JP2001319996A - Manufacturing method of semiconductor device - Google Patents

Manufacturing method of semiconductor device

Info

Publication number
JP2001319996A
JP2001319996A JP2000137480A JP2000137480A JP2001319996A JP 2001319996 A JP2001319996 A JP 2001319996A JP 2000137480 A JP2000137480 A JP 2000137480A JP 2000137480 A JP2000137480 A JP 2000137480A JP 2001319996 A JP2001319996 A JP 2001319996A
Authority
JP
Japan
Prior art keywords
silicon substrate
electrode
extraction electrode
semiconductor
semiconductor device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000137480A
Other languages
Japanese (ja)
Other versions
JP3744772B2 (en
Inventor
Tetsuya Okada
哲也 岡田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Electric Co Ltd
Original Assignee
Sanyo Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Electric Co Ltd filed Critical Sanyo Electric Co Ltd
Priority to JP2000137480A priority Critical patent/JP3744772B2/en
Publication of JP2001319996A publication Critical patent/JP2001319996A/en
Application granted granted Critical
Publication of JP3744772B2 publication Critical patent/JP3744772B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/94Batch processes at wafer-level, i.e. with connecting carried out on a wafer comprising a plurality of undiced individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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    • H01L2924/01005Boron [B]
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    • H01ELECTRIC ELEMENTS
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    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
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    • H01L2924/01013Aluminum [Al]
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    • H01L2924/01019Potassium [K]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
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    • H01L2924/01029Copper [Cu]
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    • H01L2924/095Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00 with a principal constituent of the material being a combination of two or more materials provided in the groups H01L2924/013 - H01L2924/0715
    • H01L2924/097Glass-ceramics, e.g. devitrified glass
    • H01L2924/09701Low temperature co-fired ceramic [LTCC]
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    • H01L2924/11Device type
    • H01L2924/13Discrete devices, e.g. 3 terminal devices
    • H01L2924/1304Transistor
    • H01L2924/1305Bipolar Junction Transistor [BJT]
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    • H01L2924/11Device type
    • H01L2924/13Discrete devices, e.g. 3 terminal devices
    • H01L2924/1304Transistor
    • H01L2924/1306Field-effect transistor [FET]
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    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/156Material
    • H01L2924/15786Material with a principal constituent of the material being a non metallic, non metalloid inorganic material
    • H01L2924/15787Ceramics, e.g. crystalline carbides, nitrides or oxides

Landscapes

  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
  • Weting (AREA)
  • Wire Bonding (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a semiconductor device, which gives a compact package where a packaging area is reduced, at the same time, uses a silicon substrate, does not have any via holes, and can manufacture inexpensively. SOLUTION: A semiconductor device 410 is formed on a silicon substrate 40, then a demountable electrode 44 that is buried into the silicon substrate 40 is formed, an electrode 45 of the semiconductor device 410 is electrically connected to the demountable electrode 44, covering is made by an insulating resin 47 for removing the silicon substrate 40 from a back surface, thus achieving the manufacturing method of the semiconductor device for appropriately packaging an extremely thin and inexpensive, minute semiconductor chip.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は半導体装置の製造方
法に関し、特にシリコン基板に設けた半導体素子を形成
し且つシリコン基板に設けた取り出し電極を用いて半導
体素子の組み立てを行う半導体装置の製造方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a semiconductor device, and more particularly to a method for manufacturing a semiconductor device in which a semiconductor element provided on a silicon substrate is formed and the semiconductor element is assembled using an extraction electrode provided on the silicon substrate. About.

【0002】[0002]

【従来の技術】従来の半導体装置の組立工程において
は、ウェハからダイシングして分離した半導体チップを
リードフレームに固着し、金型と樹脂注入によるトラン
スファーモールドによって半導体チップを封止し、リー
ドフレームを切断して個々の半導体装置毎に分離する、
という工程が行われている。この手法によって得れらる
半導体装置は、図11に示したように、半導体チップ1
の周囲を樹脂層2で被覆し、該樹脂層2の側部から外部
接続用のリード端子3を導出した構造になる(例えば特
開平05−129473号)。
2. Description of the Related Art In a conventional semiconductor device assembling process, a semiconductor chip separated by dicing from a wafer is fixed to a lead frame, and the semiconductor chip is sealed by a transfer mold using a mold and resin injection. Cutting and separating into individual semiconductor devices,
Is performed. The semiconductor device obtained by this method is, as shown in FIG.
Is covered with a resin layer 2 and a lead terminal 3 for external connection is led out from a side portion of the resin layer 2 (for example, JP-A-05-129473).

