EP4259855A1 - Substrat plaqué noir - Google Patents
Substrat plaqué noirInfo
- Publication number
- EP4259855A1 EP4259855A1 EP21834800.1A EP21834800A EP4259855A1 EP 4259855 A1 EP4259855 A1 EP 4259855A1 EP 21834800 A EP21834800 A EP 21834800A EP 4259855 A1 EP4259855 A1 EP 4259855A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chromium
- black
- layer
- plating layer
- less
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 141
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 177
- 239000011651 chromium Substances 0.000 claims abstract description 166
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 166
- 238000007747 plating Methods 0.000 claims abstract description 137
- 238000006243 chemical reaction Methods 0.000 claims abstract description 78
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 26
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 13
- 229910052759 nickel Inorganic materials 0.000 claims description 13
- 229920003023 plastic Polymers 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 10
- 239000010949 copper Substances 0.000 claims description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 7
- VQWFNAGFNGABOH-UHFFFAOYSA-K chromium(iii) hydroxide Chemical compound [OH-].[OH-].[OH-].[Cr+3] VQWFNAGFNGABOH-UHFFFAOYSA-K 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 3
- 239000002245 particle Substances 0.000 description 12
- 238000009713 electroplating Methods 0.000 description 11
- 230000003287 optical effect Effects 0.000 description 8
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 7
- 125000004429 atom Chemical group 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 6
- 229910000423 chromium oxide Inorganic materials 0.000 description 6
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 5
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 238000000151 deposition Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000002161 passivation Methods 0.000 description 5
- 230000008447 perception Effects 0.000 description 5
- FFEARJCKVFRZRR-BYPYZUCNSA-N L-methionine Chemical compound CSCC[C@H](N)C(O)=O FFEARJCKVFRZRR-BYPYZUCNSA-N 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 4
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 229930182817 methionine Natural products 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000007935 neutral effect Effects 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 229910017052 cobalt Inorganic materials 0.000 description 3
- 239000010941 cobalt Substances 0.000 description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- ZNNZYHKDIALBAK-UHFFFAOYSA-M potassium thiocyanate Chemical compound [K+].[S-]C#N ZNNZYHKDIALBAK-UHFFFAOYSA-M 0.000 description 3
- 229940116357 potassium thiocyanate Drugs 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 2
- 239000004697 Polyetherimide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007772 electroless plating Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920001601 polyetherimide Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- ZMZDMBWJUHKJPS-UHFFFAOYSA-N thiocyanic acid Chemical compound SC#N ZMZDMBWJUHKJPS-UHFFFAOYSA-N 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229920008285 Poly(ether ketone) PEK Polymers 0.000 description 1
- 241000872198 Serjania polyphylla Species 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- SWLVFNYSXGMGBS-UHFFFAOYSA-N ammonium bromide Chemical compound [NH4+].[Br-] SWLVFNYSXGMGBS-UHFFFAOYSA-N 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000003666 anti-fingerprint Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 229910001430 chromium ion Inorganic materials 0.000 description 1
- DSHWASKZZBZKOE-UHFFFAOYSA-K chromium(3+);hydroxide;sulfate Chemical compound [OH-].[Cr+3].[O-]S([O-])(=O)=O DSHWASKZZBZKOE-UHFFFAOYSA-K 0.000 description 1
- 229910000151 chromium(III) phosphate Inorganic materials 0.000 description 1
- GRWVQDDAKZFPFI-UHFFFAOYSA-H chromium(III) sulfate Chemical compound [Cr+3].[Cr+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRWVQDDAKZFPFI-UHFFFAOYSA-H 0.000 description 1
- 229910000356 chromium(III) sulfate Inorganic materials 0.000 description 1
- 235000015217 chromium(III) sulphate Nutrition 0.000 description 1
- 239000011696 chromium(III) sulphate Substances 0.000 description 1
- IKZBVTPSNGOVRJ-UHFFFAOYSA-K chromium(iii) phosphate Chemical compound [Cr+3].[O-]P([O-])([O-])=O IKZBVTPSNGOVRJ-UHFFFAOYSA-K 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910001429 cobalt ion Inorganic materials 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000004573 interface analysis Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N iron (II) ion Substances [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000005289 physical deposition Methods 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical compound C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 description 1
- 229940081974 saccharin Drugs 0.000 description 1
- 235000019204 saccharin Nutrition 0.000 description 1
- 239000000901 saccharin and its Na,K and Ca salt Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 238000005211 surface analysis Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/04—Electroplating: Baths therefor from solutions of chromium
