EP3974576B1 - Machine et procédé de fabrication d'une bande de matière fibreuse - Google Patents
Machine et procédé de fabrication d'une bande de matière fibreuse Download PDFInfo
- Publication number
- EP3974576B1 EP3974576B1 EP21180040.4A EP21180040A EP3974576B1 EP 3974576 B1 EP3974576 B1 EP 3974576B1 EP 21180040 A EP21180040 A EP 21180040A EP 3974576 B1 EP3974576 B1 EP 3974576B1
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- EP
- European Patent Office
- Prior art keywords
- fibrous web
- underside
- yankee cylinder
- web
- machine according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 238000000034 method Methods 0.000 title claims description 6
- 239000002657 fibrous material Substances 0.000 title claims 2
- 238000009499 grossing Methods 0.000 claims description 69
- 238000001035 drying Methods 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 238000011161 development Methods 0.000 claims description 7
- 239000002131 composite material Substances 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 5
- 238000003490 calendering Methods 0.000 claims description 4
- 238000004381 surface treatment Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 238000003908 quality control method Methods 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 claims 4
- 239000000123 paper Substances 0.000 description 42
- 239000011111 cardboard Substances 0.000 description 6
- 239000011087 paperboard Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 229910001018 Cast iron Inorganic materials 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 238000000418 atomic force spectrum Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000009950 felting Methods 0.000 description 1
- 238000009459 flexible packaging Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F5/00—Dryer section of machines for making continuous webs of paper
- D21F5/02—Drying on cylinders
- D21F5/04—Drying on cylinders on two or more drying cylinders
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
- D21F11/02—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines of the Fourdrinier type
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F5/00—Dryer section of machines for making continuous webs of paper
- D21F5/18—Drying webs by hot air
- D21F5/181—Drying webs by hot air on Yankee cylinder
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F9/00—Complete machines for making continuous webs of paper
Definitions
- the invention relates to a machine for producing a fibrous web, in particular a paper or cardboard web, with a headbox, a forming unit, a press section, a pre-dryer section, a MG smoothing Yankee cylinder and a take-up unit. It also relates to a method for producing a fibrous web, in particular a paper or cardboard web, which can be carried out in particular using such a machine.
- the paper web is guided after the press section over a large, steam-heated cylinder, a so-called smoothing or Yankee cylinder.
- a so-called smoothing or Yankee cylinder is used on the one hand to dry the paper web.
- the paper web is smoothed on its side facing the smoothing or Yankee cylinder due to the long contact with the smooth and hot surface of the smoothing or Yankee cylinder.
- MG machine glazed
- Specialty papers coated on one side are currently produced on such MG machines. These machines only have one Yankee cylinder (GZ) to dry the fibrous web. The production capacity or speed of these machines is imitated by the size or drying capacity of the yankee cylinder.
- the maximum raw paper capacity is approx. 35 t/m,d with a Yankee cylinder with a diameter of 6 m and a gas-heated hood and a raw paper weight of 30 - 60 g/m 2 .
- a pre-dryer section before the Yankee cylinder and a Yankee cylinder with the largest possible diameter are required.
- the Yankee cylinder is arranged on top.
- the primer is usually applied to the smooth side facing the Yankee cylinder and starch to the side facing away from the Yankee cylinder.
- the top coat is applied with a so-called BladeCoater, ie a coating unit with a coating knife. BladeCoater, and curl control with a so-called LAS (Liquid Application System), ie a special application unit with assigned roller or a nozzle moistener for moistening the back of the web, ie on the side facing away from the coat.
- LAS Liquid Application System
- Calendering also takes place online with two to four soft nips at a linear force of up to 350 N/mm or more using thermal rollers with a surface temperature in the range of 150° to 200° on the side facing away from the Yankee cylinder.
- a currently customary high-performance MG machine is designed for a speed of 1200 m/min for base paper with a basis weight of 20 to 25 g/m 2 .
