JP2000244077A - Resin-molded substrate and resin-molded substrate with built-in electronic part - Google Patents

Resin-molded substrate and resin-molded substrate with built-in electronic part

Info

Publication number
JP2000244077A
JP2000244077A JP11045624A JP4562499A JP2000244077A JP 2000244077 A JP2000244077 A JP 2000244077A JP 11045624 A JP11045624 A JP 11045624A JP 4562499 A JP4562499 A JP 4562499A JP 2000244077 A JP2000244077 A JP 2000244077A
Authority
JP
Japan
Prior art keywords
resin
substrate
electronic component
concave portion
electrode pattern
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11045624A
Other languages
Japanese (ja)
Inventor
Hiroyuki Uchiyama
博之 内山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP11045624A priority Critical patent/JP2000244077A/en
Publication of JP2000244077A publication Critical patent/JP2000244077A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • H01L2224/45001Core members of the connector
    • H01L2224/45099Material
    • H01L2224/451Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
    • H01L2224/45138Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
    • H01L2224/45144Gold (Au) as principal constituent
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector

Landscapes

  • Structures For Mounting Electric Components On Printed Circuit Boards (AREA)
  • Structure Of Printed Boards (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a miniaturized resin-molded substrate that has a means on which a power system IC chip is directly mounted and maintains reinforced insulation structure. SOLUTION: In a substrate, the surface of an electrode pattern 2 is coated with a synthetic resin 3, and on a position for part mounting thereof, a recessed part 4 in which at least a part of an electronic part is buried is formed, and a part of the electrode pattern 2 is exposed at a bottom part 5 of the recessed part 4. An electronic part placed in the recessed part 4 of the substrate is fixed in a condition where an electrode of the electronic part and the electrode pattern of the substrate electrically conduct to each other with conductive resin or insulating resin with which the recessed part is filled.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、電極パターンの表
面を合成樹脂にて覆った樹脂成形基板と、この樹脂成形
基板に電子部品を実装した電子部品組み込み樹脂成形基
板に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin molded substrate in which the surface of an electrode pattern is covered with a synthetic resin, and a resin molded substrate in which electronic components are mounted on the resin molded substrate.

【0002】[0002]

【従来の技術】近年、電子機器の小型化、高機能化の要
求に伴って、電子部品の高密度な実装が行なわれてい
る。そのためリード線のない表面実装型の電子部品が普
及し、クリーム半田などによるリフロー半田付け技術の
進歩とともに、プリント基板における電子部品の高密度
な実装へと一段とはずみがかかっている。
2. Description of the Related Art In recent years, electronic components have been mounted at a high density in accordance with demands for miniaturization and high performance of electronic devices. As a result, surface-mount electronic components without lead wires have become widespread, and with the progress of reflow soldering techniques using cream soldering and the like, there has been a growing emphasis on high-density mounting of electronic components on printed circuit boards.

【0003】また、ICチップを直接に基板に実装する
IC実装が注目を集めつつあり、電子回路の小型化が進
んでいる。
Further, attention has been paid to IC mounting in which an IC chip is directly mounted on a substrate, and miniaturization of electronic circuits has been progressing.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、大電流
や高周波を扱う分野などでは、電子部品の表面実装化が
遅れているだけでなく、回路構成により基板の小型化を
実現することが困難であり、機器の小型が遅れている。
これは従来のプリント基板では、ガラスエポキシ樹脂や
紙フェノール樹脂に銅箔で電極パターンを形成している
ため、高密度に配線を行うと電気的な絶縁信頼性が十分
に確保されず、配線幅、配線間隔を小さくすることがで
きないためである。
However, in the field of handling a large current or a high frequency, not only the surface mounting of electronic components is delayed, but also it is difficult to reduce the size of the substrate by the circuit configuration. , The size of the equipment is late.
This is because, on a conventional printed circuit board, an electrode pattern is formed of copper foil on glass epoxy resin or paper phenol resin. This is because the wiring interval cannot be reduced.

【0005】また、一般に電子回路で用いられるICチ
ップは、発熱が激しいために放熱体やヒートシンク等の
放熱体を必要とし、電子回路の小型化がはばまれてい
る。これらの課題を解決するため、一部の電子回路ユニ
ットでは、ICチップをアルミニウム基板などの高放熱
基板に直接実装する方法がとられている。図5は従来の
電子回路ユニットを示す。
[0005] In general, an IC chip used in an electronic circuit generates a large amount of heat and thus requires a heat radiator or a heat radiator such as a heat sink. In order to solve these problems, some electronic circuit units employ a method of directly mounting an IC chip on a high heat dissipation substrate such as an aluminum substrate. FIG. 5 shows a conventional electronic circuit unit.

【0006】電子回路で使用されるパワーICチップ
(以下、「ICチップ」と称す。)6は、動作時に発熱
するため一般に金属基板18の上に実装される。金属基
板18は、ベースとなる金属板15の表面に絶縁層16
を形成し、その上に必要な配線パターン17を配置した
ものである。ここで金属板15には銅板にニッケルメッ
キをしたものがよく使用される。
[0006] A power IC chip (hereinafter, referred to as an “IC chip”) 6 used in an electronic circuit is generally mounted on a metal substrate 18 because it generates heat during operation. The metal substrate 18 has an insulating layer 16 on the surface of the metal plate 15 serving as a base.
Are formed, and the necessary wiring patterns 17 are arranged thereon. Here, as the metal plate 15, a copper plate plated with nickel is often used.

【0007】ICチップ6は多くの場合トランジスタで
あり、ICチップ6の片側にコレクタ電極が形成され反
対側にゲート電極とエミッタ電極の2電極が形成されて
いる。ICチップ6の動作時の発熱は、コレクタ電極か
ら発生するため、コレクタ電極を金属基板18の側に接
地し、上方の2電極からワイヤボンディングにより配線
を形成する。この時のワイヤ19には電気容量の大きな
アルミニウム線が使用される。
The IC chip 6 is a transistor in many cases. A collector electrode is formed on one side of the IC chip 6 and two electrodes, a gate electrode and an emitter electrode, are formed on the other side. Since heat generated during the operation of the IC chip 6 is generated from the collector electrode, the collector electrode is grounded to the metal substrate 18 side, and wiring is formed by wire bonding from the upper two electrodes. At this time, an aluminum wire having a large electric capacity is used as the wire 19.

【0008】大電流、高電圧を使用する電気回路におい
ては、絶縁信頼性を確保するためにパターン間同士やパ
ターンと基板表面の間に一定の絶縁距離を必要とする。
この絶縁距離は空中では長い距離を必要とするが、絶縁
物で被われている場合には短縮することができる。そこ
で、金属基板18はケース20内に収められて、シリコ
ン樹脂などの絶縁封止材13をケース20内に充填し、
ICチップ6、アルミニウム線、金属基板18の電極パ
ターン2が空気中に露出しないようにしている。
In an electric circuit using a large current and a high voltage, a certain insulation distance is required between patterns or between a pattern and a substrate surface in order to secure insulation reliability.
This insulation distance requires a long distance in the air, but can be shortened when covered with an insulator. Then, the metal substrate 18 is housed in the case 20, and the case 20 is filled with the insulating sealing material 13 such as a silicone resin.
The IC chip 6, the aluminum wire, and the electrode pattern 2 of the metal substrate 18 are not exposed to the air.

