Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23B—TURNING; BORING
  • B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
  • B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
  • B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
  • B23B27/1625—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts of special shape clamped by a clamping member acting almost perpendicularly on the chip-forming plane
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23B—TURNING; BORING
  • B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
  • B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
  • B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
  • B23B27/1666—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts clamped by a clamping member acting almost perpendicularly on chip-forming plane
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23B—TURNING; BORING
  • B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
  • B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
  • B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
  • B23B27/1614—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts of special shape clamped against the walls of the recess in the shank by a clamping member acting upon the wall of a hole in the insert
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23C—MILLING
  • B23C5/00—Milling-cutters
  • B23C5/16—Milling-cutters characterised by physical features other than shape
  • B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
  • B23C5/22—Securing arrangements for bits or teeth or cutting inserts
  • B23C5/2239—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped by a clamping member acting almost perpendicular on the cutting face
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23B—TURNING; BORING
  • B23B2200/00—Details of cutting inserts
  • B23B2200/04—Overall shape
  • B23B2200/0471—Square
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23B—TURNING; BORING
  • B23B2200/00—Details of cutting inserts
  • B23B2200/08—Rake or top surfaces
  • B23B2200/086—Rake or top surfaces with one or more grooves
  • B23B2200/088—Rake or top surfaces with one or more grooves for clamping
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23B—TURNING; BORING
  • B23B2200/00—Details of cutting inserts
  • B23B2200/16—Supporting or bottom surfaces
  • B23B2200/165—Supporting or bottom surfaces with one or more grooves
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23B—TURNING; BORING
  • B23B2205/00—Fixation of cutting inserts in holders
  • B23B2205/04—Fixation screws, bolts or pins of particular form
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23B—TURNING; BORING
  • B23B2205/00—Fixation of cutting inserts in holders
  • B23B2205/04—Fixation screws, bolts or pins of particular form
  • B23B2205/045—Fixation screws, bolts or pins of particular form orientated obliquely to the hole in the insert or to the seating surface
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23B—TURNING; BORING
  • B23B2205/00—Fixation of cutting inserts in holders
  • B23B2205/12—Seats for cutting inserts
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23C—MILLING
  • B23C2200/00—Details of milling cutting inserts
  • B23C2200/04—Overall shape
  • B23C2200/0455—Square
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23C—MILLING
  • B23C2200/00—Details of milling cutting inserts
  • B23C2200/04—Overall shape
  • B23C2200/0455—Square
  • B23C2200/0461—Square rounded
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23C—MILLING
  • B23C2200/00—Details of milling cutting inserts
  • B23C2200/08—Rake or top surfaces
  • B23C2200/086—Rake or top surfaces with one or more grooves
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23C—MILLING
  • B23C2200/00—Details of milling cutting inserts
  • B23C2200/16—Supporting or bottom surfaces
  • B23C2200/165—Supporting or bottom surfaces with one or more grooves
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23C—MILLING
  • B23C2200/00—Details of milling cutting inserts
  • B23C2200/16—Supporting or bottom surfaces
  • B23C2200/168—Supporting or bottom surfaces with features related to indexing
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23C—MILLING
  • B23C2210/00—Details of milling cutters
  • B23C2210/16—Fixation of inserts or cutting bits in the tool
  • B23C2210/168—Seats for cutting inserts, supports for replacable cutting bits

Definitions

• the subject matter of the present application relates to cutting tools of the type in which a cutting insert is releasably retained in a holder pocket of an insert holder, and in particular to such cutting tools having an anti-slip arrangement.
• Cutting inserts can be releasably clamped in a holder pocket of an insert holder by a mounting mechanism, such as a retaining screw or a clamping arm. In case of failure of the mounting mechanism, the cutting insert can be displaced in the holder pocket. Such an event is particularly problematic for cutting tools which are non-fixed cutting tools, such as rotary cutting tools (e.g. milling cutters) where the cutting insert can be dislodged entirely from the holder pocket at high speed causing damage and/or injury to machinery and/or users. Cutting tools can thus be provided with an anti-slip arrangement for preventing the cutting insert from slipping out of the holder pocket.
• a mounting mechanism such as a retaining screw or a clamping arm.
• the cutting insert can be displaced in the holder pocket.
• Such an event is particularly problematic for cutting tools which are non-fixed cutting tools, such as rotary cutting tools (e.g. milling cutters) where the cutting insert can be dislodged entirely from the holder pocket at high speed
• the cutting insert can include a recess and the holder pocket can include a projection, which is located in the recess when the cutting tool is assembled position.
• the turning insert is engaged with the insert seat via an interface that includes elongate and straight, female-like and male-like engagement members, which are in engagement with each other in order to prevent rotation of the turning insert within the insert pocket.
