EP3722057B1 - Slicing food products - Google Patents
Slicing food products Download PDFInfo
- Publication number
- EP3722057B1 EP3722057B1 EP20168449.5A EP20168449A EP3722057B1 EP 3722057 B1 EP3722057 B1 EP 3722057B1 EP 20168449 A EP20168449 A EP 20168449A EP 3722057 B1 EP3722057 B1 EP 3722057B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- product
- abutment
- unit
- track
- feed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 235000013305 food Nutrition 0.000 title claims description 6
- 238000005520 cutting process Methods 0.000 claims description 87
- 238000011144 upstream manufacturing Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 5
- 230000010354 integration Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 241001482322 Trachemys scripta Species 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0683—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
Definitions
- the invention relates to a device for slicing food products, in particular a high-performance slicer, with a single-lane or multi-lane product feed, which feeds either one product in one lane or simultaneously several products lying next to one another in parallel lanes in a feed direction of a cutting plane in which a cutting blade is particularly rotating and/or moved in a revolving manner, the product feed comprising a product support and a product guide arranged above it, which comprises at least one upper guide unit with an engagement surface facing the product support and extending in the feed direction, which is designed to entrain a product lying on the product support when it is fed in to engage its top.
- Such a device is, for example, from DE 10 2012 214 741 A1 famous.
- the cutting blade can be, for example, a sickle blade rotating only about a blade axis or a circular blade that rotates about a blade axis and also performs a planetary orbital movement about an axis of rotation running parallel to the blade axis.
- slicers several hundred to several thousand slices per minute can be separated from a food product per lane.
- endless conveyor belts are usually used to feed food products to the cutting plane, which are also referred to as traction belts or traction drives, this designation being chosen in particular when an upper conveyor belt is meant.
- traction belts or traction drives this designation being chosen in particular when an upper conveyor belt is meant.
- the problem is that in many cases, due to structural conditions, an upper traction band cannot reach directly in front of the cutting plane in the desired way. In such cases, you can use passive hold-down devices, for example, which do not actively convey the product, but at least press it against a lower, driven product support belt.
- the lower product support is often divided into a comparatively short, driven product support belt that reaches to a cutting edge that interacts with the cutting blade, and a longer conveyor belt that is upstream of this product support belt.
- this rear product support is passive, ie not driven, and can comprise, for example, a simple sliding surface or a free-running endless belt.
- the front product support belt is divided into several adjacent individual conveyor belts, each assigned to a lane, which can also be operated individually for each lane, whereas the rear product support extends over the entire feed width and is therefore intended for all lanes at the same time.
- the common rear product support can also be formed by a sliding surface instead of an endless belt.
- a product holder designed as a gripper for example, is provided in each lane, which grips the rear product area and participates in the product supply, but also fulfills other functions, in particular a disposal of product end pieces explained in more detail below.
- the slicer control system coordinates the operation of the front support belts, the upper traction belts and the individual product holders for each track.
- the product holders mentioned are of particular importance in connection with loading processes, regardless of whether a single-track slicer or a multi-track slicer is available, which should be mentioned in connection with another requirement for product feeding: If the cutting process is completed in one track, the end piece of the product in question that is still held by the product holder usually has to be separated. This takes place while the product holder is being moved back into its initial position in the feed area, for example in the area of the product support, through a gap or opening downwards.
- the gap or opening can exist, for example, between a front product support belt and a product support lowered into the loading position, which is also referred to as a loading rocker, and can have been formed by lowering the product support.
- the product feed and thus also the product holder in practice is usually positioned at an angle, in particular at a feed angle of, for example, 30 to 80° to the horizontal, when separating the end piece it must be prevented that the end piece does not fall into the cutting plane after the product holder has been released.
- a slide is often provided for this purpose, which prevents the end piece from entering the cutting plane.
- a slide of this type should also serve as a protection against access during a loading process and also as a stop when a new product is inserted manually or automatically.
- the slider prevents the product from moving towards the cutting plane if the product holder grips the rear end of the product during preparation for the cutting process.
- a slide can be advantageous if several products are to be cut open at the same time, since the slide can then serve as a stop for all products at the same time.
- at least two adjacent products are of different lengths and are acted upon at their rear ends by two product holders, for example, which can or should only be operated together, i.e. not in a lane-specific manner, then there are gaps between the product holders and the slider clamped products of different lengths.
- a longer product is compressed more than a shorter product because neither the common slider nor the product holders forming a unit can compensate for the difference in length. This can lead to undesired deformations or even damage to the longer products, which must be avoided at all costs.
- the working unit pivoted into the release position can serve as a hold-down device, which consequently reaches closer to the cutting plane than an upstream upper traction belt.
- the working unit can include a controlled, driven endless belt and thus serve as a front traction belt during a cutting process, so that in the area immediately in front of the cutting plane a front product area is safely and reliably engaged between the upper driven working unit and the lower product support belt and is fed to the cutting plane with high precision can be.
- a device having the features of the preamble of claim 1 is made WO-2017/032640 A1 famous.
- a stop means is rigidly connected to an upper conveyor belt and can only be rotated about an axis of rotation together with the conveyor belt.
- the product guide comprises, in addition to the upper guide unit, at least one adjustable stop unit which is attached to the upper guide unit and which is in a stop position fulfills a stop function for a front end of a product moved against the stop unit, in that the stop unit blocks the product's feed path to the cutting plane and thus blocks the product and prevents further movement of the product to the cutting plane, which, in a release position different from the stop position, blocks the feed path to the cutting plane for the product, and which - in contrast to the one mentioned at the beginning WO 2017/032640 A1 - Is adjustable relative to the upper guide unit between the stop position and the release position.
