FR2662864A1 - METHOD FOR CONNECTING AN ELECTRICAL CONDUCTOR TO A PIN OF A CONNECTOR, AND ELECTRICAL CONNECTION OBTAINED BY IMPLEMENTING SAID METHOD - Google Patents
METHOD FOR CONNECTING AN ELECTRICAL CONDUCTOR TO A PIN OF A CONNECTOR, AND ELECTRICAL CONNECTION OBTAINED BY IMPLEMENTING SAID METHOD Download PDFInfo
- Publication number
- FR2662864A1 FR2662864A1 FR9006923A FR9006923A FR2662864A1 FR 2662864 A1 FR2662864 A1 FR 2662864A1 FR 9006923 A FR9006923 A FR 9006923A FR 9006923 A FR9006923 A FR 9006923A FR 2662864 A1 FR2662864 A1 FR 2662864A1
- Authority
- FR
- France
- Prior art keywords
- conductor
- sleeve
- pin
- adhesive
- connector
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/04—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation using electrically conductive adhesives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
Landscapes
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
- Procédé pour relier un conducteur électrique à une broche d'un connecteur, ladite broche comportant un manchon dans lequel une extrémité dudit conducteur est destinée à être introduite, procédé comportant le sertissage dudit manchon sur ledit conducteur. - Selon l'invention, avant de sertir le manchon (2) de la broche (1) sur le conducteur, un adhésif électriquement conducteur (6) est amené dans ledit manchon (2) et ladite extrémité (3) du conducteur est insérée, sans dénuder celle-ci, dans ledit manchon (2), de sorte que ledit adhésif (6) relie, de façon électriquement conductrice, le conducteur à la broche.- Method for connecting an electrical conductor to a pin of a connector, said pin comprising a sleeve into which one end of said conductor is intended to be inserted, method comprising the crimping of said sleeve on said conductor. - According to the invention, before crimping the sleeve (2) of the pin (1) on the conductor, an electrically conductive adhesive (6) is fed into said sleeve (2) and said end (3) of the conductor is inserted, without stripping the latter, in said sleeve (2), so that said adhesive (6) connects, in an electrically conductive manner, the conductor to the pin.
Description
i La présente invention concerne un procédé pour relier un conducteurThe present invention relates to a method for connecting a conductor
électrique à une broche d'un connecteur, ainsi que la liaison électrique obtenue par mise en electrical connection to a pin of a connector, as well as the electrical connection obtained by
oeuvre dudit procédé.said process.
La plupart de ces connexions sont actuellement réalisées par le sertissage d'un manchon, relié à la broche, sur Most of these connections are currently made by crimping a sleeve, connected to the pin, on
le conducteur électrique préalablement dénudé. the electrical conductor previously stripped.
Le dénudage des conducteurs électriques est classique- Stripping of electrical conductors is conventional-
ment effectué à l'aide d'une pince manuelle équipée de couteaux comportant différents passages adaptés, chacun, à un diamètre de conducteur déterminé L'opérateur choisit le diamètre correct des couteaux, présente le conducteur dans la pince, et la manoeuvre pour faire pénétrer les couteaux dans l'isolant jusqu'au niveau de l'âme du conducteur Un mouvement longitudinal des It is carried out with the aid of a manual clamp equipped with knives comprising various adapted passages, each at a determined diameter of conductor. The operator chooses the correct diameter of the knives, presents the conductor in the clamp, and the maneuver to make it penetrate the knives in the insulation up to the level of the soul of the driver A longitudinal movement of
couteaux fera glisser l'isolant sur l'âme en l'éjectant. knives will slide the insulator over the soul by ejecting it.
Le conducteur électrique est ainsi dénudé et prêt à être The electrical conductor is thus stripped and ready to be
équipé de sa broche.equipped with its pin.
