CN109456778A - The continuous anaerobic carbonization pyrolysis furnace new device of superheated steam and method - Google Patents

The continuous anaerobic carbonization pyrolysis furnace new device of superheated steam and method Download PDF

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Publication number
CN109456778A
CN109456778A CN201811645311.8A CN201811645311A CN109456778A CN 109456778 A CN109456778 A CN 109456778A CN 201811645311 A CN201811645311 A CN 201811645311A CN 109456778 A CN109456778 A CN 109456778A
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China
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carbide furnace
superheated steam
furnace
carbide
screw conveyor
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CN201811645311.8A
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CN109456778B (en
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符国华
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Fu Rong
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Jiangsu Yier Plasma Science & Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Abstract

The present invention relates to overheat steam technology fields, more particularly, to a kind of continuous anaerobic carbonization furnace new device of superheated steam and method, comprising: feed mechanism, carbide furnace operating unit and discharging mechanism;The feed mechanism is for being promoted to the top of carbide furnace operating unit for treating material and being continuously conveyed to the carbide furnace operating unit, the carbide furnace operating unit includes multiple carbide furnaces, each carbide furnace is successively vertically arranged or is successively horizontally disposed with, each carbide furnace is passed through superheated steam, each carbide furnace is sequentially connected so that treating material can successively carry out the continuous anaerobic carbonization of superheated steam, the discharging mechanism includes multiple sequentially connected screw conveyors, each screw conveyor cooperates so that the material after carbide furnace is carbonized carries out continuous coo1ing, it is not thorough with solving treating material carbonization existing in the prior art, the technical issues of cannot achieve superheated steam continuous anaerobic carbonization organic matter.

Description

The continuous anaerobic carbonization pyrolysis furnace new device of superheated steam and method
Technical field
The present invention relates to there is overheat steam technology field, more particularly, to a kind of continuous anaerobic carbonization pyrolysis furnace of superheated steam New device and method.
Background technique
With the intermediates such as China Chemical Industry, pesticide, medicine, printing and dyeing production industry and the quick hair of other electronic communication industries Exhibition, it is annual to generate a large amount of dangerous organic waste, although many wastes can destroy dirt difficult to degrade by simply burning Object is contaminated, but a large amount of hypertoxic wastes such as gas dioxin and residue, flying dust can be generated simultaneously.Currently, with high salt, high-COD waste water It is increasingly prominent to administer difficult problem.Traditional method: 1. biochemical method can not be handled because salinity is high;2. multiple-effect is steamed Condensing crystallizing is sent out, dangerous waste is only converted into solid-state form from liquid, poisonous and hazardous organic matter is not eliminated in salt of endangering;3. film Method filtering, frequently, operating cost is high, and cannot thoroughly effectively remove organic matter for the easily stifled replacement of film;4. burning, due to inorganic matter salt Class easily melts, and in burner hearth, fire grate, pipeline easy " hardened ", frequent blowing out is caused to clear up, and operating cost is high, and disposing capacity is low;⑤ There is " melting ", " hardened " phenomenon in common carbonization technology, either internal heat type or external-heat, inorganic salts, and carbonization is caused to be not thorough, The problems such as operating cost height.
The information disclosed in the background technology section is intended only to deepen understanding of the general background technology to the present invention, and It is not construed as recognizing or implying in any form that the information constitutes the prior art known to those skilled in the art.
Summary of the invention
The purpose of the present invention is to provide a kind of continuous anaerobic carbonization furnace new device of superheated steam and methods, existing to solve The technology for having the carbonization for the treatment of material present in technology to be not thorough, cannot achieve the continuous anaerobic carbonization organic matter of superheated steam is asked Topic.
To achieve the goals above, the invention adopts the following technical scheme:
In a first aspect, the present invention provides a kind of continuous anaerobic carbonization furnace new device of superheated steam comprising: feeder Structure, carbide furnace operating unit, discharging mechanism and exhaust treatment system;The feed mechanism is used to treating material being promoted to carbon Change the top of furnace operating unit and be continuously conveyed to the carbide furnace operating unit, the carbide furnace operating unit includes multiple carbon Change furnace, each carbide furnace is successively vertically arranged or is successively horizontally disposed with, and each carbide furnace is passed through superheated steam, each carbide furnace Be sequentially connected so that treating material can successively carry out the continuous anaerobic carbonization of superheated steam, the exhaust treatment system with it is multiple Carbide furnace connection, the discharging mechanism includes multiple screw conveyors and lag cooler, the multiple screw conveyor and lag cooler It is sequentially connected so that the material after carbide furnace is carbonized carries out continuous coo1ing.
