GB2211219A - Cladding panels and attachment clips - Google Patents

Cladding panels and attachment clips Download PDF

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Publication number
GB2211219A
GB2211219A GB8807932A GB8807932A GB2211219A GB 2211219 A GB2211219 A GB 2211219A GB 8807932 A GB8807932 A GB 8807932A GB 8807932 A GB8807932 A GB 8807932A GB 2211219 A GB2211219 A GB 2211219A
Authority
GB
United Kingdom
Prior art keywords
panel
clip
attachment
tongue
engagable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB8807932A
Other versions
GB8807932D0 (en
GB2211219B (en
Inventor
Anton Robert Frederiksen
Graham Kenneth Raven
Malcolm Robert Wallis
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WARD BUILDING SYSTEMS Ltd
Original Assignee
WARD BUILDING SYSTEMS Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WARD BUILDING SYSTEMS Ltd filed Critical WARD BUILDING SYSTEMS Ltd
Publication of GB8807932D0 publication Critical patent/GB8807932D0/en
Publication of GB2211219A publication Critical patent/GB2211219A/en
Application granted granted Critical
Publication of GB2211219B publication Critical patent/GB2211219B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0801Separate fastening elements
    • E04F13/0803Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
    • E04F13/081Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements
    • E04F13/0821Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements the additional fastening elements located in-between two adjacent covering elements
    • E04F13/0826Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements the additional fastening elements located in-between two adjacent covering elements engaging side grooves running along the whole length of the covering elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/12Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of metal or with an outer layer of metal or enameled metal

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Finishing Walls (AREA)

Abstract

A building cladding system comprising a plurality of cladding panels 11a, 11b, attachable to a support member 10 of the building by clip 31 means, the clip means comprising a clip having an attachment part for attachment to the support member and a panel engagable part, the panel engagable part being of greater longitudinally extent than the attachment part. …<IMAGE>…

