EP3810334A1 - Verfahren zur bestimmung der mittleren filamentlänge während der rotationszerstäubung und darauf basierendes screening-verfahren bei der lackentwicklung - Google Patents
Verfahren zur bestimmung der mittleren filamentlänge während der rotationszerstäubung und darauf basierendes screening-verfahren bei der lackentwicklungInfo
- Publication number
- EP3810334A1 EP3810334A1 EP19733018.6A EP19733018A EP3810334A1 EP 3810334 A1 EP3810334 A1 EP 3810334A1 EP 19733018 A EP19733018 A EP 19733018A EP 3810334 A1 EP3810334 A1 EP 3810334A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating composition
- coating
- filaments
- pigment
- images
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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- 239000002318 adhesion promoter Substances 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- 239000012935 ammoniumperoxodisulfate Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- UHHXUPJJDHEMGX-UHFFFAOYSA-K azanium;manganese(3+);phosphonato phosphate Chemical compound [NH4+].[Mn+3].[O-]P([O-])(=O)OP([O-])([O-])=O UHHXUPJJDHEMGX-UHFFFAOYSA-K 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- 229940073609 bismuth oxychloride Drugs 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910052980 cadmium sulfide Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000007707 calorimetry Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000004532 chromating Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000011258 core-shell material Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- VAPILSUCBNPFBS-UHFFFAOYSA-L disodium 2-oxido-5-[[4-[(4-sulfophenyl)diazenyl]phenyl]diazenyl]benzoate Chemical compound [Na+].[Na+].Oc1ccc(cc1C([O-])=O)N=Nc1ccc(cc1)N=Nc1ccc(cc1)S([O-])(=O)=O VAPILSUCBNPFBS-UHFFFAOYSA-L 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000007786 electrostatic charging Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical group CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- QRXWMOHMRWLFEY-UHFFFAOYSA-N isoniazide Chemical compound NNC(=O)C1=CC=NC=C1 QRXWMOHMRWLFEY-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 229940094522 laponite Drugs 0.000 description 1
- MOUPNEIJQCETIW-UHFFFAOYSA-N lead chromate Chemical compound [Pb+2].[O-][Cr]([O-])(=O)=O MOUPNEIJQCETIW-UHFFFAOYSA-N 0.000 description 1
- RYZCLUQMCYZBJQ-UHFFFAOYSA-H lead(2+);dicarbonate;dihydroxide Chemical compound [OH-].[OH-].[Pb+2].[Pb+2].[Pb+2].[O-]C([O-])=O.[O-]C([O-])=O RYZCLUQMCYZBJQ-UHFFFAOYSA-H 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- XCOBTUNSZUJCDH-UHFFFAOYSA-B lithium magnesium sodium silicate Chemical compound [Li+].[Li+].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Na+].[Na+].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3 XCOBTUNSZUJCDH-UHFFFAOYSA-B 0.000 description 1
- NEMFQSKAPLGFIP-UHFFFAOYSA-N magnesiosodium Chemical compound [Na].[Mg] NEMFQSKAPLGFIP-UHFFFAOYSA-N 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 235000012243 magnesium silicates Nutrition 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 229910001000 nickel titanium Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- BWOROQSFKKODDR-UHFFFAOYSA-N oxobismuth;hydrochloride Chemical compound Cl.[Bi]=O BWOROQSFKKODDR-UHFFFAOYSA-N 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 229910052615 phyllosilicate Inorganic materials 0.000 description 1
- 238000005240 physical vapour deposition Methods 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 239000013615 primer Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000001698 pyrogenic effect Effects 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000013074 reference sample Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003716 rejuvenation Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- KNXVOGGZOFOROK-UHFFFAOYSA-N trimagnesium;dioxido(oxo)silane;hydroxy-oxido-oxosilane Chemical compound [Mg+2].[Mg+2].[Mg+2].O[Si]([O-])=O.O[Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O KNXVOGGZOFOROK-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical compound [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
- 238000000214 vapour pressure osmometry Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- UQMZPFKLYHOJDL-UHFFFAOYSA-N zinc;cadmium(2+);disulfide Chemical compound [S-2].[S-2].[Zn+2].[Cd+2] UQMZPFKLYHOJDL-UHFFFAOYSA-N 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/02—Investigating particle size or size distribution
- G01N15/0205—Investigating particle size or size distribution by optical means
- G01N15/0227—Investigating particle size or size distribution by optical means using imaging; using holography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/082—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to a condition of the discharged jet or spray, e.g. to jet shape, spray pattern or droplet size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0403—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
- B05B5/0407—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/043—Discharge apparatus, e.g. electrostatic spray guns using induction-charging
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/08—Homopolymers or copolymers of acrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/12—Polyurethanes from compounds containing nitrogen and active hydrogen, the nitrogen atom not being part of an isocyanate group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/10—Metal compounds
- C08K3/105—Compounds containing metals of Groups 1 to 3 or of Groups 11 to 13 of the Periodic Table
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N2015/0023—Investigating dispersion of liquids
- G01N2015/0026—Investigating dispersion of liquids in gas, e.g. fog
Definitions
- Varnish development relates to a method for determining the mean filament length of filaments formed when rotary atomization of a coating composition is carried out, which comprises at least steps (1) to (3), namely atomization of the coating composition by means of a rotary atomizer, which is used as an application body for rotation has a qualified bell plate (1), optical detection of the filaments formed on the bell plate edge by means of at least one camera (2) and digital evaluation of the optical data obtained in this way while maintaining the mean filament length of those filaments formed during the atomization, which are located on the bell plate edge of the bell plate are (3), and methods for creating an electronic database and for screening coating compositions in the development of paint formulations, which are based on the aforementioned nth procedure.
- State of the art State of the art
- Coating compositions such as, for example, basecoats are applied to the substrate to be coated by means of rotary atomization.
- Such atomizers have a rapidly rotating application body, such as a bell plate, which atomizes the coating material composition to be applied, in particular in the form of droplets, into a spray mist in the form of droplets due to the centrifugal force acting to form filaments.
- the coating composition is usually applied electrostatically in order to ensure the highest possible application efficiency and the lowest possible overspray.
- the paint atomized by centrifugal forces in particular is charged by directly applying a high voltage to the coating composition to be applied (direct charging).
- the resulting film is cured or baked, optionally after additional coating compositions above it have been applied in the form of further films, in order to obtain the resulting desired coating.
- Optimizing coatings obtained in this way with regard to certain desired properties of the coating is comparatively complex and usually only empirically possible.
- the rows of coatings then obtained must then be examined for the desired properties in order to be able to assess a possible improvement in the properties examined. This procedure usually has to be repeated several times, with further parameter variation, until the desired improvement in the investigated property (s) of the coating has been achieved after curing or baking.
- shear viscosity is a measure of the resistance of a material to flowing in a stretch flow.
- expansion flows usually occur in all relevant technical processes the shear flows, such as in the case of capillary inlet and capillary outlet flows.
- the expansion viscosity can be calculated from its constant ratio to the classically determined shear viscosity (Trouton ratio).
- Tronon ratio the classically determined shear viscosity
- the expansion viscosity can have a very significant influence on the atomization process and the disintegration of the filaments, which then form the spray mist.
- Methods for determining the expansion viscosity are known in the prior art.
- the expansion viscosity is usually determined using a Capillary Breakup Extensional Rheometer (CaBER). So far, however, no method is available in which - without actually subjecting the material to be atomized to atomization - both tensile and shear forces are equally taken into account.
- An object of the present invention is therefore to provide a method which makes it possible to carry out an examination and in particular an To improve certain desired properties of coatings to be produced by means of rotary atomization, such as avoiding or at least reducing the tendency to form or the occurrence of optical defects and / or surface defects, without the coating composition to be used in each case being applied to a substrate by means of a conventional coating process and in particular the resultant film has to be hardened or stoved in order to produce the coating, since this is comparatively complex and disadvantageous at least for economic reasons.
- a method should take sufficient account of the expansion behavior that occurs during atomization.
- a first object of the present invention is a method for determining the mean filament length of filaments formed when rotary atomization of a coating composition is carried out, which comprises at least steps (1) to (3), namely
- step (2) optical detection of the filaments formed on the edge of the bell splitter during the atomization according to step (1) by means of at least one camera, and (3) digital evaluation of the optical data obtained by the optical detection according to step (2) while maintaining the mean filament length of those filaments formed during the atomization which are located on the edge of the bell plate of the bell plate.
- the method according to the invention makes it possible to investigate and characterize the rotary atomization behavior of a wide variety of coating compositions, in particular aqueous basecoats. Surprisingly, this is achieved on the basis of the determination of the mean filament lengths of those filaments which occur during the atomization and which are located on the bell edge of the bell cup when such a bell cup is used as a rotating application body in the rotary atomization.
- a second subject of the present invention is therefore a method for creating and / or updating an electronic database containing average filament lengths of atomized and different coating composition, the method comprising at least steps (1) to (3), (4A) and (5A) , namely
- step (4A) at least a simple repetition of steps (1) to (3) and (4A) for at least one further coating composition different from the first coating composition (i).
- the incorporation of the determined mean filament length into the database according to step (4A) also includes the incorporation of the respective standard deviations of the mean filament lengths determined in each case into the database.
- the influence of the expansion viscosity occurring during a rotary atomization of coating composition which can be used for the production of coatings is taken into account to a sufficient extent.
- This is achieved in particular since comparatively high expansion speeds are taken into account when carrying out the method according to the invention, namely expansion rates of up to 100,000 s 1 , and thus higher expansion rates than in conventional CaBER measurements for determining the expansion viscosity, in which, in particular in the case of basecoats, only expansion rates of up to 1,000 s “1 can be achieved, and the medium filament lengths are therefore determined at the aforementioned comparatively high elongation rates.
- the method according to the invention achieves and takes into account a higher expansion viscosity and higher expansion rates.
- the methods according to the invention also allow for the consideration of cross flows occurring in a rotary atomization - in addition to shear and elongation rates. Such cross flows are not taken into account in any of the customary known methods for examining the shear or expansion rheology.
- step (1) themselves involve the implementation of a rotary atomization, it is possible to apply both shear rheology and expansion rheology as well as the occurrence of Cross-currents must be taken into account sufficiently within a single procedure and not using methods that can only capture individual elements (shear rheology or expansion rheology).
- Atomization as fine as possible is desirable since this is accompanied by a lower degree of wetness, that is to say a less wet appearance of the film formed after application of the coating composition used. It is known to the person skilled in the art that an excessively high degree of wetness can lead to an undesirable occurrence of stoves and / or pinpricks, to a poorer color tone and / or flop and / or to the appearance of cloudy conditions. This technical effect, i.e.
- the present invention therefore further provides a process for screening coating compositions in the development of coating formulations, which comprises at least steps (1) to (3), (4B), (5B) and (6B) and, if appropriate, (7B), wherein, in steps (1) to (3), first the average filament length of filaments formed when a rotary atomization of a coating composition (X1) is carried out is determined according to the inventive method for determining the average filament length described above.
- steps (1) to (3) thus correspond to steps (1) to (3) of the first object of the present invention.
- Development of coating formulations comprises at least steps (1) to (3), (4B), (5B) and (6B) and optionally (7B), namely
- step (1) optical detection of the filaments formed on the edge of the bell plate during atomization according to step (1) using at least one camera
- step (3) digital evaluation of the optical data obtained by the optical detection according to step (2) while maintaining the average filament length those filaments formed during the atomization, which are located on the edge of the bell plate,
- Coating agent compositions this database being obtainable by means of the aforementioned method according to the invention for creating and / or updating an electronic database (second object of the present invention),
- step (4B) Checking on the basis of the comparison according to step (4B) whether the mean filament length determined according to step (3) for the coating composition (X1) fulfills the condition that it is less than at least one mean filament length of a coating composition stored in the database ( X2), which is different from the coating composition (X1), but has an identical pigment content to the coating composition (X1) or has a pigment content that is at most ⁇ 10% by weight of the pigment content of the coating composition ( X1) differs, based on the amount of pigment present in the coating composition (X1), and which additionally contains the identical pigment (s) or the substantially identical pigment (s) as the coating composition (X1),
- step (6B) at least a simple repetition of steps (1) to (3), (4B) and (SB) if, according to step (6B), at least one parameter adjustment was required » until according to an at least simply repeated execution of step (6B) to meet the condition in step (5B) according to step (6B), a selection of the coating composition used is made for application to a substrate.
