EP4005956B1 - Section de déroulement et procédé d'élimination de toile de dalle en fibres à partir d'un arbre d'enroulement - Google Patents

Section de déroulement et procédé d'élimination de toile de dalle en fibres à partir d'un arbre d'enroulement Download PDF

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Publication number
EP4005956B1
EP4005956B1 EP21201563.0A EP21201563A EP4005956B1 EP 4005956 B1 EP4005956 B1 EP 4005956B1 EP 21201563 A EP21201563 A EP 21201563A EP 4005956 B1 EP4005956 B1 EP 4005956B1
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EP
European Patent Office
Prior art keywords
unwinding
roll
slabbing
fiber web
slab
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP21201563.0A
Other languages
German (de)
English (en)
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EP4005956A1 (fr
Inventor
Tommi Vuoristo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Valmet Technologies Oy
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Valmet Technologies Oy
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Publication date
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Publication of EP4005956A1 publication Critical patent/EP4005956A1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H73/00—Stripping waste material from cores or formers, e.g. to permit their re-use
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
    • B65H19/126—Lifting, transporting, or inserting the web roll; Removing empty core with both-ends supporting arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00—Unwinding, paying-out webs
    • B65H16/10—Arrangements for effecting positive rotation of web roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00—Unwinding, paying-out webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/413—Supporting web roll
    • B65H2301/4134—Both ends type arrangement
    • B65H2301/41342—Both ends type arrangement shaft transversing the roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/413—Supporting web roll
    • B65H2301/4136—Mounting arrangements not otherwise provided for
    • B65H2301/41361—Mounting arrangements not otherwise provided for sequentially used roll supports for the same web roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/414—Winding
    • B65H2301/4148—Winding slitting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/41—Winding, unwinding
    • B65H2301/417—Handling or changing web rolls
    • B65H2301/4171—Handling web roll
    • B65H2301/4173—Handling web roll by central portion, e.g. gripping central portion
    • B65H2301/41734—Handling web roll by central portion, e.g. gripping central portion involving rail
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/50—Auxiliary process performed during handling process
    • B65H2301/54—Auxiliary process performed during handling process for managing processing of handled material
    • B65H2301/543—Auxiliary process performed during handling process for managing processing of handled material processing waste material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/84—Paper-making machines

Definitions

  • the invention relates to an unwinding section for unwinding fiber webs. Especially the invention relates to an unwinding section according to the preamble part of the independent claim 1 and to a method for removing slab fiber web from a reeling shaft.
  • a fiber web e.g. paper and board
  • a paper-manufacturing line which can be hundreds of meters long.
  • Modern paper machines can produce over 450,000 tons of paper per year.
  • the speed of the paper machine can exceed 2,000 m/min and the width of the paper web can be more than 11 meters.
  • a typical production and treatment line for fiber web comprises a head box, a wire section and a press section as well as a subsequent drying section and a reel-up.
  • the production and treatment line can further comprise other sections and devices for treatment and/or finishing the fiber web, for example a sizer, a coating device, a calender.
  • the production and treatment line also typically comprises at least one slitter-winder for forming customer rolls as well as a roll packaging apparatus.
  • a fiber web completing in the fiber web machine is reeled by a reel-up around a reeling shaft i.e. a reel spool into a parent roll the diameter of which can be more than 5 meters and the weight more than 160 tons.
  • the purpose of reeling is to modify the fiber web manufactured as planar to a more easily processable form.
  • the continuous process of the fiber web machine breaks for the first time and shifts into periodic operation. Reel-ups are used in fiber web production for reeling the fiber web coming from the fiber web production line, and also from a coating machine, a calender or a corresponding finishing device.
  • the fiber web wound onto the parent roll is full-width so it must be slit in longitudinal direction into partial fiber webs with suitable width and the partial fiber webs are wound to partial fiber web rolls (customer rolls) of suitable length or of suitable diameter for the customers.
  • the slitting and winding take place as known from prior art in an appropriate separate machine i.e. in a slitter-winder.
  • the parent roll is unwound in an unwinding section, the full-width fiber web is slit on the slitting section into several narrower partial fiber webs which are wound up on the winding section around winding cores or around winding shafts or around winding cores located on the shafts, such as spools, into customer rolls.
  • the slitter-winder is stopped and the rolls i.e. the so-called set is removed from the machine after which the process is continued with the winding of a new set.
  • the parent roll On the slitter-winder, the parent roll is unwound in an unwinding section, the wide web is slit on a slitting section into several narrower partial webs which are wound up on a winding section around winding fiber webs, such as spools, into customer rolls.
  • the slitter-winder is stopped and the wound rolls i.e. the so-called set is removed from the machine and new fiber webs for new customer rolls for the next set are to be transferred to winding stations for winding a new set of customer rolls. Then, the process is continued with the winding of a new set.
  • These steps are repeated periodically until paper runs out of the parent roll in the unwinding section, whereby a parent roll change is performed and the operation starts again as the unwinding of a new parent roll.
  • the parent roll In the unwinding sections of known fiber web production lines, the parent roll is typically conveyed to such unwinding stations, that are not connected to the paper machine with transfer rails, with a crane and lowered to transfer rails. In applications where the unwinding station is connected to the production line with transfer rails inline, the parent roll is transferred along the transfer rails from reel-up to the unwinding section.