Description

2211219
PATENT ACT 1977 JNL/AML/A 5278 GB Title: "Building Cladding SysteW' Description of Invention.
This invention relates to a building cladding system.
According to one aspect of the invention we provide a building cladding system comprising a plurality of cladding panels attachable to a support member of the building by clip means, the clip means comprising a clip having an attachment part for attachment to the support member and a panel engagable part, the panel engagable part being of greater longitudinally extent than the attachment part.
According to a second aspect of the invention we provide a building cladding system comprising a plurality of cladding panels attachable to a support member of the building by clip means, the clip means comprising a clip having an attachment part for attachment to the support member and 0 panel engagable part, the panel engagable part being of greater longitudinal extent than the width of the part of the support member to which the attachment part is to be attached.
The present invention thus ensures that the panels, particularly during wind uplift conditions, where a panel is being pulled away from the support member, are securely attached to the building since the attachment load is spread more evenly throughout the length of the panel by providing o relatively longer panel engagable clip part than would be achieved with 0 panel engagable part of the some longitudinal extent as the support member. At the same time the amount of material needed for such a clip is rrfznimised by maintaining the attachment part of a length appropriate for engagement with the support member. For example, not longer than the width of the port of the support member to which the attachment part is to be attached.
The panel engagable part may be between 150 and 30Omm long or 150 and 20Omm long and the attachment part may be between about 50 and 7Omm long.
The ratio of the length of the panel engagable part to the attachment part may lie in the range 2:1 to 6: 1, but may lie in the range 2:1 to 4.. 1.
According to a first more specific aspect of the invention each panel may comprise an outer skin and an inner skin with a filling of thermally insulating material therebetween, the outer skin having at each of two opposite sides thereof upstanding first and second seam portions respectively the first and second seam portions of adjacent panels comprising a joint between the panels.
The panel engagoble part may be adapted for engagement with at least one of the first and second seam portions to restrain movement of the or each seam portion of the standing seam and hence of the panel away from-the support member.
The clip may comprise an upstanding part which extends generally normal to the support member and to the general plane of the panel and having at its upper end at least one hook part adapted to hook over at least one seam portion.
Preferably, the clip is provided with at least two hook parts the free ends of which are disposed on opposite sides of the clip for engagement with each of the f irst and second seam portions.
At least a part of the clip means may comprise a thermal break.
The thermal break may be disposed at least between the clip means and at least one of the first andlor second seam portions. - The thermal break may comprise a layer of thermally insulating material carried by the clip.
The thermally insulated material may be provided on at least the surfaces of the clip which engage first andlor second seam portions.
The attachment part may be unprovided with a thermal break.
The upstanding part adjacent the attachment part may be unprovided with a thermal break whilst the upstanding part adjacent the panel engagable part is provided with the thermal break.
The thermal break may extend over approximately half the extent of the upstanding part from the panel engagable port towards the attachment part.
The thermal break may comprise a layer of thermally insulating plastics material which may be at least 0.5mm thick.
The clip may be provided with at least one transversely extending part adapted to engage G part of the inner skin of one panel.
Preferably, the- clip means is provided with two oppositely directed transversely extending parts each adapted to engage a part of the inner skin of each of the adjacent panels.
The inner skin at least at one side of each panel may have an outwardly facing part spaced inwardly of the panel from the remainder of the inner skin and said outwardly facing part being the part with which the or each transversely extending part of the clip means is adapted to engage.
The inner skin may be provided with a rebate portion to receive the attachment part and attachment means of the clip whereby the clip is secured to the support member.
The first and second seam portions of adjacent panels may comprise said joint in combination with at least one further component.
Sealing means may be provided to render the joint weatherproof.
The outer skin may comprise a steel or aluminium sheet coated with 'a suitable protective and decorative material.
The inner sheet may comprise a steel or aluminium sheet coated with a suitable protective and decorative material.
The thermally insulating material may comprise a polyurethane foam material or other suitable material such as polyisocyanurate.
The further component may comprise a batten cap engaged with and bridging between adjacent firs! and second seam portions.
The first and second seam portions may each have an abutment part at a position spaced downwardly from the upper end of the seam portion and the batten cop having abutment parts for engagement with the abutment parts of the first and second seam portions to retain the batten cap in position.
The batten cap may be of generally inverted channel configuration the seam portions being received within the inverted channel.
The seam portions may each comprise o first limb integral with the remainder of the outer skin and extending upwardly therefrom and c second limb connected to the first limb at the upper end thereof and depending downwardly therefrom and terminating at a position spaced above the remainder of the outer skin to provide said abutment ports.
Said lower end of the second limb may have a upturned strengthening flange which preferably is disposed between the first and the second limbs.
The above described first and second seam portions may be integral with the remainder of the outer skin and formed by bending the material thereon.
The generally inverted channel shape batten cop may have inturned lips at the free ends of its side limbs to provide said abutment parts thereof and the side limbs may be i inclined downwardly and outwardly away from the base portion of the channel.
The outer skin may be provided with a plurality of upstanding corrugations in the portion thereof between the first end second seam portions.