• the cutting insert's anti-slip arrangement includes first, second and third insert abutment surfaces having dovetail portions, each of which forms an external and acute dovetail angle with an insert base surface.
• the dovetail portions are configured for securing the cutting insert to a machine tool.
• a cutting insert having insert central axis defining opposite upward and downward directions, the cutting insert comprising:
• insert peripheral surface extending circumferentially about the insert central axis and comprising at least one planar major insert side abutment surface
• the cutting insert is devoid of a through hole opening out to the insert upper and lower surfaces, for receiving a retaining screw
• each major insert side abutment surface is oriented parallel to the groove longitudinal axis of a respective anti-slip groove.
• an insert holder having a holder longitudinal axis defining opposite forward and rearward directions and comprising:
• a pocket base surface a pocket peripheral surface oriented substantially perpendicularly to the pocket base surface and forming a partial boundary thereof, the pocket base surface being unbounded by the pocket peripheral surface at the pocket major opening, the pocket peripheral surface extending circumferentially about the pocket major axis and comprising a planar major pocket side abutment surface located opposite, and facing towards, the pocket major opening;
• the major pocket side abutment surface is oriented parallel to the rib longitudinal axis.
• a cutting tool comprising:
• a cutting insert having insert central axis defining opposite upward and downward directions, the cutting insert comprising:
• insert peripheral surface extending circumferentially about the insert central axis and comprising at least one planar major insert side abutment surface
• a groove longitudinal axis a groove longitudinal axis; a first groove plane containing the groove longitudinal axis and the insert central axis;
• each major insert side abutment surface is oriented parallel to the groove longitudinal axis of a respective anti-slip groove
• an insert holder having a holder longitudinal axis defining opposite forward and rearward directions and comprising:
• a pocket peripheral surface oriented substantially perpendicularly to the pocket base surface and forming a partial boundary thereof, the pocket base surface being unbounded by the pocket peripheral surface at the pocket major opening, the pocket peripheral surface extending circumferentially about the pocket major axis and comprising a planar major pocket side abutment surface located opposite, and facing towards, the pocket major opening; and an elongated and straight anti-slip rib projecting from the pocket base surface, the anti-slip rib extending longitudinally along a rib longitudinal axis and comprising:
• the major pocket side abutment surface is oriented parallel to the rib longitudinal axis;
• the cutting tool is adjustable between a released and fastened position; and in the fastened position of the cutting tool:
• the cutting insert is releasably retained in the holder pocket
• the major pocket side abutment surface abuts an operative major insert side abutment surface
• the anti-slip rib is located in an operative anti-slip groove that is oriented parallel to the operative major insert side abutment surface.
• the cutting insert can be N-way indexable on the insert upper surface.
• the at least one upper cutting edge can comprise N upper cutting edges circumferentially spaced apart about the insert central axis, N being a positive integer greater than 1.
• the lower anti-slip recess can comprise a plurality of anti-slip grooves equally angularly arranged about the insert central axis and intersecting one another.
• the plurality of anti-slip grooves can be identical.
• the lower anti-slip recess can exhibit rotational symmetry about the insert central axis.
• the at least one anti-slip groove can exhibit mirror symmetry about the first groove plane and also the second grove plane.
• the at least one anti-slip groove can be spaced apart from the insert peripheral surface.
• the insert lower surface can comprise an insert lower bearing surface which is planar and oriented perpendicular to the insert central axis.
• the at least one anti-slip groove can comprise two opposite groove side walls and a groove central surface extending therebetween, the two opposite groove side walls and the groove central surface all extending longitudinally along the groove longitudinal axis.
• the groove central surface can decrease in depth in a direction away from the groove middle portion towards the two groove extremities.
• the groove central surface can be concavely curved in a direction along the groove longitudinal axis and can have a groove radius.
• the two groove side walls can converge towards each other in a direction from the insert lower surface towards the insert upper surface.
• the lower anti-slip recess may not open out to the insert upper surface.
• the insert peripheral surface can further comprise a planar minor insert side abutment surface circumferentially spaced apart from the at least one major insert side abutment surface about the insert central axis.
• the cutting insert can further comprise at least one lower cutting edge formed at the intersection of the insert peripheral surface and the insert lower surface and an additional anti slip recess recessed in the insert upper surface, defining an upper anti-slip recess, the upper and lower anti-slip recesses having the same number of anti-slip grooves.
• the upper and lower anti-slip recesses can be identical.
• the cutting insert can comprise exactly two upper cutting edges and exactly two lower cutting edges.
• the upper and lower anti-slip recesses can each comprise exactly one anti-slip groove.
• the anti-slip groove at the lower anti-slip recess can be oriented perpendicular to the anti-slip groove at the upper anti-slip recess.
• the cutting insert can comprise exactly four upper cutting edges.
• the lower anti-slip recesses can comprise exactly two anti-slip grooves oriented perpendicular to each other.
