操業開始時
に、有機物片に着火させ、燃焼を開始するの使用する。
燃焼装置は、操業中においても、遊戯物片の燃焼が不充
分のときや炉内温度が下がったときには、適宜使用され
てもよい。
[0020] The furnace wall is usually provided with an ignition port for igniting the organic material pieces, and a combustion device for supplying a flame to the ignition port, for example, a heavy oil burner is provided outside the furnace. At the start of operation, the organic material is ignited and used to start burning.
The combustion device may be appropriately used even during operation, when the playing of the play piece is insufficient or when the temperature in the furnace is lowered.

【0021】[0021]

【実施例】次に、本発明の炭化炉を、添付図を参照し
て、以下に詳細に説明する。図1及び図2は、本発明に
係る実施形態における炭化炉1を示す。炭化炉1は、そ
の内側に耐火物を内張した炉壁11が、周壁11aと天
井部11bと炉底部11cとによって形成されて、その
内部に閉鎖空間の炭化室19を設けた縦型円筒状の炉体
10の構造のけいである。炭化室上方の天井部11bに
は、放物状又は半球状の熱反射面を形成してあり、炉内
下方に有機物片を輻射熱により加熱する。
Next, a carbonization furnace of the present invention will be described in detail with reference to the accompanying drawings. 1 and 2 show a carbonization furnace 1 according to an embodiment of the present invention. The carbonization furnace 1 has a furnace wall 11 in which a refractory is lined, a vertical wall having a peripheral wall 11a, a ceiling 11b, and a furnace bottom 11c, and a closed space carbonization chamber 19 provided therein. This is the structure of the furnace body 10 in the shape of a circle. A parabolic or hemispherical heat reflecting surface is formed on the ceiling 11b above the carbonization chamber, and the organic matter pieces are heated below the furnace by radiant heat.

【0022】周壁11aには、有機物片W0を炭化室1
9に供給する装入口12と、有機物片用着火口13と、
防爆装置14とが設けられており、天井部11bには、
煙排出口15が設けられている。炉体10は、炉底部に
は、中央寄りに炭化物排出口16を形成して下方に開口
貫通している。
On the peripheral wall 11a, the organic material piece W0 is
9, an ignition port 13 for organic material pieces,
An explosion-proof device 14 is provided.
A smoke outlet 15 is provided. The furnace body 10 has a carbide discharge port 16 formed near the center at the bottom of the furnace, and penetrates downward.

【0023】炉体の周壁11aには、炉底から適当な中
間高さに装入口12を開口し、装入口12からは、有機
物片W0、例えば、木片やゴム片、プラスチック片、さ
らに食品廃棄物、家畜糞等を、装入用スクリューコンベ
ア20によって連続的に炭化室19に定量供給する。有
機物片W0は、事前にほぼ所定寸法以下に破砕機によっ
て破砕されてから炭化室19に供給されるようにされ
る。
A charging port 12 is opened on the peripheral wall 11a of the furnace body at an appropriate intermediate height from the furnace bottom. From the charging port 12, an organic material piece W0, for example, a wood piece, a rubber piece, a plastic piece, and a food waste can be disposed. Objects, livestock dung and the like are continuously supplied to the carbonization chamber 19 by the screw conveyor 20 for charging. The organic matter piece W0 is crushed by a crusher to a size equal to or less than a predetermined size in advance and then supplied to the carbonization chamber 19.

【0024】装入口12は、原料である有機物片を炉内
に装入するための開口部であるが、装入口12には、ホ
ッパーに連結された装入用スクリューコンベア20が接
続されて、有機物片をホッパーに投入すれば、装入用ス
クリューコンベア20により、連続的に装入口12を通
って炉内に挿入することができる。
The charging port 12 is an opening for charging an organic material piece as a raw material into a furnace. The charging port 12 is connected to a charging screw conveyor 20 connected to a hopper. When the organic material pieces are charged into the hopper, they can be continuously inserted into the furnace through the charging port 12 by the charging screw conveyor 20.

