ES2212701A1 - Method for manufacturing e.g. soapstone in factory, involves introducing reusable molds in curing chamber for controlling temperature and moisture loss during curing process, where parts of molds are removed and packaged in packaging - Google Patents

Method for manufacturing e.g. soapstone in factory, involves introducing reusable molds in curing chamber for controlling temperature and moisture loss during curing process, where parts of molds are removed and packaged in packaging

Info

Publication number
ES2212701A1
ES2212701A1 ES200200077A ES200200077A ES2212701A1 ES 2212701 A1 ES2212701 A1 ES 2212701A1 ES 200200077 A ES200200077 A ES 200200077A ES 200200077 A ES200200077 A ES 200200077A ES 2212701 A1 ES2212701 A1 ES 2212701A1
Authority
ES
Spain
Prior art keywords
molds
layer
cement
marble
aggregates
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
ES200200077A
Other languages
Spanish (es)
Other versions
ES2212701B1 (en
Inventor
Gabriel Huguet
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUGUET RAJOLES HIDRAULIQUES S
HUGUET RAJOLES HIDRAULIQUES SL
Original Assignee
HUGUET RAJOLES HIDRAULIQUES S
HUGUET RAJOLES HIDRAULIQUES SL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUGUET RAJOLES HIDRAULIQUES S, HUGUET RAJOLES HIDRAULIQUES SL filed Critical HUGUET RAJOLES HIDRAULIQUES S
Priority to ES200200077A priority Critical patent/ES2212701B1/en
Publication of ES2212701A1 publication Critical patent/ES2212701A1/en
Application granted granted Critical
Publication of ES2212701B1 publication Critical patent/ES2212701B1/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The method involves mixing two separate kneading mixtures of cement, water, marble aggregates and additives with a finer aggregate base and dyes. A layer of concrete mixture is poured on a reusable mold based on the fine aggregate and the dyes. The layer of concrete mixture is vibrated. Another layer of coarser-made concrete mixture is poured into the reusable mold. The reusable molds are introduced in a curing chamber for controlling temperature and moisture loss during curing process. Parts of the reusable molds are removed and immediately packaged in a sealed packaging.

Description

Procedimiento para la fabricación de baldosas hidráulicas y de marmolina a base de áridos de mármol.Procedure for the manufacture of tiles hydraulic and marble based marble aggregates.

Objeto de la invenciónObject of the invention

La presente invención se refiere a un procedimiento para la fabricación de baldosas hidráulicas y de marmolina a base de áridos de mármol mediante un proceso de vibrado de doble capa.The present invention relates to a procedure for the manufacture of hydraulic tiles and marble aggregate based on marble aggregates through a vibrating process double layer

Antecedentes de la invenciónBackground of the invention

El método tradicional utilizado para la fabricación de baldosas hidráulicas a base de áridos de mármol ( o arena) consiste, en primer lugar, en la elaboración de un molde único para todas las piezas. Este molde es de fundición y reutilizable, de modo que las baldosas se fabrican de modo unitario utilizando siempre este mismo molde.The traditional method used for manufacture of hydraulic tiles based on marble aggregates (or sand) consists, first of all, in the elaboration of a mold Unique for all parts. This mold is cast and reusable, so that the tiles are manufactured in unit mode Always using this same mold.

Dicho molde se coloca sobre una superficie fija, tal como una mesa, y en él se introduce primero una pasta constituida por una mezcla de cemento, áridos de mármol, agua y colorantes, y después una, o dos, más sólo con áridos y cemento.Said mold is placed on a fixed surface, just like a table, and a paste is first introduced consisting of a mixture of cement, marble aggregates, water and dyes, and then one, or two, more only with aggregates and cement.

Una vez lleno el molde se tapa y con una prensa hidráulica se ejerce presión sobre la masa durante un tiempo determinado (unos dos minutos normalmente), extrayendo seguidamente el producto del molde y dejando curar una semana idealmente a una temperatura de unos 21° centígrados, con humedad relativa del 90%.Once filled the mold is covered and with a press hydraulic pressure is exerted on the dough for a while determined (about two minutes normally), then extracting the product of the mold and letting cure a week ideally at a temperature of about 21 ° C, with relative humidity of 90%

Este método tradicional presenta los inconvenientes de que el proceso de producción es lento, y que la resistencia mecánica de las piezas obtenidas no es muy elevada, lo cual limita el tamaño máximo de las mismas, de modo que las piezas mayores obtenidas con este método tradicional son de 40 por 40 cm.This traditional method presents the drawbacks that the production process is slow, and that the mechanical resistance of the pieces obtained is not very high, what which limits their maximum size, so that the pieces majors obtained with this traditional method are 40 by 40 cm.

