EP4368679A1 - Beschichtungszusammensetzung - Google Patents

Beschichtungszusammensetzung Download PDF

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Publication number
EP4368679A1
EP4368679A1 EP22837519.2A EP22837519A EP4368679A1 EP 4368679 A1 EP4368679 A1 EP 4368679A1 EP 22837519 A EP22837519 A EP 22837519A EP 4368679 A1 EP4368679 A1 EP 4368679A1
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EP
European Patent Office
Prior art keywords
metal oxide
containing metal
zirconium element
zirconium
composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22837519.2A
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English (en)
French (fr)
Inventor
Kappei FUKUROI
Kasumi Onishi
Hirotaka TAKETSUNA
Takuma IEDA
Takanori Morita
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sakai Chemical Industry Co Ltd
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Sakai Chemical Industry Co Ltd
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Filing date
Publication date
Application filed by Sakai Chemical Industry Co Ltd filed Critical Sakai Chemical Industry Co Ltd
Publication of EP4368679A1 publication Critical patent/EP4368679A1/de
Pending legal-status Critical Current

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Classifications

    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14—Protective coatings, e.g. hard coatings
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04—Polysiloxanes
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04—Polysiloxanes
    • C09D183/06—Polysiloxanes containing silicon bound to oxygen-containing groups
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/61—Additives non-macromolecular inorganic
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/66—Additives characterised by particle size
    • C09D7/67—Particle size smaller than 100 nm

Definitions

  • the present invention relates to a composition for coating, particularly to a composition for coating useful in an application to a lens of eyeglasses and the like.
  • Patent Literature 1 proposes, as a composition to improve the refractive index of a hard coat film, microparticles in which iron oxide and silicon oxide are integrally bound in a form of a composite oxide or a solid solution to titanium oxide.
  • the refractive index of a hard coat film using such microparticles is high and by regulating the blend amount of the microparticles, the hard coat film can be applied for lenses having various refractive indices.
  • An eyeglass lens having an antireflection film applied on the upper layer of the hard film causes blackening by ultraviolet rays and has a drawback of reducing the optical performance.
  • Patent Literature 2 proposes composite microparticles composed of oxides of titanium, silicon, zirconium and/or aluminum.
  • an eyeglass lens having no antireflection film applied thereon causes cracks and the like in its hard coat film due to the photocatalytic activity of titanium dioxide, posing a weatherability problem.
  • Patent Literature 3 proposes composite microparticles of rutile-type titanium oxide, zirconium oxide, silicon oxide and tin oxide.
  • an eyeglass lens having an antireflection film laminated thereon has a problem of discoloring to blue by ultraviolet rays.
  • microparticles whose main component is titanium oxide as a hard coat film component there exists the problem with light resistance or weatherability.
  • a technology of using zirconium oxide microparticles is proposed (for example, see Patent Literature 4).
  • the system using zirconium oxide microparticles though improving the weatherability as described above, is insufficient in transparency of a coating film and has a problem with stability over time as a coating liquid.
  • compositions for coating are conventionally disclosed as described above, there is room for improvement in stability over time, and in the transparency when they are formed into coating films.
  • the present invention has been made in view of the above present situation, and an object is to provide a composition for coating which is excellent in stability over time and exhibits excellent transparency when being formed into a coating film.
  • the present inventors have found that by combining a zirconium element-containing metal oxide having a zeta potential value as measured by a predetermined method of 30 mV or higher with a silane compound, the composition is excellent in stability over time, and exhibits excellent transparency when being formed into a coating film, and have conceived of successfully solving the above problem, leading to the present invention.
  • the present invention is directed to a composition for coating containing a zirconium element-containing metal oxide (A) and a silane compound (B), wherein the zirconium element-containing metal oxide (A) has a zeta potential value as measured by the following method of 30 mV or higher.
  • a 10 mass%-zirconium element-containing metal oxide (A) water dispersion is measured at room temperature (25°C) by a laser doppler electrophoresis method.
  • the zirconium element-containing metal oxide (A) has an average primary particle diameter as measured by a dynamic light scattering method of preferably 1 to 20 nm.