- Such an MG machine comprises a hydraulic headbox with dilution water technology, a fourdrinier wire with a hybrid former with a fourdrinier wire and an attached upper wire and a shaker, a DuoCentri-NipcoFlex press with three press nips, at least one of which is intended as a shoe press nip, or a tandem NipcoFlex press with two shoe press nips arranged one behind the other in the direction of web travel, a one- and/or two-row pre-dryer section, a Yankee cylinder with a diameter of 6.4 m, an after-dryer section with a variable number of drying cylinders arranged in two rows, a film press, a blade coater and a soft calender with a five-roll stack and four nips.
- the first line concept is designed for speeds of up to 800 m/min and a basis weight range of 22 to 50 g/m 2 .
- the Paper web from the press section placed directly on the MG cylinder with the paper web underside, which enables the highest surface properties (gloss, porosity, smoothness) at relatively low speeds.
- the second line concept is designed for speeds of up to 1000 m/min and a basis weight range of 22 to 80 g/m 2 .
- the paper web coming out of the press section is pre-dried via a single-tier pre-dryer section on the paper web underside and also placed with the paper web underside on the MG cylinder, which enables medium surface properties (gloss, porosity, smoothness) at medium speeds.
- the third line concept is designed for speeds of up to 1400 m/min and a basis weight range of 25 to 110 g/m 2 .
- the paper web coming out of the press section is pre-dried again via a single-row pre-dryer section on the underside of the paper web and then laid again with this underside of the paper web on the MG cylinder.
- the MG cylinder is followed by a two-row after-dryer section to achieve the final dry content.
- This third system concept enables average surface properties (gloss, porosity, smoothness) at high speeds.
- the machines that are currently in increasing demand are designed for speeds >1000 m/min and have a machine width >5 m. Accordingly, the second plant concept and the third plant concept are in the economic focus.
- the papers manufactured with MG machines are characterized in particular by their low basis weight, high-quality surface properties, high dimensional stability, high rigidity and high strength. The corresponding quality requirements are met above all if the Paper web with a dry content in the range of 50 to 60% is placed on the MG smoothing Yankee cylinder and its surface properties can then develop over the long dwell time on the MG smoothing Yankee cylinder.
- the moisture gradient i.e. the moisture distribution in the z-direction of the paper web
- This moisture gradient intensifies when the basis weight increases, but this now entails a higher dry content on the underside of the paper web pressed against the MG Yankee Yankee cylinder.
- the moisture on the underside of the paper web that comes into contact with the MG smoothing Yankee cylinder should be as high as possible. Relatively low basis weights are therefore desirable.
- the moisture content on the underside of the paper web before it runs onto the MG Yankee cylinder is lower than on the upper side of the paper web, which means that the underside of the web is actually the "wrong side" for achieving high or very high quality properties.
- the accompanying drawing shows how the moisture gradient changes on the underside of the fibrous or paper web as a result of pre-drying developed. This results in a lower moisture content on the underside of the fiber or paper web that comes into contact with the MG smoothing Yankee cylinder than on the upper side.
- the known machine and method for producing a fibrous web counteracts this problem in that the pre-dryer section comprises a so-called "DuoDryerCC", ie a drying group with drying cylinders that follow one another in the vertical direction and are in particular steam-heated for drying the side of the fibrous web that is remote from the MG smoothing Yankee cylinder.
- DuoDryerCC a drying group with drying cylinders that follow one another in the vertical direction and are in particular steam-heated for drying the side of the fibrous web that is remote from the MG smoothing Yankee cylinder.
- the invention is based on the object of specifying a machine and a method of the type mentioned at the outset, in which the disadvantages mentioned above are eliminated.
- the aim here is to enable the most efficient possible production of high-quality special papers, in particular special papers coated on one side, with the machine having the highest possible runability, ie good running properties, and relatively low basis weights of the fibrous web.
- the machine according to the invention for producing a fibrous web comprises a headbox, a forming unit, a press section, a pre-dryer section, a MG smoothing Yankee cylinder and a take-up unit.