• the at least one anti-slip groove can be a pressed groove lacking indicia that it has been formed by grinding, and lacking an undercut in a direction along the insert central axis.
• the at least one anti-slip groove can extend continuously along the groove longitudinal axis.
• the anti-slip rib can comprise two axially extending opposite rib extremities and a rib middle portion therebetween, the rib middle portion being intersected by the pocket major axis.
• the pocket base surface can comprise at least one pocket support surface which is planar and oriented perpendicular to the pocket major axis.
• the at least one pocket support surface can comprise exactly two co-planar pocket support surfaces located on opposite sides of the anti-slip rib.
• the pocket major axis can intersect the pocket overhang portion.
• the pocket peripheral surface can further comprise a planar minor pocket side abutment surface circumferentially spaced apart from the major pocket side abutment surface about the pocket major axis.
• the anti-slip rib can be spaced apart from the minor pocket side abutment surface.
• the holder pocket can open out to a pocket outer lateral surface of the insert holder at a pocket minor opening opposite the minor pocket side abutment surface, the pocket base surface being unbounded by the pocket peripheral surface at the pocket minor opening.
• the pocket outer lateral surface can be formed on the holder end surface.
• the anti-slip rib can be spaced apart from the pocket minor opening.
• the anti-slip rib can exhibit mirror symmetry about the first rib plane and also about the second rib plane.
• the anti-slip rib can comprise two rib side walls and a rib central surface extending therebetween, the two rib side walls and the rib central surface all extending longitudinally in the direction of the rib longitudinal axis.
• the rib central surface can decrease in height in a direction away from the rib middle portion towards the two rib extremities.
• the rib central surface can be convexly curved in a direction along the rib longitudinal axis and can have a rib radius.
• the two rib side walls can converge towards each other in a direction away from the pocket base surface towards the pocket overhang portion.
• the holder pocket can be devoid of a threaded hole opening out to the pocket base surface, for threadingly engaging a retaining screw.
• the pocket overhang portion can comprise an overhang inner surface which faces towards the pocket base surface and an overhang transverse surface which intersects the overhang inner surface and is oriented transversely thereto.
• the holder pocket can comprise a pocket threaded bore which is recessed in, and opens out to, at least the overhang transverse surface.
• the anti-slip rib can extend continuously along the rib longitudinal axis.
• the lower anti slip recess can comprise a plurality of anti-slip grooves. In the fastened position of the cutting tool any anti-slip grooves oriented non-parallel to the operative major pocket side abutment surface can be unoccupied.
• the anti-slip rib may not abut the operative anti-slip groove.
• the insert peripheral surface can further comprise at least one planar minor insert side abutment surface circumferentially spaced apart from the at least one major insert side abutment surface about the insert central axis.
• the pocket peripheral surface can further comprise a planar minor pocket side abutment surface circumferentially spaced apart from the major pocket side abutment surface about the pocket major axis. In the fastened position of the cutting tool the minor pocket side abutment surface can abut an operative minor insert side abutment surface.
• the insert upper surface can comprise an insert upper clamping surface.
• the insert holder can comprise a separate clamping member comprising a clamping male threaded portion and a clamping female portion.
• the holder pocket can further comprise a pocket threaded bore which is recessed in, and open out to, at least the overhang transverse surface and a pocket overhang portion integrally formed with the holder pocket overhanging the pocket base surface, the pocket overhang portion comprising an overhang inner surface which faces towards the pocket base surface and an overhang transverse surface which intersects the overhang inner surface and is oriented transversely thereto.
• the cutting insert In the fastened position of the cutting tool, the cutting insert can be releasably retained to the insert holder by the clamping male threaded portion threadingly received in the pocket threaded bore and the clamping female portion in clamping abutment with the insert upper clamping surface.
• Fig. 1 is a perspective view of a holder pocket and a double-sided cutting insert of a cutting tool
• Fig. 2 is an exploded view of Fig. 1 ;
• Fig. 3 is a perspective view of the cutting insert in Fig, 1 , in accordance with the present invention.
• Fig. 4 is a cross-sectional view of the cutting insert taken along line IV-IV in Fig. 5;
• Fig. 4a is a detail in Fig. 4;
• Fig. 5 is a bottom view of the cutting insert in Fig. 3;
• Fig. 6 is a perspective view of a single-sided cutting insert, in accordance with the present invention.
• Fig. 7 is a perspective view of another double-sided cutting insert, in accordance with the present invention.
• Fig. 8 is a perspective view of the holder pocket in Fig. 1 ;
• Fig. 9 is a first side view of the holder pocket in Fig. 8 in front of a pocket minor opening, with a clamping member attached;
• Fig. 10 is a second side view of the holder pocket in Fig. 8 in front of a pocket major opening, with the clamping member attached;
• Fig. 10a is a fragmentary cross-sectional view taken along the line Xa-Xa in Fig. 11;
• Fig. 11 is a top view of the holder pocket in Fig. 8.