【0025】この装入装置は、この図示の例のように、
上記装入口12に連結された第1スクリューコンベア2
3と、これに連設され且つ有機物片W0が投入される供
給ホッパー21を備えた第2の装入用スクリューコンベ
ア22とから成っている。この例は、特に、装入用の第
1スクリューコンベア22の供給速度が、炭化速度に応
じて設定される第2スクリューコンベア23の供給速度
よりも相対的に低速に設定するのが好ましく、これによ
り、低速用の第1スクリューコンベア23内部において
有機物片W0が適当に圧密化されて炭化室19内部から
の炉内ガスの逆流を防止することができる。
This charging device is, as shown in the illustrated example,
The first screw conveyor 2 connected to the loading port 12
3 and a second charging screw conveyor 22 provided with a supply hopper 21 which is connected thereto and into which the organic material pieces W0 are charged. In this example, it is particularly preferable that the supply speed of the first screw conveyor 22 for charging is set relatively lower than the supply speed of the second screw conveyor 23 set in accordance with the carbonization speed. Thereby, the organic matter piece W0 is appropriately compacted inside the first screw conveyor 23 for low speed, and backflow of the furnace gas from inside the carbonization chamber 19 can be prevented.

【0026】また、装入口12から装入された有機物片
W0は、炭化室19の炉壁側に供給するのが好ましく、
有機物片W0は、乾燥後に、炭化しながら順次中央寄り
の炭化物排出口16に向かって押されるように集めら
れ、排出口から排出するのを容易にする。
The organic matter piece W0 charged from the charging port 12 is preferably supplied to the furnace wall side of the coking chamber 19.
After drying, the organic matter pieces W0 are collected while being carbonized so as to be sequentially pushed toward the carbide outlet 16 near the center, thereby facilitating discharge from the outlet.

【0027】また、有機物片用着火口13には、着火手
段として、バーナ25が取り付けられ、運転の初期に、
炭化室19内部に供給された有機物片W0に着火させ
る。
A burner 25 is attached to the organic material igniter 13 as an igniting means.
The organic matter piece W0 supplied into the carbonization chamber 19 is ignited.

【0028】煙排出口14は、この例では、天井部11
bに貫通して形成され、適当な導管により、排ガス処理
装置(不図示)に接続され、可燃性排ガスGを処理す
る。この排ガス処理装置では、集塵して、木精や木酢液
等の分離をした後、排ガス中の一酸化炭素を多く含むの
で、可燃性排ガスの一部を着火口13から炭化室19内
部に戻して、炭化作用に利用してもよい。
The smoke outlet 14 is, in this example, the ceiling 11
b and connected to an exhaust gas treatment device (not shown) by a suitable conduit to treat the combustible exhaust gas G. In this exhaust gas treatment device, after collecting dust and separating wood semen and wood vinegar, etc., since the exhaust gas contains a large amount of carbon monoxide, a part of the flammable exhaust gas enters the carbonization chamber 19 from the ignition port 13. It may be returned and used for carbonization.

【0029】給気装置30は、上記のように、乾燥有機
物の炭化操作を行なうもので、炭化炉10の炉底部11
cから炉内に中空な給気主管31が立設されて、回転可
能に支持されており、炉体より下方に設けた駆動装置に
より回転される。中空な枝管32は、回転駆動される中
空な給気主管31の上端部からほぼ水平に放射状に複数
個連設され、各枝管32の先端側から下方に延設され
て、分岐管33が設けられ、分岐管33には、その側面
に給気孔33aが多数形成形成されている。給気主管3
1に供給された空気が、枝管32に分岐され、さらに、
分岐管33から供給孔33aを通して、炉内に供給され
る。
As described above, the air supply device 30 performs the carbonization operation of the dried organic matter, and includes the furnace bottom 11 of the carbonization furnace 10.
A hollow air supply main pipe 31 is erected in the furnace from c, is rotatably supported, and is rotated by a driving device provided below the furnace body. A plurality of hollow branch pipes 32 are connected radially substantially horizontally from the upper end of the hollow air supply main pipe 31 that is driven to rotate, and extend downward from the distal end side of each branch pipe 32 to form a branch pipe 33. The branch pipe 33 has a large number of air supply holes 33a formed on the side surface thereof. Main air supply 3
The air supplied to 1 is branched to a branch pipe 32, and further,
It is supplied from the branch pipe 33 into the furnace through the supply hole 33a.