【0009】しかしながら、上記のように構成された電
子回路は絶縁封止材13にて封入しなければならないた
め、電子回路を封入するケース20よりも小型化するこ
とができない。また、絶縁封止材13として使用される
絶縁樹脂は、配線部分を完全に覆う必要があるために一
般に液状樹脂が使用されるため、気泡を混入せずにケー
ス20に封入するための工程管理が厳しいだけでなく、
この樹脂を封入して加熱硬化させる工程を経るため製造
工程が煩雑になる。
However, since the electronic circuit configured as described above must be sealed with the insulating sealing material 13, it cannot be made smaller than the case 20 that seals the electronic circuit. The insulating resin used as the insulating sealing material 13 is generally a liquid resin because it is necessary to completely cover the wiring portion. Therefore, a process management for enclosing the insulating resin into the case 20 without mixing bubbles. Is not only tough,
Since the resin is sealed and heated and cured, the manufacturing process becomes complicated.

【0010】また、金属基板18は紙フェノール基板や
ガラスエポキシ基板に比べて高値であり、電源ユニット
のコストが上昇する。また、絶縁封止材13として使用
される絶縁樹脂としては、常温で液体の絶縁樹脂、なか
でも常温で液状でありかつ高絶縁性を示すシリコン樹脂
がよく用いられる。これらのシリコン樹脂のなかには、
硬化後にゲル状となるものもあり、気泡の修正など可能
なものも存在するが、硬化にあたっては常温より高い温
度で長時間保持する必要がある。なかには80℃で10
時間程度の硬化時間を必要とするものもあり、樹脂を封
入した後のケース20を大量に熱硬化処理するための炉
設備が必要となるだけでなく、生産のリードタイムが長
くなる。
Further, the metal substrate 18 has a higher price than a paper phenol substrate or a glass epoxy substrate, and the cost of the power supply unit increases. Further, as the insulating resin used as the insulating sealing material 13, an insulating resin which is liquid at normal temperature, among which a silicon resin which is liquid at normal temperature and has high insulating properties, is often used. Among these silicone resins,
Some may be in a gel state after curing, and some may be capable of correcting bubbles, but need to be kept at a temperature higher than room temperature for a long time for curing. Among them, 10 at 80 ° C
Some of them require a curing time of about an hour, so that not only furnace equipment for thermally curing the case 20 after encapsulating the resin in large quantities is required, but also the production lead time is lengthened.

【0011】また、上述のようにICチップ6からの発
熱は、ICチップ6の限られた部分から発生するため、
放熱体を必要とするのはICチップの部分だけである。
しかし、金属基板18の製造上、一部分だけに金属板1
5を付与することができず、電極パターンすべてに金属
板15を必要とするため、コストアップの一因となって
いる。
Further, as described above, since heat generated from the IC chip 6 is generated from a limited portion of the IC chip 6,
Only the part of the IC chip needs a heat radiator.
However, due to the manufacturing of the metal substrate 18, only a part of the metal plate 1 is used.
5 cannot be provided, and the metal plate 15 is required for all the electrode patterns, which contributes to an increase in cost.

【0012】一方、金属基板18とは異なる方法で電子
回路を小型化する方法として、金属板により電極パター
ンを形成し、その表面を樹脂で覆った樹脂成形基板が提
案されている。図6は、従来の樹脂成形基板を示す。図
6(a)に示すように、金属板21にプレスやエッチン
グにより所望の電極パターンを形成して所定のサイズに
切断し、その表面に電子部品を挿入するための穴22を
形成することによりリードフレーム23が形成される。
On the other hand, as a method for reducing the size of an electronic circuit by a method different from that of the metal substrate 18, a resin molded substrate in which an electrode pattern is formed by a metal plate and the surface thereof is covered with a resin has been proposed. FIG. 6 shows a conventional resin molded substrate. As shown in FIG. 6A, a desired electrode pattern is formed on a metal plate 21 by pressing or etching, cut into a predetermined size, and a hole 22 for inserting an electronic component is formed on the surface thereof. The lead frame 23 is formed.

【0013】金属板15には銅や黄銅が用いられてお
り、半田付け時の金属板の表面の酸化を防止するため
に、その表面に錫やニッケルメッキを施されたものが使
用される場合もある。図6(b)に示すように、このリ
ードフレーム23の表面を合成樹脂24で覆って成形す
ることにより、樹脂成形基板26が得られる。なお、電
子部品の電極部25として使用する部分には、合成樹脂
24が付着しないようにする。
When the metal plate 15 is made of copper or brass, and the surface of the metal plate is tin-plated or nickel-plated to prevent oxidation of the surface of the metal plate during soldering. There is also. As shown in FIG. 6B, a resin molded substrate 26 is obtained by covering the surface of the lead frame 23 with a synthetic resin 24 and molding. Note that the synthetic resin 24 is prevented from adhering to a portion used as the electrode portion 25 of the electronic component.

【0014】この時に使用される樹脂には、エポキシ樹
脂に代表される熱硬化性樹脂や液晶ポリマーに代表され
る熱可塑性樹脂などあらゆる樹脂を利用することができ
る。樹脂成形方式としては、射出成形やトランスファー
成形が一般的に行われる。このため、リードフレーム2
3は平面状に構成される必要はなく、必要に応じて図6
(c)に示すような曲げ加工27を施した後に成形を行
うことにより、立体的な形状を持つ樹脂成形基板1を構
成することができる。
As the resin used at this time, any resin such as a thermosetting resin represented by an epoxy resin and a thermoplastic resin represented by a liquid crystal polymer can be used. As a resin molding method, injection molding or transfer molding is generally performed. Therefore, lead frame 2
3 does not need to be formed in a planar shape,
By performing molding after performing the bending process 27 as shown in (c), the resin molded substrate 1 having a three-dimensional shape can be configured.

【0015】また、樹脂成形基板26は、リードフレー
ム23を合成樹脂24により覆ってしまうことによりパ
ターンの電気的絶縁を図るものであり、パターンと基板
の表面までは樹脂により一定の距離が確保される。ここ
で確保すべき絶縁距離は、通電する電流の大きさにより
最小値が国際電器標準会議(以下、「IEC」と称
す。)規格で規定されているが、一般的な電気製品では
安全率を見込むため、樹脂の厚みをIEC規格で規定さ
れる最小値よりも大きくしている。
The resin-molded substrate 26 covers the lead frame 23 with a synthetic resin 24 to achieve electrical insulation of the pattern, and a certain distance is secured between the pattern and the surface of the substrate by the resin. You. The minimum value of the insulation distance to be secured here is determined by the International Electrotechnical Commission (hereinafter referred to as “IEC”) standard according to the magnitude of the current flowing. To allow for this, the thickness of the resin is set to be larger than the minimum value specified by the IEC standard.

【0016】このようにパターン間を絶縁物で分離した
状態を強化絶縁構造と呼び、絶縁距離を大幅に縮少する
ことができる。樹脂成形基板26では、上述の金属基板
18よりも安価に作成することが可能であるが、ICチ
ップ6を搭載するための電極パターンの形成が困難であ
るという問題がある。
Such a state in which the patterns are separated by an insulator is called a reinforced insulation structure, and the insulation distance can be greatly reduced. The resin molded substrate 26 can be manufactured at a lower cost than the metal substrate 18 described above, but has a problem that it is difficult to form an electrode pattern for mounting the IC chip 6.

