EP3918619B1 - Electromagnetic actuator - Google Patents

Electromagnetic actuator Download PDF

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Publication number
EP3918619B1
EP3918619B1 EP19739854.8A EP19739854A EP3918619B1 EP 3918619 B1 EP3918619 B1 EP 3918619B1 EP 19739854 A EP19739854 A EP 19739854A EP 3918619 B1 EP3918619 B1 EP 3918619B1
Authority
EP
European Patent Office
Prior art keywords
core
plunger
coil
end position
actuating device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19739854.8A
Other languages
German (de)
French (fr)
Other versions
EP3918619A1 (en
Inventor
Daniel THEUSSL
Gerhard Schöner
Ewald Lampl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MSG Mechatronic Systems GmbH
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MSG Mechatronic Systems GmbH
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Publication date
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Publication of EP3918619A1 publication Critical patent/EP3918619A1/en
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Publication of EP3918619B1 publication Critical patent/EP3918619B1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • F01L13/0015Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
    • F01L13/0036Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/16Rectilinearly-movable armatures
    • H01F7/1638Armatures not entering the winding
    • H01F7/1646Armatures or stationary parts of magnetic circuit having permanent magnet
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/16Rectilinearly-movable armatures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/121Guiding or setting position of armatures, e.g. retaining armatures in their end position
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/121Guiding or setting position of armatures, e.g. retaining armatures in their end position
    • H01F7/122Guiding or setting position of armatures, e.g. retaining armatures in their end position by permanent magnets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/13Electromagnets; Actuators including electromagnets with armatures characterised by pulling-force characteristics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • F01L2001/0471Assembled camshafts
    • F01L2001/0473Composite camshafts, e.g. with cams or cam sleeve being able to move relative to the inner camshaft or a cam adjusting rod
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L9/00Valve-gear or valve arrangements actuated non-mechanically
    • F01L9/20Valve-gear or valve arrangements actuated non-mechanically by electric means
    • F01L9/21Valve-gear or valve arrangements actuated non-mechanically by electric means actuated by solenoids
    • F01L2009/2105Valve-gear or valve arrangements actuated non-mechanically by electric means actuated by solenoids comprising two or more coils
    • F01L2009/2107Valve-gear or valve arrangements actuated non-mechanically by electric means actuated by solenoids comprising two or more coils being disposed coaxially to the armature shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L9/00Valve-gear or valve arrangements actuated non-mechanically
    • F01L9/20Valve-gear or valve arrangements actuated non-mechanically by electric means
    • F01L9/21Valve-gear or valve arrangements actuated non-mechanically by electric means actuated by solenoids
    • F01L2009/2132Biasing means
    • F01L2009/2134Helical springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • F01L13/0015Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
    • F01L13/0036Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction
    • F01L2013/0052Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction with cams provided on an axially slidable sleeve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • F01L2013/10Auxiliary actuators for variable valve timing
    • F01L2013/101Electromagnets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2820/00Details on specific features characterising valve gear arrangements
    • F01L2820/03Auxiliary actuators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2820/00Details on specific features characterising valve gear arrangements
    • F01L2820/03Auxiliary actuators
    • F01L2820/031Electromagnets

