CN2697475Y - Screened pyrolyzing treatment furnace for domestic refuse - Google Patents
Screened pyrolyzing treatment furnace for domestic refuse Download PDFInfo
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- CN2697475Y CN2697475Y CN 200420028437 CN200420028437U CN2697475Y CN 2697475 Y CN2697475 Y CN 2697475Y CN 200420028437 CN200420028437 CN 200420028437 CN 200420028437 U CN200420028437 U CN 200420028437U CN 2697475 Y CN2697475 Y CN 2697475Y
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- 239000007789 gas Substances 0.000 claims abstract description 36
- 238000000197 pyrolysis Methods 0.000 claims abstract description 32
- 238000002309 gasification Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 20
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000003546 flue gas Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
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- 239000010813 municipal solid waste Substances 0.000 abstract description 34
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
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Abstract
本实用新型具体涉及一种采用热解气化处理生活垃圾的装置。生活垃圾筛上物热解气化处理炉采用了内炉体外加保温层,并在内外炉体间设置螺旋烟气夹层的结构设计,并且对内炉体内送风供水加热器和外炉体底部燃烧系统同时进行加热,达到对垃圾筛上物快速升温的技术要求,内设的搅拌系统可使垃圾物料膨料层破碎,确保热解气化过程的连续性。本实用新型除热解炉自身消耗部分热量维持热解外,剩余热量以燃气的方式输出,作为清洁能源使用。每吨垃圾的燃气产量可达到300立方米,排出5~10%的垃圾灰。由于热解过程是在缺氧的800℃高温条件下运行,因此无二恶英的产生条件,可实现无害化处理,同时也达到资源化和减量化的处理要求。
The utility model specifically relates to a device for treating domestic garbage by pyrolysis and gasification. The pyrolysis and gasification treatment furnace for household garbage sieve adopts the structure design of inner furnace body plus insulation layer, and a spiral flue gas interlayer is set between the inner and outer furnace bodies, and the air supply and water supply heater in the inner furnace body and the bottom of the outer furnace body The combustion system is heated at the same time to meet the technical requirements for rapid heating of the waste on the sieve. The built-in stirring system can break the expanded material layer of the waste material to ensure the continuity of the pyrolysis and gasification process. In the utility model, except that the pyrolysis furnace itself consumes part of the heat to maintain pyrolysis, the remaining heat is output in the form of gas and used as clean energy. The gas output per ton of garbage can reach 300 cubic meters, and 5-10% of garbage ash is discharged. Since the pyrolysis process operates under the high-temperature condition of 800°C in the absence of oxygen, there are no conditions for the generation of dioxins, which can realize harmless treatment, and also meet the treatment requirements of resource utilization and reduction.
Description
技术领域Technical field
本实用新型属于生活垃圾处理技术,具体涉及一种采用热解气化处理生活垃圾的装置。The utility model belongs to the domestic garbage treatment technology, in particular to a device for treating domestic garbage by adopting pyrolysis and gasification.
背景技术 Background technique
从环境保护和资源回收利用的角度考虑,城市生活垃圾理想的处理方式是采用综合治理技术。堆肥技术通过微生物作用消除垃圾,但是对垃圾的成分要求严格,非食物链的垃圾成分处理起来较为困难,可以采用机械筛进行垃圾的简单筛选,筛下物作为堆肥的原始物料,这种方式的堆肥技术已经成熟,但是筛上物的处理长期没有得到解决,导致大量筛上物的囤积,造成周围环境的严重污染,而且占用了大量土地。利用热解气化技术是较为理想的垃圾筛上物的处理方式,无需再对筛上物垃圾进行分类,处理过程中无污染物的排放,且可回收有用资源。筛上物在热解气化过程中需要快速的加热温度,同时亦需要防止物料的膨料层出现。因此如何快速提高炉膛温度是垃圾热解气化技术研究的重点和难点,它直接关系到对城市生活垃圾理想处理设备的推广和应用。From the perspective of environmental protection and resource recycling, the ideal way to deal with municipal solid waste is to adopt comprehensive treatment technology. Composting technology eliminates garbage through the action of microorganisms, but it has strict requirements on the composition of garbage, and it is difficult to deal with non-food chain garbage components. Mechanical sieves can be used for simple screening of garbage, and the sieve is used as the original material of compost. The technology has matured, but the treatment of oversize has not been solved for a long time, resulting in the accumulation of a large amount of oversize, causing serious pollution of the surrounding environment, and occupying a large amount of land. The use of pyrolysis and gasification technology is an ideal way to treat the oversize garbage. There is no need to classify the oversize garbage, no pollutants are discharged during the treatment process, and useful resources can be recovered. The oversize needs rapid heating temperature during the pyrolysis and gasification process, and at the same time, it is also necessary to prevent the appearance of the swelling layer of the material. Therefore, how to quickly increase the furnace temperature is the focus and difficulty in the research of waste pyrolysis gasification technology, which is directly related to the promotion and application of ideal treatment equipment for municipal solid waste.
