EP3993053A1 - Anzeigetafel und herstellungsverfahren dafür sowie anzeigevorrichtung - Google Patents

Anzeigetafel und herstellungsverfahren dafür sowie anzeigevorrichtung Download PDF

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Publication number
EP3993053A1
EP3993053A1 EP20771184.7A EP20771184A EP3993053A1 EP 3993053 A1 EP3993053 A1 EP 3993053A1 EP 20771184 A EP20771184 A EP 20771184A EP 3993053 A1 EP3993053 A1 EP 3993053A1
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EP
European Patent Office
Prior art keywords
via hole
dummy pixels
line
display region
insulation layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20771184.7A
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English (en)
French (fr)
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EP3993053A4 (de
Inventor
Xueguang HAO
Xinyin WU
Yong Qiao
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BOE Technology Group Co Ltd
Beijing BOE Technology Development Co Ltd
Original Assignee
BOE Technology Group Co Ltd
Beijing BOE Technology Development Co Ltd
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Application filed by BOE Technology Group Co Ltd, Beijing BOE Technology Development Co Ltd filed Critical BOE Technology Group Co Ltd
Publication of EP3993053A1 publication Critical patent/EP3993053A1/de
Publication of EP3993053A4 publication Critical patent/EP3993053A4/de
Pending legal-status Critical Current

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/88Dummy elements, i.e. elements having non-functional features
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G3/00Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
    • G09G3/20Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters
    • G09G3/22Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources
    • G09G3/30Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels
    • G09G3/32Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED]
    • G09G3/3208Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED]
    • G09G3/3266Details of drivers for scan electrodes
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G3/00Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
    • G09G3/20Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters
    • G09G3/22Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources
    • G09G3/30Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels
    • G09G3/32Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED]
    • G09G3/3208Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED]
    • G09G3/3225Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED] using an active matrix
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G3/00Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
    • G09G3/20Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters
    • G09G3/22Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources
    • G09G3/30Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels
    • G09G3/32Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED]
    • G09G3/3208Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED]
    • G09G3/3275Details of drivers for data electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/124Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/1248Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or shape of the interlayer dielectric specially adapted to the circuit arrangement
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/1201Manufacture or treatment
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/121Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements
    • H10K59/1213Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements the pixel elements being TFTs
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/123Connection of the pixel electrodes to the thin film transistors [TFT]
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/124Insulating layers formed between TFT elements and OLED elements
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/131Interconnections, e.g. wiring lines or terminals
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/17Passive-matrix OLED displays
    • H10K59/179Interconnections, e.g. wiring lines or terminals
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G2300/00Aspects of the constitution of display devices
    • G09G2300/04Structural and physical details of display devices
    • G09G2300/0404Matrix technologies
    • G09G2300/0413Details of dummy pixels or dummy lines in flat panels

Definitions

  • At least one embodiment of the present disclosure relates to a display panel and a manufacturing method thereof, and a display device.
  • OLED Organic light-emitting diode
  • OLED display panel adopts a rectangular screen
  • the OLED display panel generally adopts a gate on array (GOA) circuit.
  • GOA gate on array
  • Embodiments of the present disclosure provide a display panel, a manufacturing method thereof and a display device.
  • a display panel comprising:
  • each of the plurality of the first dummy pixels is located between the gate drive circuit and the display region, and each of the plurality of the first dummy pixels is configured to not emit light.
  • the plurality of the first dummy pixels are arranged as a step shape.
  • the plurality of the first dummy pixels comprise at least one column in a first direction and at least one row in a second direction, and the first direction and the second direction are perpendicular to each other.
  • the display panel further comprises: a bonding region, wherein the bonding region is located at one of sides of the display region, a plurality of second dummy pixels are provided at an opposite side of the display region to the bonding region, and each of the plurality of the second dummy pixels is configured not to emit light.
  • a second power line of each of the plurality of the second dummy pixels is connected with the high-level signal line of the gate drive circuit.
  • the plurality of the second dummy pixels are arranged at equal intervals in at least one direction selected from the group consisting of a first direction and a second direction, and the first direction and the second direction are perpendicular to each other.