【0030】炭化室19内は、装入口12に近い最上部
で大よそ上記休機装置の中空な枝管32より上部にあっ
て、装入された有機物片を乾燥させる乾燥ゾーンZ1
と、炭化室19の中間部で、上記休機装置の中空な枝管
32より下部にあって、上記の乾燥した有機物を炭化さ
せる炭化ゾーンZ2と、炉底近傍にあってさらに炭化物
を燃焼して不純物を除く精錬ゾーンZ3とに、区分され
る。上記分岐管33は、炭化ゾーンZ2と精錬ゾーンZ
3において、乾燥有機物片を炭化し、炭化物を精錬する
が、この実施例では、さらに、分岐管33の下端部には
精錬用空気供給孔33bが開設されており、最下部の精
錬ゾーンZ3に炭化物に、精錬するための空気を供給す
ることができる。
The inside of the carbonization chamber 19 is located above the hollow branch pipe 32 of the shut-off device at the uppermost portion near the charging port 12, and is provided with a drying zone Z1 for drying the charged organic material pieces.
In the middle part of the carbonization chamber 19, below the hollow branch pipe 32 of the suspension device, and in the carbonization zone Z2 for carbonizing the dried organic matter, and in the vicinity of the furnace bottom to further burn the carbide. And a refining zone Z3 for removing impurities. The branch pipe 33 includes a carbonization zone Z2 and a refining zone Z.
In FIG. 3, the dried organic matter pieces are carbonized to refine the carbides. In this embodiment, a refining air supply hole 33b is further provided at the lower end of the branch pipe 33, and the lowermost refining zone Z3 is formed. The char can be supplied with air for refining.

【0031】給気主管31の回転駆動装置35は、この
例では、給気主管31を炉底部に貫通させて軸支する軸
受部と、駆動用のモータ36と、モータと給気主管31
のそれぞれに取付けのスプロケットホイール37間を繋
ぐ減速伝達チェーンとから成るものが採用されている。
給気主管31の下部は、ブロワーと接続された固定ヘッ
ダー34内部を回転可能に貫通し、給気主管31の下部
の孔31aが、固定ヘッダー34内部で開口して、ブロ
ワーから供給されてくる圧力空気Aを給気主管31に供
給する。
In this example, the rotation driving device 35 of the air supply main pipe 31 includes a bearing portion that supports the air supply main pipe 31 by penetrating the furnace bottom, a driving motor 36, a motor and the air supply main pipe 31.
And a deceleration transmission chain that connects between the sprocket wheels 37 attached to each of them.
The lower part of the air supply main pipe 31 rotatably penetrates the inside of the fixed header 34 connected to the blower, and the lower hole 31a of the air supply main pipe 31 is opened inside the fixed header 34 and supplied from the blower. The compressed air A is supplied to the air supply main pipe 31.

【0032】操業中は、分岐管33は、給気主管31周
りに旋回され、炭化室19の下部に供給されて堆積さ
れ、炭化されつつある有機物片の層内に深く挿入しなが
ら制御された空気量をほぼ均一に空気供給をし、同時に
堆積した有機物片層の内部を旋回しながら攪拌する。こ
れにより、空気供給して炭化に必要な燃焼を継続させ、
有機物片の堆積層の攪拌を図り、燃焼と炭化の均一化を
図り、最下部の精錬ゾーンZ3に精錬用の空気を送る。
During operation, the branch pipe 33 is swirled around the air supply main pipe 31, supplied to the lower part of the carbonization chamber 19, deposited, and controlled while being inserted deeply into the layer of the organic material piece being carbonized. The amount of air is supplied substantially uniformly, and at the same time, the inside of the deposited organic material layer is swirled and stirred. With this, air is supplied to continue the combustion required for carbonization,
The sedimentation layer of the organic material pieces is agitated, combustion and carbonization are made uniform, and air for refining is sent to the lowermost refining zone Z3.

【0033】分岐管33に形成された給気孔は、細かな
有機物片が入り込まないように、分岐管33の外周面に
設けられた多数の膨出部において下向きに形成するのが
好ましい。また、給気孔は、旋回方向に対して後側面に
形成することもでき、有機物片の侵入を防止できる。
The air supply holes formed in the branch pipe 33 are preferably formed downward at a large number of bulging portions provided on the outer peripheral surface of the branch pipe 33 so as to prevent fine organic material pieces from entering. In addition, the air supply hole can be formed on the rear side surface with respect to the turning direction, so that entry of the organic matter pieces can be prevented.

