EP4041635B1 - Automatisierte vorrichtung zur verpackung von rohren und palletisierung - Google Patents

Automatisierte vorrichtung zur verpackung von rohren und palletisierung Download PDF

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Publication number
EP4041635B1
EP4041635B1 EP20796652.4A EP20796652A EP4041635B1 EP 4041635 B1 EP4041635 B1 EP 4041635B1 EP 20796652 A EP20796652 A EP 20796652A EP 4041635 B1 EP4041635 B1 EP 4041635B1
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EP
European Patent Office
Prior art keywords
box
tubes
boxes
palletisation
lid
Prior art date
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Active
Application number
EP20796652.4A
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English (en)
French (fr)
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EP4041635A1 (de
EP4041635C0 (de
Inventor
Maurizio MATTIOLI
Alberto MAZZER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DBN Tubetti Srl
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DBN Tubetti Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Publication of EP4041635A1 publication Critical patent/EP4041635A1/de
Application granted granted Critical
Publication of EP4041635C0 publication Critical patent/EP4041635C0/de
Publication of EP4041635B1 publication Critical patent/EP4041635B1/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/34—Packaging other rod-shaped articles, e.g. sausages, macaroni, spaghetti, drinking straws, welding electrodes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14—Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
    • B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
    • B65B43/185—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers specially adapted for carton blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54—Means for supporting containers or receptacles during the filling operation
    • B65B43/56—Means for supporting containers or receptacles during the filling operation movable stepwise to position container or receptacle for the reception of successive increments of contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/02—Machines characterised by incorporation of means for making the containers or receptacles
    • B65B5/024—Machines characterised by incorporation of means for making the containers or receptacles for making containers from preformed blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/06—Packaging groups of articles, the groups being treated as single articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices

Definitions

  • the present invention relates to the technical field of automatic machines for the packaging and quality control of tubular articles and subsequent palletisation of the containers.
  • Such novel device assembles a plurality of electromechanical devices having an automated process which makes the packaging of tubes in the boxes (number of pieces per row, quantity of rows, etc.) efficient according to the size of the tube to be packaged and then provides for palletising step.
  • tubular containers, or tubes must be directed, one by one and with a predetermined orientation, in a straight or carousel conveyor line, suitable for transferring them to a filling station, in which suitable dispensing members fill them with the articles. This is true in the step of filling the tubes, but further stations for controlling possible labelling of the tubes as well as the sealing of the tubes and ejection of any discarded material are provided for "upstream" of the filling station. At the moment there lacks a completely automated process, capable of supplying empty tubes well packed in the boxes which in turn are well positioned on the pallet.
  • the object of the present invention is to provide a packaging machine which is faster than known solutions by combining the palletising step thereof.
  • WO2013018074A1 Apparatus and method for batching, packing and palletizing a granular product.
  • WO2013018074A1 Apparatus and method for batching, packing and palletizing a granular product.
  • WO2013018074A1 Apparatus and method for batching, packing and palletizing a granular product.
  • it deals with loose and granular products which are not in any way part of the inherent problems of aluminium tubes.
  • Other patents reveal numerous innovations in the palletising industry and others of the innovative packaging method.
  • there is no inventiveness and novelty in such product sector as pertains to the implementation of different automated actions enclosed in a single space which are listed in detail in the following description.
  • the technical solution obtained from the invention consists in providing a completely automated packaging, product control and palletising island 200, where in all the steps such device also provides for easy access (after release of the safety guard) from every point in all the process steps.
  • the system Being managed by a PLC, the system is capable of generating and storing a detailed report:
  • the hardware part of the system containing a plurality of assembled devices is designed for a totally automatic format change in order to provide - as a technical advantage - the reduction of manual work by the operator in the vision of the supply chain regarding the manufacture of tubes and their packaging. In this sense, there is easy access to all the control panels provided with appropriate buttons necessary for operation in the control areas.
  • the assembly of the plurality of electromechanical devices also comprises a light tower arranged in an area visible from every point of the layout of the assembled system, by means of further light devices positioned on the main control panel.
  • a light tower arranged in an area visible from every point of the layout of the assembled system, by means of further light devices positioned on the main control panel.
  • safety devices there are safety devices, fixed protections and guards for access protected by interlocked safety systems or possible barriers in the access areas of the operator.
  • there are various emergency buttons along the perimeter of the system and the anthropomorphic palletiser is automatically deactivated in case of presence not foreseen in the work area.
  • Such system comprises a plurality of assembled devices capable of forming the box and the lid, inserting the tubes, depositing the box perfectly ready in an area defined for the subsequent step, i.e. palletising with a supply frequency of two tubes every second approximately.
  • the multifunction system and the relative software, developed for the many packaging applications, contain all the key functions for a simple and fast programming, for all the operations carried out directly in the manufacturing process.
  • This aspect of seeking more efficient and effective solutions in the tube packaging step represents a technological innovation because it avoids the operator carrying out routine and repetitive operations, i.e. the preparation and control of packagings, the insertion of tubes into prepared boxes and lastly the insertion of packagings, effectively and efficiently positioned on pallets.
  • reference numeral 100 is a plan view of a plurality of electromechanical and electronic devices assembled to ensure a sequential series process, comprising:
  • the present invention reveals a system managed by a PLC that provides for choosing the batch to be produced, in which all the information of processes regarding, as final objective, the automated insertion of the tubes in the appropriate boxes and subsequent palletisation. Furthermore, the configuration of the device allows to limit the overall dimensions thereof and to have, at the same time, a high operating speed, certainly capable of meeting the productivity needs of modern industry 4.0 machines. A further object of the present invention is to provide a packaging machine which is more versatile with respect to known solutions or, in particular, which allows to easily change another box size and/or tube size.
  • Such plurality of electromechanical devices process tubes having a diameter of 40 mm, although such size can be varied, and they are designed to work in line with the production machines upstream and downstream of such packaging and palletising island.
  • the maximum size of the boxes to be packaged has the following characteristics: 600 mm x 380 mm x 140 mm, also in this case such volume is variable according to the size of the tubes to be packaged and palletised.
  • electromechanical devices assembled in a single production process have an acoustic emission below 80 dBA as well as a pneumatic supply of 6 bar and a 400 V50 Htz, three-phase alternating plus neutral and earth-connected electric power supply.
  • Such plurality of electromechanical and electrical devices allows to reach, as mentioned above, a supply frequency of approximately two tubes per second.
  • a further detail lies in the fact such devices of the island are interconnected and, through the continuous exchange of signals, they are made autonomous with each other.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Claims (4)