  • the plurality of the second dummy pixels comprise at least one column in the first direction and at least one row in the second direction.
  • the display panel comprises: a first rounded corner and a second rounded corner which are proximal to the bonding region, and the plurality of the first dummy pixels are arranged outside the first rounded corner and outside the second rounded corner.
  • the display panel comprises: a third rounded corner and a fourth rounded corner which are distal to the bonding region, and the plurality of the first dummy pixels are arranged outside the third rounded corner and outside the fourth rounded corner.
  • each of the plurality of the first dummy pixels and each of the plurality of the second dummy pixels respectively at least comprises a pixel drive circuit
  • the pixel drive circuit comprises a first scanning line, a second scanning line, and a third scanning line
  • the first scanning line, the second scanning line, and the third scanning line are connected with the gate drive circuit respectively, or the first scanning line, the second scanning line, and the third scanning line are in a suspended state.
  • each of the plurality of the first dummy pixels and each of the plurality of the second dummy pixels respectively further comprises a light-emitting unit
  • the pixel drive circuit comprises a drive transistor
  • the drive transistor comprises a drain electrode
  • the light-emitting unit comprises an anode and does not comprise a light-emitting layer
  • the drain electrode of the drive transistor is electrically connected with the anode of the light-emitting unit.
  • each of the plurality of the first dummy pixels and each of the plurality of the second dummy pixels respectively further comprises a light-emitting unit
  • the pixel drive circuit comprises a drive transistor
  • the drive transistor comprises a drain electrode
  • the light-emitting unit comprises an anode, a light-emitting layer, and a cathode
  • the drain electrode of the drive transistor is electrically isolated from the anode of the light-emitting unit.
  • each of the plurality of the first dummy pixels and each of the plurality of the second dummy pixels respectively further comprises:
  • a display device comprising the aforementioned display panel.
  • a manufacturing method of a display panel comprising:
  • manufacturing method further comprises: forming a plurality of pixel units in the display region, each of the plurality of pixel units being configured to emit light and each of the plurality of the first dummy pixels being configured to not emit light.
  • the forming the plurality of the first dummy pixels comprises:
  • the design of a rounded corner of an OLED display panel (that is, the corner of the panel is designed as the rounded corner, and this panel is referred to as an OLED special-shaped screen for short) is becoming more and more popular, in order to realize the concept of a comprehensive screen with uniform outer contour shape of the screen and electronic products.
  • the existing OLED designed with rounded corner has problems of lower display quality, lower reliability, and lower detect-free ratio. Therefore, how to increase the display quality, the reliability, and the detect-free ratio of OLED is an urgent technical problem to be solved.
  • the existing OLED special-shaped screen has the problems of lower display quality, lower reliability, and lower detect-free ratio, which are caused by the influence of the position of the rounded corner on etching uniformity. Specifically, because the position of the rounded corner is not conducive to the layout of the gate drive circuit and the pixel drive circuit, a large void region is left outside the rounded corner, which causes the etching uniformity of the pixel unit to deteriorate in the display region close to the rounded corner, and reduces the reliability and detect-free ratio.
  • the display panel includes a display region and a non-display region located at a periphery of the display region, the display region includes at least one rounded corner, the non-display region includes a gate drive circuit and a plurality of dummy pixels, the plurality of dummy pixels are located outside the at least one rounded corner of the display region, and a first power line of each of the plurality of dummy pixels is connected with a high-level signal line of the gate drive circuit.
  • the plurality of dummy pixels are arranged in the non-display region and located outside the at least one rounded corner of the display region, so that the etching uniformity at the position of the at least one rounded corner is effectively increased.
  • the power line of each of the plurality of dummy pixels is connected with the high-level signal line of the gate drive circuit, so that the load of the gate drive circuit is reduced, the electrical performance of the pixel circuit in the display region is increased, and the problems of low display quality, low reliability, and low defect-free ratio of the existing OLED special-shaped screen are effectively solved.
  • the above-mentioned display panel may include an organic light-emitting diode (OLED) display panel, a quantum dot light-emitting diode (QLED) display panel, a micro light-emitting diode (Micro LED) display panel, etc, which are not limited in the present disclosure.
