EP3795730B1 - Warp knitting machine and method for producing warp knitted fabric - Google Patents
Warp knitting machine and method for producing warp knitted fabric Download PDFInfo
- Publication number
- EP3795730B1 EP3795730B1 EP20181084.3A EP20181084A EP3795730B1 EP 3795730 B1 EP3795730 B1 EP 3795730B1 EP 20181084 A EP20181084 A EP 20181084A EP 3795730 B1 EP3795730 B1 EP 3795730B1
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- machine
- warp
- knitting
- movement
- knitting machine
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/10—Devices for supplying, feeding, or guiding threads to needles
- D04B27/24—Thread guide bar assemblies
- D04B27/26—Shogging devices therefor
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B23/00—Flat warp knitting machines
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/04—Sinkers
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/06—Needle bars; Sinker bars
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/10—Devices for supplying, feeding, or guiding threads to needles
- D04B27/24—Thread guide bar assemblies
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/34—Take-up or draw-off devices for knitted products
Definitions
- Warp knitting machines for producing warp knitted fabric have been known in many embodiments for decades.
- a plurality of knitting tools are carried by bars and driven via bar carriers with lever shafts that extend in a machine width direction.
- the lever shafts are usually mounted in a machine frame that includes a plurality of center walls that are offset from one another in the machine width direction.
- the knitting tools used typically include hook needles, thread guide elements—such as, for example, hole needles or little laying tubes—, slides and knitting sinkers—such as, for example, enclosing knock-off sinkers, knock-off comb sinkers or piercing comb sinkers.
- the knitting tools are usually carried by bars, which in warp knitting machines are each driven by a lever shaft in such a way that, during operation, they pivot independently of one another in a plane transverse to the lever shafts - i.e. a plane that runs in the machine height and machine depth direction.
- the bars, which carry the thread guiding elements are called guide bars and are additionally mounted and driven in such a way that they carry out an oscillating offset movement in the machine width direction superimposed on their pivoting movement.
- one bar fitted with hook needles, at least one bar fitted with knitting sinkers and at least one guide bar fitted with thread guide elements are functionally connected to one another to produce a layer of warp-knitted fabric.
- warp knitting machines in which the warp knitted fabric produced is drawn off approximately in a horizontal direction forwards by a fabric take-off device, and Raschel machines in which the warp knitted fabric produced is drawn approximately vertically downwards in a vertical direction by a fabric take-off device direction is pulled off the machine.
- a pull-off force acts on the warp-knitted fabric, which influences the properties of the warp-knitted fabric produced.
- a Raschel machine which has guide bars which can be moved from an operating position ("knitting position") to a maintenance-friendly position via a lever device.
- the Raschel machine In this maintenance-friendly position, the Raschel machine cannot be operated to produce knitted goods, but the thread guiding elements ("guide needles") arranged on the guide bars should be particularly easily accessible for this purpose. As a result, it should be possible to easily thread threads into the thread-guiding elements.
- the guide bars Before the production of knitted goods, the guide bars must be brought back into their operating position after threading.
- DE10349417B3 describes a warp knitting machine for producing a spacer fabric, the guide bars of which can be adjusted in their basic position transversely to the machine width direction, which corresponds to a machine depth direction.
- the guide bars are arranged on the machine frame via a carrier that can be positioned in the machine depth direction by a central drive.
- DD120669 describes a device that serves to change the pivoting movement of the guide bars of a warp knitting machine.
- the guide bars are connected to two lever shafts via two carriers, which in turn are driven by a drive ram via a connection of levers.
- the position of the connection of the drive tappets to the lever can be changed using a screw connection with a slotted hole.
- both the amplitude and the speed of the pivoting movement carried out can be adjusted at the same time, with the course of the pivoting movement not changing in three-dimensional space. This should be advantageous in particular when changing the number of guide bars or the machine gauge, in order to be able to set the maximum possible working speed of the warp knitting machine in each case.
- the guide bars are connected to two lever shafts via several levers and a carrier, and therefore do not pivot around a fixed axis of rotation Lever shaft but about an instantaneous pole, which can shift during the pivoting movement depending on the kinematics of the construction of levers and carriers.+
- a warp knitting machine in which the guide bar lever shaft is mounted in rotationally adjustable eccentric bushings in the machine frame. By turning the eccentric bushings, the axis of rotation of the lever shaft can be adjusted relative to the machine frame in order to change a basic position of the guide needles (hole needles) relative to the knitting needles.
- warp-knitted fabrics with compositions of different diversity - i.e. warp-knitted fabrics that comprise, for example, different combinations of thread materials, a different number of threads per stitch, different stitch constructions and/or a different combination of stitch constructions - may require a different number of guide bars or to use a different warp knitting machine - for example a Raschel machine instead of a warp knitting machine.
- the pivoting movement of the yarn guide elements as well as the pivoting movement of the hook needles is longer than in a warp knitting machine with two guide bars. If two-bar warp-knitted fabric is now produced on a warp knitting machine with four guide bars, the thread guide elements and the hook needles have to travel a longer distance in their pivoting movement than on a warp knitting machine with only two guide bars, and the knitting speed is slower as a result. It may also be necessary to adapt the spatial course of the pivoting movement in order to be able to optimally adapt the effective speed to the number of guide bars used.
- warp knitted fabrics that require a different number of guide bars to produce have hitherto been used usually manufactured at optimum knitting speed on different warp knitting machines.
- warp knitted goods that can only be produced on Raschel machines or only on warp knitting machines because of their composition, especially because of their stitch binding and the combination of stitch bindings.
- a warp-knitted fabric with a high proportion of fringes - i.e. with a stitch binding in which a thread is inserted into the same hook needle in several rows of stitches in a row and therefore has no connection to the neighboring wale - cannot be produced on a warp-knitting machine and requires the Use of a Raschel machine.
- the present invention is therefore based on the object of specifying a warp knitting machine which enables successive production of batches of warp knitted fabric with compositions of different diversity on a single warp knitting machine.
- the object is achieved according to the invention by the preambles and the characteristics of claims 1 and 11.
- the relative position of the lever shaft, with which at least one guide bar can be driven, to the lever shafts, with which at least one further bar can be driven, is adjustable in the machine height and/or machine depth direction of a warp knitting machine. In order to change the diversity of the composition of the manufactured web of warp-knitted fabric, this relative position is changed in the machine height and/or machine depth direction.
- the course of the pivoting movement of the yarn guide elements can be adjusted relative to the operative movement of the hook needles.
- the pivoting movements of the yarn guide elements and the hook needles can be optimally matched to the number of guide bars. If a textile is now to be produced with the same machine that requires the use of two guide bars, it was not possible on previous machines to optimally adjust the pivoting movement of the thread guide elements and the hook needles to the reduced number of guide bars; the hook needles can, for example, perform a shorter pivoting movement on a warp knitting machine with only two guide bars, which increases the knitting speed.
- the pivoting movement of the yarn guide elements to the changed pivoting movement Hook needles can be adjusted. Furthermore, for example when the warp knitting machine is switched from a warp knitting machine to a Raschel machine, the relative position of the lever shaft that drives the guide bars can be adjusted in such a way that the pivoting movement of the thread guide elements at the level of the hook needles runs largely in the machine depth direction, whereas the pivoting movement of the thread guide elements at the level of the hook needles in the case of a warp knitting machine has comparably large directional components in the machine height and machine depth direction with regard to their amount.
- the angular range of the pivoting movements of the lever shaft, with which the at least one guide bar is driven can be adjusted.
- the position and length of the pivoting movement can be adjusted on a circle with a fixed pivoting radius around the axis of rotation of the lever shaft. It is therefore advantageous, particularly when the number of guide bars is changed, to adapt the angular range of the pivoting movement.
- the lever shafts assigned to the other bars can also advantageously experience a change in the angular range of their pivoting movements.
- at least two drives are provided. It is of additional benefit if one of these drives is assigned to the at least one guide bar.
- the other drive can advantageously drive the remaining bars. However, several drives can also be assigned to the remaining bars, for example one drive for each bar.
- one advantageous way of controlling a plurality of lever shaft drives is to provide one or more control devices that control the drives.
- a warp knitting machine has a machine frame which carries the lever shafts and which comprises a machine head and a machine base, the machine head and the machine base being adjustable relative to one another in the machine height direction and/or in the machine depth direction.
- the machine head comprises at least the lever shaft of the guide bars and the components that can be driven by it.
- the lever shaft of the guide bars can be accommodated by the machine head so as to be rotatable about its axis of rotation. It is an advantageous embodiment if the lever shaft of the guide bars is designed to be rotatable about its axis of rotation by means of a bearing, with the machine head accommodating the bearing, which comprises at least two bearings.
- An advantageous embodiment of the invention is a warp knitting machine whose machine head comprises at least two upper center walls offset parallel to one another in the machine width direction and whose machine bottom part comprises at least two lower center walls offset parallel to one another in the machine width direction.
- the upper middle walls and lower middle walls comprise bearings, with at least two bearings of different middle walls forming at least one bearing for at least one lever shaft.
- an upper Central wall is connected to a lower central wall in such a way that the relative position of the central walls can be adjusted to one another.
- an upper middle wall can be connected to a lower middle wall by a screw connection, the screw connection comprising at least one screw and/or fitting screw, at least one through hole or one slot and at least one threaded hole.
- a warp knitting machine is advantageous which includes means for adjusting the relative position between parts of the machine frame--for example the upper part of the machine and the lower part of the machine.
- a particularly advantageous means of adjusting the relative position is spacer plates arranged between the parts of the machine frame. The thickness of the spacer plates, which extends in the machine height direction, determines the relative position between the parts of the machine frame in the machine height direction. It is also advantageous to arrange at least two spacer plates one above the other between parts of the machine frame in order to adjust the relative position between the parts of the machine frame by the sum of the thicknesses of the at least two spacer plates.
- Another advantageous means of adjusting the relative position between the machine head and machine base is a screw connection that includes at least one screw, at least one slot whose longitudinal axis extends in the machine depth direction, and at least one threaded hole.
- the machine base can include at least one threaded hole and the machine head and the spacer plates can each include at least one elongated hole for each threaded hole.
- the machine head By shifting the machine head in the direction of the longitudinal axis of the elongated holes - ie in the machine depth direction - it is possible to adjust the relative position of the machine head to the machine base in the machine depth direction. It is particularly advantageous if the upper part of the machine and/or the lower part of the machine has a scale in machine height and/or machine depth direction, which enables precise and reproducible adjustability of the relative position.
- Another advantageous means of adjusting the relative position between the machine head and machine base is a rail connection.
- a form-fitting rail connection is advantageous.
- a rail connection that enables adjustability in the machine depth direction and/or machine height direction and is play-free in the machine width direction is particularly advantageous.
- a rail connection that includes a device for locking the relative position between the upper machine part and the lower machine part.
- a warp knitting machine is also advantageous which comprises at least one electric motor which drives the machine head in its adjustment movement in the machine height and/or machine depth direction.
- An advantageous embodiment of the invention is a warp knitting machine whose machine head comprises at least one offset drive, which drives the at least one guide bar for its oscillating offset movement in the machine width direction.
- the advantage here is that it is not necessary to adjust the connection between the at least one offset drive and the at least one guide bar in order to adjust the relative position between the upper machine part and the lower machine part, since the position of the at least one offset drive relative to the at least one guide bar changes does not change.
- the set-up time for adjusting the relative position between the machine head and machine base can be reduced as a result.
- lever shafts are each assigned a pivoting drive for their respective pivoting movement, with the pivoting drive preferably comprising an electric machine.
- the swivel drive is used to drive the lever shafts to rotate around their axes of rotation. If each lever shaft is assigned its own swivel drive, a complex central gear that connects all lever shafts to a central drive motor can be omitted. The construction and maintenance costs as well as the complexity of the warp knitting machine are reduced.
- At least one pivoting drive comprises a linear stepping motor. It is particularly advantageous if a slider-crank mechanism connects a linear stepping motor output shaft to one of the lever shafts, the slider-crank mechanism comprising a drive lever and a joint which is eccentrically connected to the lever shaft.
- the slider crank mechanism converts a linear drive movement into a rotary movement of the lever shaft around its axis of rotation. The great advantage of the slider-crank mechanism is that it can be carried out with as little play as possible even when changing the direction of movement and thus transmits the drive movement without loss of movement components.
- At least one swivel drive includes a rotary stepping motor. It is particularly advantageous if a belt transmission connects a rotary stepping motor output shaft to one of the lever shafts.
- the lever shaft can be driven by the rotary stepper motor by means of a toothed belt, with toothed belt pulleys being arranged on the rotary stepper motor output shaft and the lever shaft, which are positively connected to the toothed belt. Thanks to the form-fitting connection, the drive movements are transmitted without slip and thus without any loss of movement components.
- An advantageous embodiment of the invention is a warp knitting machine whose machine head comprises at least one pivoting drive for the lever shaft of the at least one guide bar. It is thus possible to adjust the relative position between the upper machine part and the lower machine part without adjusting the connection between the swivel drive and the lever shaft of the at least one guide bar, since the position of the at least one swivel drive relative to the lever shaft of the at least one guide bar does not change. In this way, the set-up time for adjusting the relative position between the machine head and machine base is reduced.
- the toothed belt would have to be replaced with a toothed belt with a correspondingly adapted length each time the relative position between the machine head and base is adjusted if the swivel drive is not accommodated by the machine head.
- a warp knitting machine whose multiple pivot drives include electric machines.
- These electric machines can advantageously be controlled by an electronic control device.
- the electronic control device may include means for generating and amplifying signals, storage devices and power electronics. As a rule, it should be a machine computer that provides control signals. In the case of normal electrical machines, these will control frequency converters or suitable power electronics such as an amplifier circuit (motor driver) that is suitable for controlling stepper motors.
- the electric machines are supplied with current of suitable strength, voltage, frequency or signal form for the appropriate movement profiles. In this way, the electronic controller controls the drive movement of the electric machines, with the warp knitting machine converting the drive movement of the electric machines into a knitting movement of the knitting tools, and the knitting tools are thus driven by the electric machines.
- An electronic control device is advantageous, which is set up to control the electric machines in such a way that they drive the knitting tools driven by them in accordance with certain predefined movement profiles. Movement profiles that are programmable are particularly advantageous. It is also advantageous to combine movement profiles in groups, with each group comprising a movement profile for each knitting tool of the warp knitting machine and the movement profiles being matched to one another such that the knitting tools perform matching knitting movements during the same period of time. The specification of movement profiles thus enables the knitting movements of the knitting tools to be controlled in a targeted manner.
- the knitting movement of the thread guide elements can be readjusted to the relative position and knitting movement of the other knitting tools, and the warp knitting machine can be set more variably for the production of batches of warp knitted fabric with compositions of different diversity.
- a method is advantageous in which at least two different swivel drives are used, of which the first drives at least the guide bar and the second drives at least one other bar and the movement of these two swivel drives is controlled in such a way that the thread guiding elements of the guide bar and the needles of the other bar execute coordinated knitting movements.
- at least two different pivoting drives it is possible to control the pivoting movement of different bars independently of one another and thus to be able to coordinate the active movements of the bars with one another. If the relative position of the lever shaft, which drives the guide bar, has to be changed due to a change in the batch of warp knitted fabric, the knitting movements of the knitting tools can be coordinated in a more variable manner.
- the at least two pivoting drives are actuated on the basis of stored movement profiles which are individually matched to the composition of the respective batch.
- Each movement profile forms a specific knitting movement of a knitting tool. It is advantageous to specify the movement profile as an input variable when setting up the warp knitting machine and to select and program it according to the warp knitted fabric to be produced.
- the movement profiles of the knitting tools must be coordinated with one another, depending on the selected composition of the warp-knitted fabric produced, so that the knitting tools work together synchronously to produce the desired warp-knitted fabric.
- a group of coordinated movement profiles which includes exactly one movement profile for each knitting tool. It is advantageous to store at least two groups of movement profiles coordinated with one another in a storage device and to use these depending on the selected composition of the warp-knitted fabric produced.
- the appropriate movement profile can be selected and does not have to be reprogrammed.
- a warp knitting machine is advantageous which, for stitch formation, includes a knitting sinker—hereinafter also simply called sinker—which is universally suitable both for the production of Raschel fabrics and for the production of automatic warp knitting fabrics.
- sinker which is universally suitable both for the production of Raschel fabrics and for the production of automatic warp knitting fabrics.
