EP3794905A1 - Heating textile, method of production and use thereof - Google Patents
Heating textile, method of production and use thereofInfo
- Publication number
- EP3794905A1 EP3794905A1 EP19724479.1A EP19724479A EP3794905A1 EP 3794905 A1 EP3794905 A1 EP 3794905A1 EP 19724479 A EP19724479 A EP 19724479A EP 3794905 A1 EP3794905 A1 EP 3794905A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fiber strands
- fiber
- heating
- strands
- heating textile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004753 textile Substances 0.000 title claims abstract description 123
- 238000010438 heat treatment Methods 0.000 title claims abstract description 120
- 238000000034 method Methods 0.000 title claims description 38
- 238000004519 manufacturing process Methods 0.000 title claims description 36
- 239000000835 fiber Substances 0.000 claims description 346
- 230000008878 coupling Effects 0.000 claims description 75
- 238000010168 coupling process Methods 0.000 claims description 75
- 238000005859 coupling reaction Methods 0.000 claims description 75
- 239000000463 material Substances 0.000 claims description 29
- 238000009940 knitting Methods 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 20
- 239000004744 fabric Substances 0.000 claims description 14
- 150000001875 compounds Chemical class 0.000 claims description 8
- 239000003365 glass fiber Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 3
- 229910010272 inorganic material Inorganic materials 0.000 claims description 3
- 239000011147 inorganic material Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000011368 organic material Substances 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 239000003575 carbonaceous material Substances 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- 230000006641 stabilisation Effects 0.000 claims description 2
- 238000011105 stabilization Methods 0.000 claims description 2
- 238000005496 tempering Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 description 18
- 125000006850 spacer group Chemical group 0.000 description 13
- 230000015572 biosynthetic process Effects 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 8
- 230000002829 reductive effect Effects 0.000 description 7
- 239000004020 conductor Substances 0.000 description 5
- 230000000670 limiting effect Effects 0.000 description 5
- 238000012549 training Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000013021 overheating Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 229920001940 conductive polymer Polymers 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 240000000797 Hibiscus cannabinus Species 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012777 electrically insulating material Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
- H05B3/342—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles
- H05B3/347—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles woven fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/145—Carbon only, e.g. carbon black, graphite
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/02—Cross-sectional features
- D10B2403/021—Lofty fabric with equidistantly spaced front and back plies, e.g. spacer fabrics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/02—Cross-sectional features
- D10B2403/024—Fabric incorporating additional compounds
- D10B2403/0243—Fabric incorporating additional compounds enhancing functional properties
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/014—Heaters using resistive wires or cables not provided for in H05B3/54
- H05B2203/015—Heater wherein the heating element is interwoven with the textile
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/029—Heaters specially adapted for seat warmers
Definitions
- the present invention relates to a heating textile for
- DE 101 12 405 A1 discloses a surface heating element with a textile base material.
- the contact conductors are glued in advance with a finished, textile base material. Only in a further, completely decoupled from this process step, the heating elements are fed separately. Consequently, there is a time-consuming and expensive to produce surface heating element.
- Another disadvantage is the numerous steps that are necessary during production.
- the splices also represent unwanted break points to which the contact closure breaks and the Function of the entire surface heating element can be significantly reduced.
- contact conductors are usually ironed or glued to a nonwoven, so as to be an unwanted
- ironed contact conductors have proven to be disadvantageous in practice, as in the course of time or with a corresponding bending of the heating textile in curved
- the ironed connection can break and the contact is no longer guaranteed.
- it is also in the power supply terminals, which are glued to the finished Schutextil, and thus provide a high target for corrosion and possible detachment.
- the heating textile described here is formed of Stehmaschinestrnature and shot fiber strands, which form at least one fiber strand situation.
- a stable and on the other hand a functional heating textile Stehfaserstrfite and / or Schussfaserstrfite are themselves functionally trained.
- functional is to be understood advantageously that the respective fiber strands have a certain property.
- the heating textile may have weft fiber strands which are designed to be electrically conductive.
- the Schutextil may have Stehfaserstrnature, which heat up by electrical energy supply and can deliver this heat to the environment.