- the invention takes a different approach in that the adjustable stop unit is fastened to the upper guiding unit.
- the upper guide unit and the adjustable stop unit are consequently combined with one another, ie the adjustable stop unit is not independent of the upper guide unit in every respect.
- the stop unit can perform all the required functions, since the feed path to the cutting plane is blocked in the stop position.
- the stop unit can therefore serve as a stop for the front end of the product.
- the stop unit can act as a deflector for a product end piece.
- the stop unit can form a protection against access, in particular during a loading process.
- a particular advantage of the invention is that the stop unit does not have to perform any hold-down or feed function in addition to the services to be provided in the stop position, because integration into the upper guide unit means that this unit, particularly in the form of a tractor belt, can be moved comparatively close to close to the cutting plane and in particular to reach directly in front of the cutting plane if this is desired and if the structural conditions allow it.
- the stop unit can perform other functions when it is not in the stop position, but instead releases the feed path to the cutting plane for the product in the release position.
- this is not mandatory, but represents a preferred development of the invention.
- An additional function can be, for example, lateral guidance of the product in the area immediately in front of the cutting plane. This is dealt with in more detail elsewhere.
- An actuator can be provided for the stop unit, which can be controlled by a control device in order to adjust the stop unit between the stop position and the release position.
- the actuator can, for example, be pneumatic, electric or mechanical.
- the drive components required for this can be integrated relatively easily into the upper guide unit or assigned directly to it.
- the product feed is preferably designed in multiple lanes, with the product guide for each lane comprising at least one upper guide unit with at least one stop unit.
- the product feed can preferably be operated on a track-by-track basis.
- the adjustment movement of the stop unit between the stop position and the release position can be a pivoting movement.
- the pivoting movement then preferably takes place about a pivot axis which runs horizontally or perpendicularly to the engagement surface of the upper guide unit and/or to a feed plane defined by the product support.
- the stop unit when the feed path is released, the stop unit moves neither up nor down, but to the side.
- This concept makes it possible, among other things, to use the stop unit in the release position as a lateral guide for the respective product. Irrespective of this, the fact can be used here that a plate-shaped design of at least one functional part of the stop unit can suffice for the functions to be fulfilled in the blocking position, which requires hardly any space transversely to the feed direction in the release position.
- the stop unit can be "slimmed" to a certain extent during the cutting operation.
- the stop unit can be designed as a pivotable flap or can include such a flap.
- a flap represents a possible embodiment of a functional section of the stop unit.
- the flap can preferably be pivoted about an axis that runs perpendicular to the engagement surface of the upper guide unit and/or to a feed plane defined by the product support and is laterally offset in the respective track to the Lane center is arranged.
- the stop unit is designed with two wings, comprising two stop wings, each of which can be designed as a flap or can include such a flap.
- the two stop wings can preferably be pivoted in opposite directions between the stop position and the release position.
- the stop wings can preferably be moved into the release position at the same time.
- the stop unit fulfills a lateral guiding function for the product in the release position.
- the stop unit can extend a lateral guide of the respective track provided for a respective product in the direction of the cutting plane.
- This lateral guide can be designed as a separating web laterally delimiting at least one track or as a central separating web between two adjacent tracks, with this web being able to be extended in the direction of the cutting plane and in particular to directly in front of the cutting plane by means of the stop unit in the release position.
- the stop unit can, for example, be located upstream of the front product support, viewed in the direction of feed. Furthermore, the stop unit can be located either in the end area or upstream of the end area of the upper guide unit, viewed in the direction of feed.
- the stop unit comprises a plate-shaped functional section, e.g. designed as a flap, which is about a pivot axis running in the respective track, laterally offset from the center of the track and perpendicular to the engagement surface of the upper guide unit and/or to a feed plane defined by the product support 90° between the stop position, in which the functional section extends approximately perpendicularly to the feed direction, and the release position, in which the functional section extends approximately parallel to the feed direction.
- a plate-shaped functional section e.g. designed as a flap, which is about a pivot axis running in the respective track, laterally offset from the center of the track and perpendicular to the engagement surface of the upper guide unit and/or to a feed plane defined by the product support 90° between the stop position, in which the functional section extends approximately perpendicularly to the feed direction, and the release position, in which the functional section extends approximately parallel to the feed direction.
- two upper guide units can be provided for the track or for each track, to each of which a stop unit is attached, with the two stop units blocking the feed path together in the stop position.
- two parallel upper tractor belts can be provided per lane, which convey the respective product together and each carry a stop unit.
- two stop units or a two-wing stop unit with two stop wings are provided for the track or each track, which are designed to guide the front end of a respective product in the respective track during the slicing in the release position and/or align laterally.
- a stop unit or a stop wing can be designed as a fixed stop, the other stop unit or the other stop wing being controllable by means of a control device to move relative to the fixed stop.
- the stop unit is preferably designed to serve as protection against access for a human hand, at least in the stop position.
- the stop unit protects against reaching into the cutting area of the slicer in the feed direction.
- the stop unit can be designed to serve as a deflector for a respective product end piece, at least in the stop position.
- the deflector in the feed direction is particularly effective here.
- the slicer may have a tail disposal function such that a product tail is pulled back in front of the stopper unit, ie upstream of the stopper unit located product holder is released from this and falls down through an existing or temporarily formed gap in the area of the product support to be disposed of in this way.
