Classifications

• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
  • G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
  • G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
  • G01N27/041—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body

Definitions

• the present invention relates to a method and apparatus for checking the electrical conductivity of tyres for vehicle wheels.
• the present invention falls within the field of processes and apparatuses for checking tyres for vehicle wheels.
• a tyre for vehicle wheels generally comprises a carcass structure comprising at least one carcass ply having end flaps engaged with respective annular anchoring structures.
• a belt structure is associated in a radially external position to the carcass structure, comprising one or more belt layers, arranged in radial superposition with respect to each other and with respect to the carcass ply, having textile or metallic reinforcing cords with crossed orientation and/or substantially parallel to the circumferential development direction of the tyre.
• a tread band is applied in a position radially external to the belt structure, also made of elastomeric material like other semi-finished products making up the tyre. The assembly of at least said belt structure and said tread band form the crown structure of the tyre.
• Respective sidewalls of elastomeric material are further applied on the lateral surfaces of the carcass structure, each extending from one of the lateral edges of the tread band up at the respective annular anchoring structure to the beads.
• the carcass ply is internally coated by a preferably butyl-based layer of elastomeric material, usually called “liner” having optimal airtight characteristics and extending from one to the other of the beads.
• liner preferably butyl-based layer of elastomeric material
• Tyre when not otherwise specified, means both a green tyre and a moulded and vulcanised tyre.
• radial and axial and the expressions “radially internal/external” and “axially internal/external” are used referring to a direction perpendicular and a direction parallel to a tyre rotation axis, respectively.
• substantially aligned with each other along a radial direction of the tyre it is meant that mutually aligned elements, in this specific case the electrodes which will be introduced later, lie in the same radial direction or are angularly offset with respect to each other by an angle smaller than 20°, preferably smaller than 10°, i.e. the two radial directions passing through the two elements define an angle smaller than 20°, preferably smaller than 10°.
• Document EP1887367 illustrates a device provided with first electrodes resting against a plurality of portions of a radially external surface of the tyre and with a second electrode placed in contact with an internal peripheral zone of the tyre itself for measuring an electrical resistance value between the tread and a bead of said tyre.
• Document JP2017110958 discloses a radially external electrode defined by a plate provided with a plurality of conductive portions in contact with a radially external portion of the tyre and an internal electrode which is electrically connected to a radially internal portion of the tyre itself.
• US20150241491 discloses a device for measuring the electrical resistance of a tyre provided with an external electrode probe configured to rest against a portion of the tyre tread and an internal electrode configured to rest against a portion of a tyre bead. A predetermined measurement current is applied between the external electrode and the internal electrode and a measuring instrument detects a voltage and measures the electrical resistance between the probes.
• the checks carried out according to the aforementioned solutions do not allow ensuring with certainty that the tyre mounted on a vehicle will discharge static electricity whatever the portion of the tread that rests on the ground when the vehicle is stationary.
• the device illustrated in EP1887367 detects an average electrical conductivity between the tread and the bead of the whole tyre.
• JP2017110958 and US20150241491 perform a check on a limited portion of the tread band.
• the Applicant has also verified that the devices of the type shown above enable the aforementioned checks to be carried out in relatively long times not compatible with the cycle times of a tyre production line, so it is not possible to check all the tyres or at least a good part of those produced.
• the Applicant has therefore perceived the need to be able to check the electrical conductivity of vehicle wheel tyres in a more precise and complete manner, so that tyres deemed suitable after such a check pass the tests imposed by the regulations and, above all, once mounted on the vehicle they discharge static electricity when the vehicle is stationary.
• the Applicant has also perceived the need to perform this check more quickly, such as to extend it to a large percentage of the tyres produced and/or to be carried out in line during or at the end of production.
• the Applicant has found that the necessary speed and completeness can be obtained by carrying out the check on the tyre not mounted on a rim (therefore not inflated), applying thereto a plurality of pairs of electrodes spaced apart from each other.
• the present invention relates to a method for checking the electrical conductivity of tyres for vehicle wheels.
• the method comprises: associating a tyre with a plurality of angularly spaced pairs of electrodes.