【0003】この構造は、樹脂層2の外側にリード端子
3が突出すること、リードフレームの加工精度の問題や
金型との位置あわせ精度の問題により、外形寸法とその
実装面積の縮小化には限界が見えていた。
[0003] This structure reduces the external dimensions and the mounting area due to the protrusion of the lead terminals 3 outside the resin layer 2, the problem of the processing accuracy of the lead frame and the problem of the positioning accuracy with the mold. Was seeing the limits.

【0004】近年、外形寸法を半導体チップサイズと同
等あるいは近似した寸法にまで縮小する事が可能な、ウ
ェハスケールCSP(チップサイズパッケージ)が注目
され始めている。これは、図12(A)を参照して、半
導体ウェハ11に各種拡散などの前処理を施して多数の
半導体チップ12を形成し、図12(B)に示したよう
に半導体ウェハ11の上部を樹脂層13で被覆すると共
に樹脂層13表面に外部接続用の電極14を導出し、そ
の後半導体ウェハ11のダイシングラインに沿って半導
体チップ11を分割して、図12(C)に示したような
完成品としたものである。樹脂層13は半導体チップ1
2の表面(裏面を被覆する場合もある)を被覆するだけ
であり、半導体チップ12の側壁にはシリコン基板が露
出する。電極14は樹脂層13下部に形成された集積回
路網と電気的に接続されており、実装基板上に形成した
導電パターンに対して電極14を対向接着することによ
りこの半導体装置の実装が実現する。
In recent years, attention has been paid to a wafer-scale CSP (chip size package) capable of reducing an outer dimension to a size similar to or close to a semiconductor chip size. In this, referring to FIG. 12A, a large number of semiconductor chips 12 are formed by performing various pretreatments such as diffusion on a semiconductor wafer 11, and an upper portion of the semiconductor wafer 11 is formed as shown in FIG. Is covered with a resin layer 13, electrodes 14 for external connection are led out on the surface of the resin layer 13, and then the semiconductor chips 11 are divided along dicing lines of the semiconductor wafer 11, as shown in FIG. It is a finished product. The resin layer 13 is the semiconductor chip 1
2 only covers the front surface (which may cover the back surface) of the semiconductor chip 12, and the silicon substrate is exposed on the side wall of the semiconductor chip 12. The electrode 14 is electrically connected to an integrated circuit network formed below the resin layer 13, and the semiconductor device is mounted by bonding the electrode 14 to a conductive pattern formed on a mounting substrate. .

【0005】斯かる半導体装置は、装置のパッケージサ
イズが半導体チップのチップサイズと同等であり、実装
基板に対しても対向接着で済むので、実装占有面積を大
幅に減らすことが出来る利点を有する。また、後工程に
拘わるコストを大幅に減じることが出来る利点を有する
ものである。(例えば、特開平9−64049号)そこ
で、チップサイズが1mm角に満たない程度のチップで
は図13(A)(B)(C)に示すように実装されてい
る。
[0005] Such a semiconductor device has the advantage that the package size of the device is equivalent to the chip size of the semiconductor chip, and the device can be adhered to the mounting substrate by opposing, so that the area occupied by the mounting can be greatly reduced. Further, there is an advantage that the cost associated with the post-process can be significantly reduced. (For example, Japanese Patent Application Laid-Open No. 9-64049) Therefore, chips having a chip size of less than 1 mm square are mounted as shown in FIGS. 13A, 13B, and 13C.

【0006】図中、21はセラミックやガラスエポキシ
等からなる絶縁基板であり、それらが1枚あるいは数枚
重ね合わされて、板厚が250〜350μmと製造工程
における機械的強度を維持し得る厚みと、長辺×短辺が
1.0mm×0.8mm程度の矩形形状を有している。
In FIG. 1, reference numeral 21 denotes an insulating substrate made of ceramic, glass epoxy, or the like, and one or several of them are superposed to have a thickness of 250 to 350 μm, which can maintain the mechanical strength in the manufacturing process. Has a rectangular shape with a long side × short side of about 1.0 mm × 0.8 mm.

【0007】絶縁基板21の表面には、タングステン等
の金属ペーストの印刷と、電解メッキ法による前記金属
ペースト上への金メッキによって導電パターンを形成
し、アイランド部22と電極部23a、23bとを形成
している。アイランド部22の上には、Agペーストな
どの導電性接着剤24によって半導体チップ25が固着
されている。
On the surface of the insulating substrate 21, a conductive pattern is formed by printing a metal paste such as tungsten and gold plating on the metal paste by an electrolytic plating method to form an island portion 22 and electrode portions 23a and 23b. are doing. A semiconductor chip 25 is fixed on the island portion 22 by a conductive adhesive 24 such as an Ag paste.