  • OLED organic light-emitting diode
  • QLED quantum dot light-emitting diode
  • Micro LED micro light-emitting diode
  • FIG. 1 is a schematic structural diagram of a display panel according to an embodiment of the present disclosure.
  • the display panel of the present embodiment includes a display region 100, a non-display region 200 located at the periphery of the display region 100 (for example, surrounding the periphery of the display region 100), and a bonding region 300 located at one side of the display region 100.
  • the display region 100 includes a first side edge L1 and a second side edge L2, and the first side edge L1 and the second side edge L2 are connected to each other through a rounded corner (or named as a chamfered rounded corner).
  • the display region 100 of the display panel of the present disclosure is provided with at least one rounded corner.
  • the display region 100 includes a plurality of rounded corners. As illustrated in FIG. 1 , the display region 100 includes a group of two opposite first side edges (L1 and L1') and a group of two opposite second side edges (L2 and L2'); and each of the two first side edges (L1 and L1') is connected with the two second side edges (L2 and L2') at two ends of the first side edge through the rounded corners, respectively. Under this case, the display region 100 includes four rounded corners.
  • the display region 100 includes a group of two opposite first side edges (L1 and L1') and a second side edge (L2); and the two first side edges (L1 and L1') are respectively connected with the second side edge (L2) at both ends of the second side edge (L2) through rounded corners.
  • the display region 100 includes two rounded comers.
  • the display region 100 including four rounded corners as illustrated in FIG. 1 is taken as an example for further explanation. As illustrated in FIG.
  • the display region 100 is provided with a plurality of gate lines SL and a plurality of data lines DL, which intersect with each other to form a plurality of pixel units P arranged in a matrix, and the plurality of pixel units P are configured to realize normal display.
  • the plurality of pixel units P at least include a first color pixel unit, a second color pixel unit, and a third color pixel unit.
  • the first color, the second color, and the third color are three primary colors (for example, red, green, and blue).
  • the non-display region 200 is located at the periphery of the display region 100, and the non-display region 200 is provided with a gate drive circuit, a power signal circuit VDD, and a plurality of dummy pixels 400.
  • the gate lines in the display region are connected with the gate drive circuit, and the gate drive circuit provides a drive voltage for the gate lines.
  • the gate drive circuit is arranged as a GOA circuit, that is, the gate drive circuit is directly integrated into the array substrate of the display panel. As illustrated in FIG.
  • the GOA circuits are located at two sides of the display region 100; a power signal circuit VDD is located at the lower side of the display region 100; and the plurality of dummy pixels 400 are respectively arranged outside the rounded corner in lower left of the display region 100 and outside the rounded corner in lower right of the display region 100, and located in the region between the GOA circuits and the display region 100.
  • the plurality of dummy pixels 400 are configured to increase the etching uniformity at the position of the rounded corners and cannot emit light.
  • the bonding region 300 is located at one side (for example, the lower side) of the display region 100 and includes a bonding pad 301.
  • the GOA circuits are connected to the bonding pad 301 through a first lead 302, and the power signal circuit VDD is connected to the bonding pad 301 through a second lead 303.
  • each of the plurality of dummy pixels 400 at least includes a pixel drive circuit.
  • the plurality of dummy pixels 400 are different from the plurality of pixel units P of the display region 100 in that: the plurality of dummy pixels 400 are provided with only pixel drive circuits which have the same structure as the pixel drive circuits of the plurality of pixel units P, and no light-emitting unit is arranged in the plurality of dummy pixels 400, that is, the plurality of dummy pixels 400 cannot realize display function.
  • the pixel drive circuits of the plurality of dummy pixels 400 are electrically connected to scanning lines, data lines, and the power lines, respectively, and the power lines are connected with high-level signal lines VGH of the GOA circuits.
  • the pixel drive circuit of each of the plurality of pixel units P in the display region includes a drive unit and a light-emitting unit (such as an organic light-emitting diode OLED).
  • the drive unit includes a transistor and a capacitor.
  • the structure of the drive unit in the pixel drive circuit is only schematically illustrated by taking a 2T1C (a drive transistor T1, a switching transistor T2, and a storage capacitor Cst) as an example, but the embodiments of the present disclosure are not limited to this.