The upstanding corrugations may all be of the some configuration or may be of more than one configuration.
The first and second seam portions may upstand from the top of an upstanding corrugation and the corrugation may comprise a part only of a complete corrugation so that the part corrugations of adjacent panels together sknulote the appearance of a complete corrugation.
The inner skin may also be provided with upstanding corrugations.
The width of the upstanding corrugations of the upper skin may be smaller or greater than the width -of the remainder of the skin between the corrugations whilst the upstanding corrugations of the inner skin may be smaller or greater than the width of the remainder of the skin therebetween.
The standing seem formed by the first end second seam portions may be disposed well above the water dispersal level of the structure of which the panel forms pert, for example, of a roof.
The support member may be of generally sigma cross-section or channel section or Zeto or Z section of 1 section or U section and may be mode by cold rolling or hot rofling as appropriate to the section concerned.
According to a second more specific aspect of the invention, the features of which may be provided with or without the features of the first more specific aspect of the invention, each panel may comprise an outer skin and on inner skin with a fit ling of thermal ly insulating material therebetween, one edge of each sheet having a tongue part and the opposite edge of each sheet having a groove port, the tongue part of one sheet being receivable in the groove part of an adjacent sheet so as to be juxtaposed and the panel engogable part of the clip being adapted for reception between a juxtaposed tongue and groove.
The tongue and groove parts may be provided by parts of the outer skin.
The tongue parts may be provided by a "U" shape in cross section part of the outer skin and the base of the "U" providing the outer most portion of the tongue.
The groove pert may be provided by a "U" shape in cross section pert of the outer skin and the base of the 'V' providing the inner most part of the groove.
The panel engogable part of the clip may be generally "U" shape in cross section and be adapted to be sandwiched between a juxtaposed "U" shaped tongue and groove.
One limb of the "U", at the end of the limb distant from the base, may be connected to the attachment part of the clip by a connecting part.
The connecting port may extend generally transverse to the "U" shaped pert and hence to the panels, and one end of the connecting pert may be connected to the"U" shaped panel engogable pert end the other end thereof is connected to the attachment part.
The connection is preferably by virtue of being formed integrally with the attachment and panel engogable parts."
The panel engagable parts may have means to accommodate variation in the clearance between the juxtaposed tongue and groove parts between which it is sandwiched.
The means may vary the effective thickness of the panel engagable pert.
The means may comprise displacable portions of the panel engagable part which may be displaced so as to cause said variation in effective thickness.
The displaceable portions may comprise elastically andlor plastically def ormable portions.
The displaceable portions may comprise at least one lug means projecting, from the clip towards the associated panel tongue part andlor groove part.
Preferably at least two lug means are provided one lug means projectingfrom the clip towards the associated tongue pert and the other lug means projecting from the clip towards the associated groove part.
The one lug means may extend from the inside surface of the "U,, shaped panel engagable part for engagement with the tongue part and the other lug means may extend from the outer surface of the "U" shaped panel engagable part for engagement with the groove part.
The other lug means may extend from the outer surface of sold one limb end the one lug means may extend from the inner surface of the other limb.
The one lug means may extend inwardly and towards the base of the 11U11 shaped panel engagable part and the other lug means may extend outwardly and away from the base of the nUll shaped of the panel engogable part.
The attachment part may be provided with at least one opening to receive screw fastener means and may be adapted to engage a bracket provided on the sheeting rail or other member of the building.
The juxtaposed edges of the panel may extend vertically or horizontally and the attachment parts being connected to sheeting rails or other members of the building which correspondingly extend vertically or horizontal.
According to third aspect of the invention we provide a building when clad with a building cladding system according to the first aspect of the invention.
Embodiments of the invention will now be described by way of example with reference to the accompanying drawings wherein; FIGURE 1 is a fragmentary exploded perspective view, partly broken away, of part a building embodying the invention, FIGURES 2a-c are cross-sectional views showing alternative sections of the purlin of Figure 1, FIGURE 3 is a section on the line 3-3 of Figure 1 but showing the panels in their assembled position, FIGURE 4 is a perspective view to enlarged scale of the clip of Figures 1 to 3, FIGURE 5 is a fragmentary perspective view of part of a wall of another building embodying the invention, FIGURE 6 is a cross-section, to an enlarged scale, on the line 6-6 of Figure 5, FIGURE 7 is a perspective view of a clip used in the system shown in Figures 5 and 6, FIGURE 8 is a perspective view similar to that of Figure 1 but of another embodiment of the invention, FIGURE 9 is in front elevation of (in alternative clip for use in the embodiment of Figures 1 to 4, FIGURE 10 is a front elevation of an alternative clip for the embodiment of Figures 5 to 7, and FIGURE 11 is a front elevation of a further alternative form of a clip for the embodiment of Figures 5 to 7.
Referring to Figure 1, there is shown part of a roof of a building. The roof comprises rafters R, which are conventional and between the rafters extend a plurality of purlins one of which is shown at 10 on which cladding panels 11 o-c are supported.
Each panel 1]a - c is of composite construction comprising an outer skin 12 and an inner skin 13 with a filling of- thermally insulating material 14 therebetween.
In this example the outer skin 12 comprises a steel sheet, in the present example grade Z35 and is 0.5mrn thick although its thickness may fie in the range 0.55 to 0.9mm. The sheet is coated with a PVC plastisol but may be coated with any other desired decorative and/or protective material such as Zalutite PW2 or Alu type 2.
