EP3743401A1 - Procédé pour la fabrication d'un absorbeur céramique, absorbeur céramique et son utilisation - Google Patents

Procédé pour la fabrication d'un absorbeur céramique, absorbeur céramique et son utilisation

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Publication number
EP3743401A1
EP3743401A1 EP19714119.5A EP19714119A EP3743401A1 EP 3743401 A1 EP3743401 A1 EP 3743401A1 EP 19714119 A EP19714119 A EP 19714119A EP 3743401 A1 EP3743401 A1 EP 3743401A1
Authority
EP
European Patent Office
Prior art keywords
class
percent
component
ceramic
range
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP19714119.5A
Other languages
German (de)
English (en)
Inventor
Christian EIGENBROD
Daniel MALANGRÉ
Hans- Christoph RIES
Thomas Grieb
Holger Grote
Stefan Werner Kiliani
Claus Krusch
Friederike Lange
Christian Nikasch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens Energy Global GmbH and Co KG
Original Assignee
Siemens AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG filed Critical Siemens AG
Publication of EP3743401A1 publication Critical patent/EP3743401A1/fr
Withdrawn legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/10—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
    • C—CHEMISTRY; METALLURGY
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C—CHEMISTRY; METALLURGY
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C—CHEMISTRY; METALLURGY
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/185—Mullite 3Al2O3-2SiO2
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64—Burning or sintering processes
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    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
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    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0051—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof characterised by the pore size, pore shape or kind of porosity
    • C04B38/0054—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof characterised by the pore size, pore shape or kind of porosity the pores being microsized or nanosized
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    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0051—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof characterised by the pore size, pore shape or kind of porosity
    • C04B38/0058—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof characterised by the pore size, pore shape or kind of porosity open porosity
    • G—PHYSICS
    • G10—MUSICAL INSTRUMENTS; ACOUSTICS
    • G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/162—Selection of materials
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    • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/40—Surface-active agents, dispersants
    • C04B2103/408—Dispersants
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427—Silicates other than clay, e.g. water glass
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    • C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427—Silicates other than clay, e.g. water glass
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    • C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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Definitions

  • the invention relates to a method for producing a ceramic absorber in which a ceramic powder is overlapge provides a slurry is prepared and the slurry is foamed to produce a foam. Furthermore, the invention relates to a ceramic absorber for Dämp tion, in particular for the absorption of vibrations, in particular special combustion vibrations, preferably in Gasturbi nen, with a foam structure. Another aspect of the invention relates to the use of a ceramic absorber.
  • Vibrations in connection with the invention are pressure fluctuations in the form of sound waves, in particular combustion vibrations, in gas turbines.
  • Combustion of a gaseous premix tends to produce combustion-induced instabilities at equivalence ratios near the lean ignition limit. If the ever-present acoustic excitation of a possible instability in the combustion system exceeds the internal damping, the system will be in resonance. The combustion causing the resonance becomes its amplifier in consequence. In this case, the vibrations associated therewith can amplify without further increase in power to considerable values and damage the gas turbine. Therefore, there is a need to dampen such thermoacoustic instabilities in gas turbines.
  • An absorber is intended to dampen the acoustic waves produced in this way.
  • the absorber must be able to permanently withstand the loading conditions in a gas turbine, since the damping in the combustion chamber of the gas turbine must be carried out under high temperature and high pressure. Further increasing combustion temperatures pose new challenges for the material of an absorber.
  • a ceramic silencer is known for example from DE 697 36 104 T2.
  • the ceramic silencer described therein consists of a ceramic material based on alumina Aluminio containing silicon carbide (SiC) thread crystals.
  • the ceramic silencer is formed as a porous ceramic body.
  • Pores near the front of the Keramikkör pers have a mean diameter in the range of fifty to four hundred and fifty microns, wherein the pore diameter toward the back of the ceramic body to an average diameter in the range of five hundred to three thousand sendvierieri micrometers increases.
  • the front side of the porous ceramic body is characterized by a denser layer having pores in a range of ten micrometers to fifty micrometers.
  • the object of the invention is therefore to provide a method of the type mentioned for the manufacture of a ceramic Ab sorbers and a ceramic absorber of the type mentioned in such a way that the sound absorption capacity of the absorber is defined adjustable and the efficiency can be improved.