- the heating textile described here can continue
- the core idea of the present invention is that in addition to contacting, energy-emitting
- Fiber strands and electrically conductive fiber strands continue, so in addition, at least one
- Coupling fiber strand is provided at least to the contact closure of the energy-emitting fiber strands with the electrically conductive fiber strands and / or the contacting means with the electrically conductive fiber strands, wherein the electrically conductive fiber strands and / or the
- Fiber strands are formed as St Smaschinestrlinde and / or shot fiber strands and the weiußs one
- Coupling fiber strand meshed directly or indirectly around the Stehfaserstrlinde and shot fiber strands and / or knitted and / or laid to connect these together.
- Fiber strands with each other can be formed both directly and / or indirectly. Under direct is advantageous to understand the immediate coupling, in which the fiber strands to be coupled at least one common
- Coupling is advantageous to understand the connection in which no direct common contact surface is formed between the fiber strands to be coupled.
- an additional material can be introduced between the fiber strands to be coupled so that they each form a common contact surface with the intermediate material.
- the coupling is formed at intersection points of the Stehfaserstrfite with the weft fiber strands.
- Fiber strands, nonwovens, flat textiles or film structures to understand, with particular advantage, the electrically conductive elements are designed as electrically conductive fiber strands or fiber bundles.
- fiber bundles can be understood to mean a multiplicity of fiber strands which are parallel to one another, wound or in
- the flexible heating textile described here additionally has at least one coupling fiber strand, advantageously several Coupling fiber strands on.
- the coupling fiber strands serve for the direct and / or indirect connection, that is to say coupling, of further fiber strands to be connected.
- the at least one, advantageously a plurality of coupling fiber strands is introduced directly during the production of the heating textile.
- the coupling fiber strands may be acted upon, inserted or entangled.
- the introduction or processing of the coupling fiber strands means a fixation of the fiber strands to be joined together. Particularly advantageous is the work of
- the coupling fiber strands form with the fiber strands to be coupled, usually at their intersection points large contact surfaces.
- the coupling fiber rod meshes around the crossing points of the fiber strands to be joined and form only small free spaces, where no common
- the advantageous several coupling fiber strands are mesh-like, so that they are the Stehfaserstrlinde and shot fiber strands at their
- Weft fiber strands are advantageously 25% to 80% of the
- Weft fiber strands advantageously form a nearly round or completely round cross-section.
- Free space between coupling fiber strand and standing strand of fiber and / or shot fiber strand is kept as low as possible. This is particularly advantageous if the flexible heating textile is coated after its completion in a possible process step. Due to the reduced clearances between coupling fiber strands and Stehfaserstrnatureen and / or weft fiber strands, it is now possible for the first time to coat particularly efficiently, without resulting in the formation of impermeable structures.
- the mesh-like arrangement of the coupling fiber strands thus makes it possible for the first time to provide flexible heating textiles in the form of flexible grid elements for transferring heat to an environment, which can be coated particularly efficiently and which, moreover, retain their grid element character even after coating.
- the flexible heating textile described here for the first time is designed as a grid element, for example as a scrim, knitted or knitted fabric, and has at least standing fiber strands and
- the Stehfaserstrfite are also known as 0 ° fiber strands, which extend in the longitudinal direction of the Schutextils.
- provided fiber strands are also referred to as 90 ° - fiber strands and extend in the simplest case, transverse to the Stehfaserstrnature.
- Fiber strands are advantageous to understand individual fibers and / or filaments, wherein a fiber strand has at least one fiber and / or a filament.
- a fiber strand but also as a multifilament and / or as
- Multifiber be formed and as a single filament the
- Possible fibers and / or filaments are natural materials, synthetic materials,
- the electrically conductive elements are formed as weft fiber strands.
- the electrically conductive elements are introduced as 90 ° threads. This results in the simplest case tracks for the
- the energy-emitting fiber strands for heating the environment as Stehfaserstrlinde also referred to as 0 ° - fiber strands may be formed. These extend in the longitudinal direction of the heating textile to be produced during its production process.
- the 0 ° fiber strands are advantageously arranged parallel to one another and spaced apart from one another. The same applies to the weft fiber strands, so that when they are arranged a lattice structure of the flexible heating textile is formed.
- the contacting means for forming at least one closed circuit may be arranged parallel to the energy-emitting fiber strands.
- the contacting agents are in two groups divided. A first group forms the plus pole and a second group forms the minus pole.
