Classifications

• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05C—EMBROIDERING; TUFTING
  • D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
  • D05C5/04—Embroidering machines with arrangements for automatic control of a series of individual steps by input of recorded information, e.g. on perforated tape
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05B—SEWING
  • D05B19/00—Programme-controlled sewing machines
  • D05B19/02—Sewing machines having electronic memory or microprocessor control unit
  • D05B19/04—Sewing machines having electronic memory or microprocessor control unit characterised by memory aspects
  • D05B19/10—Arrangements for selecting combinations of stitch or pattern data from memory ; Handling data in order to control stitch format, e.g. size, direction, mirror image
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05B—SEWING
  • D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
  • D05B37/04—Cutting devices
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05B—SEWING
  • D05B11/00—Machines for sewing quilts or mattresses
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05B—SEWING
  • D05B21/00—Sewing machines with devices for automatically controlling movement of work-carrier relative to stitch-forming mechanism in order to obtain particular configuration of seam, e.g. programme-controlled for sewing collars, for attaching pockets
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05B—SEWING
  • D05B25/00—Sewing units consisting of combinations of several sewing machines
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05B—SEWING
  • D05B35/00—Work-feeding or -handling elements not otherwise provided for
  • D05B35/02—Work-feeding or -handling elements not otherwise provided for for facilitating seaming; Hem-turning elements; Hemmers
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05B—SEWING
  • D05B69/00—Driving-gear; Control devices
  • D05B69/30—Details
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05C—EMBROIDERING; TUFTING
  • D05C13/00—Auxiliary devices incorporated in embroidering machines, not otherwise provided for; Ancillary apparatus for use with embroidering machines
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05C—EMBROIDERING; TUFTING
  • D05C7/00—Special-purpose or automatic embroidering machines
• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
  • D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05B—SEWING
  • D05B15/00—Machines for sewing leather goods
• • D—TEXTILES; PAPER
  • D05—SEWING; EMBROIDERING; TUFTING
  • D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
  • D05D2305/00—Operations on the work before or after sewing
  • D05D2305/08—Cutting the workpiece