- the stop unit serving as a deflector can reliably prevent the product end piece from falling into the still moving cutting blade in the event of disturbances in this process, for example if the product end piece is inadvertently released from the product holder prematurely.
- stop units are designed to be flexible in such a way that they can yield independently of one another in a predetermined manner under certain conditions, in order to avoid excessive stress on the products.
- the or each stop unit can be designed in such a way that when a force acting in the feed direction is applied to the stop unit in the stop position by means of the front end of a respective product moving in the feed direction and this force exceeds a predetermined or adjustable threshold value, the stop unit Although flexible, namely movable or deformable in the feed direction by the force applied, it does not release the feed path for the product and thus continues to prevent further movement of the product to the cutting plane as long as it is not adjusted to the release position.
- the product feed is preferably designed in multiple tracks, with the stop unit in each track being movable or deformable in the feed direction independently of the stop units in the other tracks by the applied force.
- the upper guide unit is designed as a product feed, as a product guide or as a product hold-down device. Provision can also be made for the upper guide unit to be able to fulfill at least two of these functions or all three functions, in particular simultaneously.
- the engagement surface of the upper guide unit interacting with the upper side of a respective product is preferably formed by a driven belt serving as a drive element for the product.
- the engagement surface can be formed by a stationary contact element, e.g. designed as a sliding surface, or a moving contact element, e.g. in the form of a free-running endless belt or in the form of one or more loose rollers.
- the upper guide unit can be adjustable between at least two different functional positions independently of the stop unit. For example, these include a raised position during a loading process and a working position during the cutting operation, in which the guide unit is in contact with the respective product.
- the stop unit attached to the upper guide unit can be taken along by the upper guide unit.
- the upper guide unit can comprise an endless circulating means, for example one or more bands, one or more belts or one or more belts, the endless means circulating around a plurality of rollers.
- a rear roller in the feed direction can form the drive for the endless medium.
- a front section of the endless means in the feed direction can be adjustable between the stop position and the release position and thus form the adjustable stop unit according to the invention, which is fastened to the upper guide unit according to the invention.
- a front section of an endless belt in the release position can guide the respective product directly in front of the cutting plane and block the product in the stop position.
- the course of the endless means of the upper guide unit can be changed in order to realize the different positions of the stop unit.
- a deflection roller for the endless medium that is located furthest to the front in the feed direction can be mechanically connected via a support structure to a component that is further behind, e.g. another deflection roller, and can be pivoted together with the support structure around this component or around another axis between the stop position and the release position.
- Appropriate positioning possibly with the mobility of one or more components guided in a predetermined manner, in particular deflections for the endless means during the adjustment movement, can ensure that the endless means has the necessary tension both in the release position and in the stop position.
- the product support is divided into a front support ending directly in front of the cutting plane and a rear support, with the rear support preferably being adjustable between an upper feed position and a lower loading position.
- This adjusting movement of the rear support is, in particular, a pivoting movement about a horizontal pivoting axis or a linear movement, in particular perpendicular to the engagement surface of the upper guide unit.
- this is also referred to as a loading arm.
- In 1 is shown by a high-speed slicer according to the invention essentially the product feed 11, which - like the top view of 2 shows - is designed to be multi-lane, with the exception of a common loading rocker 21, which will be discussed in more detail below, all tracks are constructed identically and are operated independently of one another - namely track-individually can become.
- a control device 33 is responsible for the operation of the slicer and thus also of the product feed 11.
- the product feed 11 serves to feed the individual products 13 track-specifically to a cutting plane 15 in which a cutting blade 17, in particular a sickle blade or a circular blade, moves in order to cut off the products 13 slices.
- the knife 17 interacts with a cutting edge 39 which forms the end of a product support which defines a feed plane 41 which runs inclined to the horizontal.
- the product support also includes a front support 19 for each lane, which is formed by a driven belt conveyor and is also referred to as a product support belt 19 .
- These product support bands 19 are comparatively short and reach up to the cutting edge 39 .
- the product support also includes the loading rocker 21 already mentioned, which is upstream of the front product support belts 19 and which forms a common rear support for all lanes and is designed here as a belt extending over the entire width of the product support and thus across all lanes.
- the loading arm 21 can be positioned between the in 1 illustrated upper supply position for the cutting operation and a lower loading position are pivoted, in which the bearing surface of the loading rocker 21 is in a horizontal loading plane 43.
- the product feed 11 also includes an upper guide unit 25, which in this exemplary embodiment is designed as a driven conveyor belt, the underside of which forms an engagement surface 27 which interacts with the upper side of a product 13 located in the respective track.
- This sponsor will too referred to as upper tractor belt 25.
- Each track has a tractor belt 25 of this type.
- a product holder 45 designed as a gripping device in this exemplary embodiment is provided in each lane.
- the product holder 45 interacts with the rear area of a respective product.
- the structure of a slicer product feed described above is known in principle.
- the product feed 11 is operated in such a way that when the loading arm 21 is in the lower loading position, a new product 13 is placed on the loading arm 21 for each track—either manually or by a loading device of whatever type.
- the loading arm 21 with the products 13 on it is then placed in the 1 shown feed position pivoted.
- the product holders 45 are then brought into engagement with the rear areas of the products 13. Since the product holders 45 are moved against the rear product ends, product stops 29, described in more detail below, are provided for the front product ends.
- the cutting operation can begin.
- the products 13 are each conveyed in the feed direction F to the cutting plane 15 by means of their lower product support belt 19 , their upper tractor belt 25 and their product holder 45 .