  • the transfer rails for full parent rolls typically comprise horizontal or inclined rails with stand-by stand positions.
  • the parent roll is transferred from one stand-by position to another until the unwinding position in the unwinding section is reached.
  • the parent roll is transferred from one stand-by position to another by means of a transfer device, and with inclined transfer rails, by means of rolling based on gravity and stop and release mechanisms.
  • an unwinding section comprising two unwinding positions, in which the unwinding of a full parent roll is first begun in a first unwinding position of the unwinding section and then transferring the partially unwound parent roll to a second unwinding position during unwinding in the unwinding section and the unwinding is finished in the second unwinding position.
  • a reject roll is formed.
  • the empty reeling shaft or the reject roll is transferred to a waiting position of the unwinding section. From the waiting position the empty reeling shafts are returned to the reel-up and the reject rolls to a slabbing station.
  • an operator uses crane to move the reject roll to a separate slabbing station for emptying the reel spool bottom paper.
  • the reject roll can also be emptied of the slab fiber web through a broke opening of the unwinding section.
  • the reject roll is moved above the broke opening for emptying by the crane or by transfer devices.
  • the slab fiber web removed from the reject roll and emptied through the broke opening is typically directly or indirectly via a conveyor led to a pulper or to broke handling means.
  • the reject roll is heavy due mainly to the weight of the reeling shaft and thus heavy transfer devices are needed. This type of reject roll emptying often also interferes with other operations of the unwinding section or the crane.
  • a winder for winding a web running off a spool, which is driven by a primary drive, the winder having at least one separating device for severing the stationary web after the end of the winding sequence, and an auxiliary device for the subsequent introduction of a new web, paid out by a new spool, into the winder, it being possible for a start of the new web to be drawn off by the new spool by means of the auxiliary device in a predetermined width, in particular in its full width, in which a secondary drive is provided to be coupled on and to drive the spool driven by the primary drive towards the end of the winding sequence, in that a first movement device is provided to move the spool driven by the secondary drive from a main unwinding position into a final unwinding position, and a second movement device is provided to move the new spool carrying the new web into the main unwinding position.
  • a reeling shaft emptied as a result of unwinding is removed from the unwinding section either through manual lifting with a crane or automatically with a reeling shaft handling apparatus.
  • the unwinding position can be followed by transfer rails, on which one or more empty or almost empty reeling shafts are at least temporarily stored before transferred to the next stage, for example to storage or to a reel-up.
  • a reeling shaft handling apparatus may comprise either vertical lifting devices or rotatable lifting arms and return transfer rails for empty reeling shafts, located above the transfer rails for parent rolls, often also above the unwinding section or above the slitter-winder.
  • An empty reeling shaft or nearly empty reeling shaft i.e.
  • reject roll may lifted with a lifting device or with lifting arms to return transfer rails, which normally have a number of return positions.
  • the empty reeling shaft or the reject roll is removed from the return transfer rails by lowering devices and moved with a crane or by a transfer cart.
  • storage spaces are typically used for full parent rolls, partly filled parent rolls and/or empty reeling shafts and/or reject rolls.
  • such storage spaces at the finishing end of the fiber web manufacturing line are typically located in the main machine line between the main devices of the manufacturing process on transfer rails.
  • at least one rejecting location for the partially filled parent rolls or for the reject rolls for removing the bottom slab i.e. the slab fiber web into the pulper is needed in connection with the arrangements for handling parent rolls and reeling shafts can be arranged on transfer rails.
  • One way to slab i.e. to empty the bottom-ends of parent rolls or partially filled machine rolls or reject rolls in the pulper, so called unwinding type slabbing, is to unwind the fiber web left on these rolls by an unwinder in a slabbing station.
  • An object of the invention is to create an unwinding section for fiber webs according to claim 1 and a method for removing slab fiber web from a reeling shaft according to claim 8, in which disadvantages and problems of known methods and devices are eliminated or at least minimized.
  • a further object of the invention is to create an unwinding section for fiber webs and a method for removing slab fiber web from a reeling shaft, in which the need of a separate slabbing station is eliminated or at least minimized.
  • a further object of the invention is to create an unwinding section for fiber webs and a method for removing slab fiber web from a reeling shaft, in which savings are achieved in operator work.
  • An object of the invention is to create an unwinding section for fiber webs and a method for removing slab fiber web from a reeling shaft in which the disadvantages of known systems and methods relating to safety risks relating to manual operations in slabbing are eliminated or at least minimized.
  • the unwinding section according to the invention is mainly characterized by what is presented in the characterizing part of claim 1.
  • Advantageous features of the invention are defined in depending claims.
  • the unwinding section for unwinding a fiber web from a parent roll wound around a reeling shaft comprises two unwinding positions consisting of a first unwinding position and a second unwinding position, in which unwinding section the unwinding of the parent roll is configured to be begun at the first unwinding position and in which unwinding section towards end of the unwinding the parent roll is configured to be transferred to the second unwinding position, which unwinding section comprises a broke opening, wherein the unwinding section comprises a slabbing device configured to operate in area of the first and second unwinding positions, the slabbing device is configured to pick up a slab fiber web from a reject roll formed of a fiber web remaining on the reeling shaft after the unwinding of the parent roll is finished in the second unwinding position and the slabbing device is configured to empty the slab fiber web through the broke opening.
  • the broke opening is located below the first unwinding position.