Definitions

  • the invention relates to an electromagnetic actuating device with at least one electromagnetic actuator unit, the actuator unit having a coil and a plunger, which plunger can be moved axially relative to the coil by energizing the coil, the actuator unit being arranged in a housing.
  • actuator units of the type mentioned at the outset have become known from the prior art. Such actuator units are used in particular for a camshaft adjustment device. In order to enable camshaft adjustment in different directions, for example to be able to operate an engine with two or more different cam geometries, adjusting devices with at least one actuator unit, preferably several independently controllable actuator units, are required, with the actuator units being only a few millimeters apart. For this purpose, for example, from DE 10 2007 028 600 B4 a corresponding device has become known with which several plungers can be actuated in a limited space. The disadvantage of this device is that it can only be produced with great effort and is therefore very expensive.
  • the object of the invention is to specify an adjusting device of the type mentioned at the outset, which can be produced in a simpler and more cost-effective manner and still meets requirements with regard to a required service life.
  • Electromagnetic actuators according to the preamble of claim 1 are from documents DE 10 2017 115 975 A1 and DE 10 2008 029 324 A1 known.
  • this object is achieved by an adjusting device of the type mentioned at the outset, in which the plunger is arranged approximately coaxially with the coil.
  • the actuator unit is arranged approximately centrally to the coil in the actuating device according to the invention, so that a longitudinal or central axis of the coil coincides approximately with a longitudinal axis of the plunger assigned to the coil and the plunger is approximately coaxial with the coil, a corresponding moment is generated here about a transverse axis, ie about an axis perpendicular to the longitudinal axis, avoided in a simple manner, so that a complex ram guide can be dispensed with.
  • a lower load is thus achieved, which is why a long service life can be guaranteed despite the simpler storage.
  • each actuator unit is generally designed according to the invention.
  • the tappets of all actuator units being arranged approximately coaxially with the coils, with all actuator units preferably being arranged in a common housing.
  • a sleeve on a camshaft can be moved axially in a simple manner. Because of this construction, a particularly small distance between the tappets is possible with a simple and inexpensive construction at the same time.
  • each ram in the case of an actuating device with a plurality of actuator units, can be moved from an end position close to the core to an end position remote from the core, the ram abutting against stops in each of the end positions.
  • the stops are usually formed by metallic components, in particular made of a magnetizable material.
  • the actuating device is designed as a bistable actuating device, so that the ram or rams remain stable in the end positions when the coils are de-energized.
  • each coil in the case of an actuating device with a plurality of actuator units is arranged around a core, with the permanent magnet being magnetically separated from the core in the axial direction only by an air gap.
  • no further device in particular no metallic or magnetizable device such as an anchor element, is provided between the permanent magnet and the core.
  • the core is usually made of a material that conducts magnetic flux very well, for example leaded soft machining steel.
  • an anchor element in particular an anchor plate
  • the armature element which is usually made of a magnetizable metal
  • the armature element is usually rigidly connected to the ram, for example via a laser weld seam, and can be moved by energizing the coil via the resulting magnetic field, so that a force is exerted on the ram via the armature plate by energizing the Coil can be applied to move the plunger electromagnetically.
  • the tappet and the coil are arranged in a metallic casing, via which a magnetic circuit can be closed, so that a magnetic flux is possible starting from the coil via the core, the armature plate and the casing with low magnetic resistance.
  • each plunger is mounted in the actuating device so that it can rotate freely about the longitudinal axis. This minimizes wear on the tappets, especially since these can roll off on sleeves with which the tappets interact during camshaft adjustment.
  • a permanent magnet and an armature element are arranged on the plunger, preferably on each ram in the case of an actuating device with several actuator units, with the armature element protruding beyond the permanent magnet in a plane perpendicular to a longitudinal axis of the actuator unit.
  • a magnetic circuit can then be closed with a particularly low magnetic resistance from the coil via the armature element and a casing, so that the plungers can be actuated efficiently via the coils.
  • each plunger is connected directly or indirectly via a spring to the coil associated with the plunger.
  • a force balance of magnetic force and spring force can be achieved, with a resultant force or total force being able to be influenced with little effort by additional energization of the coil or a direction of the total force being reversible by energizing the coil in order to move the actuator unit to operate.
  • the coil can be designed, for example, so that when a predefined voltage is applied, in particular a voltage from an operating voltage of, for example, 12 volts that is available in a motor vehicle, a corresponding magnetic field results.
  • the spring can be supported, for example, on the core or on a yoke disc arranged behind the core. Furthermore, a spring can be used to reduce the speed of the ram during a movement counter to the lifting direction, before the ram strikes a stop on the core side. This reduces wear on the stop. This is particularly favorable when the stop is formed by a core made of a soft, easily magnetizable material and a contact surface between the tappet and the core is small, in order to prevent the tappet from sticking to the core, in particular due to an oil film on the contact surface .
  • a stop device made of a hard material can be dispensed with, as a result of which a particularly simple structure is ensured.
  • the spring, the armature element, the permanent magnet and the coil are designed and coordinated with one another in such a way that when the coil is de-energized, there is a total force of spring force and magnetic force which, starting at a predefined minimum distance from an end position close to the core, especially when the distance of the ram from the end position close to the core is less than 1 mm, into the end position close to the core. This ensures in a simple manner a stable position of the ram in the end position close to the core when the coil is de-energized.
  • the spring, the armature element, the permanent magnet and the coil are designed and coordinated with one another in such a way that when the coil is energized, a total force of spring force and magnetic force results, which moves the plunger located in an end position close to the core into an end position remote from the core .
  • a total force acting on the armature element or the plunger from the spring force, the force of the permanent magnet and the magnetic force on the plunger resulting from the magnetic flux through which the coil is energized can be achieved, which pushes the plunger away from the end position close to the core to actuate the actuator or adjustment device.
  • the spring force acts on the plunger in the end position near the core in a lifting direction, which points from the end position near the core to the end position far from the core, while the force of the permanent magnet usually pulls the plunger near the end position near the core into the end position near the core and thus counter to the end position Stroke direction is aligned.
  • the magnetic force on the armature element that results from the magnetic flux through the coil when it is energized is generally also aligned in the stroke direction.
  • the adjusting device is usually designed in such a way that the plunger is moved away from the end position near the core by means of the spring and the force caused by the magnetic flux on the anchor element until the plunger is pulled by the permanent magnet into an end position remote from the core.
  • the plunger can be pulled by the permanent magnet from a distance of less than 1 mm from the end position away from the core to the end position away from the core. are preferred Both in the end position close to the core and in the end position remote from the core, magnetizable devices or devices cooperating with the permanent magnet are arranged, so that the plunger is pulled into the respective end position by the permanent magnet located in a region close to the respective end position.
  • the spring, the armature element, the permanent magnet and the coil are designed and matched to one another in such a way that a plunger located in an end position remote from the core remains in the end position remote from the core independently of an energization of the coil and only by an additional, in particular a form-fitting force applied to the ram, can be moved out of the end position remote from the core.
  • the plunger preferably adheres by means of the permanent magnet in the end position remote from the core, usually on a metallic component, in particular a plate. Moving the ram back from the end position remote from the core is therefore only possible by actively moving the ram, which can be done, for example, by a sleeve on a camshaft that has a cam track. As a result, a bistable adjusting device is achieved in a simple manner, which is stable in a currentless state of the coil both in the end position near the core and in the end position remote from the core.
  • the sleeves with which the tappets in camshaft adjusting devices interact usually have a groove with a variable depth over a circumference that follows a cam track, so that the tappet can be moved back from the end position remote from the core by rotating the sleeve or rotating the camshaft.
  • a stop device in particular an approximately hemispherical stop device at the end, preferably a ball or a pin, is provided on at least one actuator unit, preferably on each actuator unit in the case of an actuating device with several actuator units, so that the plunger assigned to the respective actuator unit in an end position close to the core rests against the stop device.
  • An end position of the ram close to the core can be defined in a simple manner with high accuracy by means of a stop formed in this way close to the core.
  • the plunger is usually designed at one end on the core side in such a way that contact with the stop device results in a punctiform contact surface.
  • the ram can have a flat spot on one end on the core side or a contact surface can run perpendicularly to a longitudinal axis of the ram, so that the contact surface is designed as a circular disk, for example, if the ram has a cylindrical shape.
  • An end position of the plunger can be defined particularly easily and at the same time with high accuracy by means of a punctiform contact surface, which then results when there is contact with a ball or a pin that is approximately hemispherically formed at the end. Corresponding balls and pins are mass-produced and therefore available at low cost and with high quality.
  • the stop device can be connected to the core in any manner, in particular rigidly, for example pressed into the core or fixed in a component rigidly connected to the core, in particular a yoke disk.
  • the stop device can also be connected directly or indirectly to the coil of the respective actuator unit via a spring.
  • An indirect connection can be made, for example, by the stop device being connected via the spring to a yoke disk which is arranged at an end of the core opposite a ram-side end of the core and is rigidly connected to the core and thus also to the coil.
  • the spring can be connected to a core assigned to the respective actuator unit or to a component rigidly connected to the core, such as the yoke disk.
  • the ram when moving from the end position remote from the core, the ram first contacts the stop device connected to the core via the spring, after which the stop device is moved along with the ram until the stop device is on the core or on a particularly hits a component rigidly connected to the core, preferably on a stop plate arranged in the core or on a yoke disk connected to the core.
  • the stop device is in contact with a yoke disk connected to a core of the actuator unit, in particular if it is fixed in the yoke disk.
  • the yoke disk, on which the stop device rests is arranged on a back side of the core, which is a front side of the core on which the Plunger is positioned and which can also be referred to as the ram-side end of the core, opposite.
  • the stop device is arranged in a through hole arranged in the core and preferably protrudes beyond the core on both sides along a longitudinal axis. If the stop device is supported on a component that is rigidly connected to the core and the coil, such as the yoke disk, which is arranged on the opposite side of the core to the plunger in the direction of the longitudinal axis, a mechanical load on the core can occur when the plunger hits the Stop device can be avoided entirely, so that a particularly long service life is achieved.
  • the core In order to allow contact between the ram and the stop device, the core then usually has a through hole into which the stop device and/or the ram protrude when the ram is in an end position close to the core.
  • the stop device which is usually rigidly connected to the coil, is arranged entirely in the through hole in the core and protrudes through the core, but without the core being connected to the stop device in such a way that forces are transmitted in the direction of the longitudinal axis between the stop device and the core, so that the stop device protrudes beyond the core on both sides in the direction of the longitudinal axis.
  • the service life of the device can be increased because the stop device is then no longer supported on the core, which is usually made of a soft material, but on a component arranged behind the core can, whereby the core is not stressed.
  • the stop device has a higher hardness than a core assigned to the actuator unit.
  • the core generally has favorable magnetic properties in order to obtain the lowest possible resistance of a magnetic circuit, by means of which the plunger can be actuated by energizing the coil.
  • the stop device can consist of a material such as 100Cr6, for example.
  • a predefined ram movement is achieved in a simple manner by providing a ram guide assigned to each ram in an actuating device with a plurality of actuator units, in which the ram is slidably mounted.
  • a total force on the tappet resulting from spring force and magnetic force causes a movement along the tappet guide, depending on the direction of the total force.
  • the plunger guide is preferably formed from a metal.
  • a plurality of tappet guides are arranged in a common component and are formed, for example, by cylindrical bores in a guide body.
  • each ram is slidably mounted in a separate ram guide, with the ram guides being movable relative to one another.
  • the tappet guides are preferably also movable relative to the coils or the housing, in which housing the coils are arranged. It goes without saying that a minimal mobility of a few degrees or a few millimeters can be sufficient here to compensate for positional tolerances.
  • this can be achieved, for example, when there is a plurality of tappets for each tappet guide and the tappet guides are arranged in separate guide bodies, the guide bodies being movable relative to one another.
  • This can be implemented, for example, in that the separate guide bodies are movably connected to the housing or to a component of the actuating device that is rigidly connected to the coil.
  • a correspondingly movable connection of the tappet guides to the housing can be achieved in a simple manner, for example, by means of a guide body connected to the housing or to a component rigidly connected to the housing by means of a clearance fit.
  • the tappet guide can be formed in the guide body, for example, by a through hole. This is a particularly simple cultivation of Adjusting device on an engine or a cylinder head cover of an engine is possible, especially since deviations in the engine and/or in the adjusting device can then be easily compensated for by the low mobility of the guide body relative to the housing due to the loose fit.
  • the guide bodies can then be designed, for example, as turned parts, which can be produced easily and inexpensively. Such an embodiment also makes the adjusting device easily scalable. Thus, with corresponding guide bodies, adjusting devices with any number of actuator units can then be produced in a simple manner, while at the same time positional deviations of mounting bores on a motor can be compensated for.
  • the adjusting device is usually attached to a cylinder head cover of an internal combustion engine and the tappets engage in correspondingly provided recesses or bores in the cylinder head cover or in the engine, through which recesses or bores the tappets interact with the sleeves arranged on the camshaft.
  • a simple possibility of compensating for tolerances between the recesses or bores is thus provided by means of plunger guides arranged in separate guide bodies.
  • the rams are usually designed with an approximately cylindrical outer contour.
  • the guides are preferably also formed approximately cylindrically and the guides have a diameter which corresponds to a maximum diameter of the ram.
  • the rams have a central taper which is positioned in the ram guide for every possible ram position between an end position of the ram near the core and an end position of the ram remote from the core.
  • the adjusting device is usually arranged on a camshaft in an engine, and thus in an oil mist. Oil can then accumulate around the taper, which ensures good lubrication of a contact surface between the tappets and the guide.
  • a particularly inexpensive construction can be achieved when a coil arranged in the core has an approximately cylindrical outer contour, with a maximum Outside diameter of the core is less than or equal to an inside diameter of the coil.
  • the core therefore preferably has no shoulder or the like on the outside, so that it can be manufactured easily, for example from a cylindrical starting material.
  • a preferably plate-shaped component made of a magnetically conductive material, in particular a yoke disk, is arranged and connected to the core at one end of the core on the ram side and/or at an end of the core opposite the ram end. which component protrudes beyond the core in a direction radial to the longitudinal axis.
  • the magnetic circuit can then be formed in a cost-effective manner, for example, from the core, the yoke disks arranged at both ends of the core and the jacket, as well as the magnetically conductive parts of the plunger.
  • the yoke disks are generally annular and made of an easily magnetizable plate material, with a material of the yoke disks generally differing from a material from which the core is formed.
  • the adjusting device according to the invention can in principle be used for any purpose.
  • the advantages of the adjusting device according to the invention can be used particularly well if it is used in a camshaft adjusting device for adjusting an axially movable sleeve on a camshaft in an internal combustion engine with an electromagnetic adjusting device.
  • FIG. 1 shows a sectional view of an actuating device 1 according to the invention.
  • two actuator units are provided in a common housing 4, each actuator unit having a coil 2, a core 7 around which the coil 2 is arranged, a plunger extending along a longitudinal axis 17 3, a spring 10 which connects the plunger 3 to the core 7, a permanent magnet 6 and an armature element formed by an armature plate 9.
  • the tappets 3 are each arranged coaxially to the longitudinal axes 17 of the coils 2 or centrally to the coils 2 .
  • Longitudinal axes 17 of the rams 3 thus coincide with longitudinal axes 17 of the rams 3 .
  • no moment about an axis transverse to the longitudinal axis 17 acts on the plunger 3 when it is actuated by means of a magnetic force caused by the coils 2, which is why the plunger guide 12 can be of particularly simple design.
  • the core 7 arranged in the coil 2 has an essentially cylindrical outer contour, with a maximum outer diameter 28 of the core 7 approximately corresponding to a minimum inner diameter of the coil 2 .
  • the coil 2 is understood here not only as the windings themselves, but also as a component carrying the windings, which is located between the core 7 and the windings themselves.
  • yoke disks 27 are arranged both on one end of the core 7 on the ram side and on an end of the core 7 opposite the ram end, which yoke disks 27 connect the core 7 radially to the longitudinal axis 17 tower over and thus produce a magnetic connection between the core 7 and the jacket 15.
  • the yoke disks 27 are made of an easily magnetizable plate material and have an approximately circular cross-section in a section perpendicular to the longitudinal axis 17 .
  • the armature plate 9 protrudes on each ram 3 in a plane perpendicular to the longitudinal axis 17 or perpendicular to the plane of the drawing beyond the permanent magnets 6 of the respective ram 3 , so that a magnetic circuit can be closed via the armature plate 9 .
  • the permanent magnets 6 are only separated from the core 7 by an air gap 8 .
  • An approximately hollow-cylindrical protective sleeve 13 is arranged around each permanent magnet 6 . A magnetic flux caused by the coil 2 and the magnetic circuit thus runs essentially through the core 7, the plunger 3, the armature plate 9 and the jacket 15.
  • a force can be applied to the armature element or the respective plunger 3 by energizing the coil 2, which force moves the plunger 3 away from the end position 23 close to the core.
  • the ram 3 of the actuator unit shown on the left is in an end position 23 close to the core and the ram 3 of the one on the right in 1 illustrated actuator unit in an end position 24 remote from the core.
  • the ram 3 rests against a stop device designed as a ball 5, which ball 5 is in turn positioned in the core 7, so that the end position 23 of the ram 3 close to the core is simple and highly precise at the same time is defined.
  • the tappets 3 make contact with the ball 5 on an essentially flat contact surface 16 in the shape of a circular disk, so that there is point-like contact.
  • the stop device is made of a material with high hardness or a higher hardness than the core 7 .
  • the rams 3 are guided in ram guides 12 , which ram guides 12 are formed by cylindrical bores in a guide body 18 .
  • the rams 3 also have a cylindrical outer contour in some areas, which interacts with the ram guides 12, so that the rams 3 can only be moved translationally in the direction of the longitudinal axis 17 and can be rotated about the longitudinal axis 17, but beyond that no movement of the rams 3 relative to the housing 4 or to the guide body 18 is possible.
  • the tappets 3 in the tappet guides 12 have tapers 14 in which oil can collect in order to lubricate a movement of the tappets 3 in the guides and thus minimize wear.
  • the plungers 3 are connected to the core 7 via the spring 10 and the permanent magnet 6 in such a way that the spring 10 exerts a force on the plunger 3 in a lifting direction 25, i.e. from the end position 23 near the core in the direction of the end position 24 remote from the core, parallel to the Longitudinal axes 17, is exercised when the plunger 3 are in the end position 23 close to the core.
  • the permanent magnets 6 apply a force that counteracts the spring force 20 to the plunger 3 and is greater in magnitude than the spring force 20, so that the plunger 3 is subjected to a total force of magnetic force and spring force 20 in a currentless state of the coil 2 be held in the end position 23 close to the core.
  • the coil 2 is de-energized, the total force acts in the opposite direction to the stroke direction 25.
  • an electrical voltage is applied to the coil 2 of this actuator unit, causing a magnetic flux in the magnetic field formed by the core 7, casing 15, plunger 3 and anchor plate 9 Circle causes a force on the ram 3 in the lifting direction 25 so that the total force acting on the ram 3 points in the lifting direction 25 and the ram 3 is moved out of the end position 23 close to the core.
  • the ram 3 With the corresponding actuation, the ram 3 is moved into the end position 24 remote from the core, in which the ram 3 bears against a stop formed by a metal plate 11 .
  • Longitudinal axes 17 of the two tappets 3 are, as shown, approximately parallel and, when using the actuating device 1, are usually spaced apart by less than 25 mm, in particular 6 mm to 15 mm. With the design of the adjusting device 1 according to the invention, a force sufficient for camshaft adjustment can be provided despite the small distance.
  • FIG. 2 shows schematically the forces acting on a ram 3 of an actuator unit as a function of a stroke of the ram 3 starting from the end position 23 near the core in the stroke direction 25 to an end position 24 of the ram 3 remote from the core.
  • Both a magnetic force are shown, i.e. a magnetic force on the plunger 3 resulting from the force of the permanent magnet 6 and a magnetic force caused by the energization of the coil 2, as well as a spring force 20 resulting from the spring 10, the magnetic force in a solid line for one situation is shown in which the coil 2 is not energized and in broken line for a situation in which the coils 2 is energized.
  • the solid line thus represents a currentless magnetic force 21, which is caused by the permanent magnet 6 alone, and the broken line represents the energized magnetic force 22, which is a total force from the force of the permanent magnet 6 and the magnetic force caused by the energization of the coil 2 on the Plunger 3 forms.
  • a force in the lifting direction 25 is shown as the positive force, while in the case of the currentless magnetic force 21 and the energized magnetic force 22 , positively illustrated forces are aligned counter to the lifting direction 25 .
  • the ordinate of the diagram thus shows values in the lifting direction 25 with regard to the spring force 20 and values opposite to the lifting direction 25 with regard to the magnetic forces.
  • a de-energized magnetic force 21 holding the plunger 3 in the end position 23 close to the core, ie at a stroke of 0 mm, is greater than the spring force 20 at this stroke.
  • the coil 2 is de-energized, the plunger 3 is held by the permanent magnet 6 in the end position 23 close to the core.
  • the spring force 20 decreases over the stroke and approaches zero in the end position 24 of the plunger 3 remote from the core. This ensures that when the plunger 3 moves, the spring 10 is never without a defined position between the core 7 and the plunger 3 or is loose, which could lead to noise and wear.
  • the magnetic force holding the plunger 3 in the end position 23 close to the core is reduced below the magnitude of the spring force 20, so that the de-energized magnetic force 21 acts, whereby the plunger 3 moves out of the end position close to the core when the coil 2 is energized by means of the spring force 20 23 is moved.
  • the ram 3 is pulled close to an end position 24 remote from the core into the end position 24 remote from the core. This is done by a magnetic force caused by the permanent magnet 6, by which the ram 3 is pulled to a plate 11 forming a stop in the end position 24 remote from the core.
  • the plunger 3 is thus positionally stable both in the end position 23 close to the core and in the end position 24 remote from the core when the coil 2 is in a de-energized state.
  • the ram 3 In order to move the ram 3 from the end position 24 remote from the core back to the end position 23 close to the core, the ram 3 is moved counter to the lifting direction 25 at least up to a minimum return position 19, for example by means of a sleeve, into which the ram 3 engages in a camshaft adjustment device . From this minimum return position 19, the magnetic force of the permanent magnet 6 that pulls the plunger 3 into the end position 23 close to the core when the coil 2 is de-energized, i.e.
  • the de-energized magnetic force 21 against the lifting direction 25 is greater than the spring force 20 in the lifting direction 25, so that a resultant force acts against the lifting direction 25 on the ram 3 and the ram 3 is pulled from the minimum return position 19 into the end position 23 close to the core when the coil 2 is de-energized.
  • FIG. 3 shows another adjusting device 1 according to the invention, which is basically similar to that in 1
  • the adjusting device 1 shown is constructed, but in contrast to that in 1
  • Actuating device 1 shown has a pin 26 as a stop device.
  • the stop device designed as a pin 26 is supported here on a yoke disk 27 arranged behind the core 7 or on a rear side of the core 7 opposite a ram-side end of the core 7, so that the core 7 is not mechanically stressed when the ram 3 strikes becomes.
  • a through hole is provided in the core 7 in this embodiment.
  • the pin 26 is positioned in the through hole and protrudes from both sides of the core 7 without however, to touch the core 7 or a yoke disk 27 arranged on a ram-side end of the core 7 in a manner suitable for the transmission of forces in the direction of the longitudinal axis 17 .
  • a spring 10 is also provided in this embodiment, which is also supported here on the yoke disk 27 and passes through the through hole in the core.
  • the spring 10 could of course also be supported on the core 7, for example on a shoulder in the through hole in the core 7. This design increases the service life because the core 7 is not mechanically stressed every time the plunger 3 hits.
  • the through hole can lead to a magnetic weakening 7 of the core 7 or to an increased magnetic resistance of the core 7, which is accepted in order to minimize the mechanical stress.
  • the tappet guides 12 are arranged here in separate guide bodies 18 which are connected to the housing 4 via the plate 11 .
  • the guide bodies 18 are connected to the plate 11 with little mobility or with play, so that the actuating device 1 can be easily connected to a connecting component of an engine, usually a cylinder head cover, even if manufacturing tolerances both in the engine as well as in the actuating device 1 are used in the most unfavorable way or a mechanical interface on the motor has positional and/or positional deviations.
  • the guide bodies 18 and thus an alignment of the longitudinal axes 17 of the plungers 3 can easily be adapted to corresponding circumstances by the movable connection of the guide bodies 18 to the housing 4 or to the plate 11 . It goes without saying that the guide bodies 18 can then also be moved relative to one another and that the longitudinal axes 17 of the plungers 3 may no longer be exactly parallel.
  • a bistable adjusting device 1 for camshaft adjustment is achieved in a particularly simple manner, which ensures a particularly simple and therefore cost-effective guidance of the tappets 3 .