  • the object underlying the invention is achieved in a method for producing a ceramic absorber in that exclusively Lich for providing the ceramic powder at least one component from the class of silicates, exclusively one or more components from the class of oxides or a combination of at least one Component from the class of silicates and at least one compo nents from the class of oxides is used, and that a homogeneous pore distribution is generated in the foam structure.
  • the ceramic powder can consist exclusively of silicate, exclusively of oxide or of a combination of materials, which are at least at least one component from the class of silicates and at least one component from the class of oxides.
  • Each of these options provides a final product suitable for the intended use, however, individual parameters can be individually tailored by the appropriate choice of material or weight fraction of the components in the combination of materials.
  • the special ceramic powder can be free of silicon carbide.
  • the ceramic powder may be placed in a dispersing agent.
  • dispersants, foaming agents and optionally binders may be added to the slip as additives.
  • the pore structure of the absorber allows the propagating sound waves to destructively interfere and disperse. Pore absorbers dampen a wide frequency range and thus offer the advantage of a much broader band absorption than the previously used metallic Resona gates, which sorb as Helmholzresonatoren only very narrow band from.
  • the flow resistance so the flow resistance of the porous ceramic foam, is in direct connection with its porosity. About the initial foam density, the flow resistance can be adjusted who the targeted, so that a good absorption in predetermined Frequenzbe rich is achieved.
  • the ceramic absorbers have increased corrosion resistance and increased thermal stability.
  • the schallabsorbie-saving foam ceramics have a very low thermal conductivity Leitfä, making them well suited as thermal insulators. Another advantage over metallic ones
  • Structures is that ceramic materials do not require cooling. Thus, a stabilization of the United combustion without power-reducing cooling of resonators respectively. At the same time, the efficiency can be increased by cooling teinsparung.
  • the ceramic powder with a proportion of the component or the components of the class of silicates in a range of fifty percent by weight to sixty percent by weight and corresponding to a part of the component or components of the class of oxides in a range of forty percent to five percent by weight advantageously cause a very good thermal shock resistance.
  • the silicates and / or the oxides have different particle sizes when using more than one component.
  • the mass ratio of a component with coarser particles to a component with finer particles is sixty to eighty percent by mass, corresponding to forty to twenty percent by mass, in particular from seventy percent by mass to thirty percent by mass.
  • such a mass ratio of components with finer particles to components with coarser particles may be present when the ceramic powder consists exclusively of oxide.
  • both components of the class of oxides may be alumina and have different particle sizes.
  • aluminum oxide having particle sizes of less than forty-five micrometers and a finer-grained component of aluminum oxide having particle sizes in a range from 0.5 micrometers to 0.8 micrometers can be used as the coarse-grained component.
  • the mass ratio of a coarser particle component to a finer particle component may be fifty to seventy percent by weight, corresponding to fifty to thirty percent by mass, and more preferably sixty percent by mass to forty percent by mass.
  • a mass ratio of components with fine ren particles to components with coarser particles vorlie gene when the ceramic powder is made of a combination of materials be containing a component of the class of silicates and at least two components from the class of oxides.
  • both components may be of the class of oxides of aluminum oxide and have different particle sizes.
  • aluminum oxide having particle sizes of less than forty-five micrometers and, as a finer-grained component, aluminum oxide having particle sizes in a range from 0.5 micrometers to 0.8 micrometers may be used as the coarse-grained component.
  • mullite is used from the class of silicates.
  • Mullite has a high thermal stability.
  • the class of silica te enamel mullite can be used.
  • the melted mullite Alodur WFM white fused mullite
  • the mullite may have particle sizes of forty microns.
  • alumina is used.
  • Aluminum oxide has a high thermal stability.
  • coarse-grained aluminum oxide can be used.
  • the coarse aluminum oxide Tabular Alumina T60, Li can be used by the manufacturer Almatis. More preferably, the coarse-grained alumina may have particle sizes less than forty-five microns.
  • feinkörni ges alumina can be used.
  • the fine grained alumina CT-3000 SG from the manufacturer Alcoa can be used.