【0034】分岐管33は、空気供給可能な中空なパド
ルとされてもよい。その形状は、分岐管33の給気主管
周りの旋回運動によって、炭化物を周壁部から内側に寄
せて集める捩れが形成されている。パドルの作用は、炭
化室周壁11aの装入口13から炉内に供給されて有機
物片W0が、分岐管33の旋回運動により、炭化の進行
に伴って炭化室炉の底部11cの中央寄りの炭化物排出
口16に移動させ、炭化物排出口16から下方に排出さ
せるものである。
The branch pipe 33 may be a hollow paddle capable of supplying air. The shape is such that a twist is formed by the swirling motion of the branch pipe 33 around the air supply main pipe to bring the carbide toward the inside from the peripheral wall and collect the carbide. The action of the paddle is that the organic matter pieces W0 are supplied into the furnace from the charging inlet 13 of the carbonization chamber peripheral wall 11a, and the carbonized material near the center of the bottom 11c of the carbonization chamber furnace is generated as the carbonization proceeds by the swirling motion of the branch pipe 33 as the carbonization proceeds. It is moved to the discharge port 16 and discharged downward from the carbide discharge port 16.

【0035】炭化物排出口16は、炉底の中央部側に炉
底を貫通する孔として形成されており、炭化物排出装置
40が、この炭化物排出口16に接続されて、炉体下方
に取り付けられている。炭化物排出装置40は、排出速
度調節可能な冷却水ジャケットを備えた可変速の排出用
のスクリューコンベア41と、該スクリューコンベア4
1の排出口の2重ダンパー弁43と、その出口の搬送ス
クリューコンベア44とを含む。
The carbide discharge port 16 is formed as a hole penetrating the furnace bottom at the center of the furnace bottom, and a carbide discharge device 40 is connected to the carbide discharge port 16 and attached below the furnace body. ing. The carbide discharge device 40 includes a screw conveyor 41 for discharging at a variable speed provided with a cooling water jacket capable of adjusting the discharge speed, and the screw conveyor 4.
It includes a double damper valve 43 at one outlet and a transport screw conveyor 44 at the outlet.

【0036】可変速の排出用のスクリューコンベア41
の回転速度は、炭W1の状態を見てモータ41Aの速度
調節によって行われる。また2重ダンパー弁43によっ
て空気の逆流を防止して給気装置30による空気供給制
御を容易にしている。炭W1の精錬燃焼は、スクリュー
コンベア41、44やダンパー弁43において徐々に行
ったり、又は搬送スクリューコンベア44から排出され
てから一気に行われる。
Screw conveyor 41 for variable speed discharge
Is controlled by adjusting the speed of the motor 41A while watching the state of the charcoal W1. Further, the double damper valve 43 prevents the backflow of the air and facilitates the air supply control by the air supply device 30. The refining and combustion of the charcoal W1 is performed gradually in the screw conveyors 41 and 44 and the damper valve 43, or performed at once after being discharged from the transport screw conveyor 44.

【0037】炭化炉1の実操業において、有機物片W0
が、炉外の装入装置20から装入口12を通じて、炭化
室19内に順次に炉内装入され、初期装入の有機物片W
0は、炉壁部の着火口13を通して着火バーナ25によ
って火炎が吹きこまれて着火され、給気装置30の回転
している分岐管33からほぼ均一に空気が供給されて、
燃焼させる。
In the actual operation of the carbonization furnace 1, the organic matter pieces W0
Are sequentially placed in the furnace inside the carbonization chamber 19 from the charging device 20 outside the furnace through the charging inlet 12, and the organic matter pieces W of the initial charging are
0, the flame is blown by the ignition burner 25 through the ignition port 13 of the furnace wall portion and ignited, and the air is supplied almost uniformly from the rotating branch pipe 33 of the air supply device 30,
Burn.

【0038】定常状態では、着火バーナ25の燃焼を止
めて、給気装置30の分岐管を通じて供給される空気に
より、炉底部での部分的燃焼を継続し炭化物を生成させ
る。分岐管からの空気供給により、最高温度は、例えば
700〜1200℃にまで加熱され炭化される。炉底部
での炭化物は、旋回している分岐管の寄せ集め作用によ
り、炉底中央部側に開口した炭化物排出口16から炉下
に排出され、他方、装入口12からは、新しい有機物片
が連続的に又は断続的に、供給され、炉底部の精錬ゾー
ンZ3からの上高温昇ガスより、上部に堆積する有機物
片を加熱して350〜800℃程に昇温し、蒸し焼きに
して乾留され、炉底部側に降下し、上記の炭化ゾーンで
加熱され、炭化される作用が続く。
In the steady state, the combustion of the ignition burner 25 is stopped, and the air supplied through the branch pipe of the air supply device 30 continues the partial combustion at the furnace bottom to generate carbide. By supplying air from the branch pipe, the maximum temperature is heated to, for example, 700 to 1200 ° C. and carbonized. The carbide at the bottom of the furnace is discharged to the bottom of the furnace from a carbide discharge port 16 opened toward the center of the furnace bottom by the gathering action of the swirling branch pipe, while new organic matter pieces are discharged from the inlet 12. Continuously or intermittently, the organic matter pieces deposited on the upper portion are heated from the high-temperature rising gas from the refining zone Z3 at the furnace bottom to raise the temperature to about 350 to 800 ° C., and are steamed and carbonized. , Descends to the furnace bottom side, and is heated and carbonized in the carbonization zone described above.