  • the drive unit also adopt 3T1C, 4T1C and other circuit structures.
  • the first electrode of the drive transistor T1 is connected with a power line VDD and the first electrode plate of the storage capacitor Cst
  • the second electrode of the drive transistor T1 is connected with the OLED
  • the gate electrode of the drive transistor T1 is connected with a first electrode of the switch transistor T2 and the second electrode plate of the storage capacitor Cst.
  • the gate electrode of the switching transistor T2 is connected with a scanning line SL, and the second electrode of the switching transistor T2 is connected with a data line DL.
  • the OLED includes a cathode and an anode, and a light-emitting functional layer located between the cathode and the anode.
  • the light-emitting functional layer may include an organic light-emitting layer, a hole transport layer between the organic light-emitting layer and the anode, and an electron transport layer between the organic light-emitting layer and the cathode.
  • a hole injection layer may be further arranged between the hole transport layer and the anode
  • an electron injection layer may be further arranged between the electron transport layer and the cathode according to requirements, which is not limited in the present disclosure.
  • a plurality of dummy pixels 400 outside the rounded corner in lower left of the display region 100 are located in the region between the GOA circuits and the display region 100, and the plurality of dummy pixels 400 are arranged as a step shape.
  • a plurality of dummy pixels 400 outside the rounded corner in the lower right of the display region 100 are located in the region between the GOA circuits and the display region 100, and the plurality of dummy pixels 400 are arranged as a step shape, so that the plurality of dummy pixels 400 are arranged in light of the trend arrangement of the rounded corners.
  • the plurality of dummy pixels 400 arranged as a step shape include at least one column in the vertical direction.
  • the plurality of dummy pixels 400 arranged as a step shape include at least one row in the horizontal direction.
  • FIG. 2a, FIG. 2b, and FIG. 2c are schematic structural diagrams of a plurality of dummy pixels arranged as a step shape according to embodiments of the present disclosure.
  • the plurality of dummy pixels 400 arranged as the step shape include six rows and three columns as illustrated in FIG. 2a ; the plurality of dummy pixels 400 arranged as the step shape include three rows and six columns as illustrated in FIG. 2b , and the plurality of dummy pixels 400 arranged with the step shape include six rows and six columns as illustrated in FIG. 2c .
  • a plurality of dummy pixels 400 are further arranged outside the side (upper side) of the display region 100 away from the bonding region 300, that is, the plurality of dummy pixels 400 are arranged in the non-display region 200 opposite to the bonding region 300, and the plurality of dummy pixels 400 are regularly arranged.
  • the plurality of dummy pixels 400 regularly arranged include at least one column in the vertical direction.
  • the plurality of dummy pixels 400 regularly arranged include at least one row in the horizontal direction.
  • the plurality of dummy pixels arranged as the step shape are outside the rounded corners in lower left and lower right of the display region, so that the plurality of dummy pixels fill the region between the gate drive circuits and the display region according to the trend arrangement of the rounded corners, which solves the problems of uneven etching in the region of the rounded corners, increases the etching uniformity at the position of the rounded corners, and increases the reliability and defect-free ratio of the display panel.
  • the high-level signal line of the gate drive circuits is connected to the power line of the plurality of dummy pixel, so that the high-level signal lines are connected with the power lines of the plurality of dummy pixels in parallel manner, which reduces the resistance of the high-level signal lines, effectively reduces the load of the gate drive circuit, increases the working stability of the display panel, and reduces the power consumption.
  • FIG. 3a is a schematic structural diagram of a plurality of dummy pixels in an embodiment of the present disclosure.
  • FIG. 3b is a cross-sectional view taken along line A-A in FIG. 3a .
  • each of the plurality of dummy pixels includes:
  • an embodiment of the present disclosure further provides a manufacturing method of the above display panel, the method includes:
  • the plurality of dummy pixels are formed in the non-display region and the plurality of dummy pixels are located outside the rounded corners of the display legion, so that the etching uniformity at the position of the rounded corners is effectively increased.
  • the power line of each of the plurality of dummy pixels is connected with the high-level signal line of the gate drive circuit, so that the load of the gate drive circuit is reduced, the electrical performance of the pixel circuit in the display region is increased, and the problems of low display quality, low reliability and low defect-free ratio of the existing OLED special-shaped screen are effectively solved.