- the front product area is clamped between the upper tractor belt 25 and the lower product support belt 19, so that each product 13 is moved precisely into the cutting plane 15 with a speed profile that is individually specified by the controller 33, so that slices of a specified thickness can be cut off.
- the feed movement of the product holder 45 acting on the end of the product is in this case dependent on the conveying movements of the upper tractor belt 25 and the lower one Product support band 19 matched. It is also possible to leave the product holder 45 passive with regard to the feed in this phase of cutting open. In this case, the rear end of the product is only held in place by the product holder 45 for stabilization and guidance while it is being cut open.
- the product holder 45 is used at the end of the slicing process to pull back a product end piece that has not been cut open from the cutting plane 15, to be precise into a discharge position , in which the product end piece, as soon as the product holder 45 releases it, can fall down through a discharge opening.
- This discharge opening can arise, for example, because a gap has formed between the front product support belt 19 and the loading rocker 21 previously pivoted into the lower loading position, via which the product end pieces can be separated.
- the product holders 45 then move back to their starting position, so that by pivoting the loading arm 21, which has meanwhile been filled with new products 13, back into the in 1 shown feed position of the slicer is ready for a new cutting process.
- the stop unit 29 fulfills a number of functions which are explained in more detail below.
- the stop unit 29 has two wings in each track (cf. also 2 ) and includes two stop wings 29a.
- Each stop wing 29a includes a plate-shaped flap 30 perpendicular to the feed plane 41 and about an axis of rotation 35 which is also perpendicular to the feed plane 41 (cf. 3 and 4 ) is pivotable.
- the pivot axes 35 run laterally offset from the center of the track, ie one axis 35 is located on the left-hand side of the track and the other on the right-hand side.
- the flaps 30 are each in their release position in the 1 , 2 and 3 is shown, aligned parallel to the feed direction F and run on one of the sides of the respective track, so that the stop unit 29 pivoted open in this way clears the path to the cutting plane 15 for the respective product 13.
- the two stop wings 29a are attached to the upper tractor belt 25, namely on both sides of a carrier 47 arranged between the upper run and lower run of the belt.
- the carrier 47 is connected to the associated mechanism for the flaps 30 and protrudes - according to the respective track and product width - laterally out of the area of the belt.
- the stop unit 29 according to the invention is mechanically integrated into the upper product guiding unit 25 .
- an in 1 only schematically indicated actuator 31 is provided for each stop wing 29a.
- the actuator can be pneumatic, electric or mechanical.
- a pneumatic cylinder can be integrated into the upper tractor belt 25 .
- the free space present in such a belt conveyor, which is preferably used for the upper tractor belt 25, can also be used for any type of mechanical drive.
- a driven toothed rack can engage with a corresponding counter-toothing of a receptacle for the respective stop wing 29a.
- a comparatively short linear movement of the toothed rack is sufficient to bring about a pivoting movement of the respective stop wing 29a, in particular by 90°.
- a lever arrangement for adjusting the stop wings 29a which is designed, for example, to transmit an actuating movement for one or both stop wings 29a into the relevant track, starting from a housing (not shown) of the product feed 11.
- the two stop wings 29a by means of their actuators by 90 ° between the in the 1 , 2 and 3 shown release position and a stop position are adjusted in opposite directions.
- the two flaps 30 lie in a common plane that runs perpendicular to the feed direction F.
- the two flaps 30 do not need to touch each other, and it is also not necessary for the two flaps 30 to reach the respective lower product support 19 . It is only necessary that in the stop position the two flaps 30 jointly block the feed path to the cutting plane 15 for the respective product 13 or a respective end piece in order to block the product 13 and prevent further movement to the cutting plane 15 or the end piece from getting to the cutting plane 15.
- This stop position which is also referred to as the blocking position, is assumed by the stop unit 29 in the above-explained working cycle of the slicer when the product holders 45 are to be brought into engagement with the product end regions after loading with new products 13 .
- the product holders 45 can press the respective product 13 against the flaps 30 that are in the locked position and thus engage in the intended manner in the end of the product.
- a flexibility function of the stop wings 29a which is explained in more detail below, is advantageous for this operating phase and is a preferred embodiment of the stop concept according to the invention.
- the stop wings 29a of each track are then pivoted into the blocking position after the product holder 45 has pulled back the respective product end piece in order to prevent the product end piece from falling into the Cutting plane 15 arrives.
- the two flaps 30 can serve together as a deflector, which directs a released product end piece into a respective discharge opening.
- the individual feed paths to the cutting plane 15 can also be closed by means of the flaps 30 - or simply remain closed following the end piece disposal explained above - when new products 13 are made available by means of the loading rocker 21 .
- the closed stop units 29 then serve as protection against access from the supply side, in order to ensure the operational safety of the slicer in this way.
- stop wings 29a serves to compensate for certain differences in length of at least two adjacent products 13 if the product holders 45 in the relevant lanes cannot or should not be moved against the rear product ends in a lane-specific manner. As already explained at the beginning, such differences in length can result in either the longer product being excessively compressed or the shorter product not being gripped correctly.
- Resiliently designed stop wings 29a can compensate for such differences in length without giving up the blockage of the feed paths that is necessary for a secure gripping of the product ends.
- the flexibility can be realized in different ways.
- the resilience of the stop wing 29a can be achieved by spring preloading, in particular in combination with an end stop.
- the flexibility of the stop wing 29a can be realized by utilizing the spring effect of a pneumatic actuating element. In other words, the presence of a so-called pneumatic damping can be used here.