- the method according to the invention based on the investigation of the atomization behavior of a coating agent Composition predictions regarding the qualitative properties of the final coating (such as the appearance of pinholes, cloudy, course or appearance) are made. In particular, it was surprisingly found that these correlate better with these properties than other methods known from the prior art, such as CaBER measurements.
- the method according to the invention thus enables a simple and efficient method for quality assurance and enables targeted development of coating compositions without having to resort to comparatively complex coating methods for (model) substrates. In particular, the hardening or baking step can unfold.
- a first subject of the present invention is a method for determining the mean filament catches of filaments formed when rotary atomization of a coating composition is carried out, which method comprises at least steps (1) to (3).
- rotary atomization or “high-speed rotary atomization” or “high-speed rotary atomization” is known to the person skilled in the art.
- Such rotary atomizers have a rotating application body, which atomizes the coating composition to be applied into a spray in the form of drops due to the acting centrifugal force.
- the application body is a preferably metallic bell cup.
- filaments In the case of rotary atomization using atomizers, so-called filaments first form on the edge of the bell plate, which then further decompose into the aforementioned drops in the course of the atomization process, which then form a spray mist. The filaments thus represent a preliminary stage of these drops.
- the filaments can be characterized by their filament length (also referred to as “thread length”) and their diameter (also called “thread diameter”) are described and characterized.
- the expansion viscosity occurring during the rotary atomization is taken into account to a sufficient extent.
- the term stretch viscosity h e ⁇ displaystyle ⁇ eta __ ⁇ mathrm ⁇ e ⁇ with the unit Pascal second (Pas) is known to the person skilled in the art as a measure of the resistance of a material to the flow in an expansion flow.
- Methods for determining the expansion viscosity are also known to the person skilled in the art.
- the expansion viscosity is usually determined using what is known as a capillary breakup extensionai rheometer (CaBER), which is sold, for example, by Thermo Scientific.
- CaBER capillary breakup extensionai rheometer
- comparatively high values of the stretch viscosity mean a comparatively high stability of the filaments that arise during atomization.
- the higher the stability of the filaments the longer the average lifespan of the filaments occurring during atomization (also referred to as thread lifespan) before they continue to disintegrate into drops, which then form the spray mist.
- Such a comparatively high average lifespan of the filaments is usually accompanied by a higher average filament length of these filaments.
- a method for determining the thread life, i.e. the life of a filament, in a stretch experiment using a CaBER measurement is given below in the description of the method.
- Step (1) of the method according to the invention relates to atomization of the coating composition used by means of a rotary atomizer which, as an application body, has a bell plate capable of rotation.
- An electrostatic charging of the atomized coating composition at the edge of the bell plate can optionally take place by applying a voltage.
- the speed of rotation (speed of rotation) of the bell cup is adjustable. In the present case, the rotational speed is preferably at least 10,000 revolutions / min (rpm) and at most 70,000 revolutions / min.
- the rotational speed is preferably in a range from 15,000 to 70,000 rpm, particularly preferably in a range from 17,000 to 70,000 rpm, in particular from 18,000 to 85,000 rpm or from 18,000 to 80,000 rpm.
- a corresponding rotary atomizer in the sense of this invention is preferably referred to as a high-speed rotary atomizer.
- Rotary atomization in general and high speed rotary atomization in particular are widely used in the automotive industry.
- the (high-speed) rotary atomizers used for this purpose are commercially available, for example products from the Dürr Eco ell® series.
- Such atomizers are suitable for preferably electrostatic application of a large number of different coating compositions, such as lacquers, which are used in the automotive industry.
- Basecoats in particular aqueous basecoats, are particularly preferably used as coating compositions in the process according to the invention.
- the coating composition can be applied electrostatically, but need not.
- the coating composition atomized by centrifugal forces is electrostatically charged at the edge of the bell plate by preferably applying a voltage, such as high voltage, directly to the coating composition to be applied (direct charging).
- the outflow rate of the coating composition to be atomized during the execution of step (1) is adjustable.
- the outflow rate of the coating composition to be atomized during the implementation of step (1) is preferably in a range from 50 to 1,000 ml / min, particularly preferably in a range from 100 to 800 ml / min, very particularly preferably in a range from 150 to 600 ml / min, especially in a range from 200 to 550 ml / min.
- the outflow rate of the coating composition to be atomized during the execution of step (1) is in a range from 100 to 1,000 ml / min or from 200 to 550 ml / min and / or the speed of the bell cup in a range from 15,000 to 70,000 revolutions / min or from
- a basecoat particularly preferably an aqueous basecoat, is preferably used as the coating composition, in particular an aqueous basecoat which contains at least one effect pigment.
- step (2) of the method according to the invention the filaments formed on the edge of the bell plate during the atomization according to step (1) are carried out by means of at least one camera.
- step (2) of the method according to the invention the atomization process according to step (1) is optically recorded on the edge of the bell plate of the bell plate of the bell, in particular photographed and / or a corresponding video recording is made. In this way, information can be obtained about the disintegration of filaments formed during atomization directly on the edge of the bell plate.
- the camera used to carry out step (2) is preferably a high-speed camera.
- Examples of such cameras are models from the Fastcam® series from the Photron Tokyo company in Japan, such as the Fastcam® SA-Z model.
- the optical detection according to step (2) is preferably carried out by using the at least one camera 30,000 to 250,000 images per second, particularly preferably 40,000 to 220,000 images per second, more preferably 50,000 to 200,000 images per second, very particularly preferably 60,000 to 180,000 images, more preferably 70,000 to 160,000 frames per second, and particularly 80,000 up to 120,000 frames per second, of the bell plate and especially the bell plate edge.
- the resolution of the images can be set variably. For example, resolutions of 512 x 256 pixels per image are possible.
- Step (3) of the method according to the invention provides for a digital evaluation of the optical data obtained by the optical detection according to step (2).
- the aim of this digital evaluation is to determine the average filament length of those filaments that form directly at the edge of the bell plate, namely at the edge of the bell plate.
- the digital evaluation according to step (3) can be carried out by means of image analysis and / or video analysis of the optical data obtained according to step (2), such as the images and / or videos recorded by the camera in step (2).
- Step (3) is preferably carried out with the support of software such as MATLABGüFSoftware based on a MATLAB® code.
- the digital evaluation according to step (3) preferably comprises several stages of image and / or video processing of the optical data obtained according to step (2).
- at least 1000 images, particularly preferably at least 1500 images, very particularly preferably at least 2000 images, of the images recorded in step (2) are used as optical data for the digital evaluation according to step (3).
- the determination of the average filament length according to step (3) preferably includes the standard deviations of the average filament lengths.
- Step (3) is preferably carried out in several stages.
- the digital evaluation according to step (3) is preferably carried out in at least six stages (3a) to (3f), namely (3a) smoothing the images obtained as optical data after performing step (2) by means of a Gaussian filter to remove the bell plate from the images,
- step (3d) removing drops, fragmented filaments and filaments not on the bell edge from the images obtained according to step (3c) to obtain images in which all the remaining objects are filaments,
- the removal according to stage (3d) is preferably carried out by (i) determining the length of all hypotenuses of all objects located on the images, (ii) marking objects as drops and / or fragmented filaments on the images if the determined values of the hypotenuses of these objects falling below a certain value h and eliminating these objects and (iii) checking the remaining objects, namely the filaments, based on their position on the images to determine whether they were on the edge of the bell plate and eliminating those filaments which are not.
- the value h corresponds to 15 pixels (or 300 pm).
- the images thus smoothed are preferably binarized and inverted.
- stage (3c) the original images, i.e. the images used in stage (3a), binarized and added together with the inverted images from stage (3b).
- the result is a binarized series of images without a bell edge, which in turn is preferably inverted for further evaluation.
- the binarization is carried out in each case in particular in order to better distinguish the filaments to be measured from the background of the images.
- a fourth stage (3d) preferably defines conditions by means of which filaments can be distinguished from other objects such as drops.
- the hypotenuses of all objects of the respective recordings, including the filaments are preferably determined, which by means of Xmin, Xmax. y mi n and y max of the objects are calculated.
- the values are obtained by means of a MATLAB function which determines these extreme values, that is to say the corresponding x value in the x direction for each object, namely Xm in and x max , and the corresponding y value in the y direction for each object specifies y min and y max .
- the hypotenuses of the objects must be greater than a certain value h in order for the object to be regarded as a filament.
- the value h corresponds to 15 pixels n (or 300 pm). All smaller objects, such as drops, are therefore no longer considered for further evaluation.
- each object must have a y-value that is in the immediate vicinity of the bell edge (already removed in the pictures).
- the y value corresponds to a value that is located on a defined path in the y direction, on which each object must be in order to be as on filament located on the edge of the bell.
- the term “immediate proximity” is understood to mean y values that are at most 5 pixels apart from the bell edge or at most 5 pixels below the bell edge. This excludes all, in particular all longer fragments that are not connected to the bell plate edge for the evaluation of the determination of the filament length and only takes into account those filaments that are located on the bell plate edge.
- a fifth stage (3e) all objects remaining within the respective images after stage (3d) has been carried out are preferably checked to determine whether their minimum x value is greater than 0 and their maximum x value is less than 256. Only objects that meet this condition will be considered in the further course. This means that only filaments that are completely in the picture frame are evaluated. All remaining objects in a recording are preferably numbered.
- a sixth stage (3f) preferably all objects remaining after stage (3e) are called up individually and preferably tapered using the skeleton method (skeleton method).
- skeleton method This method is known to the person skilled in the art. As a result, only one pixel of each object is connected to a maximum of another pixel. The number of pixels per object or filament is then added up. Since the pixel size is known, the real length of the filaments can be calculated. This image evaluation evaluates around 15,000 filaments per shot. This ensures high statistics when determining the filament lengths. The total filament length of these filaments then results from the totality of all filament lengths of the filaments examined in this way. In this way, the mean filament length of those filaments formed during the atomization which are located on the edge of the bell plate of the bell plate is obtained.
- the method according to the invention contains at least steps (1) to (3), but can optionally include further steps.
- Steps (1) to (3) are preferably carried out in numerical order.
- the Steps (1) and (2) are carried out simultaneously, ie the optical detection according to step (2) is preferably carried out while step (1) is being carried out.
- the present invention further provides a method for creating and / or updating an electronic database containing average filament lengths of atomized and different coating composition, the method comprising at least steps (1) to (3),
- (4A) and (5A) include, namely
- step (1) optical detection of the filaments formed on the edge of the bell plate during the atomization according to step (1) by means of at least one camera
- step (3) digital evaluation of the optical data obtained by the optical detection according to step (2) while maintaining the mean filament length of those filaments formed during the atomization which are located on the edge of the bell plate of the bell plate,
- the incorporation of the determined middle filament length into the database according to step (4A) also includes, as already explained above, the incorporation of the respective standard deviations into the database.
- the standard deviation can take into account any inhomogeneity and / or incompatibility of the coating composition used in the atomization to a sufficient extent.
- the filament lengths can be subject to greater fluctuations at regular or irregular intervals: for example, the determined mean filament lengths of two different coating compositions can be identical, but in one case the filaments can almost completely disintegrate and in another In this case, fluctuations can occur which are additionally recorded in this case by taking the standard deviations into account, which is why the incorporation of the respective standard deviation into the database can be advantageous.
- Step (5A) provides an at least simple repetition of steps (1) to (3) and (4A) for at least one further coating composition different from the first coating composition (i) as for at least one second coating composition (ii).
- the repetition according to step (5A) is preferably carried out for a multiplicity of corresponding, in each case different, coating composition.
- the repetition is therefore at least one to x times, where x stands for a whole positive number 2. Since the method according to the invention there is no upper limit to the number of coating compositions to be used for creating and / or updating an electronic database: the higher the number of repetition steps (5A) or the higher the number of coating compositions used within the repetition step (5A) , the more information regarding the average filament lengths of these compositions during sputtering is incorporated into the database, which is of course advantageous.