• each pair of electrodes comprises a radially internal electrode and a radially external electrode; wherein the radially external electrode rests against a tread of the tyre and the radially internal electrode rests against at least one bead of the tyre.
• the radially external electrode and the radially internal electrode are substantially aligned with each other along a radial direction of the tyre.
• the method comprises: generating a voltage between the radially external electrode and the radially internal electrode of each pair of electrodes and obtaining a value of an electrical resistance between the radially external electrode and the radially internal electrode of each pair of electrodes.
• the present invention relates to an apparatus for checking the electrical conductivity of tyres for vehicle wheels.
• the apparatus comprises a plurality of pairs of electrodes placed around a central axis and angularly spaced from each other.
• each pair of electrodes comprises a radially internal electrode and a radially external electrode.
• the radially external electrode and the radially internal electrode of each pair of electrodes are substantially aligned with each other along a radial direction.
• the pairs of electrodes are configured to accommodate a tyre between the radially external electrodes and the radially internal electrodes, wherein a rotation axis of the tyre is placed at the central axis.
• At least one device for obtaining electrical resistance values is operatively connected to the pairs of electrodes and configured, once said tyre is accommodated between the radially external electrodes and the radially internal electrodes and its own rotation axis is placed at the central axis, to generate a voltage between the radially external electrode and the radially internal electrode of each pair of electrodes and to obtain a value of an electrical resistance between the radially external electrode and the radially internal electrode of each pair of electrodes.
• the present invention relates to a process for making tyres comprising the method according to the first aspect.
• the present invention relates to a plant for making tyres comprising at least one apparatus for checking the electrical conductivity of tyres for vehicle wheels according to the second aspect.
• the Applicant believes that the present invention allows improving the quality of the tyres produced, with particular reference to their conductive properties, so as to offer maximum safety to the end user in terms of dissipation of the electrostatic charge of the vehicle.
• the Applicant believes that the present invention allows improving the verification of the electrical conductivity of the tyres in terms of completeness, precision, repeatability, accuracy and speed.
• the plurality of pairs of electrodes allows checking the conductivity of a plurality of angular portions of the tyre.
• the Applicant also believes that the present invention also allows integrating such a verification in the production line or immediately downstream thereof and executing it on a high percentage of the tyres produced.
• the present invention in at least one of the above aspects thereof, can exhibit one or more of the following preferred features.
• the tyre is vulcanised.
• the tyre is green.
• the tyre is deflated.
• the tyre is not mounted on a rim or similar element.
• the tyre and the plurality of pairs of electrodes are stationary with respect to each other.
• the pairs of electrodes are placed in contact with specific portions of the tyre and do not move with respect to the tyre during the verification of the electrical resistance/conductivity.
• the pairs of electrodes are angularly equidistant from each other.
• the pairs of electrodes are at least three.
• the pairs of electrodes are at least six.
• the pairs of electrodes are spaced apart by an angle less than or equal to 120°.
• the pairs of electrodes are spaced apart by an angle less than or equal to 60°.
• the pairs of electrodes are multiples of three. In this way, it is possible to decide to use only three at 120° or six at 60° or a higher number. Three electrodes at 120° is the optimal configuration as a compromise between completeness of measurement and simplicity and economy of the apparatus. In fact, when the tyre is mounted on a vehicle it is very likely that one of the three 120° portions is placed at the footprint of the tyre on the ground.
• the radially external electrode and the radially internal electrode of each pair lie on the same radial direction.
• the radially external electrode and the radially internal electrode of each pair are angularly offset with respect to each other by an angle.
• said angle is less than 20°, preferably less than 10°.
• two radial directions passing respectively by the radially external electrode and by the radially internal electrode define an angle smaller than 20°, preferably smaller than 10°.
• the radially external electrode is vertical with respect to the support surface of a sidewall of the tyre, while the radially internal electrode is inclined by an angle of between about 5 and about 25 degrees with respect to the aforementioned vertical (between about 65 and about 85 degrees with respect to the aforementioned support surface).
• the radially internal electrode "copies" the bead of the tyre close to the aforementioned support surface.
• the electrical resistance between each pair of electrodes is obtained independently of the other/s pair/s of electrodes.