- a sinker for a warp knitting machine is advantageous, which has a knock-over edge, a holding-down edge and an enclosing edge, the knock-over edge extending in a width direction and at least in sections in a longitudinal direction of the sinker and a height direction of the sinker pointing perpendicularly upwards from the surface of the knock-over edge, the holding-down edge is arranged opposite the drop-off edge at a distance in the height direction and the enclosing edge delimits and connects the drop-off edge and the hold-down edge to the rear in the longitudinal direction, with a contact edge adjoining the drop-off edge at a drop-off edge transition point and a supporting
- a sinker is particularly advantageous in which the transition point of the support edge from the transition point of the deflection edge to is spaced at least four times as far apart in the vertical direction as in the longitudinal direction.
- the knock-off edge is straight and the knock-off edge extends entirely in the longitudinal direction.
- the deflection edge can also run in a curve, so that the deflection edge runs in the longitudinal direction only in sections, possibly even only over an infinitesimally small section. Then the longitudinal direction can be determined by a tangent drawn on the lip midway between a lip transition point and the point over which the hold down edge terminates forward.
- the width direction, length direction and height direction of the board together form a rectangular coordinate system which is "fixed to the board"; it can therefore move together with a possible movement of the sinker relative to the previously introduced coordinate system of the warp knitting machine, consisting of machine depth direction, machine height direction and machine width direction, and in particular also rotate about the axis of the machine width direction.
- the width direction of the sinker corresponds to the machine width direction.
- Sinkers having a knock-over edge, a hold-down edge, and an enclosing edge are typically used in a warp knitting machine. Due to the additional arrangement of a correspondingly designed contact edge and a support edge, which adjoin the knock-over edge, the sinker is set up for knocking over (fringe) stitches when the pull-off device of the warp knitting machine pulls in the vertical direction.
- a warp knitted fabric that is only produced on a Raschel machine can also be produced with the sinker.
- the conversion from automatic warp knitting to Raschel fabric can even take place without the knitting tools (such as sinkers, but also needles) having to be exchanged.
- the circuit board can advantageously be stamped from a steel strip like conventional circuit boards.
- the thickness direction of the steel strip is then the width direction of the blank.
- the sinker can be set up to be moved in the longitudinal direction for stitch formation along the knock-over edge, as is usual for sinkers with a knock-over edge, hold-down edge and enclosing edge.
- the support edge can be arranged parallel to the knock-off edge. However, the support edge can also be arranged at an angle of between 0° and 25° to the knock-off edge.
- the theoretical point of intersection between the support edge and the knock-off edge is then preferably in front of the sinker in the longitudinal direction.
- the angle between the Contact edge and the support edge is preferably 90 °.
- a knock-off strip which has an advantageous rectangular cross-section can thus be supported on the supporting edge. Furthermore, a knock-off tape supported in this way can be placed against the contact edge, so that it is pressed against the contact edge by a pull-off force acting on the warp-knitted fabric.
- the pull-off force can act downwards in the warp knitting machine in its vertical direction.
- a distance between a support edge transition point and a knock-off edge transition point that is at least four times greater in the height direction than in the longitudinal direction results in the contact edge of the sinker or the outer surface of a sinker arrangement in the machine being arranged approximately in the vertical direction of the machine.
- the contact edge or outer surface can be inclined to the vertical direction of the machine by a maximum of 25° or, for example, 15°, 10° or 5° in such a way that areas of the contact edge or the outer surface that are further down are further downwards in the horizontal direction protrude in front than areas lying further up in the vertical direction.
- a vertical deduction is therefore also understood to mean a deduction direction that deviates from the vertical by the stated angle.
- the circuit board can have a surface coating.
- the support edge transition point is spaced between 3 mm and 10 mm from the impact edge transition point in the height direction.
- the distance can have any value in between, for example 5mm or 6.5mm.
- the contact edge comprises a holding device which is designed as a depression and/or elevation in sections of the contact edge. A greater distance between the supporting edge transition point and the deflection edge transition point can provide more installation space for attaching a holding device to the contact edge.
- the supporting edge ends a maximum of 2 mm forwards in the longitudinal direction from the supporting edge transition point.
- the supporting edge can have an extension of at most 2 mm in the longitudinal direction, for example 0.7 mm or 1 mm. Any values up to 2 mm are advantageous.
- knock-off edge and the contact edge enclose an angle between 90° and 115°.
- An angle between 95° and 110° is particularly preferred.
- the knock-off edge protrudes forwards by a maximum of 2 mm over the hold-down edge in the longitudinal direction.
- the knock-off edge can advantageously protrude forwards by a maximum of 5 mm in the longitudinal direction forwards over the hold-down edge.
- the knock-off edge can protrude forwards beyond the hold-down edge in the longitudinal direction by values between 1 mm and 5 mm or by values between 1.5 mm and 4 mm, for example 2 mm, 2.5 mm or 3 mm.
- a knock-off edge that extends only 2mm or less further forward than the hold-down edge allows the warp-knitted fabric to be drawn off in the vertical direction of a warp-knitting machine downwards without having to cover a long distance through the sinker or sinker arrangement for stitch formation.
- An advantageous embodiment of the warp knitting machine according to the invention comprises a sinker arrangement.
- a sinker arrangement is advantageous which has a large number of the sinkers described above, which are arranged congruently in a row at a constant distance in the width direction, and at least one knock-off belt which rests on the support edge and on the contact edge of at least a subset of the large number of sinkers and the distance bridged in the width direction between at least two sinkers and whose outer surface is opposite to the surface with which the knock-off band abuts against the contact surface of the sinker.
- the sinker arrangement is characterized in that a vertical upper end of the outer surface of the knock-down belt is at least four times as far apart in the vertical direction as in the longitudinal direction from a lower end in the vertical direction of the outer surface of the knock-down belt.
- the knock-off tape can be used, among other things, to knock off fringed stitches that would otherwise slip between the sinkers. Due to the position of the knock-off belt based on the vertical direction, a warp-knitted fabric can be drawn off approximately in the vertical direction of the warp knitting machine, sliding past the outside of the knock-off belt. A pull-off direction in the machine direction, horizontally to the front, is of course also possible. In particular with a vertical deduction, the deduction tape is pressed by the warp knitted fabric against the supporting edge and the contact edge of the sinkers. The knock-off strip can thus be connected sufficiently securely to the sinkers by means of a detachable attachment.
- the knock-off band may have a substantially rectangular cross-section that is substantially constant over its widthwise extension.
- a tape can be procured inexpensively and reproducibly mounted over the entire extent of the circuit board arrangement in the width direction.
- the width direction of the board corresponds to the width direction of the board assembly.
- the width direction of the sinker assembly is approximately the width over which warp knit fabric can be produced on the warp knitting machine. Warp knitting machines are usually between 1.28 meters and 7 meters wide, typically several meters, for example about 4 meters.
- the knock-off conveyor can bridge the entire width of the machine.
- the knock-off strip can also comprise several parts over the width direction, which then extend over the entire width in total.
- the circuit board arrangement preferably comprises a number of sub-arrangements of circuit boards or modules with circuit boards.
- the knock-off belt can consist of a wear-resistant material such as hardened steel and/or be provided with a wear-resistant coating.
- the knock-off band preferably has a smooth surface, advantageously with rounded edges, so that the quality of the warp knitted fabric passing by is not affected.
- the knock-off belt can be arranged flush or set back in the height direction relative to the knock-off edge of the at least one subset of the plurality of sinkers. This ensures that the warp knitted fabric can be easily pulled over the cut-off tape when it is pulled off.
- the knock-off strip can advantageously have at least one extension in the longitudinal direction like the supporting edge. As a result, the warp knitted fabric cannot get caught at the transition to the support surface when sliding along the outer edge of the knock-off belt.
- a support edge that is set back from the outer edge of the knock-off belt is particularly advantageous.
- the knock-off strip can interact with at least one holding device of a contact edge of a sinker of the at least one subset of the plurality of sinkers.
- the cut-off band can have a connecting means which is fastened to the cut-off band and is detachably fastened to the holding device of the contact edge.
- the connecting means can be glued to the tee band, for example.
- the connecting means can be clipped to the holding device of the contact edge, for example.
- the connecting means can also be attached to the knock-off tape by other means than by gluing.
- the connecting means can also be in one piece with the knock-off strap.
- the connecting means can be a plastic profile.
- the connecting means can be clipped into a recess on the contact edge of the circuit board.
- the depression can have a cross section which at least partially corresponds to the cross section of the connecting means or can accommodate a section of the connecting means under tension.
- the connecting means can have at least one spacer element, which adjusts the distance in the width direction between the boards at their front end.
- the circuit board arrangement can also be stabilized by the connecting means.
- the spacer element or the spacer elements can be elevations of the connecting means that occur regularly.
- a socket serving this purpose is unnecessary.
- the mount can then also pass through holes in the circuit board or encompass projections on the circuit board.
- the warp knitting machine can be used universally for the production of automatic warp knitting and Raschel machine goods due to the design of the sinker arrangement and the adjustability of the fabric take-off device, for which different sinkers or sinker assemblies would otherwise have to be procured and set up. After appropriate adjustment or conversion of the fabric take-off device and the relative position of the machine head, a completely different warp knitted fabric can be produced, preferably without changing the knitting tools.
- the sinker arrangement can be moved along an arcuate path—in the sense of a pivoting movement.
- the arcuate web can enclose the horizontal direction, ie the machine depth direction, towards the front of the warp knitting machine.
- Front is the direction from which a warp knitting machine is usually operated and in which the warp knitting machine fabric is drawn off.
- the knock-over edge and thus the longitudinal direction of the sinkers of the sinker arrangement can at least temporarily be arranged parallel to the horizontal direction of the warp knitting machine during stitch formation.
- the knock-over edge is inclined forwards by a maximum of 10° if it is not parallel to the horizontal.
- the sinker assembly cannot move during stitch formation.
- the needle arrangement can follow a curved path—in the sense of a pivoting movement—as is usual with warp knitting machines.
- the arcuate web may include the vertical direction of the warp knitting machine, that is, the machine height direction.
- the elongate needle shafts can be aligned at least approximately parallel to the vertical at least at times during stitch formation.
- the needles can deviate from the vertical alignment by a maximum of 10° and are then preferably tilted backwards with their hook.
- the needles are preferably less inclined to the vertical than the outer edge of the sinker belt of the sinker assembly.
- At least one first roller of the goods take-off device which is arranged closest to the stitch-forming area, can be driven and is set up to be reversible in its direction of rotation. In this way, the take-off angle can be set as best as possible and the accessibility of the stitch formation area is retained.
- the figure 1 shows a schematic diagram of a warp knitting machine 26, the machine frame 25 of which is divided into two and comprises a machine upper part 1 and a machine lower part 2, the machine lower part 2 being arranged on a machine bed 14.
- the machine head 1 comprises a lever shaft 3 which is rotatably mounted in the machine head and is connected to bar carriers 7 .
- a guide bar 8 is mounted on the bar carrier 7 so that it can be displaced in the machine width direction z.
- the storage is not shown for the sake of simplicity.
- the warp knitting machine 26 comprises three further lever shafts 4, 5, 6, all three of which are rotatably mounted in the machine base 2 and initiate knitting movements in knitting tools via bar carriers and bars. These ingot carriers and knitting tools are not shown.
- the machine upper part 1 and the machine lower part 2 are connected to one another by means of screws 11, the machine upper part 1 having a slot for this purpose per screw 11, the longitudinal axis of which extends in the machine depth direction x, and the machine lower part 2 per screw 11 having a threaded hole.
- other devices for connecting the machine head 1 to the machine base 2 are also advantageously conceivable - for example one Connection with lockable rails.
- the upper machine part 1 can be displaced in the machine depth direction x relative to the lower machine part 2 by an amount which corresponds to the length of the elongated hole.
- Spacer plates 10 are arranged between the upper machine part 1 and the lower machine part 2;
- the figure 2 shows the warp knitting machine 26 figure 1 in a view rotated 90 degrees about the machine height direction y.
- the machine base 2 comprises three lower central walls 13 which are offset from one another in the machine width direction z and are connected to the machine bed 14 .
- the machine head 1 comprises three upper central walls 12, the lever shaft 3, with which the guide bar 8 can be driven, a swivel drive 15 for the lever shaft 3 and an offset drive 16 for the guide bar 8.
- Three spacer plates 10 and the machine head 1 are connected by means of screws 11 to the Machine base 2 connected.
- the pivot drive 15 drives the lever shaft 3, with which the guide bar 8 can be driven, and the guide bar 8 and the thread guide elements 9 perform a pivoting movement about the axis of rotation of the lever shaft 3.
- the offset drive 16 drives the guide bar 8 and the yarn guide elements 9 in an oscillating offset movement in the machine width direction z. By superimposing the pivoting movement and the offset movement, the thread guide elements 9 perform a three-dimensional operative movement.
- the figure 3 shows the section A, whose position in figure 1 is shown.
- the three spacer plates 10 are shown in section.
- the elongated holes 17 of the spacer plates 10 allow the relative position of the machine head 1 to the machine base 2 in the machine depth direction x to be adjusted.
- the figure 4 shows the swivel drive 15 of a lever shaft 3, 4, 5, 6, which comprises a linear stepping motor 18, a linear stepping motor output shaft 19, a drive lever 20 and a joint 21 attached eccentrically to one of the lever shafts 3, 4, 5, 6.
- the linear drive movement of the linear stepper motor output shaft 19 is translated into a rotary movement of the lever shaft 3, 4, 5, 6 via the drive lever 20 and the joint 21 eccentrically attached to the lever shaft 3, 4, 5, 6.
- the figure 5 shows the swivel drive 15 of a lever shaft 3, 4, 5, 6, a rotary stepping motor 22, a rotary stepping motor output shaft 23 and a Belt transmission 24 includes.
- the belt transmission 24 is preferably a toothed belt which is positively connected to toothed belt pulleys on the rotary stepping motor output shaft 23 and the lever shaft 3, 4, 5, 6, with the speed and torque of the rotary stepping motor output shaft 23 depending on the number of teeth on the toothed belt pulleys slip-free in a speed and torque of the lever shaft 3, 4, 5, 6 are translated.
- All four lever shafts 3, 4, 5, 6 of the embodiment are associated with pivot drives 15, which can be controlled via a common electronic control device.
- the electronic control device includes a storage device in which movement profiles for knitting tools are stored and specify the knitting movement of the knitting tools. In order to produce a warp knitted fabric 120, all knitting tools must carry out knitting movements that are coordinated with one another.
- the stored movement profiles are therefore assigned to groups, each of which includes a movement profile, which is matched to the other movement profiles of the group, for each knitting tool.
- the electronic control device can control the swivel drives 15 according to a selected group of movement profiles in such a way that the knitting tools execute the knitting movements that are coordinated with one another.
- the figure 6 shows a schematic representation of the spatial arrangement of the lever shaft 3 relative to the thread guide elements 9 and a hook needle 27 when the warp knitting machine 26 operates on the principle of a warp knitting machine.
- the illustration is not true to scale; in particular, the pivoting radius 33 is shown too small compared to the other elements of the illustration.
- the ingot carrier 7 and guide bars 8 are in the figure 6 not shown, but connect the thread guide elements 9 with the lever shaft 3 in the warp knitting machine 26.
- the thread guide elements 9 perform a pivoting movement 28 on a circumference with the pivoting radius 33 around the lever shaft 3, which has directional components both in the machine depth direction x and in the machine height direction y.
- the figure 7 shows a schematic representation of the spatial arrangement of the lever shaft 3 relative to the thread guide elements 9 and a hook needle 27 when the warp knitting machine 26 operates according to the Raschel principle.
- the illustration shows largely the same elements as figure 6 .
- the arrangement of the elements in relation to one another differs due to the Raschel principle: the pivoting movement 29 of the thread guide elements 9 has a significantly smaller directional component in the machine height direction y in comparison to the pivoting movement 28 of a warp knitting machine, which works according to the principle of a warp knitting machine.
- the pivoting movement 29 of the yarn guide elements 9 runs predominantly in the machine depth direction y.
- the depth offset 31 between the lever shaft 3 and the hook needle 27 is significantly smaller than in a warp knitting machine that works according to the principle of a chain knitting machine, or the lever shaft 3 and the hook needle 27 are arranged one above the other in such a way that no depth offset 31 between both consists.
- the vertical offset 32 must be greater with the Raschel principle than with a warp knitting machine that works according to the principle of a warp knitting machine, so that the swiveling movement 29 of the thread guiding elements at the height of the hook needle 27 runs predominantly in the machine depth direction x.
- the height offset 32 and the pivoting radius 33 have approximately the same amount in the Raschel principle.