- the parameter x may range from 2 to 1,000,000 or from 5 or 10 or 50 or 100 to 1,000,000.
- an electronic database is preferably built up and updated continuously.
- This database then contains information about the mean filament lengths of a large number of different atomized coating compositions.
- the electronic database is preferably an online database.
- Step (4A) is preferably carried out by means of software support.
- step (4A) When performing the method according to the invention for creating and / or updating an electronic database within step (4A), preferably not only the determined average filament lengths are incorporated into the database, but also all method parameters that are necessary when performing steps (1) to (3 ) have been selected or specified. In addition to these process parameters or alternatively, all product parameters relating to the coating composition used in the process according to the invention, in particular the respective recipes for their production and / or the components used for their production and their corresponding amounts, are preferably also incorporated into the database.
- the at least one further coating composition such as at least one coating composition (ii) used in step (5A) is different from the first coating composition (i). Likewise, all other coating compositions used in a repeat of step (5A) are both from each of the Coating compositions (i) and (ii) and also different from one another.
- the at least one further coating composition such as at least one second coating composition (ii) used in step (5A) preferably has one for the first coating composition
- each of these further coating compositions preferably has a pigment content which is identical to that of the first coating composition (i) or has a pigment content which is at most ⁇ 10% by weight.
- % deviates from the pigment content of the coating composition (i), based on the amount of pigment present in the coating composition (i), and which additionally contains the identical one or more Contains pigment (s) or the substantially identical pigment (s) as the coating composition (i). If, for example, a specific effect pigment is used in the first of the coating agent compositions (i), the identical effect pigment in the case of identical pigments is also present as an effect pigment in each of the other coating agent compositions used when step (5A) is repeated, but the amount thereof can vary within the aforementioned range.
- the method according to the invention for creating an electronic database preferably also comprises at least the further steps (3A), (3B) and (3C), namely
- step (3B) Examination and assessment of the coating obtained according to step (3A) with regard to the appearance or non-appearance of surface defects and / or optical defects and
- step (5A) of the method according to the invention in this case repeating these steps (3A), (3B) and (3C) for at least one more of the first coating composition (i) includes different coating composition such as at least one second coating composition (ii).
- the database created by means of the method according to the invention preferably contains not only the mean filament lengths of the coating compositions used, such as those of the coating compositions (i), (ii) and any other coating compositions used, but also data relating to the assessment of those obtainable from each of these compositions Coatings with regard to the possible occurrence of surface defects and / or optical defects.
- a direct correlation of the medium filament lengths occurring and determined during the atomization of the compositions with the occurrence or non-occurrence of surface defects and / or optical defects in or on the coating within the database is made possible. This data can then be called up from the database.
- Metallic substrates are preferably used in step (3A).
- non-metallic substrates in particular plastic substrates, are also possible.
- the substrates used can be coated. If a metal substrate is to be coated, this is preferably coated with one before the application of a filler and / or primer filler and / or a basecoat Electro dip coating coated. If a plastic substrate is coated, this is preferably pretreated before the application of a filler and / or primer filler and / or a basecoat. The most commonly used methods for this are flame treatment, plasma treatment and corona discharge. Flaming is preferably used.
- the coating compositions used such as those of coating compositions (i), (ii) and any other coating composition used, are preferably basecoats, in particular waterborne basecoats.
- the coating obtained after step (3A) is preferably a basecoat film.
- the substrate can optionally contain at least one of the aforementioned coatings before the basecoat is applied.
- the application of the basecoat or basecoats or lacquers to a metal substrate in step (3A) can take place in the layer thicknesses customary in the automotive industry in the range of, for example, 5 to 100 micrometers, preferably 5 to 60 micrometers, particularly preferably 5 to 30 micrometers.
- the substrate used preferably has an electrocoat (ETL), particularly preferably an electrocoat applied by cathodic deposition of an electrocoat. Before baking, drying is preferably carried out according to known methods.
- (1-component J basecoat materials which are preferred, can be flashed off at room temperature (23 ° C.) for 1 to 60 minutes and then preferably dried at optionally slightly elevated temperatures of 30 to 90 ° C.
- room temperature 23 ° C.
- optionally slightly elevated temperatures 30 to 90 ° C.
- the curing that is to say the baking, is preferably carried out thermally at temperatures of 60 up to 200 ° G.
- the coating of plastic substrates is basically analogous to that of metal substrates, but here, in general, curing takes place at significantly lower temperatures of 30 to 90 ° C.
- Step (3A) can be sprayed on according to the instructions in step (1) first coating composition (i) on a substrate optionally applying a w first coating composition and hardening include.
- first coating composition (i) atomized in step (1) is preferably aqueous Is a basecoat
- a commercially available clearcoat can be applied to it by conventional methods, the layer thicknesses in turn being in the usual ranges, for example 5 to 100 micrometers.
- the clear lacquer After the clear lacquer has been applied, it can be flashed off at room temperature (23 ° C.) for, for example, 1 to 60 minutes and optionally dried.
- the kiarlack is then preferably cured, ie baked, together with the applied atomized first coating composition (i). For example, crosslinking reactions take place, as a result of which an effect-giving and / or color and effect-giving multilayer coating is produced on a substrate.
- step (3B) the occurrence or non-occurrence of surface defects and / or optical defects selected from the group of pinholes, stoves, runners and / or cloudiness is preferably examined and assessed and / or the appearance (optical appearance) of the coating is examined and assessed.
- the coating is preferably a basecoat such as a waterborne basecoat.
- the examination and assessment of the occurrence of pinholes is carried out in accordance with the determination method described below by counting the pinpricks when applying the wedge of the coating to a substrate according to step (3A) in a layer thickness range from 0 to 40 pm (rock layer thickness), the ranges from 0 to 20 pm and from> 20 to 40 p can be counted separately, normalization of the results to an area of 200 cm 2 and addition to a total number.
- a single pin prick is preferably already a defect.
- the examination and assessment of the occurrence of cookers is carried out in accordance with the determination method described below by determining the cooker limit, i.e. the layer thickness of a coating such as a basecoat layer from which cookers appear, in accordance with DIN EN ISO 28199-3, point 5. (Date: January 2010 ).
- a single cooker is preferably already a defect.
- the examination and assessment of the occurrence of cloudiness is carried out according to the determination method described below with the measuring device cloud-runner from BYK-Gardner GmbH, whereby the three parameters "MottlinglS”, “Mottling45” and “Mottling60” are measured as a measure of the cloudiness at 15 °, 45 ° and 60 ° relative to the reflection angle of the light source used for the measurement , the cloudiness being more pronounced if the corresponding characteristic variable (s) has a higher value (s).
- the examination and assessment of the appearance is carried out in accordance with the determination method described below by assessing the course when the coating is applied to a wedge on a substrate in accordance with step (3A) in a layer thickness range from 0 to 40 pm (rock layer thickness), with different ranges, for example of 10 -15 pm, 15-20 pm and 20-25 pm are marked and with the aid of the Wave scan measuring device from Byk-Gardner GmbH, the examination and assessment is carried out within these layer thickness ranges.
- the investigation and assessment of the occurrence of runners is carried out according to the determination method described below by determining the inclination of the runners according to DIN EN ISO 28199-3, point 4. (Date: January 2010).
- a defect preferably occurs when runners appear from a layer thickness which is below a layer thickness which is 125% of the target layer thickness.
- the target layer thickness is, for example, 12 pm
- a defect occurs if runners occur at a layer thickness of 12 pm + 25%, that is to say at 18 pm.
- the layer thicknesses are determined according to DIN EN ISO 2808 (date: May 2007), method 12A, preferably using the MiniTest® 3100- 4100 measuring device from ElektroPhysik. In all cases, it is the rock layer thickness.
- cloudiness is also known to the person skilled in the art. Cloudiness of a coating is understood to mean, according to DIN EN ISO 4618 (date: January 2015), the inconsistent appearance of a coating, caused by irregular, arbitrarily distributed areas on the surface that differ in color and / or distinguish shine. Such a stain-like inhomogeneity disturbs the uniform overall impression of the paint and is usually undesirable. A method for determining cloudiness is given below.
- Another object of the present invention is a method for screening coating compositions in the development of paint formulations
- Coating compositions in the development of coating formulations are identical to steps (1) to (3) of the method for determining the average filament length of filaments formed when a coating composition is spun. With regard to these steps, reference is therefore made to the above statements.
- the method according to the invention for screening coating compositions in the development of charging formulations comprises at least steps (1) to (3), (4B), (5B) and (6B) and, if appropriate, (7B), namely
- step (4B) Checking on the basis of the comparison according to step (4B) whether the mean filament length determined according to step (3) for the coating composition (X1) fulfills the condition that it is less than at least one mean filament length of a coating composition stored in the database ( X2), which is different from the coating Mitel composition (X1), but has an identical on complaint ichtungs- m 'ittelzusammen acid (X1) pigment content or such a pigment content which the maximum of ⁇ 10 wt .-% of the pigment Content of the coating composition (X1) differs, based on the amount of pigment present in the coating composition (X1), and which also contains the identical pigment (s) or the substantially identical pigment (s) ) contains like the coating composition (X1),
- step (7B) at least one simple repetition of steps (1) to (3), (4B) and (5B), if at least one parameter adjustment was required in accordance with step (6B), until after at least one simple repetition of step (6B) due to the fulfillment of the condition mentioned in step (5B), the coating composition used is selected for application to a substrate.
- the method according to the invention for screening coating compositions in the development of coating formulations thus enables an adaptation in the sense of a reduction in the medium filament lengths of the coating composition, such as the coating composition (X1), based on or in comparison to known average filament lengths of comparative coating compositions such as the coating composition (X2).
- the term “essentially identical pigment” means that the effect pigment (s) present in the coating composition (X1) and the effect pigment (s) present in the coating composition (X2) are the first condition (i) at least 80% by weight, preferably at least 85% by weight, particularly preferably at least 90% by weight, very particularly preferably at least 95% by weight, in particular at least 97.5% by weight, in each case based have an identical chemical composition based on their total weight, but preferably in each case less than 100% by weight.
- effect pigments present in (X1) and (X2) are essentially identical if they are each aluminum effect pigments but have a different coating, such as one in one case Chromating and in the other case a silicate layer or coated in one case and not in the other case.
- a further additional condition (ii) for “essentially identical pigments” in the context of the present invention in connection with effect pigments is that the effect pigments in their mean particle size differ by a maximum of ⁇ 20%, preferably by a maximum of ⁇ 15%, particularly preferably by a maximum Differentiate ⁇ 10% from each other.
- the mean particle size is the arithmetic number average of the measured mean particle diameter (d ⁇ m value; number-related median value), which is determined according to ISO 13320 (date: 2009) by means of laser diffraction.
- d ⁇ m value number-related median value
- the term “essentially identical pigment” is understood to mean that that or those in the coating composition (X1) and that or that in the
- Coating agent composition (X2) existing color pigments differ as a first condition (i) in their sparkleness from one another by at most ⁇ 20%, preferably by at most ⁇ 15%, particularly preferably by at most ⁇ 10%, in particular by at most ⁇ 5%.
- a further additional condition (ii) for “essentially identical pigments” in the context of the present invention in connection with color pigments is that the color pigments have a mean particle size of at most ⁇ 20%, preferably at most ⁇ 15%, particularly preferably at most Differentiate ⁇ 10% from each other.
- the mean particle size is the arithmetic number average of the measured mean particle diameter (dN , 50 % value), which is determined according to ISO 13320 (date: 2009) by laser diffraction.
- dN measured mean particle diameter
- color pigment per se is explained in more detail below and further.
- the method according to the invention preferably includes, in the event that, according to step (6B), a selection of the coating composition (X1) for Application is made to a substrate, at least the additional steps (6C), (6D) and (6E), namely
- step (6E) incorporation of the results obtained after performing step (6D) into an electronic database, preferably into the database obtainable by means of the method according to the invention for creating and / or updating an electronic database.