【0017】また、上記のように構成された樹脂成形基
板1は、主にリード付き電子部品の挿入用として用いら
れており、IC実装の分野では使用されていない。これ
はICチップ6を搭載するためには基板側の電極部分2
2を基板の表面に作成し、平面部分を確保した状態で搭
載する必要があるためである。樹脂成形基板1では、上
述のように銅板でリードフレーム23を形成し、その表
面を合成樹脂24で成形しているため、一般的にリード
フレーム23は1枚板から形成され、その表面は平面形
状となっている。従って、リードフレーム23の基板厚
み方向での位置は一義的に決定される。
The resin molded substrate 1 configured as described above is mainly used for inserting electronic components with leads, and is not used in the field of IC mounting. In order to mount the IC chip 6, the electrode portion 2 on the substrate side is required.
This is because it is necessary to prepare the substrate 2 on the surface of the substrate and mount the substrate 2 in a state where a plane portion is secured. In the resin-molded substrate 1, the lead frame 23 is formed of a copper plate as described above, and the surface thereof is formed of a synthetic resin 24. Therefore, the lead frame 23 is generally formed of a single plate, and the surface thereof is flat. It has a shape. Therefore, the position of the lead frame 23 in the substrate thickness direction is uniquely determined.

【0018】そこで、基板の表面に電極部を形成するた
めには、すべてのリードフレーム23を基板の表面に露
出させる必要があり、強化絶縁構造をとることができな
くなる。従って、この状態では樹脂成形基板1が小型化
の観点から金属基板18の代替にはならない。また、搭
載したICチップ6に対し、放熱体を付与することがで
きないという問題点もある。
Therefore, in order to form an electrode portion on the surface of the substrate, it is necessary to expose all the lead frames 23 to the surface of the substrate, so that a reinforced insulating structure cannot be obtained. Therefore, in this state, the resin molded substrate 1 does not substitute for the metal substrate 18 from the viewpoint of miniaturization. There is also a problem that a heat radiator cannot be provided to the mounted IC chip 6.

【0019】ICチップ6をICの発熱面を下側にして
搭載した場合、ICチップ6の下側はリードフレーム2
3と基板を形成する合成樹脂24が存在することとな
る。従って、放熱体を樹脂成形基板1に密着させても、
ICチップ6と放熱体の間の距離が長いため、効率的な
放熱効果が得られない。逆にICチップ6の発熱面を上
側にして搭載した場合には、放熱体をICチップ6に密
着させることはできるが、放熱体の支持がICチップ6
の接合部だけとなってしまうため、放熱体を支持するこ
とが困難となる。
When the IC chip 6 is mounted with the heat-generating surface of the IC facing down, the lower side of the IC chip 6
3 and the synthetic resin 24 forming the substrate are present. Therefore, even if the radiator is brought into close contact with the resin molded substrate 1,
Since the distance between the IC chip 6 and the heat radiator is long, an efficient heat radiation effect cannot be obtained. Conversely, when the IC chip 6 is mounted with the heat generating surface facing upward, the heat radiator can be brought into close contact with the IC chip 6, but the heat radiator is supported by the IC chip 6.
Therefore, it becomes difficult to support the radiator.

【0020】また、搭載したICチップ6の絶縁性を確
保するための絶縁樹脂の封入が困難であるという問題も
ある。樹脂成形基板1の表面にICチップ6を直接搭載
した場合、上述したようにICチップ6の発熱面を下側
にして搭載する必要があるわけであるが、これを絶縁封
止するためには、金属基板18と同様にシリコン樹脂等
の絶縁樹脂を封入する必要がある。樹脂成形基板1の表
面は平面を構成しているために封入用のケースが必要と
なり、小型化の障害となる。
There is also a problem that it is difficult to enclose an insulating resin for ensuring the insulation of the mounted IC chip 6. When the IC chip 6 is directly mounted on the surface of the resin molded substrate 1, it is necessary to mount the IC chip 6 with the heat generation surface of the IC chip 6 facing down as described above. As in the case of the metal substrate 18, it is necessary to encapsulate an insulating resin such as a silicon resin. Since the surface of the resin molded substrate 1 has a flat surface, an enclosing case is required, which hinders miniaturization.

【0021】本発明は、前記問題点を解決し、パワー系
のICチップを直接実装できる手段を有し、強化絶縁構
造を保ちつつ小型化の実現できる樹脂成形基板を提供す
ることを目的とする。
An object of the present invention is to solve the above-mentioned problems and to provide a resin molded substrate having means for directly mounting a power IC chip and capable of realizing miniaturization while maintaining a reinforced insulating structure. .

【0022】[0022]

【課題を解決するための手段】本発明の樹脂成形基板
は、樹脂成形基板の実装面に少なくとも電子部品の一部
を埋設可能な電子部品実装部を設けたことを特徴とす
る。この本発明によると、電子部品を樹脂成形基板に直
接実装でき、しかも強化絶縁構造を保ちつつ小型化の実
現できる樹脂成形基板が得られる。
The resin molded board of the present invention is characterized in that an electronic component mounting portion capable of burying at least a part of an electronic component is provided on a mounting surface of the resin molded substrate. According to the present invention, it is possible to obtain a resin molded substrate that can directly mount an electronic component on the resin molded substrate and that can be reduced in size while maintaining a reinforced insulation structure.

【0023】[0023]

【発明の実施の形態】請求項1記載の樹脂成形基板は、
電極パターンの表面を合成樹脂にて覆った樹脂成形基板
であって、部品実装面の部品実装位置に電子部品の少な
くとも一部を埋設可能な凹部が形成され、前記凹部の底
部に前記電極パターンの一部を露出させて前記電極パタ
ーンと電子部品の電極とを接続可能にしたことを特徴と
する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The resin molded substrate according to the first aspect is
A resin molded substrate in which the surface of the electrode pattern is covered with a synthetic resin, wherein a recess is formed at a component mounting position on the component mounting surface so that at least a part of the electronic component can be embedded therein. A part is exposed so that the electrode pattern and the electrode of the electronic component can be connected.

【0024】請求項2記載の樹脂成形基板は、請求項1
において、凹部の外周縁部に前記凹部の開口部を囲む環
状壁を形成したことを特徴とする。請求項3記載の樹脂
成形基板は、請求項1または請求項2において、凹部の
基板表面から底面に到る部分または環状壁の内側に放熱
体を支持する支持部を設けたことを特徴とする。
The resin molded substrate according to the second aspect is the first aspect of the invention.
Wherein an annular wall surrounding the opening of the recess is formed at the outer peripheral edge of the recess. According to a third aspect of the present invention, there is provided the resin molded substrate according to the first or second aspect, wherein a support portion for supporting the heat radiator is provided in a portion of the recess from the substrate surface to the bottom surface or inside the annular wall. .