- the warp knitting machine 26 described above in which the lever shaft 3, with which the guide bars are driven, in its relative position to the other lever shafts 4, 5, 6 - and thus also to the knitting tools 27, 101 of these lever shafts 4, 5, 6 - in Machine depth direction x and machine height direction y is adjustable, can thus be operated by the correct setting of this relative position both according to the Raschel principle and according to the principle of a warp knitting machine.
- figure 8 shows a symbolic representation of a front end of a sinker 101 in a view in width direction B.
- the sinker 101 includes a knock-off edge 102, which is straight and faces forward (in figure 8 left) is inclined.
- the hold-down edge 103 is located at a distance from the knock-off edge 102 in the vertical direction H.
- the enclosing edge 104 connects the knock-off edge 102 to the hold-down edge 103 and delimits both to the rear (in the figure 8 to the right).
- the drop edge is limited at the front by a drop edge transition point 105, which is adjoined by a steeply sloping contact edge 106 running approximately in the vertical direction H.
- the contact edge 106 has a depression in its lower area, which can serve as a holding device 109 .
- the contact edge 106 ends downwards in a support edge transition point 107 to which a support edge 108 is connected.
- the supporting edge 108 runs approximately parallel to the knock-off edge 102 and at right angles to the contact edge 106.
- the circuit board 101 is without its rear (in the figure 8 right) Section that is used to connect to other machine elements such as a bar is shown.
- the connection of the circuit board 101 to other machine elements can be configured according to the state of the art.
- figure 9 shows in a symbolic representation, by way of example, two sinkers 101 of a sinker arrangement 110 with a knock-down strip 111 in a view obliquely from above and from the front.
- the circuit boards 101 are largely identical in design to the circuit boards 101 of figure 8 .
- the knock-off band 111 rests on the support edge 108 and on the contact edge 106 .
- the contact edge 106 and the supporting edge 108 are correspondingly covered by the knock-off strip 111 in this view.
- the cut-off tape 111 bridges the distance in the width direction B between the sinkers 101 and warp knitted fabric 120 can be drawn off over the upper edge of the cut-off tape 111 and its outer side 112 in the vertical direction H downwards.
- warp knitted fabric 120 can also be pulled forward parallel to the longitudinal direction L parallel to the knock-over edge 102 .
- figure 8 only the front end of the boards 101 is shown.
- figure 9 shows only part of the extension in width direction B of knock-off belt 111 and sinker arrangement 110.
- figure 10 symbolically shows an oblique view of a section of a knock-off strip 111 with connecting means 113 Circuit board assembly 110 are inserted and set exactly the required distance at the front ends and stabilize. Based on figure 9 two circuit boards 101 can be spaced apart by the spacer elements 114 shown.
- figure 11 shows the fabric take-off device 115, the sinker arrangement 110 and the hook needles 27 of a warp knitting machine 26 in a symbolic view in the width direction B when the fabric take-off device 115 is set in a horizontally forward-oriented direction Hz of the warp knitting machine, starting from the stitch-forming area.
- the hooked needles 27 are picked up by the needle bar 122 .
- the circuit board bar is not shown in the view.
- figure 11 shows a sinker arrangement 110 together with a compound needle arrangement comprising hook needles 27 and sliders 123 according to the prior art, with parts of the slider 123 being covered by the hook needles 27 .
- the warp knitted fabric 120 indicated as a single line is pulled off approximately parallel to the knock-over edge 102 .
- the goods take-off device 115 is shown in a first predeterminable setting 116 . In this setting, the first roller 118 of the goods take-off device 115 rotates counterclockwise.
- the second roller 119 or the axis of the second roller 119 of the goods take-off device 115 is arranged in the vertical direction V below the first roller 118 or the axis of the first roller 118.
- figure 12 shows the same components of a warp knitting machine in a symbolic view in the width direction B but with the fabric take-off device 115 set in the vertical direction V.
- the fabric take-off device 115 is shown in a second predeterminable setting 117 .
- the first roller 118 of the goods take-off device 115 rotates clockwise.
- the second roller 119 of the goods take-off device 115 is arranged in the vertical direction V above the first roller 118 .
- the warp knitted fabric 120 is drawn off over the knock-off tape 111 .
- the warp knitted fabric 120 is peeled off at a small angle to the vertical V direction.
- the rollers 118, 119 and their diameters are not shown on the same scale as the knitting tools.
- the figure 13 shows a schematic representation of the warp knitting machine 26 according to the invention in a configuration for the production of warp knitted fabric 120 in the sense of warp knitting machines.
- the fabric take-off device 115 is in a first predeterminable setting 116, the warp-knitted fabric 120 produced being largely taken off in the horizontal direction Hz.
- the relative offset 31, 32 between the lever shaft 3 and hook needle 27 is set in such a way that the thread guide elements 9 perform the pivoting movement 28 of a warp knitting machine, i.e. move at the height of the hook needle 27 with comparable directional components in the horizontal direction Hz and vertical direction V as far as possible.
- the stitches produced are knocked off the hook needle 27 with the sinker arrangement 110 through contact with the knock-over edges 102 .
- the figure 14 shows a schematic representation of the warp knitting machine in a configuration that serves to produce warp knitted fabric 120 in the sense of Raschel machine fabric.
- the goods take-off device 115 is in a second predeterminable setting 117, the warp-knitted fabric 120 produced being pulled off in the vertical direction V as far as possible.
- the relative offset 31, 32 between the lever shaft and hook needle is set in such a way that the thread guide elements 9 perform the pivoting movement 29 of a Raschel machine, ie move at the height of the hook needle 27 largely in the horizontal direction Hz.
- the stitches produced are knocked off the hook needle 27 with the sinker arrangement 110 through contact with the knock-over band 111 and the knock-over edges 102 .
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Description
Kettenwirkmaschinen zum Erzeugen von Kettenwirkware sind seit Jahrzehnten in vielen Ausführungsformen bekannt. Üblicherweise werden in Kettenwirkmaschinen mehrere Wirkwerkzeuge von Barren getragen und über Barrenträger mit Hebelwellen, welche sich in einer Maschinenbreitenrichtung erstrecken, angetrieben. Die Hebelwellen sind zumeist in einem Maschinengestell gelagert, das mehrere Mittelwände umfasst, die in Maschinenbreitenrichtung zueinander versetzt angeordnet sind. Zu den eingesetzten Wirkwerkzeugen zählen typischerweise Hakennadeln, Fadenführelemente - wie zum Beispiel Lochnadeln oder Legeröhrchen - , Schieber und Wirkplatinen - wie zum Beispiel Einschließ-Abschlagplatinen, Abschlagkammplatinen oder Stechkammplatinen. Die Wirkwerkzeuge werden üblicherweise von Barren getragen, die in Kettenwirkmaschinen durch je eine Hebelwelle derart angetrieben werden, dass sie im Betrieb unabhängig voneinander Schwenkbewegungen in einer Ebene quer zu den Hebelwellen - also einer Ebene, die in Maschinenhöhen- und Maschinentiefenrichtung verläuft - ausführen. Die Barren, welche die Fadenführelemente tragen, heißen Legebarren und sind zusätzlich derart gelagert und angetrieben, dass sie eine ihrer Schwenkbewegung überlagerte oszillierende Versatzbewegung in der Maschinenbreitenrichtung ausführen. Je eine mit Hakennadeln besetzte Barre, mindestens eine mit Wirkplatinen besetzte Barre und mindestens eine mit Fadenführelementen besetzte Legebarre stehen zur Erzeugung einer Warenlage von Kettenwirkware in einer funktionellen Verbindung zueinander. Je nach Art der Kettenwirkware und Kettenwirkmaschine können weitere Barren und Wirkwerkzeuge an dieser funktionellen Verbindung teilhaben. Bekannte Ausführungen von Kettenwirkmaschinen sind Kettenwirkautomaten, bei denen die erzeugte Kettenwirkware durch eine Warenabzugsvorrichtung näherungsweise in einer horizontalen Richtung nach vorne abgezogen wird, und Raschelmaschinen, bei denen die erzeugte Kettenwirkware durch eine Warenabzugsvorrichtung näherungsweise senkrecht nach unten in einer vertikalen Richtung von der Maschine abgezogen wird. Dabei wirkt eine Abzugskraft auf die Kettenwirkware, die Einfluss auf die Eigenschaften der erzeugten Kettenwirkware hat.Warp knitting machines for producing warp knitted fabric have been known in many embodiments for decades. Usually, in warp knitting machines, a plurality of knitting tools are carried by bars and driven via bar carriers with lever shafts that extend in a machine width direction. The lever shafts are usually mounted in a machine frame that includes a plurality of center walls that are offset from one another in the machine width direction. The knitting tools used typically include hook needles, thread guide elements—such as, for example, hole needles or little laying tubes—, slides and knitting sinkers—such as, for example, enclosing knock-off sinkers, knock-off comb sinkers or piercing comb sinkers. The knitting tools are usually carried by bars, which in warp knitting machines are each driven by a lever shaft in such a way that, during operation, they pivot independently of one another in a plane transverse to the lever shafts - i.e. a plane that runs in the machine height and machine depth direction. The bars, which carry the thread guiding elements, are called guide bars and are additionally mounted and driven in such a way that they carry out an oscillating offset movement in the machine width direction superimposed on their pivoting movement. In each case one bar fitted with hook needles, at least one bar fitted with knitting sinkers and at least one guide bar fitted with thread guide elements are functionally connected to one another to produce a layer of warp-knitted fabric. Depending on the type of warp knitted fabric and warp knitting machine, additional bars and knitting tools can participate in this functional connection. Known versions of warp knitting machines are warp knitting machines in which the warp knitted fabric produced is drawn off approximately in a horizontal direction forwards by a fabric take-off device, and Raschel machines in which the warp knitted fabric produced is drawn approximately vertically downwards in a vertical direction by a fabric take-off device direction is pulled off the machine. A pull-off force acts on the warp-knitted fabric, which influences the properties of the warp-knitted fabric produced.
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Die Herstellung von Kettenwirkwaren mit Zusammensetzungen unterschiedlicher Diversität - also Kettenwirkwaren, die zum Beispiel unterschiedliche Kombinationen aus Fadenmaterialien, eine unterschiedliche Anzahl an Fäden pro Masche, unterschiedliche Maschenbindungen und/oder eine unterschiedliche Kombination von Maschenbindungen umfassen - kann es erfordern, eine unterschiedliche Anzahl an Legebarren oder eine andere Kettenwirkmaschine - zum Beispiel eine Raschelmaschine anstatt eines Kettenwirkautomaten - einzusetzen.The production of warp-knitted fabrics with compositions of different diversity - i.e. warp-knitted fabrics that comprise, for example, different combinations of thread materials, a different number of threads per stitch, different stitch constructions and/or a different combination of stitch constructions - may require a different number of guide bars or to use a different warp knitting machine - for example a Raschel machine instead of a warp knitting machine.
Bisher ist es bekannt auf einem Kettenwirkautomaten mit vier Legebarren sowohl vierbarrige Kettenwirkware, die vier Legebarren benötigt, als auch Kettenwirkware, die weniger als vier Legebarren benötigt, in unterschiedlichen Chargen zu fertigen. Mit der Anzahl der Legebarren ändert sich allerdings auch die optimale Schwenkbewegung der Fadenführelemente relativ zu den Hakennadeln und die optimale Schwenkbewegung der Hakennadeln, um eine möglichst schnelle, effiziente und fehlerfreie Maschenbildung zu gewährleisten. Die Schwenkbewegung der Hakennadeln ist dabei derart ausgelegt, dass die Hakennadeln während des Wirkprozesses näherungsweise senkrechte Auf- und Abbewegungen macht. So ist zum Beispiel bei einer Kettenwirkmaschine mit vier Legebarren die Schwenkbewegung der Fadenführelemente sowohl als auch die Schwenkbewegung der Hakennadeln länger als bei einer Kettenwirkmaschine mit zwei Legebarren. Wird nun zweibarrige Kettenwirkware auf einer Kettenwirkmaschine mit vier Legebarren hergestellt, müssen die Fadenführelemente und die Hakennadeln hierfür in ihrer Schwenkbewegung einen längeren Weg zurücklegen als auf einer Kettenwirkmaschine mit nur zwei Legebarren und die Wirkgeschwindigkeit ist in der Folge langsamer. Auch eine Anpassung des räumlichen Verlaufs der Schwenkbewegung kann nötig sein, um die Wirkgeschwindigkeit an die Anzahl der eingesetzten Legebarren optimal anpassen zu können. Daher werden Kettenwirkwaren, zu deren Erzeugung eine unterschiedliche Anzahl an Legebarren benötigt wird, bisher üblicherweise bei optimaler Wirkgeschwindigkeit auf unterschiedlichen Kettenwirkmaschinen gefertigt. Weiterhin gibt es Kettenwirkwaren, die aufgrund ihrer Zusammensetzung, vor allem aufgrund ihrer Maschenbindung und der Kombination von Maschenbindungen, entweder nur auf Raschelmaschinen oder nur auf Kettenwirkautomaten hergestellt werden können. Zum Beispiel kann eine Kettenwirkware mit einem hohen Anteil an Fransen - also mit einer Maschenbindung, bei der ein Faden in mehreren Maschenreihen hintereinander in die gleiche Hakennadel eingelegt wird, und somit keine Verbindung zum benachbarten Maschenstäbchen hat - nicht auf einem Kettenwirkautomaten hergestellt werden und erfordert den Einsatz einer Raschelmaschine.So far, it has been known to produce both four-bar warp-knitted fabric, which requires four guide bars, and warp-knitted fabric, which requires fewer than four guide bars, in different batches on a warp-knitting machine with four guide bars. With the number of guide bars, however, the optimal pivoting movement of the yarn guide elements relative to the hook needles and the optimal pivoting movement of the hook needles also change in order to ensure the fastest, most efficient and error-free stitch formation possible. The pivoting movement of the hook needles is designed in such a way that the hook needles make approximately vertical up and down movements during the knitting process. For example, in a warp knitting machine with four guide bars, the pivoting movement of the yarn guide elements as well as the pivoting movement of the hook needles is longer than in a warp knitting machine with two guide bars. If two-bar warp-knitted fabric is now produced on a warp knitting machine with four guide bars, the thread guide elements and the hook needles have to travel a longer distance in their pivoting movement than on a warp knitting machine with only two guide bars, and the knitting speed is slower as a result. It may also be necessary to adapt the spatial course of the pivoting movement in order to be able to optimally adapt the effective speed to the number of guide bars used. Therefore, warp knitted fabrics that require a different number of guide bars to produce have hitherto been used usually manufactured at optimum knitting speed on different warp knitting machines. Furthermore, there are warp knitted goods that can only be produced on Raschel machines or only on warp knitting machines because of their composition, especially because of their stitch binding and the combination of stitch bindings. For example, a warp-knitted fabric with a high proportion of fringes - i.e. with a stitch binding in which a thread is inserted into the same hook needle in several rows of stitches in a row and therefore has no connection to the neighboring wale - cannot be produced on a warp-knitting machine and requires the Use of a Raschel machine.
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, eine Kettenwirkmaschine anzugeben, die die sukzessive Herstellung von Chargen von Kettenwirkware mit Zusammensetzungen unterschiedlicher Diversität auf einer einzigen Kettenwirkmaschine ermöglicht.The present invention is therefore based on the object of specifying a warp knitting machine which enables successive production of batches of warp knitted fabric with compositions of different diversity on a single warp knitting machine.