  • the silane compound (B) is preferably a hydrolyzate of a compound represented by the following formula (1): R 1 R 2 a Si(OR 3 ) 3-a ... (1) wherein R 1 represents an alkyl group having 1 to 3 carbon atoms, a phenyl group, a vinyl group, an organic group having an epoxy group, an organic group having a (meth)acrylic group, an organic group having an amino group, or an organic group having a mercapto group; R 2 represents an alkyl group having 1 or 2 carbon atoms; R 3 are identical or different and each represent an alkyl group having 1 to 3 carbon atoms; and a is 0 or 1.
  • R 1 represents an alkyl group having 1 to 3 carbon atoms, a phenyl group, a vinyl group, an organic group having an epoxy group, an organic group having a (meth)acrylic group, an organic group having an amino group, or an organic group having a mercapto group
  • R 2 represents an alkyl group having 1 or
  • the content proportion of the zirconium element-containing metal oxide (A) is preferably 4 to 25% by mass based on 100% by mass of the composition for coating.
  • the content proportion of the silane compound (B) is preferably 30 to 260% by mol based on 100% by mol of the zirconium element-containing metal oxide (A).
  • composition for coating is preferably used in an application to a lens.
  • the present invention is also directed to a lens coated with the composition for coating.
  • composition for coating of the present invention since being constituted of the above-mentioned constitution, and being excellent in stability over time and exhibiting excellent transparency when being formed into a coating film, can suitably be used for lenses and the like for eyeglasses and the like.
  • composition for coating of the present invention contains a zirconium element-containing metal oxide (A) having a zeta potential as measured by the method described above of 30 mV or higher.
  • the dispersibility of the zirconium element-containing metal oxide (A) is improved and the composition for coating becomes excellent in the stability over time and can exhibit excellent transparency when being coated on lenses and the like.
  • the composition for coating of the present invention is excellent also in the adhesion with a lens, and a lens obtained by coating this is excellent also in the scratch resistance and the weatherability.
  • the zeta potential of the zirconium element-containing metal oxide (A) is 30 mV or higher, but the zeta potential is preferably 35 mV or higher. When the zeta potential is 35 mV or higher, the operation and effect of the present invention can thereby be exhibited more sufficiently.
  • the zeta potential is more preferably 40 mV or higher, still more preferably 45 mV or higher.
  • the zeta potential of the zirconium element-containing metal oxide (A) is preferably 100 mV or lower.
  • the zirconium element-containing metal oxide (A) is not limited as long as containing a zirconium atom and an oxygen atom, and may contain elements other than the zirconium atom and the oxygen atom.
  • the other elements are not limited, and include at least one stabilizing element selected from aluminum, magnesium, titanium and rare earth elements. Due to that the zirconium element-containing metal oxide (A) contains the above other elements, the thermal stability of the metal oxide (A) is more improved.
  • Specific examples of the rare earth elements include yttrium.
  • the content of the above other elements in the zirconium element-containing metal oxide (A) is not limited, and is preferably 0 to 20% by mol, more preferably 0 to 10% by mol, still more preferably 0 to 5% by mol, based on 100% by mol of zirconium element.
  • the average primary particle diameter as measured by a dynamic light scattering method of the zirconium element-containing metal oxide (A) is not limited, and is preferably 1 to 20 nm, more preferably 1 to 15 nm, still more preferably 1 to 10 nm.
  • the zirconium element-containing metal oxide (A) may be surface-treated with an inorganic compound or an organic compound.
  • the inorganic compound include silicon oxide and aluminum oxide.
  • the organic compound include silane coupling agents, titanate coupling agents and phosphate esters.
  • the silane coupling agent is preferably a compound represented by the above formula (1).
  • the content proportion of the zirconium element-containing metal oxide (A) is preferably 4 to 25% by mass based on 100% by mass of the composition for coating.
  • the content proportion thereof is more preferably 8 to 20% by mass.
  • a method for producing the zirconium element-containing metal oxide (A) is not limited, and examples thereof include a method of heating and hydrolyzing a zirconium salt aqueous solution (hydrolysis method), a method of adding an alkali to a zirconium salt aqueous solution to make zirconium hydroxide and peptizing the zirconium hydroxide (neutralization coprecipitation method) and a method of adding an acid and an alkali to zirconium hydroxide and thereafter subjecting the resultant to a hydrothermal treatment (hydrothermal synthesis method).