【0025】請求項4記載の樹脂成形基板は、請求項3
において、支持部の形成位置が、電極パターンと接続さ
れた電子部品の上面の高さとほぼ同一または同一である
ことを特徴とする。請求項5記載の電子部品組み込み樹
脂成形基板は、電極パターンの表面を合成樹脂にて覆う
とともにその部品実装位置に、電子部品の少なくとも一
部を埋設可能な凹部が形成され、前記凹部の底部で前記
電極パターンの一部を露出させた基板を設け、基板の前
記凹部に配置した電子部品を、導電樹脂または前記凹部
に充填した絶縁樹脂にて前記電子部品の電極と基板の電
極パターンとを導通させた状態に固定したことを特徴と
する。
According to a fourth aspect of the present invention, there is provided a resin molded substrate.
Wherein the formation position of the supporting portion is substantially the same as or the same as the height of the upper surface of the electronic component connected to the electrode pattern. The electronic component-embedded resin-molded substrate according to claim 5, wherein the surface of the electrode pattern is covered with a synthetic resin, and at the component mounting position, a concave portion in which at least a part of the electronic component can be embedded is formed. A substrate having a part of the electrode pattern exposed is provided, and the electronic component disposed in the concave portion of the substrate is electrically connected between the electrode of the electronic component and the electrode pattern of the substrate with a conductive resin or an insulating resin filled in the concave portion. It is characterized in that it is fixed in the state in which it is made to be in a state where it is made to be.

【0026】請求項6記載の電子部品組み込み樹脂成形
基板は、電極パターンの表面を合成樹脂にて覆うととも
にその部品実装位置に、電子部品の少なくとも一部を埋
設可能な凹部ならびにこの凹部の開口部を囲む環状壁が
形成され、前記凹部の底部で前記電極パターンの一部を
露出させた基板を設け、基板の前記凹部に配置した電子
部品を、導電樹脂または前記凹部と前記環状壁の内側に
充填した絶縁樹脂にて前記電子部品の電極と基板の電極
パターンとを導通させた状態に固定したことを特徴とす
る。
According to a sixth aspect of the present invention, there is provided a resin molded substrate incorporating an electronic component, wherein the surface of the electrode pattern is covered with a synthetic resin, and at a component mounting position, at least a part of the electronic component can be embedded and an opening of the concave portion. An annular wall is formed surrounding the substrate, and a substrate is provided in which a part of the electrode pattern is exposed at the bottom of the concave portion. An electronic component arranged in the concave portion of the substrate is provided inside the conductive resin or the concave portion and the annular wall. The electrode of the electronic component and the electrode pattern of the substrate are fixed in a state where the electrodes are electrically connected by the filled insulating resin.

【0027】請求項7記載の電子部品組み込み樹脂成形
基板は、請求項5または請求項6において、基板の凹部
の開口部またはこの凹部の開口部を囲む環状壁の内側に
配置された放熱体の一部を部品実装位置の電子部品に熱
結合させたことを特徴とする。請求項8記載の電子部品
組み込み樹脂成形基板は、請求項7において、基板の凹
部の開口部またはこの凹部の開口部を囲む環状壁の内側
に、電極パターンと接続された電子部品の上面の高さと
ほぼ同一または同一の位置に放熱体を支持する支持部を
設けたことを特徴とする。
According to a seventh aspect of the present invention, there is provided a resin molded board incorporating an electronic component according to the fifth or sixth aspect, wherein the heat radiator disposed inside the opening of the concave portion of the substrate or the annular wall surrounding the opening of the concave portion. A part is thermally coupled to an electronic component at a component mounting position. An electronic component-embedded resin-molded substrate according to claim 8 is the electronic component-embedded resin molded substrate according to claim 7, wherein the height of the upper surface of the electronic component connected to the electrode pattern is formed inside the opening of the concave portion of the substrate or the annular wall surrounding the opening of the concave portion. And a support portion for supporting the radiator at substantially the same or the same position.

【0028】以下、本発明の各実施の形態を図1〜図4
を用いて説明する。なお、上記従来例を示す図5と同様
をなすものについては、同一の符号を付けて説明する。 (実施の形態1)図1は本発明の(実施の形態1)を示
す。
Hereinafter, embodiments of the present invention will be described with reference to FIGS.
This will be described with reference to FIG. Note that the same components as those in FIG. 5 showing the conventional example are denoted by the same reference numerals. (Embodiment 1) FIG. 1 shows (Embodiment 1) of the present invention.

【0029】図1(a)は樹脂成形基板の斜視図を示
し、図1(b)はICチップを実装した樹脂成形基板の
断面図を示す。図1(a)に示すように、樹脂成形基板
1は、電極パターン2の表面を合成樹脂3にて覆うこと
により構成され、部品実装面の部品実装位置にはICチ
ップを埋設可能な凹部4が形成されている。
FIG. 1A is a perspective view of a resin molded board, and FIG. 1B is a sectional view of the resin molded board on which an IC chip is mounted. As shown in FIG. 1A, a resin molded substrate 1 is formed by covering the surface of an electrode pattern 2 with a synthetic resin 3, and a concave portion 4 in which an IC chip can be embedded is provided at a component mounting position on a component mounting surface. Are formed.

【0030】凹部4の底部5には、電極パターン2の一
部が露出されており、凹部4に実装するICチップ6の
電極と接続可能に構成されている。この凹部4にICチ
ップ6を配置して、図1(b)に示すように、ICチッ
プ6のバンプ電極7と電極パターン2とを導電性樹脂8
を介して電気的に接続する。この導電性樹脂8は特に限
定されるものではなく、一般的なIC実装の接合手段が
利用できる。
A part of the electrode pattern 2 is exposed at the bottom 5 of the recess 4 and is configured to be connectable to the electrode of the IC chip 6 mounted in the recess 4. An IC chip 6 is arranged in the concave portion 4 and, as shown in FIG. 1B, the bump electrodes 7 and the electrode patterns 2 of the IC chip 6 are
To make electrical connection. The conductive resin 8 is not particularly limited, and a general bonding means for IC mounting can be used.

【0031】このようにして得られた電子部品組み込み
樹脂成形基板は、電極パターン2により強化絶縁構造を
保ったままICチップ6を搭載でき、電子回路の小型化
が実現できる。なお、上記説明では樹脂成形基板1に実
装する部品としてICチップ6の例を示したが本発明は
これに限定されるものではなく、電子部品一般を用いて
同様に実装することができる。
The thus obtained resin molded board with built-in electronic components can be mounted with the IC chip 6 while maintaining the reinforced insulation structure by the electrode pattern 2, and the electronic circuit can be downsized. In the above description, an example of the IC chip 6 is shown as a component to be mounted on the resin molded substrate 1, but the present invention is not limited to this, and the electronic component can be similarly mounted using general electronic components.

【0032】以下にこの(実施の形態1)の具体例を示
す。 実施例1 厚みが0.5mmである銅板を用いてその表面にエッチ
ングにより所望のパターンを形成し、リードフレームを
作成した。このリードフレームを金型に静置し、熱可塑
性樹脂であるポリフェニレンスルフィドを用いて射出成
形機により樹脂成形基板1を射出成形した。
The following is a specific example of the first embodiment. Example 1 Using a copper plate having a thickness of 0.5 mm, a desired pattern was formed on the surface by etching, and a lead frame was formed. The lead frame was allowed to stand in a mold, and a resin molded substrate 1 was injection-molded by an injection molding machine using polyphenylene sulfide as a thermoplastic resin.