- the pre-dryer section for one-sided pre-drying of the fibrous web is designed on the underside, provided as a MG smoothing Yankee cylinder, an overhead MG smoothing Yankee cylinder with which the underside of the fibrous web is brought into contact, and in the direction of web travel after the pre-dryer section and before the emergence or transfer of the fibrous web to the MG smoothing Yankee cylinder, a remoistening device is provided for one-sided remoistening of the fibrous web on its underside and accordingly for the development of the moisture gradient in the z-direction of the fibrous web in the direction of its underside.
- the remoistening device is preferably positioned as close as possible in front of the MG smoothing Yankee cylinder, so that the dwell time of the applied water is as short as possible, in order to avoid deep penetration into the fibrous web.
- this is achieved in that before the fibrous web runs onto the MG smoothing Yankee cylinder, the fibrous web is remoistened on one side on its underside by means of the remoistening unit, which causes a shift, i.e. an increase in the moisture gradient on the underside facing the MG smoothing Yankee cylinder before the fibrous web runs onto the MG smoothing Yankee cylinder.
- the reduction in surface moisture caused by the one-sided underside pre-drying on the Web underside can thus at least be compensated.
- both are thus achieved, on the one hand a fast-running and draft-free machine and on the other hand an optimal quality development on the underside of the fibrous web corresponding to a slow machine.
- the underside of the fibrous web is preferably remoistened by the remoistening device in such a way that at least essentially only the underside surface of the fibrous web is wetted. This ensures that only the surface of the underside of the fibrous web is wetted and that the remoistening medium, viewed in the thickness direction of the fibrous web, is not transported into the middle of the fibrous web.
- the quality optimization in question should only be achieved on the surface of the underside of the fibrous web.
- the remoistening medium applied to the underside of the fibrous web with the remoistening device contains at least essentially only water or a water/steam mixture. It is also ensured once again that the remoistening medium, viewed in the direction of thickness, is not transported into the middle of the fibrous web, but only wets the surface of the underside of the web.
- the moistening medium is preferably applied in the form of small droplets by the remoistening device. This can prevent staining.
- the shell of the MG smoothing Yankee cylinder can be made of steel instead of cast iron.
- the jacket surface can be metallized. This coating enables a particularly high paper surface quality to be achieved.
- the application quantity of the remoistening medium applied to the underside of the fibrous web by means of the remoistening device is advantageously in the range of less than 1.0 g/m 2 , for example 0.5 g/m 2 .
- Such an application amount should be sufficient for wetting the surface of the underside of the web.
- the water droplet size is preferably as small as possible in order to achieve uniform wetting of the surface. Evaporation rate calculations show that no additional or only slightly increased drying capacity is required for this small application quantity.
- the remoistening of the underside of the fibrous web by the remoistening device is expediently carried out in the area of a deflection roller provided in the direction of web travel directly in front of the MG smoothing Yankee cylinder.
- the fibrous web is optimally supported in the area of such a deflection roller, which is advantageous for the application of the remoistening medium.
- the remoistening device preferably comprises a moistening unit for sectional moistening of the fibrous web across its width and for variable adjustment of its moisture cross profile.
- a press nip of the press can be assigned a steam box to increase dewatering. This should be designed in such a way that the moisture cross profile can be set additionally or alone.
- the remoistening by the remoistening device can be controlled and/or regulated depending on the measurement of the surface quality of the fibrous web.
- the remoistening device can in particular be pivotable. Among other things, this facilitates the original threading of the fibrous web onto the MG smoothing Yankee cylinder.
- the fiber web is expediently transferred to the MG smoothing Yankee cylinder in the area of a pressure roller applied to the MG smoothing Yankee cylinder.
- a so-called NipcoFullFlex roll i.e. a deflection compensation roll with a FullFlex cover
- a NipcoFullFlex roll differs from a shoe roll, among other things, in that no concave shoe is used as the source of support, but rather several closely spaced, side-by-side convex sources of support over the length of the roll or width of the machine.
- the jacket consists of a CFRP jacket with an outer coating of polyurethane. Such a jacket is more flexible than a steel or cast iron jacket, so that it can adapt better to a changing contour of the MG smoothing Yankee cylinder. With one like this
- the pressure roller arranged on the MG smoothing Yankee cylinder results in good adaptation to a respective smoothing or Yankee cylinder deformation, a uniform linear force distribution in the transverse direction and uniform quality properties in terms of thickness, smoothness and gloss.