- energy-emitting fiber strands and contacting means form, as mutually spaced 0 ° fiber strands, a plane in which energy-emitting fiber strands and contacting means adjoin one another
- the contacting means are arranged in groups, for example in two groups. It is conceivable that at least one contacting means has at least one fiber and / or at least one filament. Fibers differ to filaments only in their
- the material of the contacting agents is therefore not limited to textile fibers, glass fibers, carbon fibers or the like, but also metal fibers can be used. Furthermore, nonwovens, conductive sheet-like textiles or even electrically conductive
- Plastic films are used as contacting agents.
- the flexible heating textile described here still has coupling fiber strands. It has surprisingly been found that via these coupling fiber strands to form a contact closure of the associated further fiber strands, a particularly simple and cost-effective production of the flexible
- Heating textile is made possible for the first time.
- Heating fabric grid element can heat efficiently and constantly deliver the environment without overheating itself. Here it is flexible and flexible.
- Thermal conductivity can be ensured, and permanently.
- Coupling fiber strands form an energetic coupling with the associated fiber strands, so that
- the heat generation and the power line is formed by the contact closure accordingly.
- the coupling fiber strands are mesh-like,
- the coupling fiber strands can be formed meshed with and / or around the electrically conductive elements, the energy-emitting fiber strands and / or the contacting means for the successful contact closure.
- forms of fringe stitches, jersey stitches, cloth stitches, satin stitches, atlas stitches, or open body stitches or velvet stitches have been found to be advantageous. With all the mesh forms listed here can be particularly solid, permanently stable and secure
- Coupling fiber strands directly and / or indirectly to the Crossing points of the fiber strands to be joined in the form of fringe stitches, jersey stitches, satin stitches, atlas stitches, open body stitches, velvet meshes are meshed and / or twisted or twisted when the heating textile described here is designed as a scrim ,
- the intersections between the Stehfaserstrnature and shot fiber strands can be firmly connected together in one step during manufacture.
- the heating textile to have, in addition to the functional fiber strands, additional support fiber strands, which serve as
- support fiber strands serve to form the flexibility of the heating textile described below
- Support fiber strands bending and draping the Schutextils depending on the particular application, for example, curved components. It is also conceivable that such support elements, as the support fiber strands may also be referred to, instead of or in addition to the fiber strands and auxiliary yarn form, which in the further processing for better connection with others
- the Schutextil is formed as a scrim, fabric or knit.
- the training has shown as a knit or as a clutch.
- the coupling fiber strands are formed as meshes which connect the further fiber strands with one another
- a heating textile which has a grid structure.
- the lattice structure is made particularly strong and stable by the action of the coupling fiber strands.
- the meshes of the coupling fiber strands provide at least partial encasement of the fiber strands associated therewith, thus ensuring a relatively compact bond with little clearance between the individual coupling fiber strands and the associated further fiber strands. This allows for the first time after the possible coating method of
- Fiber strands are connected.
- the insulating element is advantageously used for decoupling between contacting means and electrically conductive elements in order to avoid a short circuit at their crossing points. Therefore, it is also important to form the coupling fiber strands from an electrically non-conductive material. In the simplest case, coupling fiber strands and
- Insulating element may be formed from the same material.
- the at least one insulating element has at least one, advantageously a plurality of insulating materials, which are not formed electrically conductive.
- Particularly advantageous materials for coupling fiber strands and / or insulating such as PES, other polymers such as
- polyethylene or polypropylene natural fibers such as hemp, flax, kenaf and / or a mixture thereof.
- the fixation is advantageously done by knitting, knitting or laying. This is the Insulating element advantageously flat,
- non-woven material As a non-woven material or as
- the at least one insulating element can, in one
- Embodiment formed continuously in the longitudinal direction of the heating textile.
- the at least one insulating element is not limited, so that it is also conceivable that the at least one insulating element
- Form heating fabric are arranged close to each other.
- Heating textile can be assembled freely. It is
- Fiber strands optionally with support fiber strands
- Fiber strand types can be easily cut without the actual heating function is lost.
- This at least first recess is advantageously arranged between the positive pole and the negative pole, provided no insulating element is provided.
- the recess can be seen as an alternative to the insulating element described above.
- the recess prevents a short circuit.
- the recess interrupts the electrically conductive
- the fiber strands would otherwise be in contact with both the positive pole and the negative pole at the same time. There would be a short circuit. To prevent this, the at least one first recess is provided. This can be particularly cheap and fast during the
- the heating textile has an additional, second recess for contacting the contacting means with the electrically conductive fiber strands.
