GB1592419A - Magnetic alloys - Google Patents

Magnetic alloys Download PDF

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Publication number
GB1592419A
GB1592419A GB1493678A GB1493678A GB1592419A GB 1592419 A GB1592419 A GB 1592419A GB 1493678 A GB1493678 A GB 1493678A GB 1493678 A GB1493678 A GB 1493678A GB 1592419 A GB1592419 A GB 1592419A
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GB
United Kingdom
Prior art keywords
incidental impurities
balance
iron
balance iron
chromium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB1493678A
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Telcon Metals Ltd
Original Assignee
Telcon Metals Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Telcon Metals Ltd filed Critical Telcon Metals Ltd
Priority to GB1493678A priority Critical patent/GB1592419A/en
Priority to FR7909360A priority patent/FR2423550B1/en
Publication of GB1592419A publication Critical patent/GB1592419A/en
Expired legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/10Ferrous alloys, e.g. steel alloys containing cobalt

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Power Engineering (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Soft Magnetic Materials (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Description

(54) MAGNETIC ALLOYS (71) We, TELCON METALS LIMITED, a British Company, of Manor Royal, Crawley, Sussex, do hereby declare the invention, for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement: This invention relates to soft magnetic alloys with good mechanical properties.
A known group of magnetic alloys comprises 45-50% iron, 45-50% cobalt and about 1.5-2.5% vanadium with a preferred nominal composition of 49% Fe, 49% Co, 2% V.
This alloy has been used for some time for a variety of purposes, including in particular the manufacture of stator laminations for electric generators used in aircraft. More recently it has proved possible to process this alloy to a condition suitable for rotor laminations also, but this is dependent on critical control of a heat-treatment cycle that is difficult to achieve, especially in the treatment of commercial quantities of the alloy because it may be difficult to obtain sufficiently precise control of the temperature of the charge in furnace and because it will take some time for the charge to reach a uniform temperature; moreover the cycle required varies from cast to cast and has to be determined by trial for every cast.
In the Complete Specification of our copending British Patent Application no.
8948/75 (serial no. 1523881) we have described and claimed a modified range of alloys with similar magnetic properties that can be processed to obtain comparable or better and consistent mechanical properties over a much wider range of processing conditions, comprising 2-8% nickel, 0.5-3% vanadium, 33-55% cobalt, the balance consisting of iron apart from minor alloying ingredients and incidental impurities. We have now found that useful alloys can be made, if desired, with less than 0.5% vanadium (or with no vanadium at all) provided that a certain levels of chromium are present.
The alloys of the invention comprise: 2-8% nickel; up to 0.8% vanadium and 0.161.5% chromium subject to the proviso that the % content of vanadium plus twice the % content of chromium is not less than 0.5; 33-55% cobalt; and the balance iron apart from minor alloying ingredients and incidental impurities. Minor alloying ingredients that may be present, with the maximum content of each, are as follows: manganese, 1%; carbon, 0.1%; silicon, 1%; niobium, %; zirconium, 0.3%.