- C25D3/06—Electroplating: Baths therefor from solutions of chromium from solutions of trivalent chromium
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D15/00—Electrolytic or electrophoretic production of coatings containing embedded materials, e.g. particles, whiskers, wires
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/08—Rinsing
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/04—Electroplating: Baths therefor from solutions of chromium
- C25D3/08—Deposition of black chromium, e.g. hexavalent chromium, CrVI
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/04—Electroplating: Baths therefor from solutions of chromium
- C25D3/10—Electroplating: Baths therefor from solutions of chromium characterised by the organic bath constituents used
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/10—Electroplating with more than one layer of the same or of different metals
- C25D5/12—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
- C25D5/50—After-treatment of electroplated surfaces by heat-treatment
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/627—Electroplating characterised by the visual appearance of the layers, e.g. colour, brightness or mat appearance
Definitions
- the present invention relates to a black plated substrate comprising a base-substrate and deposited thereon a layer stack, wherein the layer stack comprises a black chromium plating layer comprising on its surface a conversion layer having a depth of 30 nm or more, characterized in that the conversion layer does not comprise metallic chromium or comprises metallic chromium only up to 2 at.-%, based on the element chromium and the total number of chromium atoms in the conversion layer.
- each chromium layer in particular dark chromium layers, are characterized by color values referenced to the L*a*b* color-space system. While the value L* defines the brightness (or sometimes also referred to as lightness), values a* and b* define the color of a respective chromium layer. While a L* value of 100 defines a diffuse white, a L* value of 0 is a deep black. Values for a* and b* can be positive and negative, wherein a* values describe the colors green (negative) and red (positive), while b* values describe the colors blue (negative) and yellow (positive). A combination of a* and b* with 0 describes a neutral grey color, turning into a deep neutral black the lower the L* value (e.g. of 50 or below).
- L* defines the brightness (or sometimes also referred to as lightness)
- values a* and b* define the color of a respective chromium layer. While a L* value of 100 defines a diffuse white,
- US 2020/094526 A1 refers to a black plated resin part and method producing the same. It discloses a black chromium plating layer comprising such a surface-modified layer.
- US’526 discloses that the thickness of the surface-modified layer correlated with the amount of agent M added (see US’526, [0078]) and current density applied (see [0079]). Furthermore, US’526 discloses a thickness of the surface-modified layer up to 37.7 nm (see Sample No. 1).
- a black plated substrate comprising a base-substrate and deposited thereon a layer stack, wherein the layer stack comprises
- - comprises the elements chromium, carbon, and oxygen; - comprises on its surface a conversion layer having a depth of 30 nm or more measured from the surface towards the one or more than one intermediate plating layer; and
- the conversion layer does not comprise metallic chromium or comprises metallic chromium only up to 2 at.-%, based on the element chromium and the total number of chromium atoms in the conversion layer.
- the black plated substrate and therefore the black chromium plating layer preferably refers to a decorative black plated substrate and a decorative black chromium plating layer, respectively.
- the black chromium plating layer is preferably not a black hard chromium plating layer.
- the black substrate comprises a black chromium plating layer obtained from a plating process, preferably an electrolytic plating process. This includes that the black chromium plating layer is obtained by a wet-chemical plating process. In other words, the black plated substate and the black chromium plating payer, respectively, are not obtained by physical deposition methods, e.g. vapor deposition.
- the present invention particularly refers to such a specifically designed black plated substrate with a respective black chromium plating layer comprising a conversion layer as defined above and throughout the present text.
- the black plated substrate of the present invention comprises a base-substrate.
- a black plated substrate of the present invention wherein the base-substrate comprises, preferably is, a metallic or non-metallic base-substrate, preferably a non-metallic base-substrate, most preferably a plastic base-substrate.
- the metallic basesubstrate is an iron-comprising metallic base-substrate, preferably an iron base-substrate, most preferably a cast iron base-substrate.