Description

Die Erfindung betrifft eine elektromagnetische Stellvorrichtung mit zumindest einer elektromagnetischen Aktoreinheit, wobei die Aktoreinheit eine Spule und einen Stößel aufweist, welcher Stößel über eine Bestromung der Spule relativ zu der Spule axial bewegbar ist, wobei die Aktoreinheit in einem Gehäuse angeordnet ist.The invention relates to an electromagnetic actuating device with at least one electromagnetic actuator unit, the actuator unit having a coil and a plunger, which plunger can be moved axially relative to the coil by energizing the coil, the actuator unit being arranged in a housing.

Aus dem Stand der Technik sind verschiedene Aktoreinheiten der eingangs genannten Art bekannt geworden. Derartige Aktoreinheiten werden insbesondere für eine Nockenwellenverstellvorrichtung eingesetzt. Um eine Nockenwellenverstellung in unterschiedlichen Richtungen zu ermöglichen, beispielsweise um einen Motor mit zwei oder mehr unterschiedlichen Nockengeometrien betreiben zu können, sind Stellvorrichtungen mit zumindest einer Aktoreinheit, vorzugsweise mehreren unabhängig voneinander ansteuerbaren Aktoreinheiten, erforderlich, wobei die Aktoreinheiten nur wenige Millimeter voneinander beabstandet sind. Hierzu ist beispielsweise aus der DE 10 2007 028 600 B4 eine entsprechende Vorrichtung bekannt geworden, mit welcher mehrere Stößel in begrenztem Bauraum betätigbar sind. Nachteil dieser Vorrichtung ist, dass diese nur mit großem Aufwand und daher sehr teuer herstellbar ist.Various actuator units of the type mentioned at the outset have become known from the prior art. Such actuator units are used in particular for a camshaft adjustment device. In order to enable camshaft adjustment in different directions, for example to be able to operate an engine with two or more different cam geometries, adjusting devices with at least one actuator unit, preferably several independently controllable actuator units, are required, with the actuator units being only a few millimeters apart. For this purpose, for example, from DE 10 2007 028 600 B4 a corresponding device has become known with which several plungers can be actuated in a limited space. The disadvantage of this device is that it can only be produced with great effort and is therefore very expensive.

Hier setzt die Erfindung an. Aufgabe der Erfindung ist es, eine Stellvorrichtung der eingangs genannten Art anzugeben, welche auf einfachere und kostengünstigere Weise herstellbar ist und dennoch Anforderungen in Bezug auf eine geforderte Lebensdauer erfüllt.This is where the invention comes in. The object of the invention is to specify an adjusting device of the type mentioned at the outset, which can be produced in a simpler and more cost-effective manner and still meets requirements with regard to a required service life.

Elektromagnetische Stellvorrichtungen gemäß dem Oberbegriff von Anspruch 1 sind aus den Dokumenten DE 10 2017 115 975 A1 und DE 10 2008 029 324 A1 bekannt.Electromagnetic actuators according to the preamble of claim 1 are from documents DE 10 2017 115 975 A1 and DE 10 2008 029 324 A1 known.

Diese Aufgabe wird erfindungsgemäß durch eine Stellvorrichtung der eingangs genannten Art gelöst, bei welcher der Stößel etwa koaxial mit der Spule angeordnet ist.According to the invention, this object is achieved by an adjusting device of the type mentioned at the outset, in which the plunger is arranged approximately coaxially with the coil.

Im Rahmen der Erfindung wurde erkannt, dass die Herstellung der im Dokument DE 10 2007 028 600 B4 beschriebenen Vorrichtung deswegen so aufwendig ist, weil die Stößel exzentrisch zu den Spulen angeordnet sind, sodass bei einer Betätigung der Stößel eine außermittige Kraft auf die Stößel aufgebracht wird, welche ein Moment um eine Querachse der üblicherweise etwa parallelen Stößel, welche senkrecht zu einer Längsachse der Stößel ist, bewirkt. Diesem Moment muss durch eine besonders aufwendige Führung der Stößel Rechnung getragen werden, um ein Kippen der Stößel zu vermeiden.In the context of the invention it was recognized that the production in the document DE 10 2007 028 600 B4 The device described is so complex because the plungers are arranged eccentrically to the coils, so that when the plungers are actuated, an eccentric force is applied to the plungers, which generates a moment about a transverse axis of the usually approximately parallel plungers, which is perpendicular to a longitudinal axis of the Plunger is causes. This moment must be marked by a special complex guidance of the ram must be taken into account in order to avoid tipping of the ram.

Nachdem bei der erfindungsgemäßen Stellvorrichtung die Aktoreinheit etwa zentrisch zu der Spule angeordnet ist, sodass eine Längs- bzw. Mittelachse der Spule jeweils etwa mit einer Längsachse des der Spule zugeordneten Stößels zusammenfällt und der Stößel etwa koaxial mit der Spule ist, wird hier ein entsprechendes Moment um eine Querachse, also um eine Achse senkrecht zur Längsachse, auf einfache Weise vermieden, sodass auf eine aufwendige Stößelführung verzichtet werden kann. Mit dem erfindungsgemäßen Aufbau wird somit eine geringere Belastung erreicht, weswegen trotz der einfacheren Lagerung eine hohe Lebensdauer gewährleistet werden kann. Wenngleich die erfindungsgemäße Stellvorrichtung grundsätzlich mit einer einzigen oder auch beliebig vielen Aktoreinheiten ausgebildet sein kann, ist es besonders günstig, wenn genau zwei Aktoreinheiten in einer Stellvorrichtung angeordnet sind, um eine kompakte Bauweise zu erreichen. Es versteht sich, dass bei einer Ausführung mit mehreren Aktoreinheiten in der Regel jede Aktoreinheit erfindungsgemäß ausgebildet ist.After the actuator unit is arranged approximately centrally to the coil in the actuating device according to the invention, so that a longitudinal or central axis of the coil coincides approximately with a longitudinal axis of the plunger assigned to the coil and the plunger is approximately coaxial with the coil, a corresponding moment is generated here about a transverse axis, ie about an axis perpendicular to the longitudinal axis, avoided in a simple manner, so that a complex ram guide can be dispensed with. With the structure according to the invention, a lower load is thus achieved, which is why a long service life can be guaranteed despite the simpler storage. Although the actuating device according to the invention can in principle be designed with a single actuator unit or any number of actuator units, it is particularly favorable if exactly two actuator units are arranged in an actuating device in order to achieve a compact design. It goes without saying that in an embodiment with a plurality of actuator units, each actuator unit is generally designed according to the invention.

Für einen Einsatz der Stellvorrichtung für eine Nockenverstellung in einem Verbrennungsmotor ist es besonders günstig, wenn zumindest zwei Aktoreinheiten vorgesehen sind, wobei bei sämtlichen Aktoreinheiten die Stößel etwa koaxial mit den Spulen angeordnet sind, wobei bevorzugt sämtliche Aktoreinheiten in einem gemeinsamen Gehäuse angeordnet sind. Dadurch kann eine Hülse auf einer Nockenwelle auf einfache Weise axial verschoben werden. Aufgrund dieses Aufbaues ist ein besonders geringer Abstand zwischen den Stößeln bei gleichzeitig einfachem und kostengünstigem Aufbau möglich.For use of the adjusting device for cam adjustment in an internal combustion engine, it is particularly favorable if at least two actuator units are provided, the tappets of all actuator units being arranged approximately coaxially with the coils, with all actuator units preferably being arranged in a common housing. As a result, a sleeve on a camshaft can be moved axially in a simple manner. Because of this construction, a particularly small distance between the tappets is possible with a simple and inexpensive construction at the same time.

Günstig ist es, wenn der, bei einer Stellvorrichtung mit mehreren Aktoreinheiten vorzugsweise jeder, Stößel von einer kernnahen Endposition in eine kernferne Endposition bewegbar ist, wobei der Stößel in den Endpositionen jeweils an Anschlägen anliegt. Dadurch sind Bewegungen der Stößel auf einfache Weise mit hoher Genauigkeit vordefiniert. Üblicherweise werden die Anschläge durch metallische Bauteile, insbesondere aus einem magnetisierbaren Werkstoff, gebildet.It is favorable if the ram, preferably each ram in the case of an actuating device with a plurality of actuator units, can be moved from an end position close to the core to an end position remote from the core, the ram abutting against stops in each of the end positions. As a result, movements of the rams are predefined in a simple manner with a high level of accuracy. The stops are usually formed by metallic components, in particular made of a magnetizable material.

Normalerweise ist die Stellvorrichtung als bistabile Stellvorrichtung ausgebildet, sodass der bzw. die Stößel in den Endpositionen jeweils stabil verharren, wenn die Spulen stromlos sind.Normally, the actuating device is designed as a bistable actuating device, so that the ram or rams remain stable in the end positions when the coils are de-energized.

Bevorzugt ist vorgesehen, dass an dem, bei einer Stellvorrichtung mit mehreren Aktoreinheiten vorzugsweise an jedem, Stößel ein Permanentmagnet angeordnet ist. Dadurch wird ein selbstständiges Haften der Stößel in den Endpositionen und somit eine bistabile Vorrichtung auf einfache Weise bereitgestellt.Provision is preferably made for a permanent magnet to be arranged on the plunger, preferably on each plunger in the case of an actuating device with a plurality of actuator units. As a result, the rams automatically adhere in the end positions and thus a bistable device is provided in a simple manner.

Ein besonders einfacher Aufbau ergibt sich, wenn die, bei einer Stellvorrichtung mit mehreren Aktoreinheiten vorzugsweise jede, Spule um einen Kern angeordnet ist, wobei der Permanentmagnet magnetisch in axialer Richtung nur über einen Luftspalt vom Kern getrennt ist. Zwischen dem Permanentmagnet und dem Kern ist somit keine weitere Einrichtung, insbesondere keine metallische oder magnetisierbare Einrichtung wie ein Ankerelement vorgesehen. Der Kern ist üblicherweise aus einem magnetisch sehr gut flussleitenden Material ausgebildet, beispielsweise einem gebleiten Weichautomatenstahl.A particularly simple structure results when the coil, preferably each coil in the case of an actuating device with a plurality of actuator units, is arranged around a core, with the permanent magnet being magnetically separated from the core in the axial direction only by an air gap. Thus, no further device, in particular no metallic or magnetizable device such as an anchor element, is provided between the permanent magnet and the core. The core is usually made of a material that conducts magnetic flux very well, for example leaded soft machining steel.

Bevorzugt ist vorgesehen, dass an dem, bei einer Stellvorrichtung mit mehreren Aktoreinheiten vorzugsweise an jedem, Stößel ein Ankerelement, insbesondere eine Ankerplatte, angeordnet ist. Das in der Regel aus einem magnetisierbaren Metall bestehende Ankerelement ist üblicherweise starr mit dem Stößel verbunden, beispielsweise über eine Laserschweißnaht, und durch eine Bestromung der Spule über das dadurch entstehende magnetische Feld bewegbar, sodass über die Ankerplatte eine Kraft auf den Stößel mittels einer Bestromung der Spule aufbringbar ist, um den Stößel elektromagnetisch zu bewegen. In der Regel sind der Stößel und die Spule in einem metallischen Mantel angeordnet, über welchen ein magnetischer Kreis geschlossen werden kann, sodass ein magnetischer Fluss ausgehend von der Spule über den Kern, die Ankerplatte und den Mantel mit geringem magnetischen Widerstand möglich ist.Provision is preferably made for an anchor element, in particular an anchor plate, to be arranged on the plunger, preferably on each plunger in the case of an actuating device with a plurality of actuator units. The armature element, which is usually made of a magnetizable metal, is usually rigidly connected to the ram, for example via a laser weld seam, and can be moved by energizing the coil via the resulting magnetic field, so that a force is exerted on the ram via the armature plate by energizing the Coil can be applied to move the plunger electromagnetically. As a rule, the tappet and the coil are arranged in a metallic casing, via which a magnetic circuit can be closed, so that a magnetic flux is possible starting from the coil via the core, the armature plate and the casing with low magnetic resistance.

Üblicherweise ist der, bei einer Stellvorrichtung mit mehreren Aktoreinheiten vorzugsweise jeder, Stößel um die Längsachse frei drehbar in der Stellvorrichtung gelagert. Dadurch wird ein Verschleiß der Stößel minimiert, zumal diese gegebenenfalls an Hülsen, mit welchen die Stößel bei einer Nockenwellenverstellung zusammenwirken, abrollen können.Usually, in the case of an actuating device with a plurality of actuator units, preferably each plunger is mounted in the actuating device so that it can rotate freely about the longitudinal axis. This minimizes wear on the tappets, especially since these can roll off on sleeves with which the tappets interact during camshaft adjustment.

Es hat sich bewährt, dass an dem, bei einer Stellvorrichtung mit mehreren Aktoreinheiten vorzugsweise an jedem, Stößel ein Permanentmagnet und ein Ankerelement angeordnet sind, wobei das Ankerelement den Permanentmagnet in einer Ebene senkrecht zu einer Längsachse der Aktoreinheit überragt. Ein magnetischer Kreis kann sich dann mit besonders geringem magnetischen Widerstand von der Spule über das Ankerelement und einen Mantel schließen, sodass eine effiziente Betätigung der Stößel über die Spulen möglich ist.It has proven that a permanent magnet and an armature element are arranged on the plunger, preferably on each ram in the case of an actuating device with several actuator units, with the armature element protruding beyond the permanent magnet in a plane perpendicular to a longitudinal axis of the actuator unit. A magnetic circuit can then be closed with a particularly low magnetic resistance from the coil via the armature element and a casing, so that the plungers can be actuated efficiently via the coils.