  • the above manufacturing method further includes: forming a plurality of pixel units in the display region, each of the plurality of pixel units is configured to emit light and each of dummy pixels is configured to not emit light.
  • the forming the plurality of first dummy pixels includes:
  • the "patterning process” mentioned in the present disclosure includes a film deposition process, a photoresist coating process, a mask exposure process, a development process, an etching process, a photoresist stripping process, or other treatment processes.
  • the deposition process may adopt known methods such as sputtering, evaporation deposition, and chemical vapor deposition.
  • the coating process may adopt known coating methods, and the etching may adopt known etching methods, which are not specifically limited here.
  • film refers to a film made from a certain material on a base substrate by the deposition process or other processes.
  • the "film” may also be called as a "layer”. If the "film” needs a patterning process during the whole manufacturing process, the “film” will be called as “film” before the patterning process and be called as "layer” after the patterning process.
  • the "layer” after the patterning process contains at least one "pattern”.
  • Forming a pattern of a data line, a power line, a connecting line, and a drain electrode includes: depositing a third metal film on the base substrate formed with the above structure, and patterning the third metal film by a patterning process to form the pattern of the data line DA, the power line VD, the connecting line LI, and the drain electrode 18 of the drive transistor.
  • one terminal of the drain electrode 18 is connected with the second gate electrode 16 through the first via hole H1, and the other terminal of the drain electrode 18 is connected with the active layer 12 through the fifth via hole H5.
  • the data line DA is connected with the active layer 12 through the fourth via hole H4.
  • the power line VD is connected with the second gate electrode 16 through the second via hole H2 and a third via hole H3.
  • one terminal of the connecting line LI is connected with the active layer 12 through the sixth via hole H6, and the other end of the connecting line LI is connected with an initial voltage line VI through the seventh via hole H7.
  • FIG. 8b a cross-sectional view taken along line A-A in FIG. 8a .
  • the forming the pixel defining layer and the pattern of the anode includes: first, forming a fourth insulation layer 19 on the base substrate formed with the above structure, the fourth insulation layer 19 overlaying the data line DA, the power line VD, the connecting line LI, and the drain electrode 18, and forming the pixel defining layer 20 on the fourth insulation layer 19.
  • the pixel defining layer 20 defines a pixel opening, and the fourth insulation layer 19 in the pixel opening is provided with an eighth via hole which exposes the drain electrode 18.
  • a transparent conductive film is deposited on the base substrate formed with the above pattern, and the transparent conductive film is patterned by a patterning process, so that a pattern of the anode 21 is formed in the pixel opening defined by the pixel defining layer 20; the anode 21 is connected with the drain electrode 18 through the eighth via hole, as illustrated in FIG. 3a and FIG.3b .
  • the pixel definition layer may be polyimide, acrylic, or polyethylene terephthalate, etc.
  • the transparent conductive film may be indium tin oxide (ITO) or indium zinc oxide (IZO), etc.
  • the above structure of the plurality of dummy pixels and the plurality of pixel units in the display region are synchronously formed at the same time, and the structures and functions of the first scanning line, the second scanning line, the third scanning line, the initial voltage line, the data line, the power line, and the connecting line are the same as those of corresponding lines in the pixel drive circuit of the display region.
  • the first insulation layer and the second insulation layer are also called as a gate insulation layer (GI)
  • the third insulation layer is also called as an interlayer insulation layer (ILD)
  • the fourth insulation layer is also called as a planarization layer (PLN).
  • each of the plurality of dummy pixels further includes a light-emitting unit.
  • the OLED light-emitting unit in each of the plurality of pixel units includes a light-emitting layer formed on the anode. However, different from OLED light-emitting unit in each of the pixel units, no light-emitting layer is formed at the position where the plurality of dummy pixels are located, that is, the light-emitting unit in each of the dummy pixels includes only the anode and cathode, so that the plurality of dummy pixels will not emit light.
  • the plurality of dummy pixels include an anode, a cathode, and a light-emitting layer, but the anode is not electrically connected with the drain electrode, so the light-emitting layer also cannot emit light.