• the value of the resistance obtained is that between each pair of electrodes and not that between an internal electrode of a pair and an external electrode of a different pair.
• it is provided to generate the voltage and obtain the electrical resistance value between one pair of electrodes at a time.
• the measurements are in that case made in series. In this case, since during a measurement between a pair of electrodes the other pairs of electrodes are not supplied, this measurement of the respective portion of tyre is not affected by voltages/currents generated by the other pairs and is therefore more precise.
• a single device for obtaining electrical resistance values is operatively connected to all the pairs of electrodes.
• an electric circuit is operatively associated with the single device to obtain electrical resistance values and to all pairs of electrodes.
• the electrical circuit is configured to generate the voltage and obtain said electrical resistance value between one pair of electrodes at a time.
• a plurality of devices is provided for obtaining electrical resistance values, each operatively connected to a respective pair of electrodes.
• the measurement time is shorter.
• the voltage is fixed or variable.
• the voltage is between 0 and 5000V.
• an electric power is between 0 and 5W, more preferably equal to 3W.
• it is provided to obtain said value of electrical resistance between each pair of electrodes over a measurement time.
• said measurement time is between 2s and 30s, more preferably between 3s and 10s.
• it is provided to derive a value of the electrical resistance/conductivity over the measurement time for each pair of electrodes and for each portion of the tyre corresponding to each pair of electrodes.
• it is provided to compare the curve and/or the value of the resistance/conductivity with a reference curve and/or a value and establish, through said comparison, whether the curve and/or the value obtained for the respective portion is/are acceptable.
• the reference electrical resistance value (measured at room temperature) below which the conductivity for a vulcanised tyre is acceptable is about 100 MW.
• the reference electrical resistance value (measured at room temperature) below which the conductivity for a green tyre is acceptable (i.e. the portion of the tyre conducts) is about 10 GQ.
• the electrical resistance of the tyre as a whole is evaluated as acceptable if all or at least some of the measured portions/pairs of electrodes have a respective acceptable electrical resistance.
• each of the radially internal electrodes and each of the radially external electrodes comprises a bar.
• said bar is substantially parallel to the central axis and/or to the axis of rotation.
• said bar has a circular section.
• said bar is made of metal, preferably of steel.
• the bar has a diameter of between 20 mm and 60 mm, more preferably between 25 mm and 40 mm.
• the diameter is selected according to the type and size of the tyre to increase the contact footprint.
• associating the tyre with the plurality of pairs of electrodes comprises: approaching one another and to the tread of the tyre the radially external electrodes of all the pairs of electrodes.
• the radially external electrodes of all the pairs of electrodes are approached closer together and symmetrically (with respect to the central axis).
• associating the tyre with the plurality of pairs of electrodes comprises: moving away from each other, and approaching to the beads of the tyre, the radially internal electrodes of all the pairs of electrodes.
• the radially internal electrodes of all the pairs of electrodes are moved away from each other simultaneously and symmetrically (with respect to the central axis).
• the plurality of pairs of electrodes is disengaged from the tyre.
• disengaging the pairs of electrodes comprises: moving away from each other and from the tread the radially external electrodes of all the pairs of electrodes.
• the radially external electrodes of all the pairs of electrodes are spaced from each other simultaneously and symmetrically (with respect to the central axis).
• disengaging the pairs of electrodes comprises: approaching one another moving away from the beads of the tyre the radially internal electrodes of all the pairs of electrodes.
• the radially internal electrodes of all the pairs of electrodes are approached closer together and symmetrically (with respect to the central axis).
• a support frame is present, wherein the pairs of electrodes are mounted on the support frame.
• movement devices are operatively coupled to the pairs of electrodes and are configured to radially move the radially external electrodes and/or the radially internal electrodes of all pairs of electrodes.
• the pairs of electrodes are movable between an open position and a closed position.
• the radially external electrodes of all pairs of electrodes are spaced from each other and the radially internal electrodes of all pairs of electrodes are close to each other.
• the radially external electrodes of all pairs of electrodes are close to each other and the radially internal electrodes of all pairs of electrodes are spaced from each other.
