GB2130747A - Control device for refrigeration cycle - Google Patents

Control device for refrigeration cycle Download PDF

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Publication number
GB2130747A
GB2130747A GB08324678A GB8324678A GB2130747A GB 2130747 A GB2130747 A GB 2130747A GB 08324678 A GB08324678 A GB 08324678A GB 8324678 A GB8324678 A GB 8324678A GB 2130747 A GB2130747 A GB 2130747A
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United Kingdom
Prior art keywords
compressor
temperature
control device
expansion valve
cooling medium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08324678A
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GB2130747B (en
GB8324678D0 (en
Inventor
Fumio Matsuoka
Hitoshi Iijima
Kisuke Yamazaki
Hiroshi Kasagi
Yasuo Nakashima
Kiyoshi Sakuma
Mitsuo Umehara
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Filing date
Publication date
Priority claimed from JP20497482A external-priority patent/JPS5995348A/en
Priority claimed from JP57205015A external-priority patent/JPS5995351A/en
Priority claimed from JP57204976A external-priority patent/JPS5995350A/en
Priority claimed from JP57204975A external-priority patent/JPS5995349A/en
Priority claimed from JP20497382A external-priority patent/JPS5995347A/en
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Publication of GB8324678D0 publication Critical patent/GB8324678D0/en
Publication of GB2130747A publication Critical patent/GB2130747A/en
Application granted granted Critical
Publication of GB2130747B publication Critical patent/GB2130747B/en
Expired legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B13/00Compression machines, plants or systems, with reversible cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/20Disposition of valves, e.g. of on-off valves or flow control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/30Expansion means; Dispositions thereof
    • F25B41/31Expansion valves
    • F25B41/34Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2341/00Details of ejectors not being used as compression device; Details of flow restrictors or expansion valves
    • F25B2341/06Details of flow restrictors or expansion valves
    • F25B2341/062Capillary expansion valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/04Refrigeration circuit bypassing means
    • F25B2400/0411Refrigeration circuit bypassing means for the expansion valve or capillary tube
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/16Receivers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/15Hunting, i.e. oscillation of controlled refrigeration variables reaching undesirable values
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/02Compressor control
    • F25B2600/021Inverters therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/21Refrigerant outlet evaporator temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/25Control of valves
    • F25B2600/2513Expansion valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B47/00Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
    • F25B47/02Defrosting cycles
    • F25B47/022Defrosting cycles hot gas defrosting
    • F25B47/025Defrosting cycles hot gas defrosting by reversing the cycle
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A control device for refrigeration cycle having a compressor 1, a condenser 3, an electrically operated expansion valve 5, an evaporator 6 connected in series, and a by-pass 18 extending from an inlet or an outlet or both of the expansion valve up to an inlet of the compressor through a capillary tube; a first temperature sensor 13 senses a temperature of a cooling medium at the inlet of the compressor; a second temperature sensor 14 senses a temperature of the cooling medium within an intake tubing, through which the cooling medium is taken into the inlet of the compressor; and a microcomputer 12 calculates a super-heat quantity of the cooling medium taken into the compressor on the basis of a difference between the outputs of the first and second temperature sensors, and controls a degree of opening of the electrically operated expansion valve, thereby enabling the refrigeration cycle to be operated at high efficiency and in an energy- saving mode. The speed of the compressor is controlled in dependence upon the difference between actual and desired temperature of a space whose temperature is being controlled. <IMAGE>