Descripción de la invenciónDescription of the invention

El procedimiento de la invención sirve de una manera óptima para la fabricación de baldosas hidráulicas y de marmolina a base de áridos de mármol, con diferentes formatos de tamaño hasta alcanzar superficies de 1,5 metros cuadrados. Con este procedimiento es posible la producción de baldosas con acabado de baldosa hidráulica en mayores cantidades que con el método tradicional, con un menor tiempo de curado, mayor tamaño y mayor resistencia mecánica debido fundamentalmente a la utilización de aditivos ya que la compactación durante la fabricación se produce mediante vibración en el lugar de prensado que utiliza el método tradicional.The process of the invention serves as a Optimal way for the manufacture of hydraulic tiles and marble based on marble aggregates, with different formats of size to reach surfaces of 1.5 square meters. With this procedure is possible the production of finished tiles hydraulic tile in larger quantities than with the method traditional, with less curing time, larger and larger mechanical resistance mainly due to the use of additives since compaction during manufacturing occurs by means of vibration in the pressing place used by the method traditional.

De acuerdo con la invención, el procedimiento comprende:According to the invention, the procedure understands:

- amasar por separado dos mezclas diferentes, conteniendo una de ellas cemento, áridos finos de mármol, colorantes, agua y aditivos fluidificantes y retardadores del fraguado, con una dosificación cemento/áridos de 1:2 y una relación agua/cemento aproximada de 0.36, y conteniendo la otra mezcla cemento, agua, áridos de mármol y aditivos, siendo este hormigón más basto y con una dosificación aproximada de 1:5, y una relación agua/cemento de 0.40.- knead separately two different mixtures, containing one of them cement, fine marble aggregates, colorants, water and fluidizing additives and retarders of set, with a cement / aggregate dosage of 1: 2 and a ratio water / cement approximately 0.36, and containing the other mixture cement, water, marble aggregates and additives, this concrete being more coarse and with an approximate dosage of 1: 5, and a ratio 0.40 water / cement.

- verter una primera capa de la mezcla realizada con el hormigón más fino y los colorantes en uno o más moldes reutilizables de plástico.- pour a first layer of the mixture made with the finest concrete and dyes in one or more molds reusable plastic.

- vibrar ligeramente esta primera capa depositada en los moldes, idealmente por medio de una mesa vibratoria, para eliminar burbujas.- vibrate slightly this first deposited layer in the molds, ideally by means of a vibrating table, to Remove bubbles

- dejar reposar un tiempo suficiente para que inicie el fraguado, preferentemente unas 2 horas.- let stand long enough for Start setting, preferably about 2 hours.

- verter en el molde seguidamente una segunda capa de la mezcla obtenida con el hormigón más basto.- then pour a second into the mold layer of the mixture obtained with the coarsest concrete.

Vibrar esta segunda capa para eliminar burbujas.Vibrate this second layer to remove bubbles.

Introducir los moldes conteniendo ambas capas en una cámara de curado para controlar la pérdida de humedad de la pieza durante el fraguado, dejando reposar en la misma el tiempo necesario, idealmente dos o tres días.Introduce the molds containing both layers in a curing chamber to control moisture loss of the piece during setting, allowing time to rest in it necessary, ideally two or three days.

- extraer las piezas del molde, preferentemente mediante presión.- remove the mold pieces, preferably by pressure.

Empaquetar inmediatamente las piezas en embalajes perfectamente sellados.Pack parts immediately in packaging  perfectly sealed.

El proceso culminará cuando las piezas se coloquen en su emplazamiento definitivo, en el cual se someterán, bien a una abrillantado si se desea un acabado de baldosa hidráulica, o bien a un pulido si se desea un acabado de marmolina. Existe también la posibilidad de que este acabado superficial se realice en fábrica, o incluso que, en el caso de hidráulico, no se realice tratamiento de ningún tipo.The process will culminate when the pieces are place in its final location, in which they will submit, well to a polish if a tile finish is desired hydraulic, or to a polish if a marble finish is desired. There is also the possibility that this surface finish is perform at the factory, or even that, in the case of hydraulic, it is not Perform treatment of any kind.