• the movement devices are part of the support frame or are mounted on the support frame.
• the movement devices comprise a first synchronization mechanism connected to all the radially external electrodes, to move them synchronously away from each other or in mutual approach.
• the movement devices comprise a second synchronization mechanism connected to all the radially internal electrodes, to move them synchronously away from each other or in mutual approach.
• associating the tyre with the plurality of pairs of electrodes comprises: centring the tyre on a support through a thrust exerted by the radially external electrodes and/or by the radially internal electrodes.
• the electrodes are therefore used to perform the additional centring function.
• each of the radially external electrodes and/or the radially internal electrodes exerts a pressure against the tyre.
• said pressure is greater than 0 bar, more preferably greater than 1 bar.
• said pressure is less than 8 bar, more preferably less than 6 bar.
• the electrodes can therefore also be used to apply a load/deformation to the tyre during measurement, so as to simulate the actual load condition of when the tyre is mounted on the vehicle and rests on the ground.
• the support frame comprises support elements for the tyre made of electrical insulating material, for example Nylon and/or ceramic, wherein the electrical insulating material preferably has an electrical resistivity greater than 10 13 Qm.
• the support frame is configured to rest on the ground.
• the support frame rests fixed on the ground.
• a measuring station comprises the plurality of pairs of electrodes and, preferably, the support frame.
• an arrival station is arranged upstream of the measuring station.
• an unloading station is arranged downstream of the measuring station.
• it is provided to carry one tyre at a time to an arrival station located upstream of the support frame; transport the tyre from the arrival station to the measuring station; check the electrical conductivity of the tyre in the measuring station; transport the checked tyre to an unloading station located downstream of the measuring station.
• transporting the tyre comprises: picking the tyre from the arrival station and depositing it in the measuring station.
• transporting the tyre comprises: picking the tyre from the measuring station and depositing it in the unloading station.
• a carrier comprises a gripper for gripping the tyre and transporting it between the arrival station and the measuring station and preferably also between the measuring station and the unloading station.
• a carrier comprises two grippers for gripping two tyres simultaneously, for transporting a first tyre between the arrival station and the measuring station and a second tyre between the measuring station and the unloading station.
• it is provided to check the electrical conductivity of tyres fed in succession.
• it is provided to spot check the electrical conductivity of some tyres coming from the plant for making tyres.
• it is provided to check the electrical conductivity of all the tyres coming from the plant for making tyres.
• the support frame comprises at least one actuator connected to the pairs of electrodes to move them along a direction parallel to the central axis.
• the pairs of electrodes are movable between a lowered position and a raised position.
• the pairs of electrodes lie below an ideal support surface for the tyre, in which said ideal support surface is preferably defined by the support elements.
• the pairs of electrodes project beyond the ideal support surface to receive the tyre between the radially internal electrodes and the radially external electrodes.
• the pairs of electrodes are movable between the open position and the closed position when they are in the raised position.
• a carrier is present and the support frame is mounted on the carrier.
• the support frame is mounted on the carrier.
• it is provided to support the tyre by the radially external electrodes and the radially internal electrodes.
• the pairs of electrodes define grippers of the carriers.
• the tyre is supported by the pairs of electrodes and the support elements may not be present.
• said electrical resistance value is obtained while the tyre is transported by the conveyor.
• the conveyor is a robotic arm, preferably an anthropomorphic robotic arm.
• the support frame is mounted at a terminal end of the robotic arm.
• the pairs of electrodes are fixed and associating the tyre with the plurality of pairs of electrodes comprises: fitting/joining the tyre between the radially internal electrodes and the radially external electrodes.
• a tyre production line comprising a building apparatus for building green tyres and at least one moulding and vulcanisation unit operatively arranged downstream of the building apparatus.
• FIG. 1 is a side elevation view of an apparatus for checking the electrical conductivity of tyres for vehicle wheels according to the present invention
• - figure 2 is the apparatus of figure 1 in a different operating configuration
• - figure 3 is the apparatus of figure 1 in a further operating configuration
• FIG. 4 is a schematic top view of the apparatus of the previous figures.