- step (5B) If the check based on the comparison according to step (4B) in step (5B) shows that there are no data stored in the database relating to a coating composition (X2) that has an identical pigment content to the coating composition (X1) or one has a pigment content which deviates by a maximum of ⁇ 10% by weight from the pigment content of the coating composition (X1), based on the amount of pigment present in the coating composition (X1), and which is not the or If the identical pigment (s) or the substantially identical pigment (s) contains the coating composition (X1), a selection according to step (6B) is preferably nevertheless made. When the aforementioned steps (6C), (6D) and (6E) are carried out further, the database obtainable by means of the method according to the invention for creating and / or updating an electronic database can be further updated.
- the method according to the invention for screening coating compositions preferably works in the development of lacquer coatings.
- steps (4B) and / or (5B) a database created and / or updated by means of the aforementioned method according to the invention for creating and / or updating an electronic database, for creating and / or updating it in addition to steps (1) to (3), (4A) and (5A) in addition at least the further steps (3A), (3B) and (3C) have been carried out, step (5A) repeating these steps (3A), (3B) and ( 3C) has included.
- the comparison according to step (4B) and / or the check according to step (5B) is preferably carried out on the basis of an electronic database, which does not only determine the mean filament lengths determined for the method according to the invention for creating and / or updating the database Containing coating compositions, but also the results of the investigations and assessments with regard to the appearance or non-appearance of surface defects and / or optical defects of coatings produced from these coating composition according to step (3A).
- step (5B) on the basis of the comparison according to step (4B)
- a database which is preferably created and / or updated, shows that data relating to a
- Coating agent composition (X2) are deposited, which has an identical pigment content to the coating agent composition (X1) or has such a pigment content that deviates by a maximum of ⁇ 10% by weight from the pigment content of the coating agent composition (X1), based on the amount of pigment present in the coating composition (X1) and which contains the identical pigment (s) or the substantially identical pigment (s) as the coating composition (X1), and their atomization to a determined mean filament length, which is already less than the determined mean filament length of the coating composition (X1), then at least one parameter is adjusted in accordance with step (6B) as explained above. Adjusting at least one parameter within the recipe
- Coating composition (X1) according to step (6B) preferably comprises at least one adjustment selected from the group of adjustments of the following parameters:
- Coating agent composition (X1) as component (d) contained additive by at least one additive different from this, and / or adding at least one further additive different from this,
- Coating agent composition (X1) can be increased or decreased.
- Parameters (vii) and / or (viii) include / include in particular the exchange and / or the addition of thickeners as additives or the change in their amount in (X1). Such thickeners are described below in the context of component (d).
- Parameters (i) and / or (ii) include / comprise in particular the exchange and / or the addition of binders or the change in their amount in (X1).
- binding agent is explained in more detail below.
- Crosslinkers crosslinking agents are also to be subsumed under this.
- parameters (i) and / or (ii) also include a change in the relative weight ratio of crosslinking agent and that binder component which enters into a crosslinking reaction with the crosslinking agent.
- Parameters (I) to (iv) include / include in particular the exchange and / or the addition of binders and / or pigments or the change in their amount in (X1). Accordingly, these parameters (i) to (iv) also implicitly include a change in the pigment / binder ratio within (X1).
- a basecoat particularly preferably an aqueous basecoat
- the coating composition in particular an aqueous basecoat which contains at least one pigment such as an effect pigment.
- the method according to the invention for screening coating compositions in the development of coating formulations relates in particular to the screening of aqueous basecoats which contain at least one pigment such as an effect pigment and is therefore wild, taking into account the influence of the nature of the at least one pigment contained therein, such as an effect pigment, its amount , based on the total weight of the basecoat, and / or the pigment-binder ratio in the basecoat.
- the method according to the invention contains at least steps (1) to (3) (4B), (5B) and (6B) and optionally (7B), however, can optionally also comprise further steps. Steps (1) to (3), (4B), (5B) and (6B) are preferably carried out in numerical order. However, the method preferably does not contain a step which provides for curing or baking of the coating composition (X1) used. Coating agent compositions used in the processes according to the invention
- the following embodiments relate both to the method according to the invention for determining the medium filament length and to the method according to the invention for creating an electronic database as well as to the method according to the invention for screening coating compositions in the development of coating formulations.
- the embodiments described below relate in particular to the aforementioned coating compositions (X1), (X2), (i) and (ii).
- the coating composition used according to the invention preferably contains
- Coating composition preferably has the meaning "consisting of”.
- the coating composition used according to the invention for example, in addition to components (a), (b) and (c), one or more of the further optional components mentioned below can be contained therein. All components can each be present in their preferred embodiments mentioned below.
- the coating composition used according to the invention is preferably a coating composition that can be replaced in the automotive industry. Both coating compositions can be used, which can be used in the context of OEM series painting as well as in the context of a refinishing.
- Coating agent compositions that can be replaced in the automotive industry are, for example, electrocoat materials, primers, fillers, basecoats, in particular waterborne basecoats (aqueous basecoats), topcoats including clearcoats, in particular solvent-based clearcoats.
- the use of water-based paints is particularly preferred.
- basecoat is known to the person skilled in the art and is defined, for example, in the Römpp Lexicon, Lacquers and Printing Inks, Georg Thieme Verlag, 1998, 10th edition, page 57. Accordingly, a basecoat in particular includes a coloring and / or used in automotive painting and general industrial painting to understand coloring and an optical effect intermediate coating material. This is generally applied to a metal or plastic substrate pretreated with filler or primer, sometimes directly on the plastic substrate. Old paintwork, which may need to be pretreated (e.g. by sanding), can also serve as substrates. It is now quite common to apply more than one base coat. Accordingly, in such a case, a first basecoat layer forms the background for a second.
- a waterborne basecoat is an aqueous basecoat in which the proportion of water than that The proportion of organic solvents, based on the total weight of water and organic solvents, is in% by weight within the waterborne basecoat.
- the proportions in% by weight of all components contained in the coating composition used according to the invention such as components (a), (b) and (c) and optionally one or more of the further optional components mentioned below, add up to 100% by weight on the total weight of the coating composition.
- the solids content of the coating composition used according to the invention is preferably in a range from 10 to 45% by weight, particularly preferably from 11 to 42.5% by weight, very particularly preferably from 12 to 40% by weight, in particular from 13 to 37 , 5 wt.%, Each based on the Total weight of the coating composition.
- the solids content, i.e. the non-volatile content, is determined using the method described below.
- binder component preferably refers to the non-volatile fractions of a composition such as the coating agent composition used in accordance with the invention, with the exception of the one therein contained pigments and / or fillers understood.
- the non-volatile content can be determined according to the method described below.
- a binder component is therefore any component which contributes to the binder content of a composition such as the coating composition used in accordance with the invention.
- An example is a basecoat such as an aqueous basecoat which comprises at least one polymer which can be replaced as a binder as component (a), for example an SCS polymer described below, a crosslinking agent! such as a melamine resin and / or a polymeric additive.
- a so-called seed-core-shell polymer is particularly preferably used as component (a).
- SCS polymer seed-core-shell polymer
- Such polymers or aqueous dispersions containing such polymers are known, for example, from WO 2016/1 16299 A1.
- the polymer is preferably a (meth) acrylic copolymer.
- the polymer is preferably used in the form of an aqueous dispersion.
- a very particularly preferred component (a) is a polymer having an average particle size in the range from 100 to 500 nm, which can be prepared by successive radical emulsion polymerization of three preferably different monomer mixtures (A), (B) and (C) of olefinically unsaturated monomers in water, the mixture (A) containing at least 50% by weight of monomers with a solubility in water of less than 0.5 g / l at 25 ° C. and a polymer which is obtained from the Mixture (A) is produced, has a glass transition temperature of 10 to 65 ° C,
- the mixture (B) contains at least one polyunsaturated monomer and a polymer which is prepared from the mixture (B) has a glass transition temperature of -35 to 15 ° C.
- a polymer which is produced from the mixture (C) has a glass transition temperature of -50 to 15 ° C,
- the preparation of the polymer comprises the successive radical emulsion polymerization of three mixtures (A), (B) and (C) of olefinically unsaturated monomers, each in water. It is therefore a multi-stage radical emulsion polymerization, where I. first the mixture (A) is polymerized, then ii. in the presence of the i. prepared polymer, the mixture (B) is polymerized and Iii. in the presence of the under ii. prepared polymer, the mixture (C) is polymerized.
- the monomer mixtures are thus polymerized via a free-radical emulsion polymerization (that is to say a stage or also a polymerization stage) which is carried out separately, these stages taking place in succession. In terms of time, the stages can take place one after the other. It is also possible that after the completion of a stage the corresponding reaction solution is stored for a certain period of time and / or transferred to another reaction vessel and only then is the next stage carried out.
- the preparation of the polymer preferably comprises no further ones
- Mixtures (A), (B) and (C) are mixtures of olefinically unsaturated monomers.
- Suitable olefinically unsaturated monomers can be mono- or poly-olefinically unsaturated.
- suitable mono-olefinically unsaturated monomers include in particular (meth) acrylate-based mono-olefin-unsaturated monomers, mono-olefin-unsaturated monomers containing allyl groups and further mono-olefin-unsaturated monomers containing vinyl groups, such as, for example, vinyl-aromatic monomers.
- the term (meth) acrylic or (meth) acrylate in the context of the present invention encompasses both methacrylates and acrylates. In any case, but not exclusively, (meth) acrylate-based mono-olefinically unsaturated monomers are preferably used.
- Mixture (A) contains at least 50% by weight, preferably at least 55% by weight, of olefinically unsaturated monomers with a water solubility of less than 0.5 g / l at 25 ° C.
- a corresponding preferred monomer is styrene.
- the solubility of the monomers in water is determined using the method described below.
- the monomer mixture (A) preferably contains no hydroxy-functional monomers.
- the monomer mixture (A) likewise preferably does not contain any acid-functional monomers.
- the monomer mixture (A) very particularly preferably does not contain any monomers with functional groups containing heteroatoms. This means that heteroatoms, if any, are only in the form of bridging groups.
- the monomer mixture (A) preferably contains only mono-olefinically unsaturated monomers.
- the monomer mixture (A) preferably contains at least one monounsaturated ester of (meth) acrylic acid with an alkyl radical and at least one vinyl group-containing monolefinically unsaturated monomer with a radical arranged on the vinyl group which is aromatic or which is mixed, saturated, aliphatic-aromatic , in which case the aliphatic portions of the radical are alkyl groups.
- the monomers contained in the mixture (A) are selected so that a polymer produced therefrom has a glass transition temperature of 10 to 65 ° C., preferably 30 to 50 ° C.
- the glass transition temperature can be determined using the method described below.
- the polymer produced in stage L by the emulsion polymerization of the monomer mixture (A) is also referred to as seed.
- the seeds are preferred an average particle size of 20 to 125 nm (measured using dynamic light scattering as described below; see determination methods
- Mixture (B) contains at least one polyolefinically unsaturated monomer, preferably at least one polyolefinically unsaturated monomer.
- a corresponding preferred monomer is hexanediol lacrylate.
- the monomer mixture (B) preferably contains no hydroxy-functional monomers.
- the monomer mixture (B) likewise preferably does not contain any acid-functional monomers.
- the monomer mixture (B) very particularly preferably does not contain any monomers with functional groups containing heteroatoms. This means that heteroatoms, if any, are only in the form of bridging groups. This is the case, for example, in the (meth) acrylate-based, simple olefinically unsaturated monomers described above which have an alkyl radical as the radical R.
- the monomer mixture (B) preferably also contains the following monomers: on the one hand at least one monounsaturated ester of (meth) acrylic acid with an alkyl radical and on the other hand at least one monolefinically unsaturated monomer containing vinyl groups with one of the vinyl group, which is aromatic or which is mixed saturated-aliphatic-aromatic, wöbe! then the aliphatic portions of the remainder are alkyl groups.
- the proportion of polyunsaturated monomers is preferably from 0.05 to 3 mol%, based on the total molar amount of monomers of the monomer mixture (B).