  • the method for producing the zirconium element-containing metal oxide (A) is preferably a method of carrying out a neutralization coprecipitation step of adding an alkali to an aqueous solution containing a zirconium salt to make a hydroxide and peptizing the hydroxide, and carrying out a hydrothermal step of adding an acid to a product obtained by the neutralization coprecipitation step and subjecting the resultant to a hydrothermal treatment.
  • the zirconium salt to be used in the above neutralization coprecipitation step is not limited as long as containing zirconium element, but is preferably a chloride, an oxychloride, a sulfate salt, a nitrate salt or the like, more preferably a chloride or an oxychloride.
  • a zirconium compound to be used as a raw material in production of a slurry containing a zirconium element-containing compound includes a hydroxide, an oxyhydroxide, a chloride, a sulfide, a sulfate salt, a nitrate salt, a carbonate salt, a hydrogencarbonate salt, an acetate salt, a phosphate salt, an oxalate salt, a butyrate salt, a selenate salt, an iodate salt, a fluoride, and an oxychloride.
  • preferable are an oxychloride, a chloride, a sulfate salt, a nitrate salt, an acetate salt and the like, which are water-soluble zirconium compounds suitable for production.
  • the zirconium element-containing metal oxide (A) contains elements other than a zirconium atom and an oxygen atom
  • salts of the other elements are added in the neutralization coprecipitation step.
  • the salts of the other elements include chlorides, oxychlorides, sulfate salts, nitrate salts and acetate salts.
  • the alkali to be used in the neutralization coprecipitation step is not limited, and examples thereof include hydroxides of alkali metals or alkaline earth metals, such as sodium hydroxide, potassium hydroxide and calcium hydroxide; ammonia; and organic amines. Among these, preferable are hydroxides of alkali metals, such as sodium hydroxide and potassium hydroxide.
  • the amount of the alkali to be used in the neutralization coprecipitation step is not limited, and is preferably 10 to 1,000% by mol based on 100% by mol in total of zirconium element and the other elements.
  • the acid to be used in the above hydrothermal step is not limited, and includes inorganic acids such as nitric acid, hydrochloric acid and sulfuric acid; and organic acids such as acetic acid, tartaric acid, glutamic acid, malonic acid, maleic acid, trimellitic anhydride, succinic acid, malic acid, glycolic acid, alanine, fumaric acid, oxalic acid, glutaric acid and formic acid. Among these, organic acids are preferable and acetic acid is more preferable.
  • acetic acid in the hydrothermal step the zirconium element-containing metal oxide (A) having the zeta potential of 30 mV or higher can be obtained sufficiently.
  • the amount of the acid to be used in the hydrothermal step is not limited, and is preferably 50 to 1,000% by mol based on 100% by mol in total of zirconium element and the other elements. Thereby, the zirconium element-containing metal oxide (A) having the zeta potential of 30 mV or higher can be obtained sufficiently.
  • the amount of the acid to be used is more preferably 100 to 500% by mol.
  • the hydrothermal temperature in the hydrothermal step is not limited, and is preferably 170 to 230°C, more preferably 175 to 220°C.
  • the hydrothermal treatment time in the hydrothermal step is not limited, and is preferably 1 to 10 hours, more preferably 1.5 to 6 hours.
  • the method for producing the zirconium element-containing metal oxide (A) preferably includes, after the neutralization coprecipitation step and/or the hydrothermal step, a washing step.
  • a washing method in the washing step is not limited, and the washing can be carried out by a conventionally used method.
  • a washing method using filtration, water washing or the like is preferable.
  • use of an ultrafiltration membrane or the like is preferable.
  • the product is obtained as a water dispersion, when the product is used for the composition for coating of the present invention, it is preferable that the water is displaced by an organic solvent.
  • the organic solvent is not limited as long as being excellent in miscibility with the silane compound (B), but examples thereof include ones having good compatibility with water, including alcohols such as methanol, ethanol and isopropanol; ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone; esters such as ethyl acetate, butyl acetate, ethyl lactate and propylene glycol monoethyl ether acetate; polyhydric alcohols and ethers thereof, such as ethylene glycol, ethylene glycol monomethyl ether, ethylene glycol monobutyl ether and propylene glycol monomethyl ether; and cyclic ethers such as dioxane and tetrahydrofuran. These may be used singly or in a combination thereof. Further, aromatic hydrocarbons, such as benzene and toluene, having good compatibility with these organic solvents can also suitably be used concurrently.
  • lower alcohols having 1 to 3 carbon atoms are desirable.