  1. Einrichtung, dadurch gekennzeichnet, dass mehrere elektromechanische Einrichtungen nacheinander montiert sind, um alle Schritte zum Verpacken und Palettieren von Aluminiumröhren (100) zu automatisieren, aufweisend:
    - eine Kontrollstation mit Videokameras (15);
    - eine Entstapelungsvorrichtung mit vertikaler elektrischer Achse für Schachteln (1), wobei die vertikale Bewegung das Greifen der Schachtel durch den anthropomorphen Roboter (12) immer auf derselben Höhe sicherstellt und das Beladen in dem Bereich unterhalb anderer Schachteln ermöglicht, selbst wenn der Prozess bereits läuft;
    - eine Position zum Auftragen von Klebstoff zum Bilden von Schachteln (2), nach dem Transferieren des Bogens wird der Klebstoff aufgetragen und die vier Wände der Schachtel werden geschlossen;
    - eine Bogen-Zuführposition (3) zum Bilden des Deckels mit einem identischen Vorgang wie an Position (1);
    - eine Deckelbildungsstation (4) mit Arbeitsverrichtung (2);
    - die elektromechanische Einrichtung positioniert die Schachtel oder die Bögen in den Arbeitsbereichen, um die Kontinuität des Prozesses zu gewährleisten (12);
    - die Drehung der drehbaren Platte (14) trägt die leere Schachtel während des Füllschritts (6) mittels einer elektromechanischen Einrichtung (8) in eine durch die Form der Platte (14) vorgegebene geneigte Position;
    - ein Band (7) zum Fördern von Röhren (korrekte Menge und Position) ermöglicht ein spezielles und spezifisches Greifen für jede Größe (8) durch die elektromechanische Einrichtung;
    - die elektromechanische Einrichtung (8) transferiert die Röhren - mit der Hilfe einer mit Saugnäpfen versehenen Handhabungseinrichtung (die abhängig von den Größen auszutauschen ist) - in einer solchen Anzahl, dass sie reihenweise in die Schachteln (6) gefüllt werden können;
    - in einer solchen Position (10) ermöglicht eine Querbewegung das Verlagern der Schachtel in Richtung der Position (4) zum Einfügen des Deckels auf die volle Schachtel und das Beladen der leeren Schachtel;
    - ein pneumatischer Stößel (11) transferiert die Schachtel unter Verwendung des Deckels in den Schließbereich;
    - die Schachtel wird in einen Palettierungsbereich (13) transferiert, um aufgenommen und zur Palettierung gefördert zu werden.
  2. Verfahren der Verwendung einer Einrichtung gemäß dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass:
    - es in einem ersten Schritt (16) eine Überwachung mittels der Videokameras (15) gibt, um die Qualität der Röhren und mögliche fehlerhafte Röhren zu überprüfen;
    - es in einem zweiten Schritt (17) das Zählen der Röhren und das Einsetzen der Röhren in die Schachtel, die während des Füllens in einer geneigten Position getragen wird, gibt;
    - es in einem dritten Schritt (18) das Bilden des Deckels, das Bilden der Schachtel und das Schließen der Schachtel gibt;
    - es in einem vierten und letzten Schritt (19) das Palettieren gibt, d. h. am Ausgang werden die Verpackungen mit den Maßen 600 mm x 380 mm x 140 mm oder anderen volumetrischen Größen als Funktion vom Volumen der einzusetzenden röhrenförmigen Behälter, wobei solche Verpackungen, die die Röhren enthalten, auf die Palette bis zum Punkt der maximalen volumetrischen Füllung der Palette eingefügt werden.
  3. Einrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die elektromechanische Einrichtung den Austausch der Saugnäpfe (8) und des Bogens, der zum Herstellen der Schachteln (18) erforderlich ist, als Funktion des Volumens der aufzunehmenden und in die Schachteln einzusetzenden Röhren aufweist.
  4. Einrichtung gemäß den Ansprüchen 1 und 3, dadurch gekennzeichnet, dass die volumetrische Gesamtabmessung der Verpackungsinsel, der Qualitätskontrolle und der Palettierung eine parallelepipedförmige Gestalt aufweist, wobei sie im automatischen Betriebszyklus mittels einer 400 V 50 Htz Wechselstrom-Dreiphasen-Leistungsversorgung und einer 6-bar-Pneumatik-Leistungsversorgung eine akustische Emission von weniger als 80 dBA aufweist.
EP20796652.4A 2019-10-10 2020-10-07 Automatisierte vorrichtung zur verpackung von rohren und palletisierung Active EP4041635B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT102019000018422A IT201900018422A1 (it) 2019-10-10 2019-10-10 Dispositivo automatizzato per confezionamento dei tubetti e pallettizzazione
PCT/IB2020/059400 WO2021070070A1 (en) 2019-10-10 2020-10-07 Automated device for packaging tubes and palletisation