As a kind of further technical solution, the discharging mechanism include: include: the 4th screw conveyor, lag cooler With the 5th screw conveyor;4th screw conveyor in horizontally disposed, the first end of the 4th screw conveyor it is upper Portion is provided with for making the feed inlet that material enters after carbonized by means of superheated steam, the lower part of the second end of the 4th screw conveyor It is provided with discharge port, the discharge port of the 4th screw conveyor is connect with the feed inlet of the lag cooler, the lag cooler Discharge port is connect with the feed inlet of the 5th screw conveyor, and the 5th screw conveyor is in be horizontally disposed with, and the described 5th One end top of spiral transferring is provided with feed inlet, and the bottom interval of the 5th screw conveyor is provided with the first discharge port, Two discharge ports and third discharge port.
As a kind of further technical solution, first discharge port, second discharge port and third discharging Mouth is respectively arranged with pneumatic gate valve, and is connected to liquid reserve tank/material storing box/jumbo bag.
As a kind of further technical solution, the lag cooler includes: pedestal, driving motor, rolling stock, driving cog Wheel, roller, feeding device and discharging device;The roller is set on the pedestal by rolling stock;The driving motor It is connect by transmission gear with rolling stock;One end of the feeding device and the first end of roller connect, the feeding device The other end connect with the discharge port of the 4th screw conveyor;One end of the discharging device and the second end of roller connect It connects, the other end of the discharging device is connect with the feed inlet of the 5th spiral transferring;Water cooling system is provided on the roller System, the water cooling system have inlet and outlet.
As a kind of further technical solution, it is provided between the feed inlet and discharge port of the 4th screw conveyor 4th water(-cooling) jacket, the 4th water(-cooling) jacket coaxial package is in the working cavity of the 4th screw conveyor, and the described 4th The first end lower part of water(-cooling) jacket is provided with water inlet, and the second end top of the 4th water(-cooling) jacket is provided with water outlet;Institute It states the 4th screw conveyor and the two sides of the 4th water(-cooling) jacket is provided with inspection socket.
As a kind of further technical solution, the carbide furnace operating unit includes: superheated steam pipeline assembly and oneself The first carbide furnace, the second carbide furnace, the third carbide furnace set gradually under above;The top of the first end of first carbide furnace The outlet of the feeding passage of entrance and feed mechanism connects, the lower part outlet of the second end of first carbide furnace and described second The upper entrance of the second end of carbide furnace connects, the lower part outlet of the first end of second carbide furnace and the third carbide furnace First end upper entrance connection, the lower part outlet of the second end of the third carbide furnace connect with the discharging mechanism;Institute It states superheated steam pipeline assembly to connect with first carbide furnace, the second carbide furnace, third carbide furnace respectively, for respectively to the One carbide furnace, the second carbide furnace, third carbide furnace input the superheated steam of preset temperature.
As a kind of further technical solution, the feed mechanism includes: storage bin, bucket elevator and feeding passage, institute The bottom that storage bin is set to the bucket elevator is stated, the bucket elevator is used to for the treating material in storage bin being promoted to described The import of feeding passage.
As a kind of further technical solution, the superheated steam pipeline assembly includes: superheated steam general pipeline, overheat steaming Vapour branch pipe, exhaust main and exhaust branch pipe;The superheated steam general pipeline is by each superheated steam branch pipe respectively with described first Carbide furnace, the second carbide furnace, third carbide furnace connection, the exhaust main by each exhaust branch pipe respectively with first carbon Change furnace, the second carbide furnace, the connection of third carbide furnace.
As a kind of further technical solution, the feeding passage includes: upper ramp way, lower ramp way and spiral Pusher;The entrance of the augers is connect with the upper ramp way, the outlet of the augers and it is described under Ramp way;The upper ramp way is connect with the top of the bucket elevator, the lower ramp way and first carbide furnace Entrance connection.
Second aspect, the side of the continuous anaerobic carbonization furnace new device of the superheated steam that the present invention also provides a kind of according to Method comprising:
Superheated steam the first carbide furnace, the second carbide furnace, third is respectively enterd using superheated steam pipeline assembly to be carbonized Furnace starts to feed intake to preheat each carbide furnace when temperature rises to 300 to 500 DEG C;
The treating material in storage bin is promoted using bucket elevator, bucket elevator utilizes variable frequency regulating speed control feeding speed Degree, bucket elevator promote material and are put by charging line to feeding screw, and feeding screw will be wait locate using variable frequency regulating speed control Reason material puts into the first carbide furnace, and the carbonization material of the first carbide furnace is promoted by frequency conversion speed-down machine, and is filled with superheated steam Tap touching, carbonization are delivered to the second carbide furnace by the material that first-stage preliminary is carbonized, and the carbonization material of the second carbide furnace passes through change Frequency speed reducer promotes, and comes into full contact with, is carbonized with superheated steam, is delivered to third carbonization by the material that second level is sufficiently carbonized The carbonization material of furnace, third carbide furnace is promoted by frequency conversion speed-down machine, and is come into full contact with, is carbonized with superheated steam, by three-level The material being thoroughly carbonized discharges by the frequency control of Blowing stopper, and the material after carbonization is sent to discharging mechanism;
Using the 4th screw conveyor, lag cooler and the 5th screw conveyor by the high-temperature material water-cooled cooling after carbonization extremely 80 DEG C hereinafter, cooling after material bagging or put into hopper or collector or jumbo bag.