【0008】半導体チップ25の表面にはアルミ電極パ
ッド26が形成され、電極パッド26と電極部23a、
23bとが、ボンディングワイヤ27によって電気接続
される。電極パッド26側に1stボンド、電極部23
側に2ndボンドが打たれる。バイポーラトランジスタ
で有れば、電極部23a、23bはエミッタとベースに
対応し、パワーMOSFETで有れば、ソースとゲート
に対応する。
An aluminum electrode pad 26 is formed on the surface of the semiconductor chip 25, and the electrode pad 26 and the electrode portion 23a are formed.
23b are electrically connected to each other by a bonding wire 27. 1st bond on electrode pad 26 side, electrode section 23
A 2nd bond is struck on the side. If it is a bipolar transistor, the electrode portions 23a and 23b correspond to the emitter and the base, and if it is a power MOSFET, it corresponds to the source and the gate.

【0009】前記絶縁基板21の裏面側には、同じく金
メッキ層によって第1の外部接続電極28と第2の外部
接続電極29a、29bが形成される。絶縁基板21に
はこれを貫通する、円形の第1のビアホール30と第2
のビアホール31a、31bが形成され、各ビアホール
30、31a、31bの内部はタングステンなどの導電
材料によって埋設される。素材としては、電気的導電性
と熱伝導性に優れた素材で埋設する。該ビアホール3
0、31a、31bによって、アイランド部22と第1
の外部接続電極28とを、電極部23a、23bと第2
の外部接続電極29a、29bとを、各々電気接続す
る。第1の外部接続電極28が例えばコレクタ電極とな
り、第2の外部接続電極29a、29bが例えばベー
ス、エミッタ電極となる。
A first external connection electrode 28 and second external connection electrodes 29a and 29b are formed on the back surface of the insulating substrate 21 by the same gold plating layer. A circular first via hole 30 and a second
Are formed, and the inside of each via hole 30, 31a, 31b is buried with a conductive material such as tungsten. The material is buried with a material having excellent electrical and thermal conductivity. The via hole 3
0, 31a and 31b, the island portion 22 and the first
Of the external connection electrode 28 and the electrode portions 23a and 23b and the second
Are electrically connected to the external connection electrodes 29a and 29b, respectively. The first external connection electrodes 28 are, for example, collector electrodes, and the second external connection electrodes 29a, 29b are, for example, base and emitter electrodes.

【0010】絶縁基板21の上方は、半導体チップ25
とボンディングワイヤ27とを封止する樹脂層32で被
覆される。樹脂層32は絶縁基板21と共にパッケージ
外形を構成する。パッケージの周囲4側面は樹脂層32
と絶縁基板21の切断面で形成され、パッケージの上面
は平坦化した樹脂層32の表面、パッケージの下面は絶
縁基板21の裏面側で形成される。
The semiconductor chip 25 is located above the insulating substrate 21.
And the bonding wire 27 is covered with a resin layer 32. The resin layer 32 forms an outer shape of the package together with the insulating substrate 21. The four sides around the package are resin layers 32
The upper surface of the package is formed on the flattened surface of the resin layer 32, and the lower surface of the package is formed on the back surface side of the insulating substrate 21.

【0011】[0011]

【発明が解決しようとする課題】しかしながら図13で
示した実装構造においていろいろな問題点がある。第1
に、セラミックやガラスエポキシ等の高価な基板材料を
用い、更にタングステン等の高価な金属ペーストを用い
ているので、ローコストの実装構造とは言えない。第2
に、両面の電極等を接続するために、絶縁基板を貫通す
るビアホールが不可欠であり、この加工精度も0.15
mm程度が限界であるので、更なる小型化の障害となって
いる。第3にこのビアホール内を金属ペーストで充填す
るため作業性が極めて悪く、コスト高の原因となる。第
4に半導体チップを形成する前工程と絶縁基板を用いて
半導体チップを組み立てる後工程に区分されており、リ
ードタイムが長く、製造コストも高くなる等々の多くの
問題点が発生している。
However, there are various problems in the mounting structure shown in FIG. First
In addition, since an expensive substrate material such as ceramic or glass epoxy is used, and an expensive metal paste such as tungsten is used, the mounting structure cannot be said to be low cost. Second
In addition, in order to connect electrodes and the like on both sides, a via hole penetrating the insulating substrate is indispensable, and the processing accuracy is 0.15.
The limit of about mm is an obstacle to further miniaturization. Third, since the inside of the via hole is filled with a metal paste, workability is extremely poor, which causes an increase in cost. Fourth, the process is divided into a pre-process for forming a semiconductor chip and a post-process for assembling a semiconductor chip using an insulating substrate, which causes many problems such as a long lead time and a high manufacturing cost.