- the flexibility means that the respective stop wing 29a can be moved or deformed in the feed direction F by the force applied by the front end of the product as soon as the force exceeds a predetermined or adjustable threshold value, but does not release the feed path for the product.
- the threshold value can be matched to the consistency of the respective product.
- the weight of the product and the forces that occur when loading and engaging the product holders 45 can be taken into account.
- the top view of 2 shows the common loading rocker 21 and for each of the four tracks the front product support belt 19.
- the axes of rotation 49 of the shafts, around which the respective belts rotate, are indicated by the dot-dash lines.
- the upper tractor belt 25 is shown with the carrier 47 for the two laterally attached stop wings 29a.
- the two stop wings 29a are shown in the three other tracks.
- a central separating web 37 serving as a lateral guide for the products is shown by way of example between the two inner tracks.
- Such a separating web 37 is provided between two adjacent tracks and on the outside of the right track and on the outside of the left track.
- stop wing 29a The mentioned additional function of the stop wing 29a according to the invention now consists in the fact that in the illustrated release position the stop wing 29a aligned parallel to the feed direction F extends the respective separating web 37 in the direction of the cutting plane 15 .
- the stop wings 29a i.e. the flaps 20, thus fulfill a lateral guiding function for the products 13 fed to the cutting plane 15.
- 3 also shows schematically a possibility for the mounting of the stop wings 29a on the support 47 of the upper tractor belt 25.
- the stop wings 29a are provided with shafts 42 running perpendicular to the feed plane 41 and thus perpendicular to the engagement surface 27 of the upper tractor belt 25 when this runs parallel to the feed plane 41 provided, which are pivotally mounted on bearings 51 of the upper tractor belt 25 about the axes 35 already mentioned.
- the actuators 31 for the stop wings 29a which can act on the shafts 52, for example, are only shown schematically for the sake of simplicity.
- one stop wing 29a is designed as a fixed stop and the other stop wing 29a as a variable side stop in each track.
- the stop wing 29a which is designed as a fixed stop, runs exactly at a fixed predetermined angle, preferably at a right angle, to the cutting plane 15.
- the fixed stop is preferably the stop wing 29a against which the front product end hits during the cutting operation due to the movement of the cutting blade 17 is pressed.
- the stop wing 29a serving as a variable side stop can be brought into a pivoted position or actively controlled in such a way that the product 13 is pressed against the fixed stop at least temporarily, for example during initial alignment, by means of the variable side stop.
- variable side stop can be moved back, as a result of which the product 13 is relaxed again.
- the product 13 can be permanently clamped by the two flaps 30 located in the release position, for example against an intended spring preload.
- the two flaps 30 then constitute lateral sliding and guiding surfaces which are temporarily or permanently in contact with the product 30.
- An exact alignment of the front product end in relation to the position of the cutting knife 17 can be achieved in this way by means of the flaps 30.
- the other functions explained above of the stop unit 29 according to the invention can also be fulfilled by a single-wing stop unit 29, whose vertical to the feed plane 41 extending pivot axis 35 is arranged on one side of the respective track.
- the flap 30 provided in this single-leaf configuration is then made so large that it covers a larger part of the track width in the blocked position than in a two-leaf configuration and in particular beyond the middle of the track in the direction of the other side of the track.
- a lateral guidance function in particular as an extension of a separating web, can also be implemented with such a single-wing stop unit 29—then of course only on one side of the respective track.
- the stop unit 29 can either extend a side stop or direct the product to the side stop on the opposite side of a track from the flap stop.
- FIG 4 shows an exemplary embodiment of the invention in which the stop unit 29 does not move to the side, ie cannot be pivoted about an axis running perpendicularly to the feed plane 41 . Instead, the flap 30 can be pivoted about a horizontal axis 35, starting from the solid line in FIG 4 blocking position shown upwards into the release position shown in dashed lines. In this release position, the flap 30 can run as an extension of the engagement surface 27 of the upper tractor belt 25 .
- This stop unit 29 is in turn attached to the carrier 47 of the tractor belt 25.
- FIG. 14 shows an example where a single-wing or double-wing stop unit 29 is attached to the lower product support belt 19, e.g. to a support of one of the shafts 45 for the belt.
- the product support belt 19 can have a stop wing 29a or two stop wings 29a—in this respect analogous to that in FIGS Figures 1 to 3 solution shown - be provided.
- FIG. 6 shows another example for the attachment of a stop unit 29, which in turn is either single-leaf or double-leaf.
- the stop unit 29 has its own in 6 not shown upper tractor belt 25 independent carrier 53 is provided.
- the positioning of the stop unit 29 by means of this carrier 53 takes place again in an upstream end region of the front product support belt 19 with respect to the feed direction F.
- the upper guide unit 25 according to 7 can, for example, in a product feed 11 according to 1 be used and replace the guide unit 25 there.
- the inside 7 Actuating drive 31, not shown, is then used to adjust stop unit 29, which is described in more detail below.
- the guide unit 25 here comprises an endless conveyor belt which is driven by a drive roller 59 and runs around a number of non-driven deflection rollers 61, 63, 65 and 67.
- the foremost deflection roller 67 together with a supporting structure 57 by which it is carried and by means of which it is connected to the nearest deflection roller 65, is pivotably mounted about the axis of rotation 65a of this nearest deflection roller 65.
- the above-mentioned actuator 31, which is not shown here, is used for this purpose.
- This adjustability makes it possible to use a front section of the conveyor belt as a stop unit 29 when the foremost roller 67 and the support structure 57 are in the positions shown in FIG Figure 7 stop position shown in solid lines are pivoted.