- an insulating member between the electrically conductive fiber strands and the heating textile has an additional, second recess for contacting the contacting means with the electrically conductive fiber strands.
- the insulating element itself has this second recess, so that at this controlled, predetermined position of the recess form the contact means direct contact with the electrically conductive fiber strands.
- connection is ensured by the close meshing of the electrically conductive fiber strands with the contacting means through the coupling fiber strands.
- the Stehfaserstrlinde and shot fiber strands to each other at an angle of 30 ° - 150 °.
- a corresponding grid structure is formed, since advantageously also the
- Fibers strands at a distance of 0.01 mm - 5 cm to each other to arrange.
- the standing fiber strands can be
- the lattice structure with open through holes / openings which by the spacing of the St Smaschinestrfite to the weft fiber strands and the St Smaschinestrfite with each other and the results
- weft fiber strands are formed with each other.
- This lattice structure is particularly advantageous if the heating textile is to be subsequently coated with a coating material, for example an aqueous plastic solution, since the plastic solution can drip off correspondingly in particular through the lattice structure and the lattice structure after the cured coating is retained.
- a coating material for example an aqueous plastic solution
- Lattice structure is advantageous for power dissipation and flexible embedding in possible materials.
- Lattice structure ensures that the one described here Heating textile can be embedded particularly well and firmly in other materials.
- the energy-emitting fiber strands and / or the electrically conductive fiber strands and / or the support fiber strands and / or the contacting of electrically conductive, non-insulated materials such as metals or their compounds, alloys and their compounds, from organic materials such Carbon-containing
- the Schutextil described here characterized by the fact that it is to be operated in miniature protective voltage by high-impedance filaments and / or mains voltage. This is especially advantageous for overheating protection and also for power consumption. In a further advantageous embodiment, this is
- the flat two-dimensional design is advantageous if the heating textile is to be inserted into thin components, where little material is required. Due to the design of the heating textile as a grid element can also thin
- both surfaces are spacers
- Possible spacer elements may advantageously be pile threads which, for example, to the respective
- weft fiber strands are arranged on each surface.
- the pile threads connect the two surfaces together.
- the heating textile described here it has proven particularly advantageous in the three-dimensional design of the heating textile to integrate the heating textile described here in the cover surface and / or the base surface in the case of such a grid element designed as a heating textile. Consequently, the heating textile described here then forms directly the top surface and / or the base surface of the three-dimensional formation. This integration takes place already during production and can be implemented in a particularly simple and cost-effective manner. That's how it works
- spacer elements for example, as a continuous spacer thread, is a
- Formed a plurality of spacers can form, for example, a spring function by their training and thus assign the three-dimensional Wientextil additional flexibility and damping function.
- the laying method or the knitting method has proved to be particularly advantageous.
- the three-dimensional Schutextil in its unchanged initial form, ie without any external application of force, a total material thickness of 0.5 - 700 mm.
- Particularly advantageous has a
- Material thickness in the range of 1 - 50 mm proved. Particularly advantageous is the material thickness, ie the distance between the base and the top surface to each other by 8 mm. With this particular material thickness sufficient flexibility of the heating textile while maintaining the stability of the active compounds, laying joints or knitted connections is given for the first time. Furthermore, it is advantageous to arrange the Verschonneungsus, ie the compounds of base and top surface congruent with each other.
- Interruptions provides the greatest possible load capacity and compressive rigidity, as well as shear stability over the entire surface of the upper deck surface.
- the Dimensions of the interruptions are formed in the range of 1 - 4 mm in width and 1 - 10 mm in length.
- interruptions may also have the same extensions in their width as in their length. Again, the above dimensions apply.
- the hexagonal training is of course not limiting, so that it is also possible, the interruptions polygonal such as round,
- the coupling fiber strands are replaced in part by the energy-emitting fiber strands, the original energy-emitting fiber strands are now replaced by support fiber strands.
- the energy-emitting fiber strands form stitches, so that the weft fiber strands are meshed or meshed with the standing fiber strands in such a way that standing and weft fiber strands are closely connected at their points of intersection.