【0012】[0012]

【課題を解決するための手段】本発明は上述した種々の
問題点に鑑みてなされたものであり、シリコン基板の予
定の素子形成領域に半導体素子を形成する工程と、前記
シリコン基板の前記素子形成領域の外側に位置し予定の
取り出し電極となる部分にトレンチ溝を形成する工程
と、前記トレンチ溝の少なくとも側面および底面に酸化
膜を形成した後、前記トレンチ溝の底面の前記酸化膜を
除去する工程と、前記トレンチ溝に埋め込まれた導電性
金属よりなる取り出し電極を形成する工程と、前記半導
体素子の電極と前記取り出し電極とを電気的に接続する
工程と、前記シリコン基板表面を絶縁性樹脂で被覆する
工程と、前記シリコン基板を裏面より除去して前記取り
出し電極の裏面を露出する工程と、前記絶縁性樹脂をダ
イシングして個別の半導体素子に分離する工程とから構
成されることに特徴を有する。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned various problems, and comprises a step of forming a semiconductor element in a predetermined element formation region of a silicon substrate; Forming a trench in a portion which is located outside the formation region and which is to be a take-out electrode; forming an oxide film on at least side surfaces and a bottom surface of the trench groove; and removing the oxide film on the bottom surface of the trench groove. Forming an extraction electrode made of a conductive metal embedded in the trench, electrically connecting the electrode of the semiconductor element and the extraction electrode, and insulating the surface of the silicon substrate. A step of coating with a resin, a step of removing the silicon substrate from a back surface to expose a back surface of the extraction electrode, and a step of dicing the insulating resin to separate Characterized in being composed of a separating the conductive element.

【0013】[0013]

【発明の実施の形態】図1から図10を参照して本発明
の半導体装置の製造方法を詳述する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A method for manufacturing a semiconductor device according to the present invention will be described in detail with reference to FIGS.

【0014】本発明は、シリコン基板の予定の素子形成
領域に半導体素子を形成する工程と、前記シリコン基板
の前記素子形成領域の外側に位置し予定の取り出し電極
となる部分にトレンチ溝を形成する工程と、前記トレン
チ溝の少なくとも側面および底面に酸化膜を形成した
後、前記トレンチ溝の底面の前記酸化膜を除去する工程
と、前記トレンチ溝に埋め込まれた導電性金属よりなる
取り出し電極を形成する工程と、前記半導体素子の電極
と前記取り出し電極とを電気的に接続する工程と、前記
シリコン基板表面を絶縁性樹脂で被覆する工程と、前記
シリコン基板を裏面より除去して前記取り出し電極の裏
面を露出する工程と、前記シリコン基板の裏面に露出さ
れた前記素子形成領域および前記取り出し電極に接続電
極を形成する工程と、前記絶縁性樹脂をダイシングして
個別の半導体素子に分離する工程から構成されている。
According to the present invention, a semiconductor element is formed in a predetermined element formation region of a silicon substrate, and a trench is formed in a portion of the silicon substrate located outside the element formation region and serving as a predetermined extraction electrode. Forming an oxide film on at least a side surface and a bottom surface of the trench groove, removing the oxide film on the bottom surface of the trench groove, and forming an extraction electrode made of a conductive metal embedded in the trench groove. The step of electrically connecting the electrode of the semiconductor element and the extraction electrode, the step of coating the surface of the silicon substrate with an insulating resin, and the step of removing the silicon substrate from the back surface and forming the extraction electrode. A step of exposing a back surface, and a step of forming a connection electrode on the element formation region and the extraction electrode exposed on the back surface of the silicon substrate. And a step of separating into individual semiconductor devices by dicing the insulating resin.

【0015】本発明の第1の工程は、図1に示す如く、
シリコン基板40の予定の素子形成領域41に半導体素
子410を形成することにある。
In the first step of the present invention, as shown in FIG.
The semiconductor element 410 is to be formed in a predetermined element formation region 41 of the silicon substrate 40.

【0016】本工程では、約400μmの厚みのシリコ
ン基板40を準備し、シリコン基板40の素子形成領域
41に既知の選択拡散法を用いてベース領域411、エ
ミッタ領域412およびベース領域411を囲むように
アニュラーリング領域413を形成する。シリコン基板
40はN+型シリコン基板にN−型エピタキシャル層を
積層したものを用い、P型のベース領域411とN+型
のエミッタ領域412およびN+型のアニュラーリング
領域413を形成する。ここでは、NPN型プレーナト
ランジスタを例に挙げたが、PNP型プレーナトランジ
スタ、MOSFET等の半導体素子410を形成しても
良い。
In this step, a silicon substrate 40 having a thickness of about 400 μm is prepared, and a base region 411, an emitter region 412, and a base region 411 are formed in the element formation region 41 of the silicon substrate 40 by using a known selective diffusion method. An annular ring region 413 is formed. The silicon substrate 40 is obtained by laminating an N − type epitaxial layer on an N + type silicon substrate, and forms a P type base region 411, an N + type emitter region 412, and an N + type annular ring region 413. Here, an NPN type planar transistor has been described as an example, but a semiconductor element 410 such as a PNP type planar transistor or MOSFET may be formed.