  • Lower alcohols are high in the miscibility with water and the silane compound (B), and can easily replace a water dispersion type zirconium element-containing metal oxide (A) by an organic dispersion type zirconium element-containing metal oxide (A).
  • the lower alcohols having 1 to 3 carbon atoms are preferable also in that they are lower in the risk of bringing about the environmental load than alcohols having more carbon atoms, and the solvent can be removed at a lower temperature in film forming.
  • composition for coating of the present invention contains the silane compound (B).
  • the silane compound (B) is not limited, and is preferably a hydrolyzate of an alkoxysilane compound, more preferably a compound represented by the following formula (1) : R 1 R 2 a Si(OR 3 ) 3-a ... (1) wherein R 1 represents an alkyl group having 1 to 3 carbon atoms, a phenyl group, a vinyl group, an organic group having an epoxy group, an organic group having a (meth)acrylic group, an organic group having an amino group or an organic group having a mercapto group; R 2 represents an alkyl group having 1 or 2 carbon atoms; R 3 are identical or different and each represent an alkyl group having 1 to 3 carbon atoms; and a is 0 or 1.
  • silane compounds are compounds which can be hydrolyzed and have a silanol group high in the reactivity, and simultaneously have an organic group. This is a factor to impart firm adhesion and scratch resistance to a hard coat film interposed between a plastic lens (organic material) and an antireflection film (inorganic material), and is excellent also in the dispersibility with the zirconium oxide microparticles, and imparts high transparency to the hard coat film.
  • R 4 are identical or different, and each represent an organic group having 1 to 4 carbon atoms, and/or a disilane compound represented by the following formula (3): X 1 3-m -Si(R 5 m )-Y-Si(R 6 m )-X 2 3-m ... (3) wherein R 5 and R 6 are identical or different, and each represent a hydrocarbon group having 1 to 6 carbon atoms; X 1 and X 2 each represent a hydrolyzable group; Y represents an organic group containing a carbonate group or an epoxy group; and m is 0 or 1.
  • the above organic group having an epoxy group specifically includes glycidoxyalkyl groups having 3 to 10 carbon atoms, such as a 3-glycidoxypropyl group and a 4-glycidoxybutyl group, and epoxyalkyl groups having 3 to 10 carbon atoms, such as a 2-(3,4-epoxycyclohexyl)ethyl group, a 3-(3,4-epoxycyclohexyl)propyl group, a 3,4-epoxybutyl group and a 7,8-epoxyoctyl group.
  • glycidoxyalkyl groups having 3 to 10 carbon atoms such as a 3-glycidoxypropyl group and a 4-glycidoxybutyl group
  • epoxyalkyl groups having 3 to 10 carbon atoms such as a 2-(3,4-epoxycyclohexyl)ethyl group, a 3-(3,4-epoxycyclohexyl)propyl group, a 3,4
  • a in the above formula (1) is 0 or 1 and preferably 0.
  • the above organic group having a (meth)acrylic group specifically includes (meth)acryloxyalkyl groups having 3 to 10 carbon atoms, such as a methacryloxypropyl group and an acryloxypropyl group.
  • the above organic group having an amino group specifically includes aminoalkyl groups having 1 to 10 carbon atoms, such as an aminomethyl group, an aminoethyl group and an aminopropyl group, and aminoaryl groups having 6 to 10 carbon atoms, such as an N-phenyl-aminopropyl group.
  • the above organic group having a mercapto group specifically includes mercaptoalkyl groups having 1 to 10 carbon atoms, such as a mercaptopropyl group.
  • the above R 1 is preferably an organic group having an epoxy group.
  • the compound represented by the above formula (1) specifically includes methyltrimethoxysilane, ethyltriethoxysilane, methyltriethoxysilane, phenyltriethoxysilane, dimethyldimethoxysilane, phenylmethyldimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris( ⁇ -methoxyethoxy)silane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, ⁇ -glycidoxypropylmethyldimethoxysilane, ⁇ -glycidoxypropylmethyldiethoxysilane, ⁇ -(3,4-epoxycyclohexyl)ethyltrimethoxysilane, ⁇ -methacryloxypropyltrimethoxysilane, N- ⁇ -(aminoethyl) ⁇ -aminopropyl
  • the compound represented by the above formula (1) is preferably ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, ⁇ -glycidoxypropylmethyldimethoxysilane, ⁇ -glycidoxypropylmethyldiethoxysilane or ⁇ -(3,4-epoxycyclohexyl)ethyltrimethoxysilane, more preferably ⁇ -glycidoxypropyltrimethoxysilane.