• FIG. 5 is a schematic top view of a variant of the apparatus according to the present invention.
• FIG. 6 is a schematic top view of a further embodiment variant of the apparatus according to the present invention.
• FIG. 7 shows a different embodiment of the apparatus according to the present invention.
• FIG. 8 shows a further embodiment of the apparatus according to the present invention.
• FIG. 9 shows an enlarged portion of the apparatus of figure 1 according to an embodiment variant of the present invention.
• FIG. 10 shows a graph obtained with the apparatus according to the present invention.
• FIG. 11 is a radial half-section of a tyre checked in the apparatus of figures
• reference numeral 1 globally indicates an apparatus for checking the electrical conductivity of tyres 2 for vehicle wheels.
• the apparatus may be part of a plant, not shown as a whole, for manufacturing tyres for vehicle wheels or be placed downstream of said plant or be a stand-alone station.
• a tyre 2 is for example shown in figure 11 and essentially comprises a carcass structure 3 having one/two carcass plies 4a/4a, 4b.
• a layer of impermeable elastomeric material or so-called liner 5 is applied in a radially internal position to the carcass ply 4a/4a, 4b.
• Two annular anchoring structures 6 comprising each a so-called bead core 6a bearing an elastomeric filler 6b in radially external position are engaged to respective end flaps of the carcass ply or plies 4a/4a, 4b.
• the annular anchoring structures 6 are integrated in the proximity of zones usually identified by the name of "beads" 7, at which the engagement between tyre 2 and a respective mounting rim usually occurs.
• a belt structure 8 comprising for example belt layers 8a, 8b is circumferentially applied around the carcass ply/plies 4a/4a, 4b, and a tread band 9 is circumferentially overlapped to the belt structure 8.
• the belt structure 8 may be associated with so-called "under-belt inserts" 10 placed each between the carcass ply/plies 4a/4a, 4b and one of the axially opposite end edges of the belt structure 8.
• Two sidewalls 11 extending each from the respective bead 7 to a corresponding lateral edge of the tread band 9, are applied in axially opposite positions on the carcass ply/plies 4a/4a, 4b.
• the portion of each sidewall 11 close to the lateral edge of the tread band 9 is known as the tyre shoulder.
• the tyre 2 has a plane of symmetry "M" (figure 11 ) equidistant from the respective beads 7 and perpendicular to its rotation axis "X'-X"', when the tyre is in service.
• the plant comprises a tyre production line 2 formed by an apparatus for building green tyres and at least one moulding and vulcanisation unit operatively arranged downstream of the building apparatus.
• the apparatus for building green tyres comprises a carcass building line at which forming drums are moved between different stations arranged to form, on each forming drum, the carcass structure 3 comprising for example the carcass plies 4a, 4b, the liner 5, the annular anchoring structures 6 and possibly at least a part of the sidewalls 11.
• one or more forming drums are sequentially moved between different work stations arranged to form a crown structure on each forming drum, comprising at least the belt structure 8, the tread band 9, and possibly at least a part of the sidewalls 11.
• the crown structure is coupled to the carcass structure 3.
• the apparatus 1 for checking the electrical conductivity comprises an arrival station 12, a measuring station 13 located downstream of the arrival station 12 and an unloading station 14 located downstream of the measuring station 13.
• a vulcanised tyre 2 is carried from the plant for building tyres up to the arrival station 2, for example picked from the plant in a random manner to perform a sample check. According to a variant, it is provided to check the electrical conductivity of all the tyres 2 coming from the plant and fed in succession into the arrival station 12.
• the tyre 2 deposited in the arrival station 12 is free, i.e. it is not mounted on a rim, and is deflated.
• the arrival station 12 comprises for example a motorised roller conveyor and moves the tyre 2, which rests on its own sidewall 11 , towards the measuring station 13.
• the apparatus 1 comprises a gripper 15 which is movable along a guide 15a and picks the tyre 2 from the arrival station 12 and places it in the measuring station 13.
• the measuring station 13 comprises a support frame 16 configured to rest fixedly on the ground.
• the support frame 16 carries a plurality of support elements 17.