  • the slabbing device is configured to empty the slab fiber web through the broke opening
  • the slabbing device comprises a slabbing roll and transfer arms and the slabbing roll is rotatably attached from each end to the corresponding transfer arm.
  • the slabbing roll is a suction roll.
  • the transfer arms are turnable pivot arms.
  • the slabbing device comprises a holder configured to hold the slab fiber web around the slabbing roll.
  • the holder extends in cross-direction of the fiber web i.e. in the longitudinal direction of the slabbing roll.
  • length or height level of the transfer arm is configured to be such, that the parent roll during transfer from the first unwinding position to the second unwinding position has enough space to pass under the slabbing roll.
  • the slabbing device has at least two positions: a pick-up position for picking up the slab fiber web from the reject roll and an emptying position located above the broke opening for emptying the slab fiber web through the broke opening.
  • the slabbing device has three positions: the pick-up position located at the second unwinding position for picking up the slab fiber web from the reject roll, the emptying position located at the first unwinding position above the broke opening for emptying the slab fiber web through the broke opening and a home position for waiting to be moved to the pick-up position or to the emptying position.
  • the unwinding section is an unwinding section of a slitter-winder.
  • the unwinding section in an unwinding section comprising two unwinding positions consisting of a first unwinding position and a second unwinding position and comprising a broke opening
  • the unwinding section in which method in the unwinding section the unwinding of the parent roll is begun at the first unwinding position and towards end of the unwinding the parent roll is transferred to the second unwinding position, wherein the slab fiber web is removed by a slabbing device operating in area of the first and second unwinding positions
  • the slab fiber web from a reject roll formed of a fiber web remaining on the reeling shaft after the unwinding of the parent roll is finished in the second unwinding position is picked up by the slabbing device and the slab fiber web is emptied from the slabbing device through the broke opening.
  • the broke opening is located below the first unwinding position.
  • the reject roll is emptied of the slab fiber web by the slabbing device after the unwinding of a parent roll is finished and while the reject roll is still in the unwinding section and located in the second unwinding position and the next parent roll is under unwinding in the first unwinding position.
  • a slabbing roll of the slabbing device is moved to a pick-up position by or on transfer arms of the slabbing device and the slabbing roll picks the slab fiber web from the reject roll around the reeling shaft and winds the slab fiber web up around itself by its rotating movement.
  • the slabbing roll is a suction roll and picks up the slab fiber web from the reject roll by means of suction.
  • the transfer arms are pivot arms and the slabbing device is moved by turning the pivot arms.
  • the slabbing roll with the slab fiber web is moved by or on the transfer arms to a home position for waiting to be emptied.
  • the slabbing roll of the slabbing device is moved by or on the transfer arms to an emptying position located at an operating distance from the broke opening, advantageously above the broke opening and when the slabbing roll of the slabbing device is located in the emptying position the slab fiber web is unwound from the slabbing roll and dropped or guided through the broke opening.
  • the slabbing roll is emptied of the slab fiber web the slabbing roll is returned to the home position by or on the transfer arms for waiting to perform the next slabbing operation.
  • the slab fiber web is emptied from the slabbing device through the broke opening into a pulper or onto a conveyor.
  • the reject roll is emptied of the slab fiber web, while the reject roll is still in the unwinding section.
  • a full parent roll is under unwinding in the first unwinding position and in a winding section of the slitter-winder a first set of customer rolls is under winding.
  • a reject roll i.e. a reeling shaft with remaining fiber web layers (bottom) is located.
  • a slabbing roll of a slabbing device picks the fiber web from the reeling shaft and winds the remaining fiber web up around itself. The slabbing roll is moved to a home position for waiting to be emptied.
  • the empty reeling shaft is thus ready to be returned from the unwinding section to the reel-up.
  • the parent roll under unwinding is moved to the second unwinding position.
  • the unwinding of the parent roll then continues in the second unwinding position.
  • the slabbing roll of the slabbing device is moved to an emptying position at operating distance from a pulper, typically above a pulper, typically the pulper of the unwinding section located under the first unwinding position of the unwinding section, as also during threading the beginning reject is guided to this pulper.
  • the slabbing roll of the slabbing device is returned to the home position for waiting to perform the next slabbing operation.
  • the empty reeling shaft has been returned and the waiting position is ready to receive the next reject roll or an empty reeling shaft.
  • the invention is utilizable in unwinding sections, in particular in unwinding sections of slitter-winders.
  • the invention is very advantageous in unwinding sections comprising two unwinding positions.
  • the invention is also very advantageous, when utilized in connection with automated reeling shaft handling systems.
  • FIG. 1 - 9 is shown an example of an unwinding section 15 of a slitter-winder.
  • a floor of a machine hall for the slitter-winder is denoted.
  • a fiber web W is unwound from a parent roll 12 in the unwinding section 15 and guided via a guide roll to a slitting section (not shown) of the slitter-winder and thereafter to a winding section (not shown) of the slitter-winder.
  • the unwinding section 15 has two, first and second unwinding positions I, II. The unwinding of the parent roll 12 under unwinding is begun at the first unwinding position I.
  • the parent roll 12 under unwinding is moved to the second unwinding position II.
  • the parent roll 11, 12 is wound around a reeling shaft 10, which is transferrable supported at each end on transfer rails 21.
  • the rotation direction of the reeling shaft is denoted by reference sign R in the figures.