• Fig. 12 is a cross-sectional view of the cutting tool, in the fastened position, taken in a plane perpendicular to the rib longitudinal axis and passing though the anti-slip rib.
• FIGs. 1 and 2 showing a cutting tool 20, for chip removal, in accordance with embodiments of the subject matter of the present application.
• the cutting tool 20 has a cutting insert 22 which can be typically made from cemented carbide or ceramic.
• the cutting tool 20 also has an insert holder 24 having a holder pocket 26.
• the insert holder 24 can be typically made from steel.
• the cutting tool 20 is a rotary milling tool and the cutting insert 22 is a milling insert. It is noted, however, that the subject matter of the present application also applies to other types of cutting tools and cutting inserts, for example, but not limited to, turning tools and turning inserts.
• the cutting tool 20 is adjustable between a released and fastened position. In the fastened position of the cutting tool 20, the cutting insert 22 is releasably attached to the insert holder 24, for example, by a clamping member 28 which clamps the cutting insert 22 in the holder pocket 26.
• the cutting insert 22 has a unitary integral one-piece construction.
• the cutting insert 22 has an insert central axis A.
• the insert central axis A defines opposite up and down directions Du, DD.
• the cutting insert 22 includes opposing insert upper and lower surfaces 30, 32 an insert peripheral surface 34 that extends between the insert upper and lower surfaces 30, 32.
• the insert upper and lower surfaces 30, 32 define the thickness of the cutting insert 22.
• the insert central axis A extends through (i.e. intersects) the insert upper and lower surfaces 30, 32.
• the cutting insert 22 has an insert median plane M that is oriented perpendicular to the insert central axis A and that passes midway between the insert upper and lower surfaces 30, 32. Referring to Fig. 4, the cutting insert 22 has an insert height IH measured between the insert upper and lower surfaces 30, 32 in the direction of the insert central axis A.
• the insert lower surface 32 can includes an insert lower bearing surface 36.
• the insert lower bearing surface 36 is configured for contacting a corresponding surface in the holder pocket 26 when the cutting insert 22 is seated therein.
• the insert lower bearing surface 36 can be planar and oriented perpendicular to the insert central axis A.
• the insert upper surface 30 can include an insert upper clamping surface 38.
• the insert upper clamping surface 38 is configured for being clamped by the clamping member 28. Similar to the insert lower bearing surface 36, the insert upper clamping surface 38 can be planar and oriented perpendicular to the insert central axis A (i.e., parallel to the insert lower bearing surface 36).
• the insert peripheral surface 34 extends circumferentially about the insert central axis A.
• the insert peripheral surface 34 includes at least one planar major insert side abutment surface 40.
• the at least one major insert side abutment surface 40 is configured for contacting a corresponding surface in the holder pocket 26 when the cutting insert 22 is seated therein.
• the insert peripheral surface 34 includes exactly four major insert side abutment surface 40, which can allow the cutting insert 22 to be indexed (four ways) on each side.
• Each adjacent pair of major insert side abutment surface 40 can be perpendicular to each other. All the major insert side abutment surfaces 40 can be identical to each other.
• the cutting insert 22 can have a cuboid basic shape, where the insert upper and lower surfaces 30, 32 are non-round.
• the insert peripheral surface 34 can include at least one planar minor insert side abutment surface 42 circumferentially spaced apart from the at least one major insert side abutment surface 40 about the insert central axis A.
• the insert peripheral surface 34 includes exactly four minor insert side abutment surface 42. Each minor insert side abutment surface 42 can be formed at a respective major insert side abutment surface 40.
• the cutting insert 22 includes at least one upper cutting edge 44.
• the at least one upper cutting edge 44 is formed at the intersection of the insert peripheral surface 34 and the insert upper surface 30. It is noted that the at least one upper cutting edge 44 does not extend in the thickness direction of the cutting insert 22, unlike the cutting edge disclosed in US 7,121,769 351.
• Each upper cutting edge 44 is circumferentially displaced from a corresponding one of the at least one insert side abutment surfaces 40. In the case of a four-sided insert, each upper cutting edge 44 is circumferentially opposite (by a 180° rotation about the insert central axis A) its corresponding insert side abutment surface 40.
• the cutting insert 22 can include N upper cutting edges 44 circumferentially spaced apart about the insert central axis A, where N is a positive integer greater than 1. That is to say, the cutting insert 22 can be N-way indexable on the insert upper surface 30.
• the upper cutting edge 44 would be circumferentially adjacent (by a 120° rotation about the insert central axis A) its corresponding side abutment surface.
• the cutting insert 22 can include at least one lower cutting edge 46 formed at the intersection of the insert peripheral surface 34 and the insert lower surface 32.