- the monomers contained in the mixture (B) are selected so that a polymer produced therefrom has a glass transition temperature of -35 to 15 ° C., preferably of -25 to + 7 ° C.
- the glass transition temperature can be determined using the method described below. That in stage ii. polymer produced by the emulsion polymerization of the monomer mixture (B) in the presence of the seeds is also referred to as the core. After stage ii. the result is a polymer which comprises the seed and the core.
- the polymer, which after stage ii. obtained, preferably has an average particle size of 80 to 280 nm, preferably 120 to 250 nm (measured by means of dynamic light scattering as described below; cf. determination methods).
- the monomers contained in the mixture (C) are selected so that a polymer produced therefrom has a glass transition temperature of from -50 to 15 ° C., preferably from -20 to + 12 ° C.
- the glass transition temperature can be determined using the method described below.
- the olefinically unsaturated monomers of the mixture (C) are preferably selected so that the resulting polymer, comprising seed, core and shell, has an acid number of 10 to 25.
- the mixture (C) preferably contains at least one alpha-beta unsaturated carboxylic acid, particularly preferably (meth) acrylic acid.
- the olefinically unsaturated monomers of the mixture (C) are additionally or alternatively preferably selected such that the resulting polymer, comprising the seed, core and shell, has an OH number of 0 to 30, preferably 10 to 25 With all the acid numbers and OH mentioned above - Numbers are values calculated on the basis of the total monomer mixtures used.
- the monomer mixture (C) preferably contains at least one alpha-beta unsaturated carboxylic acid and at least one monounsaturated ester of (meth) acrylic acid with an alkyl radical substituted by a hydroxyl group.
- the monomer mixture (C) particularly preferably contains at least one alpha-beta unsaturated carboxylic acid, at least one monounsaturated ester of (meth) acrylic acid with an alkyl radical substituted by a hydroxyl group and at least one monounsaturated ester of ⁇ meth) acrylic acid with an alkyl radical. If an alkyl radical without further specification is mentioned in the context of the present invention, this is always to be understood as a pure alkyl radical without functional groups and heteroatoms. That in stage iii. Polymer produced by the emulsion polymerization of the monomer mixture (C) in the presence of seed and core is also referred to as a shell. After stage iii.
- the result is a polymer which comprises seeds, seeds and husk, ie polymer (b).
- the polymer (b) After its preparation, the polymer (b) has an average particle size of 100 to 500 nm, preferably 125 to 400 nm, very particularly preferably 130 to 300 nm (measured by means of dynamic light scattering as described below; cf. determination methods.)
- the coating composition used according to the invention preferably contains a proportion of component (a) such as at least one SCS polymer in a range from 1.0 to 20% by weight, particularly preferably from 1.5 to 19 wt .-%, most preferably from 2.0 to 18.0 weight .-%, especially from 2.5 to 17.5 wt .-% "most preferably from 3.0 to 15.0 wt. -%, each based on the total weight of the coating composition.
- component (a) such as at least one SCS polymer in a range from 1.0 to 20% by weight, particularly preferably from 1.5 to 19 wt .-%, most preferably from 2.0 to 18.0 weight .-%, especially from 2.5 to 17.5 wt .-% "most preferably from 3.0 to 15.0 wt. -%, each based on the total weight of the coating composition.
- the determination or determination of the proportion of component (a) in the coating composition can be determined by determining the proportion of component (a) such as at least one SCS polymer in a
- Solids content also called non-volatile content, solid content or solid content
- solid content Solid content of an aqueous dispersion containing component (a).
- the coating composition used according to the invention can contain at least one polymer different from the polymer as binder of component (a), in particular at least one polymer selected from the group consisting of from polyurethanes, polyureas, polyesters, poly (meth) acrylates and / or copolymers of the polymers mentioned, in particular polyurethane
- Preferred polyurethanes are described, for example, in German patent application DE 199 48 004 A1, page 4, line 19 to page 11, line 29 (polyurethane prepolymer B1), in European patent application EP 0 228 003 A1, page 3, line 24 to page 5, Line 40, in European patent application EP 0 634 431 A1, page 3, line 38 to page 8, line 9, and international patent application WO 92/15405, page 2, line 35 to page 10, line 32.
- Preferred polyesters are, for example in DE 4009858 A1 in column 6, line 53 to column 7, line 61 and column 10, line 24 to column 13, line 3 or WO 2014/033135 A2, page 2, line 24 to page 7, line 10 and page 28, Line 13 to page 29, line 13 described.
- Preferred polyurethane-poly (meth) acrylate copolymers ((meth) acrylated polyurethanes) and their preparation are described, for example, in WO 91/15528 A1, page 3, line 21 to page 20, line 33 and in DE 4437535 A1, page 2, line 27 to page 6, line 22.
- Preferred polyurethane-polyurea copolymers are polyurethane-polyurea particles, preferably those with an average particle size of 40 to 2000 nm, the polyurethane-polyurea particles, each in reacted form, containing at least one isocyanate group-containing polyurethane prepolymer containing anionic and / or groups which can be converted into anionic groups and at least one polyamine containing two primary amino groups and one or two secondary amino groups.
- Such copolymers are preferably used in the form of an aqueous dispersion.
- Such polymers can in principle be produced by known polyaddition of, for example, polyisocyanates with polyols and polyamines. The average particle size of such polyurethane-polyurea particles is determined as described below (measured by means of dynamic light scattering as described below; cf. determination methods).
- the proportion of such polymers other than the SCS polymer in the coating composition is preferably smaller than the proportion of the SCS polymer.
- the polymers described are preferably hydroxy-functional and particularly preferably have an OH number in the range from 15 to 200 mg KOH / g, particularly preferably from 20 to 150 mg KOH / g.
- the coating compositions used according to the invention particularly preferably comprise at least one hydroxy-functional polyurethane-poly (meth) acrylate copolymer, again preferably at least one hydroxy-functional polyurethane-poly (meth) acrylate copolymer and at least one hydroxy-functional polyester and optionally a preferably hydroxy-functional polyurethane-polyurea copolymer.
- the proportion of the other polymers as binders of component (a) - in addition to an SCS polymer - can vary widely and is preferably in the range from 1.0 to 25.0% by weight, preferably 3.0 to 20.0% by weight .-%, particularly preferably 5.0 to 15.0 wt .-%, each based on the total weight of the
- the coating composition can contain at least one typical crosslinking agent known per se. If it contains a crosslinking agent, it is preferably at least one aminoplast resin and / or at least one blocked or free polyisocyanate, preferably an aminoplast resin. Among the aminoplast resins, melamine resins are particularly preferred. If the coating composition contains crosslinking agents, the proportion of these crosslinking agents, in particular aminoplast resins and / or blocked or free polyisocyanates, particularly preferably aminoplast resins, including preferably melamine resins, is preferably in the range from 0.5 to 20.0% by weight. %, preferably 1.0 to 15.0% by weight, particularly preferably 1.5 to 10.0% by weight, in each case based on the total weight of the coating composition. The proportion of crosslinking agent is preferably less than the proportion of the SCS polymer in the coating composition.
- filler 1 is known to the person skilled in the art, for example from DIN 55943 ⁇ date: October 2001).
- a “filler” is preferably understood to mean a component which is essentially, preferably completely, insoluble in the coating composition used according to the invention, such as, for example, a water-based lacquer, which is used in particular to increase the volume.
- “fillers” preferably differ from “pigments” by their refractive index, which is ⁇ 1.7 for fillers. Any customary filler known to those skilled in the art can be used as component (b).
- suitable fillers are kaolin, dolomite, calcite, chalk, calcium sulfate, barium sulfate, graphite, silicates such as magnesium silicates, in particular corresponding sheet silicates such as Hectorft, bentonite, montmorillonite, talc and / or mica, silicas, in particular pyrogenic silicas, hydroxides such as aluminum hydroxide or magnesium hydroxide or organic fillers such as textile fibers, cellulose fibers, polyethylene fibers or polymer powder.
- the term “pigment” is also known to the person skilled in the art, for example from DIN 55943 ⁇ date: October 2001).
- a “pigment” is preferably understood to mean powder or platelet-shaped components which are essentially, preferably completely, insoluble in the coating composition used according to the invention, such as a water-based lacquer. These are preferably colorants and / or substances which, owing to their magnetic, electrical and / or electromagnetic properties, can be used as pigments. Pigments differ from “fillers” preferably by their refractive index, which is> 1.7 for pigments.
- Pigments Colored pigments and effect pigments are preferably subsumed under the term “pigments”.
- color pigments A person skilled in the art is familiar with the term color pigments.
- color pigment and “color pigment” are interchangeable in the sense of the present invention. A corresponding definition of the pigments and further specifications thereof is regulated in DIN 55943 (date: October 2001).
- Inorganic and / or organic pigments can be used as the color pigment.
- White, colored and / or black pigments are used as particularly preferred color pigments. Examples of white pigments are titanium dioxide, zinc white, zinc sulfide and lithopone. Examples of black pigments are carbon black, iron-manganese black and spinel black.
- color pigments are chromium oxide, chromium, cobalt green, ultramarine green, cobalt blue, ultramarine blue, manganese blue, ultramarine violet, cobalt and manganese violet, red iron oxide, cadmium, molybdenum red and ultramarine, iron oxide brown, mixed brown, spinel and corundum and chrome orange, yellow iron oxide, nickel titanium yellow, chrome titanium yellow, Cadmium sulfide, cadmium zinc sulfide, chrome yellow and bismuth vanadate.
- effect pigments are preferably those pigments which are optically effect-imparting or color and optically effect-imparting, in particular optically effect-giving.
- optically effect and color pigment are therefore preferably interchangeable.
- Preferred effect pigments are, for example, platelet-shaped metal effect pigments such as platelet-shaped aluminum pigments, gold bronzes, fire-colored bronzes and / or iron oxide-aluminum pigments, pearlescent pigments such as fish silver, basic lead carbonate, bismuth oxychloride and / or metal oxide-mica pigments and other graphite pigments such as mica pigments Iron oxide, multi-layer effect pigments from PVD films and / or liquid crystal polymer pigments. Flake-like effect pigments, in particular flake-like aluminum pigments and metal oxide mica pigments, are particularly preferred.
- the coating composition used according to the invention such as, for example, a waterborne basecoat, particularly preferably comprises at least one effect pigment as component (b).
- the coating composition used according to the invention preferably contains a proportion of effect pigment as component (b) in a range from 1 to 20% by weight, particularly preferably from 1.5 to 18% by weight, very particularly preferably from 2 to 16 % By weight, in particular from 2.5 to 15% by weight, most preferably from 3 to 12% by weight or from 3 to 10% by weight, in each case based on the total weight of the coating composition.
- the total proportion of all pigments and / or fillers in the coating composition is preferably in the range from 0.5 to 40.0% by weight, more preferably from 2.0 to 20.0% by weight, particularly preferably from 3.0 to 15.0% by weight, based in each case on the total weight of the coating composition.
- the relative weight ratio of component (b) such as at least one effect pigment to component (a) such as at least one SCS polymer in the coating composition is in a range from 4: 1 to 1: 4, particularly preferably in a range from 2: 1 up to 1: 4, very special preferably in a range from 2: 1 to 1: 3, in particular in a range from 1: 1 to 1: 3 or from 1: 1 to 1: 2.5.
- the coating composition used according to the invention is preferably aqueous. It is preferably a system which, as solvent (ie as component (c)), mainly water, preferably in an amount of at least 20% by weight, and organic solvents in smaller proportions, preferably in an amount of ⁇ 20% by weight , -%, each based on the total weight of the coating composition.
- solvent ie as component (c)
- component (c) mainly water, preferably in an amount of at least 20% by weight, and organic solvents in smaller proportions, preferably in an amount of ⁇ 20% by weight , -%, each based on the total weight of the coating composition.
- the coating composition used according to the invention preferably contains a proportion of water of at least 20% by weight, particularly preferably at least 25% by weight, very particularly preferably at least 30% by weight, in particular at least 35% by weight, in each case on the total weight of the coating composition.
- the coating composition used according to the invention preferably contains a proportion of water which is in a range from 20 to 65% by weight, particularly preferably in a range from 25 to 60% by weight, very particularly preferably in a range from 30 to 55% by weight. -%, based in each case on the total weight of the coating composition.