Publications (3)

Publication Number Publication Date
EP4041635A1 EP4041635A1 (de) 2022-08-17
EP4041635C0 EP4041635C0 (de) 2025-03-26
EP4041635B1 true EP4041635B1 (de) 2025-03-26

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EP20796652.4A Active EP4041635B1 (de) 2019-10-10 2020-10-07 Automatisierte vorrichtung zur verpackung von rohren und palletisierung

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EP (1) EP4041635B1 (de)
IT (1) IT201900018422A1 (de)
WO (1) WO2021070070A1 (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113313753B (zh) * 2021-05-27 2024-07-12 广汽丰田汽车有限公司 包装尺寸生成方法、系统、终端及存储介质

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITBO20000407A1 (it) * 2000-07-06 2002-01-06 Tonazzi S R L Unita' operativa per il prelievo di tubetti da una relativa confezione scatolare ed il deposito degli stessi su una linea di trasporto .
ITBO20010074A1 (it) * 2001-02-13 2002-08-13 Senzani Brevetti Faenza Srl Apparato per automatizzare l'alimentazione di casse di cartone vuote prelevate da pile pallettizzate, per automatizzare lo scarico e la pall
DE102004009584A1 (de) * 2004-02-25 2005-09-15 Focke & Co.(Gmbh & Co. Kg) Vorrichtung zum Herstellen und Palettieren von Kartonpackungen
ITBO20110488A1 (it) 2011-08-05 2013-02-06 Weicom S R L Apparecchiatura e metodo per il dosaggio, l'insaccamento e la pallettizzazione di prodotti granulari
US9481518B2 (en) * 2013-02-24 2016-11-01 Intelligrated Headquarters Llc Order fulfillment system and method

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Publication number Publication date
WO2021070070A1 (en) 2021-04-15
EP4041635A1 (de) 2022-08-17
EP4041635C0 (de) 2025-03-26
IT201900018422A1 (it) 2021-04-10

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