• These support elements 17 are defined by vertical walls distributed as spokes with respect to a central axis "X-X" of the measuring station 13 and made of electrical insulating material, such as for example Nylon and/or ceramic with an electrical resistivity greater than 10 13 Qm.
• electrical insulating material such as for example Nylon and/or ceramic with an electrical resistivity greater than 10 13 Qm.
• FIGS 1 , 2 and 3 for reasons of clarity said support elements 17 have been shown with a broken line.
• a sidewall 11 of the tyre 2 rests on upper edges of these vertical walls which define an ideal support surface for said tyre 2.
• the measuring station 13 comprises a plurality of electrode pairs.
• the pairs are four.
• Each pair of electrodes comprises a radially external electrode 18 and a radially internal electrode 19 (with respect to radial directions to the central axis X-X).
• the pairs of electrodes are supported and moved by movement devices for example part of the support frame 16.
• the movement devices are configured to move the radially external electrodes 18 and the radially internal electrodes 19 of all the pairs of electrodes between an open position and a closed position. In the open position the radially external electrodes 18 of all pairs of electrodes are spaced from each other and the radially internal electrodes 19 of all pairs of electrodes are close to each other (figure 2). In the closed position the radially external electrodes 18 of all pairs of electrodes are close to each other and the radially internal electrodes 19 of all pairs of electrodes are spaced from each other (figures 3, 4, 5, 6).
• the movement devices comprise a first synchronization mechanism, not shown, connected to all the radially external electrodes 18, to move them synchronously away from each other or in mutual approach.
• the movement devices further comprise a second synchronization mechanism, not shown, connected to all the radially internal electrodes 19, to move them synchronously away from each other or in mutual approach.
• the movement devices are further configured to move all the pairs of electrodes jointly between a lowered position and a raised position. In the lowered position (figure 1 ), the pairs of electrodes lie below the ideal support surface for the tyre 2. In the raised position (figures 2 and 3), the pairs of electrodes project beyond the ideal support surface to receive the tyre 2 between the radially internal electrodes 19 and the radially external electrodes 18.
• the movement devices comprise four radial arms 20 angularly equally spaced from each other by 90° and mounted on an actuator 21 movable vertically, i.e. along a direction parallel to the central axis "X-X" .
• the actuator 21 is configured to move the arms 20 and then the pairs of electrodes between the lowered position of figure 1 and the raised position of figures 2 and 3.
• Each pair of electrodes is mounted on a respective radial arm 20 and mechanisms not shown and associated with the radial arms 20 are configured to move the pairs of electrodes between the open position of figure 2 and the closed position of figures 3 and 4.
• the radially external electrode 18 and the radially internal electrode 19 of each pair of electrodes are substantially aligned with each other along a radial direction defined by the respective arm 20.
• Said radially external electrode 18 and radially internal electrode 19 of each pair of electrodes can lie in exactly the same radial direction, as in the examples illustrated in the accompanying figures, or may be angularly offset with respect to each other by an angle smaller than 20°, for example by 10°.
• the radially external electrodes 18 and the radially internal electrodes 19 of the embodiments of figures 1 to 8 are shaped as vertically arranged bars and translate between the above closed and open position.
• the bars are made of steel and have a circular section with a diameter for example of between 20 mm and 60 mm, more preferably between 25 mm and 40 mm.
• the radially external electrode 18 translates radially while the radially internal electrode 19 moves radially by rotating around a respective axis "K-K" tangent to a circumference with centre in the central axis "X- X”.
• the arms 20 and the pairs of electrodes are three, spaced apart by an angle of 120°.
• the arms 20 and the pairs of electrodes are six, spaced apart by an angle of 60°.
• the electrode pairs are multiples of three. In this way, it is possible to decide to use only three at 120° or six at 60° or a higher number.
• An electronic control unit 22 shown schematically in figure 1 , is operatively connected to the gripper 15 and to the movement devices, to control the movements thereof.
• a device 23 for obtaining electrical resistance values (for example a tester) is operatively connected to each of the four pairs of electrodes and is preferably configured to generate a voltage between the radially external electrode 18 and the radially internal electrode 19 of the respective pair of electrodes and to measure a value of an electric current intensity between the radially external electrode 18 and the radially internal electrode 19 of each pair of electrodes, finally obtaining an electrical resistance value between each of the above pairs of electrodes.
