ES2996936T3 - Fiber-reinforced resin molding material and molded article - Google Patents
Fiber-reinforced resin molding material and molded article Download PDFInfo
- Publication number
- ES2996936T3 ES2996936T3 ES19864293T ES19864293T ES2996936T3 ES 2996936 T3 ES2996936 T3 ES 2996936T3 ES 19864293 T ES19864293 T ES 19864293T ES 19864293 T ES19864293 T ES 19864293T ES 2996936 T3 ES2996936 T3 ES 2996936T3
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- Prior art keywords
- fiber
- fiber bundle
- molding material
- average
- staple
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920005989 resin Polymers 0.000 title claims abstract description 150
- 239000011347 resin Substances 0.000 title claims abstract description 150
- 239000012778 molding material Substances 0.000 title claims abstract description 93
- 239000000835 fiber Substances 0.000 claims abstract description 475
- 239000011159 matrix material Substances 0.000 claims abstract description 27
- 229920001187 thermosetting polymer Polymers 0.000 claims description 7
- 229920001567 vinyl ester resin Polymers 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 230000001747 exhibiting effect Effects 0.000 abstract 2
- 239000010410 layer Substances 0.000 description 74
- 238000005520 cutting process Methods 0.000 description 52
- 238000000034 method Methods 0.000 description 24
- 239000003677 Sheet moulding compound Substances 0.000 description 20
- 238000005259 measurement Methods 0.000 description 16
- 239000000047 product Substances 0.000 description 14
- 239000012783 reinforcing fiber Substances 0.000 description 14
- 229920000049 Carbon (fiber) Polymers 0.000 description 11
- 239000004917 carbon fiber Substances 0.000 description 11
- 239000012792 core layer Substances 0.000 description 11
- 238000011156 evaluation Methods 0.000 description 11
- 238000000465 moulding Methods 0.000 description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000002787 reinforcement Effects 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 238000005470 impregnation Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- -1 polyethylene Polymers 0.000 description 3
- 238000012935 Averaging Methods 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011151 fibre-reinforced plastic Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920002748 Basalt fiber Polymers 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920006287 phenoxy resin Polymers 0.000 description 1
- 239000013034 phenoxy resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 238000007652 sheet-forming process Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000013518 transcription Methods 0.000 description 1
- 230000035897 transcription Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
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- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
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- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
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- B29C70/502—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] by first forming a mat composed of short fibres
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J2333/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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Landscapes
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Composite Materials (AREA)
- Inorganic Chemistry (AREA)
- Textile Engineering (AREA)
- Reinforced Plastic Materials (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018184573 | 2018-09-28 | ||
| PCT/JP2019/037367 WO2020067058A1 (ja) | 2018-09-28 | 2019-09-24 | 繊維強化樹脂成形材料および成形品 |
Publications (1)
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| ES2996936T3 true ES2996936T3 (en) | 2025-02-13 |
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| ES19864293T Active ES2996936T3 (en) | 2018-09-28 | 2019-09-24 | Fiber-reinforced resin molding material and molded article |
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| JP (1) | JP7344473B2 (https=) |
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| CN111936281B (zh) * | 2018-04-04 | 2022-04-29 | 三菱化学株式会社 | 纤维增强树脂成型材料的制造方法和纤维增强树脂成型材料的制造装置 |
| US12528924B2 (en) | 2020-03-02 | 2026-01-20 | Toray Industries, Inc. | Reinforcing-fiber composite material |
| WO2022024773A1 (ja) * | 2020-07-30 | 2022-02-03 | Dic株式会社 | シートモールディングコンパウンド及び成形品の製造方法 |
| EP4545265A1 (en) * | 2021-02-16 | 2025-04-30 | Mitsubishi Chemical Corporation | Sheet molding compound production method, carbon fiber mat deposition apparatus, and sheet molding compound production apparatus |
| WO2024150686A1 (ja) * | 2023-01-12 | 2024-07-18 | 三菱ケミカル株式会社 | 炭素繊維シートモールディングコンパウンドの製造方法および炭素繊維シートモールディングコンパウンドの製造装置 |
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| JPH01163218A (ja) | 1987-12-19 | 1989-06-27 | Toyota Central Res & Dev Lab Inc | 繊維強化樹脂組成物 |
| JP5572947B2 (ja) * | 2007-06-04 | 2014-08-20 | 東レ株式会社 | 成形材料、および、繊維強化プラスチック、ならびに、これらの製造方法 |
| JP2009062648A (ja) | 2007-09-07 | 2009-03-26 | Toray Ind Inc | チョップド繊維束、成形材料、および繊維強化プラスチックの製造方法 |
| US20150031257A1 (en) | 2011-12-22 | 2015-01-29 | Teijin Limited | Random Mat and Fiber-Reinforced Composite Material |
| WO2015115225A1 (ja) | 2014-01-31 | 2015-08-06 | 帝人株式会社 | 多層構造の成形材料及び多層構造の成形体 |
| ES2926131T3 (es) * | 2014-09-17 | 2022-10-24 | Toray Industries | Material de moldeo de resina reforzada con fibra |
| WO2018143968A1 (en) | 2017-02-01 | 2018-08-09 | Urban Bernard | Method for creating advantageous leverage in sponsorship of content and financing of media |
| US20200346441A1 (en) | 2017-02-02 | 2020-11-05 | Toray Industries, Inc. | Fiber-reinforced resin forming material |
| EP3733398A4 (en) * | 2017-12-26 | 2021-09-15 | Toray Industries, Inc. | FIBER REINFORCED THERMOPLASTIC RESIN MOLDING MATERIAL |
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| EP3858894B1 (en) | 2024-10-30 |
| EP3858894A4 (en) | 2022-06-22 |
| US11746200B2 (en) | 2023-09-05 |
| WO2020067058A1 (ja) | 2020-04-02 |
| JPWO2020067058A1 (ja) | 2021-08-30 |
| CN112739752B (zh) | 2023-06-13 |
| CN112739752A (zh) | 2021-04-30 |
| KR20210068400A (ko) | 2021-06-09 |
| US20220049061A1 (en) | 2022-02-17 |
| JP7344473B2 (ja) | 2023-09-14 |
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