  • a hydrolysis method may be a method of mixing the silane compound and water to carry out hydrolysis, in the presence of an acid catalyst, or a method of carrying out hydrolysis after an organic solvent such as an alcohol is mixed in order to carry out homogeneous hydrolysis, or may involve carrying out hydrolysis after mixing of the above zirconium oxide microparticles.
  • the acid catalyst to be used for the hydrolysis includes dilute hydrochloric acid, dilute sulfuric acid, phosphoric acid, acetic acid and formic acid. Among these, dilute hydrochloric acid, acetic acid and formic acid are preferable.
  • organic solvent used are alcohols such as methanol, ethanol, isopropanol and butanol, and besides, ethylene glycol monomethyl ether, ethylene glycol monobutyl ether and propylene glycol monomethyl ether; among these, methanol, ethanol, isopropanol and propylene glycol monomethyl ether are preferable in use.
  • the content of the silane compound represented by the above formula (1) in the composition for coating is, in terms of solid content in the hard coat film obtained, preferably in the range of 25 to 75% by mass, more preferably in the range of 30 to 70% by mass.
  • the content of the silane compound in the hard coat film is 25% by mass or higher, the decrease in the adhesion with a plastic substrate or a primer film can sufficiently be suppressed and the zirconium oxide microparticles and other components can be stuck firmly in the hard coat film; and scratching due to a strong rubbing stress being applied on a lens for eyeglasses can sufficiently be suppressed.
  • the content of the silane compound in the hard coat film is 75% by mass or lower, the refractive index of the hard coat film can be improved more.
  • silane compound represented by the formula (2) examples include tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane and tetrabutoxysilane.
  • the disilane compound represented by the formula (3) can be synthesized by a conventionally known method, and can be obtained, for example, by addition reacting diallyl carbonate with trichlorosilane or the like, and thereafter alkoxylating the resultant, or by addition reacting a compound containing additionable substituents on both terminals and an epoxidizable functional group internally with trichlorosilane or the like, and thereafter alkoxylating the resultant.
  • silane compounds since being concurrently used with the silane compound represented by the above formula (1), are suitably selected according to characteristics thereof. These silane compounds may be used singly or concurrently in two or more kinds.
  • the total blend amount of the (di)silane compounds represented by the above formulae (2) and (3) is, per 1 part of the silane compound represented by the above formula (1), preferably in the range of 0.05 to 0.3 part, more preferably 0.1 to 0.25 part.
  • the blend amount of the (di)silane compounds represented by the formulae (2) and (3) is 0.05 part or larger, the scratch resistance of the hard coat film is improved more; and when 0.3 part or smaller, it can sufficiently be suppressed that the water resistance of the hard coat film is decreased and cracks are generated in curing of the hard coat film.
  • the content proportion of the silane compound (B) is, preferably 30 to 260% by mol based on 100% by mol of the zirconium element-containing metal oxide (A). Thereby, the effect of the present invention can more sufficiently be exhibited.
  • the content proportion of the silane compound (B) is more preferably 50 to 215% by mol, still more preferably 70 to 150% by mol, particularly preferably 80 to 110% by mol.
  • the preferable range of the total amount of these silane compounds is as described above; and by making thus the blend proportions, the hard coat film having a refractive index in the range of 1.56 to 1.67 can be fabricated.
  • composition for coating may contain other components other than the zirconium element-containing metal oxide (A) and the silane compound (B).
  • the content proportion of the other components are not limited, and examples thereof include solvents, curing agents or curing catalysts, surfactants, ultraviolet absorbers and antioxidants. Besides, for the purpose of improving adhesion and dyeability, other thermosetting resins, such as melamine resins, urea resins, epoxy resins and phenol resins, can also be used concurrently.
  • the content proportion of the other components is preferably 0 to 30% by mass, more preferably 0 to 20% by mass, still more preferably 0 to 10% by mass, particularly preferably 0 to 5% by mass, based on 100% by mass of the composition for coating.
  • the above other components are not limited, and examples thereof include solvents, curing catalysts, surfactants, dispersants, ultraviolet absorbers, antioxiadants and disperse dyes.