- the MG smoothing Yankee cylinder is preferably assigned at least one in particular gas-, preferably steam-heated hood, which ensures a high drying capacity and high production.
- the fibrous web runs onto the MG smoothing Yankee cylinder with a dry content in the range from 40% to 60%.
- the fibrous web is guided through the machine with support, at least starting from the end of the press section to the MG Yankee cylinder. This is achieved by a completely closed web run.
- a post-dryer section with at least one two-tier dryer group can be provided downstream of the MG smoothing Yankee cylinder in the web travel direction, through which the fibrous web is guided again with support.
- a scanner for controlling and/or regulating the underside surface properties of the fibrous web in the direction of web travel immediately before the winding or directly after the MG smoothing Yankee cylinder, with the application quantity of the applied by means of the remoistening device on the underside of the fibrous web preferably being used to control and/or regulate the underside surface properties of the fibrous web Remoistening medium is selectively variably adjustable over the width of the fibrous web via a quality control system depending on at least one measurement signal from the scanner.
- the amount of water applied to the fibrous web can be varied in the transverse direction by means of a corresponding measurement signal from the scanner to optimize the web quality, which means, for example, that a CD 2 sigma value that is even better representative of the surface quality can be achieved.
- the line load of a calender provided after the MG smoothing Yankee cylinder can thus be reduced, which means that even higher specific volume values are possible for the paper grades in question.
- a smoothing device and/or a coating device are provided between the MG smoothing Yankee cylinder and the wind-up, the smoothing device preferably comprising a pre-calender, in particular a soft smoothing stack with a stack comprising two rolls, a hard nip or a belt calender, and/or the diameter of the MG smoothing Yankee cylinder is greater than 6 m, in particular greater than 6.6 m and preferably greater than 7 m, and/or the machine comprises a film press for surface treatment of the fibrous web, and/or the machine comprises a calendering unit with preferably a multi-roll soft nip calender with at least one elastic nip and/or a shoe calender with a smooth press shell for smoothing the fibrous web, and/or the press section comprises a NipcoFullFlex roll with a press roll having a composite shell and/or a transfer belt on the underside of the paper web.
- the smoothing device preferably comprising a pre-cal
- a uniform compaction and thickness calibration is achieved.
- a primer on the side of the fibrous web facing the MG smoothing Yankee cylinder and Starch can be applied to the side of the fibrous web facing away from the MG smoothing Yankee cylinder.
- the press section can also include a single, combi, DuoCentri or tandem NipcoFlex press with two separate nips, with both nips being designed as shoe press nips and one shoe press nip against a central roll or a NipcoFlex press with only one shoe press nip and in particular an upper felt and lower transfer belt or double felting or a tandem NipcoFlex press with two consecutive shoe presses.
- the designation "NipcoFlex" stands for a shoe press roll of a press.
- DuoCentri-NipcoFlex press stands for a compact press with a central roll that forms two press nips together with two press rolls, with one press roll being designed as a shoe press roll.
- the fibrous web produced with the MG machine according to the invention is characterized in particular by a low basis weight, high-quality surface properties, high dimensional stability, high rigidity and high strength.
- the method according to the invention for producing a fibrous web, in particular a paper or cardboard web which can be carried out using the machine according to the invention in particular, is characterized accordingly in that a fibrous stock suspension fed by means of a headbox is dewatered in a forming unit to form a fibrous web, the fibrous web is further dewatered in a press section, predried in a predryer section, smoothed in a MG smoothing Yankee cylinder and wound up in a winding, with the predryer section the fibrous web is predried on one side on its underside, the underside of the fibrous web is brought into contact with the overhead MG smoothing Yankee cylinder and the fibrous web in Web direction after the pre-dryer section and before the fibrous web runs onto the MG smoothing Yankee cylinder by means of a remoistening device on one side on the underside of which to develop the moisture gradient in the z-direction of the fibrous web in the direction of its underside.