- the coating composition used according to the invention preferably contains a proportion of organic solvents which is in a range from ⁇ 20% by weight, particularly preferably in a range from 0 to ⁇ 20% by weight, very particularly preferably in a range from 0.5 to ⁇ 20 wt .-% or up to 15 wt .-%, based in each case on the total weight of the coating composition.
- organic solvents examples include heterocyclic, aliphatic or aromatic hydrocarbons, mono- or polyhydric alcohols, in particular methanol and / or ethanol, ethers, esters, ketones and amides, such as.
- the coating composition used according to the invention can optionally also contain at least one thickener (also referred to as thickener) as component (d).
- thickeners are inorganic thickeners, for example metal silicates such as layered silicates, and organic thickeners, for example poly (meth) acrylic acid thickeners and / or (meth) acrylic acid (meth) acrylate copolymer thickeners, polyurethane thickeners and polymeric waxes.
- the metal silicate is preferably selected from the group of smectites.
- the smectites are particularly preferably selected from the group of montmorillonites and hectorites.
- the montmorillonites and hectorites are selected from the group consisting of aluminum-magnesium silicates and sodium-magnesium and sodium-magnesium-fluorine-lithium layered silicates. These inorganic layered silicates are sold, for example, under the Laponite® brand.
- Thickeners based on poly (meth) acrylic acid and (meth) acrylic acid (meth) acrylate copolymer thickeners are optionally crosslinked and / or neutralized with a suitable base. Examples of such thickeners are “alkali swellable emulsions” (ASE), and hydrophobically modified variants thereof, the “hydrophically modified alkali swellable emulsions” (HASE).
- thickeners are preferably anionic.
- Corresponding products such as Rheovis® AS 1130 are commercially available The basis of polyurethanes (for example polyurethane associative thickeners) are crosslinked and / or neutralized with a suitable base, if appropriate ..
- Corresponding products such as Rheovis® PU 1250 are commercially available.
- modified polymeric waxes based on ethylene-vinyl acetate are suitable as polymeric waxes
- a corresponding product is commercially available, for example, under the name Aquatix® 8421.
- the coating composition used in accordance with the invention can contain one or more commonly used additives as further component (s) (d).
- the coating composition can contain at least one additive selected from the group consisting of reactive thinners, light stabilizers, antioxidants, deaerating agents, emulsifiers, slip additives, polymerization inhibitors, initiators for radical polymerizations, adhesion promoters, leveling agents, film-forming aids, sag control agents (SCAs), flame retardants. Contain corrosion inhibitors, siccatives, biocides and matting agents. They can be used in the known and customary proportions.
- the coating composition used according to the invention can be produced using the customary and known mixing processes and mixing units.
- the non-volatile content (of the solid) is determined in accordance with DIN EN ISO 3251 (date: June 2008). 1 g of sample are weighed into a previously dried aluminum dish and dried in a drying cabinet for 60 minutes at 125 ° C., cooled in a desiccator, and then weighed back. The residue based on the total amount of the sample used corresponds to the non-volatile fraction. If necessary, the volume of the non-volatile component can be determined in accordance with DIN 53219 (date: August 2009).
- M n number average molecular weight
- the OH number and the acid number are each determined by calculation.
- the average particle size is determined by means of dynamic light scattering
- the mean particle size is understood to mean the arithmetic volume mean from the mean particle size of the individual preparations (V-average mean; volume mean; dv , 50 % value (volume-related median value)). The maximum deviation of the volume average from five individual measurements is ⁇ 15%.
- the check is carried out using polystyrene standards with certified particle sizes between 50 and 3000 nm.
- the layer thicknesses are determined in accordance with DIN EN ISO 2808 (date: May 2007), method 12A, using the MiniTest® 3100-4100 measuring device from ElektroPhysik.
- wedge-shaped multi-layer coatings are produced according to the following general rule:
- a steel sheet measuring 30 x 50 cm coated with a standard KTL (CathoGuand® 800 from BASF Coatings GmbH) is provided with an adhesive strip (Tesa tape, 19 mm) on one longitudinal edge in order to be able to determine differences in layer thickness after coating.
- a water-based kack is applied electrostatically as a wedge with a target layer thickness (layer thickness of the dried material) of 0-40 pm.
- the outflow rate is between 300 and 400 ml / min; the speed of the ESTA bell is varied between 23,000 and 43,000 rpm; the exact details of the application parameters selected in each case are given below within the experimental section.
- the structure After a flash-off time of 4-5 minutes at room temperature (18 to 23 ° C) the structure is dried in a forced air oven for 10 minutes at 60 ° C. After removing the adhesive strip, a commercially available two-component Ktarlack (ProGloss® from BASF Coatings GmbH) with a target layer thickness (layer thickness of the dried material) of 40-45 pm is manually applied to the dried water-based lacquer layer using a flow cup gun. The resulting clear lacquer layer is flashed off at room temperature (18 to 23 ° C.) for 10 minutes; the curing then takes place in a forced air oven at 140 ° C for a further 20 minutes.
- Ktarlack ProductGloss® from BASF Coatings GmbH
- the occurrence of pinholes is assessed visually according to the following general rule: The dry layer thickness of the waterborne basecoat is checked and the areas from 0 to 20 pm and from 20 pm to the end of the wedge are marked on the steel sheet for the basecoat layer thickness wedge. The pinholes are evaluated visually in the two separate areas of the water-based lacquer wedge. The number of needle stitches is counted for each area. All results are normalized to an area of 200 cm 2 and then added to a total number. In addition, a record is made of the dry layer thickness of the water-based lacquer wedge at which needle sticks no longer occur.
- the course of the course, which is dependent on the layer thickness, is assessed according to the following general rule: the dry layer thickness of the waterborne basecoat is checked, and different areas, for example 10-15 pm, 15-20 pm and 20-25 pm, are marked on the steel sheet for the basecoat film thickness wedge.
- the determination or assessment of the course depending on the layer thickness is carried out with the aid of the Wave scan measuring device from Byk-Gardner GmbH within the previously determined basecoat layer thickness ranges.
- DOi characteristic "distinctness of imgage”
- multi-layer coatings are produced according to the following general instructions:
- a water-based lacquer is applied to a steel sheet with the dimensions 32 x 60 cm coated with a conventional filler paint by double application; the application in the first step is carried out electrostatically with a target layer thickness of 8-9 pm, in the second step after a 2-minute flash-off time at room temperature it is also applied electrostatically with a target layer thickness of 4-5 pm.
- the resulting waterborne basecoat is then dried again after 5 minutes at room temperature (18 to 23 ° C.) in a forced air oven at 80 ° C. for 5 minutes. Both basecoats are applied at a speed of 43,000 rpm and a flow rate of 300 ml / min.
- a commercially available two-component clear lacquer (ProGloss from BASF Coatings GmbH) with a target layer thickness of 40-45 pm is applied to the dried water-based lacquer layer.
- the resulting clear lacquer layer is flashed off at room temperature (18 to 23 ° C.) for 10 minutes; Then the curing takes place in a convection oven at 140 ° C for a further 20 minutes.
- the cloudiness is then assessed using the cloud-runner measuring device from BYK-Gardner GmbH.
- the device the three parameters "Mottling15", “Mottling45” and “Mottling60”, which can be viewed as a measure of the cloudiness, measured at angles of 15 °, 45 ° and 60 ° relative to the reflection angle of the light source used for the measurement. The larger the value, the more pronounced the cloudy picture.
- the Haake CaBER 1 (Thermo Scientific) is used to investigate the elongation behavior of the samples used.
- the sample is located between two parallel plates, the have a diameter of 6 mm and a distance of 2 mm from one another.
- the upper plate is then moved upwards within 40 ms so that the new distance between the two plates is 10 mm.
- the thread diameter i.e. the filament diameter
- the thread diameter is recorded using a high-speed camera at a frame rate of 1000 frames per second and a resolution of 1024 x 1024 pixels.
- the rheological properties of the material are determined from the course of the thread diameter. Such materials have a higher resistance to stretching currents (i.e. a higher stretching viscosity), which show a longer thread life (filament life).
- the disintegration of the filaments on the edge of the bell is determined using the
- High-speed camera Fastcam SA-Z (Photon Tokyo, Japan) recorded at a frame rate of 100,000 frames per second and a resolution of 512 x 256 pixels. 2000 images are used per image for image analysis.
- the individual images are processed in several steps in order to evaluate the length of the filaments.
- the bell edge is removed from the respective images. To do this, each image is smoothed so much using a Gaussian filter that only the edge of the bell can be seen.
- These images are then binarized and inverted (a). Then the original images are binarized (b) and added together with the inverted images (a). The result is a binarized series of images without a bell edge, which is inverted for further evaluation (c).
- the hypotenuses of all objects are determined, which are calculated using x min , Xmax, ymin and y max of the objects.
- the hypotenuses of the objects must be greater than a certain value h in order for the object to be regarded as a filament. All smaller objects, such as drops, are no longer considered for further evaluation.
- each object must have a y value that is in the immediate vicinity of the bell edge. This will make longer fragments that are not with the bell edge are excluded for the evaluation of the filament length.
- the rest of the objects must meet the requirement that their minimum x value is greater than 0 and their maximum x value is less than 256.
- the solubility of the monomers in water is determined by establishing an equilibrium with the gas space above the aqueous phase (analogously to the literature X, - S. Chat, QX Hou, FJ Schork, Journal of Applied Polymer Science Vol. 99, 1296-1301 (2006) ).
- a mass of the respective monomer is added to a defined volume of water such as 2 ml in a 20 ml gas space sample tube that this mass cannot dissolve completely in the selected volume of water.
- an emulsifier (10 ppm, based on the total mass of the sample mixture) is added.
- the mixture is shaken constantly.
- the protruding gas phase is exchanged for inert gas, so that an equilibrium is restored.
- the proportion of the substance to be detected is measured in each case in the gas phase removed (for example by means of gas chromatography).
- the equilibrium concentration in water can be determined by graphically evaluating the proportion of the monomer in the gas phase.
- the slope of the curve changes from an almost constant value (S1) to a significantly negative slope (S2) as soon as the excess monomer is removed from the mixture.
- S1 almost constant value
- S2 significantly negative slope
- the equilibrium concentration is reached at the intersection of the straight line with the slope S1 and the straight line with the slope S2.
- the determination described is carried out at 25 ° C. 11. Determination of glass transition temperatures of polymers, each consisting of
- the glass transition temperature T g is determined experimentally based on DIN 51005 (date: August 2005) "Thermal Analysis (TA) - Terms” and DIN 53785 “Thermal Analysis - Dynamic Differential Calorimetry (DDK)” (date: March 1994).
- a sample of 15 mg is weighed into a sample pan and inserted into a DSC device. It is cooled to the starting temperature and then a first and a second measuring run are carried out with an inert gas purging (N2) of 50 ml / min with a heating rate of 10 K / min, with cooling to the starting temperature again between the measuring runs.
- N2 inert gas purging
- the measurement takes place in the temperature range from about 50 ° C lower than the expected glass transition temperature to about 50 ° C higher than the expected glass transition temperature.
- the glass transition temperature is the temperature in the second measuring run at which half the change in the specific heat capacity (0.5 delta cp) is reached. It is determined from the DDK diagram (plot of heat flow against temperature). It is the temperature that corresponds to the intersection of the center line between the extrapolated baselines before and after the glass transition with the measurement curve.
- the well-known Fox equation can be used for a targeted estimate of the glass transition temperature to be expected during the measurement.
- the coating composition is applied electrostatically as a constant layer in the desired target layer thickness (layer thickness of the dried material) such as a target layer thickness which is in a range from 15 pm to 40 pm by means of rotary atomization.
