FR3130273B1 - Procédé de fabrication d’une pièce en matériau composite SiC/SiC - Google Patents

Procédé de fabrication d’une pièce en matériau composite SiC/SiC Download PDF

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FR3130273B1
FR3130273B1 FR2113274A FR2113274A FR3130273B1 FR 3130273 B1 FR3130273 B1 FR 3130273B1 FR 2113274 A FR2113274 A FR 2113274A FR 2113274 A FR2113274 A FR 2113274A FR 3130273 B1 FR3130273 B1 FR 3130273B1
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sic
composite material
part made
manufacturing
precursor
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FR3130273A1 (fr
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Stéphane Roger André Goujard
Guillaume Jean-Nicolas Laduye
Benjamin Cossou
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Safran Ceramics SA
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Safran Ceramics SA
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Priority to PCT/FR2022/052294 priority patent/WO2023105176A1/fr
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
    • C04B35/571Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained from Si-containing polymer precursors or organosilicon monomers
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62802Powder coating materials
    • C04B35/62828Non-oxide ceramics
    • C04B35/62839Carbon
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    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844Coating fibres
    • C04B35/62857Coating fibres with non-oxide ceramics
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    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844Coating fibres
    • C04B35/62857Coating fibres with non-oxide ceramics
    • C04B35/62865Nitrides
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    • C04B35/62884Coating the powders or the macroscopic reinforcing agents by gas phase techniques
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    • C04B35/62897Coatings characterised by their thickness
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
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    • C23C16/0272Deposition of sub-layers, e.g. to promote the adhesion of the main coating
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/04Coating on selected surface areas, e.g. using masks
    • C23C16/045Coating cavities or hollow spaces, e.g. interior of tubes; Infiltration of porous substrates
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/32Carbides
    • C23C16/325Silicon carbide
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/34Nitrides
    • C23C16/342Boron nitride
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/20Oxide or non-oxide ceramics
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    • F05D2300/00Materials; Properties thereof
    • F05D2300/60Properties or characteristics given to material by treatment or manufacturing
    • F05D2300/603Composites; e.g. fibre-reinforced
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/60Properties or characteristics given to material by treatment or manufacturing
    • F05D2300/603Composites; e.g. fibre-reinforced
    • F05D2300/6033Ceramic matrix composites [CMC]

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Abstract

Procédé de fabrication d’une pièce en matériau composite SiC / SiC Un procédé de fabrication d’une pièce en matériau composite SiC/SiC comprenant : - la réalisation d’une préforme fibreuse à partir de fibres en carbure de silicium; - le dépôt sur les fibres de la préforme fibreuse d’une interphase ; - une première étape de densification comprenant la formation d’une première phase de matrice par infiltration chimique en phase gazeuse avec un premier précurseur de matrice comprenant du méthytrichlorosilane (MTS) ; - une deuxième étape de densification comprenant la formation d’une deuxième phase de matrice par infiltration chimique en phase gazeuse avec un deuxième précurseur de SiC différent dudit premier précurseur, le deuxième précurseur formant un dépôt de SiC comprenant de l’hydrogène résiduel et du silicium libre ; - une troisième étape de densification comprenant l’imprégnation de la préforme fibreuse avec une composition d’imprégnation contenant au moins du silicium de manière à obtenir une pièce en matériau composite SiC/SiC. Figure pour l’abrégé : Fig. 1.
FR2113274A 2021-12-10 2021-12-10 Procédé de fabrication d’une pièce en matériau composite SiC/SiC Active FR3130273B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
FR2113274A FR3130273B1 (fr) 2021-12-10 2021-12-10 Procédé de fabrication d’une pièce en matériau composite SiC/SiC
PCT/FR2022/052294 WO2023105176A1 (fr) 2021-12-10 2022-12-09 PROCEDE DE FABRICATION D'UNE PIECE EN MATERIAU COMPOSITE SiC/SiC

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Application Number Priority Date Filing Date Title
FR2113274A FR3130273B1 (fr) 2021-12-10 2021-12-10 Procédé de fabrication d’une pièce en matériau composite SiC/SiC
FR2113274 2021-12-10

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FR3130273A1 FR3130273A1 (fr) 2023-06-16
FR3130273B1 true FR3130273B1 (fr) 2023-12-15

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Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2668477B1 (fr) 1990-10-26 1993-10-22 Propulsion Ste Europeenne Materiau composite refractaire protege contre la corrosion, et procede pour son elaboration.
FR2710635B1 (fr) 1993-09-27 1996-02-09 Europ Propulsion Procédé de fabrication d'un matériau composite à interphase lamellaire entre fibres de renfort et matrice, et matériau tel qu'obtenu par le procédé.
FR2732338B1 (fr) 1995-03-28 1997-06-13 Europ Propulsion Materiau composite protege contre l'oxydation par matrice auto-cicatrisante et son procede de fabrication
FR2742433B1 (fr) 1995-12-14 1998-03-13 Europ Propulsion Materiaux composites thermostructuraux avec renforts en fibres carbone ou revetues de carbone, ayant une resistance accrue a l'oxydation
FR2757848B1 (fr) 1996-12-27 1999-03-26 Europ Propulsion Preformes fibreuses gainees d'un revetement bn original, composites les incorporant et leurs preparations
FR2861143B1 (fr) 2003-10-20 2006-01-20 Snecma Moteurs Aube de turbomachine, notamment aube de soufflante et son procede de fabrication
FR2913717A1 (fr) 2007-03-15 2008-09-19 Snecma Propulsion Solide Sa Ensemble d'anneau de turbine pour turbine a gaz
FR2939130B1 (fr) 2008-11-28 2011-09-16 Snecma Propulsion Solide Procede de fabrication de piece de forme de forme complexe en materiau composite.
FR2939129B1 (fr) 2008-11-28 2014-08-22 Snecma Propulsion Solide Aube de turbomachine en materiau composite et procede pour sa fabrication.
KR101241775B1 (ko) * 2011-07-07 2013-03-15 한국에너지기술연구원 고밀도 섬유강화 세라믹 복합체의 제조방법
FR3023211B1 (fr) * 2014-07-03 2016-08-05 Herakles Piece revetue par un revetement de surface et procedes associes
FR3053360B1 (fr) * 2016-06-29 2018-07-27 Safran Ceramics Procede d'infiltration ou de depot chimique en phase vapeur
FR3101078B1 (fr) * 2019-09-20 2024-02-23 Safran Ceram Outillage de conformation et installation pour l’infiltration chimique en phase gazeuse de préformes fibreuses

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WO2023105176A1 (fr) 2023-06-15

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