- FIG. 1 shows a schematic representation of the moisture gradient development in the z-direction of the fibrous web resulting from the one-sided pre-drying of the fibrous web on its underside.
- FIGS. 2 and 3 show a schematic representation of purely exemplary embodiments of the machine according to the invention for producing a fibrous web, in particular a paper or cardboard web, with which, with the highest possible runability of the machine and relatively low basis weights of the fibrous web, the most efficient possible production of high-quality, in particular special papers coated on one side, is also made possible.
- the two include in the Figures 2 and 3 machines 10 shown each have a headbox, a forming unit 12, a press section 14, a pre-dryer section 16, a MG Yankee cylinder 18 and a take-up unit 20.
- the pre-drying section 16 is designed for one-sided pre-drying of the fibrous web on its underside.
- an overhead MG smoothing Yankee cylinder 18 is provided as the MG smoothing Yankee cylinder 18, with which the underside of the fibrous web is brought into contact.
- a remoistening device 22 is provided in web travel direction L after the pre-dryer section 16 and before the fibrous web runs onto the MG smoothing Yankee cylinder 18 for one-sided remoistening of the fibrous web on its underside and accordingly for developing the moisture gradient in the z-direction of the fibrous web in the direction of its underside.
- the remoistening of the underside of the fibrous web by the remoistening device can in particular take place in such a way that at least essentially only the underside surface of the fibrous web is wetted.
- remoistening device 22 In order to counteract the penetration of moisture into the middle of the fibrous web, this can be done by means of the remoistening device 22 on the Underside of the fibrous web applied remoistening medium contain at least essentially only water or a water / steam mixture.
- the application quantity of the remoistening medium applied to the underside of the fibrous web by means of the remoistening device 22 is in the range of less than 1.0 g/m 2 , for example 0.5 g/m 2 , practically no further drying capacity is required.
- the underside of the fibrous web is remoistened by the remoistening device 22 in the area of a deflection roller 24 provided in the direction of web travel L immediately in front of the MG smoothing Yankee cylinder 18, i.e. in an area in which the fibrous web is optimally supported.
- the remoistening device 22 can each comprise a moistening unit for sectional moistening of the fibrous web across its width and for variable adjustment of its transverse moisture profile.
- the remoistening device 22 can also be pivotable.
- the fibrous web can be transferred to the MG smoothing Yankee cylinder 18 in the area of a pressure roller 26 applied to the MG smoothing Yankee cylinder 18, in particular a NipcoFullFlex press roller with an elastic jacket.
- a NipcoFullFlex press roll is a deflection-compensating roll with a composite cover (elasticle cover), which is significantly more flexible than a steel or cast iron cover and can therefore follow the contour of the MG smoothing Yankee cylinder 18 better.
- a NipcoFullFlex roll lifts differs from a shoe roll, inter alia, in that a concave shoe is not used as the support source, but rather a plurality of closely spaced, side-by-side convex support sources are provided over the length of the roll or width of the machine.
- the jacket consists of a CFRP jacket with an outer coating of polyurethane. Such a jacket is more flexible than a steel or cast iron jacket, so that it can adapt better to a changing contour of the counter-element, such as the MG smoothing Yankee cylinder 18 . Therefore it is called an Elastmantel.
- the MG smoothing Yankee cylinder 18 can also have at least one hood 28 which is heated, in particular by gas, preferably steam, in each case.
- a particularly high surface quality on the underside of the fibrous web brought into contact with the MG smoothing Yankee cylinder 18 can be achieved if the fibrous web runs onto the MG smoothing Yankee cylinder 18 with a dry content in the range from 40% to 60%.
- the fibrous web is guided through the machine 10 with support, at least starting from the end of the press section up to the MG Yankee cylinder 18 .
- exemplary embodiment of the machine 10 according to the invention comprises the press section 14, for example, only one press nip.
- no after-dryer section is provided in this embodiment.
- a scanner can also be provided in the web travel direction L immediately before the take-up 20 or directly after the MG smoothing Yankee cylinder.