By adopting the above technical scheme, the invention has the following beneficial effects:
The present invention is to guarantee the continuous anaerobic carbonization organic matter of superheated steam, provides a kind of continuous anaerobic carbonization of superheated steam Furnace new device, the device can realize feeding in continuous material carbide furnace continuous work, continuous coo1ing discharging, to thoroughly realize that overheat is steamed Smooth, the smooth execution of the continuous anaerobic carbonization of vapour.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the side view of the continuous anaerobic carbonization operating unit of superheated steam provided by the invention;
Fig. 2 is the front view of the continuous anaerobic carbonization operating unit of superheated steam provided by the invention;
Fig. 3 is the top view of the continuous anaerobic carbonization operating unit of superheated steam provided by the invention;
Fig. 4 is the structural schematic diagram of carbonized by means of superheated steam furnace continuous discharge cooling conveying device provided by the invention;
Fig. 5 is the schematic diagram of the continuous anaerobic carbonization furnace new device of superheated steam provided by the invention.Icon: 1- storing Storehouse;2- bucket elevator;3- feeding passage;4- augers;The first carbide furnace of 5-;The first carbide furnace of 6-;7- third carbide furnace;8- Rack;10- diagonal brace;11- ladder;12- fence;13- superheated steam general pipeline;14- exhaust main;The first screw conveyor of 15-; 16- inspection socket;21- collection device;71- Blowing stopper;91- discharging stirring cage;92- water(-cooling) jacket;131- the first superheated steam branch pipe; 132- the second superheated steam branch pipe;133- third superheated steam branch pipe;141- first exhaust branch pipe;142- second exhaust branch pipe; 143- third exhaust branch pipe, the first water(-cooling) jacket of 151-;The second water(-cooling) jacket of 191-;201- pneumatic gate valve;203- third water Coolant jacket;231- feeding device;232- transmission gear;233- roller;234- discharging device;235- water inlet;236- water outlet; 237- pedestal;238- driving motor;239- rolling stock;The 5th water(-cooling) jacket of 241-.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
Below in conjunction with attached drawing, detailed description of the preferred embodiments.It should be understood that this place is retouched The specific embodiment stated is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
Embodiment one
In conjunction with shown in Fig. 1 to Fig. 5, the present embodiment provides a kind of continuous anaerobic carbonization furnace new device of superheated steam, packets It includes: feed mechanism, carbide furnace operating unit, discharging mechanism and exhaust treatment system;The feed mechanism is used for object to be processed Material is promoted to the top of carbide furnace operating unit and is continuously conveyed to the carbide furnace operating unit, the carbide furnace operating unit Including multiple carbide furnaces, each carbide furnace is successively vertically arranged or is successively horizontally disposed with, and each carbide furnace is passed through superheated steam, Each carbide furnace is sequentially connected so that treating material can successively carry out the continuous anaerobic carbonization of superheated steam, the vent gas treatment System is connect with multiple carbide furnaces, and the discharging mechanism includes multiple screw conveyors and lag cooler, the multiple helical feed Machine and lag cooler are sequentially connected so that the material after carbide furnace is carbonized carries out continuous coo1ing.
It is worth noting that the continuous anaerobic carbonization furnace new device of the present embodiment superheated steam be not limited to medicine intermediate, With high salt, the high-COD waste water generated in the intermediates production processes such as pesticide intermediate, printing and dyeing intermediate, food processing, processing generate (derivative) high COD slag salt in organic carbon processing, also include the electronic wastes such as mobile phone, electric wire, cable, wiring board, The carbonization treatment of the intermediate organic matter such as sludge, greasy filth.
Preferably, the carbide furnace operating unit include: superheated steam pipeline assembly and set gradually from top to bottom One carbide furnace 5, the second carbide furnace 6, third carbide furnace 7;The upper entrance and feeding passage of the first end of first carbide furnace 5 The top of the second end of 3 outlet connection, the lower part outlet of the second end of first carbide furnace 5 and second carbide furnace 6 The upper entrance of the first end of entrance connection, the lower part outlet of the first end of second carbide furnace 6 and the third carbide furnace 7 Connection, the lower part outlet of the second end of the third carbide furnace 7 are connect with discharging mechanism.
Preferably, the present embodiment further include: feed mechanism.The feed mechanism includes: storage bin 1, bucket elevator 2 and feeding Channel 3, the storage bin 1 are set to the bottom of the bucket elevator 2, and the bucket elevator 2 is used for the organic waste in storage bin 1 Object is promoted to the import of the feeding passage 3.Preferably, the function of the bucket elevator 2 can also make according to the characteristic of institute's extract material It is substituted with scrapper conveyor or pipe chain machine.Preferably, the present embodiment further include: discharging mechanism.The discharging mechanism includes: cooling device And discharging device, the cooling device are set to the periphery of the discharging device.The present embodiment is to guarantee the continuous nothing of superheated steam Oxygen carbonization organic matter is specifically designed the structure type of this feeding in continuous material carbide furnace continuous work, continuous coo1ing discharging.Moreover, Organic waste can to realize by three-level carbonization to come into full contact with superheated steam, the continuous anaerobic of the superheated steam that follows through The operation of carbonization.As it can be seen that the present embodiment discharges after 1 feeding to carbonization of storage bin, all transmissions are frequency control feeding, from And ensure that the continuous operation of material really, thus smooth, the smooth execution of the continuous anaerobic carbonization of the superheated steam that follows through.