Definitions

• the present invention relates to a method and an apparatus for the production of fabric or leather articles, particularly articles to be padded, for example with goose down.
• a drawback of the methods in which the seams are closed lines around which the cut must be then performed is the precision with which the cutting line must be kept spaced from the sewing line provided previously.
• the aim of the present invention is to provide a method for the production of fabric or leather articles and a corresponding apparatus which are capable of improving the background art in one or more of the aspects mentioned above.
• an object of the invention is to provide a method for the production of fabric or leather articles and a corresponding apparatus which allow to obtain semi-finished products which are sewn and cut precisely along the seams.
• Another object is to provide a method for the production of fabric or leather articles and a corresponding apparatus which can be used with a plurality of mutually different templates.
• Another object of the invention is to provide a method for the production of fabric or leather articles and a corresponding apparatus for obtaining semi-finished products that can be identified easily and quickly, for a subsequent process such as padding and/or the tailoring of garments.
• Another object is to provide an apparatus for the production of fabric or leather articles which can be also used within a manufacturing line for garments.
• an object of the present invention is to overcome the drawbacks of the prior art in a manner that is alternative to any existing solutions.
• Not least object of the invention is to provide a method and an apparatus which are highly reliable, relatively easy to provide and at competitive costs.
• the above method may be provided with one or more of the characteristics of the dependent claims.
• an apparatus for the production of fabric or leather articles, particularly of padded articles, adapted to perform the above method comprising:
• a feeder of a plurality of cloths said feeder being configured to unwind said cloths from respective rolls in an advancement direction and to mutually superimpose them;
• - memory means comprising a stored template which contains a pattern of reference sewing lines and a plurality of reference markings arranged, with respect to said pattern, according to a reference arrangement;
• an embroidery machine comprising at least one sewing head and at least one frame adapted to tension and temporarily retain said superimposed cloths during sewing, said embroidery machine being associated with control means configured to perform, by means of relative movements between said at least one sewing head and said frame, an automatic sewing of said superimposed cloths along sewing lines that correspond to said pattern of the stored template;
• said embroidery machine being adapted to apply two-dimensionally, on said superimposed cloths, a plurality of markings in the form of seams in positions that correspond to said reference arrangement stored in said template;
• -control means comprising stored instructions for:
• said automatic cutting machine being adapted to perform an automatic cutting of said cloths substantially along said sewing lines on the basis of said actual pattern obtained with said interpolation.
• Figure 1 is a side view of an apparatus according to the invention
• Figure 2 is a top plan view of the apparatus of Figure 1;
• FIG 3 is a partial detail view of the tensioning frame of the cloths in the embroidery machine of the apparatus of Figures 1-2;
• Figure 4 is a view of an embodiment of a stored template used in the apparatus of the preceding figures.
• an apparatus comprises a feeder 2 of a plurality of cloths in roll form.
• the feeder 2 is provided with a plurality of unwinding units 2a, 2b, 2c with horizontal unwinding axes, which are arranged so that the cloths 20a, 20b, 20c can be unwound from the respective rolls 21a, 21b, 21c and be fed, in a mutually superimposed manner and along a substantially rectilinear advancement direction D, to the downstream machines, in order to form a multilayer sheet 20d with a number of layers that corresponds to the number of cloths 20a, 20b, 20c in input.
• the cloths 20a, 20b, 20c can have, optionally but not necessarily, substantially the same width, with respect to the direction perpendicular to the advancement direction D, so that they can be superimposed substantially in register at the outlet of the feeder 2.
• the superimposed cloths are three and are formed by two cloths 20a-20b, adapted to form a sack for down in a subsequent filling step, and by a third cloth 20c adapted to form an external layer of a garment padded with down and tailored downstream of the apparatus 1.
• the materials used for the cloths of the invention are those normally used in the textile and/or upholstery industry, in particular for the production of padded articles such as for example garments padded with goose down.
• the cloths used can be made of fabric (this term being intended to mean knitted fabric, meshes, non-woven fabric, wadding sheets or polyester sheets for padding, synthetic sheets in general) and/or leather (including imitation leather), but plastic films or sheets of other material, always preferably unwound from a roll, can be added, to be associated with the fabric and/or leather cloths.
• the apparatus 1 Downstream of the feeder 2, the apparatus 1 comprises an embroidery machine 3 which comprises at least one sewing head and, more preferably, a plurality of sewing heads 31a...31f which are aligned along the advancement direction D, for example six sewing heads (not all shown in the figure for the sake of space).
• the sewing heads 3 la-3 If may be mounted on a common longitudinal member 30 which is parallel to the advancement direction D.
• the embroidery machine 3 comprises at least one embroidery frame 32 adapted to tension and temporarily retain the superimposed cloths 20d during sewing, in a per se known manner, and to move according to stored embroidering program.
• Embroidering machines with fixed sewing heads and a cloth embroidery frame that moves according to an embroidering program are per se known, for example, from Patent Application DE19722616.
• the embroidery frame 32 comprises longitudinal and transverse jaws 33-34, which can be activated on command during the step for sewing the superimposed cloths 20d fed in input to the embroidery machine 3 in order to retain and tension, along two mutually perpendicular directions, the superimposed cloths 20d.
• the apparatus 1 comprises moreover memory means, for example in the embroidery machine 3 itself, which contain and store at least one template which contains a drawing or pattern of reference sewing lines SI, S2, S3, S4, S5 and a plurality of reference markings Ml, M2, M3, M4 distributed, with respect to said pattern, according to a reference arrangement.
• the stored template corresponds to a digital pattern, for example in the form of a vector file, and comprises a plurality of substantially closed reference lines SI, S2, S3, S4, S5 which correspond to actual sewing lines of a specific layout inside a rectangular area A that must be provided by one of the sewing heads 3 la-3 If.
• the layout is formed by a plurality of semi-finished products (or items) Pl, P2, P3, P4, P5 to be obtained by cutting and to be manufactured subsequently in order to form, for example, a padded coat or jacket.
• the embroidery machine 3 is associated with control means, for example, a computerized numeric control (CNC) of the entire apparatus 1, which are configured to actuate relative movements between the sewing heads 3 la-3 If and the embroidery frame 32 based on said stored template, in order to obtain an automatic sewing of the superimposed cloths 20d along sewing lines that correspond to the pattern of the stored template and, according to a particular aspect of the invention, additional seams according to the reference arrangement of the markings, so that the markings M1-M4 of the stored pattern are replicated, advantageously in the form of corresponding additional seams, on the superimposed cloths 20d.
• CNC computerized numeric control
• the markings consist of respective seams, for example in the form of circles, obtained with the same sewing head 31a-31f that reproduces in the form of seams the pattern S1-S5 stored in the template. Therefore, with the sewing step the markings are also simultaneously applied, in the form of additional seams on the superimposed cloths 20d, which markings are arranged, with respect to the sewing lines applied to the cloths 20d, in the same manner as the stored template.
• the embroidery machine 3 is adapted to move the frame 32 with respect to the sewing heads 3 la-3 If and to actuate said sewing heads so as to provide on the superimposed cloths 20d seams that correspond (with a 1: 1 ratio or according to a known scale factor) to the reference lines S1-S5 and to the reference arrangement of the markings M1-M4.
• each sewing head 3 la-3 If is a planar rectangular area which corresponds, with a 1 : 1 ratio or with a known scale factor, to the rectangular area A of the stored template or digital pattern.
• each actual sewing line provided by each sewing head 3 la-3 If corresponds exactly (except for a known scale factor) to the respective stored reference sewing line S1-S5.