• the cutting insert 22 is double-sided, and can be seated in the holder pocket 26 on either of the insert upper and lower bearing surfaces 36, 38.
• the cutting insert 22 is“reversible” (i.e. rotatable 180° around an insert minor axis I oriented perpendicular to the insert central axis A and contained in the insert median plane M) so that the insert lower surface 32 becomes the insert upper surface 30 and vice versa.
• the cutting insert 22 can include the same number of lower cutting edges 46 as upper cutting edges 44.
• the cutting insert 22 can include N lower cutting edges 46 circumferentially spaced apart about the insert central axis A. That is to say, the cutting insert 22 can be N-way indexable on the insert lower surface 30.
• the insert upper surface 30 includes at least one upper rake surface 48 that extends along the at least one upper cutting edge 44.
• the at least one upper rake surface 48 can connect the at least one upper cutting edge 44 to the insert upper clamping surface 38.
• the insert peripheral surface 34 includes at least one upper relief surface 50 that extends along the upper cutting edges 44.
• the insert lower surface 32 can include at least one lower rake surface 52 that can be configured and oriented in an identical manner as at least one upper rake surface 48.
• the insert peripheral surface 34 includes at least one lower relief surface 54 that extends along the lower cutting edges 46.
• the cutting insert 22 includes an anti-slip recess 56 recessed in the insert lower surface 32, which defines a lower anti-slip recess 56a.
• the lower anti-slip recess 56a primarily serves to prevent the cutting insert 22 from slipping out of the holder pocket 26.
• the lower anti-slip recess 56a serves to give notification that the cutting insert 22 is in a correct indexable position in the holder pocket 26.
• the lower anti-slip recess 56 can be centrally located on the insert lower surface 32.
• the lower anti-slip recess 56a may not open out to the insert upper surface 30.
• the lower anti-slip recess 56a is a blind recess opening out only to the insert lower surface 32 at a single opening.
• the cutting insert 22 can include exactly one lower anti slip recess 56a recessed in the insert lower surface 32.
• the lower anti-slip recess 56a includes at least one anti-slip groove 58, which is straight and elongated.
• the at least one anti-slip groove 58 is designed to receive a complementary anti slip rib located in the holder pocket 26.
• the at least one anti-slip groove 58 has a groove longitudinal axis G.
• the at least one anti-slip groove 58 extends longitudinally along the respective groove longitudinal axis G.
• the at least one anti-slip groove 58 can extend continuously along the respective groove longitudinal axis G, as opposed to having two (or more) spaced apart segments.
• Each major insert side abutment surface 40 is oriented parallel to the groove longitudinal axis G of a respective anti-slip groove 58.
• the at least one anti-slip groove 58 can exhibit mirror symmetry about a first groove plane GP1 containing the groove longitudinal axis G and the insert central axis A.
• the at least one anti-slip groove 58 can exhibit mirror symmetry about a second groove plane GP2 oriented perpendicular to the groove longitudinal axis G and containing the insert central axis A.
• the at least one anti-slip groove 58 can exhibit two-way rotational symmetry about the insert central axis A.
• the at least one anti-slip groove 58 may be spaced apart from (i.e. not extend to) the insert peripheral surface 34.
• the lower anti-slip recess 56a may be spaced apart from the insert peripheral surface 34.
• the cutting insert 22, in particular the insert peripheral surface 34 is not detrimentally weakened by removal or absence of material to create the groove 58.
• Each anti-slip groove 58 includes two opposite groove extremities 60 and a groove middle portion 62 therebetween.
• the two groove extremities 60 extend along the groove longitudinal axis G and are thus “axially extending”.
• the groove middle portion 62 is intersected by the insert central axis A.
• the anti-slip groove 58 may have a groove length GL which is smaller than the insert length IL, both lengths being measured along the groove longitudinal axis G.
• the groove length GL is between 20% and 80% of the insert length IL.
• the opposite ends of the groove 58 i.e., the groove extremities 60
• the anti-slip groove 58 also has a groove width GW which is measured in a direction perpendicular to the groove longitudinal axis G. In some embodiments, the groove width GW is between 10% and 40% the groove length GL.
• the at least one anti-slip groove 58 can include two opposite groove side walls 64 and a groove central surface 66 which extends therebetween.
• the two opposite groove side walls and the groove central surface 66 can all extend longitudinally in the direction of the groove longitudinal axis G. Stated differently, the two groove side walls 64 and the groove central surface 66 all extend between the two groove extremities 60.
• the groove central surface 66 in a cross sectional view taken in the first groove plane GP1, the groove central surface 66 has a groove depth GD, measured in the direction of the insert central axis A from the insert lower bearing surface 36, that can decrease in a direction away from the groove middle portion 62 towards the two groove extremities 60.
• the groove depth GD can be maximum at the insert central axis A.