Description

SPECIFICATION Control device for refrigeration cycle This invention relates to a device for controlling a refrigeration cycle, which is of an energy-saving type and operates at a high efficiency, wherein a super-heat quantity of a cooling medium taken into a compressor is detected, and a degree of opening of an electrically operated expansion valve is controlled by the super-heat quantity as detected.
So far, a temperature operated type selfexpansion valve has been used as a pressurereducing device for such refrigeration cycle.
However, since this type of expansion valve is operated by converting temperature variations into pressure variations through a temperature sensing cylinder which is in contact with a portion of a tubing where the super-heat quantity is to be controlled, its response is slow with the consequence that the valve becomes unable to follow an abrupt change in the load. On account of this, the temperature operated type automatic expansion valve has various disadvantages such that it tends to bring about a liquid-back phenomenon and a hunting phenomenon.
In addition, since the temperature operated type automatic expansion valve does not directly sense the super-heat, it was utterly impossible to make arbitrary control of the super-heat to its optimum quantity in conformity with an operating condition of an air conditioning system.
Further, in the conventional electricallyoperated expansion valve, wherein the super-heat quantity is detected as a control signal for controlling such expansion valve, the super-heat quantity (SH) is simply calculated from an equation SH=Ts-Te (where: Te denotes a temperature at an entrance or intermediate portion of an evaporator, and Ts represents a temperature at an entrance of a compressor). In this case, however, there inevitably takes place a decrease in pressure at the entrance or intermediate portion of the evaporator, and at the entrance of the compressor. Since this amount of decrease in pressure varies depending on the operating condition of the control device, it was impossible to detect an accurate quantity of super-heat.
Besides the above, there is a type of the control device, in which a pressure sensor and a temperature sensor are provided at the entrance of the compressor to detect the super-heat quantity. This type of the control device, however, becomes disadvantageously expensive for the reason that the pressure sensor is costly.
Also, there is a refrigeration cycle control device as shown in Figure 1 of the accompanying drawing. In this figure of drawing, reference numerals 21 to 24 designate check valves, and a numeral 25 refers to a temperature sensing cylinder for the expansion valve.
At the time of defrosting, a circulating process is formed in such a manner that the cooling medium at high temperature and high pressure, which has been discharged from the compressor 1, passes through a four-way valve 2, and reaches a heat-exchanger 3 outside the refrigerating chamber where the coolant carries out defrosting and heat-exchanging to be turned into liquid at high temperature and high pressure. Then, the liquid passes through distributors 4a, 4b and a check valve 21 to reach an expansion valve 5 where it is reduced its pressure, after which the liquid is again taken into the compressor 1 through the check valve 24, a heat-exchanger 6 inside the refrigerating chamber, the four-way valve 2, an accumulator 7, and an intake tube 8.
In this instance, a fan (not shown) of the heatexchanger 6 at the refrigerating chamber interior is made to stop, because, upon its run, cool air is blown out. As the consequence of this, the low temperature and low pressure cooling medium in two-phase current resulted from the pressure reduction by the expansion valve 5 is not heatexchanged by the heat-exchanger 6 at the refrigerating chamber interior, but is introduced into the accumulator 7, as it is, where the liquid cooling medium stagnates with the consequent decrease in the circulating flow-rate of the cooling medium as well as decrease in an input into the compressor to prolong the defrosting time, all of such phenomenon being disadvantageous to the proper control of the refrigeration cycle.
During the normal operations of the refrigeration cycle control device, on the other hand, the temperature operated expansion valve 5 is employed and the temperature sensing cylinder is provided on the intake tube 8 of the compressor 1 to carry out control of the super-heat. In this case, however, since the temperature variations are detected by the temperature sensing cylinder 25, which detection results are converted into the pressure variations, the response of the valve slows down to be unable to follow abrupt change in the load and variations in the operating capacity of the compressor, whereby liquid back, hunting, and other phenomena tend to occur readily, and, moreover, since the super-heat quantity is not directly sensed, arbitrary control of the refrigeration cycle was impossible to bring the same to the optimum condition in conformity with the operating condition.Furthermore, since the flow rate and flowing direction of the cooling medium becomes opposite due to the changingover between cooling and warming, the check valves 21 to 24 were required to maintain definite the flowing direction of the cooling medium into the temperature operated expansion valve 5.
It is therefore an object of the present invention to provide a super-heat detection system to control the refrigeration cycle, which is capable of accurately detecting the absolute value of the super-heat quantity of the cooling medium to be taken into the compressor, and of precisely controlling the expansion valve.
It is another object of the present invention to provide a refrigeration cycle control device which is capable of controlling the degree of opening of the expansion valve so that the super-heat quantity can be varied arbitrarily at the time of controlling the capacity of the compressor through detection of such super-heat quantity, and of performing throttling operation of the expansion valve even when the flowing direction of the cooling medium becomes reversed.
It is still another object of the present invention to provide a refrigeration cycle control device which is capable of maintaining the optimum super-heat quantity, for protecting the compressor from getting into unexpected trouble, by applying an electrical signal to the control device in such a manner that the operation for closing the electrically operated expansion valve be done more quickly and greatly than the operation for opening the same, and also which is capable of expectedly improving the operational reliability and coefficient of performance of the compressor in addition to its protection.