Cette opération étant effectuée manuellement, des endommagements de l'âme du conducteur et un mauvais This operation being performed manually, damage to the driver's core and a bad
contact avec la broche ou une mauvaise tenue du sertis- contact with the spindle or poor
sage peuvent être provoqués par: une longueur de dénudage incorrecte (celle-ci étant estimée à vue par l'opérateur); un état défectueux de l'outil de dénudage; wise can be caused by: an incorrect stripping length (this being estimated at sight by the operator); a defective state of the stripping tool;
une erreur de l'opérateur sur le diamètre des cou- an operator error on the diameter of the
teaux: un diamètre inférieur entraînant une destruction des brins; et caps: a smaller diameter causing destruction of the strands; and
un diamètre supérieur provoquant un dénudage impar- a larger diameter causing imperfect stripping
fait avec sertissage sur l'isolant; la tolérance sur le diamètre de l'âme du conducteur; le repliage d'un brin du conducteur lors de son made with crimping on the insulation; the tolerance on the diameter of the driver's core; the folding of a strand of the driver during his
introduction dans le manchon de la broche. introduction into the sleeve of the spit.
Par ailleurs, l'utilisation éventuelle de moyens méca- In addition, the possible use of
niques, tels que couteaux tournants, laser, pose d'au- such as rotating knives, lasers,
tres problèmes liés à leur complexité et à la difficulté very problems related to their complexity and difficulty
de leur mise en oeuvre.their implementation.
La présente invention a pour but d'éviter ces inconvé- The present invention aims to avoid these inconveniences.
nients, et concerne un procédé pour relier un conducteur électrique à une broche d'un connecteur permettant d'éviter tout endommagement du conducteur et/ou un and a method of connecting an electrical conductor to a pin of a connector to prevent damage to the conductor and / or
mauvais contact avec la broche.poor contact with the spit.
A cet effet, le procédé pour relier un conducteur électrique à une broche d'un connecteur, ladite broche comportant un manchon dans lequel une extrémité dudit conducteur est destinée à être introduite, procédé For this purpose, the method for connecting an electrical conductor to a pin of a connector, said pin comprising a sleeve in which an end of said conductor is intended to be introduced,
comportant le sertissage dudit manchon sur ledit conduc- comprising crimping said sleeve on said conductor
teur, est remarquable, selon l'invention, en ce que, is remarkable, according to the invention, in that,
avant de sertir le manchon de la broche sur le conduc- before crimping the sleeve of the pin on the conductor
teur, un adhésif électriquement conducteur est amené dans ledit manchon et ladite extrémité du conducteur est insérée, sans dénuder celle-ci, dans ledit manchon, de sorte que ledit adhésif relie, de façon électriquement an electrically conductive adhesive is fed into said sleeve and said conductor end is inserted, without stripping it, into said sleeve so that said adhesive electrically connects
conductrice, le conducteur à la broche. driver, the driver on the spit.
Ainsi, la connexion électrique entre le conducteur et la broche peut être obtenue, de façon fiable, sans qu'il soit nécessaire de dénuder l'extrémité du conducteur, avec les inconvénients que cela implique, et/ou sans avoir recours à des outils spéciaux, la face d'extrémité de l'âme métallique du conducteur étant reliée, de façon Thus, the electrical connection between the conductor and the pin can be achieved reliably, without the need to strip the end of the conductor, with the disadvantages that implies, and / or without the use of special tools , the end face of the metal core of the conductor being connected, so
électriquement conductrice, à la broche par l'intermé- electrically conductive, on the spindle via
diaire dudit adhésif.said adhesive.
En particulier, une dose prédéterminée d'adhésif peut In particular, a predetermined dose of adhesive can
être amenée dans le fond du manchon. be brought into the bottom of the sleeve.