• the reference sewing lines S1-S5 are optionally such that they have interruptions along one or more portions 01, 02, 03, 04, 05, so that the sewing head 3 la-3 If does not perform any sewing of the superimposed cloths 20d at these portions 01-05.
• corresponding inlets are obtained for access to a respective inner pocket formed between the cloths 20-20b-20c and delimited by seams, through which inlet a padding material (for example, goose down) can be inserted in a filling station (not shown) located downstream of the embroidery machine 3 with respect to the advancement direction D.
• the filling station is located downstream of the entire apparatus 1 with respect to the direction D.
• the reference sewing lines S1-S5 may further comprise one or more chords Tl, T2, T3, T4, T5 which join two respective points of a respective closed line S1-S5. Sewing is performed along said chords T1-T5 by the same sewing head 3 la-3 If that performs the sewing that corresponds to the lines S1-S5.
• the portions 01-05 without seams and arranged side by side along the closed line are separated by one end of one of said chords T1-T5, so that each one of the pockets to be subsequently filled is delimited by at least one of said chords T1-T5.
• the reference arrangement of the markings M1-M4 in the stored template is two-dimensional (i.e., on the entire X-Y Cartesian plane and not only along one axis) and is such that the reference markings M1-M4 are preferably arranged outside the closed lines S1-S5 of the pattern.
• a plurality of peripheral reference markings Ml, M2 are arranged along the peripheral region of the rectangular area A, for example proximate to all the vertices of the rectangle A, while at least one other reference marking M3-M4 is placed more inside said area A than the peripheral markings Ml -M2, more precisely alongside a respective curved portion (such as ST and S2') of the sewing lines S1-S5 of the pattern and preferably in the direction of a radius of curvature of said curved portion.
• a respective curved portion such as ST and S2'
• the apparatus 1 can comprise a drawing station 4 for pulling the sewn cloths (which correspond to the superimposed cloths 20d after they have undergone sewing), which allows the unwinding of the individual cloths 20a-20c from the respective upstream rolls 21a-21c, the stepwise advancement of the superimposed cloths 20d along the advancement direction D, and the feeding of the sewn portion of the cloths 20d toward the downstream stations, which are described hereinafter.
• a drawing station 4 for pulling the sewn cloths (which correspond to the superimposed cloths 20d after they have undergone sewing), which allows the unwinding of the individual cloths 20a-20c from the respective upstream rolls 21a-21c, the stepwise advancement of the superimposed cloths 20d along the advancement direction D, and the feeding of the sewn portion of the cloths 20d toward the downstream stations, which are described hereinafter.
• the advancement step of the superimposed cloths 20d between the feeder 2 and the drawing station 4 is substantially equal to the length of the embroidery frame 32 in the direction D, so as to feed to the embroidery machine 3 a portion of superimposed cloths 20d of such a length that the stored template can be replicated simultaneously on multiple adjacent rectangular areas of the superimposed cloths 20d by actuating the sewing heads 3 la-3 If in parallel.
• the length of the embroidery frame 32 in the direction D is substantially a multiple of the length of the side of one of said rectangular areas in the advancement direction D.
• the drawing station 4 includes a buffer unit for temporarily accumulating the sewn portion of the superimposed sewn cloths 20d that exits from the embroidery machine 3.
• the buffer unit includes sets of deflector rollers 42-43, which have a horizontal axis and are movable toward/away from each other (for example, in a direction substantially perpendicular to the advancement direction D) and between which the sewn portion of the superimposed cloths 20d (which is also referenced herein as "sewn cloths") is guided in a winding path.
• One set of deflector rollers 42 may be arranged on a movable support 41 while the other set of deflector rollers 43, for example offset with respect to the deflector rollers 42, may be provided in a fixed position.
• the buffer unit of the drawing station 4 can respectively accumulate more/less amount of sewn cloth produced upstream by the embroidery machine 3 without jamming the downstream processing stations.
• Said downstream stations comprise a machine 53 for the automatic cutting of the sewn cloths which is associated with means 5 for the optical capture of the cloths 20d sewn by the embroidery machine according to the stored template.
• the optical capture means 5 may comprise one or more video cameras 52 arranged on a mounting frame 51 located above the automatic cutting machine 53, towards which machine the video cameras are directed. In this manner it is possible to capture an entire rectangular area (substantially corresponding to the area A of the stored template) containing all the markings applied on that area by the embroidery machine 3, in particular by the sewing head 3 la-3 If which performed sewing on that area.
• the optical capture means may be positioned upstream of the cutting machine 53 and downstream of the embroidery machine 3 and/or of the drawing station 4.
• the automatic cutting machine 53 may be provided with a conveyor belt 56 on which a segment of the sewn portion of the superimposed cloths 20d is laid and made to advance intermittently so that the belt 56 is stopped only during the cutting step.
• a support for example of the Cartesian type, with a cutting head 54, mounted so that it can move along a beam 55 which is, in turn, movable in a direction perpendicular to the longitudinal direction of the beam 55.
• the cutting tool may be of any type, for example a laser or a blade.
• the means for controlling the apparatus 1 are programmed so as to move the movable beam 55 of the cutting machine 53 to a position that does not obstruct the step of optical capture by the video cameras 52.
• the cutting machine 53 is configured to perform, within a predetermined time Tl, the cutting of one layout P1-P5 at a time, along the sewing lines of a portion of the sewn cloths that corresponds to a single rectangular area A of the stored template.
• the preset cutting time Tl is related to a preset embroidering time T2 used by the embroidery machine 3 to fully reproduce the stored template, in parallel on multiple adjacent rectangular areas of the superimposed cloths 20d, by means of respective sewing heads 3 la-3 If.
• T2 n*TI, where "n" is the number of sewing heads of the embroidery machine.
• the buffer unit of the drawing station 4 is adapted to compensate for this speed difference between the embroidery machine 3 and the automatic cutting machine 53.
• the sewn portions of the superimposed cloths 20d that are fed downstream are no longer tensioned in the two perpendicular directions and they are accordingly subject to relaxations and wrinkles which may deform, or reduce in size, the sewing lines and the arrangement of the sewn markings with respect to the stored template.
• the invention therefore provides that the means for controlling the apparatus 1 comprise and store also instructions for:
• the automatic cutting machine 53 is thus suitable for performing an automatic cutting of the sewn portion of the superimposed cloths 20d, in particular around the sewing lines formed by the embroidery machine 3 and at a substantially constant distance from said lines (for example, less than 1 cm) according to the actual pattern obtained with said interpolation, so as to obtain semi-finished products P1-P5 of the original layouts.
• These semifinished products which as a consequence of the cutting are completely separated from each other, can be subsequently padded with down and/or joined subsequently to form a finished article, for example a garment.
• a labeling station 6 Downstream of the cutting machine 53 it is possible to provide a labeling station 6 which, with a Cartesian applicator 61, is suitable for applying respective automatically readable labels (for example labels with QR codes or bar codes) on the respective semi-finished products P1-P5 obtained in the automatic cutting step.
• respective automatically readable labels for example labels with QR codes or bar codes
• the labeling station 6 also is configured to complete its work within a preset time which is preferably equal to the time T1 of the cutting station 53.
• a further table for receiving a batch of semi-finished products P1-P5, for the associated pick-up and feeding to subsequent processing stations, such as for example stations for filling (with down) and/or stations for manufacturing garments.
• subsequent processing stations such as for example stations for filling (with down) and/or stations for manufacturing garments.
• a confirmation button connected to the means for controlling the apparatus 1 and to be pressed manually each time an operator has completed the pick-up of all the semi-finished products P1-P5 from the receiving table. If the button is not pressed within a predetermined time which corresponds to T1 (i.e., the working time of the cutting machine 53), the control means stop the apparatus 1.
• the materials used, as well as the contingent shapes and dimensions may be any according to the requirements and the state of the art.