It is another object of the present invention to provide a refrigeration cycle control device which is capable of performing precise operational controls in consideration of comfortableness in the air conditioned environment as well as energy-saving of the air conditioning system, by controlling the degree of opening of the electrically operated expansion valve based on the superheat quantity of the cooling medium to be taken into the compressor, and by increasing this superheat quantity, at the time of the valve control, when any of the external temperature, the pressure value at the low pressure side, and the temperature value at the low pressure side is below a predetermined value.
According to the present invention, in general aspect of it, there is provided a control device for refrigeration cycle constructed with a compressor, a condenser, an electrically operated expansion valve, an evaporator, and so forth, all being connected in series, said control device being characterized by further comprising a by-pass extending from an inlet or an outlet or both of said expansion valve up to an inlet of said compressor through a capillary tube; a first temperature sensor to detect temperature of a cooling medium at an open end to the inlet side of said compressor in said by-pass; a second temperature sensor to detect temperature of the cooling medium within an intake tubing, through which the cooling medium is taken into said compressor through the inlet thereof; and a control device which calculates a super-heat quantity of the cooling medium taken into said compressor on the basis of a difference between detected outputs of said first and second temperature sensors, and performs control of a degree of opening of said electrically operated expansion valve.
The foregoing objects, other objects as well as specific construction and operations of the refrigeration cycle control device according to the present invention will become more apparent and understandable from the following detailed description thereof when read in conjunction with the accompanying drawing.
In the accompanying drawing: Figure 1 is a refrigeration circuit diagram of a generally known capacity control type refrigeration cycle control device; Figure 2 is a refrigeration circuit diagram of the capacity control type refrigeration cycle control device according to one embodiment of the present invention; Figure 3 is a cross-sectional view of a construction showing one embodiment of an electrically operated expansion valve according to the present invention; Figure 4 is an electrical circuit diagram showing one embodiment of an inverter according to the present invention; Figure 5 is an electrical circuit diagram showing one embodiment of a control device according to the present invention;; Figure 6 is a characteristic diagram showing a relationship between time and pressure in a temperature controlled type expansion valve in the conventional capacity control type refrigeration cycle control device, and a relationship between time and pressure in the capacity control type refrigeration cycle control device according to the present invention; Figure 7 is an enlarged view in the neighborhood of a by-pass in the capacity control type refrigeration cycle control device shown in Figure 2; Figure 8 is a flow chart for outlining the operations and determination functions of the control device for controlling the electrically operated expansion valve in the refrigeration cycle;; Figure 9 is a flow chart indicating the operations and the determination of another embodiment of the control device for controlling the electrically operated expansion valve in the refrigerating cycle; and Figure 10 is a schematic graphical representation showing an inter-relationship among the external temperature, the super-heat quantity, and the warming capability; and Figure 11 is a flow chart indicating the operations and the determination of another embodiment of the control device for controlling an electromagnetic valve.
In the following, the refrigeration cycle control device according to the present invention will be described in detail with reference to a preferred embodiment thereof, wherein it is adopted in an air conditioning apparatus.
Figure 2 is a circuit diagram showing one embodiment of the cooling medium flow according to the present invention. In the drawing, a reference numeral 1 designates a compressor of a capacity control type. A high temperature, high pressure coolant gas which has been compressed by the compressor 1 passes through a four-way valve 2, is liquefied and condensed in a heat-exchanger 3 outside the refrigerating chamber to be used as a condenser, is reduced its pressure by an electrically operated expansion valve 5 through distributors 4a, 4b, is evaporated and gassified by another heatexchanger 6 inside the refrigerating chamber to be used as an evaporator, and reaches an accumulator 7 through the four-way valve 2.
The circuit is also constructed in such a manner that, of the two ends of the electrically operated expansion valve 5, the cooling medium flowing from the high pressure side passes through a capillary tube 1 7, a part of which merges at the down-stream side of the electrically operated expansion valve 5 through a capillary tube 16; another part of which passes through a by-pass 1 8 and a capillary tube 15 to be reduced its pressure, and then merges with an intake tube 8.
Temperature sensors 14 and 13, each being composed of a thermister, are respectively provided in the vicinity of the intake tube 8 in the by-pass 1 8 and in the intake tube itself. Outputs from both of these temperature sensors 1 3 and 14 are sent to the control device 1 2. The control device 1 2 is so constructed as shown in Figure 5 with a single chip micro-computer M8748 manufactured by Mitsubishi Denki Kabushiki Kaisha, Japan, as the principal component element, which controls a degree of opening of the electrically operated expansion valve 5.
The single-chip micro-computer M8748 consists of a single LSI including a CPU for performing logical operation, a RAM for storing data temporarily, a ROM for storing programs, an l/O port for exchanging digital signals between the interior and the exterior of the microcomputer and an A/D converter for converting analogue signals into digital signals.
As data input into the Pnicro-computer, there are temperature in a room, given by a thermistor 40 and a preset temperature given by a variable resistor 41, which serve to control the capacity of the compressor i.e. to control frequency of an inverter 11, super-heat given by the thermistors 13, 14 and the frequency of the inverter which serve to control the electrically operated expansion valve 5, and saturation temperature given by the thermistor 14 for controlling an electromagnetic valve provided in a by-pass 9. All data detected by these elements are input in the A/D converter to be converted into digital signals and temporarily stored in the RAM through the I/O port.The CPU processes the data in the RAM in accordance with a program memorized in the ROM to control increase and decrease in frequency of the inverter 11 depending on difference between the room temperature given by the thermistor 40 and the present temperature given by the variable resistor 41, to open and close of the electrically operated expansion valve 5 so as to maintain super-heat in a predetermined range and to control the by-pass electromagnetic valve 10 in comparison of the saturation temperature given by the thermistor 14 with a preset level given by the variable resistor 41. The by-pass 9 connects an outlet side of the compressor 1 and the accumulator 7.