  • a parent roll 11 which will be transferred to the first unwinding position I, when the on-going unwinding of the parent roll 12 is finished, to be the next parent roll under unwinding.
  • the unwinding section 15 also comprises a slabbing device 35 configured to operate in the area of the first and second unwinding positions I, II.
  • the slabbing device 35 comprises transfer arms 31, which are turnably S31 attached from one, lower end to support structures 33 supported on the floor 22.
  • the slabbing device also comprises a rotatably S30 to other, upper end of the transfer arms 31 attached slabbing roll 30, advantageously suction roll 30, which is rotatably attached from each end to the corresponding transfer arm 31.
  • the slabbing device 33 also comprises a holder 32 extending in cross-direction of the fiber web i.e. in the longitudinal direction of the slabbing roll 30.
  • the holder 32 is configured to hold end of reject web on the slabbing roll 30.
  • the slabbing device 35 comprises actuators or like for providing the turning movement S31 of the transfer arms 31, the rotating movement S30 of the slabbing roll 30 and the movements of the holder 32 from the open position to the closed position and vice versa.
  • Length of the transfer arm 31 is configured to be such, that the parent roll 12 during transfer from the first unwinding position I to the second unwinding position II has enough space to pass under the slabbing roll 30.
  • the length of the transfer arm 31 is such, that space in vertical direction is at least 1,4 m, advantageously about 2,5 m, measured from center axis of the reeling shaft.
  • the reject roll 13 is emptied of the slab fiber web RW by the slabbing device 35 after the unwinding of a parent roll 12 is finished and while the reject roll 13 is still in the unwinding section 15 and located in the second unwinding position II.
  • the slabbing device 35 When the slabbing device 35 is utilized the next parent roll 12 is under unwinding in the first unwinding position I and in connection with the slitter-winder in the winding section of the slitter-winder a first set of customer rolls is under winding.
  • the reject roll 13 i.e. the reeling shaft 10 with remaining slab fiber web RW i.e. bottom of the parent roll around the reeling shaft 10 is located.
  • the slabbing roll 30 of the slabbing device 35 is moved to a pick-up position P by turning S31 the transfer arms 31 and the slabbing roll 30 by means of suction picks the slab fiber web RW from the reject roll 13 around the reeling shaft 10 and winds the slab fiber web RW up around itself 30 by its rotating movement.
  • the slabbing roll 30 with the slab fiber web RW is moved by turning S31 the transfer arms 31 to a home position H for waiting to be emptied.
  • the empty reeling shaft 10 in the second unwinding position II is thus ready to be returned by transfer T of transfer means from the unwinding section 15 to the reel-up (not shown).
  • the parent roll 12 under unwinding is moved by transfer movement T to the second unwinding position II passing below the slabbing roll 30 of the slabbing device 35.
  • the unwinding of the parent roll 12 continues at the second unwinding position II.
  • the slabbing roll 30 of the slabbing device 35 is moved by turning movement S31 of the transfer arms 31 to an emptying position E located at an operating distance from the broke opening 26 of the pulper 25, typically above the broke opening 26 of the pulper 25.
  • the broke opening 26 of the pulper 25 of the unwinding section 15 in the example of the figures is located in a typical position under the first unwinding position I of the unwinding section 15, as also during threading a beginning reject is guided to this pulper 25.
  • the slabbing roll 30 of the slabbing device 35 is located in the emptying position E the slab fiber web RW is unwound from the slabbing roll 30 and dropped or guided through the broke opening 26 into the pulper 25.
  • the slabbing roll 30 of the slabbing device 35 is returned to the home position H by means of turning S31 the transfer arms 31 for waiting to perform the next slabbing operation.
  • the empty reeling shaft has been returned and the waiting position is ready to receive the next reject roll or an empty reeling shaft.
  • the holder 32 presses the slab fiber web, which is wound around the slabbing roll 30, against the slabbing roll 30 during movements S31 of the transfer arms 31 and during the stay of the slabbing roll 30 in the home position H for preventing the slab fiber web RW to unwind from the slabbing roll 30 before the emptying of the slab fiber web RW from the slabbing roll 30 in the emptying position.
  • the parent roll 12 is unwound in the first unwinding position I of the unwinding section 15.
  • the empty reeling shaft from the previous parent roll unwinding is ready at the second unwinding position II to be returned to the reel-up.
  • the slabbing device 35 is in the home position H and the slab fiber web RW from the previous parent roll unwinding is around the slabbing roll 30 waiting for emptying.
  • the holder 32 prevents the slab fiber web RW from unwinding from the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the first unwinding position I of the unwinding section 15 and is almost ready to be moved to the second unwinding position II.
  • the empty reeling shaft from the previous parent roll unwinding has been returned to the reel-up and the second unwinding position II is not in operation.
  • the slabbing device 35 is in the home position H and the slab fiber web RW from the previous parent roll unwinding is around the slabbing roll 30 waiting for emptying.
  • the holder 32 prevents the slab fiber web RW from unwinding from the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 under unwinding is transferred T to the second unwinding position II of the unwinding section 15 below the slabbing roll 30 of the slabbing device 35 in the home position H.
  • the slab fiber web RW from the previous parent roll unwinding is around the slabbing roll 30 waiting for emptying.
  • the holder 32 prevents the slab fiber web RW from unwinding from the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the second unwinding position II of the unwinding section 15.