Descripción de una realización práctica de la invenciónDescription of a practical embodiment of the invention

El procedimiento de la invención comprende:The process of the invention comprises:

- amasar por separado dos mezclas diferentes de cemento, agua, áridos de mármol y aditivos fluidificantes y retardadores del fraguado, siendo realizada unas de las mezclas con áridos más finos y colorantes, con una relación agua/cemento aproximada de 0.36 y una dosificación de 1:2, mientras que la otra mezcla se realiza con hormigón más basto, con una relación agua/cemento de 0.40 y una dosificación 1:5.- knead separately two different mixtures of cement, water, marble aggregates and fluidizing additives and setting retarders, being one of the mixtures with finest aggregates and dyes, with a water / cement ratio approximately 0.36 and a dosage of 1: 2, while the other mixing is done with coarser concrete, with a relationship water / cement of 0.40 and a dosage 1: 5.

- verter una primera capa de la mezcla realizada con el hormigón más fino y que incorpora los colorantes en, al menos, un molde plástico reutilizable.- pour a first layer of the mixture made with the finest concrete and incorporating the dyes in, at less, a reusable plastic mold.

- vibrar esta primera capa para eliminar burbujas que se transformarían en poros una vez culminado el fraguado.- vibrate this first layer to eliminate bubbles that would become pores once the setting is finished.

- dejar reposar esta primera capa durante unas dos horas.- let this first layer rest for a few two hours.

- verter en el molde una segunda capa de la mezcla realizada con hormigón más basto.- pour a second layer of the mixture made with coarser concrete.

- vibrar esta segunda etapa para eliminar burbujas.- vibrate this second stage to eliminate bubbles.

- introducir el molde, ya con las dos capas, en una cámara de curado para controlar su pérdida de humedad durante el fraguado, aproximadamente por un tiempo comprendido entre dos y tres días.- insert the mold, with both layers, into a curing chamber to control its moisture loss during the setting, approximately for a time between two and three days.

- extraer el molde de la cámara de curado una vez transcurrido este tiempo y extraer las baldosas de los moldes, preferentemente mediante presión.- remove the mold from the curing chamber a after this time and remove the tiles from the molds, preferably by pressure.

- empaquetar inmediatamente las baldosas extraídas en embalajes perfectamente sellados.- immediately pack the tiles extracted in perfectly sealed packaging.

- efectuar, una vez colocada las baldosas en su emplazamiento definitivo, un abrillantado de las mismas si se desea una terminación de baldosa hidráulica, o bien un pulido si se desea una terminación de marmolina.- make, once the tiles are placed in their definitive location, a polishing of them if desired a hydraulic tile termination, or a polish if desired A marmolina termination.

Existe también la posibilidad de que este acabado superficial se realice en fábrica, o incluso que, en el caso de hidráulico, no se realice tratamiento de ningún tipo.There is also the possibility that this finish  surface is done at the factory, or even that, in the case of hydraulic, no treatment of any kind.

Claims (8)