  • the fine-grained aluminum oxide can particularly preferably have particle sizes in a range from 0.5 microns to 0.8 microns and / or spherical particles ha ben.
  • the ceramic powder, dispersant and foaming agent for the preparation of the slip are placed in a dispersing agent.
  • a ceramic powder containing at least ei ne preferably two or more components exclusively from the class of oxides, can be added to the slurry binder become.
  • Slip comprising the ceramic powder having a component from the class of silicates or a combination of a component from the class of silicates and at least one component from the class of oxides, based on silica sol produced.
  • the slurry comprising the ceramic powder aufwei send components, in particular exclusively from the class of oxides, prepared on a water basis.
  • an organic and / or alkali-free agent is used as the dispersing agent.
  • a carboxylic acid-based agent is used as the dispersant.
  • the agent Dolapix CE 64 from the manufacturer Zschimmer & Schwartz can preferably be used as the dispersant.
  • an anionic surfactant is used as foaming agent.
  • a surfactant based on fatty alcohol sulfate ver is used as a foaming agent.
  • the foaming agent W53 from the manufacturer Zschimmer & Schwartz.
  • a foaming agent Schli cker can be foamed. Due to the foaming on different volumes different density foams can be produced.
  • the slurry is foamed by means of a stirrer. It can be provided that additional Lich denser layers applied to the outer surfaces who the.
  • the solidification of the foam can be carried out by self-consolidation, as long as the foamed slurry based on silica sol is produced.
  • the solidification of the foam can be carried out by a hydratable binder, provided that the foamed water-based slip is Herge.
  • the produced ceramic powder containing at least one, preferably two or more components, exclusively from the class of Oxi de, binder added.
  • the binder is used for Verfesti
  • the binder can be given immediately before egg nem slapping of the slip in the slip who the.
  • aluminum oxide is used as images.
  • hydratable alumina can be used who the.
  • the alumina Alphabond 300 from the manufacturer Almatis can preferably be used as the binder.
  • fifty percent of the alumina Alpha Bond 300 particles from Almatis are less than four to eight microns (D50: 4 ym to 8 ym).
  • the foam for shaping and / or solidification in a preferably non-sucking shape, in particular with a smooth surface gege ben.
  • the fresh casting formed in this way can remain in the mold until it has sufficient strength for demolding. Due to the smooth surface of the casting can be easily released from the mold.
  • the consolidation can be done by self-consolidation.
  • the foam is gesin tert.
  • the foam is heated to a maximum temperature and then cooled again.
  • the sintering he follows at a maximum temperature in a range of 1500 °
  • the sintering is preferably carried out at a maximum temperature in a range from 1600 ° C. to 1750 ° C. It is particularly preferable for the sintering to take place at a maximum temperature of 1700 ° C.
  • Foam can be heated to high temperatures. These temperatures are below the melting temperature of the respective components. In this way, the shape of the foam is retained during sintering.
  • the choice of the maximum sintering tempera- tures defines the upper limit of the later application temperature. If sintering takes place, for example, at a maximum temperature of 1700 ° C., the workpiece produced in this way can be used for use in ambient temperatures of up to 1700 ° C.
  • the sintering takes place at the maximum temperature over a period of time in a range of sixty minutes to one hundred and eighty minutes.
  • the sintering is at the maximum temperature for a period of time in a range of ninety minutes to fifty-fifty minutes. More preferably, sintering occurs at the maximum temperature over a period of one hundred twenty minutes. Overall, a period of nearly twenty-four hours is used for heating, holding at the maximum temperature, and subsequent cooling.
  • the ceramic absorber according to the invention has a foam structure based on a ceramic powder, comprising a component of the class of silicates, a component of the class of oxides or a combination of a component of the class of silicates and a component of the class of oxides, wherein the foam structure has a homogeneous Po renverotti.
  • the silicate mullite and / or the oxide are alumina. Both mullite and aluminum oxide have a high thermal stability.
  • the combination of mullite and alumina can provide a material combination with high thermal shock resistance.
  • a material composition in particular the combination of mullite and alumina, paired with the pore distribution advantageously a very good thermal shock resistance.
  • the material properties such as modulus of elasticity, the thermal expansion coefficient or the heat conductivity can be varied by the selected composition according to the specific requirements and / or adjusted.