In the present embodiment, it is preferable that the superheated steam pipeline assembly includes: superheated steam general pipeline 13, superheated steam branch Pipe, exhaust main 14 and exhaust branch pipe;The superheated steam general pipeline 13 is by each superheated steam branch pipe respectively with described first Carbide furnace 5, the second carbide furnace 6, third carbide furnace 7 connect, the exhaust main 14 by each exhaust branch pipe respectively with it is described First carbide furnace 5, the second carbide furnace 6, third carbide furnace 7 connect.
Preferably, the exhaust branch pipe includes first exhaust branch pipe 141, second exhaust branch pipe 142 and third exhaust branch pipe 143, the first exhaust branch pipe 141 is connected to the middle part of first carbide furnace 5, and the second exhaust branch pipe 142 is connected to The middle part of second carbide furnace 6, the third exhaust branch pipe 143 are connected to the middle part of third carbide furnace 7;The superheated steam Branch pipe includes: the first superheated steam branch pipe 131, the second superheated steam branch pipe 132 and third superheated steam branch pipe 133, and described One superheated steam branch pipe 131 is connected to the middle part of first carbide furnace 5, and the second superheated steam branch pipe 132 is connected to institute The middle part of the second carbide furnace 6 is stated, the third superheated steam branch pipe 133 is connected to the middle part of third carbide furnace 7.
Preferably, certainly, exhaust branch pipe and superheated steam branch pipe can be independently arranged, can also gathers together and sets Set, such as: exhaust branch pipe and superheated steam branch pipe can be set in one (such as: superheated steam branch pipe is located at center, and exhaust is propped up Pipe coaxial package is in the periphery of superheated steam branch pipe).The organic matter in high organic matter or other materials in slag salt passes through first Carbide furnace 5, the second carbide furnace 6, third carbide furnace 7, come into full contact with superheated steam, the organic exhaust gas warp after anaerobic carbonization cracking It crosses exhaust branch pipe and imports exhaust main 14, be extracted at rear end deodorization stove high-temperature oxydation and cleaning using the centrifugal blower of exhaust emissions Reason.
Preferably, first carbide furnace 5, the second carbide furnace 6, third carbide furnace 7 pass through the realization pair of frequency conversion speed-down machine Its feeding main shaft is controlled.Preferably, the discharging device includes: water cooling stirring cage or lag cooler;The number of the water cooling stirring cage Amount is one or more;The quantity of the lag cooler is one or more.Preferably, the water cooling stirring cage includes: water cooling But set 92 and discharging stirring cage 91, the water(-cooling) jacket 92 are set in the discharging stirring cage 91, the first end of the water(-cooling) jacket 92 Bottom be provided with water inlet pipe, the top of the second end of the water(-cooling) jacket 92 is provided with outlet pipe.Preferably, the water is cooling The quantity of set 92 is one or more, and multiple water(-cooling) jackets 92 are arranged at intervals at the discharging stirring cage 91.
Preferably, the bucket elevator 2 includes: scrapper conveyor or pipe chain machine.Preferably, the feeding passage 3 includes: updip Access ramp, lower ramp way and augers 4;The entrance of the augers 4 is connect with the upper ramp way, described The outlet of augers 4 and the lower ramp way;The upper ramp way is connect with the top of the bucket elevator 2, described Lower ramp way is connect with the entrance of first carbide furnace 5.
Preferably, the carbide furnace operating unit further include: rack 8;Be provided in the rack 8 first load carrier, Second load carrier and third load carrier are provided with first carbide furnace 5 on first load carrier, and described second holds It is provided with second carbide furnace 6 on mounted mechanism, the third carbide furnace 7 is provided on the third load carrier.Preferably, Diagonal brace 10 is provided in the rack 8.
Preferably, the continuous anaerobic carbonization operating unit of the superheated steam further include: ladder 11, the ladder 11 have three layers Ladder structure, has a half space between adjacent ladder structure, and the ladder 11 is set to the side of the rack 8.
Preferably, the angle of every layer of ladder structure and horizontal plane is 30 DEG C to 45 DEG C.
Preferably, the continuous anaerobic carbonization operating unit of the superheated steam further include: be set to 11 side of ladder fence and The fence 12 of each layer of carbide furnace mounting platform surrounding;The fence 12 includes: railing and jack base, and the railing is set to institute It states on jack base.
