EP3795295B1 - Machine a poncer avec systeme de security pour eviter l'ejection des panneaux - Google Patents
Machine a poncer avec systeme de security pour eviter l'ejection des panneaux Download PDFInfo
- Publication number
- EP3795295B1 EP3795295B1 EP20186870.0A EP20186870A EP3795295B1 EP 3795295 B1 EP3795295 B1 EP 3795295B1 EP 20186870 A EP20186870 A EP 20186870A EP 3795295 B1 EP3795295 B1 EP 3795295B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- panel
- sander machine
- rolling member
- transporting
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005096 rolling process Methods 0.000 claims description 30
- 230000033001 locomotion Effects 0.000 claims description 11
- 230000000007 visual effect Effects 0.000 claims description 4
- 230000001939 inductive effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 239000002184 metal Substances 0.000 description 4
- 238000009499 grossing Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/06—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving conveyor belts, a sequence of travelling work-tables or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
Definitions
- the present invention relates to a sander machine with a safety system to prevent the ejection of panels.
- the safety system which the sander machine according to the invention is equipped with turns out to be particularly effective in the case of processing metal panels, although it finds advantageous application in the case of non-metal panels.
- the invention relates to a sander machine equipped with one or more rotary sanding members and a braking member arranged downstream of the latter, to reduce the advancement speed of the panels being processed in the cases in which these have accumulated, due to the effect of the smoothing action of the smoothing members themselves, kinetic energy that is too high and therefore dangerous for the safety of the operators.
- Traditional sander machines for the treatment of metal panels comprise one or more conveyor belts for transporting the panels to be processed, and one or more abrasive rollers arranged above said conveyor belts to smooth the upper face of the panels.
- the rotation direction of the abrasive rollers is concordant with the advancement direction of the panel being processed.
- This type of working process has among the various residual risks that of the possible ejection of the panels leaving the machine, deriving from the fact that the tangential component of cutting, or abrasion, is parallel to the panel advancement plane.
- Another object of the invention is to provide a sander machine with a safety system to prevent the ejection of panels, which does not compromise the safety of the operators present in the areas surrounding said machine.
- a further object of the present invention is to provide a sander machine with a safety system to prevent the ejection of panels, which is such as to increase the passive safety of the machine itself.
- a sander machine for sanding at least one panel, comprising an operative station which is provided with an inlet and an outlet which is placed downstream from said inlet, at least one transporting member for transporting, in use, said at least one panel, according to a transporting speed, from said inlet to said outlet according to a predetermined advancing direction, at least one rotating abrasive member for sanding said at least one panel placed on said at least one transporting member, said at least one rotating abrasive member being rotatable in the same direction as said predetermined advancing direction and placed above said at least one transporting member between said inlet and said outlet, said sander machine being characterized in that it comprises a braking device comprising in turn a rolling member which is able to roll on said at least one panel and arranged facing said outlet and above said at least one transporting member between said at least one rotating abrasive member and said outlet, and a braking member, which is connected with said rolling member and able to
- said braking member comprises motor means which are connected with said rolling member and configured to make said rolling member rotate at a predetermined speed in the same direction as said at least one rotating abrasive member, such that said rolling member slips on said at least one panel slowing down the advancing movement of the at least one panel when said at least one panel exceeds said predetermined speed.
- said braking member further comprises a clutch arranged between said motor means and said rolling member.
- said rolling member is a roller which is provided with an outer surface configured to generate, in use, friction with said at least one panel.
- said predetermined speed of said rolling member is synchronized with said transporting speed of said at least one transporting member.
- said outer surface of said roller is made of rubber.
- said outer surface of said roller is substantially smooth.
- said rolling member protrudes downward by a predetermined height with respect to said at least one rotating abrasive member.
- said machine can comprise at least one flexible means for transmitting a rotating motion, which is connected with said motor means and said rolling member to transmit a rotating motion from said motor means to said rolling member.
- said machine can comprise a warning system that is configured to provide an operator with an acoustic and/or visual and/or tactile warning signal when said at least one panel is decelerated.
- said warning system is configured to send said warning signal to wearable devices, and/or movable devices, and/or desktop personal computer.
- said warning system is configured to send said warning signals to a remote cloud server, which sends, in turn, said warning signals to wearable devices, and/or movable devices, and/or desktop personal computer.
- said warning system comprises an accelerometer configured to measure vibrations of said sander machine or said rolling member, or a sensor of capacitive, optic or inductive type, or a mechanical feeler configured to detect an anomaly, preferably a reduction and/or increase in the tension of said at least one flexible means.
- said at least one transporting member comprises a conveyor belt.
- Said sander machine 1 comprises a frame 2 and an operative station 3 supported by said frame 2.
- the operative station 3 provides an external cabin or an external casing 3', in which an inlet 4 and an outlet 5 are defined for the panels to be treated or to be sanded.