- an iron-comprising metallic base-substrate comprises a brass base-substrate and/or a zinc-based die-cast basesubstrate.
- the non-metallic base-substrate preferably the plastic base-substrate
- the non-metallic base-substrate comprises acrylonitrile butadiene styrene (ABS), acrylonitrile butadiene styrene - polycarbonate (ABS-PC), polypropylene (PP), polyamide (PA), polyurethane (Pll), polyepoxide (PE), polyacrylate, polyetherimide (PEI), a polyetherketone (PEK), mixtures thereof, and/or composites thereof; preferably acrylonitrile butadiene styrene (ABS), acrylonitrile butadiene styrene - polycarbonate (ABS-PC), polyamide (PA), polyurethane (Pll), polyepoxides (PE), polyacrylate, mixtures thereof, and/or composites thereof.
- Such plastic base-substrates are typically used in decorative applications such as automotive parts, in particular ABS and ABS-PC
- the black plated substrate of the present invention furthermore comprises a layer stack deposited on the base-substrate.
- the layer stack comprises
- the one or more than one intermediate plating layer comprises one or more than one selected from the group consisting of a nickel layer, a nickel alloy layer, a copper layer, and a copper alloy layer. Preferably, they are consecutive; forming a sequence of intermediate plating layers; being adjacent.
- the layer stack comprises two or more than two intermediate plating layers, most preferably at least one intermediate layer comprising copper and/or a copper alloy and furthermore at least one intermediate layer comprising nickel and/or a nickel alloy.
- a layer stack comprising more than one intermediate plating layer consecutively following on each other.
- plating denotes a deposition utilizing and not utilizing an external electrical source. Thus, it preferably includes electroplating as well as electroless plating, e.g. electroless plating with the help of a reducing agent.
- the one or more than one intermediate plating layer formed on the base-substrate comprises at least one micro-porous nickel-plating layer (sometimes also referred to as MPS nickel-plating layer).
- a layer comprises non-conductive micro-particles.
- the base-substrate is a non-metallic base-substrate, preferably a plastic base-substrate.
- this intermediate plating layer if present, is adjacent to the black chromium plating layer.
- the one or more than one intermediate plating layer formed on the base-substrate comprises at least one bright nickel-plating layer or at least one satin nickel-plating layer. This most preferably applies, if the base-substrate is a non-metallic base-substrate, preferably a plastic basesubstrate.
- a black plated substrate of the present invention wherein the one or more than one intermediate plating layer formed on the base-substrate comprises at least one semi-bright nickel-plating layer. This most preferably applies, if the base-substrate is a non-metallic base-substrate, preferably a plastic base-substrate. More preferred is a black plated substrate of the present invention, wherein said semi-bright nickel-plating layer is present additionally to said bright nickel-plating layer or satin nickel-plating layer.
- the one or more than one intermediate plating layer formed on the base-substrate comprises at least one nickel alloy plating layer, preferably adjacent (i.e. directly on) to the base-substrate. This most preferably applies, if the base-substrate is a non-metallic base-substrate, preferably a plastic base-substrate.
- the one or more than one intermediate plating layer formed on the base-substrate comprises at least one copper plating layer, preferably adjacent (i.e. directly on) to aforementioned at least one nickel alloy plating layer. This most preferably applies, if the base-substrate is a non- metallic base-substrate, preferably a plastic base-substrate.
- a black plated substrate of the present invention comprising
- non-metallic base-substrate preferably a plastic base-substrate, most preferably a plastic base-substrate as aforementioned as being preferred;
- a nickel or nickel alloy plating layer preferably an electroless nickel alloy plating layer
- a copper plating layer preferably an electrolytic copper plating layer
- a passivation layer and/or anti-fingerprint layer optionally, a passivation layer and/or anti-fingerprint layer.
- features and preferred features regarding the mentioned individual layers apply likewise also the individual layers in this very preferred black plated substrate of the present invention.
- additional layers in the layer stack e.g. an activation layer comprising palladium, is not excluded and can be also one of the one or more than one intermediate plating layer.
- the black chromium plating layer (including the conversion layer) or the passivation layer, if present and deposited on top of the black chromium plating layer, is the outermost layer of the layer stack.
- the optional passivation layer comprises trivalent chromium phosphate and/or (preferably or) a manganese species.