  • the foam structure is a, in particular special to all external surfaces, open-pore structure. Due to the nature of the open porosity, the flow resistance is de finierbar. Preferably, the foam structure has a porosity in a range of sixty percent to ninety percent and / or an area porosity of seventy percent to eight percent. Due to the high porosity of schallabsor bierenden foam ceramic, these can be processed very easily nachbear. In particular, the porosity of the foam ceramics foam can be determined with the adjustment of the foam density, since the introduced into the foam volume of air and the porosity of the sintered ceramic body correlate with each other. The pore distribution can be homogeneous over the entire kera mix absorber. Denser layers on the outer surfaces can be provided.
  • the pores are gel pores as Ku and / or formed matrix pores.
  • the spherical pores preferably have a diameter in the range of six hundred micrometers to six hundred micrometers. In particular, the spherical pores have a diameter in a range of seventy microns to three hundred microns.
  • the matrix pores preferably have a pore size less than thirty micrometers. In particular, the matrix pores have a pore size of less than ten micrometers. Due to the pore geometry and the pore size, the flow resistance can be defined.
  • the spherical pores have pore windows.
  • the diameter of the pore windows is preferably in a range of forty microns to sixty microns. In particular, the diameter of the pore window is fifty Micrometers. Due to the size of the pore window, the flow resistance can be defined.
  • the ceramic Ab absorber has a density in a range of 0.55 g / cm3 to 0.70 g / cm3.
  • the density can be adjusted via the, in particular open-pore foam structure.
  • the density may advantageously be homogeneous over the entire ceramic absorber.
  • the ceramic Ab absorber has a sound-absorbing effect in a frequency range from 20 Hertz to twenty kilohertz.
  • This Fre quency range includes the frequencies of Verbrennungsschwin conditions, for example in a gas turbine and can therefore be used for damping such combustion oscillations, preferably in gas turbines.
  • the ceramic Ab absorber has a flow resistance in a range of 10 kPas / m2 to 3000 kPas / m2.
  • the ceramic absorber has a flow resistance in a range of 50 kPas / m2 to 100 kPas / m2. The determination of the specific flow resistance enables the calculation of the
  • the flow resistance can be adjusted specifically via the initial foam density, so that a good absorption in certain frequency ranges is achieved bar.
  • a ceramic absorber is used in gas turbines, blast furnaces, Kata catalysts, pore burners or aircraft engines.
  • the above-mentioned ceramic absorber is used in gas turbines, blast furnaces, catalysts, pore burners or aircraft engines.
  • the ceramic absorber according to the method described above is Herge.
  • the method for producing a Kerami's absorber will be explained with reference to the figure. It shows:
  • FIG. 1 shows a flow chart of the sequence of a method for producing a ceramic absorber.
  • the process step S10 indicates the beginning of the process, the process step S17 the end of the process.
  • a ceramic powder is meetsge provides.
  • the ratio of different compo nents in the ceramic powder is adjusted to each other, if the ceramic powder consists of more than one component.
  • silicate mullite ver a component from the class of silicates and two components from the class of oxides are ben together.
  • silicate mullite ver Alodur WFM (whitened fused mullite) melt mullite is used by Treibacher, which has particle sizes of forty microns.
  • alumina is used.
  • both components are of the class of oxides of aluminum oxide. This coarse-grained alumina and feinkörni ges alumina is used.
  • the aluminum oxide Tabular Alumina T60 Li from the manufacturer Almatis, with particle sizes less than forty-five microns is used.
  • the fine-grained alumina used is alumina CT-3000 SG from Alcoa, with particle sizes ranging from 0.5 microns to 0.8 microns and spherical particles.
  • the relationship of aluminum oxide with coarser particles, to aluminum oxide with finer particles, is sixty percent by mass to forty percent by mass.
  • the proportion of mullite and aluminum oxide is in the embodiment in each case at fifty percent by weight.
  • Another ratio of mullite to alumina may be provided.
  • the ceramic powder may have a level of mullite ranging from fifty percent to sixty percent by weight and an amount of aluminum oxide ranging from forty percent to fifty percent by weight.