  • the solvents include water and the above-mentioned organic solvents.
  • the curing catalysts are not limited, and examples thereof include amines, amino acids, metal acetylacetonates, organic acid metal salts, perchloric acid, perchlorate salts, acids, inorganic acids, organic acids and metal chlorides.
  • the curing catalyst is preferably an aluminum chelate, a tin chelate or an iron chelate.
  • surfactant usable are any of anionic, cationic, nonionic and amphoteric ones, but preferable surfactants are nonionic ones.
  • a coating method for forming the hard coat film is not limited, and a publicly known method can be used, such as a dipping method, a spin coat method, a flow coat method or a spray method.
  • a hard coat layer applied on the surface of a lens for eyeglasses by using such a method is thereafter cured by thermal energy (heat transfer, convection, radiation).
  • the curing condition for example, in the case of carrying out curing in a thermal environment of hot air convection, is preferably a treatment at an atmosphere temperature of 80°C to 130°C for 1 to 5 hours.
  • aliphatic allyl carbonate resins As the material of lenses for eyeglasses, commercially available are aliphatic allyl carbonate resins, polyamide resins, polyurea resins, methacrylate resins, aromatic allyl carbonate resins, polycarbonate resins, polyurethane resins, polythiourethane resins and episulfide resins; and these can suitably be used.
  • composition for coating of the present invention can suitably be used for coating or the like of an optical plastic of a lens or the like.
  • the present invention is also directed to a method of coating the composition for coating on an optical plastic of a lens or the like.
  • the present invention is also directed to a method of using the composition for coating on an optical plastic of a lens or the like, and using the resultant.
  • the present invention is further also directed to a lens coated with the composition for coating.
  • the above lens is not limited as long as being a lens coated with the composition for coating, but it is preferable that a primer film is provided on the substrate of the lens and a hard coat film containing the composition for coating is applied on the outer layer of the primer film.
  • the lens is provided further with an antireflection film laminated.
  • the refractive index of the lens is preferably 1.55 to 1.70, more preferably 1.56 to 1.67.
  • the haze as measured by a haze meter of the lens is preferably 0.5% or lower, more preferably 0.3% or lower.
  • the lens is used, though not limited to, preferably in applications to eyeglasses.
  • An embodiment in which the lens is a lens for eyeglasses is one of preferred embodiments of the present invention.
  • obtained zirconium element-containing metal oxides (A) and obtained compositions for coating were evaluated for physical properties and the like.
  • the mixed aqueous solution of zirconium oxychloride and yttrium chloride and the sodium hydroxide aqueous solution were simultaneously poured to cause the zirconium oxychloride and the yttrium chloride to coprecipitate by simultaneous neutralization, to thereby obtain a first water slurry of particles of the coprecipitate of zirconium oxide and yttrium oxide.
  • the first water slurry was filtered and washed, and repulped with pure water so that the solid content rate became 11% by weight in terms of zirconium oxide and yttrium oxide, to thereby obtain 60 L of a second water slurry.
  • the electroconductivity of the second water slurry was 70 ⁇ S/cm.
  • 4.2 kg (1.3 parts by mol based on 1 part by mol of the total amount of zirconium and yttrium in the slurry) of acetic acid was added to the second water slurry, and subjected to hydrothermal treatment at 190°C for 3 hours to thereby obtain a transparent water dispersion.
  • the transparent dispersion was washed and concentrated by an ultrafilter membrane to thereby obtain a water dispersion of zirconium element-containing metal oxide particles wherein the content rate of the zirconium element-containing metal oxide particles, which were solid solutions containing 4.8% by mol of yttrium, was 30% by weight.
  • the thus obtained water dispersion of zirconium element-containing metal oxide particles had a total light transmittance of 90% and a viscosity at 25°C of 6 mPa ⁇ s.
  • the obtained zirconium element-containing metal oxide particle powder was observed by a TEM (transmission electron microscope) and the average primary particle diameter of the zirconium element-containing metal oxide particles was 3 nm.
  • the dispersed particle diameter D50 of the zirconium element-containing metal oxide particles in the water dispersion of zirconium element-containing metal oxide particles was 3 nm. Therefore, in the obtained water dispersion of zirconium element-containing metal oxide particles, it was found that almost no agglomeration of the zirconium element-containing metal oxide particles occurred.