- the present invention relates to the method for
- the method described here describes for the first time the production of a technical heating textile in the form of a grid element where, as described above, weft fiber strands and stalk fiber strands to each other or weft strands and Stehmaschinestrfite are arranged spaced from each other and thus forms a lattice structure with continuous openings.
- This technical Thompsontextilgitter as the Schutextil described above can also be called, is formed by the fact that the Stehfaserstrfite with the
- the stable active compound is characterized by the
- the coupling fiber bundle per standing fiber row is guided in each case via a perforated needle.
- the crossing points of Stehfaserstrfiten and weft fiber strands are thereby sequentially meshed and thus fixed to each other.
- the Ummaschung controlled by a predeterminable thread train, so that it is also ensured that shot fiber strands and Stehfaserstrfite be arranged together, so as to firstberichtspannen the Schutextil in its surface.
- the heating textile is produced in such a way that the weft fiber strands can be formed as support fiber strands and / or electrically conductive fiber strands.
- the Stehfaserstrfite can be formed here as energy-emitting fiber strands and as a contacting.
- the method described here comprises a further method step, which is carried out between step b) and c). This further
- Embodiment described is that between the Stehmaschinestrfiten at least one insulating element is supplied. This is particularly advantageous because the feeding of the at least one insulating element during the
- the at least one insulating element is advantageously formed like a flat surface and is, for example, via a
- the Ummaschung is then performed in a next step.
- the at least one coupling fiber strand which is advantageous as a coupling fiber bundle with a plurality of fiber strands
- the hole needle is passed from bottom to top through the working plane to the
- the standing fiber strand feed is also above and the shot fiber strand feed is located below the supplied at least one insulating element.
- the coupling fiber strands are partially replaced by the energy-donating fiber strands, with the original energy replacing fiber strands replaced by strands of support fiber become.
- the Stehmaschinestrfite and the Schussfaserstrfite be intermeshed or intermeshed at the intersection points, so that standing and Schussfaserstrfite are closely connected at their intersection points.
- the energy-giving fiber strands are each guided via a perforated needle, so that the Ummaschung the floor and
- the present method is characterized in that the knitted or laid or knitted
- Heating textile is pulled flat and / or steep in the optional step of the manufacturing process.
- the fabric take-off of the heating textile, which subsequently also further
- Coating is crucial for the mesh strength. For example, a steep fabric removal directly after the manufacturing process, especially if this as
- the present invention also claims a system for producing a flexible heating textile, as described above, and / or a system for carrying out the
- the system has at least the following components: a) a standing fiber strand feed for feeding the standing fiber strands above or on a second side of the working plane,
- Abschlagselement are arranged below or on a first side of a working plane
- electrically conductive fiber strands and the like could not currently be produced on known textile systems. These could u.a. do not hold the necessary fiber tension because conventional fibers such as cotton have completely different properties, such as a PTC yarn.
- the system has at least one feeding device for feeding at least one insulating element between weft fiber strands and Stehmaschinestrfite, wherein at least one free end of the StanderWCstrang Entry at least one projection for holding down the insulating element during the
- This system is a special one
- At least one projection advantageously in the form of a nose, for holding down the at least one insulation element is provided on at least one end of the standing fiber strand guide.
- This projection also keeps the at least one insulation element substantially flat during the manufacturing process, while thus the coupling fiber strands, weft strands and
- Stehfaserstrlinde be meshed through the at least one insulating element therethrough.
- the same also has at least one needle under point c) for knitting or laying or knitting at least one energy-emitting fiber strand, advantageously energy-releasing fiber bundles, in the form of loops around the fiber strands to be joined together.
- Yoga mat ingredients or relaxation mat ingredients Furthermore, the present invention also relates to the use of the above-described heating textile in the construction sector
- Temperature control of molds or components are used. Particularly advantageous may be a three-dimensional
- Grid element with integrated Schwarztextil additionally be provided as a reinforcing element in concrete components. This is clearly an advantage, for example, when de-icing bridges.
- the Schutextil can be deflected from its original flat, horizontal plane, without the functionality or quality can be reduced. In particular, this is to be understood as deflections of more than 5 ° from the horizontal.
- FIG. 1 shows a schematic plan view of a first
- Embodiment of the heating textile according to the invention 4 shows schematic sectional views of the heating textiles from FIG. 1 to FIG. 3, FIG.