- a scanner it is possible, among other things, to set the application quantity of the remoistening medium applied to the underside of the fibrous web by means of remoistening device 22 via a quality system, depending on at least one measurement signal from the scanner, in order to control and/or regulate the underside surface properties of the fibrous web, selectively and variably across the width of the fibrous web.
- a smoothing device and/or a coating device can also be provided between the MG Yankee Yankee cylinder 18 and the winder 20, with the smoothing device preferably comprising a pre-calender, in particular a soft calender with a stack comprising two rolls, a hard nip or a belt calender.
- the diameter of the MG smoothing Yankee cylinder 18 can in particular be greater than 6 m and in particular greater than 6.6 m, it being preferably greater than 7 m.
- the respective machine can also include a film press for surface treatment of the fibrous web.
- a calendering unit with in particular a multi-roll soft nip calender with at least one elastic nip and/or a shoe calender with a smooth press jacket for smoothing the fibrous web is also conceivable.
- the press section 14 of the machines 10 can also each comprise a NipcoFullFlex roll with a press roll having a composite cover.
- the first embodiment according to 2 having a forming unit 12 with only one wire and a press section 14 with only one press nip comprises the forming unit 12 according to the second embodiment 3 a hybrid former with a fourdrinier wire and an attached top wire, and the press section 14 of this second embodiment has two press nips.
- the second embodiment also has an after-dryer section 30 with at least one two-row dryer group, through which the fibrous web is guided in a supported manner. In the present case, the final dry content is achieved by the after-dryer section 30 .
- FIGS Figures 2 and 3 shows an enlarged schematic partial representation of the MG smoothing Yankee cylinder 18 of the two exemplary embodiments of the machine 10 according to the invention according to FIGS Figures 2 and 3 with a fibrous web running thereupon and previously acted upon by the respective remoistening device 22 on its underside.
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Claims (15)
- Machine (10) pour la fabrication d'une bande de matière fibreuse, notamment d'une bande de papier ou de carton, avec une caisse de tête, une unité de formage (12), une partie de presse (14), une partie de pré-séchage (16), un cylindre Yankee lisse frictionneur (18) et un enroulement (20), la partie de pré-séchage (16) étant réalisée pour le pré-séchage unilatéral de la bande de matière fibreuse sur son côté inférieur, un cylindre Yankee lisse frictionneur (18) situé en haut étant prévu en tant que cylindre Yankee lisse frictionneur (18), avec lequel le côté inférieur de la bande de matière fibreuse peut être mis en contact, caractérisée en ce que, dans la direction de déplacement de la bande (L), après la partie de pré-séchage (16) et avant l'arrivée de la bande de matière fibreuse sur le cylindre Yankee lisse frictionneur (18), un dispositif de réhumidification (22) est prévu pour réhumidifier unilatéralement la bande de matière fibreuse sur son côté inférieur et, en conséquence, pour développer le gradient d'humidité dans la direction z de la bande de matière fibreuse en direction de son côté inférieur.
- Machine selon la revendication 1, caractérisée en ce que la réhumidification du côté inférieur de la bande de matière fibreuse par le dispositif de réhumidification (22) s'effectue de telle sorte qu'au moins essentiellement seule la surface inférieure de la bande de matière fibreuse est mouillée.
- Machine selon la revendication 1 ou 2, caractérisée en ce que l'agent de réhumidification appliqué sur le côté inférieur de la bande de matière fibreuse au moyen du dispositif de réhumidification (22) ne contient au moins essentiellement que de l'eau ou un mélange eau/vapeur.
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce que la quantité d'application de l'agent de réhumidification appliqué sur le côté inférieur de la bande de matière fibreuse au moyen du dispositif de réhumidification (22) se situe dans la plage de moins de 1,0 g/m2, notamment à 0,5 g/m2.
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce que la réhumidification du côté inférieur de la bande de matière fibreuse par le dispositif de réhumidification (22) s'effectue dans la zone d'un rouleau de renvoi (24) prévu directement avant le cylindre Yankee lisse frictionneur dans la direction de déplacement de la bande (L).