Avantageusement, l'extrémité du conducteur est coupée en biseau avant son insertion dans ledit manchon, notamment sous un angle au moins sensiblement égal à 45 . Par ailleurs, en tant qu'adhésif, on peut utiliser une colle chargée d'un métal, ladite colle pouvant être, en Advantageously, the end of the conductor is bevelled before insertion into said sleeve, in particular at an angle at least substantially equal to 45. Moreover, as an adhesive, it is possible to use a glue loaded with a metal, said glue possibly being
particulier, une pâte thixotrope époxy à charge d'ar- particular, an epoxy thixotropic pulp with
gent. Les figures du dessin annexé feront bien comprendre gent. The figures of the appended drawing will make it clear
comment l'invention peut être réalisée. how the invention can be realized.
La figure 1 montre une broche de connecteur munie d'un manchon destiné à recevoir l'extrémité d'un conducteur électrique. La figure 2 illustre la liaison, selon l'invention, Figure 1 shows a connector pin provided with a sleeve for receiving the end of an electrical conductor. FIG. 2 illustrates the connection, according to the invention,
entre la broche et le conducteur de la figure 1. between the pin and the conductor of Figure 1.
La broche 1 de connecteur, montrée sur la figure 1, comporte un manchon cylindrique 2 dans lequel est destinée à être insérée l'extrémité 3 d'un conducteur électrique, comportant une âme métallique 4 entourée The connector pin 1, shown in FIG. 1, comprises a cylindrical sleeve 2 in which is intended to be inserted the end 3 of an electrical conductor, comprising a metal core 4 surrounded by
d'une gaine isolante 5.an insulating sheath 5.
Selon l'invention, un adhésif durcissable électriquement conducteur 6 est tout d'abord amené au fond du manchon 2, à une dose prédéterminée par les caractéristiques dimensionnelles du manchon et donc du conducteur Cela peut être fait par tout moyen approprié, comme par exemple une seringue micrométrique graduée Cet adhésif peut être notamment une pâte thixotrope époxy à charge d'argent, comme celle fournie par la Société EPOTECNY According to the invention, an electrically conductive curable adhesive 6 is first brought to the bottom of the sleeve 2, at a predetermined dose by the dimensional characteristics of the sleeve and therefore the conductor. This can be done by any suitable means, such as for example a graduated micrometric syringe This adhesive may be in particular a thixotropic epoxy paste with a silver charge, such as that supplied by the EPOTECNY Company.
sous le nom commercial EPO-TEK 417, dont les caractéris- under the trade name EPO-TEK 417, whose characteristics
tiques techniques sont les suivantes: technical ticks are as follows:
résistivité électrique: 0,05 à 0,07 milliohm/cm. electrical resistivity: 0.05 to 0.07 milliohm / cm.
cycles de polymérisation 1/2 heure à 1500 C 1 heure à 1000 C 2 heures à 800 C polymerization cycles 1/2 hour at 1500 C 1 hour at 1000 C 2 hours at 800 C
2 à 3 jours à température ambiante. 2 to 3 days at room temperature.
température de dégradation après polymérisation degradation temperature after polymerization
3500 C.3500 C.
Avantageusement, l'extrémité 3 du conducteur est bi- Advantageously, the end 3 of the driver is bi-
seautée, notamment sous un angle au moins sensiblement égal à 450, de façon à augmenter la surface de contact entre celle-ci et l'adhésif, au niveau de la face seaée, in particular at an angle at least substantially equal to 450, so as to increase the contact surface between the latter and the adhesive, at the level of the face
d'extrémité de l'âme métallique 4. end of the metal core 4.