- 5 shows a schematic view of a three-dimensional
- FIG. 6 shows a schematic sectional view of a system for
- FIG. 10 shows a sectional view of a system for forming a further three-dimensional grid element with integrated heating textile.
- FIG. 1 shows a schematic plan view of a first embodiment of a heating textile 1, wherein L of the longitudinal direction, ie the transport direction, and A of
- the standing fiber strands are introduced, while the shot fiber strands are introduced in the direction of the working width A.
- the heating textile 1 is formed of 0 ° fiber strands extending in the longitudinal direction L and 90 ° fiber strands extending in the working width direction A.
- the weft fiber strands extend in the simplest case, as shown here, with angle to the Stehfaserstrnature. They can serve to support the heating textile 1 and / or to supply the electrical energy via appropriate
- the electrically conductive fiber strands 6a, 6b form the negative pole. This will be one or more
- Fiber strands 6b form the positive pole. This may also be formed of one or more fiber strands or fiber bundles, which are also spaced from each other.
- Mesh form selected from the group Franze, jersey, cloth, satin, velvet, satin and open twill selected and trained. However, this is not limiting, so the fixation also be formed over wrap, loop or the like.
- At least one insulating element 12 is arranged. This is arranged between the electrically conductive fiber strands 6a, 6b and the contacting means 10b and decouples them from each other.
- the contacting means 10b are also via the coupling fiber strands 8 with the insulating member 12th
- the electrically conductive fiber strands 6a, 6b arranged below the insulating element 12 can also be detected by the lap, so that the insulating element 12 can be firmly and non-slippable between the two
- decoupling fiber strands 10a, lOv and 6a, 6b is arranged. This successfully prevents a short circuit from occurring.
- a first fiber strand-free recess 14 is disposed at the level of the electrically conductive fiber strands 6b. At the same time, this recess 14 is located between the two groups of Kunststofftechniksfaserstrfiten 10 a, 10 b. In the simplest case, the recess 14 is formed as a punched-out. In addition, the embodiment of the
- This second recess 16 is also formed as a punched hole. It serves for the contacting of contacting means 10b with the electrical conductive fiber strands 6b. However, this is done only in the size and dimension of the recess 16. The electrically conductive fiber strands 6a remain
- the contacting means 10a, 10b may also be formed as strands and / or bands, which group a plurality of fiber strands.
- Power source occurs after exposure of a few
- Fiber strands 2 which are introduced spaced apart as Stehfaserstrlinde.
- FIG. 2 shows a further embodiment of the heating textile 1.
- the same reference numerals as before correspond to the same components and will not be explained again here.
- the heating textile 1 in FIG. 2 shows an enlarged insulating element 12, which is flat,
- Recess 16 of FIG 1, yet another recess 16 is formed. This is formed at the level of the electrically conductive fiber strands 6a below the contacting means 10a in the insulating member 12. This arrangement of the two recesses 16 prevents unwanted
- FIG. 3 a third exemplary embodiment of a heating textile 1 is shown. Again, the same components as before correspond to the same reference numerals and will not be explained again.
- the contacting means 10a, 10b are widely spaced in this embodiment
- This embodiment is formed insulating element free.
- this heating textile 1 has two fiber-strand-free recesses 14. Both recesses 14 in each case interrupt the electrically conductive fiber strands 6a, 6b.
- FIG. 4 shows the side view of FIG. 1 (top), FIG. 2 (center) and FIG. 3 (bottom).
- the insulating elements 12 are positioned differently until completely omitted.
- the insulating elements 12 are positioned differently until completely omitted.
- the stitches embrace both standing fiber strands and weft strands at their intersection points and thus fix them. If an insulating 12 is provided, it can also be seen that the mesh through the
- Insulating element 12 pass through, so that the
- Weft fiber strands 4 is processed.
- Corrosion protection is coated.
- the coating can be done very effectively by the close stitch formation. An excessive amount of coating material in the
- FIG 5 a three-dimensional textile 20 is shown, which as a top surface 44 and / or as a base 46 with
- Spacer fiber strands 40 has integrated at least one described here Banktextil 1.
- the same reference numerals as heretofore also correspond to the same components and are not explained again.
- a three-dimensional technical textile 20 with heating function is formed. This can be used, for example, for road building for deicing
- Plants can be used in planters or in the ground or as a reinforcing element in building construction or civil engineering.
- the spacer fiber strands 40 are to be understood as spacer elements and may be formed, for example, as pile threads, as described above.