- the optional passivation layer has no significant effect on the optical appearance of the black chromium plating layer, most particularly regarding L*, a*, and b* values of the black chromium plating layer.
- the layer stack further comprises a black chromium plating layer formed on the one or more than one intermediate plating layer.
- a black plated substrate of the present invention is preferred, wherein the black chromium plating layer is adjacent to the outermost intermediate plating layer.
- the black chromium plating layer is preferably an electroplated black chromium plating layer.
- the chromium plating layer is black. This black is preferably optically perceived as a deep dark black. Most preferably, the entire black plated substrate is perceived in this manner. Most preferred is a black plated substrate of the present invention, wherein the black chromium plating layer is obtained from a trivalent chromium electroplating bath. This means that the source of the chromium in the black chromium plating layer is chromium in its trivalent state and not from hexavalent chromium.
- the black chromium plating layer has a L* value of 53 or less, preferably 51 or less, more preferably 50 or less, even more preferably 49 or less, yet even more preferably 47 or less, most preferably 45 or less, yet even most preferably 43 or less. This most preferably applies likewise to the entire black plated substrate.
- the L* value of the black chromium plating layer is ranging from 30 to 55, preferably from 32 to 53, more preferably from 34 to 51 , even more preferably from 36 to 49, most preferably from 38 to 47, even most preferably from 40 to 45. This most preferably applies likewise to the entire black plated substrate.
- optical perception of a deep dark black with reduced or without any optical perception of another color such as yellowish, brownish, bluish, etc.
- the deep dark black optical perception is most preferably a neutral dark black optical perception.
- a black plated substrate of the present invention wherein the black chromium plating layer has, according to the L*a*b color system, a b* value of +7 or less, of +6 or less, more preferably of +5 or less, even more preferably of +4 or less, most preferably of +3 or less. This most preferably applies likewise to the entire black plated substrate.
- a black plated substrate of the present invention wherein the b* value of the black chromium plating layer is ranging from -6 to +6, preferably from -5 to +5, more preferably from -4 to +4, even more preferably from -3 to +3, most preferably from -2 to +2, even most preferably from -1 to +1. This most preferably applies likewise to the entire black plated substrate.
- a black plated substrate of the present invention wherein the black chromium plating layer has, according to the L*a*b color system, an a* value of +5 or less, of +4 or less, more preferably of +3 or less, even more preferably of +2 or less, most preferably of +1 or less. This most preferably applies likewise to the entire black plated substrate. More preferred is a black plated substrate of the present invention, wherein the a* value of the black chromium plating layer is ranging from -5 to +5, preferably from -4 to +4, more preferably from -3 to +3, most preferably from -2 to +2, even most preferably from -1 to +1. This most preferably applies likewise to the entire black plated substrate.
- the black chromium plating layer typically comprises chromium, preferably primarily in a metallic state.
- the black chromium plating layer comprises chromium in a total amount ranging from 20 at.-% to 70 at.-%, based on the total amount of atoms in the black chromium plating layer including the conversion layer, preferably from 25 at.-% to 63 at.-%, more preferably from 29 at.-% to 56 at.-%, even more preferably from 33 at.-% to 51 at.-%, most preferably from
- the source of the chromium in the black chromium plating layer is preferably from chromium in its trivalent state.
- This typically includes that complexing agents are utilized in a respective electroplating bath in order to complex the respective trivalent chromium ions.
- this results in a certain carbon content in the black chromium plating layer compared to a chromium plating layer originating from hexavalent chromium sources.
- the black chromium plating layer comprises carbon in a total amount ranging from 5 at.-% to 40 at.-%, based on the total amount of atoms in the black chromium plating layer including the conversion layer, preferably from 6 at.-% to 33 at.-%, more preferably from 7 at.-% to 28 at.-%, even more preferably from 8 at.-% to 24 at.-%, most preferably from 9 at.-% to 20 at.-%, even most preferably from 10 at.-% to 16 at.-%.
- the black chromium plating layer comprises oxygen in a total amount ranging from 12 at.-% to 40 at.- %, based on the total amount of atoms in the black chromium plating layer including the conversion layer, preferably from 14 at.-% to 38 at.-%, more preferably from 16 at.-% to
- blackening agents are typically utilized in a respective electroplating bath for depositing the black chromium plating layer.