• the maximum groove depth GD can be less than 2 mm.
• the maximum groove depth GD can be less 20% of the insert height IH.
• the groove central surface 66 can be concavely curved in a direction along the groove longitudinal axis G and can have a groove radius GR.
• the two groove side walls 64 can converge towards each other in a direction from the insert lower surface 30 towards the insert upper surface 32.
• the cutting insert 22 can be manufactured by pressing and allows for it to be manufactured without any post-processing (e.g. grinding) to form the groove 56.
• the groove 58 is a pressed groove 58 (i.e., a non-ground groove) which lacks indicia that it was formed by grinding.
• a pressed groove 58 i.e., a non-ground groove
• the pressed groove lacks undercuts in a direction along the insert central axis A.
• the lower anti-slip recess 56a can include M anti-slip grooves 58, where M is a positive integer.
• the number of anti-slip grooves 58 determines the number of indexable positions the cutting insert 22 has for each side (i.e. on the insert lower or upper surfaces 30, 32) thereof, when seated in the holder pocket 26.
• M can be equal to N/2.
• each anti-slip groove 58 allows for two indexable positions.
• N is odd, M can be equal to N.
• each anti-slip groove 58 allows for one indexable position.
• the one anti-slip groove 58 can have the appearance of a minus sign mathematical symbol.
• the plurality of anti-slip grooves 58 can be identical.
• the plurality of anti-slip grooves 58 can be equally angularly arranged about the insert central axis A and intersect one another. In particular, the plurality of anti-slip groove 58 can be arranged so that the lower anti-slip recess 56a can exhibit rotational symmetry about the insert central axis A.
• the cutting insert 22 can include an additional anti-slip recess 56 recessed in the insert upper surface 30, which defines an upper anti slip recess 56b. It is noted that all the features described herein the description that relate to the lower anti-slip recess 56a can apply to the upper anti-slip recess 56b.
• the upper anti-slip recess 56b can be identical to the lower anti-slip recess 56a.
• the upper anti-slip recess 56b can be spaced apart from (i.e. not connected with) the lower anti-slip recess 56a.
• the cutting insert 22 can include exactly one upper anti-slip recess 56b recessed in the insert upper surface 30.
• the cutting insert 22 can include exactly two upper cutting edges 44 and exactly two lower cutting edges 46 (Fig. 7).
• the cutting insert 22 is two-way indexable per side.
• the insert peripheral surface 34 can include a plurality of curved corner surfaces 68 alternating in the circumferential direction with the plurality of major insert side abutment surface 40.
• Each of the lower and upper anti-slip recesses 56a, 56b can include exactly one anti-slip groove 58.
• the anti-slip groove 58 at the lower anti slip recess 56a can be oriented perpendicular to the anti-slip groove 58 at the upper anti-slip recess 56b.
• the lower and upper anti-slip recesses 56a, 56b are non-aligned in a view along the insert central axis A. This prevents a user attaching the cutting insert 22 to the holder pocket 26 in an incorrect position.
• the cutting insert 22 can include exactly four upper cutting edges 44 (Fig. 3).
• the cutting insert 22 is thus four-way indexable on the insert lower surface 32.
• the lower anti-slip recesses 56a can include exactly two anti-slip grooves 58 oriented perpendicular to each other.
• the two anti-slip grooves 58 can form a cross-shape.
• the two anti-slip grooves 58 can have the appearance of a plus sign mathematical symbol.
• the cutting insert 22 can include exactly four lower cutting edges 46.
• the upper anti-slip recesses 56b can include exactly two anti-slip grooves 58 oriented perpendicular to each other.
• Each anti-slip groove 58 at the lower anti-slip recess 56a can be oriented parallel to a respective anti-slip groove 58 at the upper anti-slip recess 56b.
• the lower and upper anti-slip recesses 56a, 56b can be aligned in a view along the insert central axis A.
• the insert holder 24 has a holder longitudinal axis H which defines opposite forward and rearward directions DF, DR.
• the insert holder 24 includes a holder main surface 70 that intersects a holder end surface 72.
• the holder main surface 70 extends circumferentially about the holder longitudinal axis H.
• the holder end surface 72 is intersected by the holder longitudinal axis H and faces generally in the forward direction DF.
• forward and reverse directions refer to a relative position in a direction of the tool holder longitudinal axis B vertically upwards and downward, respectively, in Fig. 10 (and towards and away from the reader in Figs. 9 and 11).
• the forward direction DF is the direction towards the cutting insert 22.
• the insert holder 24 includes a holder pocket 26 for releasably attaching the cutting insert 22 therein.
• the holder pocket 26 has a pocket major axis B.
• the holder pocket 26 has a unitary integral one-piece construction.
• the holder pocket 26 is recessed in the holder main surface 70.
• the holder pocket 26 opens out to the holder main surface 70 at a pocket major opening 74.