• the measured current intensity values are sent to said electronic control unit 22 which calculates the above values of electrical resistance between each of the above pairs of electrodes.
• the gripper 15 lays the tyre 2 in the measuring station 13 resting it on the support elements 17 and with its own axis of rotation "X'-X"' coinciding with or placed in the proximity of the central axis 'C-C". During this operation, the pairs of electrodes are in the lowered position and in the open position (figure 1 ).
• the electronic control unit 22 controls the actuator 21 and the latter carries the arms 20 and the pairs of electrodes in the raised position while the pairs of electrodes are still in the open position.
• the tyre 2 is therefore received between the radially internal electrodes 19 and the radially external electrodes 18.
• the radially internal electrodes 19 are located in a radially internal position with respect to the beads 7 of the tyre 2 and are spaced therefrom.
• the radially external electrodes 18 are located in a radially external position with respect to the tread band 9 and spaced therefrom (figure 2).
• the pairs of electrodes are brought to the closed position, in which each of the radially external electrodes 18 rests against the tread 9 of the tyre 2 and each of the radially internal electrodes 19 rests against one or both beads 7 of the tyre 2.
• the radially external electrodes 18 of all pairs of electrodes are approached to each other simultaneously and symmetrically and the radially internal electrodes 19 of all pairs of electrodes are moved away from each other simultaneously and symmetrically.
• the radially internal electrodes 19 rest against both beads 7.
• the radially internal electrodes 19 rest only against the lower bead 7.
• the radially internal electrodes 19 are inclined by an angle of between about 65 and about 85 degrees with respect to the above ideal support surface of the tyre 2 (between about 5 and about 25 degrees with respect to a vertical of the above support surface). In this way, each radially internal electrode 19 "copies" the bead of the tyre close to the aforementioned support surface.
• the radially external electrodes 18 and/or the radially internal electrodes 19 exert a thrust against the tyre 2 and centre it, if not already centred, with respect to the central axis "X-X". Moreover, even while the pairs of electrodes are in the closed position, the radially external electrodes 18 exert a pressure against the tread band 9 and the radially internal electrodes 19 exert a pressure against the bead or beads 7, so as to simulate a real load condition of when the tyre 2 is mounted on the vehicle and rests on the ground.
• the pressure applied is a few bars, for example between 1 bar and 6 bar.
• the devices 23 for obtaining the electrical resistance values are operated in series, for example by the electronic control unit 22, so as to generate the voltage and obtain the electrical resistance between one pair of electrodes at a time.
• Each of the devices 23 for obtaining the electrical resistance values therefore obtains the electrical resistance of a respective portion of the tyre 2.
• the electrical resistance between each pair of electrodes and each portion of the tyre 2 is therefore obtained independently of the other pairs of electrodes.
• each of the devices 23 always obtains the electrical resistance of the respective portion of the tyre 2, but this result could be influenced by the voltage generated simultaneously even between the other pairs of electrodes.
• FIG. 5 there is a single device 23 for obtaining electrical resistance values which is connected to all the pairs of electrodes by means of an electrical circuit 24 and is configured to generate the voltage and obtain the electrical resistance between one pair of electrodes at a time.
• This electric circuit 24 is provided with switches configured to selectively connect the device 23 to one pair of electrodes at a time.
• This embodiment variant allows performing only the measurements in series, i.e. to obtain the electrical resistance between one pair of electrodes at a time.
• the applied voltage may be fixed or variable and between 0 and 5000V with an electrical power of between 0 and 5W.
• the voltage is applied and the electrical resistance is obtained for a measurement time "At" which may be between 2s and 30s.
• a curve of the electrical resistance (in Ohm) is obtained in the measurement time "At", for example illustrated in figure 10 with a dotted line, for each pair of electrodes and for each portion of the tyre 2.
• This curve of the electrical resistance obtained is, for example, compared with a reference curve of the electric resistance, illustrated as a continuous line in figure 10. According to a possible evaluation criterion, if the curve obtained is below the reference curve for the entire measurement time "At", then the electrical conductivity for the respective portion of the tyre 2 is acceptable.