Figure 3 illustrates a construction of the electrically operated expansion valve 5, in which a reference numeral 31 designates an electromagnetic winding, a numeral 32 refers to a plunger, 33 a cylinder having therein a slit 34. A numeral 35 refers to a piston, 36 and 37 denote springs, 38 a lead wire, and 39 and 40 tubes for cooling medium.
When electric current input is passed into the lead wire 38 from the control device 12, there is generated a force to pull the plunger 32 in the arrow direction in proportion to the electric current conducted through the electromagnetic winding 31, and the plunger 32 stops at a position where a balance of spring force is attained between the springs 36 and 37.
Therefore, as the current conduction increases, the stop position of the plunger 32 and the piston 35 shifts in the arrow direction, whereby an opening area of the slit 34 formed in the cylinder 33 increases.
Since the electrically operated expansion valve 5 is of such a construction as described in the foregoing, it operates in exactly the same manner as the expansion valve, even when the flowing direction of the cooling medium becomes reversed. Also, the inverter 11 is constructed as shown in Figure 4 and operates as follows.
The inverter 11 is of a type generally referred to as a frequency converter to obtain a power source having a frequency of ranging from several herz to a hundred and several tens herz from a commercial power source (50 Hz or 60 Hz). The inverter generally comprises a converter 11 a for converting an alternating current to a direct current through a bridge connection of diodes, a filter circuit 11 b for smoothing current, consisting of a coil and a capacitor, an inverter 11 c for reform the direct current into an alternating current through high power, high-speed switching transistors and a controller 11 d for controlling and driving the transistors.In the inverter thus constructed, a single phase or three phase alternating current is subjected to full-wave rectification by the converter 11 a consisting of four or six diodes having a bridge connection to be a direct current inclusive of pulsation. The resulted direct current is fed to the filter circuit 11 b to remove the pulsation component and is supplied to each end of three sets of transistor groups, each consisting of serial connection of two transistors, three lead wires of a three phase motor 1 to be driven being respectively connected to each of the connecting portions of the transistors serially connected. The controller 11 d oscillates three pulse waves each having 1 200C phase difference to successively apply them to the bases of the power transistors.
In the following, explanations will be made as to the operations of the capacity control type refrigeration cycle control device, according to the present invention, of the construction as mentioned in the foregoing. At the time of defrosting, the four-way valve 2 is in a connection as shown in Figure 2, wherein the control device 12 issues an instruction of the maximum frequency to the inverter 11 of the capacity control type compressor 1 and further emits a signal to open the electromagnetic valve 10 for the by-pass 9, whereby the discharge gas flowrate of the compressor 1 increases.
Further, there is inflow of a high temperature, high pressure cooling medium which by-passes into the accumulator 7 through the by-pass 9, whereby the low pressure gaseous cooling medium, which has flown into the accumulator 7 through the four-way valve 2 from the heatexchanger 6 at the refrigerating chamber interior, increases its pressure. As the consequence of this, there is produced a state of a smaller specific volume and a large circulating flowrate, whereby frost which has adhered onto the heat-exchanger 3 outside the refrigerating chamber can be defrosted in a short period of time.
On the other hand, when the evaporating temperature Te becomes able to be measured by the temperature sensor 14 and this evaporating temperature Te becomes lower than a set temperature T1, there occurs apprehension such that frost would be adhered onto the heatexchanger. In order to prevent the frosting phenomenon from taking place, a signal is again sent into both electromagnetic valve 10 and inverter 11 from the control device 12, whereby the electromagnetic valve 10 becomes open, the by-pass 9 is opened, and a portion of the discharge gas from the compressor 1 is mixed into the accumulator 7 through the by-pass, and whereby the warming capacity at the low temperature situation can be increased.
Further, at the time of actuation of the compressor, the electrically operated expansion valve 5 is in a closed state, which is open with a delay of a certain definite time Ts second, whereby the rising characteristic of the refrigeration cycle improves as shown in Figure 6.
The abscissa tin Figure 6 denotes a time, and the ordinate P represents a pressure. Also, the pressure characteristic P,d indicates variations with lapse of time in a discharge pressure by the conventional temperature operated type expansion valve, while is denotes a characteristic with lapse of time in the inlet pressure by the conventional temperature operated type expansion valve.
On the other hand, P2d denotes a characteristic, with lapse of time, of a discharge pressure, when the electrically operated expansion valve 5 is kept closed for a certain time period ts sec. by the control device 1 2 according to the present invention, and then is opened at a time instant which is later than the actuation of the compressor, and P25 is the characteristic, with lapse of time, of the inlet pressure.
Incidentally, with the conventional temperature operated type automatic expansion valve, it is not possible to take out an electrical signal of a value of the super-heat for the inlet gas cooling medium into the compressor, which becomes possible with the temperature sensors 13 and 14 according to the present invention. Figure 4 shows a detailed construction of a portion in the neighborhood of the by-pass 18.