- the stop unit 29 is an extension of the guide unit 25 in the direction of Cutting plane 15 is, so that the product, not shown here, is guided by means of the upper guide unit 25 and the stop unit 29 fastened to it to just in front of the cutting plane 15.
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Description
Die Erfindung betrifft eine Vorrichtung zum Aufschneiden von Lebensmittelprodukten, insbesondere einen Hochleistungsslicer, mit einer einspurigen oder mehrspurigen Produktzufuhr, die entweder ein Produkt in einer Spur oder gleichzeitig mehrere in parallelen Spuren nebeneinanderliegende Produkte in einer Zuführrichtung einer Schneidebene zuführt, in der sich ein Schneidmesser insbesondere rotierend und/oder umlaufend bewegt, wobei die Produktzufuhr eine Produktauflage und eine darüber angeordnete Produktführung umfasst, die zumindest eine obere Führungseinheit mit einer der Produktauflage zugewandten, sich in Zuführrichtung erstreckenden Eingriffsfläche umfasst, die dazu ausgebildet ist, beim Zuführen eines auf der Produktauflage aufliegenden Produktes mit dessen Oberseite in Eingriff zu gelangen.The invention relates to a device for slicing food products, in particular a high-performance slicer, with a single-lane or multi-lane product feed, which feeds either one product in one lane or simultaneously several products lying next to one another in parallel lanes in a feed direction of a cutting plane in which a cutting blade is particularly rotating and/or moved in a revolving manner, the product feed comprising a product support and a product guide arranged above it, which comprises at least one upper guide unit with an engagement surface facing the product support and extending in the feed direction, which is designed to entrain a product lying on the product support when it is fed in to engage its top.
Eine derartige Vorrichtung ist beispielsweise aus
Bei derartigen Aufschneidevorrichtungen werden ein oder mehrere Lebensmittelprodukte der Schneidebene zugeführt, damit das sich in der Schneidebene bewegende Schneidmesser von den Produkten Scheiben abtrennen kann. Bei dem Schneidmesser kann es sich beispielsweise um ein lediglich um eine Messerachse rotierendes Sichelmesser oder um ein Kreismesser handeln, das um eine Messerachse rotiert und zusätzlich eine planetarische Umlaufbewegung um eine parallel zur Messerachse verlaufende Drehachse ausführt. Mit derartigen Vorrichtungen, die auch einfach als Slicer bezeichnet werden, können mehrere hundert bis einige tausend Scheiben pro Minute von einem Lebensmittelprodukt pro Spur abgetrennt werden.With such slicing devices, one or more food products are fed to the cutting plane so that the cutting blade moving in the cutting plane can cut off slices from the products. The cutting blade can be, for example, a sickle blade rotating only about a blade axis or a circular blade that rotates about a blade axis and also performs a planetary orbital movement about an axis of rotation running parallel to the blade axis. With such devices, which are also simply referred to as slicers, several hundred to several thousand slices per minute can be separated from a food product per lane.
Hierbei ist eine präzise Produktzufuhr erforderlich, um eine jeweils durch eine Steuerung vorgegebene Scheibendicke zu erhalten. Einer präzisen Produktführung insbesondere unmittelbar vor der Schneidebene kommt deshalb eine besonders große Bedeutung zu. Folglich ist man bestrebt, zumindest einen vorderen Produktbereich gleichzeitig von einem unteren Produktvorschub und einem oberen Produktvorschub zu beaufschlagen, die beide so nahe wie möglich an die Schneidebene heranreichen sollten.In this case, a precise product feed is required in order to obtain a slice thickness that is predetermined by a control system. Precise product guidance, especially directly in front of the cutting plane, is therefore of particular importance. Consequently, efforts are made to have at least one front product area acted upon simultaneously by a lower product feed and an upper product feed, both of which should reach as close as possible to the cutting plane.
Für die Zufuhr von Lebensmittelprodukten zur Schneidebene kommen in der Praxis meist Endlosförderbänder zum Einsatz, die auch als Traktionsbänder oder Traktionsantrieb bezeichnet werden, wobei diese Bezeichnung insbesondere dann gewählt wird, wenn ein oberes Förderband gemeint ist. Problematisch ist, dass in vielen Fällen aufgrund von baulichen Gegebenheiten ein oberes Traktionsband nicht in der gewünschten Weise bis unmittelbar vor die Schneidebene reichen kann. In solchen Fällen kann man sich z.B. mit passiven Niederhaltern behelfen, die das Produkt zwar nicht aktiv fördern, dafür aber zumindest gegen ein unteres, angetriebenes Produktauflageband drücken.In practice, endless conveyor belts are usually used to feed food products to the cutting plane, which are also referred to as traction belts or traction drives, this designation being chosen in particular when an upper conveyor belt is meant. The problem is that in many cases, due to structural conditions, an upper traction band cannot reach directly in front of the cutting plane in the desired way. In such cases, you can use passive hold-down devices, for example, which do not actively convey the product, but at least press it against a lower, driven product support belt.