【0017】本発明の第2の工程は、図2に示す如く、
シリコン基板40の素子形成領域41の外側に位置し予
定の取り出し電極44となる部分にトレンチ溝42を形
成することにある。
In the second step of the present invention, as shown in FIG.
The purpose of the present invention is to form a trench 42 in a portion of the silicon substrate 40 which is located outside the element formation region 41 and is to be a predetermined extraction electrode 44.

【0018】本工程では、素子形成領域41の外側に位
置し予定の取り出し電極44となる部分を露出して他の
部分をホトレジスト層で被覆し、シリコン基板40表面
を選択的にドライエッチングして約100μmの深さの
トレンチ42を形成する。予定の取り出し電極44はボ
ンディングワイヤーが固着できるように一辺200μm
の正方形状にトレンチ溝42が形成される。なお、半導
体素子410は酸化膜(図示しない)で被覆されて保護
されている。
In this step, a portion which is located outside the element forming region 41 and is to be the intended extraction electrode 44 is exposed, the other portion is covered with a photoresist layer, and the surface of the silicon substrate 40 is selectively dry-etched. A trench 42 having a depth of about 100 μm is formed. The planned extraction electrode 44 is 200 μm on a side so that a bonding wire can be fixed.
A trench groove 42 is formed in a square shape. The semiconductor element 410 is covered and protected by an oxide film (not shown).

【0019】本発明の第3の工程は、図3および図4に
示す如く、トレンチ溝42の少なくとも側面および底面
に酸化膜43を形成した後、トレンチ溝42の底面の酸
化膜43を除去することにある。
In the third step of the present invention, as shown in FIGS. 3 and 4, an oxide film 43 is formed on at least the side and bottom surfaces of the trench groove 42, and then the oxide film 43 on the bottom surface of the trench groove 42 is removed. It is in.

【0020】本工程では、シリコン基板40表面には減
圧CVD法で全面に約5000Åから10000Åの厚
い酸化膜43が形成される(図2)。従って、酸化膜4
3はシリコン基板41表面、トレンチ溝42の側面およ
び底面に形成される。続いてこの酸化膜43を異方性ド
ライエッチングしてシリコン基板40表面およびトレン
チ溝42底面の酸化膜43を選択的に除去する(図
3)。これによりトレンチ溝42の側面に酸化膜43が
残る。
In this step, a thick oxide film 43 of about 5,000 to 10,000 is formed on the entire surface of the silicon substrate 40 by the low pressure CVD method (FIG. 2). Therefore, the oxide film 4
3 is formed on the surface of the silicon substrate 41 and on the side and bottom surfaces of the trench 42. Subsequently, the oxide film 43 is anisotropically dry-etched to selectively remove the oxide film 43 on the surface of the silicon substrate 40 and the bottom of the trench 42 (FIG. 3). As a result, the oxide film 43 remains on the side surface of the trench 42.

【0021】本発明の第4の工程は、図5に示す如く、
トレンチ溝42に埋め込まれた導電性金属よりなる取り
出し電極44を形成することにある。
In the fourth step of the present invention, as shown in FIG.
The purpose is to form an extraction electrode 44 made of a conductive metal buried in the trench 42.

【0022】本工程では、銅または金等の導電性金属を
電気メッキして、少なくともトレンチ溝42を埋める。
導電性金属のメッキ膜はトレンチ溝42を含めてシリコ
ン基板40に形成された後、ホトエッチングによりトレ
ンチ溝42の導電性金属のメッキ膜を残してエッチング
除去される。
In this step, at least the trench 42 is filled by electroplating a conductive metal such as copper or gold.
After the conductive metal plating film including the trench groove 42 is formed on the silicon substrate 40, the conductive metal plating film is etched away by photoetching while leaving the conductive metal plating film in the trench groove 42.

【0023】本発明の第5の工程は、図6に示す如く、
半導体素子410の電極45と取り出し電極44とを電
気的に接続することにある。
In the fifth step of the present invention, as shown in FIG.
The purpose is to electrically connect the electrode 45 of the semiconductor element 410 and the extraction electrode 44.