- a multi-layer coating is produced in accordance with DIN EN ISO 28199-1 (date: January 2010) and DIN EN ISO 28199-3 (date: January 2010) according to the following general rule: one with a hardened cathodic electrocoating layer (KTL ) (CathoGuard® 800 from BASF Coatings GmbH) coated perforated sheet of 57 cm x 20 cm made of steel (according to DIN EN ISO 28199-1, point 8.1, version A) is analogous to DIN EN ISO 28199-1, point 8.2 (version A) prepared Then, based on DIN EN ISO 28199-1, point 8.3, an aqueous basecoat is applied electrostatically in a single application as a wedge with a target layer thickness (layer thickness of the dried material; rock layer thickness) in the range from 0 pm to 30 pm. The resulting basecoat is dried in the forced air oven for 5 minutes at 80 ° C without prior flashing off. The determination of the cooker limit, i.e. of the basecoat layer thickness from which the stove appears occurs
- multi-layer coatings are produced in accordance with DIN EN ISO 28199-1 (date: January 2010) and DIN EN ISO 28199-3 (date: January 2010) according to the following general regulation:
- clear coats :
- the inclination of the rotor is determined in accordance with DIN EN ISO 28199-3, point 4.
- the layer thickness is determined from which a first inclination to run on a hole can be visually observed.
- the opacity is determined in accordance with DIN EN ISO 28199-3 (January 2010; point 7). Examples and comparative examples
- the reaction mixture is then cooled to 60 ° C. and the neutralization mixture (table 1.1, positions 20, 21 and 22) is premixed in a separate vessel.
- the neutralization mixture is added dropwise to the reactor over the course of 40 minutes, the pH of the reaction solution being adjusted to a pH of 7.5 to 8.5.
- the reaction product is then stirred for a further 30 min, cooled to 25 ° C. and filtered.
- Polyester polyols and 27.2 parts by weight of dimethylolpropionic acid from GEO Specialty Chemicals
- the dissolution of diethylenetriamine diketimine in methyl isobutyiketone was previously by azeotropically circling the water of reaction in the reaction of diethylenetriamine (from BASF SE) prepared with methyl isobutyl ketone in methyl isobutyl ketone at 1 10 - 140 ° C.
- the mixture was adjusted to an amine equivalent mass (solution) of 124.0 g / eq by dilution with methyl isobutyl ketone.
- a blocking of the primary amino groups of 98.5% was determined by means of IR spectroscopy based on the residual absorption at 3310 cm-1.
- the solids content of the isocyanate group-containing polymer solution was determined to be 45.3%.
- microgel dispersion (PD1) thus obtained had the following key figures:
- Solids content (130 ° C, 60 min, 1 g): 40.2% by weight
- the yellow paste P1 is made from 17.3 parts by weight of Sicotrans-Geib L 1916, available from BASF SE, 18.3 parts by weight of a polyester produced according to Example D, column 16, lines 37-59 of DE 40 09 858 A1, 43.6 parts by weight a binder dispersion prepared in accordance with international patent application WO 92/15405, page 15, lines 23-28, 16.5 parts by weight of deionized water and 4.3 parts by weight of butyl glycol.
- the white paste P2 is made from 50 parts by weight of titanium rutile 2310, 6 parts by weight of a polyester produced in accordance with Example D, column 16, lines 37-59 of DE 40 09 858 A1, 24.7 parts by weight of one in accordance with the patent application EP 022 8003 B2, S, 8, line 6 to 18 prepared binder dispersion, 10.5 parts by weight of deionized water, 4 parts by weight of 2,4,7,9-tetramethyl-5-decindiol, 52% in BG (available from BASF SE), 4.1 parts by weight of butyl glycol , 0.4 part by weight of 10% dimethylethanolamine in water and 0.3 part by weight of Acrysol RM-8 (available from The Dow Chemical Company).
- the black paste P3 is made from 57 parts by weight of a polyurethane dispersion prepared in accordance with WO 92/15405, page 13, line 13 to page 15, line 13, 10 parts by weight of carbon black (carbon black Monarch® 1400 from Cabot Corporation), 5 parts by weight of a polyester , prepared according to Example D, column 16, lines 37-59 of DE 40 09 858 A1, 6.5 parts by weight of a 10% aqueous dimethylethanolamine solution, 2.5 parts by weight of a commercially available polyether (Pluriol® P900, available from BASF SE ), 7 parts by weight of butyl diglycol and 12 parts by weight of deionized water.
- a polyurethane dispersion prepared in accordance with WO 92/15405, page 13, line 13 to page 15, line 13, 10 parts by weight of carbon black (carbon black Monarch® 1400 from Cabot Corporation), 5 parts by weight of a polyester , prepared according to Example D, column 16, lines 37-59 of DE 40 09 858 A1, 6.5 parts by weight of
- the barium sulfate paste P4 is made from 39 parts by weight of a polyurethane dispersion prepared in accordance with EP 0228003 B2, page 8, lines 6 to 18, 54 parts by weight of barium sulfate (Blanc fixe micro from Sachtleben Chemie GmbH), 3.7 parts by weight of butyl glycol and 0.3 parts by weight of Agitan 282 (available from Munzing Chemie GmbH) and 3 parts by weight of deionized water.
- the steatite paste P5 is made from 49.7 parts by weight of an aqueous binder dispersion prepared in accordance with WO 91/15528, page 23, line 26 to page 24, line 24, 28.9 parts by weight of steatite ⁇ Microtalc IT extra from Mondo Minerals BV) , 0.4 parts by weight of Agitan 282 (available from Münzing Chemie GmbH), 1.45 parts by weight of Disperbyk®- 184 (available from BYK-Chemie GmbH), 3.1 parts by weight of a commercially available polyether (Pluriol® P900, available from BASF SE) and 16.45 parts by weight of deionized water.
- an aqueous binder dispersion prepared in accordance with WO 91/15528, page 23, line 26 to page 24, line 24, 28.9 parts by weight of steatite ⁇ Microtalc IT extra from Mondo Minerals BV) 0.4 parts by weight of Agitan 282 (available from Münzing Chemie GmbH),
- aqueous phase The components listed in Table 5 1 under “aqueous phase” are mixed together in the order given to form an aqueous mixture.
- a premix is made from the components listed under "Aluminum pigment premix”. This premix is added to the aqueous mixture. After the addition, the mixture is stirred for 10 minutes. Then, using deionized water and dimethylethanolamine, a pH of 8 and a spray viscosity of 85 ⁇ 5 mPa-s at a shear stress of 1000 s 1 , measured using a rotary viscometer (Rheolab QC device with temperature control system C-LTD80 / QC from Anton Paar) at 23 ° C.
- Aqueous phase Aqueous phase:
- Aqueous polyurethane polyurea Aqueous polyurethane polyurea
- Butylglycol (Rheovis® PU 1250 available from 0.33 0.27 0.20
- Atuminiumpigment premix
- aqueous phase The components listed in Table 5.2 under “aqueous phase” are mixed together in the order given to form an aqueous mixture.
- a premix is made from the components listed under ⁇ Muminium pigment premix “or“ Micapigment premix “. These premixes are added separately to the aqueous mixture. After adding a premix, the mixture is stirred for 10 minutes in each case.
- Aqueous phase Aqueous phase:
- Polyurethane dispersion manufactured according to WO 92/15405, p. 13, line.
- Polyester made according to page 28, lines 13 to 33 (example
- Polyester prepared according to Example D, column 16, lines 37-59 of DE
- Pluriol® P900 available from BASF SE 0.6
- Ratio pigment / binder 0.3 0.3
- aqueous phase The components listed in table 5.3 under “aqueous phase” are mixed together in the order given to form an aqueous mixture.
- a premix is made from the components listed under "Aluminum pigment premix”. This premix is added to the aqueous mixture. After the addition, the mixture is stirred for 10 minutes. Subsequently, with the aid of deionized water and dimethylethanolamine, a pH of 8 and a spray viscosity of 85 ⁇ 5 mPa-s at a shear stress of 1000 s ' 1 , measured with a rotary viscometer (Rheolab QC device with temperature control system C-LTD80 / QC from Anton Paar) at 23 ° C.
- Aqueous phase Aqueous phase:
- Daotan® VTW 6464 available from Allnex 1, 59 1, 59 1, 59 1, 59 1, 59
- Butylglycol (Rheovis® PU 1250 available from 0.24 0.24 0.24 0.24 0.24
- Tinuvin® 123 available from BASF SE 0.64 0.64 0.64 0.64 0.64
- Tinuvin® 384-2 available from BASF SE 0.40 0.40 0.40 0.40
- Polyester prepared according to Example D, column _ nn
- aqueous phase The components listed in Table 5.4 under “aqueous phase” are stirred together in the order given to form an aqueous mixture.
- a premix is made from the components listed under "Aluminum pigment premix”. This premix is added to the aqueous mixture. After the addition, the mixture is stirred for 10 minutes. Subsequently, with the aid of deionized water and dimethylethanolamine, a pH of 8 and a spray viscosity of 85 ⁇ 5 mPa-s at a shear stress of 1000 s ' ⁇ are measured using a rotary viscometer (Rheolab QC device with temperature control system C-LTD80 / QC from Anton Paar) at 23 ° C.
- Aqueous binder dispersion AD1 26.33 26.33 26.33 26.33 26.33
- Butylglyko! (Rheovis® PU 1250 available from BASF SE) Aluminum pigment preparation
- Pigment / binder ratio 0.25 0.09 0.25 0.09
- aqueous phase The components listed in Table 5 5 under “aqueous phase” are stirred together in the order given to form an aqueous mixture.
- a premix is made from the components listed under "Aluminum pigment premix”. This premix is added to the aqueous mixture. After the addition, the mixture is stirred for 10 minutes. Then, using deionized water and dimethylethanolamine, a pH of 8 and a spray viscosity of 85 ⁇ 5 mPa-s at a shear stress of 1000 s 1 , measured using a rotary viscometer (Rheolab QC device with temperature control system C-LTD80 / GC by Anton Paar) at 23 ° C.
- Aqueous phase Aqueous phase:
- Tinuvin® 123 available from
- Example D column 16, lines 37-3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00
- aqueous phase The components listed in table 5.6 under “aqueous phase” are mixed together in the order given to form an aqueous mixture.
- a premix is made from the components listed under "Aluminum pigment premix”. These premixes are added separately to the aqueous mixture. After adding a premix, the mixture is stirred for 10 minutes in each case. Then, using deionized water and dimethylethanolamine, a pH of 8 and a spray viscosity of 85 ⁇ 10 mPa s at a shear stress of 1000 s ' 1 , measured with a rotary viscometer (Rheolab QC device with temperature control system C-LTD80 / QC from Anton Paar) set at 23X.
- Table 5.8 Production of waterborne basecoats WBL25 to WBL30
- Aqueous binder dispersion AD1 26.33 26.33 26.33 26.33 26.33 26.33 26.33 26.33
- Rheovis® AS 1130 available from BASF SE 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22 10% dimethylethanolamine in water 0.51 0.51 0.51 0.51 0.51 0, 51
- butyl glycol (Rheovis® PU 1250 available from 0.07 0.07 0.07 0.07 0.07 0.07 0.07 BASF SE)
- Pigment / binder ratio 0.25 0.09 0.25 0.09 0.25 0.09 0.25 0.09 0.09 0.09 0.09
- aqueous phase The components listed in Table 5.7 under “aqueous phase” are stirred together in the order given to form an aqueous mixture.
- a premix is made from the components listed under "Aluminum pigment premix”. This premix is added to the aqueous mixture. After the addition, the mixture is stirred for 10 minutes.
- the pH is then adjusted to 8 using deionized water and dimethylethanolamine and a spray viscosity of 130 ⁇ 5 mPa-s (WBL31) or 80 ⁇ 5 mPa-s (WBL31a) at a shear stress of 1000 s ' 1 , measured with a rotary viscometer ⁇ Rheolab QC device with temperature control system C-LTD80 / QC from Anton Paar) at 23 ° C, set In the case of WBL31a, a higher amount of deionized water is used for this.
- Polyurethane dispersion produced according to WO 92/15405, p. 13, line.
- Tinuvin® 123 available from BASF SE 0.61 0.61
- Tinuvin® 384-2 available from BASF SE 0.38 0.38 deionized water 7.91 12.10
- Polyester prepared according to Example D, column 16, lines 37-59 of DE
- aqueous phase The components listed in Table 5.8 under “aqueous phase” are stirred together in the order given to form an aqueous mixture.