【0039】このような操業が連続的になされるが、乾
燥・炭化・精錬の制御は、有機物片の供給量と空気供給
量の制御によりなされる。特に好ましくは、炉内天井部
の排出口15付近に酸素濃度センサー17を設けて、酸
素濃度センサー17からの酸素濃度信号により、空気供
給量を調整する制御弁(不図示)によって制御される。
While such operations are continuously performed, the control of drying, carbonization and refining is performed by controlling the supply amount of the organic matter pieces and the air supply amount. Particularly preferably, an oxygen concentration sensor 17 is provided in the vicinity of the discharge port 15 in the ceiling portion of the furnace, and is controlled by a control valve (not shown) that adjusts the air supply amount based on an oxygen concentration signal from the oxygen concentration sensor 17.

【0040】さらに、蒸し焼きされた有機物片の炭化状
態は、排出口44Aで直接見て判断され、排出速度調節
可能な炭化物排出装置40によって調節されるので、特
に熟練を必要せず、良質な炭を連続的に得ることができ
る。
Furthermore, the carbonized state of the steamed organic material pieces is determined by directly looking at the discharge port 44A, and is adjusted by the carbide discharge device 40 capable of adjusting the discharge speed. Can be continuously obtained.

【0041】[0041]

【発明の効果】本発明の炭化炉は、有機物片を上記炭化
室に供給する装入口と、下方の炭化物排出口とを設けた
炉体と、該炉体の炭化室の下部において、水平に旋回し
ながら有機物片に空気を供給する給気装置を含むので、
炉底部での燃焼と炭化と排出を連続的に行なうことがで
き、この燃焼よる高温ガスで、炉内に供給されて堆積す
る有機物片を加熱して乾留することができ、乾留した有
機物片を降下させて順次、炭化することができるので、
有機物片の多量のバッチ処理、特に、連続的処理を実施
できる。
The carbonization furnace of the present invention has a furnace body provided with an inlet for supplying organic matter pieces to the above-mentioned carbonization chamber, a carbide discharge port below, and a lower part of the carbonization chamber of the furnace body. Since it includes an air supply device that supplies air to the organic matter pieces while turning,
Combustion, carbonization, and discharge at the bottom of the furnace can be performed continuously, and the high-temperature gas generated by the combustion can heat and deposit the organic pieces that are fed into the furnace and accumulate. As it can be lowered and carbonized sequentially,
Large batches, especially continuous processes, of organic pieces can be carried out.

【0042】炭化炉は、耐火物によって竪型円筒状に上
記炭化室を形成し、さらに、炉底部の中央寄りに上記炭
化物排出口を形成すれば、周囲壁に設けた装入口から供
給されて堆積する多量の有機物片に給気装置によって下
方から燃焼させて炭化させ、その高温ガスを上方に向う
過程で、多量の有機物片に対して連続的に加熱をし乾留
させ、このようにして連続的に排出させることができ、
炭化速度を高めて、生産性を高めることができる。さら
に、炭化室は、竪形円筒状にすれば、比較的構造の簡単
で設置占有面積が少なくて済む。さらに、給気装置の駆
動機構及び炭化物排出装置も炉下に配置すれば、炭化炉
付帯装置の設置占有面積を一層小さくすることができ
る。
In the carbonization furnace, if the carbonization chamber is formed in a vertical cylindrical shape with a refractory material, and the carbide discharge port is formed near the center of the furnace bottom, the carbonization chamber is supplied from a charging port provided in a peripheral wall. A large amount of organic material to be deposited is burned from below by an air supply device to be carbonized, and in the process of moving the high-temperature gas upward, the large amount of organic material is continuously heated and carbonized. Can be discharged
The carbonization rate can be increased to increase productivity. Furthermore, if the carbonization chamber is formed in a vertical cylindrical shape, the structure is relatively simple and the occupied area is small. Furthermore, if the drive mechanism of the air supply device and the carbide discharge device are also arranged below the furnace, the installation occupation area of the carbonization furnace auxiliary device can be further reduced.