  • FIG. 9a is a schematic structural diagram of a plurality of dummy pixels in another embodiment of the present disclosure.
  • FIG. 9b is a cross-sectional view taken along line A-A in FIG. 9a .
  • the structure of the present embodiment is a variation of the plurality of dummy pixels as illustrated in FIG. 3a and FIG. 3b , which is different from the previous embodiment in that no pixel opening is formed in the pixel definition layer 20 of the dummy pixel, and no via hole is formed in the fourth insulation layer 19.
  • the anode, the light-emitting layer, and the cathode may be further formed at the position where the dummy pixel is located, which can further increase the etching uniformity at the position of the rounded corners.
  • the pixel drive circuit of the dummy pixel is not electrically connected with the light-emitting layer, that is, the anode of the dummy pixel is disconnected with the drain electrode of the dummy pixel and the drain electrode is electrically isolated from the anode, so the dummy pixel will not emit light.
  • the structure of the pixel drive circuit of the plurality of dummy pixels in the present embodiment is basically the same as that of the plurality of pixel units in the display region, which are formed synchronously.
  • the same film structure are simultaneously formed inside the rounded corners and outside the rounded corners at the same time, thus ensuring the continuity of the structures inside and outside the rounded corners, and effectively increasing the etching uniformity at the position of the rounded corners.
  • Etching uniformity of the plurality of pixel units in the display region near the rounded corners ensures that the width and thickness of signal lines, such as data lines, power lines, and gate lines meet design values, and will not affect signal transmission speed and transmission capacity.
  • data lines of the plurality of dummy pixels are connected with data drive circuit
  • power lines of the plurality of dummy pixels are connected with high-level signal lines of gate drive circuit, which is equivalent to connecting the power lines to high-level signal lines of gate drive circuit in parallel, thereby reducing resistance of the high-level signal lines, effectively reducing the load of gate drive circuit, and increasing working stability of pixel drive circuit in display region.
  • first scanning line, the second scanning line, and the third scanning line of the plurality of dummy pixels can be set to be in a "suspended" state, that is, the first scanning line, the second scanning line, and the third scanning line of the plurality of dummy pixels are not electrically connected with any drive circuit, so as to prevent the pixel drive circuit of the plurality of dummy pixels from affecting the operation of the pixel drive circuit of the display region.
  • the first scanning line, the second scanning line, and the third scanning line of the plurality of dummy pixels may also be arranged to be connected with the output of the gate drive circuit; because the output of the gate drive circuit has a stable potential, the pixel drive circuit of the plurality of dummy pixels can play a role in increasing the electrical stability.
  • the times of the patterning process in the manufacturing method of the display panel provided by the embodiments of the present disclosure are basically the same as the times of the patterning process of the existing manufacturing methods, the implementation of the present disclosure does not need to change the existing manufacturing process flow and equipment, thus having good process compatibility, strong practicability, and good application prospect. To sum up, the display panel disclosed by the present disclosure effectively solves the problems of low display quality, low reliability and low defect-free ratio of the existing OLED special-shaped screen.
  • FIG. 10 is a schematic diagram of a power line connected with a high-level signal line according to an embodiment of the present disclosure. As illustrated in FIG. 10 , because both the GOA circuit and the high-level signal line VGH are manufactured synchronously with the plurality of dummy pixels, the power line VD and the high-level signal line VGH, which are an integrated structure connected with each other, are formed at the same time of forming the data line DA and the power line VD during the same patterning process.
  • FIG. 11 is a schematic diagram of a scanning line connected with a gate drive circuit according to an embodiment of the present disclosure. As illustrated in FIG.
  • the first scanning line GN1 is connected with the first GOA unit (GOA1)
  • the second scanning line GN2 is connected with the second GOA unit (GOA2)
  • the third scanning line GN3 is connected with the first control circuit EMG1, rather than connected with the third GOA unit (GOA3).
  • the above connections may be achieved through forming an interconnected integrated structure by using a single patterning process, or may be realized through via holes.
  • FIG. 12 is a schematic structural diagram of a display panel according to another embodiment of the present disclosure.