- organic and/or inorganic blackening agents are preferred.
- Very preferred inorganic blackening agents comprise iron-containing compounds, preferably iron ions, most preferably iron (II) ions, cobalt-containing compounds, preferably cobalt ions, most preferably cobalt (II) ions, thiocyanic acid, and/or salts thereof.
- Preferred organic blackening compounds comprise methionine and/or salts thereof.
- inorganic blackening agents, most preferably said iron-containing and cobalt-containing compounds are incorporated into the black chromium plating layer.
- the black chromium plating layer comprises iron, preferably in a total amount ranging from 5 at.-% to 23 at.-%, based on the total amount of atoms in the black chromium plating layer including the conversion layer, preferably from 6 at.-% to 21 at.-%, more preferably from 7 at.- % to 19 at.-%, even more preferably from 8 at.-% to 17 at.-%, most preferably from 9 at- % to 15 at.-%, even most preferably from 10 at.-% to 13 at.-%.
- black chromium plating layer comprises cobalt, preferably in a total amount ranging from 5 at.-% to 23 at.-%, based on the total amount of atoms in the black chromium plating layer including the conversion layer, preferably from 6 at.-% to 21 at.-%, more preferably from 7 at.-% to 19 at.-%, even more preferably from 8 at.-% to 17 at.-%, most preferably from 9 at.-% to 15 at.-%, even most preferably from 10 at.-% to 13 at.-%.
- Organic blackening agents are typically incorporated into the black chromium plating layer by their sulfur atoms.
- a black plated substrate of the present invention wherein the black chromium plating layer comprises sulfur, preferably in a total amount ranging from 0.1 at.-% to 10 at.-%, based on the total amount of atoms in the black chromium plating layer including the conversion layer, preferably from 0.3 at.-% to 9 at.-%, more preferably from 0.5 at.-% to 8 at.-%, even more preferably from 0.7 at.-% to 7 at.-%, most preferably from 1 at.-% to 6 at.-%, even most preferably from 1.3 at.-% to 5 at.-%.
- the black chromium plating layer comprises nitrogen, preferably in a total amount ranging from 0.1 at.- % to 10 at.-%, based on the total amount of atoms in the black chromium plating layer including the conversion layer, preferably from 0.5 at.-% to 9 at.-%, more preferably from
- the black chromium plating layer comprises on its surface a conversion layer.
- the conversion layer has a depth (or thickness) of at least 30 nm. This is considered to be a useful minimum depth (or thickness) to provide a minimum of a desired wear and abrasion resistance, respectively, to maintain a comparatively long optical lifetime of the black plated substrate.
- the conversion layer has a depth ranging from 30 nm to 90 nm, preferably from 32 nm to 85, more preferably from 35 nm to 80 nm, even more preferably from 38 nm to 70 nm, yet even more preferably from 41 nm to 66 nm, most preferably from 44 nm to 62 nm, even most preferably from 48 nm to 60 nm.
- the black chromium plating layer excluding the conversion layer, preferably has a higher thickness than the depth (or thickness) of the conversion layer.
- the black chromium plating layer, excluding the conversion layer is at least twice the thickness of the conversion layer, preferably at least 3 times, more preferably at least 4 to 5 times, even more preferably at least 6 to 7 times, most preferably at least 8 to 9 times, even most preferably at least 10 times.
- depth or thickness of the conversion layer is determined according to B. R. Strohmeier, Surface and Interface Analysis, Volume 15, page 51 to 56, (1990).
- the black chromium plating layer has a total thickness of 130 nm or more, including said conversion layer, preferably 160 nm or more, more preferably 190 nm or more, even more preferably 220 nm or more, yet even more preferably 250 nm or more, most preferably 275 nm or more, even most preferably 300 nm or more.
- the black chromium plating layer has a total thickness ranging from 100 nm to 1000 nm, preferably from 130 nm to 900, more preferably from 160 nm to 800 nm, even more preferably from 190 nm to 700 nm, yet even more preferably from 220 nm to 600 nm, most preferably from 250 nm to 500 nm, even most preferably from 275 nm to 400 nm.
- Such a total thickness typically provides excellent color stabilities over a typical lifetime of a respective black plated substrate, even if it is regularly touched and/or cleansed by wiping from time to time.