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce que le dispositif de réhumidification (22) comprend un groupe d'humidification pour l'humidification par sections de la bande de matière fibreuse sur sa largeur et pour l'ajustement variable de son profil transversal d'humidité.
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce que le dispositif de réhumidification (22) est réalisé sous forme pivotante.
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce que le transfert de la bande de matière fibreuse au cylindre Yankee lisse frictionneur (18) s'effectue dans la zone d'un rouleau de presse (26) appliqué contre le cylindre Yankee lisse frictionneur (18), notamment un rouleau de presse NipcoFullFlex avec une enveloppe élastique.
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce qu'au cylindre Yankee lisse frictionneur (18) est associé au moins un capot (28) chauffé notamment au gaz, de préférence à la vapeur.
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce que la bande de matière fibreuse arrive sur le cylindre Yankee lisse frictionneur (18) avec une teneur en matière sèche dans la plage de 40 % à 60 %.
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce que la bande de matière fibreuse est guidée à travers la machine (10) en étant soutenue au moins depuis l'extrémité de la partie de presse (14) jusqu'au cylindre Yankee lisse frictionneur (18) .
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce qu'une partie de post-séchage (30) avec au moins un groupe de séchage à deux rangées est prévue dans la direction de déplacement de la bande (L) après le cylindre Yankee lisse frictionneur (18), à travers laquelle la bande de matière fibreuse est guidée en étant soutenue.
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce qu'un scanner est prévu pour la commande et/ou la régulation des propriétés de surface du côté inférieur de la bande de matière fibreuse dans la direction de déplacement de la bande (L) directement avant l'enroulement (20), ou directement après le cylindre Yankee lisse frictionneur ; de préférence, pour la commande et/ou la régulation des propriétés de surface du côté inférieur de la bande de matière fibreuse, la quantité d'application de l'agent de réhumidification appliqué sur le côté inférieur de la bande de matière fibreuse au moyen du dispositif de réhumidification (22) pouvant être ajustée de manière variable par l'intermédiaire d'un système de contrôle de la qualité de manière sélective sur la largeur de la bande de matière fibreuse en fonction d'au moins un signal de mesure du scanner.
- Machine selon l'une quelconque des revendications précédentes, caractérisée en ce qu'un dispositif de lissage et/ou un dispositif d'enduction sont prévus entre le cylindre Yankee lisse frictionneur (18) et l'enroulement (20), le dispositif de lissage comprenant de préférence une pré-calandre, notamment un mécanisme de lissage doux avec un empilement comprenant deux cylindres, une ligne de contact dure ou une calandre à ruban, et/ou le diamètre du cylindre Yankee lisse frictionneur (18) étant supérieur à 6 m, notamment supérieur à 6,6 m et de préférence supérieur à 7 m, et/ou la machine (10) comprenant une presse à film pour un traitement de surface de la bande de matière fibreuse, et/ou la machine (10) comprenant une unité de calandrage avec de préférence une calandre à ligne de contact souple à plusieurs rouleaux avec au moins une ligne de contact élastique et/ou une calandre à sabot avec une enveloppe de presse lisse pour lisser la bande de matière fibreuse, et/ou la partie de presse (14) comprenant un rouleau NipcoFullFlex avec un rouleau de presse présentant une enveloppe composite.