Die Aufgabe wird erfindungsgemäß durch die Oberbegriffe und die Kennzeichen der Ansprüche 1 und 11 gelöst. Die Relativposition der Hebelwelle, mit der zumindest eine Legebarre antreibbar ist, zu den Hebelwellen, mit denen je mindestens eine weitere Barre antreibbar ist, ist in Maschinenhöhen- und/oder Maschinentiefenrichtung einer Kettenwirkmaschine verstellbar. Zur Änderung der Diversität der Zusammensetzung der hergestellten Warenbahn von Kettenwirkware wird diese Relativposition in Maschinenhöhen- und/oder Maschinentiefenrichtung geändert.The object is achieved according to the invention by the preambles and the characteristics of
So kann bei einer Erhöhung der Anzahl an Legebarren der Verlauf der Schwenkbewegung der Fadenführelemente relativ zu der Wirkbewegung der Hakennadeln angepasst werden. Zum Beispiel können bei einer Maschine mit vier Legebarren die Schwenkbewegungen der Fadenführelemente und der Hakennadeln optimal auf die Anzahl der Legebarren abgestimmt werden. Soll nun mit der gleichen Maschine ein Textil erzeugt werden, das den Einsatz von zwei Legebarren benötigt, war es auf bisherigen Maschinen nicht möglich, die Schwenkbewegung der Fadenführelemente und der Hakennadeln optimal auf die reduzierte Anzahl an Legebarren abzustimmen; die Hakennadeln können zum Beispiel bei einer Kettenwirkmaschine mit nur zwei Legebarren eine kürzere Schwenkbewegung vollführen, was die Wirkgeschwindigkeit erhöht. Durch Verstellung der Relativposition der Hebelwelle der Legebarren in Maschinenhöhen und/oder Maschinentiefenrichtung kann die Schwenkbewegung der Fadenführelemente an die geänderte Schwenkbewegung der Hakennadeln angepasst werden. Weiterhin kann zum Beispiel bei einer Umstellung der Kettenwirkmaschine von Kettenwirkautomat auf Raschelmaschine die Relativposition der Hebelwelle, die die Legebarren antreibt, derart eingestellt werden, dass die Schwenkbewegung der Fadenführelemente auf Höhe der Hakennadeln weitestgehend in Maschinentiefenrichtung verläuft, wohingegen die Schwenkbewegung der Fadenführelemente auf Höhe der Hakennadeln bei einem Kettenwirkautomaten bezüglich ihres Betrags vergleichbar große Richtungsanteile in Maschinenhöhen- und Maschinentiefenrichtung hat.Thus, with an increase in the number of guide bars, the course of the pivoting movement of the yarn guide elements can be adjusted relative to the operative movement of the hook needles. For example, on a machine with four guide bars, the pivoting movements of the yarn guide elements and the hook needles can be optimally matched to the number of guide bars. If a textile is now to be produced with the same machine that requires the use of two guide bars, it was not possible on previous machines to optimally adjust the pivoting movement of the thread guide elements and the hook needles to the reduced number of guide bars; the hook needles can, for example, perform a shorter pivoting movement on a warp knitting machine with only two guide bars, which increases the knitting speed. By adjusting the relative position of the lever shaft of the guide bars in machine heights and / or machine depth direction, the pivoting movement of the yarn guide elements to the changed pivoting movement Hook needles can be adjusted. Furthermore, for example when the warp knitting machine is switched from a warp knitting machine to a Raschel machine, the relative position of the lever shaft that drives the guide bars can be adjusted in such a way that the pivoting movement of the thread guide elements at the level of the hook needles runs largely in the machine depth direction, whereas the pivoting movement of the thread guide elements at the level of the hook needles in the case of a warp knitting machine has comparably large directional components in the machine height and machine depth direction with regard to their amount.
Es ist möglich, die erfindungsgemäße Lehre an allen Arten von Kettenwirkmaschinen einzusetzen. Es erscheint jedoch vorteilhaft, die erfindungsgemäße Lehre an Kettenwirkmaschinen anzuwenden, die lediglich zur Fertigung einer einzigen Warenlage geeignet sind (zum Beispiel keine doppelfonturigen Raschelmaschinen oder Kettenwirkmaschinen, die zur Erzeugung eines Abstandsgewirkes mit zwei Warenlagen geeignet sind). In der Regel verfügen solche Maschinen lediglich über eine Hebelwelle, die in Wirkverbindung mit einer Barre steht, die Hakennadeln trägt - ihnen also Drehmoment überträgt. Eine Barre die Hakennadeln trägt, wird im Folgenden auch Nadelbarre genannt. Vorteilhaft ist es, wenn die verschiedenen Barren einer solchen Maschine gemeinsam an der Erzeugung der einen Warenlage mitwirken. Bei doppelfonturigen Raschelmaschinen werden demgegenüber zwei Warenlagen und Abstandsgewirke mit diesen beiden Warenlagen erzeugt. Mehrere Warenbahnen, die auf einer Kettenwirkmaschine in Maschinenbreitenrichtung simultan nebeneinander erzeugt werden, entsprechen dennoch einer Warenlage, wenn alle am Wirkprozess beteiligten Hakennadeln von einer Hebelwelle um die gleiche Drehachse angetrieben werden.It is possible to use the teaching according to the invention on all types of warp knitting machines. However, it appears advantageous to apply the teaching according to the invention to warp knitting machines which are only suitable for producing a single layer of fabric (for example no double-bed Raschel machines or warp knitting machines which are suitable for producing a spacer fabric with two layers of fabric). As a rule, such machines only have a lever shaft that is operatively connected to a bar that carries hook needles - that is, it transmits torque to them. A bar that carries hook needles is also called a needle bar in the following. It is advantageous if the various bars of such a machine work together to produce one layer of goods. On the other hand, in double-layer Raschel machines, two layers of fabric and spacer fabrics are produced with these two layers of fabric. Several fabric webs that are simultaneously produced side by side on a warp knitting machine in machine width direction still correspond to one fabric layer if all hook needles involved in the knitting process are driven by a lever shaft about the same axis of rotation.
Es bringt weitere Vorteile mit sich, wenn der Winkelbereich der Schwenkbewegungen der Hebelwelle, mit der die zumindest eine Legebarre angetrieben wird, verstellbar ist. Mit dem Winkelbereich der Schwenkbewegung lässt sich vor allem die Lage und Länge der Schwenkbewegung auf einem Umkreis mit einem festen Schwenkradius um die Drehachse der Hebelwelle anpassen. Daher ist es insbesondere bei einer Veränderung der Anzahl an Legebarren vorteilhaft, den Winkelbereich der Schwenkbewegung anzupassen. Ebenso vorteilhaft ist es, den Winkelbereich der Schwenkbewegung bei einem Wechsel von Kettenwirkautomatware auf Raschelmaschinenware - oder umgekehrt - derart anzupassen, dass die Schwenkbewegung bei Raschelmaschinenware auf Höhe der Hakennadeln weitestgehend in Maschinentiefenrichtung verläuft, wohingegen die Schwenkbewegung bei Kettenwirkautomatware auf Höhe der Hakennadeln vergleichbare Richtungsanteile in Maschinenhöhen- und Maschinentiefenrichtung hat. Es ist durchaus möglich, eine solche Verstellung auch mit getrieblichen Mitteln, wie durch die Zuschaltung eines oder mehrerer Zahnräder, durchzuführen. Dies gilt auch dann, wenn dieser "Legewelle" kein individueller Einzelantrieb zugeordnet ist, sondern das notwendige Drehmoment zum Beispiel von einem Zentralantrieb - bzw. einem Antrieb für zumindest zwei Wellen - stammt. Auch die den anderen Barren zugeordneten Hebelwellen können vorteilhafterweise eine Veränderung des Winkelbereichs ihrer Schwenkbewegungen erfahren. In Zusammenhang mit allen Ausführungsbeispielen der Erfindung dürfte es vorteilhaft sein, wenn zumindest zwei Antriebe vorgesehen sind. Von zusätzlichem Nutzen ist, wenn einer dieser Antriebe der zumindest einen Legebarre zugeordnet ist. Der andere Antrieb kann vorteilhafterweise die restlichen Barren antreiben. Den restlichen Barren können jedoch auch mehrere Antriebe - zum Beispiel jeder Barre je ein Antrieb - zugeordnet sein. Wie nachstehend noch thematisiert wird, besteht eine vorteilhafte Art und Weise der Ansteuerung mehrerer Hebelwellenantriebe darin, dass eine oder mehrere Steuerungsvorrichtungen vorgesehen werden, die die Antriebe steuern.There are further advantages if the angular range of the pivoting movements of the lever shaft, with which the at least one guide bar is driven, can be adjusted. With the angular range of the pivoting movement, the position and length of the pivoting movement can be adjusted on a circle with a fixed pivoting radius around the axis of rotation of the lever shaft. It is therefore advantageous, particularly when the number of guide bars is changed, to adapt the angular range of the pivoting movement. It is also advantageous to adapt the angular range of the pivoting movement when changing from automatic warp knitting to Raschel machine fabric - or vice versa - in such a way that the pivoting movement for Raschel machine fabric at the height of the hook needles runs largely in the machine depth direction, whereas the pivoting movement at Warp knitting machine goods have comparable directional components in the machine height and machine depth direction at the height of the hook needles. It is quite possible to carry out such an adjustment with gears, such as by switching on one or more gears. This also applies if this "laying shaft" is not assigned an individual individual drive, but instead the necessary torque comes from a central drive, for example, or a drive for at least two shafts. The lever shafts assigned to the other bars can also advantageously experience a change in the angular range of their pivoting movements. In connection with all exemplary embodiments of the invention, it should be advantageous if at least two drives are provided. It is of additional benefit if one of these drives is assigned to the at least one guide bar. The other drive can advantageously drive the remaining bars. However, several drives can also be assigned to the remaining bars, for example one drive for each bar. As will be discussed below, one advantageous way of controlling a plurality of lever shaft drives is to provide one or more control devices that control the drives.
Erfindungsgemäß weist eine Kettenwirkmaschine ein Maschinengestell auf, das die Hebelwellen trägt und das ein Maschinenoberteil und ein Maschinenunterteil umfasst, wobei das Maschinenoberteil und das Maschinenunterteil in der Maschinenhöhenrichtung und/oder in der Maschinentiefenrichtung relativ zueinander verstellbar sind. Das Maschinenoberteil umfasst mindestens die Hebelwelle der Legebarren und die von ihr antreibbaren Bauteile. Zum Beispiel kann die Hebelwelle der Legebarren drehbar um ihre Drehachse vom Maschinenoberteil aufgenommen werden. Eine vorteilhafte Ausführungsform ist es, wenn die Hebelwelle der Legebarren durch eine Lagerung drehbar um ihre Drehachse ausgeführt ist, wobei das Maschinenoberteil die Lagerung, die mindestens zwei Lager umfasst, aufnimmt.According to the invention, a warp knitting machine has a machine frame which carries the lever shafts and which comprises a machine head and a machine base, the machine head and the machine base being adjustable relative to one another in the machine height direction and/or in the machine depth direction. The machine head comprises at least the lever shaft of the guide bars and the components that can be driven by it. For example, the lever shaft of the guide bars can be accommodated by the machine head so as to be rotatable about its axis of rotation. It is an advantageous embodiment if the lever shaft of the guide bars is designed to be rotatable about its axis of rotation by means of a bearing, with the machine head accommodating the bearing, which comprises at least two bearings.
Eine vorteilhafte Ausführungsform der Erfindung ist eine Kettenwirkmaschine, deren Maschinenoberteil mindestens zwei in Maschinenbreitenrichtung zueinander parallel versetzte obere Mittelwände umfasst und deren Maschinenunterteil mindestens zwei in Maschinenbreitenrichtung zueinander parallel versetzte untere Mittelwände umfasst. Vorteilhaft ist es, wenn die oberen Mittelwände und unteren Mittelwände Lager umfassen, wobei mindestens zwei Lager unterschiedlicher Mittelwände mindestens eine Lagerung für mindestens eine Hebelwelle bilden. Weiterhin ist es vorteilhaft, wenn je eine obere Mittelwand mit je einer unteren Mittelwand derart verbunden ist, dass die Relativposition der Mittelwände zueinander einstellbar ist. Zum Beispiel kann je eine obere Mittelwand mit je einer unteren Mittelwand durch eine Verschraubung verbunden sein, wobei die Verschraubung mindestens eine Schraube und/oder Passschraube, mindestens eine Durchgangsbohrung oder ein Langloch und mindestens eine Gewindebohrung umfasst. Vorteilhaft ist anstelle von Passschrauben auch eine Verschraubung mit Schrauben, die in funktioneller Verbindung zu mindestens einem Passstift steht. Auf diese Weise ergeben sich für den Hersteller solcher Kettenwirkmaschinen Vorteile hinsichtlich der Herstellkosten und der Lagerhaltungskosten, da eine derart variable Maschine die Konstruktion einer Vielzahl von Varianten überflüssig macht und auch weniger verschiedenartige Bauteile benötigt werden müssen, um verschiedenartige Kettenwirkmaschinen herstellen zu können.An advantageous embodiment of the invention is a warp knitting machine whose machine head comprises at least two upper center walls offset parallel to one another in the machine width direction and whose machine bottom part comprises at least two lower center walls offset parallel to one another in the machine width direction. It is advantageous if the upper middle walls and lower middle walls comprise bearings, with at least two bearings of different middle walls forming at least one bearing for at least one lever shaft. Furthermore, it is advantageous if ever an upper Central wall is connected to a lower central wall in such a way that the relative position of the central walls can be adjusted to one another. For example, an upper middle wall can be connected to a lower middle wall by a screw connection, the screw connection comprising at least one screw and/or fitting screw, at least one through hole or one slot and at least one threaded hole. Instead of fitted screws, it is also advantageous to use screws that are functionally connected to at least one dowel pin. In this way, the manufacturer of such warp knitting machines has advantages in terms of production costs and storage costs, since such a variable machine makes the construction of a large number of variants superfluous and fewer different types of components are required in order to be able to produce different types of warp knitting machines.
Vorteilhaft ist eine Kettenwirkmaschine, die Mittel zum Einstellen der Relativposition zwischen Teilen des Maschinengestells - zum Beispiel dem Maschinenoberteil und dem Maschinenunterteil - umfasst. Ein besonders vorteilhaftes Mittel zum Einstellen der Relativposition sind Abstandsplatten, die zwischen den Teilen des Maschinengestells angeordnet sind. Die Dicke der Abstandsplatten, die sich in Maschinenhöhenrichtung erstreckt, bestimmt dabei die Relativposition zwischen den Teilen des Maschinengestells in Maschinenhöhenrichtung. Vorteilhaft ist es auch, mindestens zwei Abstandsplatten übereinander zwischen Teilen des Maschinengestells anzuordnen, um die Relativposition zwischen den Teilen des Maschinengestells um die Summe der Dicken der mindestens zwei Abstandsplatten zu verstellen. So ist es möglich, durch Kombination mindestens zweier vorhandener Abstandsplatten einen größeren Abstand zwischen Maschinenoberteil und Maschinenunterteil einzustellen, ohne Abstandsplatten einer weiteren Dicke zu benötigen. Ein weiteres vorteilhaftes Mittel zum Einstellen der Relativposition zwischen Maschinenoberteil und Maschinenunterteil ist eine Verschraubung, die mindestens eine Schraube, mindestens ein Langloch, dessen Längsachse sich in Maschinentiefenrichtung erstreckt, und mindestens eine Gewindebohrung umfasst. Zum Beispiel kann das Maschinenunterteil die mindestens eine Gewindebohrung umfassen und das Maschinenoberteil und die Abstandsplatten je mindestens ein Langloch je Gewindebohrung umfassen. Durch Verschiebung des Maschinenoberteils in Richtung der Längsachse der Langlöcher - also in Maschinentiefenrichtung - ist es so möglich, die Relativposition des Maschinenoberteils zum Maschinenunterteil in Maschinentiefenrichtung einzustellen. Besonders vorteilhaft ist es, wenn das Maschinenoberteil und/oder das Maschinenunterteil eine Skalierung in Maschinenhöhen- und/oder Maschinentiefenrichtung umfasst, die eine genaue und reproduzierbare Einstellbarkeit der Relativposition ermöglicht. Ein weiteres vorteilhaftes Mittel zum Einstellen der Relativposition zwischen Maschinenoberteil und Maschinenunterteil ist eine Schienenverbindung. Vorteilhaft ist eine formschlüssige Schienenverbindung. Besonders vorteilhaft ist eine Schienenverbindung, die eine Verstellbarkeit in Maschinentiefenrichtung und/oder Maschinenhöhenrichtung ermöglicht und in Maschinenbreitenrichtung spielfrei ist. Weiterhin vorteilhaft ist eine Schienenverbindung, die eine Vorrichtung zur Arretierung der Relativposition zwischen Maschinenoberteil und Maschinenunterteil umfasst. Vorteilhaft ist auch eine Kettenwirkmaschine, die zumindest einen Elektromotor umfasst, der das Maschinenoberteil in seiner Verstellbewegung in Maschinenhöhen- und/oder Maschinentiefenrichtung antreibt.A warp knitting machine is advantageous which includes means for adjusting the relative position between parts of the machine frame--for example the upper part of the machine and the lower part of the machine. A particularly advantageous means of adjusting the relative position is spacer plates arranged between the parts of the machine frame. The thickness of the spacer plates, which extends in the machine height direction, determines the relative position between the parts of the machine frame in the machine height direction. It is also advantageous to arrange at least two spacer plates one above the other between parts of the machine frame in order to adjust the relative position between the parts of the machine frame by the sum of the thicknesses of the at least two spacer plates. It is thus possible, by combining at least two existing spacer plates, to set a greater distance between the upper part of the machine and the lower part of the machine, without requiring spacer plates of a greater thickness. Another advantageous means of adjusting the relative position between the machine head and machine base is a screw connection that includes at least one screw, at least one slot whose longitudinal axis extends in the machine depth direction, and at least one threaded hole. For example, the machine base can include at least one threaded hole and the machine head and the spacer plates can each include at least one elongated hole for each threaded hole. By shifting the machine head in the direction of the longitudinal axis of the elongated holes - ie in the machine depth direction - it is possible to adjust the relative position of the machine head to the machine base in the machine depth direction. It is particularly advantageous if the upper part of the machine and/or the lower part of the machine has a scale in machine height and/or machine depth direction, which enables precise and reproducible adjustability of the relative position. Another advantageous means of adjusting the relative position between the machine head and machine base is a rail connection. A form-fitting rail connection is advantageous. A rail connection that enables adjustability in the machine depth direction and/or machine height direction and is play-free in the machine width direction is particularly advantageous. Also advantageous is a rail connection that includes a device for locking the relative position between the upper machine part and the lower machine part. A warp knitting machine is also advantageous which comprises at least one electric motor which drives the machine head in its adjustment movement in the machine height and/or machine depth direction.