【0043】さらに、挿入口を周囲壁上部に設け、炭化
物排出口を炉底部中央側に設ければ、装入口から供給さ
れた有機物片は、順次中央に向かって移動しながら炭化
が進み、炭化が完了したものを炉底部の中央寄りの炭化
物排出口から取り出す合理的な移動形態を取ることがで
きる。
Furthermore, if the insertion port is provided in the upper part of the peripheral wall and the carbide discharge port is provided in the center of the furnace bottom, the organic material pieces supplied from the charging port are sequentially carbonized while moving toward the center, and carbonized. Can be taken out from the carbide outlet near the center of the furnace bottom.

【0044】装入装置は、装入口に接続されて供給する
第1のスクリューコンベアと、第1のスクリューコンベ
アに連接されて第1のスクリューコンベアより供給速度
の大きい第2のスクリューコンベアとから成り、有機物
片供給ホッパーを第2のスクリューコンベアに連接すれ
ば、第1のスクリューコンベア内には、有機物片が圧密
化して不用意な空気供給や炉内ガスの逆流を防止でき、
給気装置による空気供給制御を容易にすることができ
る。
The charging device comprises a first screw conveyer connected to a charging inlet and supplied, and a second screw conveyer connected to the first screw conveyer and having a higher supply speed than the first screw conveyer. If the organic material supply hopper is connected to the second screw conveyor, the organic material can be compacted in the first screw conveyor to prevent inadvertent air supply and backflow of gas in the furnace.
The air supply control by the air supply device can be facilitated.

【0045】給気装置は、炉内に立設された給気主管の
周りに給気孔を多数形成した複数の分岐管を旋回させる
ようにすれば、炉内に堆積した有機物片の適当な攪拌
と、さらに炉底部への精錬燃焼用空気の供給とが、確実
に行なうことができ、炭化に必要な高温での領域を形成
することができ、炭化反応の促進により、炭化物の生産
性の向上が図れる。
If the plurality of branch pipes each having a large number of air supply holes are swirled around an air supply main pipe erected in the furnace, an appropriate stirring of the organic material pieces deposited in the furnace can be performed. And the supply of refining combustion air to the furnace bottom can be performed reliably, and the high-temperature region required for carbonization can be formed. By promoting the carbonization reaction, the productivity of carbides can be improved. Can be achieved.

【0046】分岐管は、中空なパドル形状として、回転
に伴って炭化物を周壁部から内側に寄せ集めるように捩
れ備えれば、炭化室の周壁の装入口から有機物片を供給
し、炭化室の炉底部の中央寄りに設けた炭化物排出口と
共に炭化物の取出しを容易にする。
If the branch pipe is formed as a hollow paddle and twisted so that carbides are gathered inward from the peripheral wall with rotation, organic matter pieces are supplied from the inlet of the peripheral wall of the carbonization chamber, and A carbide discharge port provided near the center of the furnace bottom facilitates the removal of carbide.

【0047】給気装置は、過熱蒸気を供給するようにす
れば湿潤した有機物片も急速に乾燥させることができ、
また、水蒸気添加により、相対的に炭化を早めることが
でき、アルカリ化した良質な高品質炭を得ることができ
る。
If the air supply device supplies superheated steam, the wet organic matter can be dried quickly,
In addition, carbonization can be relatively accelerated by the addition of steam, and a high-quality, high-quality coal that has been alkalized can be obtained.

【0048】炭化物排出手段として、冷却水ジャケット
を備えた可変速の排出用のスクリューコンベアとその排
出口を遮断する2重ダンパー弁とから成るものは、スク
リューコンベアの回転速度制御によって簡便に炭化物排
出速度を調節でき、2重ダンパー弁によって空気の逆流
を防止して給気装置による空気供給制御を容易にでき
る。
As the carbide discharging means, a variable speed discharging screw conveyor provided with a cooling water jacket and a double damper valve for shutting off the discharge port thereof can be easily discharged by controlling the rotation speed of the screw conveyor. The speed can be adjusted, the backflow of air can be prevented by the double damper valve, and the air supply control by the air supply device can be facilitated.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の実施例に係る炭化炉の縦断面図であ
る。
FIG. 1 is a longitudinal sectional view of a carbonization furnace according to an embodiment of the present invention.