In der Praxis ist häufig die untere Produktauflage in ein vergleichsweise kurzes, bis an eine mit dem Schneidmesser zusammenwirkende Schneidkante reichendes, angetriebenes Produktauflageband und ein diesem Produktauflageband vorgelagertes, längeres Förderband unterteilt. Diese hintere Produktauflage ist in vielen Fällen passiv, d.h. nicht angetrieben, und kann z.B. eine einfache Gleitfläche oder ein frei laufendes Endlosband umfassen. Bei Mehrspur-Slicern ist meist nur das vordere Produktauflageband in mehrere nebeneinander liegende, jeweils einer Spur zugeordnete Einzel-Förderbänder unterteilt, die zudem spurindividuell betreibbar sind, wohingegen sich die hintere Produktauflage über die gesamte Zuführbreite erstreckt und somit für alle Spuren gleichzeitig vorgesehen ist. Wenn während des Schneidbetriebs ein spurindividueller Produktvorschub durch ein unteres angetriebenes Produktauflageband und ein oberes angetriebenes Traktionsband pro Spur erfolgt, ist das hintere, allen Spuren gemeinsame Endlosband meist nicht angetrieben. Daher kann die gemeinsame hintere Produktauflage z.B. auch von einer Gleitfläche statt von einem Endlosband gebildet werden.In practice, the lower product support is often divided into a comparatively short, driven product support belt that reaches to a cutting edge that interacts with the cutting blade, and a longer conveyor belt that is upstream of this product support belt. In many cases, this rear product support is passive, ie not driven, and can comprise, for example, a simple sliding surface or a free-running endless belt. In the case of multi-lane slicers, usually only the front product support belt is divided into several adjacent individual conveyor belts, each assigned to a lane, which can also be operated individually for each lane, whereas the rear product support extends over the entire feed width and is therefore intended for all lanes at the same time. If, during the cutting operation, a track-specific product feed occurs through a lower driven product support belt and an upper driven traction belt per track, the rear endless belt common to all tracks is usually not driven. Therefore, the common rear product support can also be formed by a sliding surface instead of an endless belt.
In vielen Fällen ist in jeder Spur ein beispielsweise als Greifer ausgebildeter Produkthalter vorgesehen, der am hinteren Produktbereich angreift und bei der Produktzufuhr mitwirkt, darüber hinaus aber weitere Funktionen erfüllt, insbesondere eine nachstehend näher erläuterte Entsorgung von Produktendstücken. Dabei wird von der Steuerung des Slicers spurindividuell der Betrieb der vorderen Auflagebänder, der oberen Traktionsbänder und der einzelnen Produkthalter koordiniert.In many cases, a product holder designed as a gripper, for example, is provided in each lane, which grips the rear product area and participates in the product supply, but also fulfills other functions, in particular a disposal of product end pieces explained in more detail below. The slicer control system coordinates the operation of the front support belts, the upper traction belts and the individual product holders for each track.
In der Praxis kommt den erwähnten Produkthaltern unabhängig davon, ob ein Einspurslicer oder ein Mehrspurslicer vorhanden ist, im Zusammenhang mit Beladevorgängen eine besondere Bedeutung zu, die im Zusammenhang mit einem weiteren Erfordernis der Produktzufuhr zu nennen ist:
Ist der Schneidprozess in einer Spur abgeschlossen, so muss üblicherweise das noch vom Produkthalter gehaltene Endstück des betreffenden Produktes ausgeschieden werden. Dies erfolgt während des Zurückfahrens des Produkthalters in seine Ausgangsstellung im Zuführungsbereich, z.B. im Bereich der Produktauflage, durch eine Lücke oder Öffnung hindurch nach unten. Die Lücke bzw. Öffnung kann z.B. zwischen einem vorderen Produktauflageband und einer in die Beladestellung abgesenkten Produktauflage, die auch als Beladeschwinge bezeichnet wird, vorhanden und durch das Absenken der Produktauflage gebildet worden sein. Da während des Schneidprozesses und auch beim Ausscheiden des Produktendstücks die Produktzufuhr und somit auch der Produkthalter in der Praxis meist schräg gestellt ist, insbesondere unter einem Zufuhrwinkel von beispielsweise 30 bis 80° gegenüber der Horizontalen, muss beim Ausscheiden des Endstücks verhindert werden, dass das Endstück nach dem Lösen des Produkthalters nicht in die Schneidebene fällt. Hierzu ist häufig ein Schieber vorgesehen, der verhindert, dass das Endstück in die Schneidebene gelangt.In practice, the product holders mentioned are of particular importance in connection with loading processes, regardless of whether a single-track slicer or a multi-track slicer is available, which should be mentioned in connection with another requirement for product feeding:
If the cutting process is completed in one track, the end piece of the product in question that is still held by the product holder usually has to be separated. This takes place while the product holder is being moved back into its initial position in the feed area, for example in the area of the product support, through a gap or opening downwards. The gap or opening can exist, for example, between a front product support belt and a product support lowered into the loading position, which is also referred to as a loading rocker, and can have been formed by lowering the product support. Since during the cutting process and also when separating the product end piece, the product feed and thus also the product holder in practice is usually positioned at an angle, in particular at a feed angle of, for example, 30 to 80° to the horizontal, when separating the end piece it must be prevented that the end piece does not fall into the cutting plane after the product holder has been released. A slide is often provided for this purpose, which prevents the end piece from entering the cutting plane.
In vielen Fällen soll ein derartiger Schieber gleichzeitig als Eingriffsschutz während eines Beladevorgangs und darüber hinaus auch als Anschlag dienen, wenn ein neues Produkt manuell oder automatisch eingelegt wird. Dabei verhindert der Schieber eine Bewegung des Produktes zur Schneidebene, wenn bei der Vorbereitung des Schneidvorgangs der Produkthalter am hinteren Produktende angreift.In many cases, a slide of this type should also serve as a protection against access during a loading process and also as a stop when a new product is inserted manually or automatically. The slider prevents the product from moving towards the cutting plane if the product holder grips the rear end of the product during preparation for the cutting process.