Eine vorteilhafte Ausführungsform der Erfindung ist eine Kettenwirkmaschine dessen Maschinenoberteil zumindest einen Versatzantrieb umfasst, der die zumindest eine Legebarre zu ihrer oszillierenden Versatzbewegung in der Maschinenbreitenrichtung antreibt. Der Vorteil dabei ist, dass es für eine Verstellung der Relativposition zwischen Maschinenoberteil und Maschinenunterteil dadurch nicht nötig ist, auch die Verbindung zwischen dem zumindest einen Versatzantrieb und der zumindest einen Legebarre anzupassen, da sich die Position des zumindest einen Versatzantriebs relativ zu der zumindest einen Legebarre nicht ändert. Die Rüstzeit für die Verstellung der Relativposition zwischen Maschinenoberteil und Maschinenunterteil kann dadurch reduziert werden.An advantageous embodiment of the invention is a warp knitting machine whose machine head comprises at least one offset drive, which drives the at least one guide bar for its oscillating offset movement in the machine width direction. The advantage here is that it is not necessary to adjust the connection between the at least one offset drive and the at least one guide bar in order to adjust the relative position between the upper machine part and the lower machine part, since the position of the at least one offset drive relative to the at least one guide bar changes does not change. The set-up time for adjusting the relative position between the machine head and machine base can be reduced as a result.
Es ist vorteilhaft, wenn den Hebelwellen je ein Schwenkantrieb für ihre jeweilige Schwenkbewegung zugeordnet ist, wobei der Schwenkantrieb vorzugsweise eine Elektromaschine umfasst. Der Schwenkantrieb dient dazu, die Hebelwellen zu Drehbewegungen um ihre Drehachsen anzutreiben. Wenn jeder Hebelwelle ein eigener Schwenkantrieb zugeordnet ist, kann ein aufwändiges Zentralgetriebe, das alle Hebelwellen mit einem zentralen Antriebsmotor verbindet, entfallen. Der Konstruktions- und Wartungsaufwand sowie die Komplexität der Kettenwirkmaschine werden gesenkt.It is advantageous if the lever shafts are each assigned a pivoting drive for their respective pivoting movement, with the pivoting drive preferably comprising an electric machine. The swivel drive is used to drive the lever shafts to rotate around their axes of rotation. If each lever shaft is assigned its own swivel drive, a complex central gear that connects all lever shafts to a central drive motor can be omitted. The construction and maintenance costs as well as the complexity of the warp knitting machine are reduced.
Weiterhin vorteilhaft ist es, wenn mindestens ein Schwenkantrieb einen Linearschrittmotor umfasst. Besonders vorteilhaft ist es, wenn ein Schubkurbelgetriebe eine Linearschrittmotor-Ausgangswelle mit einer der Hebelwellen verbindet, wobei das Schubkurbelgetriebe einen Antriebshebel und ein Gelenk, das exzentrisch mit der Hebelwelle verbunden ist, umfasst. Das Schubkurbelgetriebe wandelt eine lineare Antriebsbewegung in eine Drehbewegung der Hebelwelle um ihre Drehachse um. Der große Vorteil des Schubkurbelgetriebes ist, dass es auch bei Wechsel der Bewegungsrichtung weitestgehend spielfrei ausgeführt werden kann und somit die Antriebsbewegung ohne Verlust von Bewegungsanteilen überträgt.It is also advantageous if at least one pivoting drive comprises a linear stepping motor. It is particularly advantageous if a slider-crank mechanism connects a linear stepping motor output shaft to one of the lever shafts, the slider-crank mechanism comprising a drive lever and a joint which is eccentrically connected to the lever shaft. The slider crank mechanism converts a linear drive movement into a rotary movement of the lever shaft around its axis of rotation. The great advantage of the slider-crank mechanism is that it can be carried out with as little play as possible even when changing the direction of movement and thus transmits the drive movement without loss of movement components.
Vorteilhaft ist es auch, wenn mindestens ein Schwenkantrieb einen Drehschrittmotor umfasst. Besonders vorteilhaft ist es, wenn ein Umschlingungsgetriebe eine Drehschrittmotor-Ausgangswelle mit einer der Hebelwellen verbindet. Zum Beispiel kann die Hebelwelle mittels eines Zahnriemens von dem Drehschrittmotor angetrieben werden, wobei Zahnriemenscheiben auf der Drehschrittmotor-Ausgangswelle und der Hebelwelle angeordnet sind, die formschlüssig mit dem Zahnriemen verbunden sind. Durch die formschlüssige Verbindung werden die Antriebsbewegungen schlupffrei und somit ohne Verlust von Bewegungsanteilen übertragen.It is also advantageous if at least one swivel drive includes a rotary stepping motor. It is particularly advantageous if a belt transmission connects a rotary stepping motor output shaft to one of the lever shafts. For example, the lever shaft can be driven by the rotary stepper motor by means of a toothed belt, with toothed belt pulleys being arranged on the rotary stepper motor output shaft and the lever shaft, which are positively connected to the toothed belt. Thanks to the form-fitting connection, the drive movements are transmitted without slip and thus without any loss of movement components.
Eine vorteilhafte Ausführungsform der Erfindung ist eine Kettenwirkmaschine deren Maschinenoberteil zumindest einen Schwenkantrieb für die Hebelwelle der zumindest einen Legebarre umfasst. So ist eine Verstellung der Relativposition zwischen Maschinenoberteil und Maschinenunterteil möglich, ohne die Verbindung zwischen dem Schwenkantrieb und der Hebelwelle der zumindest einen Legebarre anzupassen, da sich die Position des zumindest einen Schwenkantriebs relativ zu der Hebelwelle der zumindest einen Legebarre nicht ändert. Auf diese Weise wird die Rüstzeit für die Verstellung der Relativposition zwischen Maschinenoberteil und Maschinenunterteil reduziert. Zum Beispiel müsste bei Verbindung des Schwenkantriebes mit der Hebelwelle mittels eines Zahnriemens bei jeder Verstellung der Relativposition zwischen Maschinenober- und unterteil der Zahnriemen gegen einen Zahnriemen mit entsprechend angepasster Länge getauscht werden, wenn der Schwenkantrieb nicht von dem Maschinenoberteil aufgenommen wird.An advantageous embodiment of the invention is a warp knitting machine whose machine head comprises at least one pivoting drive for the lever shaft of the at least one guide bar. It is thus possible to adjust the relative position between the upper machine part and the lower machine part without adjusting the connection between the swivel drive and the lever shaft of the at least one guide bar, since the position of the at least one swivel drive relative to the lever shaft of the at least one guide bar does not change. In this way, the set-up time for adjusting the relative position between the machine head and machine base is reduced. For example, if the swivel drive is connected to the lever shaft by means of a toothed belt, the toothed belt would have to be replaced with a toothed belt with a correspondingly adapted length each time the relative position between the machine head and base is adjusted if the swivel drive is not accommodated by the machine head.
Weiterhin vorteilhaft ist eine Kettenwirkmaschine, deren mehrere Schwenkantriebe Elektromaschinen umfassen. Diese Elektromaschinen können vorteilhafterweise durch eine elektronische Steuervorrichtung ansteuerbar sein. Die elektronische Steuervorrichtung kann Mittel für die Erzeugung und Verstärkung von Signalen, Speichervorrichtungen und Leistungselektronik umfassen. In der Regel dürfte es sich um einen Maschinencomputer handeln, der Steuersignale bereitstellt. Diese werden Frequenzumrichter im Falle normaler Elektromaschinen oder geeignete Leistungselektronik wie eine Verstärkerschaltung (Motortreiber), die zur Ansteuerung von Schrittmotoren geeignet ist, ansteuern. Schlussendlich werden die Elektromaschinen mit Strom geeigneter Stärke, Spannung, Frequenz bzw. Signalform für die passenden Bewegungsprofile beaufschlagt. Auf diese Weise steuert die elektronische Steuerung die Antriebsbewegung der Elektromaschinen, wobei die Kettenwirkmaschine die Antriebsbewegung der Elektromaschinen in eine Wirkbewegung der Wirkwerkzeuge übersetzt und somit die Wirkwerkzeuge von den Elektromaschinen angetrieben werden.Also advantageous is a warp knitting machine whose multiple pivot drives include electric machines. These electric machines can advantageously be controlled by an electronic control device. The electronic control device may include means for generating and amplifying signals, storage devices and power electronics. As a rule, it should be a machine computer that provides control signals. In the case of normal electrical machines, these will control frequency converters or suitable power electronics such as an amplifier circuit (motor driver) that is suitable for controlling stepper motors. Finally, the electric machines are supplied with current of suitable strength, voltage, frequency or signal form for the appropriate movement profiles. In this way, the electronic controller controls the drive movement of the electric machines, with the warp knitting machine converting the drive movement of the electric machines into a knitting movement of the knitting tools, and the knitting tools are thus driven by the electric machines.
Vorteilhaft ist eine elektronische Steuervorrichtung, die derart zur Ansteuerung der Elektromaschinen eingerichtet ist, dass diese die von ihnen angetriebenen Wirkwerkzeuge entsprechend bestimmter vorgegebener Bewegungsprofile antreiben. Besonders vorteilhaft sind Bewegungsprofile, die programmierbar sind. Weiterhin vorteilhaft ist es Bewegungsprofile in Gruppen zusammenzufassen, wobei jede Gruppe je ein Bewegungsprofil für jedes Wirkwerkzeug der Kettenwirkmaschine umfasst und die Bewegungsprofile derart aufeinander abgestimmt sind, dass die Wirkwerkzeuge während desselben Zeitabschnittes zueinander passende Wirkbewegungen ausführen. Die Vorgabe von Bewegungsprofilen ermöglicht es somit gezielt die Wirkbewegungen der Wirkwerkzeuge zu steuern. Bei einer Verstellung der Relativposition des Maschinenoberteils zu dem Maschinenunterteil kann damit zum Beispiel die Wirkbewegung der Fadenführelemente neu auf die Relativposition und Wirkbewegung der anderen Wirkwerkzeuge abgestimmt werden und die Kettenwirkmaschine kann variabler für die Herstellung von Chargen von Kettenwirkware mit Zusammensetzungen unterschiedlicher Diversität eingestellt werden.An electronic control device is advantageous, which is set up to control the electric machines in such a way that they drive the knitting tools driven by them in accordance with certain predefined movement profiles. Movement profiles that are programmable are particularly advantageous. It is also advantageous to combine movement profiles in groups, with each group comprising a movement profile for each knitting tool of the warp knitting machine and the movement profiles being matched to one another such that the knitting tools perform matching knitting movements during the same period of time. The specification of movement profiles thus enables the knitting movements of the knitting tools to be controlled in a targeted manner. When the relative position of the upper part of the machine to the lower part of the machine is adjusted, for example, the knitting movement of the thread guide elements can be readjusted to the relative position and knitting movement of the other knitting tools, and the warp knitting machine can be set more variably for the production of batches of warp knitted fabric with compositions of different diversity.
Zur sukzessiven Herstellung von Chargen von Kettenwirkware mit Zusammensetzungen unterschiedlicher Diversität ist ein Verfahren vorteilhaft, bei dem zumindest zwei unterschiedliche Schwenkantriebe verwendet werden, von denen der erste zumindest die Legebarre und der zweite zumindest eine andere Barre antreibt und die Bewegung dieser beiden Schwenkantriebe derart angesteuert wird, dass die Fadenführelemente der Legebarre und die Nadeln der anderen Barre aufeinander abgestimmte Wirkbewegungen ausführen. Durch die Verwendung mindestens zweier unterschiedlicher Schwenkantriebe ist es möglich, die Schwenkbewegung von unterschiedlichen Barren unabhängig voneinander anzusteuern und somit die Wirkbewegungen der Barren aufeinander abstimmen zu können. Wenn aufgrund eines Wechsels der Charge von Kettenwirkware die Relativposition der Hebelwelle, die die Legebarre antreibt, geändert werden muss, können so die Wirkbewegungen der Wirkwerkzeuge variabler aufeinander abgestimmt werden.For the successive production of batches of warp knitted fabric with compositions of different diversity, a method is advantageous in which at least two different swivel drives are used, of which the first drives at least the guide bar and the second drives at least one other bar and the movement of these two swivel drives is controlled in such a way that the thread guiding elements of the guide bar and the needles of the other bar execute coordinated knitting movements. By using at least two different pivoting drives, it is possible to control the pivoting movement of different bars independently of one another and thus to be able to coordinate the active movements of the bars with one another. If the relative position of the lever shaft, which drives the guide bar, has to be changed due to a change in the batch of warp knitted fabric, the knitting movements of the knitting tools can be coordinated in a more variable manner.
Besonders vorteilhaft ist es, wenn die Ansteuerung der zumindest zwei Schwenkantriebe aufgrund von gespeicherten Bewegungsprofilen erfolgt, die individuell auf die Zusammensetzung der jeweiligen Charge abgestimmt sind. Je ein Bewegungsprofil bildet dabei je eine spezifische Wirkbewegung eines Wirkwerkzeugs ab. Vorteilhaft ist es die Bewegungsprofile als Eingangsgröße bei Rüstung der Kettenwirkmaschine vorzugeben und entsprechend der zu erzeugenden Kettenwirkware auszuwählen und zu programmieren.It is particularly advantageous if the at least two pivoting drives are actuated on the basis of stored movement profiles which are individually matched to the composition of the respective batch. Each movement profile forms a specific knitting movement of a knitting tool. It is advantageous to specify the movement profile as an input variable when setting up the warp knitting machine and to select and program it according to the warp knitted fabric to be produced.
Die Bewegungsprofile der Wirkwerkzeuge müssen abhängig von der gewählten Zusammensetzung der hergestellten Kettenwirkware aufeinander so abgestimmt sein, dass die Wirkwerkzeuge für die Erzeugung der gewünschten Kettenwirkware synchron zusammenwirken. Für die Erzeugung einer Kettenwirkware einer bestimmten Zusammensetzung gibt es somit eine Gruppe aufeinander abgestimmter Bewegungsprofile, die je Wirkwerkzeug genau ein Bewegungsprofil umfasst. Es ist vorteilhaft, in einer Speichervorrichtung zumindest zwei Gruppen aufeinander abgestimmter Bewegungsprofile zu hinterlegen und diese je nach gewählter Zusammensetzung der hergestellten Kettenwirkware zu verwenden. So kann bei Rüstung der Kettenwirkmaschine das passende Bewegungsprofil ausgewählt werden und muss nicht neu programmiert werden.The movement profiles of the knitting tools must be coordinated with one another, depending on the selected composition of the warp-knitted fabric produced, so that the knitting tools work together synchronously to produce the desired warp-knitted fabric. For the production of a warp knitted fabric of a specific composition, there is thus a group of coordinated movement profiles, which includes exactly one movement profile for each knitting tool. It is advantageous to store at least two groups of movement profiles coordinated with one another in a storage device and to use these depending on the selected composition of the warp-knitted fabric produced. When setting up the warp knitting machine, the appropriate movement profile can be selected and does not have to be reprogrammed.
