EP4060107A1 - Intelligentes verbundsystem aus labortropfer und farbprüfmaschine - Google Patents
Intelligentes verbundsystem aus labortropfer und farbprüfmaschine Download PDFInfo
- Publication number
- EP4060107A1 EP4060107A1 EP21162530.6A EP21162530A EP4060107A1 EP 4060107 A1 EP4060107 A1 EP 4060107A1 EP 21162530 A EP21162530 A EP 21162530A EP 4060107 A1 EP4060107 A1 EP 4060107A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cup
- color test
- test machine
- staining
- dropper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 73
- 239000002131 composite material Substances 0.000 title claims abstract description 17
- 238000010186 staining Methods 0.000 claims abstract description 80
- 238000002360 preparation method Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 12
- 238000004043 dyeing Methods 0.000 claims description 41
- 239000004744 fabric Substances 0.000 claims description 8
- 239000000975 dye Substances 0.000 description 44
- 101100327917 Caenorhabditis elegans chup-1 gene Proteins 0.000 description 15
- 230000008569 process Effects 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 description 1
- 239000000980 acid dye Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000986 disperse dye Substances 0.000 description 1
- 235000021197 fiber intake Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
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- 238000012552 review Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/10—Devices for dyeing samples
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
Definitions
- the present invention relates to a laboratory intelligent composite system, in particular to an intelligent composite system of laboratory dropper and color test machine related to the intelligent, modular, automated, unmanned, and precise control of the dyeing and finishing plant laboratory operation process/
- the general dyeing and finishing plant laboratory color test process has the following common problems:
- the present invention has been accomplished under the circumstances in view. It is therefore an object of the present invention to provide an intelligent composite system of laboratory dropper and color test machine that integrates the automatic control of the dyeing process of a dropper, a robotic arm and a color test machine.
- an intelligent composite system of laboratory dropper and color test machine comprises at least one control unit, at least one dropper used to drip out a required dye solution to a plurality of staining cups, at least one dye preparation area adjacent to the at least one dropper, each dye preparation area comprising a plurality of sample cloths to be dyed and defining a cup cap placing area and a staining cup combination temporary storage area, at least one robotic arm adjacent to the at least one dye preparation area, and at least one color test machine adjacent to the at least one robotic arm.
- Each color test machine comprises a plurality of color test machine staining cup positions.
- the at least one control unit is electrically connected to the at least one dropper, the at least one robotic arm and the at least one color test machine.
- the robotic arm picks up each staining cup that has completed the dripping operation and places the saining cup in the staining cup combination temporary storage area according to the process step instructions set by the control unit, and then picks up one sample cloth and puts the sample cloth into the staining cup, and then the robotic arm takes out one cup cap from the cup cap placing area and locks the cup cap to the staining cup, and then the robotic arm puts the staining cup into one designated color test machine staining cup position of the color test machine.
- the beneficial effects of the present invention are: With the connection of the control unit and the robotic arm, the automatic dripper and color test machine of the dyeing and finishing plant laboratory are integrated into intelligent modular and unmanned operations.
- the comparative advantages of the present invention and the prior art are as follows: Compare items Traditional dosing & dye all in one machine Traditional dye solution pipeline delivery to the dyeing machine
- the invention Scalability of the cup position of the dyeing machine Low. High. High. The model is fixed and cannot be expanded. It can be transported to individual dyeing machines using multiple pipelines. It uses conveying device+robotic arm to link dropper and dyeing machine, and it can be expanded indefinitely.
- an intelligent composite system of laboratory dropper and color test machine in accordance with the present invention comprises a control unit 10, a dropper 20, a dye preparation area 30, a robotic arm 40, and a color test machine 50.
- the dropper 20 is used to drop the required dye solution into several staining cups 1.
- the dye preparation area 30 is adjacent to the dropper 20.
- the dye preparation area 30 comprises a number of sample cloths 32 to be dyed, a cup cap placing area 33 and a staining cup combination temporary storage area 34.
- the robotic arm 40 is adjacent to the dye preparation area 30.
- the color test machine 50 is adjacent to the robotic arm 40.
- the color test machine 50 comprises a plurality of color test machine staining cup position 51.
- the control unit 10 is electrically connected to the dropper 20, the robotic arm 40 and the color test machine 50.
- the robotic arm 40 picks up the staining cup 1 that has been dripped and places it in the staining cup combination temporary storage area 34, and then picks up the sample cloth 32 and places it into the staining cup 1. Then, the robotic arm 40 picks up a cup cap 331 from the cup cap placing area 33 and locks the cup cap 331 to the staining cup 1. Then, the robotic arm 40 puts the staining cup 1 into the color test machine 50 in the designated position of the color test machine staining cup positions 51.
- the dropper 20 comprises a conveying device 21 for conveying the staining cup 1 that has completed the dripping operation and receives the dye solution to a dripping completion color test cup area 31 on one side of the dropper 20.
- the staining cup 1 including the dye solution is made closer to the robotic arm 40 and the dye preparation area 30 to facilitate subsequent dye preparation operations.
- the dye preparation area 30 defines a dye-finished area 35.
- the staining cup 1 that has completed the staining operation in the color test machine staining cup position 51 is taken out and placed and collected in the dye-finished area 35.
- the gripper of the robotic arm 40 can sequentially take out the staining cups 1 from the dripping completion color test cup area 31 at one side of the dropper 20 and put the staining cups 1 into the staining cup combination temporary storage area 34 of the dye preparation area 30.