Mit Vorteil ist der, bei einer Stellvorrichtung mit mehreren Aktoreinheiten vorzugsweise jeder, Stößel über eine Feder mittelbar oder unmittelbar mit der dem Stößel zugeordnete Spule verbunden. Dadurch kann in Verbindung mit dem Permanentmagnet ein Kräftegleichgewicht aus Magnetkraft und Federkraft erreicht werden, wobei eine resultierende Kraft bzw. Summenkraft durch eine zusätzliche Bestromung der Spule mit geringem Aufwand beeinflussbar bzw. eine Richtung der Summenkraft durch eine Bestromung der Spule umkehrbar ist, um die Aktoreinheit zu betätigen. Die Spule kann beispielsweise dazu ausgebildet sein, dass sich bei Anlegen einer vordefinierten Spannung, insbesondere einer Spannung von einer in einem Kraftfahrzeug verfügbaren Betätigungsspannung von beispielsweise 12 Volt, ein entsprechendes Magnetfeld ergibt. Die Feder kann sich beispielsweise am Kern oder einer hinter dem Kern angeordneten Jochscheibe abstützen. Weiter kann durch eine Feder eine Geschwindigkeit des Stößels bei einer Bewegung entgegen der Hubrichtung reduziert werden, bevor der Stößel an einem kernseitigen Anschlag anschlägt. Dadurch wird ein Verschleiß des Anschlages reduziert. Dies ist insbesondere dann günstig, wenn der Anschlag durch einen aus einem weichen, leicht magnetisierbaren Material bestehenden Kern gebildet wird und eine Kontaktfläche zwischen dem Stößel und dem Kern klein ist, um ein Anhaften des Stößels am Kern insbesondere aufgrund eines Ölfilms an der Kontaktfläche zu vermeiden. Somit kann durch Einsatz der Feder zwischen dem Stößel und dem Kern gegebenenfalls auf eine Anschlagvorrichtung aus einem harten Material verzichtet werden, wodurch ein besonders einfacher Aufbau gewährleistet ist.Advantageously, in the case of an actuating device with a plurality of actuator units, each plunger is connected directly or indirectly via a spring to the coil associated with the plunger. In this way, in conjunction with the permanent magnet, a force balance of magnetic force and spring force can be achieved, with a resultant force or total force being able to be influenced with little effort by additional energization of the coil or a direction of the total force being reversible by energizing the coil in order to move the actuator unit to operate. The coil can be designed, for example, so that when a predefined voltage is applied, in particular a voltage from an operating voltage of, for example, 12 volts that is available in a motor vehicle, a corresponding magnetic field results. The spring can be supported, for example, on the core or on a yoke disc arranged behind the core. Furthermore, a spring can be used to reduce the speed of the ram during a movement counter to the lifting direction, before the ram strikes a stop on the core side. This reduces wear on the stop. This is particularly favorable when the stop is formed by a core made of a soft, easily magnetizable material and a contact surface between the tappet and the core is small, in order to prevent the tappet from sticking to the core, in particular due to an oil film on the contact surface . Thus, by using the spring between the plunger and the core, a stop device made of a hard material can be dispensed with, as a result of which a particularly simple structure is ensured.

Weiter kann bei Einsatz einer Feder zwischen dem Stößel und der Spule auch ein besonders günstiger Verlauf einer auf den Stößel wirkenden Kraft über einen Hub erreicht werden, sodass ein Ankerelement, insbesondere eine auf dem Stößel angeordnete magnetisch leitfähige Ankerplatte, nicht erforderlich ist, um ein Bewegen des Stößels zwischen den Endpositionen mit gleichzeitig geringer Energiezufuhr zu erreichen.Furthermore, when using a spring between the plunger and the coil, a particularly favorable progression of a force acting on the plunger can be achieved over a stroke, so that an armature element, in particular one arranged on the plunger magnetically conductive armature plate, is not required to move the ram between the end positions with a simultaneous low energy input.

Günstig ist es, wenn die Feder, das Ankerelement, der Permanentmagnet und die Spule derart ausgebildet und aufeinander abgestimmt sind, dass sich bei stromlosem Zustand der Spule eine Summenkraft aus Federkraft und Magnetkraft ergibt, welche den Stößel ab einem vordefinierten Mindestabstand von einer kernnahen Endposition, insbesondere bei einem Abstand des Stößels von der kernnahen Endposition von weniger als 1 mm, in die kernnahe Endposition zieht. Dadurch ist auf einfache Weise eine stabile Position des Stößels in der kernnahen Endposition gewährleistet, wenn die Spule stromlos ist.It is favorable if the spring, the armature element, the permanent magnet and the coil are designed and coordinated with one another in such a way that when the coil is de-energized, there is a total force of spring force and magnetic force which, starting at a predefined minimum distance from an end position close to the core, especially when the distance of the ram from the end position close to the core is less than 1 mm, into the end position close to the core. This ensures in a simple manner a stable position of the ram in the end position close to the core when the coil is de-energized.

Bevorzugt ist vorgesehen, dass die Feder, das Ankerelement, der Permanentmagnet und die Spule derart ausgebildet und aufeinander abgestimmt sind, dass sich bei Bestromung der Spule eine Summenkraft aus Federkraft und Magnetkraft ergibt, welche den in einer kernnahen Endposition befindlichen Stößel in eine kernferne Endposition bewegt. Durch eine Bestromung der Spule ist somit eine auf das Ankerelement bzw. den Stößel wirkende Summenkraft aus Federkraft, Kraft des Permanentmagnetes und die sich durch die magnetische Durchflutung bei einer Bestromung der Spule ergebende Magnetkraft auf den Stößel erreichbar, welche den Stößel aus der kernnahen Endposition wegdrückt, um den Aktuator bzw. die Stellvorrichtung zu betätigen. In der Regel wirkt die Federkraft auf den in der kernnahen Endposition befindlichen Stößel in einer Hubrichtung, welche von der kernnahen Endposition in die kernferne Endposition weist, während die Kraft des Permanentmagnetes den Stößel nahe der kernnahen Endposition üblicherweise in die kernnahe Endposition zieht und somit entgegen der Hubrichtung ausgerichtet ist. Die sich durch die magnetische Durchflutung der Spule bei einer Bestromung derselben ergebende Magnetkraft auf das Ankerelement ist in der Regel ebenfalls in Hubrichtung ausgerichtet.It is preferably provided that the spring, the armature element, the permanent magnet and the coil are designed and coordinated with one another in such a way that when the coil is energized, a total force of spring force and magnetic force results, which moves the plunger located in an end position close to the core into an end position remote from the core . By energizing the coil, a total force acting on the armature element or the plunger from the spring force, the force of the permanent magnet and the magnetic force on the plunger resulting from the magnetic flux through which the coil is energized can be achieved, which pushes the plunger away from the end position close to the core to actuate the actuator or adjustment device. As a rule, the spring force acts on the plunger in the end position near the core in a lifting direction, which points from the end position near the core to the end position far from the core, while the force of the permanent magnet usually pulls the plunger near the end position near the core into the end position near the core and thus counter to the end position Stroke direction is aligned. The magnetic force on the armature element that results from the magnetic flux through the coil when it is energized is generally also aligned in the stroke direction.

Üblicherweise ist die Stellvorrichtung dabei derart ausgebildet, dass der Stößel mittels der Feder und der durch die magnetische Durchflutung bewirkten Kraft auf das Ankerelement soweit von der kernnahen Endposition wegbewegt wird, bis der Stößel durch den Permanentmagnet in eine kernferne Endposition gezogen wird. In der Regel kann der Stößel durch den Permanentmagnet ab einem Abstand von weniger als 1 mm von der kernfernen Endposition in die kernferne Endposition gezogen werden. Bevorzugt sind sowohl in der kernnahen Endposition als auch in der kernfernen Endposition magnetisierbare bzw. mit dem Permanentmagnet zusammenwirkende Einrichtungen angeordnet, sodass der Stößel durch den sich in einem Nahebereich der jeweiligen Endposition befindlichen Permanentmagnet in die jeweilige Endposition gezogen wird.The adjusting device is usually designed in such a way that the plunger is moved away from the end position near the core by means of the spring and the force caused by the magnetic flux on the anchor element until the plunger is pulled by the permanent magnet into an end position remote from the core. As a rule, the plunger can be pulled by the permanent magnet from a distance of less than 1 mm from the end position away from the core to the end position away from the core. are preferred Both in the end position close to the core and in the end position remote from the core, magnetizable devices or devices cooperating with the permanent magnet are arranged, so that the plunger is pulled into the respective end position by the permanent magnet located in a region close to the respective end position.

Mit Vorteil ist vorgesehen, dass die Feder, das Ankerelement, der Permanentmagnet und die Spule derart ausgebildet und aufeinander abgestimmt sind, dass ein sich in einer kernfernen Endposition befindlicher Stößel unabhängig von einer Bestromung der Spule in der kernfernen Endposition verbleibt und nur durch eine zusätzliche, insbesondere formschlüssig auf den Stößel aufgebrachte, Kraft aus der kernfernen Endposition bewegbar ist.Advantageously, it is provided that the spring, the armature element, the permanent magnet and the coil are designed and matched to one another in such a way that a plunger located in an end position remote from the core remains in the end position remote from the core independently of an energization of the coil and only by an additional, in particular a form-fitting force applied to the ram, can be moved out of the end position remote from the core.

Vorzugsweise haftet der Stößel mittels des Permanentmagnetes in der kernfernen Endposition, üblicherweise an einem metallischen Bauteil, insbesondere einer Platte. Ein Zurückbewegen des Stößels aus der kernfernen Endposition ist somit nur durch ein aktives Bewegen des Stößels möglich, welches beispielsweise durch eine eine Kurvenbahn aufweisende Hülse auf einer Nockenwelle erfolgen kann. Dadurch wird auf einfache Weise eine bistabile Stellvorrichtung erreicht, welche in einem stromlosen Zustand der Spule sowohl in der kernnahen Endposition als auch in der kernfernen Endposition stabil ist. Üblicherweise weisen die Hülsen, mit welchen die Stößel in Nockenwellenverstellvorrichtungen zusammenwirken, eine einer Kurvenbahn folgende Nut mit einer über einen Umfang veränderlichen Tiefe auf, sodass der Stößel durch eine Rotation der Hülse bzw. eine Rotation der Nockenwelle wieder aus der kernfernen Endposition zurückbewegbar ist.The plunger preferably adheres by means of the permanent magnet in the end position remote from the core, usually on a metallic component, in particular a plate. Moving the ram back from the end position remote from the core is therefore only possible by actively moving the ram, which can be done, for example, by a sleeve on a camshaft that has a cam track. As a result, a bistable adjusting device is achieved in a simple manner, which is stable in a currentless state of the coil both in the end position near the core and in the end position remote from the core. The sleeves with which the tappets in camshaft adjusting devices interact usually have a groove with a variable depth over a circumference that follows a cam track, so that the tappet can be moved back from the end position remote from the core by rotating the sleeve or rotating the camshaft.

Es hat sich bewährt, dass an der zumindest einen, bei einer Stellvorrichtung mit mehreren Aktoreinheiten vorzugsweise an jeder, Aktoreinheit eine Anschlagvorrichtung, insbesondere eine endseitig etwa halbkugelförmige Anschlagvorrichtung, vorzugsweise eine Kugel oder ein Stift, vorgesehen ist, sodass der der jeweiligen Aktoreinheit zugeordnete Stößel in einer kernnahen Endposition an der Anschlagvorrichtung anliegt. Durch einen damit gebildeten kernnahen Anschlag kann eine kernnahe Endposition des Stößels auf einfache Weise mit hoher Genauigkeit festgelegt werden.It has been proven that a stop device, in particular an approximately hemispherical stop device at the end, preferably a ball or a pin, is provided on at least one actuator unit, preferably on each actuator unit in the case of an actuating device with several actuator units, so that the plunger assigned to the respective actuator unit in an end position close to the core rests against the stop device. An end position of the ram close to the core can be defined in a simple manner with high accuracy by means of a stop formed in this way close to the core.

Der Stößel ist üblicherweise an einem kernseitigen Ende derart ausgebildet, dass sich bei einem Kontakt mit der Anschlagvorrichtung eine punktförmige Kontaktfläche ergibt. Beispielsweise kann der Stößel hierzu an einem kernseitigen Ende eine Flachstelle aufweisen oder eine Kontaktfläche senkrecht zu einer Längsachse des Stößels verlaufen, sodass die Kontaktfläche beispielsweise bei einer zylindrischen Form des Stößels als Kreisscheibe ausgebildet ist. Durch eine punktförmige Kontaktfläche, welche sich dann bei einem Kontakt mit einer Kugel oder einem endseitig etwa halbkugelförmig ausgebildeten Stift ergibt, kann eine Endposition des Stößels besonders einfach und gleichzeitig mit hoher Genauigkeit definiert werden. So sind entsprechende Kugeln und Stifte Massenprodukte und daher zu geringen Kosten in hoher Qualität verfügbar.The plunger is usually designed at one end on the core side in such a way that contact with the stop device results in a punctiform contact surface. For example, the ram can have a flat spot on one end on the core side or a contact surface can run perpendicularly to a longitudinal axis of the ram, so that the contact surface is designed as a circular disk, for example, if the ram has a cylindrical shape. An end position of the plunger can be defined particularly easily and at the same time with high accuracy by means of a punctiform contact surface, which then results when there is contact with a ball or a pin that is approximately hemispherically formed at the end. Corresponding balls and pins are mass-produced and therefore available at low cost and with high quality.