- a conveyor belt 6 is provided in the same operative station 3, which moves according to a transporting speed, operating in such a way as to impart a movement to said panel P according to a predetermined advancement direction F.
- Said abrasive rollers 7, 8, 9 are arranged one after the other according to said predetermined advancement direction F, and can be operated by means of respective drive systems 10, 11, 12, so as to be capable of rotating around the respective rotation axes in a direction according to this predetermined advancement direction F.
- the rotation axes of the three abrasive rollers 7, 8, 9 are parallel to the plane, on which the panel P lies and moves in the operative station 3.
- a braking device 13 comprising a rolling member 131, such as a roller, and a braking member 132, coupled to said rolling member 131.
- Said roller 131 is provided with a substantially smooth rubber coating.
- Said roller 131 is arranged downstream of the abrasive rollers 7, 8, 9, and precisely between the outlet 5 and the abrasive roller 9 closest to it.
- said roller 131 is arranged opposite said outlet 5, and above said conveyor belt 6, between said at least one rotary abrasive member 7, 8, 9 and said outlet 5.
- the roller 131 is arranged above the conveyor belt 6 and is also rotatable around a fixed axis of rotation parallel to the aforementioned lying plane in a direction concordant with said predetermined advancement direction F.
- the roller 131 is positioned in such a way that it protrudes below by a predetermined height with respect to the abrasive rollers 7, 8, 9, so that the same roller 131 is capable of exerting a pressure on the panel P while transiting on the conveyor belt 6.
- Said braking member 132 is capable of driving said roller 131 in rotation around its own axis by means of a motor controlled by an inverter and a chain 14 or a belt to transmit the rotary motion from said motor to the roller 131.
- said roller 131 is subject to less wear.
- the sander machine 1 also comprises an alarm system for providing an audible and/or visual alarm signal to the operator in case of braking of the panel P by the roller 131.
- the aforementioned warning system comprises an accelerometer suitable for measuring the vibrations of the sander machine 1 or of the roller 131, or a sensor 15 of capacitive, optical or inductive type or a mechanical feeler associated with the chain or transmission belt of the roller 13 to detect the sudden movement of said chain or belt caused by the impact suffered by the latter during the braking.
- Said warning system is configured to send an acoustic, and/or visual, and/or tactile alarm signal to an operator in case of the braking of said at least one panel P, or to wearable devices, and/or mobile devices, and/or desktop personal computers.
- said warning system is configured to send said alarm signal to a remote cloud server, which in turn sends said alarm signal to wearable devices, and/or mobile devices, and/or desktop personal computers.
- the aforesaid braking action is possible thanks to the friction that is created between the rubberized part of the roller 131 and the upper face of the panel P due to the pressure exerted on the latter by the roller 131.
- roller 131 and the members and the devices associated with it to allow their correct operation allow to effectively exclude any risk of violent ejection of the panels P from the sander machine 1.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Claims (14)
- Machine à poncer (1) pour poncer au moins un panneau (P), comprenant une station opérationnelle (3) qui est dotée deune entrée (4) et une sortie (5) qui est située en aval de ladite entrée (4) ;au moins un organe de transport (6) pour transporter, en utilisation, ledit au moins un panneau (P), selon une vitesse de transport, de ladite entrée (4) à ladite sortie (5) selon une direction d'avance (F) prédéfinie ;au moins un organe abrasif tournant (7, 8, 9) pour poncer ledit au moins un panneau (P) placé sur ledit au moins un organe de transport (6), ledit au moins un organe abrasif tournant (7, 8, 9) pouvant tourner dans la même direction que ladite direction d'avance (F) prédéfinie et étant placé au-dessus dudit au moins un organe de transport (6) entre ladite entrée (4) et ladite sortie (5) ;ladite machine à poncer (1) étant caractérisée en ce qu'elle comprend un dispositif de freinage (13) comprenant à son tourun organe de roulement (131) qui est destiné à rouler sur ledit au moins un panneau (P) et est disposé face à ladite sortie (5) et au-dessus dudit au moins un organe de transport (6) entre ledit au moins un organe abrasif tournant (7, 8, 9) et ladite sortie (5) ; etun organe de freinage (132) qui est relié audit organe de roulement (131) et est destiné à ralentir le roulement dudit organe de roulement (131) de manière à freiner un mouvement d'avance dudit au moins un panneau (P).
- Machine à poncer (1) selon la revendication 1, caractérisée en ce que ledit organe de freinage (132) comprend des moyens moteurs qui sont reliés audit organe de roulement (131) et configurés pour faire tourner ledit organe de roulement (131) à une vitesse prédéfinie dans la même direction que ledit au moins un organe abrasif tournant (7, 8, 9), de manière à ce que ledit organe de roulement (131) glisse sur ledit au moins un panneau (P), ralentissant le mouvement d'avance dudit au moins un panneau (P), lorsque ledit au moins un panneau (P) dépasse ladite vitesse prédéfinie.