发明内容Contents of Invention
本实用新型的目的是将生活垃圾的筛上物热解气化成为可燃气体而具体提供的一种处理装置。The purpose of the utility model is to specifically provide a treatment device for pyrolyzing and gasifying the oversize of domestic garbage into combustible gas.
参照附图,生活垃圾筛上物热解气化处理炉主要由热解气化主炉1、冷凝器4、引风机5和尾气处理器6等组成。热解气化主炉1是由内炉体2、外炉保温体3及螺旋烟气夹层7构成。内炉体2设计为圆形,内炉体内送风供水加热系统采用电加热,外炉保温体3底部采用燃气燃烧,同时对内炉体内物料进行加热。热解主炉的内炉体2经过集气器19与冷凝器4连接。引风机5的进口与冷凝器4出口连接,冷凝器4排出的是燃气,出口接于燃烧喷嘴10进行燃烧。除灰器12设置在外炉保温体3外底部并与内炉体2连通,由此可避免高温除灰对金属材质的特殊要求和方便的运行操作。尾气处理器6与螺旋烟气夹层7连接,出口与大气相通。垃圾物料从主炉的进料口13进入800℃高温的主炉内炉体2,在极度缺氧的状态下,通过垂直下移与自下而上高温气流的作用,逐步完成垃圾预热、水分蒸发和有机物质热解等过程,而后形成垃圾炭层。产生的热解气化湿燃气在引风机5的作用下,经过集气器19过滤后通过燃气管道进入冷凝器4冷凝,并排出冷凝水。燃气一部分经过阀门8送出,另一部分分别经阀门18送入内炉体2和在阀门9的控制下进入燃烧喷嘴10。燃气在外炉体内燃烧产生高温烟气,进入螺旋夹层烟道7加热内炉体2的周壁,而后排出主炉进入尾气处理装置6,经处理达标后排入大气。其中另有一部分烟气经控制阀门14进入送风供水加热装置11,再与内炉体2内的垃圾炭反应,生成气化燃气使其垃圾炭逐渐形成垃圾灰,在除灰器12的推动下排出主炉体。在热解气化主炉1炉体的中心有搅拌轴16,搅拌轴通过电机15驱动炉体内的搅拌叶17,对炉内物料进行搅拌,同时起到均匀内炉膛的温度作用。启动热解气化过程的初始热量来自于外部燃料在外炉保温体3内底部的燃烧层,内炉体2产生的燃气由回流管道经阀门18回到内炉膛中,其作用是加快提升内炉膛的温度。燃烧稳定过程中所产生的多余燃气在阀门8的控制下,提供其他用能设备使用。Referring to the accompanying drawings, the domestic garbage oversize pyrolysis gasification furnace is mainly composed of a pyrolysis gasification main furnace 1, a
本实用新型采用了内炉体外加保温层,并在内外炉体间设置螺旋烟气夹层的结构设计,并且对内炉体内送风供水加热器和外炉体底部燃烧系统同时进行加热,达到对垃圾筛上物快速升温的技术要求,内设的搅拌系统可使垃圾物料膨料层破碎,确保热解气化过程的连续性。设置的燃气回流管可在设备启动过程中实现缺氧,加快物料的加热过程。The utility model adopts the structural design of adding an insulation layer outside the inner furnace body and setting a spiral flue gas interlayer between the inner and outer furnace bodies, and simultaneously heats the air supply and water supply heater in the inner furnace body and the combustion system at the bottom of the outer furnace body to achieve The technical requirements for the rapid heating of the waste oversize, the built-in stirring system can break the expanded material layer of the waste material to ensure the continuity of the pyrolysis and gasification process. The set gas return pipe can realize the lack of oxygen during the start-up process of the equipment, and accelerate the heating process of the material.