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• Engineering & Computer Science (AREA)
• Textile Engineering (AREA)
• Computer Hardware Design (AREA)
• Microelectronics & Electronic Packaging (AREA)
• Mechanical Engineering (AREA)
• Sewing Machines And Sewing (AREA)
• Treatment Of Fiber Materials (AREA)
• Chemical Or Physical Treatment Of Fibers (AREA)

Applications Claiming Priority (2)

Publications (1)

Family

ID=75252688

Family Applications (1)

Country Status (9)

Family Cites Families (5)

• 2021
  • 2021-01-12 IT IT102021000000398A patent/IT202100000398A1/it unknown
  • 2021-10-29 KR KR1020237023632A patent/KR20230130647A/ko active Search and Examination
  • 2021-10-29 JP JP2023541963A patent/JP2024503663A/ja active Pending
  • 2021-10-29 US US18/271,879 patent/US20240068143A1/en active Pending
  • 2021-10-29 AU AU2021420578A patent/AU2021420578A1/en active Pending
  • 2021-10-29 CA CA3204034A patent/CA3204034A1/en active Pending
  • 2021-10-29 EP EP21794602.9A patent/EP4278034A1/en active Pending
  • 2021-10-29 WO PCT/EP2021/080201 patent/WO2022152424A1/en active Application Filing
  • 2021-10-29 CN CN202180090234.8A patent/CN116685733A/zh active Pending

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