  • the zeta potential of the obtained water dispersion of zirconium element-containing metal oxide particles was measured and was confirmed to be 60 mV.
  • the methanol used for the dilution was 90 L.
  • the thus obtained methanol dispersion of the zirconium element-containing metal oxide particles had a total light transmittance of 90% and a viscosity at a temperature of 25°C of 2 mPa ⁇ s.
  • a hard coat composition coating material (hard coating liquid) having a refractive index of 1.60.
  • the proportion of the zirconium element-containing metal oxide in the hard coating liquid was 11.5% by mass and the proportion of the hydrolyzate of the ⁇ -glycidoxypropyltrimethoxysilane to the zirconium element-containing metal oxide was 106% by mol.
  • the hard coating solution prepared in (III) was dropped on a lens substrate and was made even on the lens surface while the lens was tilted in all directions. Thereafter, the lens coated with the hard coating liquid was cured by a drier in an atmosphere of 120°C for 3 hours to thereby obtain a lens having a hard coating film.
  • the obtained slurry was filtered and washed, and repulped with pure water so that the zirconium oxide content rate in the slurry became 5.6% by weight to thereby obtain 1 L of a slurry.
  • the electroconductivity of the slurry was 258 ⁇ S/cm.
  • 82.2 g (3 parts by mol based on 1 part by mol of zirconium in the slurry) of acetic acid was added to the slurry, and subjected to hydrothermal treatment at 200°C for 3 hours to thereby obtain a translucent dispersion.
  • the translucent dispersion was washed by an ultrafilter membrane to thereby obtain a zirconium element-containing metal oxide dispersion C having a content rate of zirconium oxide of 30% by weight.
  • the thus obtained water dispersion of zirconium element-containing metal oxide particles had a total light transmittance of 75% and a viscosity at a temperature of 25°C of 4 mPa ⁇ s.
  • the obtained zirconium element-containing metal oxide particle powder was observed by a TEM (transmission electron microscope) and the average primary particle diameter of the zirconium element-containing metal oxide particles was 8 nm.
  • the dispersed particle diameter D50 of the zirconium element-containing metal oxide particles in the water dispersion of zirconium element-containing metal oxide particles was 8 nm. Therefore, in the obtained water dispersion of zirconium element-containing metal oxide particles, it was found that almost no agglomeration of the zirconium element-containing metal oxide particles occurred.
  • the zeta potential of the obtained water dispersion of zirconium element-containing metal oxide particles was measured and was confirmed to be 45 mV.
  • a methanol dispersion of zirconium element-containing metal oxide particles having a zeta potential of 30 mV or higher was prepared by the same method as in (II) of Example 1, except for using the water dispersion of zirconium element-containing metal oxide particles obtained in (I) of Example 2.
  • a hard coating liquid containing zirconium element-containing metal oxide particles having a zeta potential of 30 mV or higher was prepared by the same method as in (III) of Example 1, except for using the methanol dispersion prepared in (II) of Example 2.
  • a lens having a hard coating film was prepared by the same method as in (IV) of Example 1, except for using the hard coating liquid fabricated in the above (III).
  • the mixed aqueous solution of zirconium oxychloride and yttrium chloride and the sodium hydroxide aqueous solution were simultaneously poured to cause the zirconium oxychloride and the yttrium chloride to coprecipitate by simultaneous neutralization, to thereby obtain a slurry of particles of the coprecipitate of zirconium oxide and yttrium oxide.
  • the obtained slurry was filtered and washed, and repulped with pure water so that the solid content rate of the slurry became 5.6% by weight in terms of zirconium oxide and yttrium oxide, to thereby obtain 1 L of a slurry.
  • the electroconductivity of the slurry was 235 ⁇ S/cm. 140.8 g (1 part by mol based on 1 part by mol of the total amount of zirconium and yttrium in the slurry) of sodium citrate dihydrate was added to the slurry, and subjected to hydrothermal treatment at 200°C for 3 hours to thereby obtain a translucent dispersion. The translucent dispersion was washed and concentrated by an ultrafilter membrane to thereby obtain a water dispersion of zirconium element-containing metal oxide particles, wherein the content rate of the zirconium element-containing metal oxide particles, which were solid solutions containing yttrium, was 30% by weight.
  • the thus obtained water dispersion of zirconium element-containing metal oxide particles had a total light transmittance of 80% and a viscosity at a temperature of 25°C of 4 mPa ⁇ s.