Die Anschlagvorrichtung kann grundsätzlich auf beliebige Weise, insbesondere starr, mit dem Kern verbunden sein, beispielsweise in den Kern eingepresst oder in einem mit dem Kern starr verbundenen Bauteil, insbesondere einer Jochscheibe, festgelegt. Um einen Verschleiß zu minimieren, kann jedoch die Anschlagvorrichtung auch über eine Feder mittelbar oder unmittelbar mit der Spule der jeweiligen Aktoreinheit verbunden sein. Eine mittelbare Verbindung kann dabei beispielsweise erfolgen, indem die Anschlagvorrichtung über die Feder mit einer an einem einem stößelseitigen Ende des Kerns gegenüberliegenden Ende des Kerns angeordneten Jochscheibe verbunden ist, welche mit dem Kern und somit auch mit der Spule starr verbunden ist. Ferner kann die Feder mit einem der jeweiligen Aktoreinheit zugeordneten Kern oder einem mit dem Kern starr verbundenen Bauteil wie der Jochscheibe verbunden sein. Der Stößel kontaktiert bei dieser Ausführungsform bei einer Bewegung aus der kernfernen Endposition entgegen der Hubrichtung somit zunächst die über die Feder mit dem Kern verbundene Anschlagvorrichtung, wonach die Anschlagvorrichtung mit dem Stößel mitbewegt wird, bis die Anschlagvorrichtung am Kern oder einem mit dem Kern verbundenen, insbesondere einem mit dem Kern starr verbundenen, Bauteil aufschlägt, vorzugsweise an einer im Kern angeordneten Anschlagplatte oder einer mit dem Kern verbundenen Jochscheibe.In principle, the stop device can be connected to the core in any manner, in particular rigidly, for example pressed into the core or fixed in a component rigidly connected to the core, in particular a yoke disk. In order to minimize wear, however, the stop device can also be connected directly or indirectly to the coil of the respective actuator unit via a spring. An indirect connection can be made, for example, by the stop device being connected via the spring to a yoke disk which is arranged at an end of the core opposite a ram-side end of the core and is rigidly connected to the core and thus also to the coil. Furthermore, the spring can be connected to a core assigned to the respective actuator unit or to a component rigidly connected to the core, such as the yoke disk. In this embodiment, when moving from the end position remote from the core, the ram first contacts the stop device connected to the core via the spring, after which the stop device is moved along with the ram until the stop device is on the core or on a particularly hits a component rigidly connected to the core, preferably on a stop plate arranged in the core or on a yoke disk connected to the core.

Günstig ist es, wenn die Anschlagvorrichtung an einer mit einem Kern der Aktoreinheit verbundenen Jochscheibe anliegt, insbesondere in der Jochscheibe fixiert ist. Dadurch kann eine mechanische Beanspruchung des Kerns auf einfache Weise minimiert werden. Üblicherweise ist die Jochscheibe, an welcher die Anschlagvorrichtung anliegt, auf einer Rückseite des Kerns angeordnet, welche einer Vorderseite des Kerns, an welcher der Stößel positioniert ist und welche auch als stößelseitiges Ende des Kerns bezeichnet werden kann, gegenüberliegt.It is favorable if the stop device is in contact with a yoke disk connected to a core of the actuator unit, in particular if it is fixed in the yoke disk. As a result, mechanical stress on the core can be minimized in a simple manner. Usually, the yoke disk, on which the stop device rests, is arranged on a back side of the core, which is a front side of the core on which the Plunger is positioned and which can also be referred to as the ram-side end of the core, opposite.

Bevorzugt ist vorgesehen, dass die Anschlagvorrichtung in einer im Kern angeordneten Durchgangsbohrung angeordnet ist und bevorzugt den Kern entlang einer Längsachse beidseits überragt. Wenn die Anschlagvorrichtung sich an einem zwar starr mit dem Kern und der Spule verbundenen Bauteil wie der Jochscheibe abstützt, welches auf einer in Richtung der Längsachse dem Stößel gegenüberliegenden Seite des Kerns angeordnet ist, kann eine mechanische Belastung des Kerns bei einem Anschlag des Stößels an der Anschlagvorrichtung gänzlich vermieden werden, sodass eine besonders hohe Standzeit erreicht wird. Um einen Kontakt des Stößels mit der Anschlagvorrichtung zu ermöglichen, weist der Kern dann üblicherweise eine Durchgangsbohrung auf, in welche die Anschlagvorrichtung und/oder der Stößel ragen, wenn sich der Stößel in einer kernnahen Endposition befindet. Zur Minimierung der bewegten Massen ist es günstig, wenn die Anschlagvorrichtung, welche üblicherweise starr mit der Spule verbunden ist, gänzlich in der Durchgangsbohrung im Kern angeordnet ist und durch den Kern ragt, ohne dass jedoch der Kern derart mit der Anschlagvorrichtung verbunden ist, dass Kräfte in Richtung der Längsachse zwischen der Anschlagvorrichtung und dem Kern übertragen werden, sodass die Anschlagvorrichtung den Kern in Richtung der Längsachse beidseits überragt. Es hat sich somit überraschenderweise gezeigt, dass bei Einbringung einer Durchgangsbohrung in den Kern eine Standzeit der Vorrichtung erhöht werden kann, weil sich die Anschlagvorrichtung dann nicht mehr am üblicherweise aus einem weichen Material bestehenden Kern abstützt, sondern sich an einem hinter dem Kern angeordneten Bauteil abstützen kann, wodurch der Kern nicht beansprucht wird.It is preferably provided that the stop device is arranged in a through hole arranged in the core and preferably protrudes beyond the core on both sides along a longitudinal axis. If the stop device is supported on a component that is rigidly connected to the core and the coil, such as the yoke disk, which is arranged on the opposite side of the core to the plunger in the direction of the longitudinal axis, a mechanical load on the core can occur when the plunger hits the Stop device can be avoided entirely, so that a particularly long service life is achieved. In order to allow contact between the ram and the stop device, the core then usually has a through hole into which the stop device and/or the ram protrude when the ram is in an end position close to the core. To minimize the moving masses, it is favorable if the stop device, which is usually rigidly connected to the coil, is arranged entirely in the through hole in the core and protrudes through the core, but without the core being connected to the stop device in such a way that forces are transmitted in the direction of the longitudinal axis between the stop device and the core, so that the stop device protrudes beyond the core on both sides in the direction of the longitudinal axis. Surprisingly, it has been shown that when a through hole is made in the core, the service life of the device can be increased because the stop device is then no longer supported on the core, which is usually made of a soft material, but on a component arranged behind the core can, whereby the core is not stressed.

Um auch nach längerer Einsatzzeit eine hochgenaue Endposition des Stößels gewährleisten zu können, ist bevorzugt vorgesehen, dass die Anschlagvorrichtung eine höhere Härte als ein der Aktoreinheit zugeordneter Kern aufweist. Der Kern weist in der Regel günstige magnetische Eigenschaften auf, um einen möglichst geringen Widerstand eines magnetischen Kreises zu erhalten, mittels welchem der Stößel durch eine Bestromung der Spule betätigbar ist. Die Anschlagvorrichtung kann hingegen beispielsweise aus einem Werkstoff wie 100Cr6 bestehen.In order to be able to ensure a highly precise end position of the ram even after a longer period of use, it is preferably provided that the stop device has a higher hardness than a core assigned to the actuator unit. The core generally has favorable magnetic properties in order to obtain the lowest possible resistance of a magnetic circuit, by means of which the plunger can be actuated by energizing the coil. The stop device, on the other hand, can consist of a material such as 100Cr6, for example.

Eine vordefinierte Stößelbewegung wird erfindungsgemäß auf einfache Weise erreicht, indem bei einer Stellvorrichtung mit mehreren Aktoreinheiten jedem Stößel zugeordnet eine Stößelführung vorgesehen ist, in welcher der Stößel gleitend gelagert ist. Eine sich aus Federkraft und Magnetkraft ergebende Summenkraft auf den Stößel bewirkt somit je nach Richtung der Summenkraft eine Bewegung entlang der Stößelführung. Die Stößelführung ist vorzugsweise aus einem Metall gebildet. Bei einer Stellvorrichtung mit mehreren Aktoreinheiten kann vorgesehen sein, dass mehrere Stößelführungen in einem gemeinsamen Bauteil angeordnet und beispielsweise durch zylindrische Bohrungen in einem Führungskörper gebildet sind.According to the invention, a predefined ram movement is achieved in a simple manner by providing a ram guide assigned to each ram in an actuating device with a plurality of actuator units, in which the ram is slidably mounted. A total force on the tappet resulting from spring force and magnetic force causes a movement along the tappet guide, depending on the direction of the total force. The plunger guide is preferably formed from a metal. In the case of an actuating device with a plurality of actuator units, it can be provided that a plurality of tappet guides are arranged in a common component and are formed, for example, by cylindrical bores in a guide body.

Erfindungsgemäß sind zumindest zwei Aktoreinheiten vorgesehen und jeder Stößel ist in einer separaten Stößelführung gleitend gelagert, wobei die Stößelführungen relativ zueinander bewegbar sind. Dies ermöglicht eine besonders einfache Anbindung an eine Vorrichtung, auf welche die Stellvorrichtung wirkt, insbesondere an einen Motor, zumal Lagetoleranzen an einer mechanischen Schnittstelle zur Vorrichtung, insbesondere an Aufnahmebohrungen am Motor, in welche die Stößel eingreifen, durch die Bewegbarkeit der Stößelführungen relativ zueinander ausgeglichen werden können. Bevorzugt sind die Stößelführungen auch relativ zu den Spulen bzw. dem Gehäuse bewegbar, in welchem Gehäuse die Spulen angeordnet sind. Es versteht sich, dass hier eine minimale Bewegbarkeit von wenigen Grad oder wenigen Millimetern ausreichend sein kann, um Lagetoleranzen auszugleichen.According to the invention, at least two actuator units are provided and each ram is slidably mounted in a separate ram guide, with the ram guides being movable relative to one another. This enables a particularly simple connection to a device on which the actuating device acts, in particular to a motor, especially since positional tolerances at a mechanical interface to the device, in particular at locating bores on the motor in which the tappets engage, are compensated for by the mobility of the tappet guides relative to one another can become. The tappet guides are preferably also movable relative to the coils or the housing, in which housing the coils are arranged. It goes without saying that a minimal mobility of a few degrees or a few millimeters can be sufficient here to compensate for positional tolerances.

Konstruktiv kann dies beispielsweise erreicht werden, wenn bei mehreren Stößeln für jeden Stößel eine Stößelführung vorgesehen ist und die Stößelführungen in separaten Führungskörpern angeordnet sind, wobei die Führungskörper relativ zueinander bewegbar sind. Dies kann beispielsweise dadurch umgesetzt werden, dass die separaten Führungskörper bewegbar mit dem Gehäuse bzw. eine starr mit der Spule verbundenen Bauteil der Stellvorrichtung verbunden sind. Eine entsprechend bewegbare Verbindung der Stößelführungen mit dem Gehäuse kann beispielsweise durch einen mittels einer Spielpassung mit dem Gehäuse bzw. einem mit dem Gehäuse starr verbundenen Bauteil verbundenen Führungskörper auf einfache Weise erreicht werden.Structurally, this can be achieved, for example, when there is a plurality of tappets for each tappet guide and the tappet guides are arranged in separate guide bodies, the guide bodies being movable relative to one another. This can be implemented, for example, in that the separate guide bodies are movably connected to the housing or to a component of the actuating device that is rigidly connected to the coil. A correspondingly movable connection of the tappet guides to the housing can be achieved in a simple manner, for example, by means of a guide body connected to the housing or to a component rigidly connected to the housing by means of a clearance fit.

Die Stößelführung kann im Führungskörper beispielsweise durch eine Durchgangsbohrung gebildet werden. Dadurch ist ein besonders einfacher Anbau der Stellvorrichtung an einen Motor bzw. eine Zylinderkopfhaube eines Motors möglich, zumal dann Abweichungen am Motor und/oder an der Stellvorrichtung durch die durch die Spielpassung gegebene, geringe Beweglichkeit der Führungskörper gegenüber dem Gehäuse auf einfache Weise ausgeglichen werden können. Die Führungskörper können dann beispielsweise als Drehteile ausgebildet sein, welche einfach und kostengünstig herstellbar sind. Durch eine derartige Ausführung ist die Stellvorrichtung ferner einfach skalierbar. So sind dann mit entsprechenden Führungskörpern auch Stellvorrichtungen mit beliebig vielen Aktoreinheiten auf einfache Weise herstellbar, wobei gleichzeitig Lageabweichungen von Aufnahmebohrungen an einem Motor ausgeglichen werden können.The tappet guide can be formed in the guide body, for example, by a through hole. This is a particularly simple cultivation of Adjusting device on an engine or a cylinder head cover of an engine is possible, especially since deviations in the engine and/or in the adjusting device can then be easily compensated for by the low mobility of the guide body relative to the housing due to the loose fit. The guide bodies can then be designed, for example, as turned parts, which can be produced easily and inexpensively. Such an embodiment also makes the adjusting device easily scalable. Thus, with corresponding guide bodies, adjusting devices with any number of actuator units can then be produced in a simple manner, while at the same time positional deviations of mounting bores on a motor can be compensated for.

Üblicherweise wird die Stellvorrichtung an einer Zylinderkopfhaube eines Verbrennungsmotors angebracht und greifen die Stößel dabei in entsprechend vorgesehene Ausnehmungen bzw. Bohrungen in der Zylinderkopfhaube bzw. im Motor ein, durch welche Ausnehmungen bzw. Bohrungen die Stößel mit auf den an der Nockenwelle angeordneten Hülsen zusammenwirken. Durch in separaten Führungskörpern angeordnete Stößelführungen ist somit eine einfache Möglichkeit eines Ausgleichs von Toleranzen zwischen den Ausnehmungen bzw. Bohrungen gegeben.The adjusting device is usually attached to a cylinder head cover of an internal combustion engine and the tappets engage in correspondingly provided recesses or bores in the cylinder head cover or in the engine, through which recesses or bores the tappets interact with the sleeves arranged on the camshaft. A simple possibility of compensating for tolerances between the recesses or bores is thus provided by means of plunger guides arranged in separate guide bodies.