- the conversion layer does not comprise metallic chromium or comprises metallic chromium only up to 1.7 at.-%, based on the element chromium and the total number of chromium atoms in the conversion layer; preferably does not comprise metallic chromium or comprises metallic chromium only up to 1.5 at.-%; more preferably does not comprise metallic chromium or comprises metallic chromium only up to 1.2 at.-%, even more preferably does not comprise metallic chromium or comprises metallic chromium only up to 1 at.-%, yet even more preferably does not comprise metallic chromium or comprises metallic chromium only up to 0.8 at.-%, most preferably does not comprise metallic chromium or comprises metallic chromium only up to 0.5 at.-%, yet most preferably does not comprise metallic chromium or comprises metallic chromium only up to 0.3 at.-%.
- the conversion layer furthermore comprises chromium hydroxide and chromium oxide.
- chromium is only present in the form of metallic chromium up to a maximum of 2 at.-% (including zero at.-%), chromium hydroxide and chromium oxide.
- the conversion layer consists thereof, based on chromium species in the conversion layer.
- the conversion layer comprises chromium in the form of chromium hydroxide, preferably in a total amount ranging from 40 at.-% to 75 at.-%, based on the element chromium and the total number of chromium atoms in the conversion layer, preferably from 46 at.-% to 70 at.- %, more preferably from 50 at.-% to 66 at.-%, most preferably from 54 at.-% to 62 at.-%.
- the conversion layer comprises chromium in the form of chromium oxide, preferably in a total amount ranging from 25 at.-% to 55 at.-%, based on the element chromium and the total number of chromium atoms in the conversion layer, preferably from 29 at.-% to 51 at.-%, more preferably from 32 at.-% to 48 at.-%, most preferably from 35 at.-% to 45 at.-%.
- the conversion layer comprises chromium oxide and chromium hydroxide, wherein the chromium hydroxide has a higher total amount than the chromium oxide. Own experiments have shown that this is as well a very preferred characteristic of the black plated substrate according to the invention (see examples below).
- a black plated substrate of the present invention is preferred, wherein the black chromium plating layer comprises particles, preferably nano particles.
- Preferred particles comprise one or more than one chemical element selected from the group consisting of silicon, aluminum, and carbon, preferably silicon and aluminum, most preferably aluminum.
- the particles have a particle size of less than 1000 nm, preferably of less than 500 nm, more preferably at least 90% of the particles have a particle size of less than 500 nm, most preferably at least 90% of the particles have a particle size of less than 150 nm.
- the particles have an average particle diameter D50 of 100 nm or less, preferably of 80 nm or less, more preferably of 60 nm or less, even more preferably of 50 nm or less, most preferably of 40 nm or less, very most preferably of 30 nm or less, even most preferably of 25 nm or less, based on volume.
- the particles comprise aluminum oxide, preferably are aluminum oxide particles.
- ABS plaques were used which prior to deposition of the black chromium plating layer were pre-treated as follows:
- ABS plaques were cleaned with Uniclean® 151 (product of Atotech) for 5 minutes at 50°C.
- the cleaned substrates were subjected to a chromo-sulfuric acid etch for about 10 minutes at about 70°C.
- the etched substrates were activated with the help of colloidal palladium.
- the activated substrates were subjected to an electroless nickel plating step (10 minutes, 40°C), followed by a 10 vol.-% sulfuric acid dipping step and an electroless copper plating step.
- the copper plated substrates were furthermore subjected to an electrolytic copper plating step (25°C, 50 minutes, 4 A/dm 2 ).
- the electrolytically copper plated substrates were subjected to a semi- bright nickel plating step (55°C, 15 minutes, 4 A/dm 2 ), followed by a bright nickel plating step (55°C, 25 minutes, 4 A/dm 2 ).
- a sixth step bright nickel plated substrates were subjected to a micro-porous nickel layer plating step (55°C, 4 minutes, 3 A/dm 2 ).