  • the obtained zirconium element-containing metal oxide particle powder was observed by a TEM (transmission electron microscope) and the average primary particle diameter of the zirconium element-containing metal oxide particles was 6 nm.
  • the dispersed particle diameter D50 of the zirconium element-containing metal oxide particles in the water dispersion of zirconium element-containing metal oxide particles was 6 nm. Therefore, in the obtained water dispersion of zirconium element-containing metal oxide particles, it was found that almost no agglomeration of the zirconium element-containing metal oxide particles occurred.
  • the zeta potential of the obtained water dispersion of zirconium element-containing metal oxide particles was measured and was confirmed to be -41 mV.
  • a methanol dispersion of zirconium element-containing metal oxide particles having a zeta potential of lower than 30 mV was prepared by the same method as in (II) of Example 1, except for using the water dispersion of zirconium element-containing metal oxide particles obtained in (I) of Comparative Example 1.
  • a hard coating liquid containing zirconium element-containing metal oxide particles having a zeta potential of lower than 30 mV was prepared by the same method as in (III) of Example 1, except for using the methanol dispersion prepared in (II) of Comparative Example 1.
  • a lens having a hard coating film was obtained by the same method as in (IV) of Example 1, except for using the hard coating liquid fabricated in (III) of Comparative Example 1.
  • a hard coating liquid having a refractive index of 1.60 was prepared by using a water dispersion of zirconia of 10 nm in particle diameter (manufactured by Daiichi Kigenso Kagaku Kogyo Co. Ltd., zirconium oxide concentration: 20% by weight) by referring to JP 5196993 B .
  • a lens having a hard coating film was obtained by using the obtained hard coat liquid and by the same method as in (IV) of Example 1. The zeta potential of the zirconia water dispersion was measured and was confirmed to be -61 mV.
  • the zeta potential of the obtained water dispersion of zirconium element-containing metal oxide particles was measured and was confirmed to be 28 mV.
  • a methanol dispersion of zirconium element-containing metal oxide particles having a zeta potential of a positive value and lower than 30 mV was prepared by the same method as in (II) of Example 1, except for using the water dispersion of zirconium element-containing metal oxide particles obtained in (I) of Comparative Example 3.
  • a hard coating liquid containing zirconium element-containing metal oxide particles having a zeta potential of a positive value and lower than 30 mV was prepared by using the methanol dispersion prepared in the above (II) and by the same method as in (III) of Example 1.
  • a lens having a hard coating film was obtained by using the hard coating liquid prepared in the above (III) and by the same method as in (IV) of Example 1.
  • Example 1 Example 2 Com parative Example 1 Com parative Example 2 Com parative Example 3 Zirconia sol physical properties Water dispersion Zeta potential positive positive negative negative positive Zeta potential value 60 45 -41 -61 28 Particle diameter (nm) 3 8 6 10 3 Hard coating liquid Physical properties Transmittance (%) 90.7 78.7 40.2 52.6 80.6 Haze (%) 2.9 6.5 41.0 26.4 6.4 Viscosity (mPa ⁇ s) 2.7 2.2 3.5 2.0 2.0 Hard coating liquid Physical properties Elapsed days after preparation (days) 146 21 62 14 13 Transmittance (%) 89.1 77.9 8.8 40.8 78.6 Confirmation of stability over time Haze (%) 2.8 5.9 95.7 42.0 7.5 Viscosity (mPa ⁇ s) 2.4 2.2
  • Comparative Example 3 in which the zeta potential was lower than 30 mV, although the physical properties of the hard coating liquid right after the preparation were nearly in the same levels as in Examples 1 and 2, the stability over time was inferior; by contrast, by using zirconium element-containing metal oxides having a zeta potential of 30 mV or higher, the stability over time of the transparency and the viscosity was improved.
  • compositions for coating of Examples 1 and 2 were excellent also in the adhesion to lenses and the lenses obtained by coating these compositions were excellent also in the scratch resistance and the weatherability.

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JP2577670B2 (ja) 1991-06-25 1997-02-05 伊藤光学工業株式会社 光学プラスチック成形品用塗料組成物
JP3203142B2 (ja) 1994-04-21 2001-08-27 セイコーエプソン株式会社 被膜形成用塗布液および合成樹脂製レンズ
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