1. Procedimiento para la fabricación de baldosas hidráulicas y de marmolina a base de áridos de mármol; caracterizado porque comprende: amasar por separado dos mezclas diferentes de cemento, agua, áridos de mármol y aditivos fluidificantes y retardadores del fraguado, siendo realizada una de las mezclas con hormigón a base de áridos más finos e incorporando colorantes, mientras que la segunda mezcla está realizada con hormigón más basto; verter una primera capa de la mezcla realizada con hormigón a base de áridos finos y colorantes en, al menos, un molde reutilizable; vibrar esta primera capa; dejar reposar hasta que inicie el fraguado; verter en el molde una segunda capa de la mezcla realizada con el hormigón más basto; vibrar esta segunda capa; introducir los moldes en una cámara de curado para controlar la temperatura y la pérdida de humedad durante el fraguado; extraer las piezas de las cámaras de curado y de los moldes; empaquetar inmediatamente las piezas en embalajes perfectamente sellados.1. Procedure for the manufacture of hydraulic and marble tiles based on marble aggregates; characterized in that it comprises: kneading separately two different mixtures of cement, water, marble aggregates and fluidizing additives and setting retarders, one of the mixtures being made with concrete based on finer aggregates and incorporating dyes, while the second mixture is made with more coarse concrete; pour a first layer of the mixture made with concrete based on fine aggregates and dyes in at least one reusable mold; vibrate this first layer; let stand until setting begins; pour a second layer of the mixture made with the coarsest concrete into the mold; vibrate this second layer; insert the molds in a curing chamber to control the temperature and the loss of moisture during setting; remove the pieces from the curing chambers and molds; Immediately pack the pieces in perfectly sealed packages. 2. Procedimiento según reivindicación 1 caracterizado porque en la mezcla que incorpora áridos finos y colorantes la dosificación cemento/áridos es aproximadamente de 1:2 y relación agua/cemento es aproximadamente 0,36.2. Method according to claim 1 characterized in that in the mixture incorporating fine aggregates and dyes the cement / aggregate dosage is approximately 1: 2 and the water / cement ratio is approximately 0.36. 3. Procedimiento según reivindicación 1 caracterizado porque en la mezcla que incorpora un mortero más basto la dosificación cemento/áridos es aproximadamente de 1:5 y relación agua/cemento es aproximadamente 0,40.3. Method according to claim 1 characterized in that in the mixture incorporating a more coarse mortar the cement / aggregate dosage is approximately 1: 5 and water / cement ratio is approximately 0.40. 4. Procedimiento según reivindicación 1 caracterizado porque los moldes reutilizables son de plástico.4. Method according to claim 1 characterized in that the reusable molds are made of plastic. 5. Procedimiento según reivindicación 1 caracterizado porque la primera capa se deja reposar después de su vibrado durante un tiempo comprendido entre 2 y 3 horas.5. Method according to claim 1, characterized in that the first layer is allowed to stand after its vibration for a time between 2 and 3 hours. 6. Procedimiento según reivindicación 1 caracterizado porque los moldes con ambas capas permanecen en la cámara de curado por un período comprendido entre dos y tres días.Method according to claim 1 characterized in that the molds with both layers remain in the curing chamber for a period between two and three days. 7. Procedimiento según reivindicación 1 caracterizado porque una vez colocadas en las piezas de su emplazamiento definitivo, o en fábrica, se las somete a un abrillantado de mejora de un acabado de baldosa hidráulica.7. Method according to claim 1 characterized in that once placed in the pieces of its final location, or in the factory, they are subjected to a polish to improve a hydraulic tile finish. 8. Procedimiento según reivindicación 1 caracterizado porque una vez colocadas las piezas en su emplazamiento definitivo se las somete a un pulido si se desea un acabado de marmolina.8. Method according to claim 1 characterized in that once the pieces are placed in their final location they are subjected to a polishing if a marble finish is desired.
ES200200077A 2002-01-16 2002-01-16 PROCEDURE FOR THE MANUFACTURE OF HYDRAULIC TILES AND MARMOLINE BASED ON MARBLE ARIDS. Withdrawn - After Issue ES2212701B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
ES200200077A ES2212701B1 (en) 2002-01-16 2002-01-16 PROCEDURE FOR THE MANUFACTURE OF HYDRAULIC TILES AND MARMOLINE BASED ON MARBLE ARIDS.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES200200077A ES2212701B1 (en) 2002-01-16 2002-01-16 PROCEDURE FOR THE MANUFACTURE OF HYDRAULIC TILES AND MARMOLINE BASED ON MARBLE ARIDS.

Publications (2)

Publication Number Publication Date
ES2212701A1 true ES2212701A1 (en) 2004-07-16
ES2212701B1 ES2212701B1 (en) 2005-05-01

Family

ID=32695752

Family Applications (1)

Application Number Title Priority Date Filing Date
ES200200077A Withdrawn - After Issue ES2212701B1 (en) 2002-01-16 2002-01-16 PROCEDURE FOR THE MANUFACTURE OF HYDRAULIC TILES AND MARMOLINE BASED ON MARBLE ARIDS.

Country Status (1)

Country Link
ES (1) ES2212701B1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2257937A1 (en) * 2004-09-21 2006-08-01 Javier Porcar Orti CMM cement, marble and mica e.g. brick composition comprises controlled granulometries for moulding without firing, for interiors construction
ES2267372A1 (en) * 2005-02-24 2007-03-01 Angel Martin Agudo Concrete balusters production in aligned mold comprises molding of white cement, crushed marble and e.g. coloring and retarding agents and water mixture

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB416774A (en) * 1934-03-09 1934-09-20 John Collett Improvements in the production of artificial marble
ES371287A1 (en) * 1969-09-06 1972-04-16 Pinol Cuartero Pinol Cuartero Procedure for obtaining slabs for coatings. (Machine-translation by Google Translate, not legally binding)
ES478888A1 (en) * 1979-03-22 1980-01-01 Garcia Castineira Victor Procedure for the obtaining of plates for outer lining. (Machine-translation by Google Translate, not legally binding)
ES8703104A1 (en) * 1984-10-26 1986-10-01 Vanguard Hormigon Moldeado S A Procedure for the manufacture of concrete banks (Machine-translation by Google Translate, not legally binding)
ES2005510A6 (en) * 1989-01-12 1989-03-01 Rodriguez Rubio Gonzalo Strong light-wt. terrazzo compsn.
ES2006261A6 (en) * 1988-01-07 1989-04-16 Marin Marin Juan Antonio Ceramic compsn. for coating and decoration