Preferably, the shell of each carbide furnace includes furnace body shell and furnace body inner casing, the furnace body shell and the furnace body The inside air flue for being connected with superheated steam branch pipe is formed between inner casing.
Preferably, the internal air flue is provided with several stomatas along its length.
Preferably, each carbide furnace can also use double-screw type with single screw.
Such as: carbide furnace includes: furnace body shell, furnace body inner casing, the first output shaft, the second output shaft, gear-box, shaft coupling The mechanical, electrical machine of device, frequency conversion speed-down;It is formed between the furnace body shell and the furnace body inner casing for being connected with superheated steam branch pipe Internal air flue, the internal air flue are provided with several stomatas along its length.The motor passes through frequency conversion speed-down machine, shaft coupling Device is connect with gear-box, and the gear-box exports axis connection, first output shaft and second with the first output shaft, second respectively Output axis connection is located in the furnace body inner casing, and the two rotates synchronously.It is set on first output shaft, the second output shaft It is equipped with helical blade structure.
In order to more thoroughly realize that organic waste comes into full contact with superheated steam.
Such as: it is provided between furnace body shell, furnace body inner casing in annular space (channel), which may act as logical in air inlet Road, the corresponding superheated steam branch pipe connection of the inlet channel.The side (close to the side of discharge port) of the furnace body inner casing is set It is equipped with gas outlet, which connect with exhaust branch pipe.Certainly, the inner surface of inlet channel is provided with several air inlets.
Certainly, the set-up mode of air inlet can there are many.Such as: the distribution of air inlet from its feed end to discharge end by It is decrescence few.Another example is: the distribution of air inlet is in the small Normal Distribution Model of the sum of big, the both sides sectional area of the sum of intermediate cross-section product, Its sectional area distribution function is as follows:
Wherein, f (x) is unit breathing area distribution function;If central point in inlet channel axial direction is origin, x be from The coordinate value extended in the middle part of inlet channel to its both ends;Wherein, π is pi;Wherein, σ is related with the partial size D of material.The σ is 0.15D-0.55D.Superheated steam can in this way realized maximum at the middle part of middle part furnace chamber, be come into full contact with.
Embodiment two
As shown in connection with fig. 4, the discharging mechanism can be preferably cooling using a kind of carbonized by means of superheated steam furnace continuous discharge Conveying device comprising: the 4th screw conveyor 22, lag cooler 23 and the 5th screw conveyor 24;4th helical feed In horizontally disposed, the top of the first end of the 4th screw conveyor 22 is provided with for making object after carbonized by means of superheated steam machine 22 Expect the feed inlet entered, the lower part of the second end of the 4th screw conveyor 22 is provided with discharge port, the 4th spiral transferring The discharge port of machine 22 is sent to connect by feeding device 231 with the feed inlet of the lag cooler 23, the discharge port of the lag cooler 23 It is connect with the feed inlet of the 5th screw conveyor 24, the 5th screw conveyor 24 is in horizontally disposed, the 5th spiral shell It revolving defeated one end top and is provided with feed inlet, the feed inlet of the 5th spiral transferring is connect with the discharge port of the lag cooler 23, The bottom interval of 5th screw conveyor 24 is provided with the first discharge port, the second discharge port and third discharge port.By Material after hot steam high temperature cabonization is up to 600 DEG C or so, can be realized at the appointed time, in the confined space through this embodiment It drops to 80 DEG C and collects, packs hereinafter, facilitating and discharging, facilitate dissolution, recycle.
In the present embodiment, it is preferable that be provided with the 4th between the feed inlet and discharge port of the 4th screw conveyor 22 Water(-cooling) jacket, the 4th water(-cooling) jacket coaxial package is in the working cavity of the 4th screw conveyor 22, the 4th water The first end lower part of coolant jacket is provided with water inlet, and the second end top of the 4th water(-cooling) jacket is provided with water outlet.It is preferred that Ground, the 4th screw conveyor 22 are provided with inspection socket 16 in the two sides of the 4th water(-cooling) jacket.Preferably, the described 4th The discharge port of screw conveyor 22 is located at the top of the feed inlet of the lag cooler 23, the discharging of the 4th screw conveyor 22 Mouth is connect by feeding device 231 with the feed inlet of the lag cooler 23.
In the present embodiment, it is preferable that the lag cooler 23 includes: pedestal 237, driving motor 238, rolling stock 239, passes Moving gear 232, roller 233, feeding device 231 and discharging device 234;The roller 233 is set to institute by rolling stock 239 It states on pedestal 237;The driving motor 238 is connect by transmission gear 232 with rolling stock 239;The feeding device 231 One end is connect with the first end of roller 233, the discharging of the other end of the feeding device 231 and the 4th screw conveyor 22 Mouth connection;One end of the discharging device 234 is connect with the second end of roller 233, the other end of the discharging device 234 and institute State the feed inlet connection of the 5th spiral transferring;Water cooling system is provided on the roller 233, the water cooling system has water inlet Mouth 235 and water outlet 236.Preferably, the water cooling system includes: water cooling coil or the edge for being set to 233 center of roller The cooling straight tube of the water of 233 circumferencial direction of roller setting.Preferably, the discharge port of the lag cooler 23 is located at the 5th spiral transferring Send the surface of the feed inlet of machine 24.