  • the slabbing device 35 in the home position H.
  • the slab fiber web RW from the previous parent roll unwinding is around the slabbing roll 30 waiting for emptying.
  • the holder 32 prevents the slab fiber web RW from unwinding from the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the second unwinding position II of the unwinding section 15.
  • the slabbing device 35 is turned S31 from the home position H to the emptying position E for removal of the slab fiber web RW from the previous parent roll unwinding around the slabbing roll 30.
  • the holder 32 preventing the slab fiber web RW from unwinding from the slabbing roll 30 is opened and the slabbing roll 30 is rotated for removal of the slab fiber web RW through the broke opening 26 into the pulper 25. Upstream from the first unwinding position Ithe next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the second unwinding position II of the unwinding section 15.
  • the slab fiber web RW from the slabbing roll 30 of the slabbing device 35 has been removed and the slabbing device 35 is turned S31 from the emptying position E to the home position H for the next pick-up of the slab fiber web from the second unwinding position II, when the unwinding of the parent roll 12 in the second unwinding position II has been finished.
  • the holder 32 preventing the slab fiber web RW from unwinding from the slabbing roll 30 is open. From upstream from the first unwinding position I the next parent roll 11 for unwinding is transferred T to the unwinding in the first unwinding position I.
  • the parent roll 12 is unwound in the first unwinding position I of the unwinding section 15.
  • the slabbing device 35 is in the pick-up position P and the end of the slab fiber web RW from the previous parent roll unwinding is picked up to be wound around the slabbing roll 30 for emptying.
  • the end can be attached to the surface of the slabbing roll 30 by suction or with adhesive means.
  • the holder 32 is open and thus, not preventing the end of the slab fiber web RW to be picked-up by the slabbing roll 30. Upstream from the first unwinding position Ithe next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the first unwinding position I of the unwinding section 15.
  • the slabbing device 35 is in the pick-up position P and the slab fiber web RW from the previous parent roll unwinding is wound around the slabbing roll 30 for emptying.
  • the holder 32 is open and thus, not preventing the slab fiber web RW to be wound around the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the first unwinding position I of the unwinding section 15.
  • the slabbing device 35 has been turned from the pick-up position P to the home position H and the slab fiber web RW from the previous parent roll unwinding is around the slabbing roll 30 for emptying.
  • the holder 32 is closed against the slab fiber web RW around the slabbing roll 30 and preventing the slab fiber web RW to be unwound from around the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • FIG. 10 - 18 is shown another example of an unwinding section 15 of a slitter-winder.
  • a floor of a machine hall for the slitter-winder is denoted.
  • a fiber web W is unwound from a parent roll 12 in the unwinding section 15 and guided via a guide roll to a slitting section (not shown) of the slitter-winder and thereafter to a winding section (not shown) of the slitter-winder.
  • the unwinding section 15 has two, first and second unwinding positions I, II. The unwinding of the parent roll 12 under unwinding is begun at the first unwinding position I.
  • the parent roll 12 under unwinding is moved to the second unwinding position II.
  • the parent roll 11, 12 is wound around a reeling shaft 10, which is transferrable supported at each end on transfer rails 21.
  • the rotation direction of the reeling shaft is denoted by reference sign R in the figures.
  • a parent roll 11 which will be transferred to the first unwinding position I, when the on-going unwinding of the parent roll 12 is finished, to be the next parent roll under unwinding.
  • the unwinding section 15 also comprises a slabbing device 35 configured to operate in the area of the first and second unwinding positions I, II.
  • the slabbing device 35 comprises transfer arms 31, which are attached to support structures 33 supported on the floor 22.
  • the slabbing device also comprises a rotatably S30 to the transfer arms 31 attached slabbing roll 30, advantageously a suction roll, which is rotatably attached from each end to the corresponding transfer arm 31.
  • the slabbing device 30 also comprises a holder 32 extending in cross-direction of the fiber web i.e. in the longitudinal direction of the slabbing roll 30.
  • the holder 32 is configured to hold end of reject web on the slabbing roll 30.
  • the slabbing device 35 comprises actuators or like for providing the linear movement L of the slabbing roll 30 on the transfer arms 31, the rotating movement S30 of the slabbing roll 30 and the movements of the holder 32 from the open position to the closed position and vice versa
  • Height level of the transfer arm 31 is configured to be such, that the parent roll 12 during transfer from the first unwinding position I to the second unwinding position II has enough space to pass under the slabbing roll 30.
  • the height level of the transfer arm 31 is such, that space in vertical direction is at least 1,4 m, advantageously about 2,5 m, measured from center axis of the reeling shaft.
  • the reject roll 13 is emptied of the slab fiber web RW by the slabbing device 35 after the unwinding of a parent roll 12 is finished and while the reject roll 13 is still in the unwinding section 15 and located in the second unwinding position II.
  • the slabbing device 35 When the slabbing device 35 is utilized the next parent roll 12 is under unwinding in the first unwinding position I and in connection with the slitter-winder in the winding section of the slitter-winder a first set of customer rolls is under winding.
  • the reject roll 13 i.e. the reeling shaft 10 with remaining slab fiber web RW i.e. bottom of the parent roll around the reeling shaft 10 is located.