In Figure 7, a reference letter Ph denotes a pressure of the high pressure liquid cooling medium, and PI a pressure of the low pressure liquid cooling medium. The high pressure cooling medium passes through the capillary tubes 17 and 15, and lowers its pressure in the chamber 1 9 to an inlet pressure Pi, whereby the cooling medium in the chamber 19 must have indicated a saturation temperature Ts with respect to the inlet pressure Pi.By detection of this temperature by the temperature sensor 1 4 and the temperature of the inlet cooling medium by the temperature sensor 13 provided in the intake tube 8, the super-heat quantity SH becomes able to be calculated by the control device 12 in accordance with the equation: SH=Ti-Ts. In this manner, the accurate super-heat quantity can always be detected even if the compressor changes its number of revolution, whereby protection of the compressor from unexpected disorder as well as high efficiency operation thereof can be made possible.
Next, explanations will be made in reference to the flow chart in Figure 8 as to one embodiment of the operational and discriminatory functions within the control device 12. In this figure of drawing, Ti denotes a temperature of the inlet gaseous cooling medium into the compressor 1, Ts a saturation temperature, SH a super-heat quantity, SH1 and SH2 established values of the super-heat quantity, E a degree of opening of the electrically operated expansion valve at the time of the detecting operation, E* a degree of opening of the electrically operated expansion valve at the time of the subsequent instruction, AE a breadth of opening of the valve, and K a constant.
In Figure 8, the saturation temperature Ts sensed by the temperature sensor 14 and the temperature Ti of the inlet cooling medium sensed by the temperature sensor 13, shown in Figure 2, are read-in at every definite time At, which corresponds to Step A.
Subsequently, in Step B, a difference between the abovementioned temperature Ti of the inlet cooling medium and the saturation temperature Ts is calculated as the super-heat quantity SH.
Therefore, in the subsequent Step C, if the super-heat quantity SH as calculated is larger than the established value SH1, but smaller than the established value SH2, the control operation returns from Step C to Step A and the degree of opening of the electrically operated expansion valve 5 is measured again after the time At with the degree of opening E* of the valve remaining as it is.
Also, in Step C, if the super-heat quantity is greater than the established value SH2, the control operation shifts from Step C to Step F, whereby the degree of opening E* of the electrically operated expansion valve 5 emits the signal AE to open the valve. Conversely, when the.
super-heat quantity SH as calculated is smaller than the established value SH1 (Step D), the degree of opening E* of the electrically operated expansion valve 5 emits a signal -K. AE in the direction of its closure.
The characteristics here is that, in contrast to the signal for the breadth of opening of the electrically operated expansion valve 5 being bE, the signal for the breadth of closing of the valve 5 is -K åE(Kz 1), which signifies that the closing breadth is greater than the opening breadth. This is for avoiding compression of the liquid cooling medium as much as possible from the standpoint of protecting the compressor 1, for which purpose the closing speed or closing quantity of the valve has been made greater than the opening speed or opening quantity thereof.
Next, explanations will be given in reference to the flow chart in Figure 9 as to the condition for controlling the super-heat quantity in the electrically operated expansion valve 5 with the signals from the two temperature sensors 1 3 and 14, according to another embodiment of the present invention.
In the drawing, Ti refers to an inlet temperature, and Ts denotes a saturation temperature, both of which are the signals to be detected at every certain definite time and sent into the control device 12. When these two signals are sent into the control device 1 2 at Step A, the super-heat quantity SH can be calculated in this control device 12 at Step B in accordance with the equation SH=Ti-Ts.
Subsequently, at Step C, when the saturation temperature Ts is below a certain established valueT0, it corresponds to a low temperature in the external atmosphere, and the warming capability must have fallen short of. In this case, with a view to executing the warming capabilitypreference operation even at the sacrifice of EER, the super-heat quantity SH should preferably be brought to a value between a certain established value Ts and T4 (vide: Step D). On the other hand, when the saturation temperature Ts is greater than the certain established value T,, it is desirable to perform the EER-preferance operations rather than the operations preferential to the warming capability.
Particularly important in the above-mentioned point is that, as is understandable from a relationship, as shown in Figure 10, among the super-heat quantity SH, the warming capability Q, and the external temperature (T01 > T02), the control device having a larger super-heat quantity SH increases its capability when the external temperature is as low as Two21 in contrast to a case when the external temperature is as high as To1.
From this, it will be seen that the set temperature in the flow chart of Figure 9 is to satisfy the relationship of T, < T2 < T3 < T4 as in Steps G, H, and 1.
Further, when the super-heat quantity SH is below the established range, the degree of opening E* of the electrically operated expansion valve 5 emits a signal to open the valve wider than the current degree of opening E in the direction of +AE, and, when the super-heat quantity SH is above the established range, the degree of opening E* of the electrically operated expansion valve 5 emits a signal to close the valve narrower than the current degree of opening E at Step F in the direction of-K. AE.
An embodiment of the operational and discriminatory functions within the control device 12 as well as the control of the electrically operated expansion valve 5 was explained with reference to the flow chart of Figure 8. Now, an embodiment of controlling the inverter-by-pass electromagnetic valve 10 within the control device 12 will be explained with reference to the flow chart of Figure 11 wherein the flow chart represents a warming operation.
A defrosting operation starts after the compressor has been actuated and when the operating time tc of the compressor lapses sixty minutes or more and the evaporating temperature Te detected by the temperature sensor 14 is less than -50C. Then, the control device 12 generates a signal of the maximum frequency to the compressor 1 and a signal to open the by-pass electromagnetic valve 10. When the evaporating temperature Te becomes 8.00C or more, or the defrosting time lapses fifteen minutes, the defrosting operation ceases and the control device 1 2 generates a signal to close the by-pass electromagnetic valve 10. On the other hand, when the evaporating temperature Te detected by the temperature sensor 14 becomes less than -5.00C, there may occur a frosting phenomenon.