【図2】 本発明に実施例に係る炭化炉の横断面図であ
る。
FIG. 2 is a cross-sectional view of a carbonization furnace according to an embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 炭化炉 10 炉体 11 炉壁 11a周壁 11b天井部 11c炉底部 12 装入口 13 着火口 15 煙排出口 16 炭化物排出口 19 炭化室 21 有機物片供給ホッパー 22 高速の装入用のスクリューコンベア 23 低速の装入用のスクリューコンベア 30 給気装置 31 給気主管 32 枝管 33 分岐管 40 炭化物排出手段 41 排出用のスクリューコンベア 43 2重ダンパー弁 W0 有機物片 DESCRIPTION OF SYMBOLS 1 Carbonization furnace 10 Furnace body 11 Furnace wall 11a Peripheral wall 11b Ceiling part 11c Furnace bottom part 12 Charging inlet 13 Ignition port 15 Smoke discharge port 16 Carbon discharge port 19 Carbonization room 21 Organic material supply hopper 22 Screw conveyor for high-speed charging 23 Low speed Conveyor for charging of 30 30 Air supply device 31 Main air supply pipe 32 Branch pipe 33 Branch pipe 40 Carbide discharge means 41 Screw conveyor for discharge 43 Double damper valve W0 Organic material piece

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3K065 AA18 AB02 AC01 AC11 AC12 AC13 AC14 AC17 EA06 EA15 EA23 EA44 EA57 4H012 HA06 HB07 HB10 JA04 JA12 ────────────────────────────────────────────────── ─── Continued on the front page F term (reference) 3K065 AA18 AB02 AC01 AC11 AC12 AC13 AC14 AC17 EA06 EA15 EA23 EA44 EA57 4H012 HA06 HB07 HB10 JA04 JA12