Puis, l'extrémité 3 du conducteur est insérée, sans dénuder celle-ci, dans le manchon 2, jusqu'à venir au contact de l'adhésif 6 qui baignera celle-ci, notamment la face d'extrémité de l'âme métallique 4, et reliera Then, the end 3 of the conductor is inserted, without stripping it, into the sleeve 2 until it comes into contact with the adhesive 6 which will bathe it, in particular the end face of the metal core. 4, and will connect
ainsi, de façon électriquement conductrice, le conduc- thus, in an electrically conductive manner, the
teur à la broche, après quoi le manchon 2 est serti sur ladite extrémité 3, de façon classique, en 7 (figure 2), cette liaison étant renforcée par le durcissement de l'adhésif. Les calculs montrent que la chute de tension au niveau d'une telle liaison, même dans les conditions les plus défavorables, est négligeable et, en tout cas, bien inférieure à celle, par exemple, entre des broches mâle spindle, after which the sleeve 2 is crimped on said end 3, conventionally at 7 (Figure 2), this connection being reinforced by the hardening of the adhesive. The calculations show that the voltage drop at such a link, even under the most unfavorable conditions, is negligible and, in any case, much lower than that, for example, between male pins
et femelle d'un connecteur.and female of a connector.
Par ailleurs, si le procédé de l'invention permet de supprimer le dénudage des conducteurs électriques, il convient de noter que, par là même, il est nécessaire Moreover, if the method of the invention makes it possible to eliminate the stripping of the electrical conductors, it should be noted that, by the same token, it is necessary to
d'adapter la taille des broches à monter sur des conduc- to adapt the size of the pins to be mounted on
teurs déterminés en fonction du diamètre extérieur desdits conducteurs, isolant compris, et non comme dans les dispositifs de liaison antérieurs, en fonction du determined according to the outside diameter of said conductors, insulating included, and not as in the previous connecting devices, as a function of
diamètre des conducteurs sans isolant. diameter of conductors without insulation.
Claims (6)
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9006923A FR2662864B1 (en) | 1990-06-05 | 1990-06-05 | METHOD FOR CONNECTING AN ELECTRICAL CONDUCTOR TO A PIN OF A CONNECTOR, AND ELECTRICAL CONNECTION OBTAINED BY IMPLEMENTING THIS METHOD. |
DE1991608110 DE69108110T2 (en) | 1990-06-05 | 1991-05-29 | Method of connecting an electrical conductor to a pin of a connector and the electrical connection obtained by performing this method. |
EP19910401386 EP0461002B1 (en) | 1990-06-05 | 1991-05-29 | Method for connecting an electric conductor to a pin of a connector, and electrical connection obtained by carrying out this method |
CA002043580A CA2043580C (en) | 1990-06-05 | 1991-05-30 | Method used to connect an electrical conductor to a connector pin, and electrical liaison obtained herewith |
JP13280691A JPH04229585A (en) | 1990-06-05 | 1991-06-04 | Method for connecting electric conductor with connector pin and electric connection obtained from the embodiment of this method |
JP2000002867U JP2000000072U (en) | 1990-06-05 | 2000-04-28 | Method of connecting an electrical conductor to a connector pin and the electrical connection obtained by implementing this method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR9006923A FR2662864B1 (en) | 1990-06-05 | 1990-06-05 | METHOD FOR CONNECTING AN ELECTRICAL CONDUCTOR TO A PIN OF A CONNECTOR, AND ELECTRICAL CONNECTION OBTAINED BY IMPLEMENTING THIS METHOD. |
Publications (2)
Publication Number | Publication Date |
---|---|
FR2662864A1 true FR2662864A1 (en) | 1991-12-06 |