- Machine à poncer (1) selon la revendication précédente, caractérisée en ce que ledit organe de freinage (132) comprend en outre un embrayage disposé entre lesdits moyens moteurs et ledit organe de roulement (131).
- Machine à poncer (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que ledit organe de roulement (131) est un rouleau qui est doté d'une surface extérieure configurée pour générer, en utilisation, un frottement avec ledit au moins un panneau (P).
- Machine à poncer (1) selon l'une quelconque des revendications 2-4, caractérisée en ce que ladite vitesse prédéfinie dudit organe de roulement (131) est synchronisée avec ladite vitesse de transport dudit au moins un organe de transport (6).
- Machine à poncer (1) selon l'une quelconque des revendications 4 ou 5, caractérisée en ce que ladite surface extérieure dudit rouleau (131) est réalisée en caoutchouc.
- Machine à poncer (1) selon l'une quelconque des revendications 4-6, caractérisée en ce que ladite surface extérieure dudit rouleau (131) est essentiellement lisse.
- Machine à poncer (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que ledit organe de roulement (131) dépasse vers le bas d'une hauteur prédéfinie par rapport audit au moins un organe abrasif tournant (7, 8, 9).
- Machine à poncer (1) selon l'une quelconque des revendications précédentes, caractérisée en ce qu'elle comprend au moins un élément flexible (14) pour la transmission d'un mouvement de rotation, qui est relié auxdits moyens moteurs et audit organe de roulement (131) pour transmettre un mouvement de rotation desdits moyens moteurs audit organe de roulement (131).
- Machine à poncer (1) selon l'une quelconque des revendications précédentes, caractérisée en ce qu'elle comprend un système d'alerte qui est configuré pour fournir à un opérateur un signal d'alerte sonore et/ou visuel et/ou tactile lorsque ledit au moins un panneau (P) est ralenti.
- Machine à poncer (1) selon la revendication 10, caractérisée en ce que ledit système d'alerte est configuré pour envoyer ledit signal d'alerte à des dispositifs portables, et/ou des dispositifs mobiles, et/ou un ordinateur personnel de bureau.
- Machine à poncer (1) selon la revendication 11, caractérisée en ce que ledit système d'alerte est configuré pour envoyer lesdits signaux d'alerte à un serveur cloud à distance, qui envoie, à son tour, lesdits signaux d'alerte à des dispositifs portables, et/ou des dispositifs mobiles, et/ou un ordinateur personnel de bureau.
- Machine à poncer (1) selon l'une quelconque des revendications 10-12, caractérisée en ce que ledit système d'alerte comprend un accéléromètre configuré pour mesurer les vibrations de ladite machine à poncer (1) ou dudit organe de roulement (131), ou un capteur (15) de type capacitif, optique ou inductif, ou un palpeur mécanique configuré pour détecter une anomalie, de préférence une diminution et/ou augmentation de la tension dudit au moins un élément flexible (14).
- Machine à poncer (1) selon l'une quelconque des revendications précédentes, caractérisée en ce que ledit au moins un organe de transport comprend une bande transporteuse (6).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102019000015228A IT201900015228A1 (it) | 2019-08-29 | 2019-08-29 | Macchina levigatrice con sistema di sicurezza contro l’eiezione di pannelli. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3795295A1 EP3795295A1 (fr) | 2021-03-24 |
EP3795295B1 true EP3795295B1 (fr) | 2022-04-13 |
Family
ID=69106087
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20186870.0A Active EP3795295B1 (fr) | 2019-08-29 | 2020-07-21 | Machine a poncer avec systeme de security pour eviter l'ejection des panneaux |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3795295B1 (fr) |
IT (1) | IT201900015228A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT202100007355A1 (it) * | 2021-03-25 | 2022-09-25 | Scm Group Spa | Macchina con sistema di trasporto perfezionato. |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3832808A (en) * | 1973-07-09 | 1974-09-03 | Timesavers Inc | Abrasive belt-type lumber planing machine |
EP0684107A3 (fr) * | 1994-05-24 | 1996-04-10 | Timesavers Inc | Arrêt automatique de fin de course pour bloc de pression pour machine de finition abrasive. |
DE19915909C2 (de) * | 1998-12-11 | 2003-05-28 | Steinemann Technology Ag St Ga | Verfahren zur Steuerung des Schleifprozesses sowie Rechnersteuerung für Breitschleifmaschine |
US6913512B2 (en) * | 2002-08-21 | 2005-07-05 | Howard W. Grivna | Material removal monitor |
-
2019
- 2019-08-29 IT IT102019000015228A patent/IT201900015228A1/it unknown
-
2020
- 2020-07-21 EP EP20186870.0A patent/EP3795295B1/fr active Active
Also Published As
Publication number | Publication date |
---|---|
IT201900015228A1 (it) | 2021-03-01 |
EP3795295A1 (fr) | 2021-03-24 |
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