本实用新型的有益效果是生活垃圾筛上物经由热解气化装置处理后,除热解炉自身消耗部分热量维持热解外,剩余热量以燃气的方式输出,作为清洁能源使用。每吨垃圾的燃气产量可达到300立方米,燃值约为3000~5000大卡/立方米,排出5~10%的垃圾灰经简单筛选,除去金属、玻璃等可回收物质后,可作为花草养殖土。整个热解过程无需外来能源,如果垃圾含炭量满足,除燃气和垃圾灰外无其它对外排放物。由于热解过程是在缺氧的800℃高温条件下运行,因此无二恶英的产生条件,可实现无害化处理,同时也达到资源化和减量化的处理要求,产生的燃气还可获得一定的经济效益。The beneficial effect of the utility model is that after the domestic garbage sieve is processed by the pyrolysis gasification device, in addition to the pyrolysis furnace itself consuming part of the heat to maintain pyrolysis, the remaining heat is output in the form of gas and used as clean energy. The gas output per ton of garbage can reach 300 cubic meters, the fuel value is about 3000-5000 kcal/cubic meter, and 5-10% of the garbage ash discharged can be used as flowers and plants after simple screening to remove metal, glass and other recyclable materials Breeding soil. The entire pyrolysis process does not require external energy. If the carbon content of the garbage is sufficient, there will be no other external emissions except gas and garbage ash. Since the pyrolysis process operates under the high-temperature condition of 800°C in the absence of oxygen, there are no conditions for the generation of dioxins, which can realize harmless treatment, and also meet the treatment requirements of resource utilization and reduction, and the gas produced can also be recycled. obtain certain economic benefits.
附图说明Description of drawings
附图为本实用新型的结构原理图。Accompanying drawing is the structural principle diagram of the utility model.
具体实施方式 Detailed ways
城市生活垃圾进入垃圾堆放场地后,在设备的启动过程中,首先通过机械筛进行筛分,筛上物垃圾由进料推进器将其送入主炉进料口13炉体内,搅拌器将物料层搅拌均匀。装料量约计3/4炉内体积,重量约计200公斤。待物料装入内炉体后,在外炉体底部加入燃料燃烧,同时开启送风供水加热器11,加热内炉体2使其内部的物料升温,此时热解产生的非燃气体经过集气器19排出,燃烧产生的烟气经尾气处理器排入大气。为加快升温速度,可将脱水后的部分无氧非燃气通过阀门18重新送入内炉体,强化内部的气流的循环,其余部分由阀门8控制排出炉体。当炉内物料达到热解温度500℃后,开始产生湿燃气,经过冷凝器脱水,成为可燃气体,此时关闭阀门18。将可燃燃气的一部分由阀门9控制进入燃烧器10喷射燃烧,提供热解气化需要的热量,替代外炉体内的燃料热。烟气依然通过螺旋夹层7进入尾气处理器6。当炉内温度达到气化温度800℃后,热解后的垃圾炭形成,控制阀门14输送部分烟气和水进入炉内,使垃圾炭进行气化,进一步生成可燃气体,与热解形成的可燃气体一同进入冷凝器脱水,继续完成前述的气体流程。冷凝器为水冷式,冷凝温度为90℃,冷却的燃气量约计300m3。尾气处理装置为半湿式XD型锅炉烟气脱硫装置,采用石灰水循环喷淋过滤烟气,达到除尘脱硫的目的。物料的流程是自上而下的过程,垃圾开始正常生产燃气后,新进入的物料将在高温环境下快速升温进行热解,随后产生的垃圾炭与回流烟气进行气化反应,最后形成垃圾灰。由于圆形的炉体结构,物料在重力的作用下均匀下沉,为新物料的进入留下空间,而内炉内的搅拌器将定时转动,破坏可能形成的结层,促使物料下沉进入除灰器定时排出炉外。处理炉稳定运行后每间隔半小时上料100公斤,每小时热解气化垃圾200公斤,产生燃气约计300m3,热值约2000Kcal/kg,产生垃圾灰约计15kg,冷凝循环水量约计1吨/时,消耗电能约计4kW。After the municipal solid waste enters the waste dump site, it is screened through a mechanical sieve during the start-up process of the equipment, and the waste on the screen is sent into the furnace body of the main
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101786095A (en) * | 2010-04-06 | 2010-07-28 | 杨成志 | Energy recovery type household waste disposer |
| CN104862016A (en) * | 2015-03-31 | 2015-08-26 | 张家港天源生物能源科技有限公司 | Gas recycling and cooling system of biomass carbonization furnace |
| CN105674294A (en) * | 2016-03-21 | 2016-06-15 | 安徽未名生物环保有限公司 | Waste combustion furnace capable of discharging solid-liquid-gas three-phase products in classified mode |