• the holder pocket 26 can open out to a pocket outer lateral surface 76 of the insert holder 24 at a pocket minor opening 78.
• the pocket outer lateral surface 76 can be formed at the holder end surface 72.
• the insert holder 24 can include a peripheral recess recessed in the holder main surface 70 and opening out thereto, adjacent the holder pocket 26 (not shown).
• the pocket outer lateral surface 76 can be formed at the peripheral recess.
• the holder longitudinal axis H and the pocket major axis B can be non parallel to each other.
• the holder longitudinal axis H can be slanted with respect to the pocket major axis B.
• the holder pocket 26 includes a pocket base surface 82 and a pocket peripheral surface 84.
• the pocket peripheral surface 84 is oriented substantially perpendicularly to the pocket base surface 82 and forms a partial boundary of the pocket base surface 82.
• the pocket base surface 82 is unbounded by the pocket peripheral surface 84 at the pocket major opening 74 and optionally at the pocket minor opening 78 if present.
• the pocket base surface 82 is intersected by the pocket major axis B.
• the pocket base surface 82 includes at least one pocket support surface 86.
• the at least one pocket support surface 86 is configured for contacting a corresponding surface in the cutting insert 22 when the cutting insert 22 is seated therein.
• the at least one pocket support surface 86 can be planar and oriented perpendicular to the pocket major axis B.
• the pocket peripheral surface 84 extends circumferentially about the pocket major axis B.
• the pocket peripheral surface 84 includes a planar major pocket side abutment surface 88 located opposite, and facing towards, the pocket major opening 74.
• the major pocket side abutment surface 88 is configured for contacting a corresponding surface in the cutting insert 22 when the cutting insert 22 is seated therein.
• the pocket peripheral surface 84 can further include a planar minor pocket side abutment surface 90 which is circumferentially spaced apart from the major pocket side abutment surface 88 about the pocket major axis B.
• the minor pocket side abutment surface 90 is configured for contacting a corresponding surface in the cutting insert 22 when the cutting insert 22 is seated therein.
• the minor pocket side abutment surface 90 can be located opposite the pocket minor opening 78.
• the minor pocket side abutment surface 90 can be oriented perpendicular to the major pocket side abutment surface 88.
• the holder pocket 26 can include a pocket overhang portion 92 integrally formed with the holder pocket 26.
• the pocket overhang portion 92 can overhang the pocket base surface 82.
• the pocket major axis B can intersect the pocket overhang portion 92.
• the pocket overhang portion 92 may overhang the pocket base surface 82 to such an extent that it would impede access to a retaining screw for threadingly engaging a threaded bore in the pocket base surface 82, in order to releasably clamp the cutting inset 22 in the holder pocket 26.
• the holder pocket 26 can be devoid of a threaded bore opening out to the pocket base surface 82 since a retaining screw cannot be used for clamping purposes.
• the pocket overhang portion 92 can include an overhang inner surface 94 which faces towards the pocket base surface 82.
• the overhang inner surface 94 can be planar and parallel to the at least one pocket support surface 86.
• the pocket overhang portion 92 can include an overhang transverse surface 96 that intersects the overhang inner surface 94 and is oriented transversely thereto.
• the overhang transverse surface 96 can be formed on the holder main surface 70.
• the overhang transverse surface 96 can be relieved (i.e. slope towards the holder longitudinal axis H).
• the holder pocket 26 can include a pocket threaded bore 98 that is designed for threadingly receiving the clamping member 28 in order to secure the cutting insert 22 to the insert holder 24.
• the pocket threaded bore 98 can be recessed in, and open out to, at least the overhang transverse surface 96.
• the pocket threaded bore 98 can also open out to the overhang inner surface 94.
• the pocket threaded bore 98 extends along a threaded bore axis S.
• the threaded bore axis S and the pocket major axis B can be non-parallel to each other. That is to say, the threaded bore axis S can be slanted with respect to the pocket major axis B.
• the holder pocket 26 includes an elongated and straight anti-slip rib 100 projecting from the pocket base surface 82.
• the anti-slip rib 100 is designed to be received a respective one of the anti-slip grooves 58.
• the anti-slip rib 100 has a rib longitudinal axis R.
• the anti-slip rib 100 extends longitudinally along the rib longitudinal axis R.
• the anti-slip rib 100 can extend continuously along the rib longitudinal axis R.
• the major pocket side abutment surface 88 is oriented parallel to the rib longitudinal axis R.
• the anti-slip rib 100 can exhibit mirror symmetry about a first rib plane RP1 which contains the rib longitudinal axis R and the pocket major axis B.
• the anti-slip rib 100 can exhibit mirror symmetry about a second rib plane RP2 oriented perpendicular to the rib longitudinal axis R and containing the pocket major axis B.
• the anti-slip rib 100 can exhibit two-way (180°) rotational symmetry about the pocket major axis B.