【0033】成形した合成樹脂3の厚みは銅板の片側に
それぞれ1mmとして、この樹脂成形基板1のICチッ
プ6の実装位置に凹部4を設けた。凹部4の上部開口部
と底部との間には、電極パターン2の表面となす角度が
45°となるように傾斜辺を設け、底部5はICチップ
6を実装できるように電極パターン2の一部を露出させ
た。底部5の形状は6mm×6mmの正方形であり、こ
の底部5に4.5mm×4mm、厚み0.525mmの
大きさのICチップ6を配置した。
The thickness of the molded synthetic resin 3 was set to 1 mm on one side of the copper plate, and the concave portion 4 was provided at the mounting position of the IC chip 6 on the resin molded substrate 1. An inclined side is provided between the upper opening and the bottom of the recess 4 so that an angle formed with the surface of the electrode pattern 2 is 45 °, and the bottom 5 is provided with one side of the electrode pattern 2 so that the IC chip 6 can be mounted. Part was exposed. The bottom 5 has a square shape of 6 mm × 6 mm, and an IC chip 6 having a size of 4.5 mm × 4 mm and a thickness of 0.525 mm is arranged on the bottom 5.

【0034】ここでICチップ6は具体的には、4端子
のダイオードブリッジである。このICチップ6は、す
べての端子がICの一方の面に形成されており、金線を
用いて接合用のバンプ電極7がICの電極表面に形成さ
れている。このバンプ電極7を下側にしてICチップ6
を電極パターン2と位置合わせし、導電樹脂を介して接
合する。
Here, the IC chip 6 is specifically a four-terminal diode bridge. In the IC chip 6, all terminals are formed on one surface of the IC, and bonding bump electrodes 7 are formed on the electrode surfaces of the IC using gold wires. The IC chip 6 with the bump electrodes 7 facing down
Is aligned with the electrode pattern 2 and joined via a conductive resin.

【0035】導電性樹脂8には、異方性導電シート(以
下、「ACF」と称す。)8を用いた。このACF8を
凹部4の底部5に仮圧着した。仮圧着はACF8を基板
上に貼りつけた後に、加熱した鏝を押し付けて80℃の
温度で30秒間加熱することにより行った。
As the conductive resin 8, an anisotropic conductive sheet (hereinafter referred to as "ACF") 8 was used. The ACF 8 was temporarily pressed to the bottom 5 of the recess 4. The temporary compression bonding was performed by attaching the ACF8 onto the substrate, and then pressing the heated iron and heating at a temperature of 80 ° C. for 30 seconds.

【0036】その後ICチップ6を位置合わせし、AC
F8を介して基板上に配置した後、先程と同様の鏝を押
し付けて本圧着を行った。本圧着はACF8部分が20
0℃となる条件で、20秒間圧着した。これによりIC
チップ6の接合が完了した。得られた電子部品組み込み
樹脂成形基板は、強化絶縁構造を保ったままICチップ
6を実装でき、電子回路の小型化が実現できた。
Thereafter, the IC chip 6 is aligned, and AC
After being placed on the substrate via F8, the same iron as above was pressed to perform full pressure bonding. ACF8 is 20 for final compression
Crimping was performed for 20 seconds under the condition of 0 ° C. With this IC
The joining of the chip 6 is completed. The obtained electronic component-embedded resin molded substrate was able to mount the IC chip 6 while maintaining the reinforced insulation structure, and thus the electronic circuit could be downsized.

【0037】(実施の形態2)図2は本発明の(実施の
形態2)を示す。この(実施の形態2)では、ICチッ
プ6の放熱効率を良好にするためにICチップ6の上面
に放熱体を設けた点で異なるが、その他の点については
上記(実施の形態1)とほぼ同様の構成である。
(Embodiment 2) FIG. 2 shows (Embodiment 2) of the present invention. This (Embodiment 2) differs in that a heat radiator is provided on the upper surface of the IC chip 6 in order to improve the heat radiation efficiency of the IC chip 6, but the other points are the same as those of the above (Embodiment 1). The configuration is almost the same.

【0038】詳しくは、凹部4の開口部の内側に段部を
形成して、ICチップ6の放熱を効率良く行うための放
熱体11を載置する支持部9を構成する。この支持部9
に接着剤10を塗布するとともに、上記(実施の形態
1)と同様に凹部4に実装されたICチップ6の上面に
伝熱性を有する樹脂12を塗布する。
More specifically, a step is formed inside the opening of the concave portion 4 to constitute a supporting portion 9 on which a heat radiator 11 for efficiently radiating heat of the IC chip 6 is mounted. This support 9
The adhesive 10 is applied to the IC chip 6 and the resin 12 having heat conductivity is applied to the upper surface of the IC chip 6 mounted in the concave portion 4 in the same manner as in the first embodiment.

【0039】そして、凹部4の開口部の内側に放熱体1
1を配置し、放熱体11の一部を接着剤10を介して支
持部9に載置するとともに、ICチップ6の上面と放熱
体11とが伝熱性を有する樹脂12を介して熱結合する
よう放熱体11の加圧および加熱を行って支持部9に放
熱体11の一部を固定する。このような構成とすること
で、ICチップ6の放熱を効率良く行うことができる。
The radiator 1 is placed inside the opening of the recess 4.
1, a part of the heat radiator 11 is placed on the support portion 9 via the adhesive 10, and the upper surface of the IC chip 6 and the heat radiator 11 are thermally coupled via the resin 12 having heat conductivity. The radiator 11 is pressurized and heated to fix a part of the radiator 11 to the support portion 9. With such a configuration, heat radiation of the IC chip 6 can be efficiently performed.

【0040】なお、凹部4の開口部の内側に形成された
段部は、凹部4に実装されたICチップ6の上面と同一
またはほぼ同一の高さに形成されると、ICチップ6と
放熱体11とが密着し、放熱体11とICチップ6の上
面との間に伝熱用の樹脂12を介装しなくても放熱が効
率よく行われ、ICチップ6の上面に樹脂12を塗布す
る工程が省略でき好適である。
When the step formed inside the opening of the recess 4 is formed at the same or almost the same height as the upper surface of the IC chip 6 mounted on the recess 4, the IC chip 6 and the IC chip 6 dissipate heat. The body 11 is in close contact with the body and heat is efficiently radiated without interposing the heat transfer resin 12 between the heat radiator 11 and the upper surface of the IC chip 6, and the resin 12 is applied to the upper surface of the IC chip 6. This is preferable because the step of performing the step can be omitted.

【0041】また、上記説明では放熱体11の支持部9
への固定に熱硬化性の接着剤10を用いたが、本発明は
これに限定されるものではなく、放熱体11と支持部9
とを一体的に接着するものであればどのような樹脂を用
いても良い。あるいは、支持部9やその周囲の樹脂3の
一部と放熱体11に貫通穴を設け、ビスなどによる機械
的固定を行うことも有効である。
In the above description, the support portion 9 of the radiator 11
Although the thermosetting adhesive 10 was used for fixing to the heat sink, the present invention is not limited to this.
Any resin may be used as long as the resin is integrally bonded. Alternatively, it is also effective to provide a through hole in the support portion 9 and a part of the resin 3 around the support portion 9 and the heat radiator 11, and to perform mechanical fixing with screws or the like.