FR2662864B1 FR2662864B1 (en) | 1992-09-04 |
Family
ID=9397248
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
FR9006923A Expired - Fee Related FR2662864B1 (en) | 1990-06-05 | 1990-06-05 | METHOD FOR CONNECTING AN ELECTRICAL CONDUCTOR TO A PIN OF A CONNECTOR, AND ELECTRICAL CONNECTION OBTAINED BY IMPLEMENTING THIS METHOD. |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP0461002B1 (en) |
JP (2) | JPH04229585A (en) |
CA (1) | CA2043580C (en) |
DE (1) | DE69108110T2 (en) |
FR (1) | FR2662864B1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE59908282D1 (en) * | 1998-06-16 | 2004-02-19 | Kabelkonfektion Gebauer & Gril | Process for the electrical and mechanical connection of electrically conductive components and device for carrying out this process |
WO2003107376A2 (en) * | 2002-06-18 | 2003-12-24 | Koninklijke Philips Electronics N.V. | Capped electric lamp and low-pressure mercury-vapor discharge lamp |
FR2842659B1 (en) * | 2002-07-17 | 2005-04-01 | Framatome Connectors Int | METHOD FOR IMPROVING A CONNECTION BETWEEN A CONTACT AND LINKS OF A CABLE |
JP4100510B2 (en) * | 2003-07-30 | 2008-06-11 | 日本板硝子株式会社 | Dimmer and laminated glass |
JP4267558B2 (en) * | 2004-10-29 | 2009-05-27 | 日本特殊陶業株式会社 | Glow plug with lead wire |
KR100922292B1 (en) * | 2007-10-26 | 2009-10-15 | 정효진 | A dies for pressure |
DE102008022371A1 (en) * | 2008-05-06 | 2009-11-12 | Endress + Hauser Gmbh + Co. Kg | Potting density plug connection |
US8621876B2 (en) * | 2010-10-01 | 2014-01-07 | Flir Systems, Inc. | Ruggedized integrated detector cooler assembly |
JP5748790B2 (en) * | 2013-02-27 | 2015-07-15 | 富士フイルム株式会社 | Electronic endoscope and method for manufacturing electronic endoscope |
JP6023682B2 (en) * | 2013-09-30 | 2016-11-09 | 富士フイルム株式会社 | Endoscope and endoscope manufacturing method |
DE102014219809A1 (en) * | 2014-09-30 | 2016-03-31 | Alstom Technology Ltd | Method for producing an electrical connection with a bundle conductor and end sleeve |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2774747A (en) * | 1951-04-05 | 1956-12-18 | Int Standard Electric Corp | Electrically conducting cements containing epoxy resins and silver |
FR1397681A (en) * | 1964-05-27 | 1965-04-30 | Thomson Houston Comp Francaise | Improvements to superconducting materials |
DE3413167A1 (en) * | 1984-04-07 | 1985-10-17 | Vacuumschmelze Gmbh, 6450 Hanau | Method for fabricating a superconducting contact |
-
1990
- 1990-06-05 FR FR9006923A patent/FR2662864B1/en not_active Expired - Fee Related
-
1991
- 1991-05-29 EP EP19910401386 patent/EP0461002B1/en not_active Expired - Lifetime
- 1991-05-29 DE DE1991608110 patent/DE69108110T2/en not_active Expired - Fee Related
- 1991-05-30 CA CA002043580A patent/CA2043580C/en not_active Expired - Fee Related
- 1991-06-04 JP JP13280691A patent/JPH04229585A/en active Pending
-
2000
- 2000-04-28 JP JP2000002867U patent/JP2000000072U/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2774747A (en) * | 1951-04-05 | 1956-12-18 | Int Standard Electric Corp | Electrically conducting cements containing epoxy resins and silver |
FR1397681A (en) * | 1964-05-27 | 1965-04-30 | Thomson Houston Comp Francaise | Improvements to superconducting materials |
DE3413167A1 (en) * | 1984-04-07 | 1985-10-17 | Vacuumschmelze Gmbh, 6450 Hanau | Method for fabricating a superconducting contact |
Also Published As
Publication number | Publication date |
---|---|
EP0461002B1 (en) | 1995-03-15 |
JP2000000072U (en) | 2000-10-24 |
DE69108110T2 (en) | 1995-08-24 |
DE69108110D1 (en) | 1995-04-20 |
CA2043580A1 (en) | 1991-12-06 |
CA2043580C (en) | 2000-05-02 |
JPH04229585A (en) | 1992-08-19 |
EP0461002A1 (en) | 1991-12-11 |
FR2662864B1 (en) | 1992-09-04 |
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