Vorteilhaft ist eine Kettenwirkmaschine die zur Maschenbildung eine Wirkplatine - nachfolgend vereinfacht auch Platine genannt - umfasst, die universell sowohl zur Erzeugung von Raschelware, als auch zur Erzeugung von Kettenwirkautomatware geeignet ist. Nachfolgend ist eine solche Platine beschrieben. Vorteilhaft ist eine Platine für eine Kettenwirkmaschine, die eine Abschlagkante, eine Niederhaltekante und eine Einschließkante aufweist, wobei sich die Abschlagkante in einer Breitenrichtung und zumindest abschnittsweise in einer Längsrichtung der Platine erstreckt und eine Höhenrichtung der Platine senkrecht von der Oberfläche der Abschlagkante nach oben weist, die Niederhaltekante der Abschlagkante in einem Abstand in Höhenrichtung gegenüberliegend angeordnet ist und die Einschließkante die Abschlagkante und die Niederhaltekante in Längsrichtung nach hinten begrenzt und verbindet, wobei an einem Abschlagkantenübergangspunkt eine Anlagekante an die Abschlagkante angrenzt und an einem Abstützkantenübergangspunkt eine Abstützkante an die Anlagekante angrenzt, wobei sich die Abstützkante zumindest abschnittsweise ungefähr in Längsrichtung erstreckt und in Höhenrichtung unterhalb der Abschlagkante angeordnet ist. Besonders vorteilhaft ist eine Platine, bei der der Abstützkantenübergangspunkt vom Abschlagkantenübergangspunkt in Höhenrichtung mindestens viermal so weit beabstandet ist wie in Längsrichtung.Vorteilhafterweise ist die Abschlagkante gerade ausgebildet und die Abschlagkante erstreckt sich ganz in der Längsrichtung. Die Abschlagkante kann jedoch auch kurvenförmig verlaufen, sodass die Abschlagkante eben nur abschnittsweise, eventuell sogar nur an einem infinitesimal kleinen Abschnitt, in Längsrichtung verläuft. Dann kann die Längsrichtung durch eine Tangente bestimmt werden, die an der Abschlagkante in der Mitte zwischen einem Abschlagkantenübergangspunkt und dem Punkt, über dem die Niederhaltekante nach vorne endet, angelegt wird. Breitenrichtung, Längsrichtung und Höhenrichtung der Platine bilden gemeinsam ein rechtwinkliges Koordinatensystem, das "platinenfest" ist; es kann sich also gemeinsam mit einer möglichen Bewegung der Platine relativ zu dem zuvor eingeführten Koordinatensystem der Kettenwirkmaschine, bestehend aus Maschinentiefenrichtung, Maschinenhöhenrichtung und Maschinenbreitenrichtung, bewegen und insbesondere auch um die Achse der Maschinenbreitenrichtung verdrehen. In allen Betriebszuständen der Kettenwirkmaschine und der Platine entspricht allerdings die Breitenrichtung der Platine der Maschinenbreitenrichtung.A warp knitting machine is advantageous which, for stitch formation, includes a knitting sinker—hereinafter also simply called sinker—which is universally suitable both for the production of Raschel fabrics and for the production of automatic warp knitting fabrics. Such a board is described below. A sinker for a warp knitting machine is advantageous, which has a knock-over edge, a holding-down edge and an enclosing edge, the knock-over edge extending in a width direction and at least in sections in a longitudinal direction of the sinker and a height direction of the sinker pointing perpendicularly upwards from the surface of the knock-over edge, the holding-down edge is arranged opposite the drop-off edge at a distance in the height direction and the enclosing edge delimits and connects the drop-off edge and the hold-down edge to the rear in the longitudinal direction, with a contact edge adjoining the drop-off edge at a drop-off edge transition point and a supporting edge adjoining the contact edge at a supporting edge transition point, wherein the support edge extends at least in sections approximately in the longitudinal direction and is arranged in the height direction below the knock-off edge. A sinker is particularly advantageous in which the transition point of the support edge from the transition point of the deflection edge to is spaced at least four times as far apart in the vertical direction as in the longitudinal direction. Advantageously, the knock-off edge is straight and the knock-off edge extends entirely in the longitudinal direction. However, the deflection edge can also run in a curve, so that the deflection edge runs in the longitudinal direction only in sections, possibly even only over an infinitesimally small section. Then the longitudinal direction can be determined by a tangent drawn on the lip midway between a lip transition point and the point over which the hold down edge terminates forward. The width direction, length direction and height direction of the board together form a rectangular coordinate system which is "fixed to the board"; it can therefore move together with a possible movement of the sinker relative to the previously introduced coordinate system of the warp knitting machine, consisting of machine depth direction, machine height direction and machine width direction, and in particular also rotate about the axis of the machine width direction. In all operating states of the warp knitting machine and the sinker, however, the width direction of the sinker corresponds to the machine width direction.
Platinen, die eine Abschlagkante, eine Niederhaltekante und eine Einschließkante aufweisen, werden typischerweise in einem Kettenwirkautomat eingesetzt. Durch die zusätzliche Anordnung einer entsprechend ausgeführten Anlagekante und einer Abstützkante, die an die Abschlagkante angrenzen, ist die Platine zum Abschlagen von (Fransen-) Maschen eingerichtet, wenn die Abzugsvorrichtung der Kettenwirkmaschine in vertikaler Richtung abzieht. Somit kann mit der Platine auch eine Kettenwirkware, die nur auf einer Raschelmaschine hergestellt wird, erzeugt werden. Die Umstellung von Kettenwirkautomatware auf Raschelware kann sogar erfolgen, ohne dass die Wirkwerkzeuge (wie Platinen, zum Beispiel aber auch Nadeln) ausgetauscht werden.Sinkers having a knock-over edge, a hold-down edge, and an enclosing edge are typically used in a warp knitting machine. Due to the additional arrangement of a correspondingly designed contact edge and a support edge, which adjoin the knock-over edge, the sinker is set up for knocking over (fringe) stitches when the pull-off device of the warp knitting machine pulls in the vertical direction. Thus, a warp knitted fabric that is only produced on a Raschel machine can also be produced with the sinker. The conversion from automatic warp knitting to Raschel fabric can even take place without the knitting tools (such as sinkers, but also needles) having to be exchanged.
Die Platine kann vorteilhafterweise wie übliche Platinen aus einem Stahlband gestanzt sein. Die Dickenrichtung des Stahlbandes ist dann die Breitenrichtung der Platine. Die Platine kann dazu eingerichtet sein, zur Maschenbildung längs zur Abschlagkante in Längsrichtung bewegt zu werden, wie dies für Platinen mit Abschlagkante, Niederhaltekante und Einschließkante üblich ist. Die Abstützkante kann parallel zur Abschlagkante angeordnet sein. Die Abstützkante kann aber auch in einem Winkel zwischen 0° und 25° zur Abschlagkante angeordnet sein. Vorzugsweise liegt der theoretische Schnittpunkt zwischen der Abstützkante und der Abschlagkante dann in Längsrichtung vor der Platine. Der Winkel zwischen der Anlagekante und der Abstützkante beträgt vorzugsweise 90°. Damit kann auf der Abstützkante ein Abschlagband abgestützt werden, das einen vorteilhaften rechteckigen Querschnitt aufweist. Ferner kann ein dermaßen abgestütztes Abschlagband gegen die Anlagekante angelegt sein, so dass es durch eine Abzugskraft, die auf die Kettenwirkware wirkt, gegen die Anlagekante gedrückt wird. Die Abzugskraft kann in der Kettenwirkmaschine in deren vertikaler Richtung nach unten wirken. Ein Abstand eines Abstützkantenübergangspunkts von einem Abschlagkantenübergangspunkt, der in Höhenrichtung mindestens viermal so groß ist wie in Längsrichtung führt dazu, dass die Anlagekante der Platine bzw. die Außenfläche einer Platinenanordnung in der Maschine ungefähr in der vertikalen Richtung der Maschine angeordnet ist. Die Anlagekante bzw. Außenfläche kann zur vertikalen Richtung der Maschine derart um maximal bis zu 25° oder beispielsweise 15°, 10° oder 5° geneigt sein, dass Bereiche der Anlagekante bzw. der Außenfläche, die weiter unten liegen, in horizontaler Richtung weiter nach vorne ragen als in vertikaler Richtung weiter oben liegende Bereiche. Im Folgenden wird unter einem vertikalen Abzug demzufolge auch eine Abzugsrichtung verstanden, die um die genannten Winkel von der Vertikalen abweicht. Die Platine kann eine Oberflächenbeschichtung aufweisen.The circuit board can advantageously be stamped from a steel strip like conventional circuit boards. The thickness direction of the steel strip is then the width direction of the blank. The sinker can be set up to be moved in the longitudinal direction for stitch formation along the knock-over edge, as is usual for sinkers with a knock-over edge, hold-down edge and enclosing edge. The support edge can be arranged parallel to the knock-off edge. However, the support edge can also be arranged at an angle of between 0° and 25° to the knock-off edge. The theoretical point of intersection between the support edge and the knock-off edge is then preferably in front of the sinker in the longitudinal direction. The angle between the Contact edge and the support edge is preferably 90 °. A knock-off strip which has an advantageous rectangular cross-section can thus be supported on the supporting edge. Furthermore, a knock-off tape supported in this way can be placed against the contact edge, so that it is pressed against the contact edge by a pull-off force acting on the warp-knitted fabric. The pull-off force can act downwards in the warp knitting machine in its vertical direction. A distance between a support edge transition point and a knock-off edge transition point that is at least four times greater in the height direction than in the longitudinal direction results in the contact edge of the sinker or the outer surface of a sinker arrangement in the machine being arranged approximately in the vertical direction of the machine. The contact edge or outer surface can be inclined to the vertical direction of the machine by a maximum of 25° or, for example, 15°, 10° or 5° in such a way that areas of the contact edge or the outer surface that are further down are further downwards in the horizontal direction protrude in front than areas lying further up in the vertical direction. In the following, a vertical deduction is therefore also understood to mean a deduction direction that deviates from the vertical by the stated angle. The circuit board can have a surface coating.
Vorteilhafterweise ist der Abstützkantenübergangspunkt vom Abschlagkantenübergangspunkt in Höhenrichtung zwischen 3mm und 10mm beabstandet. Der Abstand kann beliebige Werte dazwischen, zum Beispiel 5mm oder 6,5mm annehmen. Vorteilhaft ist es auch, wenn die Anlagekante eine Halteeinrichtung umfasst, die als abschnittsweise Vertiefung und/oder Erhöhung der Anlagekante ausgebildet ist. Ein größerer Abstand zwischen Abstützkantenübergangspunkt und Abschlagkantenübergangspunkt kann mehr Bauraum für das Anbringen einer Halteeinrichtung an der Anlagekante bereitstellen.Advantageously, the support edge transition point is spaced between 3 mm and 10 mm from the impact edge transition point in the height direction. The distance can have any value in between, for example 5mm or 6.5mm. It is also advantageous if the contact edge comprises a holding device which is designed as a depression and/or elevation in sections of the contact edge. A greater distance between the supporting edge transition point and the deflection edge transition point can provide more installation space for attaching a holding device to the contact edge.
Besonders vorteilhaft ist es, wenn die Abstützkante maximal 2 mm in Längsrichtung nach vorne vom Abstützkantenübergangspunkt endet. Die Abstützkante kann eine Erstreckung von maximal 2 mm in Längsrichtung aufweisen, zum Beispiel 0,7 mm oder 1mm. Beliebige Werte bis zu 2 mm sind vorteilhaft.It is particularly advantageous if the supporting edge ends a maximum of 2 mm forwards in the longitudinal direction from the supporting edge transition point. The supporting edge can have an extension of at most 2 mm in the longitudinal direction, for example 0.7 mm or 1 mm. Any values up to 2 mm are advantageous.
Weitere Vorteile bringt es mit sich, wenn die Abschlagkante und die Anlagekante einen Winkel zwischen 90° und 115° einschließen. Besonders bevorzugt ist ein Winkel zwischen 95° und 110°.There are further advantages if the knock-off edge and the contact edge enclose an angle between 90° and 115°. An angle between 95° and 110° is particularly preferred.
Vorteilhaft ist es, wenn die Abschlagkante die Niederhaltekante in Längsrichtung nach vorne um maximal 2 mm überragt. Bei grober Feinheit (Maschinenteilung) oder großmaschiger Wirkware kann die Abschlagkante die Niederhaltekante vorteilhafterweise in Längsrichtung nach vorne um maximal 5mm überragen. Besonders vorteilhaft kann die Abschlagkante die Niederhaltekante in Längsrichtung nach vorne um Werte zwischen 1mm und 5mm oder um Werte zwischen 1,5mm und 4mm, zum Beispiel 2mm, 2,5mm oder 3mm überragen. Eine Abschlagkante, die sich nur 2mm oder weniger weiter nach vorne erstreckt als die Niederhaltekante, ermöglicht ein Abziehen der Kettenwirkware in vertikaler Richtung einer Kettenwirkmaschine nach unten, ohne dass zur Maschenbildung ein großer Weg durch die Platine bzw. Platinenanordnung zurückgelegt werden müsste.It is advantageous if the knock-off edge protrudes forwards by a maximum of 2 mm over the hold-down edge in the longitudinal direction. With coarse fineness (machine pitch) or large-meshed knitted fabric, the knock-off edge can advantageously protrude forwards by a maximum of 5 mm in the longitudinal direction forwards over the hold-down edge. In a particularly advantageous manner, the knock-off edge can protrude forwards beyond the hold-down edge in the longitudinal direction by values between 1 mm and 5 mm or by values between 1.5 mm and 4 mm, for example 2 mm, 2.5 mm or 3 mm. A knock-off edge that extends only 2mm or less further forward than the hold-down edge allows the warp-knitted fabric to be drawn off in the vertical direction of a warp-knitting machine downwards without having to cover a long distance through the sinker or sinker arrangement for stitch formation.
Eine vorteilhafte Ausführungsform der erfindungsgemäßen Kettenwirkmaschine umfasst eine Platinenanordnung. Vorteilhaft ist eine Platinenanordnung, die eine Vielzahl der zuvor beschriebenen Platinen, die in konstantem Abstand in der Breitenrichtung deckungsgleich aufgereiht angeordnet sind, und mindestens ein Abschlagband aufweist, das an der Abstützkante und an der Anlagekante mindestens einer Teilmenge der Vielzahl der Platinen anliegt und den Abstand in der Breitenrichtung zwischen mindestens zwei Platinen überbrückt und dessen Außenfläche der Fläche, mit der das Abschlagband an der Anlagefläche der Platine anliegt, gegenüber liegt. Die Platinenanordnung ist dadurch gekennzeichnet, dass ein in Höhenrichtung oberes Ende der Außenfläche des Abschlagbandes von einem in Höhenrichtung unteren Ende der Außenfläche des Abschlagbandes in Höhenrichtung mindestens viermal so weit beabstandet ist wie in Längsrichtung.An advantageous embodiment of the warp knitting machine according to the invention comprises a sinker arrangement. A sinker arrangement is advantageous which has a large number of the sinkers described above, which are arranged congruently in a row at a constant distance in the width direction, and at least one knock-off belt which rests on the support edge and on the contact edge of at least a subset of the large number of sinkers and the distance bridged in the width direction between at least two sinkers and whose outer surface is opposite to the surface with which the knock-off band abuts against the contact surface of the sinker. The sinker arrangement is characterized in that a vertical upper end of the outer surface of the knock-down belt is at least four times as far apart in the vertical direction as in the longitudinal direction from a lower end in the vertical direction of the outer surface of the knock-down belt.
Das Abschlagband kann unter anderem dazu dienen, Fransenmaschen abzuschlagen, die sonst zwischen die Platinen rutschen. Durch die an der Höhenrichtung angelehnte Lage des Abschlagbandes kann eine Kettenwirkware ungefähr in der vertikalen Richtung der Kettenwirkmaschine nach unten an der Außenseite des Abschlagbandes vorbeigleitend abgezogen werden. Eine Abzugsrichtung in Maschinenrichtung horizontal nach vorne ist natürlich ebenfalls möglich. Insbesondere bei vertikalem Abzug wird das Abschlagband von der Kettenwirkware gegen die Abstützkante und die Anlagekante der Platinen gedrückt. Das Abschlagband kann also durch eine lösbare Befestigung ausreichend sicher mit den Platinen verbunden werden.The knock-off tape can be used, among other things, to knock off fringed stitches that would otherwise slip between the sinkers. Due to the position of the knock-off belt based on the vertical direction, a warp-knitted fabric can be drawn off approximately in the vertical direction of the warp knitting machine, sliding past the outside of the knock-off belt. A pull-off direction in the machine direction, horizontally to the front, is of course also possible. In particular with a vertical deduction, the deduction tape is pressed by the warp knitted fabric against the supporting edge and the contact edge of the sinkers. The knock-off strip can thus be connected sufficiently securely to the sinkers by means of a detachable attachment.