Die Stößel sind üblicherweise mit einer etwa zylindrischen Außenkontur ausgebildet. Korrespondierend mit dieser Außenkontur sind die Führungen bevorzugt ebenfalls etwa zylindrisch ausgebildet und weisen die Führungen einen Durchmesser auf, welcher einem maximalen Durchmesser der Stößel entspricht.The rams are usually designed with an approximately cylindrical outer contour. Corresponding to this outer contour, the guides are preferably also formed approximately cylindrically and the guides have a diameter which corresponds to a maximum diameter of the ram.

Um einen besonders geringen Verschleiß zu erreichen, ist es günstig, wenn die Stößel eine mittige Verjüngung aufweisen, welche bei jeder möglichen Stößelposition zwischen einer kernnahen Endposition des Stößels und einer kernfernen Endposition des Stößels in der Stößelführung positioniert ist. Die Stellvorrichtung ist üblicherweise an einer Nockenwelle in einem Motor, und somit in einem Ölnebel, angeordnet. Um die Verjüngung kann sich dann Öl ansammeln, welches für eine gute Schmierung einer Kontaktfläche zwischen den Stößeln und der Führung sorgt.In order to achieve particularly low wear, it is advantageous if the rams have a central taper which is positioned in the ram guide for every possible ram position between an end position of the ram near the core and an end position of the ram remote from the core. The adjusting device is usually arranged on a camshaft in an engine, and thus in an oil mist. Oil can then accumulate around the taper, which ensures good lubrication of a contact surface between the tappets and the guide.

Ein besonders kostengünstiger Aufbau kann erreicht werden, wenn ein in der Spule angeordneter Kern eine etwa zylindrische Außenkontur aufweist, wobei ein maximaler Außendurchmesser des Kerns kleiner als oder gleich groß wie ein Innendurchmesser der Spule ist. Der Kern weist somit bevorzugt keine außenseitige Schulter oder dergleichen auf, sodass eine einfache Herstellbarkeit gegeben ist, beispielsweise aus einem zylindrischen Vormaterial.A particularly inexpensive construction can be achieved when a coil arranged in the core has an approximately cylindrical outer contour, with a maximum Outside diameter of the core is less than or equal to an inside diameter of the coil. The core therefore preferably has no shoulder or the like on the outside, so that it can be manufactured easily, for example from a cylindrical starting material.

Zur Erreichung eines hohen Wirkungsgrades ist es günstig, wenn an einem stößelseitigen Ende des Kerns und/oder an einem dem stößelseitigen Ende gegenüberliegenden Ende des Kerns ein vorzugsweise plattenförmiges Bauteil aus einem magnetisch leitfähigen Material, insbesondere eine Jochscheibe, angeordnet und mit dem Kern verbunden ist, welches Bauteil den Kern in einer Richtung radial zur Längsachse überragt. Dadurch kann trotz eines kostengünstig herstellbaren Kerns mit einer zylindrischen Außenkontur, welche einen Innendurchmesser der Spule nicht überragt, ein geringer magnetischer Widerstand zwischen dem Kern und dem Mantel erreicht werden. Der magnetische Kreis kann dann beispielsweise aus dem Kern, den an beiden Enden des Kerns angeordneten Jochscheiben und dem Mantel sowie den magnetisch leitfähigen Teilen des Stößels auf kostengünstige Weise gebildet werden. Die Jochscheiben sind in der Regel kreisringförmig und aus einem leicht magnetisierbaren Plattenwerkstoff ausgebildet, wobei sich ein Werkstoff der Jochscheiben in der Regel von einem Werkstoff unterscheidet, aus welchem der Kern gebildet ist. Mit einer derartigen Ausführung, bei welcher der Kern und die beiden Jochscheiben durch separate Bauteile gebildet werden, können verglichen mit einer Ausführung, bei welcher der Kern und die Jochscheiben durch ein einziges Bauteil gebildet werden, Herstellkosten reduziert werden.In order to achieve a high level of efficiency, it is advantageous if a preferably plate-shaped component made of a magnetically conductive material, in particular a yoke disk, is arranged and connected to the core at one end of the core on the ram side and/or at an end of the core opposite the ram end. which component protrudes beyond the core in a direction radial to the longitudinal axis. As a result, a low magnetic resistance between the core and the jacket can be achieved despite a core that can be produced inexpensively and has a cylindrical outer contour that does not protrude beyond an inner diameter of the coil. The magnetic circuit can then be formed in a cost-effective manner, for example, from the core, the yoke disks arranged at both ends of the core and the jacket, as well as the magnetically conductive parts of the plunger. The yoke disks are generally annular and made of an easily magnetizable plate material, with a material of the yoke disks generally differing from a material from which the core is formed. With such an embodiment in which the core and the two yoke disks are formed by separate components, manufacturing costs can be reduced compared with an embodiment in which the core and the yoke disks are formed by a single component.

Die erfindungsgemäße Stellvorrichtung kann grundsätzlich für beliebige Zwecke eingesetzt werden. Besonders gut können die Vorteile der erfindungsgemäßen Stellvorrichtung genutzt werden, wenn diese bei einer Nockenwellenverstellvorrichtung zum Verstellen einer axial beweglichen Hülse auf einer Nockenwelle in einem Verbrennungsmotor mit einer elektromagnetischen Stellvorrichtung eingesetzt wird.The adjusting device according to the invention can in principle be used for any purpose. The advantages of the adjusting device according to the invention can be used particularly well if it is used in a camshaft adjusting device for adjusting an axially movable sleeve on a camshaft in an internal combustion engine with an electromagnetic adjusting device.

Weitere Merkmale, Vorteile und Wirkungen der Erfindung ergeben sich anhand des nachfolgend dargestellten Ausführungsbeispiels. In den Zeichnungen, auf welche dabei Bezug genommen wird, zeigen:

  • Fig. 1 eine erfindungsgemäße Stellvorrichtung in Schnittdarstellung;
  • Fig. 2 ein Diagramm, welchem auf einen Stößel wirkende Kräfte über einen Hub entnehmbar sind;
  • Fig. 3 und 4 weitere Ausführungsformen einer erfindungsgemäßen Stellvorrichtung in Schnittdarstellung.
Further features, advantages and effects of the invention result from the exemplary embodiment presented below. The drawings to which reference is made show:
  • 1 an adjusting device according to the invention in a sectional view;
  • 2 a diagram showing forces acting on a ram over a stroke;
  • 3 and 4 further embodiments of an adjusting device according to the invention in a sectional view.

Fig. 1 zeigt eine Schnittdarstellung einer erfindungsgemäßen Stellvorrichtung 1. Wie ersichtlich sind im dargestellten Ausführungsbeispiel zwei Aktoreinheiten in einem gemeinsamen Gehäuse 4 vorgesehen, wobei jede Aktoreinheit eine Spule 2, einen Kern 7, um welchen die Spule 2 angeordnet ist, einen sich entlang einer Längsachse 17 erstreckenden Stößel 3, eine Feder 10, welche den Stößel 3 mit dem Kern 7 verbindet, einen Permanentmagnet 6 und ein durch eine Ankerplatte 9 gebildetes Ankerelement aufweist. 1 shows a sectional view of an actuating device 1 according to the invention. As can be seen, in the exemplary embodiment shown, two actuator units are provided in a common housing 4, each actuator unit having a coil 2, a core 7 around which the coil 2 is arranged, a plunger extending along a longitudinal axis 17 3, a spring 10 which connects the plunger 3 to the core 7, a permanent magnet 6 and an armature element formed by an armature plate 9.

Ein magnetischer Kreis, über welchen der Stößel 3 mittels der Spule 2 betätigbar ist, wird dabei über einen Mantel 15 geschlossen, in welchem die Spule 2 angeordnet ist und über welchen die Spule 2 magnetisch mit dem Ankerelement am Stößel 3 verbunden ist.A magnetic circuit, via which the plunger 3 can be actuated by means of the coil 2 , is closed via a jacket 15 in which the coil 2 is arranged and via which the coil 2 is magnetically connected to the armature element on the plunger 3 .

Wie dargestellt ist es zur Gewährleistung eines geringen Abstandes zwischen den Stößeln 3 günstig, wenn der Mantel 15 beide Kerne 7 umschließend angeordnet ist, jedoch zwischen den Kernen 7 kein Mantel 15 positioniert ist.As shown, it is favorable to ensure a small distance between the tappets 3 if the jacket 15 is arranged to enclose both cores 7, but no jacket 15 is positioned between the cores 7.

Wie weiter ersichtlich sind die Stößel 3 dabei jeweils koaxial zu Längsachsen 17 der Spulen 2 bzw. zentrisch zu den Spulen 2 angeordnet. Längsachse 17 der Stößel 3 fallen somit mit Längsachsen 17 der Stößel 3 zusammen. Dadurch wirkt auf die Stößel 3 bei einer Betätigung derselben mittels einer mit den Spulen 2 bewirkten Magnetkraft kein Moment um eine Achse quer zur Längsachse 17, weswegen die Stößelführung 12 besonders einfach ausgebildet sein kann.As can also be seen, the tappets 3 are each arranged coaxially to the longitudinal axes 17 of the coils 2 or centrally to the coils 2 . Longitudinal axes 17 of the rams 3 thus coincide with longitudinal axes 17 of the rams 3 . As a result, no moment about an axis transverse to the longitudinal axis 17 acts on the plunger 3 when it is actuated by means of a magnetic force caused by the coils 2, which is why the plunger guide 12 can be of particularly simple design.

Um die Stellvorrichtung 1 besonders kostengünstig herstellen zu können, weist der in der Spule 2 angeordnete Kern 7 hier eine im Wesentlichen zylindrische Außenkontur auf, wobei ein maximaler Außendurchmesser 28 des Kerns 7 etwa einem minimalen Innendurchmesser der Spule 2 entspricht. Es versteht sich, dass als Spule 2 hier nicht nur die Wicklungen selbst, sondern auch ein die Wicklungen tragender Bauteil verstanden wird, welcher sich zwischen dem Kern 7 und den Wicklungen selbst befindet.In order to be able to produce the actuating device 1 particularly inexpensively, the core 7 arranged in the coil 2 has an essentially cylindrical outer contour, with a maximum outer diameter 28 of the core 7 approximately corresponding to a minimum inner diameter of the coil 2 . It goes without saying that the coil 2 is understood here not only as the windings themselves, but also as a component carrying the windings, which is located between the core 7 and the windings themselves.

Um dennoch einen geringen magnetischen Widerstand zwischen dem Kern 7 und dem Mantel 15 zu erreichen, sind sowohl an einem stößelseitigen Ende des Kerns 7 als auch an einem dem stößelseitigen Ende gegenüberliegenden Ende des Kerns 7 Jochscheiben 27 angeordnet, welche den Kern 7 radial zur Längsachse 17 überragen und somit eine magnetische Verbindung zwischen dem Kern 7 und dem Mantel 15 herstellen. Die Jochscheiben 27 sind aus einem leicht magnetisierbaren Plattenwerkstoff ausgebildet und weisen in einem Schnitt senkrecht zur Längsachse 17 etwa einen kreisringförmigen Querschnitt auf.In order to still achieve a low magnetic resistance between the core 7 and the jacket 15, yoke disks 27 are arranged both on one end of the core 7 on the ram side and on an end of the core 7 opposite the ram end, which yoke disks 27 connect the core 7 radially to the longitudinal axis 17 tower over and thus produce a magnetic connection between the core 7 and the jacket 15. The yoke disks 27 are made of an easily magnetizable plate material and have an approximately circular cross-section in a section perpendicular to the longitudinal axis 17 .

Die Ankerplatte 9 ragt an jedem Stößel 3 in einer Ebene senkrecht zur Längsachse 17 bzw. senkrecht zur Bildebene über die Permanentmagnete 6 der jeweiligen Stößel 3 hinaus, sodass sich über die Ankerplatte 9 ein magnetischer Kreis schließen kann. Die Permanentmagnete 6 sind vom Kern 7 lediglich durch einen Luftspalt 8 getrennt. Um jeden Permanentmagnet 6 ist eine etwa hohlzylinderförmige Schutzhülse 13 angeordnet. Ein mittels der Spule 2 und dem magnetischen Kreis bewirkter magnetischer Fluss verläuft somit im Wesentlichen durch den Kern 7, den Stößel 3, die Ankerplatte 9 und den Mantel 15.The armature plate 9 protrudes on each ram 3 in a plane perpendicular to the longitudinal axis 17 or perpendicular to the plane of the drawing beyond the permanent magnets 6 of the respective ram 3 , so that a magnetic circuit can be closed via the armature plate 9 . The permanent magnets 6 are only separated from the core 7 by an air gap 8 . An approximately hollow-cylindrical protective sleeve 13 is arranged around each permanent magnet 6 . A magnetic flux caused by the coil 2 and the magnetic circuit thus runs essentially through the core 7, the plunger 3, the armature plate 9 and the jacket 15.

Dadurch kann über ein Bestromen der Spule 2 eine Kraft auf das Ankerelement bzw. den jeweiligen Stößel 3 aufgebracht werden, welche den Stößel 3 von der kernnahen Endposition 23 wegbewegt.As a result, a force can be applied to the armature element or the respective plunger 3 by energizing the coil 2, which force moves the plunger 3 away from the end position 23 close to the core.