• the anti-slip rib 100 may be spaced apart from (i.e. not extend to) the minor pocket side abutment surface 90.
• the anti-slip rib 100 may be spaced apart from the pocket minor opening 78.
• the rib longitudinal axis R can be parallel to the holder longitudinal axis H.
• the anti-slip rib 100 includes two opposite rib extremities 102 and a rib middle portion 104 therebetween.
• the two rib extremities 102 extend along the rib longitudinal axis R and are thus“axially extending”.
• the rib middle portion 104 is intersected by the pocket major axis B.
• the anti-slip rib 100 can include two rib side walls 106 and a rib central surface 108 which extends therebetween.
• the two rib side walls 106 and the rib central surface 108 can all extend longitudinally in the direction of the rib longitudinal axis R. Stated differently, the two rib side walls 106 and the rib central surface 108 all extend between the two rib extremities 102.
• the anti-slip rib can have a shape that corresponds to a respective anti-slip groove 58.
• the rib central surface 108 has a rib height RH, measured in the direction of the pocket major axis B from the pocket support surface 86, that can decrease in a direction away from the rib middle portion 104 to either of the two rib extremities 102 (See Fig. 10a).
• the rib height RH is maximum at the pocket major axis B.
• the maximum rib height RH can be less than 2 mm.
• the rib central surface 108 can be convexly curved in a direction along the rib longitudinal axis R and have a rib radius RR.
• the two rib side walls 106 can converge towards each other in a direction away from the pocket base surface 82 towards the pocket overhang portion 92.
• the at least one pocket support surface 86 can include exactly two co-planar pocket support surfaces 86 which are located on opposite sides of the anti-slip rib 100.
• the clamping member 28 includes clamping threaded male portion 110 and a clamping female portion 112.
• the clamping threaded male portion 110 may have a first end configured to engage the pocket threaded bore 98 and a second end configured to engage the clamping female portion 112.
• the clamping threaded male portion 110 and the clamping female portion 112 can be threadingly attachable to each other.
• the clamping threaded portion 110 can be spaced apart from the clamping non-threaded portion 112 along a longitudinal axis of the clamping member.
• the cutting insert 22 is releasably retained to the insert holder 24 by the clamping male threaded portion 110 threadingly received in the pocket threaded bore 98 and the clamping female portion 112 in clamping abutment with the insert upper surface 30. It is noted that in such a clamping configuration, the cutting insert 22 may be devoid of a through hole opening out to the insert upper and lower surfaces 30, 32, for accommodating a retaining screw (of the type disclosed in US 7,645,100).
• the insert central axis A and the pocket major axis B can be co incident. Thus, the pocket base surface 82 faces in the upward direction Du.
• the at least one pocket support surface 86 abuts the insert lower bearing surface 36.
• the major pocket side abutment surface 88 abuts an“operative” major insert side abutment surface 40.
• the anti-slip rib 100 is located in the“operative” anti-slip groove 58 that is oriented parallel to the major insert side abutment surface 40 that abuts the major pocket side abutment surface 88.
• the minor pocket side abutment surface 90 can abut an“operative” minor insert side abutment surface 42. And even though the anti-slip rib 100 may be located in the operative anti-slip groove 58, the anti-slip rib 100 may not abut the operative anti-slip groove 58. Thus, over constrained positioning, with respect to the abutment between the major pocket side abutment surface 88 and the respective major insert side abutment surface 40, is avoided.
• the ant-slip groove as described hereinabove is particular suitable for ceramic inserts.
• the groove central surface 66 can be configured with a radius and/or shallow depth to reduce tool stresses during cutting operations.
• the cutting insert 22 can be devoid of a through hole of the sort used for receiving a retaining screw.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Cutting Tools, Boring Holders, And Turrets (AREA)
• Milling Processes (AREA)

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Publications (1)

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• 2019
  • 2019-05-24 US US16/421,828 patent/US11453065B2/en active Active
• 2020
  • 2020-02-05 TW TW109103521A patent/TW202042939A/zh unknown
  • 2020-04-27 JP JP2021559328A patent/JP2022533521A/ja not_active Withdrawn
  • 2020-04-27 CA CA3137796A patent/CA3137796A1/en active Pending
  • 2020-04-27 KR KR1020217038791A patent/KR20220013551A/ko unknown
  • 2020-04-27 EP EP20725246.1A patent/EP3976300A1/de active Pending
  • 2020-04-27 WO PCT/IL2020/050472 patent/WO2020240533A1/en unknown
  • 2020-04-27 BR BR112021022567A patent/BR112021022567A2/pt unknown
  • 2020-04-27 CN CN202080038053.6A patent/CN113853266A/zh active Pending
• 2021
  • 2021-10-10 IL IL287122A patent/IL287122A/en unknown

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