  • the slabbing roll 30 of the slabbing device 35 is moved to a pick-up position P on the transfer arms 31 and the slabbing roll 30 by means of suction picks the slab fiber web RW from the reject roll 13 around the reeling shaft 10 and winds the slab fiber web RW up around itself 30 by its rotating movement.
  • the slabbing roll 30 with the slab fiber web RW is moved on the transfer arms 31 to a home position H for waiting to be emptied.
  • the empty reeling shaft 10 in the second unwinding position II is thus ready to be returned by transfer T of transfer means from the unwinding section 15 to the reel-up (not shown).
  • the parent roll 12 under unwinding is moved by transfer movement T to the second unwinding position II passing below the slabbing roll 30 of the slabbing device 35.
  • the unwinding of the parent roll 12 continues at the second unwinding position II.
  • the slabbing roll 30 of the slabbing device 35 is moved by linear movement L on the transfer arms 31 to an emptying position E located at an operating distance from the broke opening 26 of the pulper 25, typically above the broke opening 26 of the pulper 25.
  • the broke opening 26 of the pulper 25 of the unwinding section 15 in the example of the figures is located in a typical position under the first unwinding position I of the unwinding section 15, as also during threading a beginning reject is guided to this pulper 25.
  • the slabbing roll 30 of the slabbing device 35 is located in the emptying position E the slab fiber web RW is unwound from the slabbing roll 30 and dropped or guided through the broke opening 26 into the pulper 25.
  • the slabbing roll 30 of the slabbing device 35 is returned to the home position H by linear movement L on the transfer arms 31 for waiting to perform the next slabbing operation.
  • the empty reeling shaft has been returned and the waiting position is ready to receive the next reject roll or an empty reeling shaft.
  • the holder 32 presses the slab fiber web, which is wound around the slabbing roll 30, against the slabbing roll 30 during movements L on the transfer arms 31 and during the stay of the slabbing roll 30 in the home position H for preventing the slab fiber web RW to unwind from the slabbing roll 30 before the emptying of the slab fiber web RW from the slabbing roll 30 in the emptying position.
  • the parent roll 12 is unwound in the first unwinding position I of the unwinding section 15.
  • the empty reeling shaft from the previous parent roll unwinding is ready at the second unwinding position II to be returned to the reel-up.
  • the slabbing device 35 is in the home position H and the slab fiber web RW from the previous parent roll unwinding is around the slabbing roll 30 waiting for emptying.
  • the holder 32 prevents the slab fiber web RW from unwinding from the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the first unwinding position I of the unwinding section 15 and is almost ready to be moved to the second unwinding position II.
  • the empty reeling shaft from the previous parent roll unwinding has been returned to the reel-up and the second unwinding position II is not in operation.
  • the slabbing device 35 is in the home position H and the slab fiber web RW from the previous parent roll unwinding is around the slabbing roll 30 waiting for emptying.
  • the holder 32 prevents the slab fiber web RW from unwinding from the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 under unwinding is transferred T to the second unwinding position II of the unwinding section 15 below the slabbing roll 30 of the slabbing device 35 in the home position H.
  • the slab fiber web RW from the previous parent roll unwinding is around the slabbing roll 30 waiting for emptying.
  • the holder 32 prevents the slab fiber web RW from unwinding from the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the second unwinding position II of the unwinding section 15.
  • the slabbing device 35 is moved L from the home position H to the emptying position E for removal of the slab fiber web RW from the previous parent roll unwinding around the slabbing roll 30.
  • the holder 32 preventing the slab fiber web RW from unwinding from the slabbing roll 30 is opened and the slabbing roll 30 is rotated for removal of the slab fiber web RW through the broke opening 26 into the pulper 25. Upstream from the first unwinding position Ithe next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the second unwinding position II of the unwinding section 15.
  • the slab fiber web RW from the slabbing roll 30 of the slabbing device 35 is removed in the emptying position E.
  • the holder 32 preventing the slab fiber web RW from unwinding from the slabbing roll 30 is open. From upstream from the first unwinding position I the next parent roll 11 for unwinding is transferred T to the unwinding in the first unwinding position I.
  • the parent roll 12 is unwound in the second unwinding position II of the unwinding section 15.
  • the slab fiber web RW from the slabbing roll 30 of the slabbing device 35 has been removed and the slabbing device 35 is moved L from the emptying position E to the home position H for the next pick-up of the slab fiber web from the second unwinding position II, when the unwinding of the parent roll 12 in the second unwinding position II has been finished.
  • the holder 32 preventing the slab fiber web RW from unwinding from the slabbing roll 30 is open. From upstream from the first unwinding position I the next parent roll 11 for unwinding is transferred T to the unwinding in the first unwinding position I.
  • the parent roll 12 is unwound in the first unwinding position I of the unwinding section 15.
  • the slabbing device 35 is in the pick-up position P and the end of the slab fiber web RW from the previous parent roll unwinding is picked up to be wound around the slabbing roll 30 for emptying.
  • the end can be attached to the surface of the slabbing roll 30 by suction or with adhesive means.
  • the holder 32 is open and thus, not preventing the end of the slab fiber web RW to be picked-up by the slabbing roll 30. Upstream from the first unwinding position Ithe next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the first unwinding position I of the unwinding section 15.
  • the slabbing device 35 is in the pick-up position P and the slab fiber web RW from the previous parent roll unwinding is wound around the slabbing roll 30 for emptying.
  • the holder 32 is open and thus, not preventing the slab fiber web RW to be wound around the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.