If desired the outer skin may be mode of other steel and be of different thicknesses or may be made of other material such as aluminium for example aluminium sheet grade E 3105, 0.9mrn thick but may be mode of other aluminium grade such as H25 or H8 and other thicknesses. In the present example the sheet is stucco to embossed but it may be provided with a rnill finish particularly where it is of H8 grade or be provided with a coating of Duralcote 70 or 10 particularly where it is of grade H25.
The inner sheet is made of steel, in the present example grade Z2, and is 0.25mm thick but may lie in the range 0.25 to O.Smm, the exposed surface of the sheet is coated with white polyester.
If desired the inner skin may be mode of other steel to that described above i.e. different grade andlor different thickness coated with other decorative andlor protective finish. Alternatively, the inner skin may be mode of other material such as aluminium for example E3105 grade and 0. 6mm thick although it may be mode of other thickness and of other grades of aluminium such as H25.
In the present example the exposed surface is coated with Durolcote 5 but may be coated,with any other suitable protective andlor decorative f inish.
The thermal insulating material in the present example is a conventional polyurethane foam material and is self bonded to the inner and outer skins during the manufacturing process.
As best shown in Figure 1 the outer skin 12 is provided with a plurality of upstanding corrugations arranged in two sets. One set comprises the corrugations 15 whilst the other set comprises the corrugations 16, 161. It will be seen that the width of each corrugation 15, 16 is less than the width of the remainder of the panel between each corrugation as indicated at 17. If desired the outer skin may be of other configuration. For example instead of their being two corrugations 15 between each pair of corrugations 16 their may be three or, one or more than three.
The corrugations 161 at each of two opposite sides 18, 19 of the panel differ from the corrugation 16 in that they each have a shape corresponding to one half of the central corrugation 16. Thus, when adjacent panels are assembled together the part corrugations W at the sides 18, 19 of each panel combine together to simulate a corrugation similar to the central corrugation 16 as is best shown at 20 in Figure 1.
The inner skin is also provided with corrugations as shown in Figure 1 and these corrugations may vary as desired.
If desired instead of providing a purlin 10 of the generally sigma configuration shown in Figure 1 the purlins may be of any other desired suitable conf igurGtion such as the sections shown in Figures 2a to 2c where, respectively a Zeta or Z Section, a Hot Rolled Channel Section and on 1 Section is illustrated.
Referring now particularly to Figures 1 and 3, at the opposite sides 18, 19 of each panel 11 a - 11 c are provided first and second standing seam portions 20a, 20b respectively.
Each such standing seam portion is the some and comprises a generally inverted channel configuration having a first limb 210, 21b which extends perpendicular to a plane P containing the surface of the parts 17 of the panel and hereinafter referred to as the general plane P of the panel. This first limb 21a, 21b is connected by an integral rolled over base portion 22a, 22b to a second limb 23a., 23b which extends downwardly and outwardly and has an inwardly and upwardly rolled portion 24a, 24b at the free end thereof. This rolled over portion 242, 24b provides an abutment part of the associated standing seam portion. A batten cop 26 of generally inverted channel configuration is clipped over the adjacent standing seam portions to provide a joint there between and suitable sealant such as non-setting butyl or other suitable sealant is provided within the batten cap to weatherproof the joint.
The batten cop 26 has downwardly and outwardly extending limbs 27 at the lower free ends of which are provided inwardly extending flanges which provide an abutment part for engagement with the abutment parts provided by the portions 24a, 24b to retain the batten cop from displacement away from the general plane P described hereinbef ore.
The panels ore secured to the support member 10 by a clip means 30 comprising a clip 31. The clip 31 comprises on attachment part 32 which is attached to the support member 10 by any suitable means, in the present case by self drilling and tapping screws 321. Integral with the attachment port 32 is an upstanding part 33 which is received between the sides 18, 19.
At the other end of the upstanding part 33 is a panel engagable part 34 having a plurality, in the present example four, of pairs of oppositely directed hook portions 35, 36. The hook part 35, 36 are of generally semicirculor configuration but have free ends 35a, 36a which terminate slightly short of a diameter, for example, at an angle of 100 to a diametral plane D-D. The hook parts 35, 36 engage over the standing seam parts 20a, 20b respectively and so serve to restrain the outer skin of the panels 1 to, 1 lb from movement away from the support member 10.
The panel engagGbie part 34 and the upstanding part 33 ore of the some longitudinal extent and arp of greater longitudinal extent than is the attachment part 32. In the present example, the attachment part 32 is 70mm long whilst the upstanding part 33 and panel engagable part 34 are 20Omm, long. The relatively longer extent of panel engagable part 34 ensures that the restraining load is distributed over a relatively large area of panel whilst the attachment part is mode of a length which is related to the width of the support member so as to minimise the amount of material in the attachment part 34. For example, the longitudinal extent of the attachment part may be such that it is not longer than the longitudinal extent of the part of the support member to which the attachment part is attached. The relatively great longitudinally extent of the panel engagable part 34 is particularly beneficial when the panel is likely to be exposed to significant wind uplift conditions where a panel is being pulled away from the support member. By providing clips of the configuration described hereinbefore the panels ore securely attached to the support member since the attachment load is spread more evenly throughout the length of the panels by providing the relatively longer panel engagable parts than would be achieved with panel engagoble parts of the some longitudinal extent as the associated port of the support member.
If desired the panel engogable part 203 may be of a different longitudinal extent to that described above, for example, they may be shorter, for example, 1 SOmm, or longer if it is desired to spread the load over a still greater area of the panels.
The batten cop 26 is of such dimensions as to accommodate the hook parts 35, 36 there within.