• the obtained and reference values are the peak values W1 , W2 of the respective curves (figure 10).
• the obtained and reference value are the substantially constant asymptotic values W3, W4 that the curves assume after an initial transient (figure 10).
• the reference value of peak electrical resistance W3 (measured at room temperature) below which the conductivity for a portion of a vulcanised tyre 2 is acceptable is about 100 MW.
• the electrical resistance of the tyre 2 as a whole is evaluated as acceptable if all or at least some of the measured portions/pairs of electrodes have a respective acceptable electrical resistance. For example, if the pairs of electrodes are three or four (figures 4 and 5), so that the electrical resistance of the tyre 2 as a whole is evaluated as acceptable, it is necessary that all the measured portions/pairs of electrodes have an acceptable electrical resistance. If the pairs of electrodes are six (figure 6), so that the electrical resistance of the tyre 2 as a whole is evaluated as acceptable, it is necessary that at least five of the six measured portions/pairs of electrodes have an acceptable electrical resistance.
• the radially external electrodes 18 of all pairs of electrodes are moved away from each other and from the tread 9 simultaneously and symmetrically and the radially internal electrodes 19 of all pairs of electrodes are moved closer together moving them away from the beads 7 of the tyre 2 simultaneously and symmetrically (figure 2).
• the radial arms 20 and the electrode pairs are returned to the lowered position of figure 1.
• the tyre 2 is picked by the gripper 15 and transported to the unloading station 14 located downstream of the measuring station 13. From here, the tyre 2 is sent towards further checks or stored in a warehouse if considered suitable, otherwise it can be discarded.
• a carrier comprises two grippers which work simultaneously on two tyres. More precisely, at first a first tyre is transported between the arrival station 12 and the measuring station 13 and a second tyre between the measuring station 13 and the unloading station 14. Subsequently, after having carried out the measurements on the first tyre and having unloaded the second tyre, the two grippers move back by one step and subsequently transport a third tyre from the arrival station 12 to the measuring station 13 and the first tyre from the measuring station 13 to the unloading station 14, the cycle then is repeated.
• This method may be part of a process for manufacturing tyres for vehicles wheels in which it is provided to manufacture and/or assemble structural components of a tyre on one or more drums, mould and vulcanise the tyre and then check the electrical conductivity thereof.
• the measuring station 13 is integrated in an anthropomorphic robotic arm 25, for example with at least five rotation axes, preferably six.
• the anthropomorphic robotic arm 25 carries, at its own terminal end, the support frame 16 with the radially external electrodes 18 and the radially internal electrodes 19.
• the pairs of electrodes also act as grippers and are able to grip and support the tyre 2. Since the tyre 2 is supported by the pairs of electrodes, the support elements may not be present.
• the anthropomorphic robotic arm 25 picks the tyre 2 from the arrival station 12 and the apparatus 1 obtains the electric resistance values while the tyre 2 is supported by the anthropomorphic robotic arm 25. Subsequently, the same anthropomorphic robotic arm 25 then deposits the tyre 2 in the unloading station 14. The attainment of electrical resistance values can be carried out while the anthropomorphic robotic arm 25 is stationary or is moving.
• the arrival station 12 and the unloading station 14 may coincide.
• the support frame 16, with the radially external electrodes 18 and the radially internal electrodes 19, constitute a different type of carrier and measuring device (different from the anthropomorphic robotic arm 25) slidably mounted on the guide 15a. Also in this case, the attainment of electrical resistance values can be carried out while the anthropomorphic robotic arm 25 is stationary or is moving.
• the electrode pairs are fixed and associated with the tyre 2
• the plurality of electrode pairs comprises: fitting/joining the tyre 2 between the radially internal electrodes 19 and the radially external electrodes 18, for example by means of a gripper supported by a carriage or by a robotic arm.
• the attainment of the electrical resistance values may also be carried out on a green tyre or after building but before the moulding and vulcanisation operations.

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  • 2019-11-26 EP EP19845780.6A patent/EP3887811B1/de active Active
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