- FIG. 6 shows a schematic side view of a system S which is needed to produce the heating textile 1.
- the system S has in particular a
- Shot fiber strand feed (not shown), which introduces the weft fiber strands.
- electrically conductive fiber strands 6a, 6b or also support fiber strands 4 can be understood as weft fiber strands.
- weft fiber strands is at least one
- Hole needles 24 are arranged, which provide the Kopplungsfaserstrlinde 8.
- needle 26, tee 28 and slide member 30 are arranged below the processing plane B, where the Ummaschung or knitting or laying or knitting takes place.
- the needle 26 is first from bottom to top, through the
- Machining level B passed through, so that the needle 26 above the working plane B fed
- Coupling fiber strands 8 can grab. Subsequently, the needle 26 is guided back down through the working plane B, where it is then reducemascht on the slider element 28.
- the feed takes place just below the Stehmaschinestranglage and above the Schussfaserstranglage.
- the insulating element 12 is thus between weft fiber strands and Stehfaserstrfiten
- the at least one insulating element 12 via a conveyor 32 to the
- the conveying device may, for example, have a plurality of deflection rollers whose conveying tension is adjustable. This ensures that the insulating element in matching speed to the
- the generated Edeltextil is deducted. This can now be done flat as shown in FIG 6, for example in one Angle of 5 to 30 ° with respect to the horizontal working plane B in this embodiment.
- FIG. 8 furthermore shows a schematic side view of the system S.
- like reference numerals refer to like components, as previously explained.
- the difference to FIG. 1 is that here a three-dimensional textile 20 is produced. There are thus introduced several layers 34 of weft fiber strands, which then, as stated above, according mesh and with the
- the thickness, ie the thickness of the three-dimensional textile 20, is arbitrary.
- FIG. 9 shows a further schematic view of a system S by means of which a further embodiment of the heating textile 1 described here can be produced.
- the already explained components are in this
- the fibrous chip holding member 38 may be formed as hold-down and controls the fiber chips 36 controlled, for example, flat, the processing plane B.
- a fiber schnitzel come both natural and
- synthetic fibrous pulps such as fiber reinforced plastics, which are used, for example, for vehicle handling, wind power, aircraft and shipbuilding, or the like, in
- FIG. 10 shows a further schematic view of the system S with which a further alternative
- Embodiment of the heating textile 1 is implemented.
- the working plane B is tilted by 90 °, so that the
- the heating textile 1 is produced with the following special features.
- Stehmaschinestrangzu unit 22 can here as laying bar and with Stehmaschinestrangzu operation (similar to FIG.6 - 9)
- the thread feed to the stitch formation, which connects the textile together, in particular the
- Contacting means 10a, 10b are fixed to the electrically conductive fiber strands 6a, 6b and / or the
- the insulating member 12 with variably introduced recesses 14 or 16, which are punched out in the simplest case and used for contacting, is about
- Conveyor 32 is supplied.
- the feeding takes place via individual, product-dependent strips, which can be arranged on a shaft with coils.
- Needle needle 24 supplied. In knitting machines and / or
- the weft insertion can deviate +/- 60 ° from 90 °.
- the energy-emitting fiber strands 2 are with the
- the energy-giving fiber strands 2 are drawn in a barre.
- the energy-emitting fiber strands 2 can also be supplied to the processing process additionally or simultaneously via the guide rail 24.
- the spacer fiber strands 40 are meshed with the textile surfaces in the knitting process.