The upstanding part 33 may be provided with two oppositely directed transversely extending tongue parts 37, 38 which are, in use, forced into the foam plastics material 14 above inturned, outwardly facing, parts 39, 40 of the inner skin 13 so as to restrain displacement of the inner skin away from the support member 10. If desired a plurality of sets of oppositely directed transversely extending tongue portions may be provided instead of two single tongue portions. The relatively great longitudinal extent of the upstanding part 33 ensures the relatively great longitudinal extent of the, or each set, of transversely extending tongue portions so that the restraining force imposed thereby on the inner skin 13 is similarly spread over a relatively great area thereof. The tongue parts 37, 38 are formed by being stamped to the desired truncated triangular shape and then bent out of the upstanding part 33 and the residual metal is removed so as to leave a generally rectangular opening 42 in the upstanding part. If desired the tongue part 37, 38 may be omitted and the clip may or may not be apertured as shown at 42.
The inner skin 13 is provided with rebate parts 41 to accommodate the attachment part 32 and attachment means 321.
The further part and a portion of the upstanding part are preferably coated in a thermally insulating plastics material which comprises in the present example and which may comprise a PS.C. The coating is applied by dip coating but may be applied by any other suitable process such as spraying or painting.
In the present example the coating is 0.5mm thick but may be of other thickness suitable to give a desired amount of thermal insulation dependent upon the nature of the plastics material. In the present example the plastics material extends over approximately half of the extent of the upstanding portion from the further portion towards the attachment portion. In the present example the.clip is 85mm high for a nominally 37mm thick panel and the plastics material extends down the upstanding portion to a distance of 25mm from the upper end of the further portion. If desired, depending upon the overall thickness of the panels the clip may be higher, for example 107mm or 127mm high, for a nominally 60mm or 80mm thick panel respectively and the plastics material may extend for 25mm from the upper end of the further portion.
The clip may be of other dimensions and the plastics material may in oil cases extend over a different extent of the clip than is described herei nbef ore. The mini mum extent of coverage bei ng governed by the overol 1 panel thickness.
Referring now to Figure 9 there is shown an alternative form of means 330 comprising a clip 331 similar to that shown in Figure 4 having on attachment part 332 of the same longitudinal extent as the attachment part 32 shown in Figure 4 but having an upstanding part 333 and panel engagable part 334 of greater longitudinal extent which in this example are 30omm long. In addition, the upstanding part 333 is provided with four generally rectangular openings 342 and in this embodiment there are no tongue parts corresponding to the tongue parts 37 and 38 shown in Figure 4.
Referring now to Figure 5, part of a building 110 is shown which has a frame which comprises vertical stanchions 111 carrying upper and lower structural channel section members 112, 113 respectively. The structural members 112, 113 have connected thereto by conventional rail cleats, not shown, a plurality of vertical sheeting rails 114 at spaced intervals along the length of the wall. A bottom sheeting rail 115 is provided at the foot of the stanchions 111 and vertical sheeting rails 114. The sheeting rails 114, 115 may be of any suitable configuration that are preferably of a 'Isigmoll conf iguration as shown in the drawings.
The sheeting rails 114 and 115 carry a plurality of wall panels portions of three of which are illustrated in Figure 1 at 116a, 116b and 116c. In this example each panel 116a - 116c extends for the full width of the wall but, if desired, may extend for only port of the length of the woll adjacent side edge faces being abutted and provided with suitable sealing and trim means.
Each panel 116a - 116c comprises an outer skin 117 and an inner skin 118 with a filling 119 of thermally insulating material therebetween. The panels may be of the some materials as in the previously described embodiment. One edge 120 of each sheet has a tongue part 121 projecting therefrom whilst the opposite edge 122 of each sheet has a groove part 123 provided therein. As best shown in Figure 6 the outer skin 117 is formed to provide the tongue part 121 and groove part 123. The tongue and groove parts are generally 'Ull shaped in cross-section and the base 124 provides the outer most part of the tongue part 121 whilst the base 125 provides the inner most part of the groove part 123. One limb 126 of the 'Ull of the tongue 121 is formed integrally with the remainder of the outer skin 117 whilst one limb 127 of the "U" of the groove is likewise formed integrally with the remainder of the outer skin 117.
The inner skin 118 is formed with a rebate portion 128 adjacent the edges 120, 122 provided with tongue and groove parts to accommodate fastening means as hereinafter to be described.
The tongue part 121 of one panel, for example, panel 116a is received within the groove part 123 of the adjacent panel, for example, 116b so that the tongue and groove parts are inter-engaged in the sense of being juxtaposed with the tongue part within the groove part.
In order to attach the panels to the vertical sheeting rails 114 a plurality of clips 130 ore provided, see Figures 6 and 7, which hold the panels to the sheeting rails by virtue of engagement with the outer sheet 17.
Each clip 130 comprises an attachment part 131 for attachment to a sheeting rail 114 and a panel engagable part 132 for reception between the inter-engaged tongue port 121 and groove part 123. The panel engagable Part 132 is generally "U" shaped in cross-section and is thus sandwiched between the "U" shaped tongue part 121 and "U" shaped groove part 123. One limb 33 of the panel engaging part 132 at the end thereof distant from the base 134 of the 'V' is connected to the attachment part 131 of the clip by connecting part 135 which extends transversely to the "U" shaped panel engaging part 132 and hence transversely to the general plane of the panels 116a - 116b. One end of the connecting port 135 is, therefore, connected to the limb 133 and the other to the attachment part 131 and is so connected by virtue of being formed integrally therewith.
The panel engagable part 132 is provided with means to accommodate variation in the clearance between the tongue part 121 and groove port 123 arising, for example, as a result of tolerances in manufacture of the panels. This means comprises one tug means comprising three lugs 140 pressed out of the other limb 136 to the limb 133 and extending inwardly towards the tongue port 121 and the base 134 of the "U". The lug means also comprise another lug means comprising three lugs 141 pressed out of the one limb 133 and extending outwardly away from the base 134 and towards the groove part 123. The lugs 140, 141 ore elastically def ormable and thus con accommodate any variation in tolerance between the tonguepart 121 and groove part 123. For instance, if the tolerance is less than the extent to which the lugs project the lugs as appropriate, may be elastically deformed towards their associated limb.