In order to prevent it, the control device 12 generates a signal of the maximum frequency to the compressor 1 and a signal to open the bypass electromagnetic valve 10 so that the operation is again started. When the evaporating temperature Te becomes 1 .00C or more which is a temperature causing no defrosting phenomenon, a signal is again generated to close the by-pass electromagnetic valve 10.
Furthermore, the operational frequency for the compressor is determined by the temperature TR detected by the temperature sensor 40 for detecting a room temperature and an outputTs from the variable resistor 4 giving a set temperature for a room, as shown in Figure 5. A signal is generated in such a manner that when the room temperature is in a range of TS0.50C < =TR < T5 for second minutes, the frequency is increased for a predetermined value, whereas the room temperature This in a range of Ts < TR < Ts+0.5 C for second minutes, the frequency is decreased for a predetermined value so that the room temperature comes close to the set temperature Ts. In Figure 11, a symbol t represents time and At represents an interval of sampling time for inputting the signal from each of the sensors.
As stated in the foregoing, the super-heat detection system for the refrigeration cycle according to the present invention is so constructed that the by-pass is provided between the connecting portion of the electrically operated expansion valve and the heat-exchanger at the chamber interior and the inlet side of the compressor, through which by-pass direction is effected on a temperature corresponding to an inlet pressure of the coolant gas at the open end in this by-pass and a temperature of the coolant gas to be taken into the compressor, which is introduced into the accumulator from the heatexchanger at the chamber interior followed by its intake into the compressor, and then the superheat quantity of the coolant gas taken into the compressor is calculated by a control device on the basis of a difference between the two temperature to thereby control the electrically operated expansion valve. With such construction of the super-heat detection system, therefore, the absolute value of the super-heat quantity can be detected, which makes it possible to carry out accurate control of the electrically operated expansion valve, even when a pressure loss takes place in the section between the inlet and the outlet of the heat-exchanger at the chamber interior (i.e., evaporator), whereby protection and performance control of the compressor can be improved, and the energysaving operation thereof can be practiced in a precise manner.
Also, the super-heat detection system of the present invention is so constructed that the degree of opening of the electrically operated reversible expansion valve is controlled by the super-heat quantity, and the high temperature, high pressure coolant gas, which has been compressed by the compressor, is introduced at the time of the warming operation into the heatexchanger at the chamber interior to liquefy the same into a low temperature, high pressure coolant liquid and to introduce the same into the electrically operated reversible expansion valve from the reverse direction so as to be expanded into a two-phase coolant of high temperature and low pressure, hence the performance control of the control device can be improved in its energysaving operation and other operations, taking into consideration the comfortableness of the conditioned air.
Further, since the super-heat detection system according to the present invention is so constructed that the degree of opening of the electrically operated expansion valve is controlled on the basis of the super-heat quantity, and it be made greater when any of the external temperature, the pressure at the low pressure side, and the temperature at the low pressure side is below its predetermined value, there can be performed control of the opening degree of the expansion valve in the EER-preferance fashion under the standard temperature condition, while the warming capability-preferential opening degree of the valve can be effected when the warming capability falls short of at a low temperature situation, whereby precise control can be done for the operation of the control device in consideration of the comfortableness of the conditioned air and energy-saving aspect of the device operation.
Furthermore, since the super-heat detection system according to the present invention is so constructed that external operation and determination are performed by the control device in such a manner that the absolute value of the super-heat quantity may reach a predetermined one by its detection, and that the electrically operated expansion valve may be driven and controlled by this control device, it possesses such advantage that the compressor can be well protected, while maintaining the super-heat quantity, and that reliability and performance coefficient of operations for the refrigeration cycle can be improved.
Moreover, the super-heat detection system according to the present invention is so constructed that, at the time of defrosting, the low temperature, low pressure coolant gas discharged from the heat-exchanger at the side of the chamber interior and the high temperature, high pressure coolant gas discharged from the compressor are introduced into the accumulator through the by-pass to be mixed therein, after which the mixed gas may be returned to the compressor, the specific volume of the gaseous cooling medium taken into the compressor becomes small, and the circulation flow rate of the coolant gas remains abundant even after deduction of its by-pass flow rate, whereby the frosted heat-exchanger outside the chamber can be defrosted in the quickest possible manner, which is different from the conventional reverse cycle defrosting system.Thus, the control device according to the present invention possesses such remarkable advantages that it quickly finishes the defrosting operation from an aspect of comfortableness in the chamber interior at the time of the warming operation, and thereafter resumes the cooling operation.
Briefly, in accordance with the control device for refrigeration cycle of the present invention, super-heat can be controlled as desired by external signals; the saturation temperature corresponding to a saturation pressure can be detected regardless of pressure loss of a cooling medium in an evaporator and a pipe; manufacturing cost is inexpensive because of use of temperature sensors; and the construction of the device is simple because the inlet and outlet of a linear expansion valve are reversible.
Although, in the foregoing, the present invention has been described with particular reference to preferred embodiments thereof, in should be understood that any changes and modifications may be made to it by those skilled persons in the art within the ambit of the present invention as set forth in the appended claims.