  • the present embodiment is a variation of the display panel of FIG. 1 , and the structure of the display panel as illustrated in FIG. 12 is basically the same as the structure of the display panel of FIG. 1 .
  • the display panel of FIG. 12 includes a display region 100, a non-display region 200 located at the periphery of the display region 100, and a bonding region 300.
  • the plurality of dummy pixels 400 in the present embodiment are arranged outside the rounded corners in upper left and upper right of the display region 100 as illustrated in FIG. 12 , and the plurality of dummy pixels 400 are located between the GOA circuits and the display region 100.
  • the plurality of dummy pixels 400 are arranged in the non-display region 200 opposite to the bonding region 300.
  • the plurality of dummy pixels 400 arranged in the region between the GOA circuits and the display region 100 are arranged as a step shape.
  • the plurality of dummy pixels 400 having the step shape includes at least one column in the vertical direction, and the plurality of dummy pixels 400 having the step shape includes at least one row in the horizontal direction.
  • the plurality of dummy pixels 400 arranged at the opposite side of the bonding region 300 are distributed regularly, for example, the plurality of dummy pixels 400 are arranged at equal intervals, which is beneficial to reducing the manufacturing difficulty.
  • the plurality of dummy pixels 400 regularly arranged include at least one column in the vertical direction, and the plurality of dummy pixels 400 regularly arranged include at least one row in the horizontal direction.
  • the present embodiment also achieves the technical effects of the aforementioned embodiment of FIG. 1 , including: increasing the etching uniformity at the position of the rounder corners, reducing the load of the gate drive circuit, and increasing the electrical stability.
  • FIG. 13 is a schematic structural diagram of a display panel according to still another embodiment of the present disclosure.
  • the present embodiment is a variation of the embodiment of FIG. 1
  • the structure of the display panel of FIG. 13 is basically the same as the structure of the display panel of the aforementioned embodiment.
  • the display panel of FIG. 13 includes a display region 100, a non-display region 200 located at the periphery of the display region 100, and a bonding region 300.
  • the plurality of dummy pixels 400 are located between the GOA circuits and the display region 100. Furthermore, the plurality of dummy pixels 400 are arranged in the non-display region 200 opposite to the bonding region 300.
  • the plurality of dummy pixels 400 arranged in the region between the GOA circuits and the display region 100 are arranged as a step shape.
  • the plurality of dummy pixels 400 having the step shape includes at least one column in the vertical direction
  • the plurality of dummy pixels 400 having the step shape includes at least one row in the horizontal direction.
  • the plurality of dummy pixels 400 arranged on the opposite side of the bonding region 300 are arranged regularly, for example, the plurality of dummy pixels 400 are arranged at equal intervals, which is beneficial to reducing the manufacturing difficulty.
  • the plurality of dummy pixels 400 regularly arranged include at least one column in the vertical direction and at least one row in the horizontal direction.
  • the present embodiment also achieves the technical effects of the aforementioned embodiment of FIG. 1 , including: increasing the etching uniformity of the position of the rounder corners, reducing the load of the gate drive circuit, and increasing the electrical stability.
  • the present disclosure is also applicable for the display region with only one rounded corner, only two rounded corners, only three rounded corners, or more than three rounded corners.
  • the plurality of dummy pixels may also be arranged outside only one of the four rounded corners, or arranged outside three of the four rounded corners; alternatively, the plurality of dummy pixels may also be arranged outside the rounded corner in upper left and the rounded corner in lower left, or arranged outside the rounded corner in upper right and the rounded corner in lower right, or arranged outside the rounded corner in upper left and the rounded corner in lower right, or arranged outside the rounded corner in lower left and the rounded corner in upper right, etc.
  • the embodiment of the present disclosure further provides a display device, and the display device includes the aforementioned display panel in any one of the embodiments.
  • the display device may be any product or component with display function, such as mobile phone, tablet computer, television, monitor, notebook computer, digital photo frame, navigator, etc. This display device has the technical effect of the aforementioned display panel, which will not be described in detail here.

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US20220320196A1 (en) * 2020-10-21 2022-10-06 Chengdu Boe Optoelectronics Technology Co., Ltd. Display substrate and display device
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