If desired the lugs 140, 141 (or other means to accomodate variation in the clearance between the tongue part 121 and groove port 123J may be plastically deformable as well as, or possibly instead of, being elastically deformable.
It will be appreciated that their angle of inclination is such that relative movement between the lugs 141 and the groove part 123 in the direction to disengage the connection tend to cause the free edge of the lugs 141 to dig into the wall of the groove part 123 whilst similarly relative movement between the lugs 140 and the tongue part 121 likewise tends to cause the edge of the lugs 140 to dig into the wall 12 1.
The attachment part 131 is connected to its associated sheeting roll 114 by screw threaded f asteners 154. If desired, however, the attachment means 131 may be connected to the building frame by other means, for example, by being appropriately dimensioned and arranged to be received in a slot provided by a V shaped bracket attached to a sheeting rail or by being provided with a hook portion to hook onto a lip of a sheeting rail.
The panel engagable part 132 is of greater longitudinal extent than is the attachment port 131 e.g. 20Omm and 70mm respectively whilst the connecting part 135 is of truncated triangular configuration so as to increase in longitudinal extent from the end thereof connected to the attachment part towards the end thereof connected to the panel engagable part. The relatively long extent of the panel engagable part 132 ensures that the restraining load is distributed over a relatively large areo of the panel whilst the attachment part 131 is made of a length which is related to the width of the support member so as to minimise the amount of material in the attachment port. For example, the attachment part may be mode such that it is not longer than the width extent of the port of the support member to which the attachment part is attached.Such clip configuration is particularly suitable when the panel is likely to be exposed to significant wind uplift conditions where a panel is being pulled away from the support member. By providing clips of the configuration as shown in Figure 7 the panels are securely attached to the support member since the attachment load is spread more evenly throughout the length of the panels by providing -the relatively longer panel engagable parts than would be achieved with panel engagable parts of the some longitudinal extent as the associated part of the support member.
If desired the panel engagable part 132 may be of a different longitudinal extent to that described above, for example, it may be shorterjor example 15Omm, or longer if desired to spread the load over a greater area of the panels.
Figure 10 shows an example of an alternative form of clip means 430 comprising clip 431 having a panel engagable part 434 of greater longitudinal extent than the clip shown in Figure 7. In Figure 10 the panel engagable part 434 is 30Omm long whilst the attachment part 432 is of the same extent as that shown in Figure 7.
The bottom edge of the panel 1 16a is connected to the bottom sheeting rail 13 by means of a clip 160 which is similar to the clip 130 described hereinbefore except for the configuration of the attachment means which W best shown in Figure 5, extends from the connecting part 135 on the same side thereof as the panel engaging part 132 and is provided with openings through which screw threaded fasteners pass to attach the clip 160 to the bottom sheeting rail 113. The clip 160 is preferably unprovided with clearance variation accomodating lugs, or other means, for economy since there is no tongue part engaged with the groove part of the bottom edge of the panel 16a.
Figure 11 shows a clip 531 having a panel engagable part 534 of the same size as that shown in Figure 10 but adapted for connection of the bottom edge of the panel 116a. It will be seen that in this example the attachment part 532 is of the same longitudinal extent as the panel engagable part 534 and connecting part 533. To permit of access to apertures 532C1 through which screw threaded fasteners pass to attach the clip to the bottom sheeting rail 113 slots 550 are provided in the panel engagable part 534.
Referring now to Figure 8 there is shown a modification of the invention in which the cladding panels indicated at 216a - 216d extend with Astheir longest edges vertical. These edges ore configured in exactly the same way as the longitudinal edges 120, 122 of the embodiment previously described with reference to Figures 5 to 7 and thus ore formed with interengagable tongue part and groove part 221, 223. Clips 231, similar to the clips 131, 431 described hereinbef ore ore sandwiched between the tongue -and groove parts and are attached to sheeting rails 214 similar to the sheeting rails 114 shown in Figure 5 but extending horizontally. In Figure 8 the bottom sheeting rail is shown at 213 and is of generally channel section.
In all other respects the clips inter-engogement with the panels is as in the previously described embodiment.
Both the 11horizontall' cladding panels shown in Figure 5 to 7 and the "vertical" cladding panels shown in Figure 8 are secured to the upper channel section member, or eaves beam, 12 with conventional through fixing self drilling and topping screws which ore subsequently hidden behind cl gutter or a flashing. If desired other securing means may be provided. Where the panels are vertical panels clip means may be provided thereby avoiding the use of through-fixings altogether.
In all embodiments panel engagable part may have the length lying in the range of approximately 150 to 30Omm or 150 to 20Omm whilst the attachment part has the length lying in the range 50 to 70mm.
Irrespective of the dimensions mentioned in the preceding paragraph the ratio of the length of the panel engagable part to the length of the attachment part may lie in the ratio 2:1 to 6: 1, or 2:1 to 4: 1.
If desired, the panels may be of other construction to that described hereinbefore and the tongue and groove part may be provided in other ways than by the outer skin.
The features disclosed in the foregoing description, or the accompanying drawing, expressed in their specific forms or in terms of a means for performing the disclosed function, or a metal or process for attaining the disclosed result, or a class or group of substances or compositions, as appropriate, may, separately or any combination of such features, be utilised for realising the invention in diverse forms thereof.