Claims (9)

Claims
1. A control device for refrigeration cycle constructed with a compressor, a condenser, an electrically operated expansion valve, an evaporator, and so forth, all being connected in series, said control device being characterised by further comprising a by-pass extending from an inlet or an outlet or both of said expansion valve up to an inlet of said compressor through a capillary tube; a first temperature sensor to detect temperature of a cooling medium at an open end to the inlet side of said compressor in said bypass; a second temperature sensor to detect temperature of the cooling medium within an intake tubing, through which the cooling medium is taken into said compressor through the inlet thereof; and a control device which calculates a super-heat quantity of the cooling medium taken into said compressor on the basis of a difference between detected outputs of said first and second temperature sensors, and performs control of a degree of opening of said electrically operated expansion valve.
2. The control device for refrigeration cycle according to Claim 1, characterized by providing a four-way valve for changeover of the cooling medium, which enables the functions of said condenser and said evaporator to be reversible.
3. The control device for refrigeration cycle according to Claim 1, characterized by that the degree of opening of said electrically operated expansion valve is regulated on the basis of the super-heat quantity, and that a closing quantity or a closing speed of said electrically operated expansion valve is made iarger or higher than a quantity of opening or an opening speed of the same.
4. The control device for refrigeration cycle according to Claim 1, characterized by further comprising, for the purpose of refrigeration cycle being used for warming operation of an air conditioning device, a first means for detecting the super-heat quantity of the cooling medium at the inlet of said compressor and second means for detecting an external temperature or a pressure at the low pressure side or a temperature at the low pressure side, with which the degree of opening of said electrically operated expansion valve is regulated in such a inanner that the super-heat quantity of the cooling medium becomes increased when any of said external temperature, said pressure at the low pressure side, and said temperature at the low pressure side is found bdlowa set value on the basis of detected quantities obtained by said first and second means.
5. The control device for refrigeration cycle according to Claim 1, characterized in that there are provided a four-way valve for change-over of the cooling mediuin to enabie the functions of said condenser and said evaporator to be reversible; an accumulator at the coolant inlet side of said compressor; and a separate by-pass having an electromagnetic valve, which causes a high temperature and high pressure cooling medium from the discharge side of said compressor to be by-passed at the time of defrosting operation by said air conditioning device for increasing the pressure of the low pressure cooling medium from said heatexchanger at the chamber interior.
6. The control device for refrigeration cycle according to Claim 5, characterized in that, at the time of defrosting operation, said electromagnetic valve is opened to operate said compressor at its maximum performance to thereby change over the four-way valve for controlling the reverse cycle defrosting.
7. The control device for refrigeration cycle according to Claim 5, characterized in that, at the time of low temperature warming operation, said electromagnetic valve is opened to operate said compressor at its maximum performance.
8. The control device for refrigeration cycle according to Claim 5, characterized in that, at the time of actuating said compressor, said electrically operated expansion valve is kept closed, and, after delay of a certain definite time period, said electrically operated expansion valve is opened.
9. A control device for a refrigeration cycle, substantiaily as described with reference to any of Figures 2-11 1 of the drawings.
GB08324678A 1982-11-22 1983-09-14 Control device for refrigeration cycle Expired GB2130747B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP20497482A JPS5995348A (en) 1982-11-22 1982-11-22 Detecting system of superheating of refrigeration cycle
JP57205015A JPS5995351A (en) 1982-11-22 1982-11-22 Capacity control refrigerating circuit
JP57204976A JPS5995350A (en) 1982-11-22 1982-11-22 Controller for capacity control type refrigeration cycle
JP57204975A JPS5995349A (en) 1982-11-22 1982-11-22 Controller for electric type expansion valve
JP20497382A JPS5995347A (en) 1982-11-22 1982-11-22 Controller for electric type expansion valve in refrigeration cycle