  • a slip is produced.
  • the dispersant used is silica sol.
  • Silica sol is an aqueous colloidal suspension of silica.
  • silica sol is used with thirty percent silicon dioxide and with a primary colloid size of eight nanometers.
  • the silica sol is added with the ceramic powder and a dispersing agent. By adding the dispersant by means of the dispersion.
  • the dispersant used in the embodiment the agent Dolapix CE 64, from the manufacturer Zschimmer & Schwartz.
  • step S13 the slurry is foamed. It is a homogeneous pore distribution in the foam structure he testifies.
  • a foaming agent is added to the slurry first.
  • the foaming agent W53 used by the manufacturer Zschimmer & Schwartz.
  • the foaming agent of the slurry is foamed with a stirrer.
  • the foaming to different volumes makes it possible to produce different dense foams.
  • the foam density produced is in a range of 0.4 g / cm3 to 1.5 g / cm3. Due to the very good foam stability, a homogeneous foam is formed.
  • step S14 the shaping of the foam takes place.
  • the freshly foamed foam is poured into a nonsmoking mold.
  • the non-sucking shape a smooth inner wall.
  • the fresh Gussling formed in this way remains in the mold until it has sufficient strength for demoulding due to self-consolidation.
  • step S15 the solidification of the show mes by means of self-consolidation.
  • the self-consolidation takes place by agglomeration or by precipitation of the sol, due to a decrease in the pH by the hydration of alumina particles.
  • the wet ceramic foam solidifies by itself. Subsequently, the consolidated foam is gradually dried.
  • step S16 the foam is sintered.
  • the sintering is carried out at a temperature of 1700 ° C and over a period of two hours. Sintering at a different temperature and / or for a different period of time may be provided. When sintering, there is a shrinkage. With the adjustment of the foam densities, the porosity of the ceramic foam after sintering is determined because the introduced air volume and the porosity of the sintered ceramic correlate with each other. After sintering, the ceramic body has a density in a range of 0.55 g / cm 3 to 0.70 g / cm3.
  • step Sil To produce a ceramic powder consisting exclusively of silicate, mullite is used as ceramic powder in step Sil.
  • enamel mullite Alodur WFM white fused mullite
  • step Sil For the production of a ceramic powder, which consists exclusively of oxide, two compo th from the class of oxides are combined in step Sil.
  • the oxide used is alumina.
  • the coarse-grained alumina used is the alumina Tabular Alumina T60, Li from the manufacturer Almatis, with particle sizes of less than five and forty micrometers.
  • the fine-grained aluminum oxide used is the alumina CT-3000 SG from the manufacturer Alcoa, with particle sizes in the range from 0.5 micrometers to 0.8 micrometers and spherical particles.
  • the ratio of alumina to coarser particles, to finer particle alumina is from seventy percent to thirty percent by mass.
  • a water-based slurry is produced.
  • the slip contains the ceramic powder consisting exclusively of oxide and a dispersant. With the addition of the dispersant, the dispersion takes place.
  • the agent Dolapix CE 64 by the manufacturer Zschimmer & Schwartz ver used.
  • the subsequent AufMu in step S13 of the slurry of the suspension is additionally fed a binder for the subsequent consolidation.
  • step S13 the slurry is foamed. It is a homogeneous pore distribution in the foam structure he testifies.
  • a foaming agent is first added to the Schli cker.
  • the foaming agent W53 used by the manufacturer Zschimmer & Schwartz.
  • the slurry is foamed with egg nem stirrer.
  • the foaming on different volumes makes it possible to produce different density foams.
  • the foam density produced is in a range from 0.75 g / cm3 to 0.9 g / cm3.
  • the shaping of the foam takes place. For this, the freshly foamed foam is poured into non-absorbent molds. In particular, the non-absorbent forms have a smooth inner wall. The fresh casting formed in this way remains in the mold until it has sufficient demolding strength by consolidation.
  • step S15 the solidification of the show mes by means of consolidation.
  • the consolidation takes place by means of hydration of the binder added in process step S12. In this way, the moist ceramic foam self-solidifies. Subsequently, the consolidated foam is gradually dried.
  • step S16 the foam is sintered.