  • the parent roll 12 is unwound in the first unwinding position I of the unwinding section 15.
  • the slabbing device 35 has been moved from the pick-up position P to the home position H and the slab fiber web RW from the previous parent roll unwinding is around the slabbing roll 30 for emptying.
  • the holder 32 is closed against the slab fiber web RW around the slabbing roll 30 and preventing the slab fiber web RW to be unwound from around the slabbing roll 30. Upstream from the first unwinding position I the next parent roll 11 for unwinding is waiting to be transferred to the unwinding.

Landscapes

  • Replacement Of Web Rolls (AREA)

Claims (13)

  1. Section de déroulement pour le déroulement d'une toile de fibres (W) d'un rouleau parent (12) enroulée autour d'un arbre de bobinage (10), laquelle section de déroulement (15) comprend deux positions de déroulement (I, II) consistant en une première position de déroulement (I) et une seconde position de déroulement (II), dans laquelle section de déroulement (15) le déroulement du rouleau parent (12) est configuré pour être commencé à la première position de déroulement (I) et dans laquelle section de déroulement (15) vers l'extrémité de déroulement du rouleau parent (12) est configuré pour être transféré vers la seconde position de déroulement (II), laquelle section de déroulement (15) comprend une ouverture (26), laquelle section de déroulement (15) comprend un dispositif de tranchage (35) configuré pour fonctionner dans la zone des première et seconde positions de déroulement (I, II), lequel dispositif de tranchage (35) est configuré pour récupérer une toile de dalle en fibres (RW) sur un rouleau de rejet (13) formé d'une toile de fibres restant sur l'arbre de bobinage (10) une fois que le déroulement du rouleau parent (12) est fini à la seconde position de déroulement (II) et que le dispositif de tranchage (35) est configuré pour sortir la toile de dalle en fibres (RW) à travers l'ouverture (26), caractérisée en ce que le dispositif de tranchage (35) comprend un rouleau de tranchage (30) et des bras de transfert (31), et que le rouleau de tranchage (30) est fixé de manière à pouvoir tourner par chaque extrémité au bras de transfert correspondant (31).
  2. Section de déroulement selon la revendication 1, caractérisée en ce que le dispositif de tranchage (35) comprend un étrier (32) configuré pour retenir la toile de dalle en fibres autour du rouleau de tranchage (30).
  3. Section de déroulement selon la revendication 2, caractérisée en ce que l'étrier (32) s'étend dans le sens transversal de la toile de fibres, c'est-à-dire dans le sens longitudinal du rouleau de tranchage (30).
  4. Section de déroulement selon l'une quelconque des revendications 1 à 3, caractérisée en ce que le niveau de longueur ou de hauteur du bras de transfert (31) est configuré pour être tel que le rouleau parent (12), pendant le transfert de la première position de déroulement (I) à la seconde position de déroulement (II), ait suffisamment d'espace pour passer sous le rouleau de tranchage (30).
  5. Section de déroulement selon l'une quelconque des revendications précédentes, caractérisée en ce que le dispositif de tranchage (35) a au moins deux positions : une position de récupération (P) pour récupérer la toile de dalle en fibres (RW) sur le rouleau de rejet (13), une position d'extraction (E) au-dessus de l'ouverture (26) pour sortir la toile de dalle en fibres (RW) à travers l'ouverture (26).
  6. Section de déroulement selon la revendication 5, caractérisée en ce que le dispositif de tranchage (35) a au moins trois positions : la position de récupération (P) située au niveau de la seconde position de déroulement (II) pour récupérer la toile de dalle en fibres (RW) sur le rouleau de rejet (13), la position d'extraction (E) située à la première position de déroulement (I) au-dessus de l'ouverture (26) pour sortir la toile de dalle en fibres (RW) à travers l'ouverture (26) et une position d'accueil (H) pour attendre d'être déplacé vers la position de récupération (P) ou vers la position d'extraction (E).
  7. Section de déroulement selon l'une quelconque des revendications précédentes, caractérisée en ce que la section de déroulement (15) est une section de déroulement d'une coupeuse-bobineuse.
  8. Procédé d'extraction d'une toile de fibres (W) d'un arbre de bobinage (10) dans une section de déroulement (15) comprenant deux positions de déroulement (I, II) consistant en une première position de déroulement (I) et une seconde position de déroulement (II) et comprenant une ouverture (26), dans lequel procédé, dans la section de déroulement (15), le déroulement du rouleau parent (12) est commencé à la première position de déroulement (I) et vers la fin du déroulement, le rouleau parent (12) est transféré vers la seconde position de déroulement (II), dans lequel procédé la toile de dalle en fibres (RW) est retirée par un dispositif de tranchage (35) fonctionnant dans la zone des première et seconde positions de déroulement (I, II), dans lequel procédé la toile de dalle en fibres (RW) d'un rouleau de rejet (13) formée d'une toile de fibres restant sur l'arbre de bobinage (10), une fois que le déroulement du rouleau parent (12) est fini à la seconde position de déroulement (II), est récupérée par le dispositif de tranchage (35) et la toile de dalle en fibres (RW) est sortie du dispositif de tranchage (35) à travers l'ouverture (26), caractérisé en ce que, dans le procédé, un rouleau de tranchage (30) du dispositif de tranchage (35) est déplacé vers une position de récupération (P) par ou sur des bras de transfert (31) du dispositif de tranchage (35) et que le rouleau de tranchage (30) récupère la toile de dalle en fibres (RW) sur le rouleau de rejet (13) autour de l'arbre de bobinage (10) et enroule la toile de dalle en fibres (RW) sur elle-même (30) par son mouvement de rotation.