Preferably, one the 5th water is provided between the first discharge port and the second discharge port of the 5th screw conveyor 24 It is cooling to be provided with one the 5th water for coolant jacket 241 between the second discharge port and third discharge port of the 5th screw conveyor 24 Set 241, two the 5th water(-cooling) jacket 241 difference coaxial packages are in the working cavity of the 5th screw conveyor 24, institute One end lower part for stating the 5th water(-cooling) jacket 241 is provided with water inlet, and one end other end top of the 5th water(-cooling) jacket 241 is set It is equipped with water outlet.
Preferably, first discharge port, second discharge port and the third discharge port are respectively arranged with pneumatic insert Plate valve 201, and it is connected to liquid reserve tank/material storing box/jumbo bag (can be understood as collection device 21).
For the water inlet of each water(-cooling) jacket and water outlet, it can use independent way of supplying water certainly can also In a manner of using circulating water supply.Such as: 1. the present embodiment further includes pump group, and one end of the pump group is connect with water source, the other end It is connect with the water inlet of first the 5th water(-cooling) jacket 241, the water outlet and phase of first the 5th water(-cooling) jacket 241 The water inlet connection of second adjacent the 5th water(-cooling) jacket 241, the water outlet and lag cooler 23 of second the 5th water(-cooling) jacket 241 Water inlet connection, the water outlet of lag cooler 23 connect with the water inlet of the 4th water(-cooling) jacket, the water outlet of the 4th water(-cooling) jacket It is connect with water source.2. the present embodiment further includes pump group, one end of the pump group is connect with cooling water source pond, and the other end is respectively with Four water(-cooling) jackets, lag cooler 23, the 5th water(-cooling) jacket water inlet connection, and using hydraulic pressure the 4th water(-cooling) jacket, lag cooler 23, The hot water of 5th water(-cooling) jacket water outlet is depressed into cooling water source pond by pipeline, cools down using cooling column is unified.
It is worth noting that the quantity of screw conveyor (stirring cage) can be 1,2,3, even more quantity.It is cold But the combination for the stirring cage, lag cooler 23 of discharging can be stirring cage+lag cooler 23;It is also designed to stirring cage+lag cooler 23+ stirring cage, is stirred Cage quantity is unlimited;Lag cooler discharging can also be directly designed, lag cooler design can be horizontal, inclination, vertical three kinds of modes.Root It needs to carry out permutation and combination according to scene.Stirring cage design can be with level design, and band inclination angle is designed.Stirring cage is connected with each other, Ke Yizhi Line connection can also intersect multi-angle connection.71 position of Blowing stopper is not limited to the position designed in figure, specific in combination with scene Layout installs stirring cage quantity, different positions is selected to install;Blowing stopper 71 can be by motor, electric automatic control, can also To be designed as weight (weight) formula Mechanical course.600 DEG C or so materials are applicable in the design of this device after carbonization, equally for 700~ 800 DEG C, 500 DEG C, 300 DEG C of materials below also this applicable device.
Embodiment three
The present embodiment also provides a kind of carbonized by means of superheated steam organic matter vent gas treatment and thermal cycle and utilizes system (vent gas treatment System), which connect with carbide furnace operating unit comprising the cyclone separator set gradually (connects with exhaust main 14 Connect), it is cyclone dust collectors, deodorization stove, waste heat boiler, overhead steam boiler (overhead steam boiler is connect with superheated steam general pipeline 13), empty Gas heat exchanger, half-dried chilling tower, Dry absorption device, bag filter, air-introduced machine, spray column, absorption tower and chimney;The rotation The air inlet of wind separator is for connecting carbide furnace, and high temperature cabonization cracking produces material to be processed under anaerobic in carbide furnace Raw flue gas sequentially enters cyclone separator, cyclone dust collectors, deodorization stove, waste heat boiler, superheated steam under the action of air-introduced machine Furnace, air heat exchanger, half-dried chilling tower, Dry absorption device, bag filter, air-introduced machine, spray column, absorption tower and chimney.
Preferably, the quantity of the cyclone separator and the quantity of carbide furnace are identical, the quantity of the cyclone dust collectors with The quantity of the cyclone separator is identical, the corresponding cyclone separator of each cyclone dust collectors, each cyclone separator corresponding one Carbide furnace connection.As a kind of further technical solution, the bottom of the cyclone separator connects a spiral stirring cage to carry out Dust conveying is collected.As a kind of further technical solution, the inside of the cyclone dust collectors is filtered with a pulse back blow Core, the bottom of the cyclone dust collectors connect a spiral stirring cage to carry out dust conveying and collect.
As a kind of further technical solution, the deodorization stove includes: dual firing chamber/RTO heat accumulating type heating power incinerator, institute It states the flue gas that deodorization stove comes out and is delivered to the waste heat boiler.