Manganese, silicon and carbon in the ranges indicated assist deoxidation during the melting operation. Niobium and zirconium, if used, are preferably both present with a preferred minimum content of 0.02% Nb and 0.07% Zr; these amounts increase the mechanical strength of the alloy.
A preferred range of alloys in accordance with the invention comprises: 3-5% nickel; chromium and optionally vanadium in amounts such that the % content of vanadium plus twice the % content of chromium is in the range 0.5-2.2; 47-50% cobalt; 0.02% manganese, 0-0.02% carbon, 0-0.2% silicon, 0-0.2% niobium, and 0-0.2% zirconium, the balance being iron apart from impurities.
The alloys of the invention can be fabricated by rolling and stamping or by forging, for example by the procedure described in the Complete Specification of the Main Application.
The following are examples of the invention, given in weight %: 1 Co 48, Cr 0.75 Ni 4.5 incidental impurities 0.2, balance iron 2 Co 45, Cr 0.8 Ni 2.6, incidental impurities 0.2, balance iron 3 Co 47, Cr 0.75 Ni 3.5, incidental impurities 0.2, balance iron 4 Co 45, Cr 0.75 Ni 5.3 incidental impurities 0.2, balance iron 5. Co 47, Cr 0.7 Ni 5, Nb 0.07 incidental impurities 0.2, balance iron 6. Co 47, Cr 0.75 Ni 5, Nb 0.17 incidental impurities 0.2, Balance iron 7. Co 47, Cr 0.33 Ni 7.4 incidental impurities 0.2, Balance iron 8. Co 35, Ni 4.2 Cr 0.8 incidental impurities 0.2, Balance iron 9. Co 48, V 0.75, Cr 0.4 Ni 4.5 incidental impurities 0.2, balance iron 10. Co 45, V 0.8, Cr 0.4 Ni 2.6 incidental impurities 0.2, balance iron 11. Co 47, V 0.7, Cr 0.4, Ni 3.5, incidental impurities 0.2, balance iron 12. Co 45, V 0.7, Cr 0.4, Ni 5.3, incidental impurities 0.2, balance iron 13. Co 47, V 0.7, Cr 0.3, Ni 5, Nb 0.07, incidental impurities 0.2, balance iron 14. Co 47, V 0.75, Cr 0.3, Ni 5, Nb 0.17, incidental impurities 0.2, balance iron 15. Co 47, V 0.33, Cr 0.16, Ni 7.4, incidental impurities 0.2, balance iron 16. Co 35, V 0.8, Cr 0.4, Ni 4.2, incidental impurities 0.2, balance iron WHAT WE CLAIM IS: 1. A soft magnetic alloy comprising; 2-8% nickel, up to 0.8% vanadium and 0.161.5% chromium subject to the proviso that the % content of vanadium plus twice the % content of chromium is not less than 0.5; 33-55% cobalt; and the balance consisting of iron apart from minor alloying ingredients and incidental impurities.
2. A soft magnetic alloy comprising: 2-8% nickel; up to 0.8% vanadium and 0.161.5% chromium subject to the proviso that the % content of vanadium plus twice the % content of chromium is not less than 0.5; 33-55% cobalt; 0-1% manganese; 0-0.1% carbon; 0-i% silicon; 0-i% niobium; 0-0.3% zirconium; the balance being iron apart from incidental impurities.
3. An alloy as claimed in Claim 2 comprising at least 0.02% niobium and at least 0.07% zirconium.
4. A soft magnetic alloy comprising: 3-5% nickel; up to 0.8% vanadium and 0.161.5% chromium subject to the proviso that the % content of vanadium plus twice the % content of chromium is in the range 0.5-2.2; 47-50% cobalt; 0-0.7% chromium; 0-0.2% manganese; 0-0.02% carbon; 0-0.2% silicon; 0-0.2% niobium; 0-0.2% zirconium; the balance being iron apart from impurities.
5. A soft magnetic alloy having substantially the composition of any one of examples 1-16.
6. A rotor lamination for an electric generator made of the alloy claimed in any one of the preceding claims.
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (6)