Vorteilhafterweise kann das Abschlagband einen im Wesentlichen rechteckigen Querschnitt aufweisen, der im Wesentlichen konstant über dessen Erstreckung in der Breitenrichtung ist. Ein solches Band kann kostengünstig beschafft und reproduzierbar über die ganze Erstreckung der Platinenanordnung in Breitenrichtung montiert werden. Die Breitenrichtung der Platine entspricht der Breitenrichtung der Platinenanordnung. Die Breitenrichtung der Platinenanordnung ist ungefähr die Breite, auf der auf der Kettenwirkmaschine Kettenwirkware erzeugt werden kann. Kettenwirkmaschinen sind üblicherweise zwischen 1,28 Meter und 7 Meter, typischerweise mehrere Meter, zum Beispiel ungefähr 4 Meter, breit. Das Abschlagband kann die gesamte Maschinenbreite überbrücken. Das Abschlagband kann aber auch mehrere Teile über die Breitenrichtung umfassen, die sich dann in Summe über die ganze Breite erstrecken. Vorzugsweise umfasst die Platinenanordnung mehrere Teilanordnungen von Platinen oder Module mit Platinen. Das Abschlagband kann aus einem verschleißfesten Material wie gehärtetem Stahl bestehen und/oder mit einer verschleißfesten Beschichtung versehen sein. Vorzugsweise weist das Abschlagband eine glatte Oberfläche, vorteilhafterweise mit gerundeten Kanten, auf, damit die vorbeistreifende Kettenwirkware nicht in ihrer Qualität beeinflusst wird.Advantageously, the knock-off band may have a substantially rectangular cross-section that is substantially constant over its widthwise extension. Such a tape can be procured inexpensively and reproducibly mounted over the entire extent of the circuit board arrangement in the width direction. the The width direction of the board corresponds to the width direction of the board assembly. The width direction of the sinker assembly is approximately the width over which warp knit fabric can be produced on the warp knitting machine. Warp knitting machines are usually between 1.28 meters and 7 meters wide, typically several meters, for example about 4 meters. The knock-off conveyor can bridge the entire width of the machine. However, the knock-off strip can also comprise several parts over the width direction, which then extend over the entire width in total. The circuit board arrangement preferably comprises a number of sub-arrangements of circuit boards or modules with circuit boards. The knock-off belt can consist of a wear-resistant material such as hardened steel and/or be provided with a wear-resistant coating. The knock-off band preferably has a smooth surface, advantageously with rounded edges, so that the quality of the warp knitted fabric passing by is not affected.
Vorteilhafterweise kann das Abschlagband in der Höhenrichtung gegenüber der Abschlagkante der mindestens einer Teilmenge der Vielzahl der Platinen bündig oder zurückversetzt angeordnet sein. Somit ist sichergestellt, dass die Kettenwirkware beim Abziehen problemlos über das Abschlagband gezogen werden kann.Advantageously, the knock-off belt can be arranged flush or set back in the height direction relative to the knock-off edge of the at least one subset of the plurality of sinkers. This ensures that the warp knitted fabric can be easily pulled over the cut-off tape when it is pulled off.
Das Abschlagband kann vorteilhafterweise in der Längsrichtung mindestens eine Erstreckung wie die Abstützkante aufweisen. Dadurch kann die Kettenwirkware beim Entlanggleiten an der Außenkante des Abschlagbandes nicht am Übergang zu der Abstützfläche hängen bleiben. Besonders vorteilhaft ist eine Abstützkante, die gegenüber der Außenkante des Abschlagbandes zurückversetzt ist.The knock-off strip can advantageously have at least one extension in the longitudinal direction like the supporting edge. As a result, the warp knitted fabric cannot get caught at the transition to the support surface when sliding along the outer edge of the knock-off belt. A support edge that is set back from the outer edge of the knock-off belt is particularly advantageous.
Vorteilhafterweise kann das Abschlagband zu seiner lösbaren Befestigung an der mindestens einen Teilmenge der Vielzahl der Platinen mit mindestens einer Halteeinrichtung einer Anlagekante einer Platine der mindestens einen Teilmenge der Vielzahl der Platinen zusammenwirken. Vorteilhafterweise kann das Abschlagband ein Verbindungsmittel aufweisen, das am Abschlagband befestigt ist und an der Halteeinrichtung der Anlagekante lösbar befestigt ist. Das Verbindungsmittel kann am Abschlagband zum Beispiel angeklebt sein. Das Verbindungsmittel kann an der Halteeinrichtung der Anlagekante zum Beispiel einklipsbar sein. Das Verbindungsmittel kann auch anders als durch Kleben an dem Abschlagband befestigt sein. Das Verbindungsmittel kann auch einstückig mit dem Abschlagband sein. Das Verbindungsmittel kann ein Kunststoffprofil sein. Das Verbindungsmittel kann in eine Vertiefung an der Anlagekante der Platine eingeklipst sein. Die Vertiefung kann einen Querschnitt aufweisen, der dem Querschnitt des Verbindungsmittels zumindest abschnittsweise entspricht oder einen Abschnitt des Verbindungsmittels unter Spannung aufnehmen kann. Bezüglich der Funktion der lösbaren Befestigung sind alle bekannten Möglichkeiten einsetzbar.Advantageously, for its detachable attachment to the at least one subset of the plurality of sinkers, the knock-off strip can interact with at least one holding device of a contact edge of a sinker of the at least one subset of the plurality of sinkers. Advantageously, the cut-off band can have a connecting means which is fastened to the cut-off band and is detachably fastened to the holding device of the contact edge. The connecting means can be glued to the tee band, for example. The connecting means can be clipped to the holding device of the contact edge, for example. The connecting means can also be attached to the knock-off tape by other means than by gluing. The connecting means can also be in one piece with the knock-off strap. The connecting means can be a plastic profile. The connecting means can be clipped into a recess on the contact edge of the circuit board. The depression can have a cross section which at least partially corresponds to the cross section of the connecting means or can accommodate a section of the connecting means under tension. With regard to the function of the detachable attachment, all known options can be used.
Vorteilhafterweise kann das Verbindungsmittel mindestens ein Abstandselement aufweisen, das den Abstand in der Breitenrichtung zwischen den Platinen an deren vorderen Ende einstellt. Die Platinenanordnung kann durch das Verbindungsmittel auch stabilisiert werden. Das Abstandselement bzw. die Abstandselemente können regelmäßige auftretende Erhöhungen des Verbindungsmittels sein. Somit kann die Gleichmäßigkeit der Platinenanordnung sichergestellt sein und eine Fassung, die diesen Zweck erfüllt, ist überflüssig. Es ist aber auch vorteilhaft, wenn die Einstellung des Abstands der vorderen Enden der Platinen wie bekannt über eine Fassung bewerkstelligt wird. Eine solche Fassung kann wie bekannt angegossen sein. Die Fassung kann dann auch Löcher in der Platine durchsetzen oder Vorsprünge der Platinen umgreifen.Advantageously, the connecting means can have at least one spacer element, which adjusts the distance in the width direction between the boards at their front end. The circuit board arrangement can also be stabilized by the connecting means. The spacer element or the spacer elements can be elevations of the connecting means that occur regularly. Thus, the uniformity of board arrangement can be secured, and a socket serving this purpose is unnecessary. However, it is also advantageous if the adjustment of the distance between the front ends of the boards is effected, as is known, by means of a socket. As is known, such a version can be cast on. The mount can then also pass through holes in the circuit board or encompass projections on the circuit board.
Vorteilhaft ist auch eine erfindungsgemäße Kettenwirkmaschine, die mindestens folgende Merkmale aufweist:
- mindestens eine Platinenanordnung,
- einen Maschenbildungsbereich, in dem Maschen durch Abschlagen an der Abschlagkante oder am Abschlagband der Platinenanordnung gebildet werden, und
- eine Warenabzugsvorrichtung zum Abziehen der Kettenwirkware aus dem Maschenbildungsbereich.
- at least one circuit board arrangement,
- a stitch formation area in which stitches are formed by knocking over at the knockover edge or on the knockover belt of the sinker arrangement, and
- a fabric take-off device for taking off the warp knitted fabric from the stitch-forming area.
Die Kettenwirkmaschine kann durch die Ausgestaltung der Platinenanordnung und die Einstellbarkeit der Warenabzugsvorrichtung universell zur Herstellung von Kettenwirkautomatware und Raschelmaschinenware verwendet werden, wofür sonst unterschiedliche Wirkplatinen oder Platinenanordnungen beschafft und gerüstet werden müssten. Nach entsprechender Einstellung bzw. Umstellung der Warenabzugsvorrichtung und der Relativposition des Maschinenoberteils kann vorzugsweise ohne Austausch der Wirkwerkzeuge eine gänzlich unterschiedliche Kettenwirkware erzeugt werden.The warp knitting machine can be used universally for the production of automatic warp knitting and Raschel machine goods due to the design of the sinker arrangement and the adjustability of the fabric take-off device, for which different sinkers or sinker assemblies would otherwise have to be procured and set up. After appropriate adjustment or conversion of the fabric take-off device and the relative position of the machine head, a completely different warp knitted fabric can be produced, preferably without changing the knitting tools.
Die Platinenanordnung kann, wie bei Kettenwirkmaschinen üblich, entlang einer bogenförmigen Bahn - im Sinne einer Schwenkbewegung - bewegt werden. Die bogenförmige Bahn kann die horizontale Richtung, also die Maschinentiefenrichtung, nach vorne der Kettenwirkmaschine einschließen. Vorne ist die Richtung, aus der eine Kettenwirkmaschine in der Regel bedient wird und in die die Kettenwirkautomatware abgezogen wird. Die Abschlagkante und damit die Längsrichtung der Platinen der Platinenanordnung kann während der Maschenbildung zumindest zeitweise parallel zur horizontalen Richtung der Kettenwirkmaschine angeordnet sein. Vorzugsweise ist die Abschlagkante zumindest zum Zeitpunkt nach dem Abschlagen der Masche maximal 10° nach vorne geneigt, wenn sie nicht parallel zur Horizontalen ist. Die Platinenanordnung kann während der Maschenbildung auch keine Bewegung ausführen. Die Nadelanordnung kann bei der Maschenbildung, wie bei Kettenwirkmaschinen üblich, einer bogenförmigen Bahn - im Sinne einer Schwenkbewegung - folgen. Die bogenförmige Bahn kann die vertikale Richtung der Kettenwirkmaschine, also die Maschinenhöhenrichtung, einschließen. Die länglichen Nadelschäfte können während der Maschenbildung zumindest zeitweise zumindest ungefähr parallel zur Vertikalen ausgerichtet sein. Die Nadeln können maximal 10° von der vertikalen Ausrichtung abweichen und sind dann vorzugsweise mit ihrem Haken nach hinten geneigt. Die Nadeln sind vorzugsweise weniger stark zur Vertikalen geneigt als die Außenkante des Abschlagbandes der Platinenanordnung.As is usual with warp knitting machines, the sinker arrangement can be moved along an arcuate path—in the sense of a pivoting movement. The arcuate web can enclose the horizontal direction, ie the machine depth direction, towards the front of the warp knitting machine. Front is the direction from which a warp knitting machine is usually operated and in which the warp knitting machine fabric is drawn off. The knock-over edge and thus the longitudinal direction of the sinkers of the sinker arrangement can at least temporarily be arranged parallel to the horizontal direction of the warp knitting machine during stitch formation. Preferably, at least at the point in time after the stitch has been knocked off, the knock-over edge is inclined forwards by a maximum of 10° if it is not parallel to the horizontal. Also, the sinker assembly cannot move during stitch formation. During stitch formation, the needle arrangement can follow a curved path—in the sense of a pivoting movement—as is usual with warp knitting machines. The arcuate web may include the vertical direction of the warp knitting machine, that is, the machine height direction. The elongate needle shafts can be aligned at least approximately parallel to the vertical at least at times during stitch formation. The needles can deviate from the vertical alignment by a maximum of 10° and are then preferably tilted backwards with their hook. The needles are preferably less inclined to the vertical than the outer edge of the sinker belt of the sinker assembly.
Es ist auch vorteilhaft, wenn mindestens eine erste Walze der Warenabzugsvorrichtung, die dem Maschenbildungsbereich am nächsten angeordnet ist, antreibbar und in ihrer Drehrichtung umkehrbar eingerichtet ist. Somit kann der Abzugswinkel bestmöglich eingestellt werden und die Zugänglichkeit des Maschenbildungsbereiches bleibt erhalten.It is also advantageous if at least one first roller of the goods take-off device, which is arranged closest to the stitch-forming area, can be driven and is set up to be reversible in its direction of rotation. In this way, the take-off angle can be set as best as possible and the accessibility of the stitch formation area is retained.
Besonders vorteilhaft ist eine Kettenwirkmaschine, bei der mindestens eine zweite Walze der Warenabzugsvorrichtung, die auf die erste Walze folgt, in der ersten vorgebbaren Einstellung der Warenabzugsvorrichtung in der vertikalen Richtung unter der ersten Walze und in der zweiten vorgebbaren Einstellung der Warenabzugsvorrichtung in der vertikalen Richtung über der ersten Walze anordnenbar eingerichtet ist. Somit kann die Einstellung bzw. Umstellung der Warenabzugsvorrichtung schnell erfolgen. Die notwendige Umschlingung für die prozesssichere Einbringung der Warenabzugskraft liegt bei beiden Einstellungen in ausreichendem Maße vor.
- Fig. 1
-
zeigt eine Kettenwirkmaschine 26, dieFigur 1ein Maschinenoberteil 1und ein Maschinenunterteil 2 umfasst. - Fig. 2
-
zeigt dieFigur 2Kettenwirkmaschine 26aus Figur 1 in einer anderen Ansicht. Essind ein Maschinenbett 14, mehrere obere Mittelwände 12 und untere Mittelwände 13, sowieein Schwenkantrieb 15und ein Versatzantrieb 16 dargestellt. - Fig. 3
-
zeigt einen Schnitt A-A durch dieFigur 3Kettenwirkmaschine 26 im Bereichvon zwei Abstandsplatten 10zwischen Maschinenoberteil 1 undMaschinenunterteil 2. - Fig. 4
-
Figur 4zeigt den Schwenkantrieb 15 3, 4, 5, 6, der einen Linearschrittmotor 18,einer Hebelwelle einen Antriebshebel 20und ein Gelenk 21 umfasst. - Fig. 5
-
Figur 5zeigt den Schwenkantrieb 15 3, 4, 5, 6, der einen Drehschrittmotor 22einer Hebelwelle und ein Umschlingungsgetriebe 24 umfasst. - Fig. 6
-
zeigt schematisch dieFigur 6Position der Hebelwelle 3 relativ zu einer Hakennadel 27 und mehreren Fadenführelementen 9der Kettenwirkmaschine 26, wenn sie nach dem Prinzip eines Kettenwirkautomaten arbeitet. - Fig. 7
-
zeigt schematisch dieFigur 7Position der Hebelwelle 3 relativ zu einer Hakennadel 27 und mehreren Fadenführelementen 9der Kettenwirkmaschine 26, wenn sie nach dem Prinzip einer Raschelmaschine arbeitet. - Fig. 8
-
zeigt in einer symbolischen Darstellung ein vorderes Ende einerFigur 8Platine 101 in einer Ansicht in Breitenrichtung B. - Fig. 9
-
zeigt in einer symbolischen Darstellung beispielhaft zwei Platinen 101Figur 9einer Platinenanordnung 110mit einem Abschlagband 111 in einer Ansicht von schräg oben und vorne. - Fig. 10
-
zeigt symbolisch eine schräge Ansicht auf einen Abschnitt eines Abschlagbandes 111Figur 10mit Verbindungsmittel 113 undAbstandselement 114. - Fig. 11
-
zeigt die relevanten Komponenten einer Kettenwirkmaschine 26 in einer symbolischen Ansicht in Breitenrichtung bei horizontaler Einstellung derFigur 11Warenabzugsvorrichtung 115. - Fig. 12
-
zeigt die relevanten Komponenten einer Kettenwirkmaschine 26 in einer symbolischen Ansicht in Breitenrichtung bei vertikaler Einstellung derFigur 12Warenabzugsvorrichtung 115. - Fig. 13
-
zeigt in einer gemeinsame Darstellung vonFigur 13Fig. 6 undFig. 11 die Anordnung zuvor beschriebener Elemente in einer Konfiguration nach dem Prinzip eines Kettenwirkautomaten. - Fig. 14
-
zeigt in einer gemeinsame Darstellung vonFigur 14Fig. 7 undFig. 12 die Anordnung zuvor beschriebener Elemente in einer Konfiguration nach dem Prinzip einer Raschelmaschine.