  • the sintering is carried out at a temperature of 1700 ° C and over a period of two hours. Sintering at a different temperature and / or for a different period of time may be provided. When sintering, there is a shrinkage. With the adjustment of the foam densities, the porosity of the ceramic foam after sintering is determined because the introduced air volume and the porosity of the sintered ceramic correlate with each other. After sintering, the ceramic body has a density in a range of 0.55 g / cm 3 to 0.70 g / cm3.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
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  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
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  • Acoustics & Sound (AREA)
  • Physics & Mathematics (AREA)
  • Nanotechnology (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)

Abstract

Dans un absorbeur céramique destiné à l'atténuation, en particulier à l'absorption, d'oscillations, en particulier d'oscillations de combustion, de préférence dans des turbines à gaz, présentant une structure de mousse, le pouvoir d'absorption du bruit peut être réglé de manière définie et le taux d'efficacité peut être amélioré, la structure de mousse étant à base d'une poudre céramique qui présente un composant de la classe des silicates, un composant de la classe des oxydes ou une combinaison d'un composant de la classe des silicates et d'un composant de la classe des oxydes et la structure de mousse présentant une répartition homogène des pores.
EP19714119.5A 2018-03-16 2019-03-12 Procédé pour la fabrication d'un absorbeur céramique, absorbeur céramique et son utilisation Withdrawn EP3743401A1 (fr)

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DE102018106260.5A DE102018106260B4 (de) 2018-03-16 2018-03-16 Verfahren zur Herstellung eines keramischen Absorbers, keramischer Absorber und Verwendung desselben
PCT/EP2019/056118 WO2019175146A1 (fr) 2018-03-16 2019-03-12 Procédé pour la fabrication d'un absorbeur céramique, absorbeur céramique et son utilisation

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US5563106A (en) * 1991-08-12 1996-10-08 Dytech Corporation Limited Porous Articles
DE69736104T2 (de) 1996-12-26 2006-10-19 Ishikawajima-Harima Heavy Industries Co., Ltd. Leichter keramischer Schallabsorber und Verfahren zu seiner Herstellung
GB9825926D0 (en) * 1998-11-27 1999-01-20 Ecc Int Ltd Refractory products and their manufacture
DE10318514B3 (de) * 2003-04-24 2004-09-16 Dornier Gmbh Mehrschichtiges keramisches Verbundmaterial mit thermischer Schutzwirkung
FR2873685B1 (fr) * 2004-07-28 2007-06-22 Saint Gobain Ct Recherches Procede d'obtention de ceramiques poreuses
US7767257B2 (en) * 2007-05-31 2010-08-03 Corning Incorporated Method for preparing a porous inorganic coating on a porous support using certain pore formers
DE102008000100B4 (de) * 2008-01-18 2013-10-17 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Verfahren zur Herstellung eines leichtgewichtigen Grünkörpers, danach hergestellter leichtgewichtiger Grünkörper und Verfahren zur Herstellung eines leichtgewichtigen Formkörpers
US8044105B2 (en) * 2008-02-04 2011-10-25 Dow Global Technologies Llc Water-based ceramic foams showing improved gel strength
CN101618968B (zh) * 2009-08-11 2012-05-30 郑州东方炉衬材料有限公司 超微孔轻质隔热保温耐火砖及其制造方法
JP5902894B2 (ja) * 2011-06-10 2016-04-13 日ノ丸窯業株式会社 耐火断熱レンガ
CN102659427A (zh) * 2012-04-25 2012-09-12 中钢集团洛阳耐火材料研究院有限公司 一种轻质耐火原料的制备方法
CN102898162B (zh) * 2012-10-23 2014-12-10 一方科技发展有限公司 一种泡沫陶瓷生产用陶瓷围条及其制备方法
CN104496520A (zh) * 2014-11-28 2015-04-08 中国科学技术大学先进技术研究院 一种低成本轻质莫来石基保温隔热材料及其制备方法
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CN105948721A (zh) * 2016-05-06 2016-09-21 陈昌 一种轻质发泡隔热材料及其制备方法

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CN111868006A (zh) 2020-10-30
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DE102018106260A1 (de) 2019-09-19
US20210094886A1 (en) 2021-04-01

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