【0042】また、上記説明では、ICチップ6として
片側に接合端子のあるダイオードブリッジを使用した例
を示したが、トランジスタのように両面に端子をもつI
Cチップ6の場合には、放熱体11のICチップ6と接
触する面に絶縁層と導電パターンとを設け、導電パター
ンと樹脂成形基板1の電極パターン2を接合することに
より、放熱に関して同様の効果が得られる。
In the above description, an example was shown in which a diode bridge having a junction terminal on one side was used as the IC chip 6, but an IC having terminals on both sides, such as a transistor, was used.
In the case of the C chip 6, an insulating layer and a conductive pattern are provided on the surface of the heat radiator 11 which is in contact with the IC chip 6, and the conductive pattern and the electrode pattern 2 of the resin molded substrate 1 are joined to form the same heat dissipation. The effect is obtained.

【0043】さらに、放熱体11を発熱部のみに取り付
けられるため放熱体の大きさを小さくすることができ、
樹脂成形基板1による電子回路の面積の小型化を実現す
るだけでなく、体積上も小型化が実現できる。以下にこ
の(実施の形態2)の具体例を示す。 実施例2 凹部4の開口部から底部5に到る斜面の基板表面から
0.6mmの位置に、段部を形成して放熱体11の支持
部9を形成した。
Further, since the heat radiator 11 can be attached only to the heat generating portion, the size of the heat radiator can be reduced.
Not only can the area of the electronic circuit be reduced by the resin molded substrate 1, but also the size can be reduced. Hereinafter, a specific example of this (Embodiment 2) will be described. Example 2 A step was formed at a position of 0.6 mm from the substrate surface on the slope from the opening of the recess 4 to the bottom 5 to form the support 9 of the radiator 11.

【0044】この支持部9に接着剤10を塗布するとと
もに、ICチップ6の上面に伝熱用のシリコン樹脂を塗
布した。そして、銅板にて形成されその表面に酸化防止
用のニッケルメッキが施された放熱体11を支持部9に
載置し、あらかじめ塗布した接着剤10にて放熱体11
を樹脂成形基板1に固定した。
An adhesive 10 was applied to the support 9 and a silicon resin for heat transfer was applied to the upper surface of the IC chip 6. Then, a heat radiator 11 formed of a copper plate and having its surface plated with nickel for preventing oxidation is placed on the support portion 9, and the heat radiator 11 is coated with an adhesive 10 previously applied.
Was fixed to the resin molded substrate 1.

【0045】得られた電子部品組み込み樹脂成形基板
は、電極パターン2により強化絶縁構造を保ったままI
Cチップ6を搭載でき、電子回路の小型化が実現できる
だけでなく、放熱性の良いものであった。なお、ICチ
ップ6の上面に塗布したシリコン樹脂は、放熱体11と
ICチップ6を完全に密着させ、ICチップ6の表面か
ら発生する熱を確実に放熱体11伝えるために使用した
ものであり、同様の効果を有するものであれば、他の樹
脂あるいは手段を用いてもよい。
The obtained resin-molded board with built-in electronic parts was subjected to the I / O with the reinforced insulation structure maintained by the electrode pattern 2.
The C chip 6 can be mounted, and not only can the electronic circuit be reduced in size, but also the heat dissipation is good. The silicon resin applied to the upper surface of the IC chip 6 is used for bringing the heat radiator 11 and the IC chip 6 into complete close contact with each other and for reliably transmitting the heat generated from the surface of the IC chip 6 to the heat radiator 11. Other resins or means may be used as long as they have the same effect.

【0046】(実施の形態3)図3は本発明の(実施の
形態3)を示す。この(実施の形態3)では、絶縁性を
向上させるために凹部4に絶縁樹脂13を封入した点で
異なるが、それ以外の基本的な構成は上記(実施の形態
1)とほぼ同様である。
(Embodiment 3) FIG. 3 shows (Embodiment 3) of the present invention. This (Embodiment 3) is different in that an insulating resin 13 is sealed in the concave portion 4 in order to improve the insulating property, but the other basic configuration is almost the same as the above (Embodiment 1). .

【0047】詳しくは、まずICチップ6のバンプ電極
7に銀を主要配合物とする導電ペーストを塗布し、凹部
4の底部5に露出された電極パターン2に位置合わせし
てICチップ6を搭載した後、加熱して導電ペーストを
硬化する。ICチップ6と樹脂成形基板1の基板表面と
の間の空間は空気で絶縁されるため、回路構成によれば
絶縁距離が不足する。特に電源用のICチップ6では絶
縁距離が不足する。このためICチップ6の接合面を絶
縁樹脂13で封止する必要がある。
More specifically, first, a conductive paste containing silver as a main compound is applied to the bump electrodes 7 of the IC chip 6, and the IC chip 6 is mounted by being aligned with the electrode pattern 2 exposed at the bottom 5 of the recess 4. Then, the conductive paste is cured by heating. Since the space between the IC chip 6 and the substrate surface of the resin molded substrate 1 is insulated by air, the insulation distance is insufficient according to the circuit configuration. In particular, the insulation distance of the power supply IC chip 6 is insufficient. Therefore, it is necessary to seal the bonding surface of the IC chip 6 with the insulating resin 13.

【0048】この(実施の形態3)では、絶縁樹脂13
として液状のシリコン樹脂を用い、この液状のシリコン
樹脂を凹部4の上面まで封入し、80℃の温度で加熱し
て硬化することにより、ICチップ6のバンプ電極7の
絶縁性の確保とICチップ6の表面の絶縁性とを確保す
る。上記のように構成された電子部品組み込み樹脂成形
基板では、絶縁樹脂13を封入するケースを必要とせ
ず、また基板全体をコーティングする必要もないため、
IC部分の絶縁性を確保しつつ、電子回路の小型化が実
現できる。
In this (Embodiment 3), the insulating resin 13
The liquid silicon resin is sealed up to the upper surface of the concave portion 4, and is heated and cured at a temperature of 80 ° C. to secure the insulation of the bump electrodes 7 of the IC chip 6 and the IC chip. 6 and the insulation of the surface is ensured. Since the electronic component-embedded resin molded board configured as described above does not need a case for enclosing the insulating resin 13 and does not need to coat the entire board,
The size of the electronic circuit can be reduced while ensuring the insulation of the IC portion.

【0049】なお、上記説明では絶縁樹脂13としてシ
リコン樹脂を用いたが、本発明はこれに限定されるもの
ではなく、絶縁性を有する封入材料であれば同様の効果
が得られる。 (実施の形態4)図4は本発明の(実施の形態4)を示
す。
Although a silicon resin is used as the insulating resin 13 in the above description, the present invention is not limited to this, and a similar effect can be obtained with an encapsulating material having an insulating property. (Embodiment 4) FIG. 4 shows (Embodiment 4) of the present invention.

【0050】この(実施の形態4)では、凹部4の外周
縁部に凹部4の開口部を囲む環状壁14を設けた点で異
なるが、それ以外の基本的な構成は上記(実施の形態
3)とほぼ同様である。このような環状壁14を設ける
ことで、電極パターン2の位置が基板の表面に近い場合
でもICチップ6を搭載でき、特にICチップ6と電極
パターン2を固定するに際し液状の絶縁樹脂を用いても
専用のケースを必要としないため、電子回路の小型化が
実現できる。
This (Embodiment 4) is different in that an annular wall 14 surrounding the opening of the recess 4 is provided on the outer peripheral edge of the recess 4, but the other basic configuration is the same as that of the above (Embodiment 4). It is almost the same as 3). By providing such an annular wall 14, even when the position of the electrode pattern 2 is close to the surface of the substrate, the IC chip 6 can be mounted. In particular, when fixing the IC chip 6 and the electrode pattern 2, a liquid insulating resin is used. Since a special case is not required, the size of the electronic circuit can be reduced.