  9. Procédé selon la revendication 8, caractérisé en ce que le rouleau de rejet (13) est sorti de la toile de dalle en fibres (RW) par le dispositif de tranchage (35) une fois le déroulement d'un rouleau parent (12) est fini et pendant que le rouleau de rejet (13) est encore dans la section de déroulement (15) et situé dans la seconde section de déroulement (II) et que le rouleau parent suivant (12) est en train de se dérouler dans la première position de déroulement (I).
  10. Procédé selon la revendication 8 ou 9, caractérisé en ce que le rouleau de tranchage (30) est déplacé avec la toile de dalle en fibres (RW) par ou sur les bras de transfert (31) vers une position d'accueil (H) pour attendre d'être sorti.
  11. Procédé selon l'une quelconque des revendications 8 à 10, caractérisé en ce que, pendant que le déroulement du rouleau parent (12) continue à la seconde position de déroulement (II), le rouleau de tranchage (30) du dispositif de tranchage (35) est déplacé par ou sur les bras de transfert (31) vers une position d'extraction (E) située à une distance fonctionnelle de l'ouverture (26), avantageusement au-dessus de l'ouverture (26) et, lorsque le rouleau de tranchage (30) du dispositif de tranchage (35) se trouve dans la position d'extraction (E), la toile de dalle en fibres (RW) est déroulée du rouleau de tranchage (30) et déposée ou guidée à travers l'ouverture (26).
  12. Procédé selon l'une quelconque des revendications 8 à 11, caractérisé en ce que le rouleau de tranchage (30) est sorti de la toile de dalle en fibres (RW) et que le rouleau de tranchage (30) est renvoyé à la position d'accueil (H) par ou sur les bras de transfert (31) pour attendre de réaliser l'opération de tranchage suivante.
  13. Procédé selon l'une quelconque des revendications 8 à 12, caractérisé en ce que la toile de dalle en fibres (RW) est sortie du dispositif de tranchage (35) à travers l'ouverture (26) pour aller sur un pulpeur (25) ou sur un convoyeur.
EP21201563.0A 2020-11-05 2021-10-08 Section de déroulement et procédé d'élimination de toile de dalle en fibres à partir d'un arbre d'enroulement Active EP4005956B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FI20206106A FI129371B (en) 2020-11-05 2020-11-05 Unroller and method for removing a scrap web from a winding shaft

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EP4005956A1 EP4005956A1 (fr) 2022-06-01
EP4005956B1 true EP4005956B1 (fr) 2023-11-29

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DE102005000173A1 (de) * 2005-11-30 2007-06-06 Voith Patent Gmbh Verfahren zum Wechsel von Tambouren in einer Rollenwickeleinrichtung und Rollenwickeleinrichtung

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SE442626B (sv) * 1979-08-16 1986-01-20 Treom I Falkenberg Ab Apparat for avrullning av en materialbana
DE102004049720A1 (de) * 2004-10-11 2006-04-20 Voith Paper Patent Gmbh Verfahren zum Einführen einer Materialbahn in eine Rollenwickeleinrichtung und Rollenwickeleinrichtung
FI119630B (fi) * 2006-10-27 2009-01-30 Metso Paper Inc Kuiturainan valmistuslinja ja pituusleikkurijärjestely
DE102007004374A1 (de) * 2007-01-29 2008-07-31 Voith Patent Gmbh Verfahren zum Abschwarten eines Wickels einer Materialbahn von einem Wickeltambour und Einrichtung zur Durchführung des Verfahrens
DE102007025805A1 (de) * 2007-06-02 2008-12-04 Voith Patent Gmbh Verfahren zum Abschwarten eines Wickels einer Materialbahn von einem Wickeltambour und Vorrichtung zur Durchführung des Verfahrens, insbesondere Abschwartvorrichtung
FI121007B (fi) 2007-10-12 2010-06-15 Metso Paper Inc Menetelmä ja järjestely kuiturainan aukirullaimen yhteydessä
DE102010002718A1 (de) * 2010-03-10 2011-09-15 Voith Patent Gmbh Rollenwickelvorrichtung und Verfahren zur Behandlung einer Materialbahnrolle
EP2511209B1 (fr) * 2011-04-11 2017-05-31 Valmet Technologies, Inc. Agencement pour la manipulation de rouleaux de machines et arbres d'enroulement relatifs à la production de réseaux de fibres
FI20185378A1 (en) * 2018-04-20 2019-10-21 Valmet Technologies Oy Fiber web shredding position and fiber web shredding method

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Publication number Priority date Publication date Assignee Title
DE102005000173A1 (de) * 2005-11-30 2007-06-06 Voith Patent Gmbh Verfahren zum Wechsel von Tambouren in einer Rollenwickeleinrichtung und Rollenwickeleinrichtung

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FI20206106A1 (en) 2021-12-31
FI129371B (en) 2021-12-31
EP4005956A1 (fr) 2022-06-01
CN114436002B (zh) 2024-01-23
CN114436002A (zh) 2022-05-06

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