Von den beiden in Fig. 1 dargestellten Aktoreinheiten befindet sich der Stößel 3 der links dargestellten Aktoreinheit in einer kernnahen Endposition 23 und der Stößel 3 der rechts in Fig. 1 dargestellten Aktoreinheit in einer kernfernen Endposition 24. In der kernnahen Endposition 23 liegt der Stößel 3 an einer als Kugel 5 ausgebildeten Anschlagvorrichtung an, welche Kugel 5 wiederum im Kern 7 positioniert ist, sodass die kernnahe Endposition 23 des Stößels 3 auf einfache und gleichzeitig hochgenaue Weise definiert ist. Die Stößel 3 kontaktieren die Kugel 5 dabei an einer etwa kreisscheibenförmigen, im Wesentlichen ebenen, Kontaktfläche 16, sodass sich ein punktförmiger Kontakt ergibt. Um die genaue Position der kernnahen Endposition 23 über lange Zeit bzw. eine gewünschte Lebensdauer eines Motors, in welche die Stellvorrichtung 1 eingesetzt wird, gewährleisten zu können, ist die Anschlagvorrichtung aus einem Material mit hoher Härte bzw. einer höheren Härte als der Kern 7 ausgebildet.From the two in 1 actuator units shown, the ram 3 of the actuator unit shown on the left is in an end position 23 close to the core and the ram 3 of the one on the right in 1 illustrated actuator unit in an end position 24 remote from the core. In the end position 23 close to the core, the ram 3 rests against a stop device designed as a ball 5, which ball 5 is in turn positioned in the core 7, so that the end position 23 of the ram 3 close to the core is simple and highly precise at the same time is defined. The tappets 3 make contact with the ball 5 on an essentially flat contact surface 16 in the shape of a circular disk, so that there is point-like contact. In order to be able to ensure the exact position of the end position 23 close to the core over a long period of time or a desired service life of a motor in which the actuating device 1 is used, the stop device is made of a material with high hardness or a higher hardness than the core 7 .

Die Stößel 3 sind in Stößelführungen 12 geführt, welche Stößelführungen 12 durch zylindrische Bohrungen in einem Führungskörper 18 gebildet werden. Die Stößel 3 weisen bereichsweise ebenfalls eine zylindrische Außenkontur auf, welche mit den Stößelführungen 12 zusammenwirkt, sodass die Stößel 3 nur in Richtung der Längsachse 17 translatorisch und um die Längsachse 17 rotatorisch bewegbar sind, jedoch darüber hinaus keine Bewegung der Stößel 3 relativ zum Gehäuse 4 bzw. zum Führungskörper 18 möglich ist.The rams 3 are guided in ram guides 12 , which ram guides 12 are formed by cylindrical bores in a guide body 18 . The rams 3 also have a cylindrical outer contour in some areas, which interacts with the ram guides 12, so that the rams 3 can only be moved translationally in the direction of the longitudinal axis 17 and can be rotated about the longitudinal axis 17, but beyond that no movement of the rams 3 relative to the housing 4 or to the guide body 18 is possible.

Wie weiter ersichtlich weisen die Stößel 3 in den Stößelführungen 12 Verjüngungen 14 auf, in welchen sich Öl sammeln kann, um eine Bewegung der Stößel 3 in den Führungen zu schmieren und somit einen Verschleiß zu minimieren.As can also be seen, the tappets 3 in the tappet guides 12 have tapers 14 in which oil can collect in order to lubricate a movement of the tappets 3 in the guides and thus minimize wear.

Die Stößel 3 sind mit dem Kern 7 über die Feder 10 und den Permanentmagnet 6 derart verbunden, dass durch die Feder 10 auf die Stößel 3 eine Kraft in einer Hubrichtung 25, also aus der kernnahen Endposition 23 in Richtung der kernfernen Endposition 24 parallel zu den Längsachsen 17, ausgeübt wird, wenn sich die Stößel 3 in der kernnahen Endposition 23 befinden. Durch die Permanentmagnete 6 wird in der kernnahen Endposition 23 eine der Federkraft 20 entgegenwirkende Kraft auf die Stößel 3 aufgebracht, welche betragsmäßig größer als die Federkraft 20 ist, sodass die Stößel 3 durch eine Summenkraft aus Magnetkraft und Federkraft 20 in einem stromlosen Zustand der Spule 2 in der kernnahen Endposition 23 gehalten werden. Die Summenkraft wirkt somit in einem stromlosen Zustand der Spule 2 entgegen der Hubrichtung 25.The plungers 3 are connected to the core 7 via the spring 10 and the permanent magnet 6 in such a way that the spring 10 exerts a force on the plunger 3 in a lifting direction 25, i.e. from the end position 23 near the core in the direction of the end position 24 remote from the core, parallel to the Longitudinal axes 17, is exercised when the plunger 3 are in the end position 23 close to the core. In the end position 23 close to the core, the permanent magnets 6 apply a force that counteracts the spring force 20 to the plunger 3 and is greater in magnitude than the spring force 20, so that the plunger 3 is subjected to a total force of magnetic force and spring force 20 in a currentless state of the coil 2 be held in the end position 23 close to the core. When the coil 2 is de-energized, the total force acts in the opposite direction to the stroke direction 25.

Um eine Aktoreinheit zu betätigen und den entsprechenden Stößel 3 aus der kernnahen Endposition 23 zu bewegen, wird eine elektrische Spannung an die Spule 2 dieser Aktoreinheit angelegt, wodurch ein magnetischer Fluss in dem durch Kern 7, Mantel 15, Stößel 3 und Ankerplatte 9 gebildeten magnetischen Kreis eine Kraft auf den Stößel 3 in Hubrichtung 25 bewirkt, sodass die auf den Stößel 3 wirkenden Summenkraft in Hubrichtung 25 weist und der Stößel 3 aus der kernnahen Endposition 23 bewegt wird.In order to actuate an actuator unit and to move the corresponding plunger 3 from the end position 23 close to the core, an electrical voltage is applied to the coil 2 of this actuator unit, causing a magnetic flux in the magnetic field formed by the core 7, casing 15, plunger 3 and anchor plate 9 Circle causes a force on the ram 3 in the lifting direction 25 so that the total force acting on the ram 3 points in the lifting direction 25 and the ram 3 is moved out of the end position 23 close to the core.

Bei der entsprechenden Betätigung wird der Stößel 3 bis in die kernferne Endposition 24 bewegt, in welcher der Stößel 3 an einem durch eine metallische Platte 11 gebildeten Anschlag anliegt.With the corresponding actuation, the ram 3 is moved into the end position 24 remote from the core, in which the ram 3 bears against a stop formed by a metal plate 11 .

Längsachsen 17 der beiden Stößel 3 sind wie dargestellt etwa parallel und bei Einsatz der Stellvorrichtung 1 üblicherweise weniger als 25 mm, insbesondere 6 mm bis 15 mm, voneinander beabstandet. Mit der erfindungsgemäßen Ausbildung der Stellvorrichtung 1 kann trotz des geringen Abstandes eine für eine Nockenwellenverstellung ausreichende Kraft bereitgestellt werden.Longitudinal axes 17 of the two tappets 3 are, as shown, approximately parallel and, when using the actuating device 1, are usually spaced apart by less than 25 mm, in particular 6 mm to 15 mm. With the design of the adjusting device 1 according to the invention, a force sufficient for camshaft adjustment can be provided despite the small distance.

Fig. 2 zeigt schematisch die auf einen Stößel 3 einer Aktoreinheit wirkenden Kräfte abhängig von einem Hub des Stößels 3 ausgehend von der kernnahen Endposition 23 in Hubrichtung 25 bis in eine kernferne Endposition 24 des Stößels 3. 2 shows schematically the forces acting on a ram 3 of an actuator unit as a function of a stroke of the ram 3 starting from the end position 23 near the core in the stroke direction 25 to an end position 24 of the ram 3 remote from the core.

Dargestellt sind sowohl eine Magnetkraft, also eine sich aus Kraft des Permanentmagnetes 6 und einer durch die Bestromung der Spule 2 bewirkte Magnetkraft auf den Stößel 3, als auch eine sich durch die Feder 10 ergebende Federkraft 20, wobei die Magnetkraft in durchgezogener Linie für eine Situation dargestellt ist, in welcher die Spule 2 nicht bestromt ist und in unterbrochener Linie für eine Situation, in welcher die Spulen 2 bestromt ist. Die durchgezogene Linie stellt somit eine stromlose Magnetkraft 21 dar, welche durch den Permanentmagnet 6 allein bewirkt wird, und die unterbrochene Linie stellt die bestromte Magnetkraft 22 dar, welche eine Summenkraft aus Kraft des Permanentmagnetes 6 und durch die Bestromung der Spule 2 bewirkte Magnetkraft auf den Stößel 3 bildet. Bei der Federkraft 20 ist als positive Kraft eine Kraft in Hubrichtung 25 dargestellt, während bei der stromlosen Magnetkraft 21 und der bestromten Magnetkraft 22 positiv dargestellte Kräfte entgegen der Hubrichtung 25 ausgerichtet sind. Auf der Ordinate des Diagrammes sind somit in Bezug auf die Federkraft 20 Werte in Hubrichtung 25 und in Bezug auf die Magnetkräfte Werte entgegen der Hubrichtung 25 dargestellt.Both a magnetic force are shown, i.e. a magnetic force on the plunger 3 resulting from the force of the permanent magnet 6 and a magnetic force caused by the energization of the coil 2, as well as a spring force 20 resulting from the spring 10, the magnetic force in a solid line for one situation is shown in which the coil 2 is not energized and in broken line for a situation in which the coils 2 is energized. The solid line thus represents a currentless magnetic force 21, which is caused by the permanent magnet 6 alone, and the broken line represents the energized magnetic force 22, which is a total force from the force of the permanent magnet 6 and the magnetic force caused by the energization of the coil 2 on the Plunger 3 forms. In the case of the spring force 20 , a force in the lifting direction 25 is shown as the positive force, while in the case of the currentless magnetic force 21 and the energized magnetic force 22 , positively illustrated forces are aligned counter to the lifting direction 25 . The ordinate of the diagram thus shows values in the lifting direction 25 with regard to the spring force 20 and values opposite to the lifting direction 25 with regard to the magnetic forces.

Wie ersichtlich ist eine den Stößel 3 in der kernnahen Endposition 23, also bei einem Hub von 0 mm, haltende stromlose Magnetkraft 21 größer als die Federkraft 20 bei diesem Hub. Der Stößel 3 wird daher bei stromlosem Zustand der Spule 2 durch den Permanentmagnet 6 in der kernnahen Endposition 23 gehalten. Die Federkraft 20 nimmt wie dargestellt über den Hub ab und geht in der kernfernen Endposition 24 des Stößels 3 gegen Null. Dadurch ist gewährleistet, dass die Feder 10 bei einer Bewegung des Stößels 3 nie ohne definierte Position zwischen Kern 7 und Stößel 3 bzw. lose ist, was zu Geräuschentwicklung und Abnützung führen könnte.As can be seen, a de-energized magnetic force 21 holding the plunger 3 in the end position 23 close to the core, ie at a stroke of 0 mm, is greater than the spring force 20 at this stroke. When the coil 2 is de-energized, the plunger 3 is held by the permanent magnet 6 in the end position 23 close to the core. As shown, the spring force 20 decreases over the stroke and approaches zero in the end position 24 of the plunger 3 remote from the core. This ensures that when the plunger 3 moves, the spring 10 is never without a defined position between the core 7 and the plunger 3 or is loose, which could lead to noise and wear.

Wird die Spule 2 bestromt, reduziert sich die den Stößel 3 in der kernnahen Endposition 23 haltende Magnetkraft unter den Betrag der Federkraft 20, sodass die stromlose Magnetkraft 21 wirkt, wodurch der Stößel 3 bei Bestromung der Spule 2 mittels der Federkraft 20 aus der kernnahen Endposition 23 bewegt wird.If the coil 2 is energized, the magnetic force holding the plunger 3 in the end position 23 close to the core is reduced below the magnitude of the spring force 20, so that the de-energized magnetic force 21 acts, whereby the plunger 3 moves out of the end position close to the core when the coil 2 is energized by means of the spring force 20 23 is moved.

Wie weiter ersichtlich wird der Stößel 3 nahe einer kernfernen Endposition 24 in die kernferne Endposition 24 gezogen. Dies erfolgt durch eine durch den Permanentmagnet 6 bewirkte Magnetkraft, durch welche der Stößel 3 zu einer einen Anschlag in der kernfernen Endposition 24 bildenden Platte 11 gezogen wird.As can also be seen, the ram 3 is pulled close to an end position 24 remote from the core into the end position 24 remote from the core. This is done by a magnetic force caused by the permanent magnet 6, by which the ram 3 is pulled to a plate 11 forming a stop in the end position 24 remote from the core.

Der Stößel 3 ist somit sowohl in der kernnahen Endposition 23 als auch in der kernfernen Endposition 24 in einem stromlosen Zustand der Spule 2 positionsstabil. Um den Stößel 3 aus der kernfernen Endposition 24 wieder zurück in die kernnahe Endposition 23 zu bewegen, wird der Stößel 3 beispielsweise mittels einer Hülse, in welche der Stößel 3 bei einer Nockenwellenverstellvorrichtung eingreift, zumindest bis zu einer minimalen Rückholposition 19 entgegen der Hubrichtung 25 bewegt. Ab dieser minimalen Rückholposition 19 ist die den Stößel 3 in die kernnahe Endposition 23 ziehende Magnetkraft des Permanentmagnetes 6 bei stromlosem Zustand der Spule 2, also die stromlose Magnetkraft 21 entgegen der Hubrichtung 25, größer als die Federkraft 20 in Hubrichtung 25, sodass eine resultierende Kraft entgegen der Hubrichtung 25 auf den Stößel 3 wirkt und der Stößel 3 ab der minimalen Rückholposition 19 in die kernnahe Endposition 23 gezogen wird, wenn die Spule 2 stromlos ist.The plunger 3 is thus positionally stable both in the end position 23 close to the core and in the end position 24 remote from the core when the coil 2 is in a de-energized state. In order to move the ram 3 from the end position 24 remote from the core back to the end position 23 close to the core, the ram 3 is moved counter to the lifting direction 25 at least up to a minimum return position 19, for example by means of a sleeve, into which the ram 3 engages in a camshaft adjustment device . From this minimum return position 19, the magnetic force of the permanent magnet 6 that pulls the plunger 3 into the end position 23 close to the core when the coil 2 is de-energized, i.e. the de-energized magnetic force 21 against the lifting direction 25, is greater than the spring force 20 in the lifting direction 25, so that a resultant force acts against the lifting direction 25 on the ram 3 and the ram 3 is pulled from the minimum return position 19 into the end position 23 close to the core when the coil 2 is de-energized.