- Procédé de fabrication d'une bande de matière fibreuse, notamment d'une bande de papier ou de carton, notamment en utilisant une machine (10) selon l'une quelconque des revendications précédentes, dans lequel une suspension de matière fibreuse amenée au moyen d'une caisse de tête est déshydratée dans une unité de formage (12) pour former une bande de matière fibreuse, la bande de matière fibreuse est encore déshydratée dans une partie de presse (14), préséchée dans une partie de pré-séchage (16) et lissée dans un cylindre Yankee lisse frictionneur (18) et enroulée dans un enroulement (20) ; dans la partie de pré-séchage (16), la bande de matière fibreuse étant préséchée unilatéralement sur son côté inférieur, le côté inférieur de la bande de matière fibreuse étant mis en contact avec le cylindre Yankee lisse frictionneur (18) situé en haut et la bande de matière fibreuse étant réhumidifiée dans la direction de déplacement de la bande (L) après la partie de pré-séchage (16) et avant l'arrivée de la bande de matière fibreuse sur le cylindre Yankee lisse frictionneur (18) au moyen d'un dispositif de réhumidification (22) unilatéralement de son côté inférieur pour développer le gradient d'humidité dans la direction z de la bande de matière fibreuse en direction de son côté inférieur.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102020125395.8A DE102020125395A1 (de) | 2020-09-29 | 2020-09-29 | Maschine und Verfahren zur Herstellung einer Faserstoffbahn |
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EP3974576A1 EP3974576A1 (fr) | 2022-03-30 |
EP3974576C0 EP3974576C0 (fr) | 2023-07-26 |
EP3974576B1 true EP3974576B1 (fr) | 2023-07-26 |
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EP21180040.4A Active EP3974576B1 (fr) | 2020-09-29 | 2021-06-17 | Machine et procédé de fabrication d'une bande de matière fibreuse |
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EP (1) | EP3974576B1 (fr) |
CN (1) | CN114318930B (fr) |
DE (1) | DE102020125395A1 (fr) |
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DE102022119887A1 (de) | 2022-08-08 | 2024-02-08 | Voith Patent Gmbh | Maschine und Verfahren |
WO2024008405A2 (fr) | 2022-07-05 | 2024-01-11 | Voith Patent Gmbh | Machine et procédé |
DE202022104495U1 (de) | 2022-07-05 | 2022-09-01 | Voith Patent Gmbh | Maschine |
DE102022121998A1 (de) | 2022-08-31 | 2024-02-29 | Voith Patent Gmbh | Walze und Pressvorrichtung |
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FI20035053A (fi) * | 2003-04-29 | 2004-10-30 | Metso Paper Inc | Laitteisto ja menetelmä paperin tai kartongin valmistamiseksi ja näin valmistettu paperi tai kartonki |
DE102006011853A1 (de) * | 2006-03-15 | 2007-09-27 | Voith Patent Gmbh | Verfahren und Vorrichtung zum Befeuchten einer Faserstoffbahn |
FI119000B (fi) * | 2006-12-01 | 2008-06-13 | Metso Paper Inc | Menetelmä ja järjestelmä paperi- tai kartonkirainanvalmistus- tai jälkikäsittelyprosessin ohjaamiseksi |
DE102009055139A1 (de) | 2009-12-22 | 2011-06-30 | Voith Patent GmbH, 89522 | Vorrichtung zur Trocknung einer Faserstoffbahn |
JP6612099B2 (ja) * | 2015-09-30 | 2019-11-27 | 日本製紙株式会社 | クレープ紙の製造方法、及びクレープ加工用外添コーティング剤 |
EP3165673B1 (fr) | 2015-11-09 | 2018-06-27 | Valmet Technologies Oy | Ligne de fabrication de bandes de fibres |
DE102017118222A1 (de) * | 2017-08-10 | 2019-02-14 | Voith Patent Gmbh | Maschine und verfahren zur herstellung einer faserstoffbahn |
DE102017118218A1 (de) * | 2017-08-10 | 2019-02-14 | Voith Patent Gmbh | Maschine und verfahren zur herstellung einer faserstoffbahn |
DE102018112020A1 (de) | 2018-05-18 | 2019-11-21 | Voith Patent Gmbh | Maschine und Verfahren zur Herstellung einer Faserstoffbahn |
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2020
- 2020-09-29 DE DE102020125395.8A patent/DE102020125395A1/de active Pending
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- 2021-06-17 EP EP21180040.4A patent/EP3974576B1/fr active Active
- 2021-07-16 CN CN202110804725.6A patent/CN114318930B/zh active Active
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CN114318930B (zh) | 2023-07-21 |
EP3974576C0 (fr) | 2023-07-26 |
DE102020125395A1 (de) | 2022-03-31 |
CN114318930A (zh) | 2022-04-12 |
EP3974576A1 (fr) | 2022-03-30 |
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