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 閉鎖空間の炭化室を内側に形成する炉壁
と、該炉壁に設けて炭化すべき有機物片を炭化室に供給
する装入口と有機物片に着火するための着火口と炉内上
部に設けた煙排出口と炉内下部に設けた炭化物排出口と
を備えた炉体と、 装入口に連接されて炉内に有機物片を供給するための装
入装置と、 該炉体の炭化室の内部に配置されて、炉内に供給されて
堆積する有機物片に空気及び若しくは過熱蒸気を、吹き
込み位置を可動的させて、供給して有機物片を燃焼炭化
させる給気装置と、 炭化物排出口に連設された排出速度調節可能な炭化物排
出手段と、を備えた炭化炉。
1. A furnace wall forming a carbonization chamber in a closed space inside, a charging port provided on the furnace wall for supplying an organic material piece to be carbonized to the carbonization chamber, a light emitting port for igniting the organic material piece, and a furnace. A furnace body provided with a smoke discharge port provided at an upper portion inside and a carbide discharge port provided at a lower portion of the furnace; a charging device connected to a charging port for supplying organic material pieces into the furnace; An air supply device that is disposed inside the carbonization chamber and supplies air and or superheated steam to the organic material pieces to be supplied and deposited in the furnace, by moving the blowing position, and supplying and burning and carbonizing the organic material pieces, A carbon discharger having a discharge rate adjustable and connected to the carbide discharge port.
【請求項2】 上記の炉壁が耐火物によって内張りされ
て炭化室を竪型円筒状にした請求項1に記載の炭化炉。
2. The carbonization furnace according to claim 1, wherein said furnace wall is lined with a refractory material to make a carbonization chamber into a vertical cylindrical shape.
【請求項3】 上記の炭化物排出口が、炉底部の中央寄
りに炉底部に開口して配置され、炭化物排出口を通じて
炭化物を炉体より下方に排出させる請求項1又は2に記
載の炭化炉。
3. The carbonization furnace according to claim 1, wherein the carbide discharge port is disposed near the center of the furnace bottom so as to open to the furnace bottom, and discharges carbide below the furnace body through the carbide discharge port. .
【請求項4】 上記の装入装置が、装入口に接続された
有機物片供給用のスクリューコンベアと、該コンベアに
連接された有機物片供給ホッパーとから成る請求項1な
いし3のいずれかに記載の炭化炉。
4. The charging device according to claim 1, wherein the charging device comprises a screw conveyor for supplying organic material pieces connected to the charging port, and an organic material supply hopper connected to the conveyor. Carbonization furnace.
【請求項5】 装入装置のスクリューコンベアが、装入
口に接続されて供給する第1のスクリューコンベアと、
第1のスクリューコンベアに連接されて第1のスクリュ
ーコンベアより供給速度の大きい第2のスクリューコン
ベアと、から成り、第2のスクリューコンベアに上記有
機物片供給ホッパーが連接されている請求項4に記載の
炭化炉。
5. A first screw conveyor connected to an inlet and supplied by a screw conveyor of the charging device,
The second screw conveyor connected to the first screw conveyor and having a higher supply speed than the first screw conveyor, and the organic material supply hopper is connected to the second screw conveyor. Carbonization furnace.
【請求項6】 有機物片が、上記のスクリューコンベア
と装入口とを通じて炭化室に供給可能な寸法に破砕され
た破砕片である請求項4又は5に記載の炭化炉。
6. The carbonization furnace according to claim 4, wherein the organic material pieces are crushed pieces crushed to a size that can be supplied to the carbonization chamber through the screw conveyor and the charging port.
【請求項7】 上記の給気装置が、炭化炉内に該炉底部
の中央部に回転可能に支持されて回転駆動される給気主
管と、該給気主管の上部からほぼ水平に連設された複数
の枝管と、該各枝管から下方に延設され且つ上記堆積す
る有機物片に空気及び若しくは過熱蒸気を吹き込む給気
孔を多数形成した複数の分岐管と、から成る請求項1又
は2記載の炭化炉。
7. An air supply device according to claim 1, wherein said air supply device is rotatably supported at a central portion of said furnace bottom in said carbonization furnace, and is rotatably driven. A plurality of branch pipes, and a plurality of branch pipes extending downward from the respective branch pipes and having a plurality of air supply holes for blowing air and / or superheated steam into the organic material pieces to be deposited. 2. The carbonization furnace according to 2.
【請求項8】 分岐管が、中空なパドル状をなし、給気
主管の回転による旋回によって炉底部の炭化物を周壁側
から内側中央部寄りに寄せ集める捩れを有する請求項7
記載の炭化炉。
8. The branch pipe has a hollow paddle shape, and has a twist to collect carbides at the bottom of the furnace from the peripheral wall side toward the inner central part by swirling by rotation of the air supply main pipe.
A carbonization furnace as described.
【請求項9】 炭化物排出手段が、冷却水ジャケットを
備えた排出用スクリューコンベアと、該スクリューコン
ベアの排出口に設けた2重ダンパー弁とを含む請求項1
記載の炭化炉。
9. The carbide discharge means includes a discharge screw conveyor provided with a cooling water jacket, and a double damper valve provided at a discharge port of the screw conveyor.
A carbonization furnace as described.
JP2001114118A 2001-04-12 2001-04-12 Carbonization furnace Expired - Fee Related JP3607636B2 (en)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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JP3607636B2 JP3607636B2 (en) 2005-01-05

Family

ID=18965246

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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WO2005012457A1 (en) * 2003-08-04 2005-02-10 Suntory Limited Carbonizing device, carbonizing system, and carbonizing method
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005012457A1 (en) * 2003-08-04 2005-02-10 Suntory Limited Carbonizing device, carbonizing system, and carbonizing method
WO2006082737A1 (en) * 2005-02-02 2006-08-10 Suntory Limited Carbonization apparatus
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JP2009216351A (en) * 2008-03-12 2009-09-24 Okawa Tekko:Kk Hot wind generator using sawdust and organic waste as fuel
CN104327867A (en) * 2014-11-04 2015-02-04 陆一波 Multilayer rotary dry distillation device applied to household garbage
CN109456779A (en) * 2018-12-29 2019-03-12 江苏亿尔等离子体科技有限公司 The continuous anaerobic carbonization cracking furnace installation of superheated steam and method
CN109456778A (en) * 2018-12-29 2019-03-12 江苏亿尔等离子体科技有限公司 The continuous anaerobic carbonization pyrolysis furnace new device of superheated steam and method
CN109456778B (en) * 2018-12-29 2023-09-01 江苏亿尔等离子体科技有限公司 Novel device and method for superheated steam continuous anaerobic carbonization cracking furnace
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