- 1
-
figure 1 shows awarp knitting machine 26 comprising amachine head 1 and amachine head 2 . - 2
-
figure 2 shows thewarp knitting machine 26figure 1 in a different view. Amachine bed 14, several uppermiddle walls 12 and lowermiddle walls 13, as well as aswivel drive 15 and an offsetdrive 16 are shown. - 3
-
figure 3 shows a section AA through thewarp knitting machine 26 in the area of twospacer plates 10 between the machineupper part 1 and the machinelower part 2. - 4
-
figure 4 shows the swivel drive 15 of a 3, 4, 5, 6, which comprises alever shaft linear stepper motor 18, adrive lever 20 and a joint 21. - figure 5
-
figure 5 shows the swivel drive 15 of a 3, 4, 5, 6, which comprises alever shaft rotary stepping motor 22 and abelt transmission 24. - 6
-
figure 6 shows schematically the position of thelever shaft 3 relative to ahook needle 27 and severalthread guide elements 9 of thewarp knitting machine 26 when it works according to the principle of a warp knitting machine. - 7
-
figure 7 shows schematically the position of thelever shaft 3 relative to ahook needle 27 and severalthread guiding elements 9 of thewarp knitting machine 26 when it works according to the principle of a Raschel machine. - 8
-
figure 8 shows a symbolic representation of a front end of acircuit board 101 in a view in width direction B. - 9
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figure 9 shows in a symbolic representation, by way of example, twosinkers 101 of asinker arrangement 110 with a knock-down strip 111 in a view obliquely from above and from the front. - 10
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figure 10 symbolically shows an oblique view of a section of atee band 111 with connectingmeans 113 andspacer element 114. - 11
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figure 11 shows the relevant components of awarp knitting machine 26 in a symbolic view in the width direction with the fabric take-off device 115 set horizontally. - 12
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figure 12 shows the relevant components of awarp knitting machine 26 in a symbolic view in the width direction with vertical adjustment of the fabric take-off device 115. - 13
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figure 13 shows in a joint representation of6 and11 the arrangement of the elements described above in a configuration based on the principle of a warp knitting machine. - 14
-
figure 14 shows in a joint representation of7 and12 the arrangement of the elements described above in a configuration based on the principle of a Raschel machine.
Die
Die
Die
Die
Die
Allen vier Hebelwellen 3, 4, 5, 6 des Ausführungsbeispiels sind Schwenkantriebe 15 zugeordnet, wobei diese über eine gemeinsame elektronische Steuervorrichtung steuerbar sind. Die elektronische Steuervorrichtung umfasst eine Speichervorrichtung in der Bewegungsprofile für Wirkwerkzeuge gespeichert sind und die Wirkbewegung der Wirkwerkzeuge vorgeben. Um eine Kettenwirkware 120 zu erzeugen, müssen alle Wirkwerkzeuge aufeinander abgestimmte Wirkbewegungen ausführen. Daher sind die gespeicherten Bewegungsprofile Gruppen zugeordnet, die je ein Bewegungsprofil, das auf die anderen Bewegungsprofile der Gruppe abgestimmt ist, für je ein Wirkwerkzeug umfassen. Die elektronische Steuervorrichtung kann die Schwenkantriebe 15 so gemäß einer gewählten Gruppe von Bewegungsprofilen derart ansteuern, dass die Wirkwerkzeuge die aufeinander abgestimmten Wirkbewegungen ausführen. Es ist möglich, für Kettenwirkwaren 120 mit Zusammensetzungen unterschiedlicher Diversität entsprechend unterschiedliche Gruppen an Bewegungsprofilen zu speichern, die eine Anpassung der Wirkbewegungen der Wirkwerkzeuge an die Zusammensetzung der Kettenwirkware 120 berücksichtigen. So kann bei einem Wechsel der Zusammensetzung der Kettenwirkware 120 durch Auswahl der richtigen Gruppe von Bewegungsprofilen die richtige Wirkbewegung eingestellt werden.All four
Die
Die
Die zuvor beschriebene Kettenwirkmaschine 26, bei der die Hebelwelle 3, mit der die Legebarren angetrieben werden, in ihrer Relativposition zu den anderen Hebelwellen 4, 5, 6 - und damit auch zu den Wirkwerkzeugen 27, 101 dieser Hebelwellen 4, 5, 6 - in Maschinentiefenrichtung x und Maschinenhöhenrichtung y verstellbar ist, kann somit durch die richtige Einstellung dieser Relativposition sowohl nach dem Raschelprinzip als auch nach dem Prinzip eines Kettenwirkautomaten betrieben werden. Dies gilt insbesondere, wenn zudem auch die Warenabzugsrichtung 121 und die Wirkplatinen 101 der Kettenwirkmaschine 26 hierzu geeignet sind. Im Folgenden werden hierfür geeignete Wirkplatinen 101, Platinenanordnungen 110 und Warenabzugsvorrichtungen 115 beschrieben.The
Die
Die
Claims (15)
- Warp-knitting machine (26) for producing warp-knitted fabric (120), having the following features:a) a plurality of lever shafts (3, 4, 5, 6), the axes of which extend in the machine width direction (z) and which run largely parallel to one another,b) a plurality of bar supports (7) which can be driven by the lever shafts (3, 4, 5, 6) to perform pivoting movements in the plane which is spanned by the machine height direction (y) and the machine depth direction (x),c) at least one guide bar (8) which supports thread guiding elements (9),d) wherein the at least one guide bar (8) is mounted and driven in the warp-knitting machine (26) in such a way that it executes an oscillating offset movement, which is superimposed on its pivoting movement, in the machine width direction (z) during operation,e) the relative position of the lever shaft (3), with which the at least one guide bar (8) can be driven, to the further lever shafts (4, 5, 6), with which in each case at least one further bar can be driven, can be adjusted in the machine height direction (y) and/or in the machine depth direction (x),f) wherein the warp-knitting machine (26) comprises a machine frame (25) which supports a plurality of lever shafts (3, 4, 5, 6),g) the machine frame (25) comprises a machine upper part (1) and a machine lower part (2),h) and the machine upper part (1) comprises at least the lever shaft (3) of the guide bars (8) and the components that can be driven by it,
characterized in thati) the machine upper part (1) and the machine lower part (2) can be adjusted relative to one another in the machine height direction (y) and/or in the machine depth direction (x). - Warp-knitting machine (26) according to the preceding claim,
characterized in that
at least the angular range of the pivoting movement of the lever shaft (3), with which the at least one guide bar (8) can be driven, is variable. - Warp-knitting machine (26) according to one of the preceding claims,
characterized in that
the machine upper part (1) comprises at least two upper central walls (12) which are offset parallel to one another in the machine width direction (z) and/or the machine lower part comprises at least two lower central walls (13) which are offset parallel to one another in the machine width direction (z). - Warp-knitting machine (26) according to one of the preceding claims,
characterized in that
the warp-knitting machine (26) has means for adjusting the relative position between the parts of the machine frame (25), which means comprise at least one of the following features:• a spacer plate (10) for adjusting the distance between the two parts of the machine frame (25) in the machine height direction (y),• threaded bores and elongate holes (17) for adjusting the relative position between the parts of the machine frame (25) in the machine depth direction (x),• a fitting screw,• a rail connection, wherein the rails allow mobility between the parts of the machine frame (25) in the machine height direction (y) and/or machine depth direction (x). - Warp-knitting machine (26) according to one of the preceding claims,
characterized in that
the machine upper part (1) comprises at least one offset drive (16) which drives the at least one guide bar (8) to perform its oscillating offset movement in the machine width direction (z). - Warp-knitting machine (26) according to one of the preceding claims,
characterized in that
a pivot drive (15) is associated with each of the lever shafts (3, 4, 5, 6) for their respective pivoting movement, wherein the pivot drive (15) preferably comprises an electric machine. - Warp-knitting machine (26) according to the preceding claim,
characterized in that
at least one pivot drive (15) comprises a linear stepper motor (18) or a rotary stepper motor (22). - Warp-knitting machine (26) according to either of Claims 6 and 7,
characterized in that
the machine upper part (1) comprises the pivot drive (15) of the lever shaft (3). - Warp-knitting machine (26) according to one of Claims 6 to 8,characterized in thata plurality of pivot drives (15) comprise electric machines,and in that these electric machines can be controlled by an electronic control apparatus.
- Warp-knitting machine (26) according to the preceding claim,
characterized in that
the electronic control apparatus is designed to actuate the electric machines in such a way that they drive the knitting tools driven by them in accordance with specific predefined movement profiles. - Method for successively producing batches of warp-knitted fabric (120) with a single knit layer and compositions of different diversity, comprising the following method features:• a plurality of lever shafts (3, 4, 5, 6), the axes of which run largely parallel to one another, are supplied with torque,• a plurality of bar supports (7) which are fitted with bars are driven by the lever shafts to perform pivoting movements in the plane which runs transversely to the axes of the lever shafts (3, 4, 5, 6),• at least one guide bar (8) which is fitted with thread guiding elements (9) is mounted and driven in such a way that it executes an oscillating offset movement, which is superimposed on its pivoting movement, in the direction (z) of the axial extent of the lever shafts (3, 4, 5, 6) during operation,characterized in that,
for the purpose of changing the composition of the warp-knitted fabric (120) produced, the relative position of the lever shaft (3), which drives the guide bar (8), to the lever shafts (4, 5, 6), with which in each case at least one further bar is driven, is changed by way of a machine upper part (1) and a machine lower part (2) being adjusted relative to one another in at least one of two spatial directions which run transversely to the axial extent of the lever shafts (3, 4, 5, 6). - Method according to the preceding claim,characterizedin that at least two different pivot drives (15) are used, the first of which drives at least the guide bar (8) and the second of which drives at least one other bar,and in that the movement of these two pivot drives (15) is actuated in such a way that the thread guiding elements (9) of the guide bar (8) and the knitting tools of the other bar execute knitting movements which are matched to one another.
- Method according to the preceding claim, characterized in that the at least two pivot drives (15) are actuated on the basis of stored movement profiles which are individually matched to the composition of the warp-knitted fabric (120) of the respective batch.
- Method according to the preceding claim,
characterized in that
at least two groups of movement profiles which are matched to one another are stored in a storage apparatus and will be used after a change in the composition of the warp-knitted fabric (120) produced. - Method according to the preceding claim,
characterized in that
the fabric take-off direction (121) is adjusted for a change in the composition of the warp-knitted fabric (120) produced.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
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PCT/EP2020/075862 WO2021053014A1 (en) | 2019-09-18 | 2020-09-16 | Sinker, sinker assembly, and warp knitting machine |
JP2022517919A JP2022548383A (en) | 2019-09-18 | 2020-09-16 | Warp knitting machine for producing warp knitted fabrics |
CN202080065545.4A CN114375354A (en) | 2019-09-18 | 2020-09-16 | Warp knitting machine for producing warp knitted fabric |
JP2022517920A JP7529772B2 (en) | 2019-09-18 | 2020-09-16 | Sinker, sinker arrangement and warp knitting machine |
CN202080065547.3A CN114364833B (en) | 2019-09-18 | 2020-09-16 | Sinker, sinker assembly and warp knitting machine |
PCT/EP2020/075856 WO2021053011A1 (en) | 2019-09-18 | 2020-09-16 | Warp knitting machine for producing warp-knitted fabric |
Applications Claiming Priority (1)
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EP19198061.4A EP3795729B1 (en) | 2019-09-18 | 2019-09-18 | Sinker, sinker assembly and knitting machine |
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EP3795730A1 EP3795730A1 (en) | 2021-03-24 |
EP3795730B1 true EP3795730B1 (en) | 2022-11-02 |
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EP19198061.4A Active EP3795729B1 (en) | 2019-09-18 | 2019-09-18 | Sinker, sinker assembly and knitting machine |
EP20181084.3A Active EP3795730B1 (en) | 2019-09-18 | 2020-06-19 | Warp knitting machine and method for producing warp knitted fabric |
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EP (2) | EP3795729B1 (en) |
JP (2) | JP7529772B2 (en) |
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US2682163A (en) * | 1949-11-17 | 1954-06-29 | Aaron S Staff | Trick plate |
US2810278A (en) * | 1953-03-09 | 1957-10-22 | Kidde Mfg Co Inc | Sinker assembly for latch needles |
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JPS4825032B1 (en) * | 1970-01-16 | 1973-07-25 | ||
DE2457950A1 (en) * | 1974-12-07 | 1976-06-16 | Schlafhorst & Co W | Multi-purpose knitting machine - has automatic warp knitter with integral Raschel knitter bonded by common components |
DE2524020C3 (en) * | 1975-05-30 | 1983-11-03 | Liba Maschinenfabrik Gmbh, 8674 Naila | Knitting machine |
DD120669A1 (en) | 1975-07-10 | 1976-06-20 | ||
DD121530A1 (en) | 1975-10-01 | 1976-08-05 | ||
DE3008276C2 (en) * | 1980-03-04 | 1984-03-15 | Liba Maschinenfabrik Gmbh, 8674 Naila | Warp knitting machine with take-off of the goods over a fixed knock-off edge |
DE3241154C2 (en) * | 1982-11-08 | 1985-09-12 | Memminger Gmbh, 7290 Freudenstadt | Warp knitting machine |
CS248403B1 (en) * | 1984-06-25 | 1987-02-12 | Jan Jelinek | Circular knitting frame for pile goods production |
DE3821213A1 (en) * | 1987-07-25 | 1989-02-09 | Sipra Patent Beteiligung | CIRCULAR KNITTING MACHINE WITH SLIDING NEEDLES |
DE4228048C2 (en) | 1992-08-24 | 1994-06-30 | Liba Maschf | Warp knitting machine with inclusion knock-off boards that can be moved back and forth in the needle streets |
DE29516290U1 (en) * | 1995-10-13 | 1997-02-06 | Liba Maschinenfabrik Gmbh, 95119 Naila | Multibar warp knitting machine with servo motor drive for the laying bars |
DE29811470U1 (en) | 1998-06-26 | 1998-08-20 | Karl Mayer Textilmaschinenfabrik Gmbh, 63179 Obertshausen | Warp knitting machine |
US6289703B1 (en) * | 1998-10-26 | 2001-09-18 | Liba Maschinenfabrik Gmbh | Rashel machine with a stroke device for a guide bar assemblage |
DE10243398B4 (en) * | 2001-09-20 | 2009-02-26 | Cetex Institut für Textil- und Verarbeitungsmaschinen gemeinnützige GmbH | Drive device for an occupied with knitting tools barre a knitting machine |
DE10349417B3 (en) | 2003-10-21 | 2005-08-04 | Karl Mayer Textilmaschinenfabrik Gmbh | Warp knitting machine |
ES2681446T3 (en) | 2016-07-28 | 2018-09-13 | Karl Mayer Textilmaschinenfabrik Gmbh | Warp knitting machine and process for manufacturing a warp knitting |
EP3495541B1 (en) * | 2019-03-18 | 2021-05-19 | KARL MAYER STOLL R&D GmbH | Warp knitting machine and fabric removal device for a warp knitting machine |
-
2019
- 2019-09-18 EP EP19198061.4A patent/EP3795729B1/en active Active
-
2020
- 2020-06-19 PT PT201810843T patent/PT3795730T/en unknown
- 2020-06-19 EP EP20181084.3A patent/EP3795730B1/en active Active
- 2020-09-16 WO PCT/EP2020/075862 patent/WO2021053014A1/en active Application Filing
- 2020-09-16 JP JP2022517920A patent/JP7529772B2/en active Active
- 2020-09-16 CN CN202080065547.3A patent/CN114364833B/en active Active
- 2020-09-16 JP JP2022517919A patent/JP2022548383A/en active Pending
- 2020-09-16 CN CN202080065545.4A patent/CN114375354A/en active Pending
- 2020-09-16 WO PCT/EP2020/075856 patent/WO2021053011A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
EP3795729B1 (en) | 2023-06-07 |
CN114375354A (en) | 2022-04-19 |
CN114364833A (en) | 2022-04-15 |
CN114364833B (en) | 2023-10-03 |
WO2021053011A1 (en) | 2021-03-25 |
JP7529772B2 (en) | 2024-08-06 |
JP2022548384A (en) | 2022-11-18 |
EP3795729C0 (en) | 2023-06-07 |
JP2022548383A (en) | 2022-11-18 |
PT3795730T (en) | 2023-01-05 |
EP3795729A1 (en) | 2021-03-24 |
WO2021053014A1 (en) | 2021-03-25 |
EP3795730A1 (en) | 2021-03-24 |
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