As a kind of further technical solution, the saturated vapor that the waste heat boiler generates is delivered to the superheated steam Furnace carries out heat source utilization, and the waste heat boiler is provided with denitrating system, and the flue gas that the waste heat boiler comes out is delivered to overheat and steams Vapour furnace.
As a kind of further technical solution, the superheated steam that the overhead steam boiler generates is delivered to carbide furnace, institute Stating overhead steam boiler includes: A furnace and B furnace, and the A furnace and B furnace are connect with air heat exchanger respectively, and the A furnace and B furnace are sharp respectively The fume afterheat come out with the waste heat boiler.
As a kind of further technical solution, the Dry absorption device includes the cigarette before being set to bag filter Active carbon venturi injection reactor on air pipe.
As a kind of further technical solution, the Dry absorption device includes the cigarette before being set to bag filter Venturi reactor is sprayed in calcium hydroxide dry powder depickling on air pipe.
Example IV
The present invention also provides a kind of method according to the continuous anaerobic carbonization furnace new device of superheated steam recited above, Include:
Superheated steam the first carbide furnace, the second carbide furnace, third is respectively enterd using superheated steam pipeline assembly to be carbonized Furnace starts to feed intake to preheat each carbide furnace when temperature rises to 300 to 500 DEG C.
The treating material in storage bin is promoted using bucket elevator, bucket elevator utilizes variable frequency regulating speed control feeding speed Degree, bucket elevator promote material and are put by charging line to feeding screw, and feeding screw will be wait locate using variable frequency regulating speed control Reason material puts into the first carbide furnace, and the carbonization material of the first carbide furnace is promoted by frequency conversion speed-down machine, and is filled with superheated steam Tap touching, carbonization are delivered to the second carbide furnace by the material that first-stage preliminary is carbonized, and the carbonization material of the second carbide furnace passes through change Frequency speed reducer promotes, and comes into full contact with, is carbonized with superheated steam, is delivered to third carbonization by the material that second level is sufficiently carbonized The carbonization material of furnace, third carbide furnace is promoted by frequency conversion speed-down machine, and is come into full contact with, is carbonized with superheated steam, by three-level The material being thoroughly carbonized discharges by the frequency control of Blowing stopper, and the material after carbonization is sent to discharging mechanism;From feed bin feeding All transmissions that discharge after to carbonization are frequency control feeding, to ensure that the continuous operation of material really, thus thoroughly real Smooth, the smooth execution of the continuous anaerobic carbonization of row superheated steam.
Using discharging mechanism (the 4th screw conveyor 22, lag cooler 23 and the 5th screw conveyor 24) by the height after carbonization Warm material water cooling be cooled to 80 DEG C hereinafter, cooling after material bagging or put into hopper or collector.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (10)

1. a kind of continuous anaerobic carbonization furnace new device of superheated steam characterized by comprising feed mechanism, carbide furnace operation Unit, discharging mechanism and exhaust treatment system;The feed mechanism is used to treating material being promoted to carbide furnace operating unit Top and be continuously conveyed to the carbide furnace operating unit, the carbide furnace operating unit includes multiple carbide furnaces, each carbon Change furnace to be successively vertically arranged or be successively horizontally disposed with, each carbide furnace is passed through superheated steam, each carbide furnace be sequentially connected with Treating material is set successively to carry out the continuous anaerobic carbonization of superheated steam, the exhaust treatment system and multiple carbide furnaces connect It connects, the discharging mechanism includes multiple screw conveyors and lag cooler, and the multiple screw conveyor and lag cooler are sequentially connected So that the material after carbide furnace is carbonized carries out continuous coo1ing.
2. the continuous anaerobic carbonization furnace new device of superheated steam according to claim 1, which is characterized in that the discharging machine Structure include: include: the 4th screw conveyor, lag cooler and the 5th screw conveyor;4th screw conveyor is set in level It sets, the top of the first end of the 4th screw conveyor is provided with for making the charging that material enters after carbonized by means of superheated steam Mouthful, the lower part of the second end of the 4th screw conveyor is provided with discharge port, the discharge port of the 4th screw conveyor with The feed inlet of the lag cooler connects, and the discharge port of the lag cooler is connect with the feed inlet of the 5th screw conveyor, institute The 5th screw conveyor is stated in being horizontally disposed with, one end top of the 5th spiral transferring is provided with feed inlet, the 5th spiral The bottom interval of conveyer is provided with the first discharge port, the second discharge port and third discharge port.
3. the continuous anaerobic carbonization furnace new device of superheated steam according to claim 2, which is characterized in that described first goes out Material mouth, second discharge port and the third discharge port are respectively arranged with pneumatic gate valve, and are connected to liquid reserve tank/storage Hopper/jumbo bag.