| CN105716083A (en) * | 2016-03-21 | 2016-06-29 | 安徽未名生物环保有限公司 | Air inlet control system of low-energy-consumption pyrolyzing furnace |
| CN105737166A (en) * | 2016-03-21 | 2016-07-06 | 安徽未名生物环保有限公司 | Circulation control system for pyrolysis gasifier |
| CN105728439A (en) * | 2016-04-06 | 2016-07-06 | 北京神雾环境能源科技集团股份有限公司 | System and method for treating organic waste |
| CN106765133A (en) * | 2017-01-23 | 2017-05-31 | 广西威荣环保科技有限公司 | Residents in rural community indirect heating method carbonization kiln |
| CN106813245A (en) * | 2017-01-13 | 2017-06-09 | 安徽未名鼎和环保有限公司 | A kind of auxiliary heating type refuse treatment plant |
| CN106871132A (en) * | 2017-03-31 | 2017-06-20 | 溆浦农达科技有限公司 | A kind of dry type refuse gasification boiler |
| CN108117889A (en) * | 2018-02-12 | 2018-06-05 | 玉溪市圣力环保科技有限公司 | A kind of pressurization reverse-flow type organic waste gasification furnace |
| CN110836375A (en) * | 2019-10-24 | 2020-02-25 | 周序妹 | A multi-triggered environmentally friendly waste incineration equipment |
| CN111561700A (en) * | 2020-04-01 | 2020-08-21 | 华北电力大学 | Rotary rake type organic solid waste pyrolysis device and pyrolysis method |
| CN119436146A (en) * | 2024-11-19 | 2025-02-14 | 山东科技大学 | One-piece domestic waste gasification energy supply device |
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- 2004-03-01 CN CN 200420028437 patent/CN2697475Y/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101786095A (en) * | 2010-04-06 | 2010-07-28 | 杨成志 | Energy recovery type household waste disposer |
| CN104862016B (en) * | 2015-03-31 | 2017-07-11 | 张家港天源生物能源科技有限公司 | Gas reuse cooling system in biomass carbonization stove |
| CN104862016A (en) * | 2015-03-31 | 2015-08-26 | 张家港天源生物能源科技有限公司 | Gas recycling and cooling system of biomass carbonization furnace |
| CN105674294A (en) * | 2016-03-21 | 2016-06-15 | 安徽未名生物环保有限公司 | Waste combustion furnace capable of discharging solid-liquid-gas three-phase products in classified mode |
| CN105716083A (en) * | 2016-03-21 | 2016-06-29 | 安徽未名生物环保有限公司 | Air inlet control system of low-energy-consumption pyrolyzing furnace |
| CN105737166A (en) * | 2016-03-21 | 2016-07-06 | 安徽未名生物环保有限公司 | Circulation control system for pyrolysis gasifier |
| CN105728439A (en) * | 2016-04-06 | 2016-07-06 | 北京神雾环境能源科技集团股份有限公司 | System and method for treating organic waste |
| CN105728439B (en) * | 2016-04-06 | 2018-03-23 | 神雾科技集团股份有限公司 | The system and method for handling organic waste |
| CN106813245B (en) * | 2017-01-13 | 2019-05-07 | 安徽未名鼎和环保有限公司 | A kind of auxiliary heating type refuse treatment plant |
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| CN110836375A (en) * | 2019-10-24 | 2020-02-25 | 周序妹 | A multi-triggered environmentally friendly waste incineration equipment |
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| CN111561700A (en) * | 2020-04-01 | 2020-08-21 | 华北电力大学 | Rotary rake type organic solid waste pyrolysis device and pyrolysis method |
| CN119436146A (en) * | 2024-11-19 | 2025-02-14 | 山东科技大学 | One-piece domestic waste gasification energy supply device |
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