- aqueous (i.e. only solvent was water) trivalent chromium electroplating bath was used for depositing a black chromium plating layer: ca. 20 g/L to 25 g/L Cr 3+ ions (provided as basic chromium sulfate), ca. 30 g/L to 45 g/L Formic acid, ca. 60 g/L Boric acid, Tbl. 1 Potassium thiocyanate,
- the electroplating baths further comprised small amounts (up to 4 g/L) of saccharin and between 5 g/L and 50 g/L of a S-containing diol.
- the pH value was adjusted to 3.2.
- electroplating was carried out for about 3 minutes and with a current density of about 10 A/dm 2 .
- the temperature of the respective electroplating bath was about 35°C. Agitation was achieved via air agitation. As a result, homogeneously distributed black chromium plating layers were deposited.
- the substrates plated with the black chromium plating layer were subjected to a passivation composition comprising permanganate.
- the substrates were immersed into hot water (80°C) in a rinse step for 10 minutes. This was applied to example E and CE1 , wherein for example CE2 no such immersion was carried out.
- L*a*b* values according to the L*a*b* color-space system, were determined (Konica Minolta CM-700 D spectrophotometer; CIE standard illuminator D65 and 10° standard observer). Calibration of the spectrophotometer was done with black and white standards.
- E refers to examples according to the invention, wherein “CE” refers to comparative examples.
- Table 1 shows that a decreasing overall content of methionine and potassium thiocyanate (from 435 mmol/L for E to 251 mmol/L for CE2) results in a correspondingly decreasing layer thickness of the conversion layer (from 55 nm for E to 25 nm of CE2).
- Comparative example CE2 was not subjected to the immersion into hot water at 80°C, wherein comparative example CE1 was. As seen from Table 1 , it is mainly the combined total amount of methionine and potassium thiocyanate seemingly having a significant effect on the conversion layer thickness.
- example E according to the invention shows a higher relative total amount of chromium hydroxide than chromium oxide.
- the black chromium plating layer of example E subjected to intensive cleaning, was protected longer against undesired abrasion and therefore dark color stability was better than for the black chromium plating layers of comparative examples CE1 and CE2. It was observed that a brighter black color appeared under the conversion layer if the conversion layer was at least almost removed from the black chromium plating layer.
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Abstract
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EP21834798.7A Pending EP4259854A1 (fr) | 2020-12-11 | 2021-12-10 | Procédé de dépôt électrolytique d'une couche de chrome sombre sur un substrat et substrat ayant au moins un côté entièrement recouvert d'une couche de chrome sombre |
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US8273235B2 (en) * | 2010-11-05 | 2012-09-25 | Roshan V Chapaneri | Dark colored chromium based electrodeposits |
PL2886683T3 (pl) * | 2011-05-03 | 2020-06-15 | Atotech Deutschland Gmbh | Kąpiel galwaniczna i sposób wytwarzania warstw z ciemnego chromu |
KR20150123794A (ko) * | 2013-01-10 | 2015-11-04 | 코벤트야 인크. | 3가 크롬 도금욕 효율 유지 장치 및 방법 |
EP3299497A1 (fr) * | 2016-09-27 | 2018-03-28 | ATOTECH Deutschland GmbH | Procédé de traitement d'une surface de chromium |
JP6927061B2 (ja) * | 2018-01-19 | 2021-08-25 | 豊田合成株式会社 | めっき構造体の製造方法 |
JP6973242B2 (ja) * | 2018-03-30 | 2021-11-24 | 豊田合成株式会社 | 電気めっき浴、めっき製品の製造方法、及びめっき製品 |
US11198944B2 (en) | 2018-09-26 | 2021-12-14 | Toyoda Gosei Co., Ltd. | Black plated resin part and method for producing the same |
JP7030739B2 (ja) * | 2019-03-28 | 2022-03-07 | 豊田合成株式会社 | 黒色めっき樹脂部品及びその製造方法 |
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2021
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- 2021-12-10 CN CN202180048786.2A patent/CN115803479A/zh active Pending
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EP4259854A1 (fr) | 2023-10-18 |
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JP2023553966A (ja) | 2023-12-26 |
JP7467758B2 (ja) | 2024-04-15 |
CN115803479A (zh) | 2023-03-14 |
US20230193496A1 (en) | 2023-06-22 |
JP2023531317A (ja) | 2023-07-21 |
WO2022123019A1 (fr) | 2022-06-16 |
WO2022123023A1 (fr) | 2022-06-16 |
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