- the gripper of the robotic arm 40 picks up the sample cloths 32 to be dyed from the dye preparation area 30 and puts them into the respective staining cups 1 in the staining cup combination temporary storage area 34.
- the gripper of the robotic arm 40 picks up the corresponding cup caps 331 from the cup cap placing area 33 and locks them to the respective staining cups 1 in the staining cup combination temporary storage area 34.
- the gripper of the robotic arm 40 sequentially picks up the staining cup 1 from the staining cup combination temporary storage area 34 and places them in the respective designated color test machine staining cup positions 51 in the color test machine 50.
- the dye preparation area 30 defines a dripping completion color test cup area 31 for the placement of the staining cups 1 that has completed the dripping operation and receives the dye solution.
- the conveying device 21 of the dropper 20 can extend to the dripping completion color test cup area 31 to directly deliver the staining cups 1 that has completed the dripping operation and receives the dye solution to the dripping completion color test cup area 31.
- the robotic arm 40 is installed on two robotic arm moving rails 41 and can be moved through the robotic arm moving rails 41, which is conducive to putting the staining cups 1 in the dye preparation area 30 into the designated color test machine staining cup positions 51 in the color test machine 50.
- the dye preparation area 30 and the robotic arm 40 are set on a robotic arm mobile AGV (Auto Guided Vehicle) 42.
- a robotic arm mobile AGV 42 Auto Guided Vehicle
- it is conducive to putting the staining cups 1 in the dye preparation area 30 into the designated color test machine staining cup positions 51 in the color test machine 50.
- the control unit 10 comprises a sequential arranging operation control module to control the sequential arranging operation of dyeing.
- a sequential arranging operation control module to control the sequential arranging operation of dyeing.
- the sequential arranging operation control module responds to customer needs such as fast, small quantity, diversification, fast response, and B2C. It needs to be flexible and reasonably planned according to the production capacity and process flow of the production machine.
- H11 and H12 in FIG. 9 are staining cups 1 stained with 500cc; H23 and H25 are staining cups 1 stained with 1000 cc.
- the order staff arranges different orders on their respective machines according to the cloths to be proofed and the total bath volume. After the dye solution dripping operation of the dropper 20, the robotic arm 40 will put the staining cups 1 of different sizes into different color test machines 50, and the color test machines 50 will perform temperature control according to the coloring process required for the temperature rise and fall on the order.
- control unit 10 comprises a drop sequence and recipe control module to control the drop sequence and recipe arrangement of the dropper 20.
- the control unit 10 will notify the robotic arm 40 to move the staining cup 1 to the staining cup combination temporary storage area 34 and put the sample cloth 32 into the staining cup 1, and take a cup cap 331 from the cup cap placing area 33 and lock the cup cap 331 to the staining cup 1, and then the robotic arm 40 will take the staining cup 1 to the designated color test machine 50 according to the instruction of the control unit 10.
- control unit 10 comprises a dyeing temperature rise and fall control module, used to control and set the dyeing temperature rise and fall curve of the color test machine 50.
- the invention can include more than one dropper 20, and the data and control between various droppers 20 can communicate with one another or with the control unit 10.
- the invention can include more than one robotic arm 40.
- the robotic arm 40 can be replaced by a similar drive mechanism for upper and lower objects.
- the data and control between various robotic arms 40 can communicate with one another or with the control unit 10.
- the invention can include more than one color test machine 50 or similar color test mechanism.
- the data and control between color test machines 50 can communicate with one another or with the control unit 10.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21162530.6A EP4060107B1 (de) | 2021-03-15 | 2021-03-15 | Intelligentes verbundsystem aus labortropfer und farbprüfmaschine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP21162530.6A EP4060107B1 (de) | 2021-03-15 | 2021-03-15 | Intelligentes verbundsystem aus labortropfer und farbprüfmaschine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP4060107A1 true EP4060107A1 (de) | 2022-09-21 |
EP4060107B1 EP4060107B1 (de) | 2024-10-02 |
Family
ID=74874684
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21162530.6A Active EP4060107B1 (de) | 2021-03-15 | 2021-03-15 | Intelligentes verbundsystem aus labortropfer und farbprüfmaschine |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP4060107B1 (de) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1431436A2 (de) * | 2002-12-20 | 2004-06-23 | TECNORAMA S.r.l. | Maschine zum Färben von Textilmaterialien |
EP1449950A1 (de) * | 2003-02-18 | 2004-08-25 | TECNORAMA S.r.l. | Vorrichtung zum Färben von Textilgut |
CN201162124Y (zh) * | 2008-02-04 | 2008-12-10 | 陈春成 | 自动化试色机 |
-
2021
- 2021-03-15 EP EP21162530.6A patent/EP4060107B1/de active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1431436A2 (de) * | 2002-12-20 | 2004-06-23 | TECNORAMA S.r.l. | Maschine zum Färben von Textilmaterialien |
EP1449950A1 (de) * | 2003-02-18 | 2004-08-25 | TECNORAMA S.r.l. | Vorrichtung zum Färben von Textilgut |
CN201162124Y (zh) * | 2008-02-04 | 2008-12-10 | 陈春成 | 自动化试色机 |
Also Published As
Publication number | Publication date |
---|---|
EP4060107B1 (de) | 2024-10-02 |
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