Fig. 3 zeigt eine weitere erfindungsgemäße Stellvorrichtung 1, welche grundsätzlich ähnlich der in Fig. 1 dargestellten Stellvorrichtung 1 aufgebaut ist, jedoch im Unterschied zu der in Fig. 1 dargestellten Stellvorrichtung 1 einen Stift 26 als Anschlagvorrichtung aufweist. Wie dargestellt stützt sich die als Stift 26 ausgebildete Anschlagvorrichtung hier an einer hinter dem Kern 7 bzw. an einer einem stößelseitigen Ende des Kerns 7 gegenüberliegenden Rückseite des Kerns 7 angeordneten Jochscheibe 27 ab, sodass der Kern 7 bei einem Anschlag des Stößels 3 nicht mechanisch beansprucht wird. Um eine Kraft bei einem Anschlag des Stößels 3 vom Stößel 3 an die Jochscheibe 27 übertragen zu können, ohne den Kern 7 mechanisch zu beanspruchen, ist bei dieser Ausführung im Kern 7 eine Durchgangsbohrung vorgesehen. Bei der dargestellten Ausführung ist der Stift 26 in der Durchgangsbohrung positioniert und ragt beidseits aus dem Kern 7, ohne jedoch den Kern 7 oder eine an einem stößelseitigen Ende des Kerns 7 angeordnete Jochscheibe 27 in einer zur Übertragung von Kräften in Richtung der Längsachse 17 geeigneten Weise zu berühren. Weiter ist auch bei dieser Ausführung eine Feder 10 vorgesehen, welche sich hier ebenfalls an der Jochscheibe 27 abstützt und die Durchgangsbohrung im Kern durchsetzt. Alternativ könnte sich die Feder 10 natürlich auch am Kern 7 abstützen, beispielsweise an einem Absatz in der Durchgangsbohrung im Kern 7. Durch diese Ausführung wird eine erhöhte Standzeit erreicht, weil der Kern 7 nicht bei jedem Anschlag des Stößels 3 mechanisch belastet wird. Die Durchgangsbohrung kann zu einer magnetischen Schwächung 7 des Kerns 7 bzw. zu einem erhöhten magnetischen Widerstand des Kerns 7 führen, welche in Kauf genommen werden, um die mechanische Belastung zu minimieren. 3 shows another adjusting device 1 according to the invention, which is basically similar to that in 1 The adjusting device 1 shown is constructed, but in contrast to that in 1 Actuating device 1 shown has a pin 26 as a stop device. As shown, the stop device designed as a pin 26 is supported here on a yoke disk 27 arranged behind the core 7 or on a rear side of the core 7 opposite a ram-side end of the core 7, so that the core 7 is not mechanically stressed when the ram 3 strikes becomes. In order to be able to transmit a force from the ram 3 to the yoke disk 27 when the ram 3 hits, without mechanically stressing the core 7, a through hole is provided in the core 7 in this embodiment. In the illustrated embodiment, the pin 26 is positioned in the through hole and protrudes from both sides of the core 7 without however, to touch the core 7 or a yoke disk 27 arranged on a ram-side end of the core 7 in a manner suitable for the transmission of forces in the direction of the longitudinal axis 17 . Furthermore, a spring 10 is also provided in this embodiment, which is also supported here on the yoke disk 27 and passes through the through hole in the core. Alternatively, the spring 10 could of course also be supported on the core 7, for example on a shoulder in the through hole in the core 7. This design increases the service life because the core 7 is not mechanically stressed every time the plunger 3 hits. The through hole can lead to a magnetic weakening 7 of the core 7 or to an increased magnetic resistance of the core 7, which is accepted in order to minimize the mechanical stress.

Fig. 4 zeigt eine weitere erfindungsgemäße Stellvorrichtung 1, welche weitgehend analog zu der in Fig. 3 dargestellten aufgebaut ist. Abweichend von der in Fig. 3 dargestellten Stellvorrichtung 1 sind die Stößelführungen 12 hier in separaten Führungskörpern 18 angeordnet, welche mit dem Gehäuse 4 über die Platte 11 verbunden sind. Die Führungskörper 18 sind mit geringer Bewegbarkeit bzw. mit Spiel mit der Platte 11 verbunden, sodass die Stellvorrichtung 1 auf einfache Weise mit einem Anschlussbauteil eines Motors, in der Regel einer Zylinderkopfhaube, verbunden werden kann, und zwar auch dann, wenn Fertigungstoleranzen sowohl beim Motor als auch bei der Stellvorrichtung 1 in ungünstigster Weise ausgenutzt werden oder eine mechanische Schnittstelle am Motor Positions- und/oder Lageabweichungen aufweist. So können die Führungskörper 18 und damit eine Ausrichtung der Längsachsen 17 der Stößel 3 durch die bewegliche Anbindung der Führungskörper 18 an das Gehäuse 4 bzw. an die Platte 11 einfach an entsprechende Gegebenheiten angepasst werden. Es versteht sich, dass die Führungskörper 18 dann auch relativ zueinander bewegbar sind und Längsachsen 17 der Stößel 3 gegebenenfalls nicht mehr exakt parallel sind. 4 shows a further adjusting device 1 according to the invention, which is largely analogous to that in 3 shown is constructed. Deviating from the in 3 In the adjusting device 1 shown, the tappet guides 12 are arranged here in separate guide bodies 18 which are connected to the housing 4 via the plate 11 . The guide bodies 18 are connected to the plate 11 with little mobility or with play, so that the actuating device 1 can be easily connected to a connecting component of an engine, usually a cylinder head cover, even if manufacturing tolerances both in the engine as well as in the actuating device 1 are used in the most unfavorable way or a mechanical interface on the motor has positional and/or positional deviations. Thus, the guide bodies 18 and thus an alignment of the longitudinal axes 17 of the plungers 3 can easily be adapted to corresponding circumstances by the movable connection of the guide bodies 18 to the housing 4 or to the plate 11 . It goes without saying that the guide bodies 18 can then also be moved relative to one another and that the longitudinal axes 17 of the plungers 3 may no longer be exactly parallel.

Mit einer erfindungsgemäßen Stellvorrichtung 1 ist auf besonders einfache Weise eine bistabile Stellvorrichtung 1 für eine Nockenwellenverstellung erreicht, welche eine besonders einfache und daher kostengünstige Führung der Stößel 3 gewährleistet.With an adjusting device 1 according to the invention, a bistable adjusting device 1 for camshaft adjustment is achieved in a particularly simple manner, which ensures a particularly simple and therefore cost-effective guidance of the tappets 3 .

Claims (15)

  1. An electromagnetic actuating device (1) with at least two electromagnetic actuator units, wherein each actuator unit has a coil (2) and a plunger (3), which plunger (3) is movable axially relative to the coil (2) via an energization of the coil (2), wherein the actuator unit is arranged in a housing (4), wherein the plunger (3) is arranged approximately coaxially with the coil (2), wherein a plunger guide (12) associated with the plunger (3) is provided, in which plunger guide (12) the plunger (3) is mounted in a sliding manner, characterized in that each plunger (3) is mounted in a sliding manner in a separate plunger guide (12) and the plunger guides (12) are movable relative to one another.
  2. The electromagnetic actuating device (1) according to claim 1, characterized in that the plungers (3) are arranged approximately coaxially with the coils (2) in all actuator units, wherein all actuator units are preferably arranged in a common housing (4).
  3. The electromagnetic actuating device (1) according to claim 1 or 2; characterized in that a permanent magnet (6) is arranged on the plunger (3), wherein it is preferably provided that the coil (2) is arranged around a core (7), wherein the permanent magnet (6) is only separated magnetically from the core (7) in an axial direction by an air gap (8).
  4. The electromagnetic actuating device (1) according to claims 1 to 3, characterized in that an armature element, in particular an armature plate (9), is arranged on the plunger (3).
  5. The electromagnetic actuating device (1) according to claim 1 or 2, characterized in that a permanent magnet (6) and an armature element are arranged on the plunger (3), wherein the armature element protrudes beyond the permanent magnet (6) in a plane perpendicular to a longitudinal axis (17) of the actuator unit, wherein it is preferably provided that the plunger (3) is connected indirectly or directly to the coil (2) associated with the plunger (3) via a spring (10).
  6. The electromagnetic actuating device (1) according to claim 5, characterized in that the spring (10), the armature element, the permanent magnet (6) and the coil (2) are configured and coordinated such that, when the coil (2) is in a de-energized state, a cumulative force consisting of spring force (20) and magnetic force results, which pulls the plunger (3) from a predefined minimum distance of an end position (23) close to the core, in particular when the distance of the plunger (3) from the end position (23) close to the core is less than 1 mm, into the end position (23) close to the core.
  7. The electromagnetic actuating device (1) according to claim 5 or 6, characterized in that the spring (10), the armature element, the permanent magnet (6) and the coil (2) are configured and coordinated such that, when the coil (2) is energized, a cumulative force consisting of spring force (20) and magnetic force results, which moves the plunger (3) in an end position (23) close to the core into an end position (24) away from the core.
  8. The electromagnetic actuating device (1) according to one of claims 5 to 7, characterized in that the spring (10), the armature element, the permanent magnet (6) and the coil (2) are configured and coordinated such that a plunger (3) in an end position (24) away from the core remains in the end position (24) away from the core independently of an energization of the coil (2) and can only be moved out of the end position (24) away from the core by an additional force applied, in particular in an interlocking manner, to the plunger (3) .
  9. The electromagnetic actuating device (1) according to one of claims 1 to 8, characterized in that a stop device, in particular a stop device that is roughly hemispherical at one end, preferably a ball (5) or a pin (26), is provided on each actuator unit so that the plunger (3) associated with the actuator unit rests against the stop device in an end position (23) close to the core.
  10. The electromagnetic actuating device (1) according to claim 8, characterized in that the stop device is connected indirectly or directly to the coil (2) of the respective actuator unit via a spring (10), wherein it is in particular provided that the stop device rests against a yoke plate (27) connected to a core (7) of the actuator unit and is in particular fixed in the yoke plate (27).
  11. The electromagnetic actuating device (1) according to one of claims 1 to 10, characterized in that the plunger guides (12) are arranged in separate guide bodies, wherein the guide bodies are movable relative to one another.
  12. The electromagnetic actuating device (1) according to one of the claims 1 to 11, characterized in that the plungers (3) exhibit a central taper (14), which is positioned in the plunger guide (12) at every possible plunger position between an end position (23) of the plunger (3) close to the core and an end position (24) of the plunger (3) away from the core.
  13. The electromagnetic actuating device (1) according to one of claims 1 to 12, characterized in that a core (7) with a cylindrical outer contour is arranged in each coil (2), wherein a maximum outer diameter (28) of the core (7) is smaller than or equal to an inner diameter of the coil (2).
  14. The electromagnetic actuating device (1) according to claim 13, characterized in that a preferably plate-shaped component made of a magnetically conductive material, in particular a yoke plate (27), is arranged at a plunger-side end of the core (7) and/or at an end of the core (7) opposite the plunger-side end and is connected to the core (7), which component projects beyond the core (7) in a radial direction relative to the longitudinal axis (17).
  15. A camshaft adjustment device for adjusting an axially movable sleeve on a camshaft in an internal combustion engine with an electromagnetic actuating device (1), characterized in that the electromagnetic actuating device (1) is configured according to one of claims 1 to 14.
EP19739854.8A 2019-01-28 2019-06-27 Electromagnetic actuator Active EP3918619B1 (en)

Applications Claiming Priority (2)

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ATGM50013/2019U AT16974U1 (en) 2019-01-28 2019-01-28
PCT/AT2019/060212 WO2020154749A1 (en) 2019-01-28 2019-06-27 Electromagnetic actuator

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EP3918619A1 EP3918619A1 (en) 2021-12-08
EP3918619B1 true EP3918619B1 (en) 2022-10-19

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EP19739854.8A Active EP3918619B1 (en) 2019-01-28 2019-06-27 Electromagnetic actuator

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US (1) US11649743B2 (en)
EP (1) EP3918619B1 (en)
CN (1) CN113348525B (en)
AT (1) AT16974U1 (en)
HU (1) HUE060760T2 (en)
MX (1) MX2021008664A (en)
WO (1) WO2020154749A1 (en)

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CN114050016B (en) * 2021-09-15 2024-03-29 上海欧一安保器材有限公司 Solenoid actuator
DE102021129222A1 (en) 2021-11-10 2023-05-11 Schaeffler Technologies AG & Co. KG Electromagnetic actuator

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US20220082036A1 (en) 2022-03-17
CN113348525A (en) 2021-09-03
WO2020154749A1 (en) 2020-08-06
US11649743B2 (en) 2023-05-16
MX2021008664A (en) 2021-08-19
HUE060760T2 (en) 2023-04-28
EP3918619A1 (en) 2021-12-08
CN113348525B (en) 2023-05-30
AT16974U1 (en) 2021-01-15

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