Publications (3)

Publication Number Publication Date
GB8324678D0 GB8324678D0 (en) 1983-10-19
GB2130747A true GB2130747A (en) 1984-06-06
GB2130747B GB2130747B (en) 1986-09-17

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GB08324678A Expired GB2130747B (en) 1982-11-22 1983-09-14 Control device for refrigeration cycle

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AU (1) AU547326B2 (en)
DE (1) DE3340736A1 (en)
GB (1) GB2130747B (en)
HK (1) HK72887A (en)
MY (1) MY8700635A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0146486A2 (en) * 1983-12-19 1985-06-26 Carrier Corporation Method and apparatus for controlling a refrigerant expansion valve in a refrigeration system
EP0147356A2 (en) * 1983-12-22 1985-07-03 Carrier Corporation A control system for an electronic expansion valve in a refrigeration system
WO1988000321A1 (en) * 1986-06-30 1988-01-14 Alsenz Richard H Apparatus for monitoring solenoid expansion valve flow rates
FR2614403A1 (en) * 1987-04-25 1988-10-28 Danfoss As APPARATUS FOR REGULATING THE OVERHEATING TEMPERATURE OF THE EVAPORATOR OF A REFRIGERATION OR THERMAL PUMP INSTALLATION
GB2225873A (en) * 1988-09-22 1990-06-13 Danfoss As Refrigeration apparatus and methods of controlling a refrigeration apparatus
US5392612A (en) * 1984-08-08 1995-02-28 Richard H. Alsenz Refrigeration system having a self adjusting control range
GB2329237A (en) * 1997-09-16 1999-03-17 Francois Galian Refrigerating apparatus
EP1312876A2 (en) * 2001-11-19 2003-05-21 RHOSS S.p.A. Reversible cycle cooling unit
EP2458305A1 (en) * 2009-07-22 2012-05-30 Mitsubishi Electric Corporation Heat pump device

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Publication number Priority date Publication date Assignee Title
US4829777A (en) * 1986-07-23 1989-05-16 Nippondenso Co., Ltd. Refrigeration system
GB2215867B (en) * 1988-02-09 1992-09-02 Toshiba Kk Air conditioner system with control for optimum refrigerant temperature

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DE1800681A1 (en) * 1968-10-02 1970-06-25 J & E Hall Ltd Cooling system
US4136528A (en) * 1977-01-13 1979-01-30 Mcquay-Perfex Inc. Refrigeration system subcooling control
DE2749250C3 (en) * 1977-11-03 1980-09-11 Danfoss A/S, Nordborg (Daenemark) Valve for liquid injection into a refrigerant evaporator

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0146486A2 (en) * 1983-12-19 1985-06-26 Carrier Corporation Method and apparatus for controlling a refrigerant expansion valve in a refrigeration system
EP0146486A3 (en) * 1983-12-19 1986-06-11 Carrier Corporation Method and apparatus for controlling a refrigerant expansion valve in a refrigeration system
EP0147356A2 (en) * 1983-12-22 1985-07-03 Carrier Corporation A control system for an electronic expansion valve in a refrigeration system
EP0147356A3 (en) * 1983-12-22 1986-05-28 Carrier Corporation A control system for an electronic expansion valve in a refrigeration system
US5392612A (en) * 1984-08-08 1995-02-28 Richard H. Alsenz Refrigeration system having a self adjusting control range
WO1988000321A1 (en) * 1986-06-30 1988-01-14 Alsenz Richard H Apparatus for monitoring solenoid expansion valve flow rates
FR2614403A1 (en) * 1987-04-25 1988-10-28 Danfoss As APPARATUS FOR REGULATING THE OVERHEATING TEMPERATURE OF THE EVAPORATOR OF A REFRIGERATION OR THERMAL PUMP INSTALLATION
GB2225873B (en) * 1988-09-22 1992-11-25 Danfoss As Refrigeration apparatus and methods of controlling a refrigeration apparatus
AU621662B2 (en) * 1988-09-22 1992-03-19 Danfoss A/S Refrigeration plant and a method of controlling a refrigeration plant
GB2225873A (en) * 1988-09-22 1990-06-13 Danfoss As Refrigeration apparatus and methods of controlling a refrigeration apparatus
GB2329237A (en) * 1997-09-16 1999-03-17 Francois Galian Refrigerating apparatus
US6330805B1 (en) 1997-09-16 2001-12-18 Francois Galian Method of operating a refrigerating unit with a refrigerant fluid circuit
EP1312876A2 (en) * 2001-11-19 2003-05-21 RHOSS S.p.A. Reversible cycle cooling unit
EP1312876A3 (en) * 2001-11-19 2003-11-19 RHOSS S.p.A. Reversible cycle cooling unit
EP2458305A1 (en) * 2009-07-22 2012-05-30 Mitsubishi Electric Corporation Heat pump device
EP2458305A4 (en) * 2009-07-22 2014-06-25 Mitsubishi Electric Corp Heat pump device
US9557085B2 (en) 2009-07-22 2017-01-31 Mitsubishi Electric Corporation Heat pump apparatus

Also Published As

Publication number Publication date
GB2130747B (en) 1986-09-17
DE3340736A1 (en) 1984-05-30
HK72887A (en) 1987-10-16
AU547326B2 (en) 1985-10-17
GB8324678D0 (en) 1983-10-19
MY8700635A (en) 1987-12-31
AU1912883A (en) 1984-05-31
DE3340736C2 (en) 1989-04-20

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Effective date: 19960611

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