【0024】本工程では、半導体素子410の電極パッ
ド45と取り出し電極44とをボールボンディングによ
り各々ボンディングワイヤ46で接続する。
In this step, the electrode pad 45 of the semiconductor element 410 and the extraction electrode 44 are connected to each other by the bonding wires 46 by ball bonding.

【0025】半導体素子410の表面には前述した第1
の工程でアルミ電極パッド45が形成されており、電極
パッド45と取り出し電極44とが、ボンディングワイ
ヤ46によって電気接続される。電極パッド45側に1
stボンド、取り出し電極44側に2ndボンドが打た
れる。バイポーラトランジスタで有れば、取り出し電極
44はそれぞれエミッタとベースに対応し、パワーMO
SFETで有れば、ソースとゲートに対応する。
On the surface of the semiconductor element 410, the first
In this step, the aluminum electrode pad 45 is formed, and the electrode pad 45 and the extraction electrode 44 are electrically connected by the bonding wire 46. 1 on the electrode pad 45 side
A st bond and a second bond are formed on the extraction electrode 44 side. If the transistor is a bipolar transistor, the extraction electrodes 44 correspond to the emitter and the base, respectively,
If it is an SFET, it corresponds to the source and the gate.

【0026】本発明の第6の工程は、図7に示す如く、
半導体素子410を含みシリコン基板40表面を絶縁性
樹脂47で被覆することにある。
In the sixth step of the present invention, as shown in FIG.
The surface of the silicon substrate 40 including the semiconductor element 410 is covered with the insulating resin 47.

【0027】本工程では、シリコン基板40の上方に移
送したディスペンサ(図示せず)から所定量のエポキシ
系液体樹脂を滴下(ポッティング)し、すべての半導体
素子410を共通の樹脂層47で被覆する。前記液体樹
脂として例えばCV576AN(松下電工製)を用い
た。滴下した液体樹脂は比較的粘性が高く、表面張力を
有しているので、その表面が湾曲する。樹脂層47の湾
曲した表面を平坦面に加工するには、樹脂が硬化する前
に平坦な成形部材を押圧して平坦面に加工する手法と、
滴下した樹脂層47を100〜200度、数時間の熱処
理(キュア)にて硬化させた後に、湾曲面を例えばダイ
シングブレードで研削することによって平坦面に加工す
る手法とが考えられる。
In this step, a predetermined amount of epoxy liquid resin is dropped (potted) from a dispenser (not shown) transferred above the silicon substrate 40, and all the semiconductor elements 410 are covered with the common resin layer 47. . For example, CV576AN (manufactured by Matsushita Electric Works) was used as the liquid resin. Since the dropped liquid resin has relatively high viscosity and surface tension, its surface is curved. In order to process the curved surface of the resin layer 47 into a flat surface, a method of pressing a flat molded member before the resin is cured to process the flat surface into a flat surface,
A method may be considered in which, after the dropped resin layer 47 is cured by heat treatment (curing) at 100 to 200 degrees for several hours, the curved surface is processed into a flat surface by grinding with a dicing blade, for example.

【0028】本発明の第7の工程は、図8に示す如く、
シリコン基板40を裏面より除去して取り出し電極44
の裏面を露出することにある。
In the seventh step of the present invention, as shown in FIG.
The silicon substrate 40 is removed from the back surface and the extraction electrode 44
Is to expose the back surface.

【0029】本工程は本発明の特徴とするものであり、
シリコン基板40を裏面より研削する。シリコン基板4
0は約400μmの厚み有するので、大部分をバックグ
ラインドにより機械的に研削し、残りの10〜20μm
をスピンエッチングにより化学的に除去して、約100
μmの厚みまで研削される。シリコン基板40の表面は
樹脂層47で被覆されているので、樹脂層47の持つ機
械的強度でシリコン基板40が割れることはない。この
結果、取り出し電極44の裏面が樹脂層47の裏面側に
露出される。このとき酸化膜43は取り出し電極44の
電気的絶縁材として働いている。
This step is a feature of the present invention.
The silicon substrate 40 is ground from the back. Silicon substrate 4
0 has a thickness of about 400 μm, so most of it is mechanically ground by back grinding and the remaining 10 to 20 μm
Is chemically removed by spin etching to obtain about 100
It is ground to a thickness of μm. Since the surface of the silicon substrate 40 is covered with the resin layer 47, the silicon substrate 40 does not break due to the mechanical strength of the resin layer 47. As a result, the back surface of the extraction electrode 44 is exposed on the back surface side of the resin layer 47. At this time, the oxide film 43 functions as an electrical insulating material for the extraction electrode 44.

【0030】本発明の第8の工程は、図9に示す如く、
シリコン基板40の裏面に露出された素子形成領域41
および取り出し電極44に接続電極48を形成すること
にある。
In the eighth step of the present invention, as shown in FIG.
Element forming region 41 exposed on the back surface of silicon substrate 40
And forming the connection electrode 48 on the extraction electrode 44.