Claims (62)

CLAIMS.
1. A building cladding system comprising a plurality of cladding panels attachable to a support member of the building by clip means, the clip means comprising a clip having an attachment part for attachment to the support member and a panel engagable part, the panel engagable part being of greater longitudinally extent than the attachment part.
2. A building cladding system comprising a plurality of cladding panels attachable to G support member of the building by clip means, the clip means comprising ci clip having an attachment part for attachment to the support member of the building and o panel engagable part, the panel engagable part being of greater longitudinal extent than the width of the part of the support member to which the attachment part is to be attached.
3. A system according to claim 2 wherein the attachment part is not longer then the width of the part of the support member to which the attachment part is to be attached.
4. A system according to any one of the preceding claims wherein the panel engagable part is between 150 and 30Omm long.
5. A system according to clairn 4 wherein the panel engagable part is between 150 and 20Omm long.
6. A system according to any one of the preceding claims wherein the attachment part is between 50 and 70 mm long.
7. A system according to any one of the preceding claims wherein the ratio of the length of the panel engagoble part to the attachment part lies in the range 2:1 to 6: 1.
8. A system according to claim 7 wherein sold ratio lies in the range 2:1 to 4:1.
9. A system according to any one of the preceding claims wherein each panel comprises an outer skin and an inner skin with a filling of thermally insulating material therebetween, the outer skin having at each of two opposite sides thereof upstanding first and second seam portions respectively, the first and second seam portions of adjacent panels comprising a joint between the panels.
10. A system according to claim 9 wherein the panel engagable part is adapted for engagement with at least one of the first and second seam portions to restrain movement of the or each seam portion of the standing seam and hence of the panel away from the support member.
11. A system according to claim 9 or claim 10 wherein the clip comprises an upstanding part which extends generally normal to the support member and to the general plane of the panel and having at its upper end at least one hook part adapted to hook over at least one seam portion.
12. A system according to claim 11 wherein the clip is provided with at least two hook parts the free ends of which are disposed on opposite sides of the clip for engagement with each of the f irst and second seam portions.
13. A system according to any one of claims 9 to 12 wherein at least a part of the clip means comprises a thermal break.
14. A system according to claim 13 wherein the thermal break comprises a layer of thermally insulating material carried by the clip.
15. A system according to claim 13 or claim 14 wherein the thermal break is disposed at least between the clip means and at least one of the first and/or second seam portions.
16. A system according to claim 15 wherein the thermally insulated material is provided on at least the surfaces of the clip which engage first andlor second seam portions.
17. A system according to claims 13 to 16 wherein the attachment part is unprovided with a thermal break.
18. A system according to any one of claims 13 to 17 wherein the upstanding part adjacent the attachment port is unprovided with a thermal -break whilst the upstanding part adjacent the panel engagoble part is provided with the thermal break.
19. A system according to any one of claims 13 to 18 wherein the thermal break extends over approximately half the extent of the upstanding part from the panel engagable part towards the attachment part.
20. A system according to any one of claims 13 to 19 wherein the thermal break comprises a layer of thermally insulating plastics material which may be at least 0.5mrn thick.
21. A system according to any one of claims 9 to 20 wherein the clip is provided with at least one transversely extending part adapted to engage a part of the inner skin of one panel.
22. A system according to claim 21 wherein the clip means is provided with two oppositely directed transversely extending parts each adapted to engage a part of the inner skin of each of the adjacent panels.
23. A system according to clairn 21 or claim 22 wherein the inner skin at least at one side of each panel has an outwardly facing part spaced inwardly of the panel from the remainder of the inner skin and said outwardly facing part being the part with which the or each transversely extending part of the clip means is adapted to engage.
24. A system according to claim 23 wherein the inner skin is provided with a rebate portion to receive the attachment port and attachment means of the clip whereby the clip is secured to the support member.
25. A system according to claim 9 or any one of claims 10 to 24 when dependent directly or indirectly on claim 9 wherein the first and second seam portions of adjacent panels comprise said joint in combination with at least one further component.
26. A system according to any one of claims 9 to 25 wherein sealing means ore provided to render the joint weatherproof.
27. A system according to any one of claims 9 to 26 wherein the outer skin comprises c steel or aluminium sheet coated with a suitable protective and decorative material.
28. A system according to any one of claims 9 to 27 wherein the inner sheet comprises a steel or aluminium sheet coated with a suitable protective and decorative material.
29. A system according to any one of claims 9 to 28 wherein the thermally insulating material comprises a polyurethane foam material or other suitable material such as polylsocyanurate.
30. A system according to claim 25 or any one of claims 26 to 29 when dependent on claim 25 wherein the further component comprises a batten cop engaged with and bridging between adjacent first and second seam portions.
31. A system according to claim 26 wherein the first and second seam portions each have an abutment part at a position spaced downwardly from the upper end of the seam portion and the batten cop having abutment parts for engagement with the abutment parts of the first and second seam portions to retain the batten cop in position.
32. A system according to claim 31 wherein the batten cap is of generally inverted channel configuration the seam portions being received within the inverted channel.
33. A system according to any one of claims 9 to 32 wherein the seam portions each comprise a first limb integral with the remainder of the outer skin and extending upwardly therefrorn and o second limb connected to the first limb (it the upper end thereof and depending downwardly therefrom and terminating at a position spaced above the remainder of the outer skin to provide said abutment ports.
34. A system according to claim 33 wherein said lower end of the second limb has a upturned strengthening flange which is disposed between the first and the second 1 i mbs.
35. A system according to any one of claims 9 to 34 wherein the first and second seam portions may be integral with the remainder of the outer skin and formed by bending the material thereon.
36. A system according to claim 30 or any one of claims 31 to 35 when dependent on claim 30 wherein the generally inverted channel shape batten cop has inturned lips at the free ends of its side limbs to provide said abutment parts thereof and the side limbs ore inclined downwardly and outwardly away from the base portion of the channel.
37. A system according to any one of claims 9 to 31 wherein the outer skin is provided with a plurality of upstanding corrugations in the portion thereof between the first and second seam portions.
38. A system according to claim 37 wherein the first and second seam portions upstond from the top of an upstanding corrugation and the corrugation comprises o part only of a complete corrugation so that the Port corrugations of adjacent panels together simulate the appearance of cl complete corrugation.
39. A system according to any one of claims 9 to 38 wherein the inner skin is also be provided with upstanding corrugations.
40. A system according to any one of the preceding claims wherein each panel comprises an outer skin and on inner skin with a filling of thermally insulating material therebetween, one edge of each sheet having G tongue part and the opposite edge of each sheet having a groove port, the tongue part of one sheet being receivable in the groove part of on adjacent sheet so as to be juxtaposed and the panel engagable part of the clip being adapted for reception between juxtaposed tongue and groove.
41. A system according to claim 40 wherein the tongue and groove parts are provided by parts of the outer skin.
42. A system according to claim 41 wherein the tongue parts are provided by c 'Ull shape in cross section part of the outer skin and the base of the I1Ull providing the outer most portion of the tongue.
43. A system according to claim 42 wherein the groove part is provided by a 'Ull shape in cross section port of the outer skin and the base of the 'V, providing the inner most part of the groove.
44. A system according to any one of claims 40 to 43 wherein the panel engagable part of the clip is generally "U" shape in cross section and is adapted to be sandwiched between a juxtaposed "U" shaped tongue and groove.
45. A system according to claim 44 wherein one limb of the "U", at the end of the limb distant from the base, is connected to the attachment part of the clip by a connecting part.
46. A system according to claim 45 wherein the connecting part extends generally transverse to the 'V' shaped part and hence in use, to the panels, and one end of the connecting part is connected to the"U" shaped panel engagable part and the other end thereof is connected to the attachment port.
47. A system according to claim 46 wherein the connections ore by virtue of being formed integrally with the attachment and panel engagoble parts.
48. A system according to any one of claims 40 or 47 wherein the panel engogable parts have means to accommodate variation in the clearance between the juxtaposed tongue and groove parts between which it is sandwiched.
49. A system according to claim 48 wherein the means varies the effective thickness of the panel engogable part.
50. A system according to claim 49 wherein the means comprises displacable portions of the panel engagable part which are displocable so as to cause sold variation in effective thickness.
51. A system according to claim 50 wherein the displaceable portions comprises elastically andlor plastically deformable portions.
52. A system according to claim 51 wherein the displaceable portions comprises at least one lug means projecting from the clip towards the associated panel tongue part andlor groove part.
53. A system according to claim 52 wherein at least two lug means are provided one lug means projecting from the clip towards the associated tongue part and the other lug means projecting from the clip towards the associated groove part.
54. A system according to claim 53 when dependent directly or indirectly on claim 45 wherein the one lug means extends from the inside surface of the 'V' shaped panel engagable port for engagement with the tongue part and the other lug means may extend from the outer surface of the "U" shaped panel engagable part for engagement with the groove part.
55. A system according to claim 54 wherein the other lug means extends from the outer surface of said one limb and the one lug means may extend from the inner surface of the other limb.
56. A system according to claim 55 wherein the one lug means extends inwardly and towards the base of the "U" shaped panel engogoble part and the other lug means extends outwardly and oway from the base of the "U" shaped of the panel engagable part.
57. A system according to any one of claim 40 to 56 wherein the attachment part is provided with at least one opening to receive screw f ostener means.
58. A system according to any one of claims 40 to 56 wherein attachment means is provided with a socket means to receive end attach to clip to a part of the support member.
59. A system according to any one of claims 40 to 54 wherein the juxtaposed edges of the panel extends vertically or horizontally and the attachment ports ore connected to sheeting roils or other members of the building which correspondingly extend vertically or horizontal.
60. A system substantially as hereinafter described with reference to Figures 1 to 4, or Figures 5 to 7, or Figure 8 or Figure 9, or Figure 10, or Figure 11 of the accompanying drawings.
61. A building when clad with a building cladding system according to any one of the preceding claims.
62. Any novel feature or novel combination of features disclosed herein andlor shown in the accompanying drawings.
W Publisheil 1WgatThePatentOMoe,&ateRouoe,6"1 RolbomUndonWC1R4TP. Purthercopies: maybe obtainedfromThePtofnw. Wes; Branch, St Mary Cray, Orpington, Kent BR5 ZED. Printed by Multiplex techniques ltcl, St Mary Cray, Kent, Con. 1187
GB8807932A 1987-10-16 1988-04-05 Building cladding system Expired - Fee Related GB2211219B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB878724304A GB8724304D0 (en) 1987-10-16 1987-10-16 Building cladding system