**WARNING** start of CLMS field may overlap end of DESC **. chromium and optionally vanadium in amounts such that the % content of vanadium plus twice the % content of chromium is in the range 0.5-2.2; 47-50% cobalt; 0.02% manganese, 0-0.02% carbon, 0-0.2% silicon, 0-0.2% niobium, and 0-0.2% zirconium, the balance being iron apart from impurities. The alloys of the invention can be fabricated by rolling and stamping or by forging, for example by the procedure described in the Complete Specification of the Main Application. The following are examples of the invention, given in weight %:
1 Co 48, Cr 0.75 Ni 4.5 incidental impurities 0.2, balance iron
2 Co 45, Cr 0.8 Ni 2.6, incidental impurities 0.2, balance iron
3 Co 47, Cr 0.75 Ni 3.5, incidental impurities 0.2, balance iron
4 Co 45, Cr 0.75 Ni 5.3 incidental impurities 0.2, balance iron 5. Co 47, Cr 0.7 Ni 5, Nb 0.07 incidental impurities 0.2, balance iron 6. Co 47, Cr 0.75 Ni 5, Nb 0.17 incidental impurities 0.2, Balance iron 7. Co 47, Cr 0.33 Ni 7.4 incidental impurities 0.2, Balance iron 8. Co 35, Ni 4.2 Cr 0.8 incidental impurities 0.2, Balance iron 9. Co 48, V 0.75, Cr 0.4 Ni 4.5 incidental impurities 0.2, balance iron 10. Co 45, V 0.8, Cr 0.4 Ni 2.6 incidental impurities 0.2, balance iron 11. Co 47, V 0.7, Cr 0.4, Ni 3.5, incidental impurities 0.2, balance iron 12. Co 45, V 0.7, Cr 0.4, Ni 5.3, incidental impurities 0.2, balance iron 13. Co 47, V 0.7, Cr 0.3, Ni 5, Nb 0.07, incidental impurities 0.2, balance iron 14. Co 47, V 0.75, Cr 0.3, Ni 5, Nb 0.17, incidental impurities 0.2, balance iron 15. Co 47, V 0.33, Cr 0.16, Ni 7.4, incidental impurities 0.2, balance iron 16. Co 35, V 0.8, Cr 0.4, Ni 4.2, incidental impurities 0.2, balance iron WHAT WE CLAIM IS: 1. A soft magnetic alloy comprising; 2-8% nickel, up to 0.8% vanadium and 0.161.5% chromium subject to the proviso that the % content of vanadium plus twice the % content of chromium is not less than 0.5; 33-55% cobalt; and the balance consisting of iron apart from minor alloying ingredients and incidental impurities.
2. A soft magnetic alloy comprising: 2-8% nickel; up to 0.8% vanadium and 0.161.5% chromium subject to the proviso that the % content of vanadium plus twice the % content of chromium is not less than 0.5; 33-55% cobalt; 0-1% manganese; 0-0.1% carbon; 0-i% silicon; 0-i% niobium; 0-0.3% zirconium; the balance being iron apart from incidental impurities.
3. An alloy as claimed in Claim 2 comprising at least 0.02% niobium and at least 0.07% zirconium.
4. A soft magnetic alloy comprising: 3-5% nickel; up to 0.8% vanadium and 0.161.5% chromium subject to the proviso that the % content of vanadium plus twice the % content of chromium is in the range 0.5-2.2; 47-50% cobalt; 0-0.7% chromium; 0-0.2% manganese; 0-0.02% carbon; 0-0.2% silicon; 0-0.2% niobium; 0-0.2% zirconium; the balance being iron apart from impurities.
5. A soft magnetic alloy having substantially the composition of any one of examples 1-16.
6. A rotor lamination for an electric generator made of the alloy claimed in any one of the preceding claims.
GB1493678A 1978-04-17 1978-04-17 Magnetic alloys Expired GB1592419A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
GB1493678A GB1592419A (en) 1978-04-17 1978-04-17 Magnetic alloys
FR7909360A FR2423550B1 (en) 1978-04-17 1979-04-12 MAGNETIC ALLOY HAVING GOOD MECHANICAL PROPERTIES

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1493678A GB1592419A (en) 1978-04-17 1978-04-17 Magnetic alloys

Publications (1)

Publication Number Publication Date
GB1592419A true GB1592419A (en) 1981-07-08

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Family Applications (1)

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GB1493678A Expired GB1592419A (en) 1978-04-17 1978-04-17 Magnetic alloys

Country Status (2)

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FR (1) FR2423550B1 (en)
GB (1) GB1592419A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111471899A (en) * 2020-04-27 2020-07-31 江苏精研科技股份有限公司 High-performance soft magnetic alloy powder and preparation process for preparing complex parts

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IL128067A (en) * 1998-02-05 2001-10-31 Imphy Ugine Precision Iron-cobalt alloy

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111471899A (en) * 2020-04-27 2020-07-31 江苏精研科技股份有限公司 High-performance soft magnetic alloy powder and preparation process for preparing complex parts

Also Published As

Publication number Publication date
FR2423550A1 (en) 1979-11-16
FR2423550B1 (en) 1985-11-22

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PS Patent sealed
PE20 Patent expired after termination of 20 years

Effective date: 19960302