【0031】本工程では、シリコン基板40の露出され
た裏面にシリコン酸化膜あるいはシリコン窒化膜、PI
X、SOG等の保護膜48をCVD法あるいはスピンオ
ンにより形成し、シリコン基板40の裏面全面を覆う。
続いて素子形成領域41および取り出し電極44上に選
択エッチングによりコンタクト孔を設け、金等の導電性
金属をスパッター等で付着した後に所望の形状にエッチ
ングして接続電極49を形成する。接続電極49aは素
子形成領域41とオーミック接触しコレクタ電極として
働き、接続電極49bはエミッタおよびベース電極とし
て働く。
In this step, a silicon oxide film or a silicon nitride film, a PI
A protective film 48 of X, SOG, or the like is formed by a CVD method or spin-on, and covers the entire back surface of the silicon substrate 40.
Subsequently, a contact hole is formed by selective etching on the element formation region 41 and the extraction electrode 44, and a conductive metal such as gold is attached by sputtering or the like, and then etched into a desired shape to form a connection electrode 49. The connection electrode 49a makes ohmic contact with the element formation region 41 and functions as a collector electrode, and the connection electrode 49b functions as an emitter and a base electrode.

【0032】本発明の最終工程は、図10に示す如く、
絶縁性樹脂47をダイシングして個別の半導体素子41
0に分離することにある。
The final step of the present invention is as shown in FIG.
Dicing the insulating resin 47 to separate the individual semiconductor elements 41
It is to be separated into zero.

【0033】本工程では、半導体素子410毎に樹脂層
47とシリコン基板40を切断して各々の半導体素子4
10に分離する。切断にはダイシング装置を用い、点線
で示すダイシングライン50に沿って樹脂層47とシリ
コン基板40とをダイシングブレード51で同時に切断
することにより、半導体素子410毎に分割した半導体
装置を形成する。ダイシング工程においてはシリコン基
板40の裏面側にブルーシート(たとえば、商品名:U
Vシート、リンテック株式会社製)を貼り付け、前記ダ
イシングブレードがブルーシートの表面に到達するよう
な切削深さで切断する。
In this step, the resin layer 47 and the silicon substrate 40 are cut for each semiconductor element 410 so that each semiconductor element 4
Separate into 10. The dicing device is used for the cutting, and the resin layer 47 and the silicon substrate 40 are simultaneously cut by the dicing blade 51 along the dicing line 50 shown by the dotted line, thereby forming a semiconductor device divided for each semiconductor element 410. In the dicing step, a blue sheet (for example, product name: U
V sheet, manufactured by Lintec Corporation), and cut at a cutting depth such that the dicing blade reaches the surface of the blue sheet.

【0034】[0034]

【発明の効果】以上に説明したように、本発明によれ
ば、リードフレームを用いた半導体装置よりも更に小型
化できるパッケージ構造を提供できる利点を有する。こ
のとき、リード端子が突出しない構造であるので、実装
したときの占有面積を低減し、高密度実装を実現でき
る。
As described above, according to the present invention, there is an advantage that it is possible to provide a package structure that can be further reduced in size than a semiconductor device using a lead frame. At this time, since the structure is such that the lead terminals do not project, the occupied area when mounting is reduced, and high-density mounting can be realized.

【0035】また、半導体素子を形成するシリコン基板
に直接取り出し電極を形成するので、従来のようにセラ
ミック基板を用いる必要もなく、且つ半導体素子を他の
マウント部材に固着することも不要となり大幅にコスト
を削減できる。
Further, since the extraction electrode is formed directly on the silicon substrate on which the semiconductor element is to be formed, it is not necessary to use a ceramic substrate as in the prior art, and it is not necessary to fix the semiconductor element to another mounting member. Costs can be reduced.

【0036】更に、シリコン基板は既存の設備で加工が
でき、新たな設備が不要である。シリコン基板も前工程
で処理できるので、後工程がなくなり、リードタイムを
大幅に短縮できる。
Further, the silicon substrate can be processed by existing equipment, and no new equipment is required. Since the silicon substrate can be processed in the preceding process, the subsequent process is eliminated, and the lead time can be greatly reduced.

【0037】更に、ビアホールが不要となるので、スル
ーホール工程を全面的に排除でき、大幅な工程短縮がで
きる。
Further, since no via hole is required, the through-hole process can be entirely eliminated, and the process can be greatly reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明を説明するための断面図である。FIG. 1 is a cross-sectional view for explaining the present invention.

【図2】本発明を説明するための断面図である。FIG. 2 is a cross-sectional view for explaining the present invention.