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GB8807932D0 GB8807932D0 (en) 1988-05-05
GB2211219A true GB2211219A (en) 1989-06-28
GB2211219B GB2211219B (en) 1992-04-08

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GB8807932A Expired - Fee Related GB2211219B (en) 1987-10-16 1988-04-05 Building cladding system

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GB (2) GB8724304D0 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19603433A1 (en) * 1996-01-31 1997-08-07 Gerhard Kaese Device for temporary holing of glass or aluminium panels to shutter or post facades and window elements

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GB1015982A (en) * 1960-09-22 1966-01-05 Celotex Ltd Improvements in or relating to suspension systems for panels or the like and clips for use therein
GB1327053A (en) * 1969-08-22 1973-08-15 Cegebat Gp Method for fixing prefabricated ceiling sections
GB1553876A (en) * 1975-08-18 1979-10-10 Illinois Tool Works Clamp assemblies for slidably securing panels
WO1982000180A1 (en) * 1980-07-02 1982-01-21 W Stirling A panelling clip and method
GB2106157A (en) * 1981-09-17 1983-04-07 Armstrong World Ind Inc Ceiling tile suspension system
GB2120706A (en) * 1982-05-26 1983-12-07 Itw Ltd Overroofing of buildings
EP0107054A1 (en) * 1982-09-29 1984-05-02 Ward Brothers (Sherburn) Limited Cladding construction
GB2136471A (en) * 1983-03-07 1984-09-19 Isotec Ag Thermal-insulating covering element for walls and ceiling
WO1985003540A1 (en) * 1984-02-10 1985-08-15 FROÏSETH, Ingrid Roof panel
US4567706A (en) * 1983-08-03 1986-02-04 United States Gypsum Company Edge attachment clip for wall panels
GB2190937A (en) * 1986-05-15 1987-12-02 Crozier Construction Co Limite Cladding

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1015982A (en) * 1960-09-22 1966-01-05 Celotex Ltd Improvements in or relating to suspension systems for panels or the like and clips for use therein
GB1327053A (en) * 1969-08-22 1973-08-15 Cegebat Gp Method for fixing prefabricated ceiling sections
GB1553876A (en) * 1975-08-18 1979-10-10 Illinois Tool Works Clamp assemblies for slidably securing panels
WO1982000180A1 (en) * 1980-07-02 1982-01-21 W Stirling A panelling clip and method
GB2106157A (en) * 1981-09-17 1983-04-07 Armstrong World Ind Inc Ceiling tile suspension system
GB2120706A (en) * 1982-05-26 1983-12-07 Itw Ltd Overroofing of buildings
EP0107054A1 (en) * 1982-09-29 1984-05-02 Ward Brothers (Sherburn) Limited Cladding construction
GB2136471A (en) * 1983-03-07 1984-09-19 Isotec Ag Thermal-insulating covering element for walls and ceiling
US4567706A (en) * 1983-08-03 1986-02-04 United States Gypsum Company Edge attachment clip for wall panels
WO1985003540A1 (en) * 1984-02-10 1985-08-15 FROÏSETH, Ingrid Roof panel
GB2190937A (en) * 1986-05-15 1987-12-02 Crozier Construction Co Limite Cladding

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19603433A1 (en) * 1996-01-31 1997-08-07 Gerhard Kaese Device for temporary holing of glass or aluminium panels to shutter or post facades and window elements
DE19603433C2 (en) * 1996-01-31 1998-05-14 Gerhard Kaese Device for the temporary holding of insert parts in transom and mullion facades

Also Published As

Publication number Publication date
GB8807932D0 (en) 1988-05-05
GB8724304D0 (en) 1987-11-18
DE3879846D1 (en) 1993-05-06
DE3879846T2 (en) 1993-07-22
GB2211219B (en) 1992-04-08

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Effective date: 19960405