【0051】また、樹脂成形基板1に設けられた凹部4
の厚みが小さくて十分な量の絶縁封止材料13を凹部4
に注入できない場合や、基板の表面に電極が形成されて
絶縁封止材料13を流し込むことができない場合でも、
基板にケースを設けて絶縁樹脂を封入したり、基板全体
をコーティングする必要がなくなり、IC部分の絶縁性
を確保でき、電子回路の小型化が実現できる。
Further, the concave portion 4 provided on the resin molded substrate 1
Of the insulating sealing material 13 having a small thickness and a sufficient amount
In the case where it is not possible to inject the insulating sealing material 13 or the electrode is formed on the surface of the substrate,
There is no need to provide a case on the substrate and enclose the insulating resin or coat the entire substrate, so that the insulation of the IC portion can be secured and the electronic circuit can be miniaturized.

【0052】なお、上記説明では液状の樹脂としてシリ
コン樹脂を用いたが、本発明はこれに限定されるもので
はなく、絶縁樹脂であれば同様の効果が得られる。以下
にその具体例を示す。 実施例3 樹脂の厚みをリードフレーム表面から片側に0.5mm
ずつとし、基板の所定の位置に凹部4を設けた。
In the above description, a silicone resin is used as the liquid resin. However, the present invention is not limited to this, and similar effects can be obtained with an insulating resin. Specific examples are shown below. Example 3 The thickness of the resin was 0.5 mm on one side from the lead frame surface.
The concave portion 4 was provided at a predetermined position on the substrate.

【0053】凹部4の外周縁部には凹部4の開口部を囲
む環状壁14を設けた。この環状壁14は、樹脂成形基
板1の表面よりも0.5mm突出させた。上記のように
構成された樹脂成形基板1にICチップ6を搭載し、液
状のシリコン樹脂を環状壁14の上面まで封入し、80
℃に加熱して樹脂を硬化し、ICチップ6の絶縁性を確
保した。
An annular wall 14 surrounding the opening of the recess 4 was provided on the outer peripheral edge of the recess 4. The annular wall 14 protruded from the surface of the resin molded substrate 1 by 0.5 mm. The IC chip 6 is mounted on the resin molded substrate 1 configured as described above, and liquid silicon resin is sealed up to the upper surface of the annular wall 14.
The resin was cured by heating to ° C., and the insulation of the IC chip 6 was secured.

【0054】得られた電子部品組み込み樹脂成形基板
は、電子部品と電極パターンを固定するに際し液状の絶
縁樹脂を用いても専用のケースを必要としないため、電
子回路の小型化が実現できるものであった。また、上記
(実施の形態3)および(実施の形態4)においても、
(実施の形態2)と同様にICチップ6の上面に放熱体
11を載置しても良い。
The obtained resin-molded board with built-in electronic components does not require a special case even if a liquid insulating resin is used for fixing the electronic components and the electrode patterns, and therefore, the electronic circuit can be miniaturized. there were. In the above (Embodiment 3) and (Embodiment 4),
The heat radiator 11 may be mounted on the upper surface of the IC chip 6 as in the second embodiment.

【0055】また、上記各実施の形態では、いずれも凹
部4にICチップ6の全体を埋設した例を示したが、本
発明はこれに限定されるものではなく、凹部4にICチ
ップ6の少なくとも一部が埋設された例についても同様
である。
Further, in each of the above-described embodiments, the example in which the entirety of the IC chip 6 is embedded in the concave portion 4 has been described. However, the present invention is not limited to this, and the IC chip 6 may be embedded in the concave portion 4. The same applies to an example in which at least a part is buried.

【0056】[0056]

【発明の効果】以上のように本発明によれば、電極パタ
ーンの表面を合成樹脂にて覆った樹脂成形基板であっ
て、部品実装面の部品実装位置に電子部品を埋設可能な
凹部が形成され、前記凹部の底部に前記電極パターンの
一部を露出させて樹脂成形基板を用いることで、前記凹
部に電子部品を実装した電子部品組み込み樹脂成形基板
は、電極パターンにより強化絶縁構造を保ったまま電子
部品を搭載でき、電子回路の小型化を実現できる。
As described above, according to the present invention, there is provided a resin-molded substrate in which the surface of an electrode pattern is covered with a synthetic resin, and a recess in which an electronic component can be embedded is formed at a component mounting position on a component mounting surface. Then, by using a resin molded substrate by exposing a part of the electrode pattern at the bottom of the concave portion, the electronic component built-in resin molded substrate having the electronic component mounted in the concave portion has a reinforced insulating structure by the electrode pattern. Electronic components can be mounted as they are, and downsizing of electronic circuits can be realized.

【0057】また、前記凹部の外周縁部に開口部を囲む
環状壁が形成された樹脂成形基板を用いることで、電極
パターンの位置が基板表面に近い場合でも電子部品を搭
載でき、特に電子部品と電極パターンを固定するに際し
液状の絶縁樹脂を用いても専用のケースを必要としない
ため、電子回路の小型化が実現できる。また、前記凹部
の基板表面から底面に到る部分に開口部に配置される放
熱体の支持部を設けた樹脂成形基板を用いることで、前
記凹部に電子部品を配置して前記電子部品の電極と樹脂
成形基板の電極パターンとを導電樹脂を介して接続した
電子部品組み込み樹脂成形基板は、強化絶縁構造を保っ
たまま電子部品の発熱面を上面にして搭載でき、かつ放
熱体を電子部品の接合部にストレスをかけずに取り付け
ることができる。
Further, by using a resin molded substrate in which an annular wall surrounding the opening is formed at the outer peripheral edge of the recess, electronic components can be mounted even when the position of the electrode pattern is close to the substrate surface. Even when a liquid insulating resin is used for fixing the electrode pattern and the electrode pattern, a special case is not required, so that the size of the electronic circuit can be reduced. In addition, by using a resin molded substrate provided with a support portion of a radiator disposed in an opening at a portion from the substrate surface to the bottom surface of the concave portion, an electronic component is arranged in the concave portion and an electrode of the electronic component is provided. The resin-molded board with the electronic component connected to the electrode pattern of the resin-molded board via the conductive resin can be mounted with the heat-generating surface of the electronic component facing up while maintaining the reinforced insulation structure, and the radiator is used for the electronic component. It can be attached to the joint without stress.

【0058】さらに、支持部の形成位置を配線パターン
と接続された電子部品の上面の高さとほぼ同一の高さと
することで、前記電子部品の上面と放熱体とを接着剤あ
るいは絶縁樹脂を介して接続した電子部品組み込み樹脂
成形基板は、電子部品と放熱体とを確実に密着させるこ
とができる。
Further, by setting the position of the supporting portion to be substantially the same as the height of the upper surface of the electronic component connected to the wiring pattern, the upper surface of the electronic component and the heat radiator can be bonded with an adhesive or an insulating resin. The electronic component-embedded resin molded substrate connected by the above-mentioned method can securely bring the electronic component and the heat radiator into close contact with each other.