- the Stehfaserstrfite each form a textile surface, in which the
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Surface Heating Bodies (AREA)
- Resistance Heating (AREA)
- Greenhouses (AREA)
- Building Environments (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Seats For Vehicles (AREA)
- Knitting Of Fabric (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102018111861 | 2018-05-17 | ||
DE102018111893.7A DE102018111893B4 (en) | 2018-05-17 | 2018-05-17 | Heiztextil, its manufacturing process and its use |
PCT/EP2019/062488 WO2019219751A1 (en) | 2018-05-17 | 2019-05-15 | Heating textile, method of production and use thereof |
Publications (2)
Publication Number | Publication Date |
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EP3794905A1 true EP3794905A1 (en) | 2021-03-24 |
EP3794905B1 EP3794905B1 (en) | 2023-05-24 |
Family
ID=66554420
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP19724479.1A Active EP3794905B1 (en) | 2018-05-17 | 2019-05-15 | Heating textile, its manufacturing process and its use |
Country Status (8)
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US (1) | US20210315060A1 (en) |
EP (1) | EP3794905B1 (en) |
JP (1) | JP7377857B2 (en) |
CN (1) | CN112369118B (en) |
DK (1) | DK3794905T3 (en) |
FI (1) | FI3794905T3 (en) |
PL (1) | PL3794905T3 (en) |
WO (1) | WO2019219751A1 (en) |
Families Citing this family (1)
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US12109925B2 (en) | 2022-02-15 | 2024-10-08 | B/E Aerospace, Inc. | Ventilated seat with perforated electroconductive fabric heating elements |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0532468B1 (en) | 1991-09-11 | 1997-04-16 | TECNIT-Technische Textilien und Systeme GmbH | Electrical heating element |
DE4136425C2 (en) | 1991-11-05 | 2002-01-24 | Bauerhin I G Elektro Tech | Surface heating element and method for its production |
DE4142774A1 (en) | 1991-12-23 | 1993-07-01 | Bauerhin I G Elektro Tech | SURFACE HEATING ELEMENT AND METHOD FOR THE PRODUCTION THEREOF |
DE4228048C2 (en) | 1992-08-24 | 1994-06-30 | Liba Maschf | Warp knitting machine with inclusion knock-off boards that can be moved back and forth in the needle streets |
DE19816440C1 (en) * | 1998-04-14 | 1999-07-08 | Liba Maschf | Warp knitting with weft inserted in any intermittent or continuous repeat pattern |
DE10112405B4 (en) | 2000-03-27 | 2006-05-11 | I.G. Bauerhin Gmbh | panel heating |
DE102004056737B4 (en) | 2004-11-24 | 2008-05-08 | Kufner Textilwerke Gmbh | Textile surface heating element and method for its production |
FR2922405B1 (en) | 2007-10-15 | 2010-10-15 | Mdb Texinov Sas | HEATED ARMOR |
KR20100119534A (en) | 2010-10-20 | 2010-11-09 | 박상구 | Flexible weaving heater |
DE102011109577A1 (en) | 2011-08-05 | 2013-02-07 | Heraeus Noblelight Gmbh | Electrically conductive material and radiator with electrically conductive material and method for its production |
PT2844030E (en) | 2012-09-13 | 2016-02-15 | Sefar Ag | Heating fabric |
PL2826902T3 (en) | 2013-07-19 | 2019-05-31 | Kufner Holding Gmbh | Method for producing a textile planar heating element und warp knitting or Raschel machine with weft insertion system |
DE102016112585B4 (en) | 2016-07-08 | 2019-10-24 | H. Stoll Ag & Co. Kg | Method for producing a knitted fabric with standing thread |
US11091856B2 (en) * | 2017-10-27 | 2021-08-17 | Bumblebee Tech Co., Ltd. | Electric heating cloth having gaps and connection structure thereof |
-
2019
- 2019-05-15 DK DK19724479.1T patent/DK3794905T3/en active
- 2019-05-15 JP JP2021514479A patent/JP7377857B2/en active Active
- 2019-05-15 CN CN201980045402.4A patent/CN112369118B/en active Active
- 2019-05-15 EP EP19724479.1A patent/EP3794905B1/en active Active
- 2019-05-15 PL PL19724479.1T patent/PL3794905T3/en unknown
- 2019-05-15 US US17/056,386 patent/US20210315060A1/en active Pending
- 2019-05-15 WO PCT/EP2019/062488 patent/WO2019219751A1/en active Application Filing
- 2019-05-15 FI FIEP19724479.1T patent/FI3794905T3/en active
Also Published As
Publication number | Publication date |
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WO2019219751A1 (en) | 2019-11-21 |
CN112369118A (en) | 2021-02-12 |
PL3794905T3 (en) | 2023-09-11 |
DK3794905T3 (en) | 2023-08-21 |
JP7377857B2 (en) | 2023-11-10 |
FI3794905T3 (en) | 2023-08-24 |
CN112369118B (en) | 2023-07-14 |
EP3794905B1 (en) | 2023-05-24 |
US20210315060A1 (en) | 2021-10-07 |
JP2021524663A (en) | 2021-09-13 |
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