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB416774A (en) * 1934-03-09 1934-09-20 John Collett Improvements in the production of artificial marble
ES371287A1 (en) * 1969-09-06 1972-04-16 Pinol Cuartero Pinol Cuartero Procedure for obtaining slabs for coatings. (Machine-translation by Google Translate, not legally binding)
ES478888A1 (en) * 1979-03-22 1980-01-01 Garcia Castineira Victor Procedure for the obtaining of plates for outer lining. (Machine-translation by Google Translate, not legally binding)
ES8703104A1 (en) * 1984-10-26 1986-10-01 Vanguard Hormigon Moldeado S A Procedure for the manufacture of concrete banks (Machine-translation by Google Translate, not legally binding)
ES2006261A6 (en) * 1988-01-07 1989-04-16 Marin Marin Juan Antonio Ceramic compsn. for coating and decoration
ES2005510A6 (en) * 1989-01-12 1989-03-01 Rodriguez Rubio Gonzalo Strong light-wt. terrazzo compsn.

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2257937A1 (en) * 2004-09-21 2006-08-01 Javier Porcar Orti CMM cement, marble and mica e.g. brick composition comprises controlled granulometries for moulding without firing, for interiors construction
ES2267372A1 (en) * 2005-02-24 2007-03-01 Angel Martin Agudo Concrete balusters production in aligned mold comprises molding of white cement, crushed marble and e.g. coloring and retarding agents and water mixture

Also Published As

Publication number Publication date
ES2212701B1 (en) 2005-05-01

Similar Documents

Publication Publication Date Title
ES2197985T3 (en) MANUFACTURING PROCEDURE OF CEMENT Slab PRODUCTS.
ES2620604T3 (en) Manufacturing process of non-flat stone agglomerated products
WO2014108582A1 (en) Artificial stone tile and/or slabs having veins made by strati of different masses
WO2006048350A3 (en) Method for manufacturing articles in the form of thin slabs of composite stone and resultant articles
EP2527117B1 (en) Method and device for manufacturing artificial stone
ES2212701B1 (en) PROCEDURE FOR THE MANUFACTURE OF HYDRAULIC TILES AND MARMOLINE BASED ON MARBLE ARIDS.
RU2197376C2 (en) Method of concrete block molding
JPH07502722A (en) Cuttable concrete and its manufacturing and forming method
ES2332118B1 (en) CONSTRUCTION PIECE, MANUFACTURING PROCEDURE OF A CONSTRUCTION PIECE AND DEVICE TO IMPLEMENT SUCH PROCEDURE.
RU2297910C2 (en) Assembled-detachable form-matrix with changeable module-insert and method of manufacture of articles from binding materials
KR100666737B1 (en) Manufacturing method and products of the functional concrete tile with the surface stability, fluorescence, and various color
RU2245784C2 (en) Method of production of decorative facade made out of architectural concrete and a form for its realization
KR101316002B1 (en) Method of Manufacturing Artificial Marble Using Glass Powder and the Artificial Marble manufactured by the Method
RU2166037C1 (en) Construction unit and machining attachments for its manufacture
RU2543252C1 (en) Method to manufacture haydite concrete blocks
RU2309920C1 (en) Aggregate for decorative concrete
EP2314432A1 (en) Method for forming floor tiles
RU2792294C1 (en) Method for manufacturing concrete products using disposable plastic moulds
KR102049913B1 (en) Method for Customized Type Of Stoneborad
RU2531981C1 (en) Production of self-compacting super strong reactive powder fibro-mortar with high fluidity and method for production of concrete articles from said mix
RU2133723C1 (en) Method for manufacture of covering plates with light-reflective surface
RU2473420C2 (en) Method of making decorative concrete panels
KR20020003452A (en) Artificial marble stone for construction and manufacturing method of the same
ES2580904B2 (en) Procedure for manufacturing slabs of agglomerated stone material with a cementitious binder with mosaic and slabs thus obtained
JP3852770B2 (en) Molding method for lightweight cellular concrete secondary products

Legal Events

Date Code Title Description
EC2A Search report published

Date of ref document: 20040716

Kind code of ref document: A1

FA2A Application withdrawn

Effective date: 20051117