- a premix is made from the components listed under "Butylglycol / polyester blend (3: 1)". This premix is added to the aqueous mixture. After the addition, the mixture is stirred for 10 minutes. Then, using deionized water and dimethylethanolamine, a pH of 8 and a spray viscosity of 135 ⁇ 5 mPa-s at a shear stress of 1000 s 1 , measured with a rotary viscometer (Rheolab QC device with temperature control system C-LTD80 / QC from Anton Paar) set at 23X.
- Aqueous phase Aqueous phase:
- Polyurethane dispersion produced according to WO 92/15405, p. 13, line.
- Tinuvin® 123 available from BASF SE 0.75 0.75
- Tinuvin® 384-2 available from BASF SE 0.47 0.47
- Polyester prepared according to Example D, column 16, lines 37-59 of DE
- Aqueous phase Aqueous phase:
- Daotan® VTW 6464 available from Allnex 1, 75 1, 75 1.75 1, 75 polyurethane modified polyacrylate; manufactured
- Butylglycol (Rheovis® PU 1250 available from 0.26 0.26 0.26 0.26 BASF SE)
- Tinuvin® 123 available from BASF SE 0.71 0.71 0.71 0.71 Tinuvin® 384-2, available from BASF SE 0.44 0.44 0.44 0.44 butylglycol 12.50 - 12.50 deionized water 3.00 3.00 total; 87.50 100.00 90.50 103.00 6. Examinations and comparison of the properties of the aqueous basecoats or the films and coatings obtained therefrom
- the determination of the middle filament length at the bell edge shows that with increasing concentration of the aluminum pigments within the respective basecoats (the concentration increases from WBL1 to WBL3 or from WBL4 to
- WBL6 zu) smaller filaments with shorter filament lengths are formed, which correlates with the visually assessed degree of wetness.
- concentration of the aluminum pigments increases, the atomization becomes finer overall, since smaller filaments are formed, and the result is a lower degree of wetness, which is contrary to what a person skilled in the art would appreciate due to the CaBER measurements and the increasing thread lifespan within the series WBL1 to WBL3 or WBL4 to WBL6 would have expected.
- WBL8 proved to be significantly more critical with regard to the occurrence of needlesticks, especially at a relatively low speed of 23,000 rpm. This behavior correlates with a longer filament length, which was determined experimentally in the case of WBL8 in comparison to WBL7 and which in turn is a measure for a coarser atomization or an increased degree of wetness.
- Table 6.2 Results of the investigations regarding the occurrence of needlesticks
- WBL12 0.820 10.40 74.35 15.10 71.44 18.70 68.37 4 WBL9 and WBL11 each have a pigment / binder ratio of 0.35, whereas WBL10 and WBL12 each have a pigment / binder ratio of 0.13.
- WBL11 or 0.13 (WBL10 and WBL12) shows that a longer filament length, i.e. a coarser and therefore wetter atomization leads to poorer flow values, which is illustrated by the short wave and DOI values obtained.
- the tests on the water-based paints WBL32 and WBL33 as well as WBL34 and WBL35 or WBL34a and WBL35a with regard to the degree of wetness were carried out according to the method described above. In particular, it clarifies how an additional amount of a co-binder (polyester), but especially a solvent, can be used to influence the atomization and the resulting degree of wetness, which is responsible for properties such as cloudy, needlestick robustness, etc.
- the tests on the samples WBL32 and WBL33 were carried out at a speed of the ESTA-G locke of 63,000 rpm, that of the samples WBL34 and WBL35 or WBL34a and WBL35a at 43,000 rpm and 63,000 rpm. In all cases the outflow rate was 300 ml / min. Tables 6.13 and 6.14 summarize the results.
- the examples demonstrate that the method according to the invention can be used to make predictions for the atomization of a lacquer, which correlate with the qualitative properties of the final coating (number of pinpricks, degree of wetness, cloudy or course or appearance and opacity) and in particular better than other methods of Correlate state of the art.
- the method according to the invention thus enables a simple and efficient method for quality assurance. It can help to carry out coating developments in a more targeted manner, and in doing so, based on complex coating processes for model substrates ⁇ incl. Stoving the materials) at least in part. 7. Investigations on clear coats tozw. of the films and coatings obtained from it
- Sample KL1 is a commercially available two-component clearcoat (ProGloss from BASF Coatings GmbH), containing pyrogenic silica as a rheology aid (AerosiKD types from Evonik), the base coat with ethyl 3-ethoxypropionate to a viscosity of 100 mPa -s was set at 1000 / s.
- Sample KL1a corresponds to KL1 with the difference that the base paint was adjusted to a viscosity of 50 mPa-s at 1000 / s with ethyl 3-ethoxypropionate.
- Klariack KL1b corresponds to KL1 with the difference that the base paint was adjusted to a viscosity of 50 mPa-s at 1000 / s with ethyl 3-ethoxypropionate.
- Sample KL1b corresponds to KL1 with the difference that it contains no pyrogenic silica as a rheological aid.
- the base varnish was also adjusted to a viscosity of 100 mPa-s at 1000 / s with ethyl 3-ethoxypropionate as in the case of KL.
- KL1b average filament lengths were determined that were longer than i in the case of KL1.
- KL1a medium filament lengths were determined, which were longer than in the case of KL1.
- the examples demonstrate that the method according to the invention can also be used to make predictions for the atomization of a lacquer, particularly for clear lacquers, which correlate with qualitative properties of the final coating (e.g. runner behavior) and in particular correlate better than other prior art methods.
- the method according to the invention thus enables a simple and efficient method for quality assurance. It can help to carry out paint development in a more targeted manner and at least partially dispense with complex coating processes for model substrates (including baking the materials).
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Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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EP18179596 | 2018-06-25 | ||
PCT/EP2019/066663 WO2020002230A1 (de) | 2018-06-25 | 2019-06-24 | Verfahren zur bestimmung der mittleren filamentlänge während der rotationszerstäubung und darauf basierendes screening-verfahren bei der lackentwicklung |
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EP3810334A1 true EP3810334A1 (de) | 2021-04-28 |
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EP19733018.6A Withdrawn EP3810334A1 (de) | 2018-06-25 | 2019-06-24 | Verfahren zur bestimmung der mittleren filamentlänge während der rotationszerstäubung und darauf basierendes screening-verfahren bei der lackentwicklung |
Country Status (6)
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US (1) | US20210262912A1 (de) |
EP (1) | EP3810334A1 (de) |
JP (1) | JP7048772B2 (de) |
CN (1) | CN112313013A (de) |
MX (1) | MX2020014215A (de) |
WO (1) | WO2020002230A1 (de) |
Family Cites Families (24)
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AU517923B2 (en) * | 1977-02-07 | 1981-09-03 | Ransburg Japan Ltd. | Rotary paint atomizing device |
JPS5472512A (en) * | 1977-11-21 | 1979-06-11 | Ransburg Japan Ltd | Rotary type liquid atomizer |
DE3545618A1 (de) | 1985-12-21 | 1987-06-25 | Basf Lacke & Farben | Wasserverduennbares ueberzugsmittel zur herstellung der basisschicht eines mehrschichtueberzuges |
DE4009858C2 (de) | 1990-03-28 | 1998-02-05 | Basf Lacke & Farben | Wäßriger pigmentierter Basislack enthaltend als Bindemittel ein wasserverdünnbares Polyacrylatharz und Verwendung eines solchen Basislacks |
DE4010176A1 (de) | 1990-03-30 | 1991-10-02 | Basf Lacke & Farben | Verfahren zur herstellung einer mehrschichtigen lackierung und waessriger lack |
DE4107136A1 (de) | 1991-03-06 | 1992-09-10 | Basf Lacke & Farben | Verfahren zur herstellung einer mehrschichtigen, schuetzenden und/oder dekorativen lackierung |
CA2127761C (en) | 1993-07-16 | 2005-10-18 | Armin Gobel | An aqueous dispersion of polyurethane resins, a method of manufacturing them, coating agents containing them and use thereof |
DE4437535A1 (de) | 1994-10-20 | 1996-04-25 | Basf Lacke & Farben | Polyurethanmodifziertes Polyacrylat |
JPH1110028A (ja) * | 1997-06-23 | 1999-01-19 | Fuji Photo Film Co Ltd | 回転型霧化塗装装置及びこれを用いた静電塗装方法 |
JP2001051405A (ja) | 1999-08-10 | 2001-02-23 | Fuji Photo Film Co Ltd | 感光性平版印刷版の製造方法 |
DE19948004B4 (de) | 1999-10-06 | 2006-05-11 | Basf Coatings Ag | Polyurethane und Pfropfmischpolymerisate auf Polyurethanbasis sowie ihre Verwendung zur Herstellung von Beschichtungsstoffen, Klebstoffen und Dichtungsmassen |
DE10240972A1 (de) | 2002-09-02 | 2004-03-18 | Basf Coatings Ag | Metallpigmente enthaltende, wässrige Pigmentpasten und ihre Verwendung zur Herstellung von effektgebenden wässrigen Beschichtungsstoffen |
US7588642B1 (en) * | 2004-11-29 | 2009-09-15 | Advanced Cardiovascular Systems, Inc. | Abluminal stent coating apparatus and method using a brush assembly |
JP4848810B2 (ja) | 2006-03-27 | 2011-12-28 | 日産自動車株式会社 | 塗装方法及び塗装装置 |
US8143341B2 (en) * | 2006-03-29 | 2012-03-27 | Ppg Industries Ohio, Inc | Aqueous coating compositions |
JP5490369B2 (ja) * | 2008-03-12 | 2014-05-14 | ランズバーグ・インダストリー株式会社 | 回転式静電塗装装置及び塗装パターン制御方法 |
EP2307740B1 (de) * | 2008-08-05 | 2016-05-04 | Alcoa Inc. | Metallbleche und metallplatten mit reibungsmindernden strukturierten oberflächen und herstellungsverfahren dafür |
JP6261588B2 (ja) | 2012-08-28 | 2018-01-17 | ビーエーエスエフ コーティングス ゲゼルシャフト ミット ベシュレンクテル ハフツングBASF Coatings GmbH | 色付与及び/又は効果付与する多層塗膜中でのポリマー |
WO2014054438A1 (ja) | 2012-10-01 | 2014-04-10 | 日産自動車株式会社 | 回転霧化式静電塗装装置のベルカップ |
US9869517B2 (en) * | 2013-06-14 | 2018-01-16 | Snapp Ip Ltd | Misting and atomization systems and method |
DE102013022282B3 (de) * | 2013-12-03 | 2015-03-05 | Eisenmann Ag | Mit Innenaufladung arbeitender Hochrotationszerstäuber |
JP6540695B2 (ja) * | 2014-06-02 | 2019-07-10 | Agc株式会社 | 防眩膜付き基材、その製造方法、および物品 |
BR112017015659B1 (pt) | 2015-01-21 | 2022-08-02 | Basf Coatings Gmbh | Dispersões aquosas contendo polímeros produzidos em vários estágios e composições de agente de revestimento contendo os mesmos |
WO2016145000A1 (en) * | 2015-03-09 | 2016-09-15 | Isp Investments Inc. | Spray characterization by optical image analysis |
-
2019
- 2019-06-24 MX MX2020014215A patent/MX2020014215A/es unknown
- 2019-06-24 CN CN201980042775.6A patent/CN112313013A/zh active Pending
- 2019-06-24 WO PCT/EP2019/066663 patent/WO2020002230A1/de unknown
- 2019-06-24 EP EP19733018.6A patent/EP3810334A1/de not_active Withdrawn
- 2019-06-24 JP JP2020572981A patent/JP7048772B2/ja active Active
- 2019-06-24 US US17/255,620 patent/US20210262912A1/en active Pending
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MX2020014215A (es) | 2021-03-09 |
WO2020002230A1 (de) | 2020-01-02 |
US20210262912A1 (en) | 2021-08-26 |
CN112313013A (zh) | 2021-02-02 |
JP2021528244A (ja) | 2021-10-21 |
JP7048772B2 (ja) | 2022-04-05 |
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