【図面の簡単な説明】[Brief description of the drawings]

【図1】(実施の形態1)における樹脂成形基板のIC
実装部を示す断面図および凹部を示す斜視図
FIG. 1 shows an IC of a resin molded substrate in (Embodiment 1).
Sectional view showing mounting part and perspective view showing recess

【図2】(実施の形態2)における樹脂成形基板の構成
を示す断面図
FIG. 2 is a cross-sectional view illustrating a configuration of a resin molded substrate according to (Embodiment 2).

【図3】(実施の形態3)における樹脂成形基板の構成
を示す断面図
FIG. 3 is a cross-sectional view illustrating a configuration of a resin molded substrate in (Embodiment 3).

【図4】(実施の形態4)における樹脂成形基板の構成
を示す断面図
FIG. 4 is a cross-sectional view illustrating a configuration of a resin molded substrate in (Embodiment 4).

【図5】従来の金属基板のIC実装構造を示す断面図FIG. 5 is a cross-sectional view showing a conventional IC mounting structure of a metal substrate.

【図6】従来の樹脂成形基板の構成を示す図FIG. 6 is a view showing a configuration of a conventional resin molded substrate.

【符号の説明】[Explanation of symbols]

1 樹脂成形基板 2 電極パターン 3 合成樹脂 4 凹部 5 底部 6 ICチップ 7 バンプ電極 8 導電性樹脂 9 支持部 10 接着剤 11 放熱体 12 シリコン樹脂 13 絶縁封止材料 14 環状壁 DESCRIPTION OF SYMBOLS 1 Resin molding board 2 Electrode pattern 3 Synthetic resin 4 Concave part 5 Bottom part 6 IC chip 7 Bump electrode 8 Conductive resin 9 Support part 10 Adhesive 11 Heat radiator 12 Silicon resin 13 Insulating sealing material 14 Ring wall

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】電極パターンの表面を合成樹脂にて覆った
樹脂成形基板であって、 部品実装面の部品実装位置に電子部品の少なくとも一部
を埋設可能な凹部が形成され、前記凹部の底部に前記電
極パターンの一部を露出させて前記電極パターンと電子
部品の電極とを接続可能にした樹脂成形基板。
1. A resin-molded substrate in which the surface of an electrode pattern is covered with a synthetic resin, wherein a concave portion capable of burying at least a part of an electronic component is formed at a component mounting position on a component mounting surface, and a bottom portion of the concave portion is formed. A resin molded substrate having a portion of the electrode pattern exposed so that the electrode pattern can be connected to an electrode of an electronic component.
【請求項2】凹部の外周縁部に前記凹部の開口部を囲む
環状壁を形成した請求項1記載の樹脂成形基板。
2. The resin molded substrate according to claim 1, wherein an annular wall surrounding the opening of the recess is formed at the outer peripheral edge of the recess.
【請求項3】凹部の基板表面から底面に到る部分または
環状壁の内側に放熱体を支持する支持部を設けた請求項
1または請求項2記載の樹脂成形基板。
3. The resin-molded substrate according to claim 1, wherein a support portion for supporting a heat radiator is provided in a portion of the recess from the substrate surface to the bottom surface or inside the annular wall.
【請求項4】支持部の形成位置が、電極パターンと接続
された電子部品の上面の高さとほぼ同一または同一であ
る請求項3記載の樹脂成形基板。
4. The resin-molded substrate according to claim 3, wherein the position where the supporting portion is formed is substantially the same as or the same as the height of the upper surface of the electronic component connected to the electrode pattern.
【請求項5】電極パターンの表面を合成樹脂にて覆うと
ともにその部品実装位置に、電子部品の少なくとも一部
を埋設可能な凹部が形成され、前記凹部の底部で前記電
極パターンの一部を露出させた基板を設け、 基板の前記凹部に配置した電子部品を、導電樹脂または
前記凹部に充填した絶縁樹脂にて前記電子部品の電極と
基板の電極パターンとを導通させた状態に固定した電子
部品組み込み樹脂成形基板。
5. A concave portion capable of covering at least a part of an electronic component at a component mounting position while covering a surface of the electrode pattern with a synthetic resin, and exposing a part of the electrode pattern at a bottom of the concave portion. An electronic component in which an electronic component arranged in the concave portion of the substrate is fixed by electrically connecting the electrode of the electronic component and the electrode pattern of the substrate with a conductive resin or an insulating resin filling the concave portion. Embedded resin molded substrate.
【請求項6】電極パターンの表面を合成樹脂にて覆うと
ともにその部品実装位置に、電子部品の少なくとも一部
を埋設可能な凹部ならびにこの凹部の開口部を囲む環状
壁が形成され、前記凹部の底部で前記電極パターンの一
部を露出させた基板を設け、 基板の前記凹部に配置した電子部品を、導電樹脂または
前記凹部と前記環状壁の内側に充填した絶縁樹脂にて前
記電子部品の電極と基板の電極パターンとを導通させた
状態に固定した電子部品組み込み樹脂成形基板。
6. A concave portion capable of burying at least a part of an electronic component and an annular wall surrounding an opening of the concave portion are formed at the component mounting position while covering the surface of the electrode pattern with a synthetic resin. A substrate having a part of the electrode pattern exposed at the bottom is provided, and the electronic component disposed in the concave portion of the substrate is made of a conductive resin or an insulating resin filled inside the concave portion and the annular wall. A resin molded board incorporating an electronic component, which is fixed in a state where the electrode pattern of the board is electrically connected to the board.
【請求項7】基板の凹部の開口部またはこの凹部の開口
部を囲む環状壁の内側に配置された放熱体の一部を部品
実装位置の電子部品に熱結合させた請求項5または請求
項6に記載の電子部品組み込み樹脂成形基板。
7. An electronic component at a component mounting position, wherein a part of a heat radiator disposed inside an opening of a concave portion of the substrate or an annular wall surrounding the opening of the concave portion is thermally coupled. 7. The resin-molded substrate incorporating the electronic component according to 6.
【請求項8】基板の凹部の開口部またはこの凹部の開口
部を囲む環状壁の内側に、電極パターンと接続された電
子部品の上面の高さとほぼ同一または同一の位置に放熱
体を支持する支持部を設けた請求項7記載の電子部品組
み込み樹脂成形基板。
8. A radiator is supported at a position substantially equal to or the same as the height of the upper surface of the electronic component connected to the electrode pattern inside the opening of the concave portion of the substrate or inside the annular wall surrounding the opening of the concave portion. The resin molded board according to claim 7, further comprising a support portion.
JP11045624A 1999-02-24 1999-02-24 Resin-molded substrate and resin-molded substrate with built-in electronic part Pending JP2000244077A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11045624A JP2000244077A (en) 1999-02-24 1999-02-24 Resin-molded substrate and resin-molded substrate with built-in electronic part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11045624A JP2000244077A (en) 1999-02-24 1999-02-24 Resin-molded substrate and resin-molded substrate with built-in electronic part

Publications (1)

Publication Number Publication Date
JP2000244077A true JP2000244077A (en) 2000-09-08

Family

ID=12724538

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2000244077A (en)

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