【図3】本発明を説明するための断面図である。FIG. 3 is a cross-sectional view for explaining the present invention.

【図4】本発明を説明するための断面図である。FIG. 4 is a cross-sectional view for explaining the present invention.

【図5】本発明を説明するための断面図である。FIG. 5 is a cross-sectional view for explaining the present invention.

【図6】本発明を説明するための断面図である。FIG. 6 is a cross-sectional view for explaining the present invention.

【図7】本発明を説明するための断面図である。FIG. 7 is a cross-sectional view for explaining the present invention.

【図8】本発明を説明するための断面図である。FIG. 8 is a cross-sectional view for explaining the present invention.

【図9】本発明を説明するための断面図である。FIG. 9 is a cross-sectional view for explaining the present invention.

【図10】本発明を説明するための平面図である。FIG. 10 is a plan view for explaining the present invention.

【図11】従来例を説明するための断面図である。FIG. 11 is a cross-sectional view for explaining a conventional example.

【図12】従来例を説明するための図である。FIG. 12 is a diagram for explaining a conventional example.

【図13】他の従来例を説明するための図である。FIG. 13 is a diagram for explaining another conventional example.

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H01L 23/48 H01L 23/12 L Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (reference) H01L 23/48 H01L 23/12 L

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 シリコン基板の予定の素子形成領域に半
導体素子を形成する工程と、 前記シリコン基板の前記素子形成領域の外側に位置し予
定の取り出し電極となる部分にトレンチ溝を形成する工
程と、 前記トレンチ溝の少なくとも側面および底面に酸化膜を
形成した後、前記トレンチ溝の底面の前記酸化膜を除去
する工程と、 前記トレンチ溝に埋め込まれた導電性金属よりなる取り
出し電極を形成する工程と、 前記半導体素子の電極と前記取り出し電極とを電気的に
接続する工程と、 前記シリコン基板表面を絶縁性樹脂で被覆する工程と、 前記シリコン基板を裏面より除去して前記取り出し電極
の裏面を露出する工程と、 前記絶縁性樹脂をダイシングして個別の半導体素子に分
離する工程とを具備することを特徴とする半導体装置の
製造方法。
A step of forming a semiconductor element in a predetermined element formation region of a silicon substrate; and a step of forming a trench in a portion of the silicon substrate located outside the element formation region and serving as a predetermined extraction electrode. Forming an oxide film on at least a side surface and a bottom surface of the trench groove, removing the oxide film on the bottom surface of the trench groove; and forming an extraction electrode made of a conductive metal embedded in the trench groove. Electrically connecting the electrode of the semiconductor element and the extraction electrode; coating the surface of the silicon substrate with an insulating resin; removing the silicon substrate from the back surface to remove the back surface of the extraction electrode. Exposing the insulating resin, and dicing the insulating resin into individual semiconductor elements. Method.
【請求項2】 前記シリコン基板の裏面に露出された前
記素子形成領域および前記取り出し電極に接続電極を形
成する工程を含むことを特徴とする請求項1に記載の半
導体装置の製造方法。
2. The method of manufacturing a semiconductor device according to claim 1, further comprising a step of forming a connection electrode on the element formation region exposed on the back surface of the silicon substrate and the extraction electrode.
【請求項3】 前記導電性金属は金あるいは銅のメッキ
で形成されることを特徴とする請求項1に記載の半導体
装置の製造方法。
3. The method according to claim 1, wherein the conductive metal is formed by plating gold or copper.
【請求項4】 前記半導体素子の電極と前記取り出し電
極とはボンデイングワイヤーで接続されることを特徴と
する請求項1に記載の半導体装置の製造方法。
4. The method according to claim 1, wherein the electrode of the semiconductor element and the extraction electrode are connected by a bonding wire.
【請求項5】 前記シリコン基板は裏面より研削により
除去されることを特徴とする請求項1に記載の半導体装
置の製造方法。
5. The method according to claim 1, wherein the silicon substrate is removed from a back surface by grinding.
JP2000137480A 2000-05-10 2000-05-10 Manufacturing method of semiconductor device Expired - Fee Related JP3744772B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009253239A (en) * 2008-04-11 2009-10-29 Denso Corp Semiconductor device and method of manufacturing the same
JP2010010491A (en) * 2008-06-27 2010-01-14 Jsr Corp Structure with insulating film and method of manufacturing the same, resin composition, and electronic component

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009253239A (en) * 2008-04-11 2009-10-29 Denso Corp Semiconductor device and method of manufacturing the same
JP2010010491A (en) * 2008-06-27 2010-01-14 Jsr Corp Structure with insulating film and method of manufacturing the same, resin composition, and electronic component

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