4. the continuous anaerobic carbonization furnace new device of superheated steam according to claim 3, which is characterized in that the lag cooler It include: pedestal, driving motor, rolling stock, transmission gear, roller, feeding device and discharging device;The roller passes through rolling Bracket is set on the pedestal;The driving motor is connect by transmission gear with roller outer circle gear wheel;The charging dress The first end of one end and roller for setting connects, and the discharge port of the other end of the feeding device and the 4th screw conveyor connects It connects;One end of the discharging device and the second end of roller connect, the other end of the discharging device and the 5th spiral transferring Feed inlet connection;Water cooling system is provided on the roller, the water cooling system has inlet and outlet.
5. carbonized by means of superheated steam furnace continuous discharge cooling conveying device according to claim 2, which is characterized in that described Be provided with the 4th water(-cooling) jacket between the feed inlet and discharge port of four screw conveyors, the 4th water(-cooling) jacket coaxial package in The working cavity of 4th screw conveyor, the first end lower part of the 4th water(-cooling) jacket are provided with water inlet, and described The second end top of four water(-cooling) jackets is provided with water outlet;4th screw conveyor is in the two sides of the 4th water(-cooling) jacket It is provided with inspection socket.
6. the continuous anaerobic carbonization furnace new device of superheated steam according to claim 4, which is characterized in that the carbide furnace Operating unit includes: superheated steam pipeline assembly and the first carbide furnace set gradually from top to bottom, the second carbide furnace, third carbon Change furnace;The outlet of the feeding passage of the upper entrance and feed mechanism of the first end of first carbide furnace connects, and described first The lower part outlet of the second end of carbide furnace is connect with the upper entrance of the second end of second carbide furnace, second carbide furnace The lower part outlet of first end connect with the upper entrance of the first end of the third carbide furnace, the second of the third carbide furnace The lower part outlet at end is connect with the discharging mechanism;The superheated steam pipeline assembly respectively with first carbide furnace, second Carbide furnace, the connection of third carbide furnace, for inputting preset temperature to the first carbide furnace, the second carbide furnace, third carbide furnace respectively Superheated steam.
7. the continuous anaerobic carbonization furnace new device of superheated steam according to claim 6, which is characterized in that the feeder Structure includes: storage bin, bucket elevator and feeding passage, and the storage bin is set to the bottom of the bucket elevator, and the bucket elevator is used In the import that the treating material in storage bin is promoted to the feeding passage.
8. the continuous anaerobic carbonization furnace new device of superheated steam according to claim 7, which is characterized in that the overheat is steamed Vapor pipeline assembly includes: superheated steam general pipeline, superheated steam branch pipe, exhaust main and exhaust branch pipe;The superheated steam general pipeline It is connect respectively with first carbide furnace, the second carbide furnace, third carbide furnace by each superheated steam branch pipe, the exhaust is total Pipe is connect with first carbide furnace, the second carbide furnace, third carbide furnace respectively by each exhaust branch pipe.
9. the continuous anaerobic carbonization furnace new device of superheated steam according to claim 8, which is characterized in that the feeding is logical Road includes: upper ramp way, lower ramp way and augers;The entrance of the augers and the upper ramp way Connection, the outlet of the augers and the lower ramp way;The top of the upper ramp way and the bucket elevator connects It connects, the lower ramp way is connect with the entrance of first carbide furnace.
10. a kind of method of the continuous anaerobic carbonization furnace new device of superheated steam according to claim 1 to 9, It is characterised by comprising:
Superheated steam is respectively enterd into the first carbide furnace, the second carbide furnace, third carbide furnace using superheated steam pipeline assembly, with Each carbide furnace is preheated, starts to feed intake when temperature rises to 300 to 500 DEG C;
The treating material in storage bin is promoted using bucket elevator, bucket elevator utilizes variable frequency regulating speed control feeding speed, Bucket elevator promotes material and is put by charging line to feeding screw, and feeding screw utilizes variable frequency regulating speed control by object to be processed Material puts into the first carbide furnace, and the carbonization material of the first carbide furnace is promoted by frequency conversion speed-down machine, and is sufficiently connect with superheated steam Touching, carbonization are delivered to the second carbide furnace by the material that first-stage preliminary is carbonized, and the carbonization material of the second carbide furnace is subtracted by frequency conversion Fast machine promotes, and comes into full contact with, is carbonized with superheated steam, is delivered to third carbide furnace by the material that second level is sufficiently carbonized, the The carbonization material of three carbide furnaces is promoted by frequency conversion speed-down machine, and is come into full contact with, is carbonized with superheated steam, by the thorough carbon of three-level The material of change discharges by the frequency control of Blowing stopper, and the material after carbonization is sent to discharging mechanism;
Using the 4th screw conveyor, lag cooler and the 5th screw conveyor by the high-temperature material water-cooled cooling after carbonization to 80 DEG C Hereinafter, cooling after material bagging or put into hopper or collector.
CN201811645311.8A 2018-12-29 2018-12-29 Novel device and method for superheated steam continuous anaerobic carbonization cracking furnace Active CN109456778B (en)

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Effective date of registration: 20231121

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