Ein Schieber kann dann vorteilhaft sein, wenn mehrere Produkte gleichzeitig aufgeschnitten werden, da dann der Schieber allen Produkten gleichzeitig als Anschlag dienen kann. Wenn allerdings, was in der Praxis häufig vorkommt, zumindest zwei benachbarte Produkte eine unterschiedliche Länge aufweisen und an ihren hinteren Enden z.B. von zwei Produkthaltern beaufschlagt werden, die nur gemeinsam, also gerade nicht spurindividuell, betrieben werden können oder sollen, dann werden zwischen den Produkthaltern und dem Schieber Produkte unterschiedlicher Länge eingeklemmt. Dabei wird ein längeres Produkt stärker komprimiert als ein kürzeres Produkt, da weder der gemeinsame Schieber noch die eine Einheit bildenden Produkthalter den Längenunterschied ausgleichen können. Dies kann zu unerwünschten Verformungen oder sogar zu unbedingt zu vermeidenden Beschädigungen der jeweils längeren Produkte führen.A slide can be advantageous if several products are to be cut open at the same time, since the slide can then serve as a stop for all products at the same time. However, if, as is often the case in practice, at least two adjacent products are of different lengths and are acted upon at their rear ends by two product holders, for example, which can or should only be operated together, i.e. not in a lane-specific manner, then there are gaps between the product holders and the slider clamped products of different lengths. A longer product is compressed more than a shorter product because neither the common slider nor the product holders forming a unit can compensate for the difference in length. This can lead to undesired deformations or even damage to the longer products, which must be avoided at all costs.
Diesem grundsätzlich bekannten Problem könnte man mit einer vollständig spurindividuellen Produktzufuhr begegnen, was aber nicht immer möglich ist und jedenfalls mit einem hohen Aufwand verbunden wäre. Eine alternative Lösung wird in der bereits erwähnten
Mit anderen Worten können mit dem in
Eine Vorrichtung mit den Merkmalen des Oberbegriffs des Anspruchs 1 ist aus
Aufgabe der Erfindung ist es daher, eine Aufschneidevorrichtung der eingangs genannten Art zu schaffen, deren Produktzufuhr den vorstehend erläuterten Anforderungen gerecht wird und dabei gleichzeitig möglichst einfach aufgebaut und kostengünstig realisiert und betrieben werden kann.It is therefore the object of the invention to create a slicing device of the type mentioned at the outset, the product supply of which meets the requirements explained above and at the same time can be constructed and operated as simply as possible and cost-effectively.
Die Lösung dieser Aufgabe erfolgt durch die Merkmale des Anspruchs 1.This problem is solved by the features of claim 1.
Erfindungsgemäß ist vorgesehen, dass die Produktführung zusätzlich zu der oberen Führungseinheit wenigstens eine verstellbare Anschlageinheit umfasst, die an der oberen Führungseinheit befestigt ist, die in einer Anschlagstellung eine Anschlagfunktion für ein vorderes Ende eines gegen die Anschlageinheit bewegten Produktes erfüllt, indem die Anschlageinheit dem Produkt den Zuführweg zur Schneidebene versperrt und so das Produkt blockiert und eine Weiterbewegung des Produktes zur Schneidebene verhindert, die in einer von der Anschlagstellung verschiedenen Freigabestellung den Zuführweg zur Schneidebene für das Produkt freigibt, und die - im Unterschied zu der eingangs genannten
Während also in
Ein besonderer Vorteil der Erfindung besteht darin, dass die Anschlageinheit zusätzlich zu diesen in der Anschlagstellung zu erbringenden Leistungen keine Niederhalte- oder gar Vorschubfunktion zu erfüllen braucht, denn durch die Integration in die obere Führungseinheit kann diese, insbesondere in Form eines Traktorbandes, vergleichsweise nahe an die Schneidebene heran und insbesondere bis unmittelbar vor die Schneidebene reichen, wenn dies erwünscht ist und wenn die baulichen Gegebenheiten dies zulassen.A particular advantage of the invention is that the stop unit does not have to perform any hold-down or feed function in addition to the services to be provided in the stop position, because integration into the upper guide unit means that this unit, particularly in the form of a tractor belt, can be moved comparatively close to close to the cutting plane and in particular to reach directly in front of the cutting plane if this is desired and if the structural conditions allow it.
Gleichwohl kann die Anschlageinheit dann, wenn sie sich nicht in der Anschlagstellung befindet, sondern in der Freigabestellung den Zuführweg zur Schneidebene für das Produkt freigibt, andere Funktionen erfüllen. Dies ist aber nicht zwingend, sondern stellt eine bevorzugte Weiterbildung der Erfindung dar. Eine Zusatzfunktion kann beispielsweise eine seitliche Führung des Produktes im Bereich unmittelbar vor der Schneidebene sein. Hierauf wird an anderer Stelle näher eingegangen.Nevertheless, the stop unit can perform other functions when it is not in the stop position, but instead releases the feed path to the cutting plane for the product in the release position. However, this is not mandatory, but represents a preferred development of the invention. An additional function can be, for example, lateral guidance of the product in the area immediately in front of the cutting plane. This is dealt with in more detail elsewhere.
Bevorzugte Ausführungsformen der Erfindung sind auch in den abhängigen Ansprüchen, der Zeichnung sowie der nachfolgenden Beschreibung angegeben.Preferred embodiments of the invention are also specified in the dependent claims, the drawing and the following description.
Für die Anschlageinheit kann ein Stellantrieb vorgesehen sein, der mittels einer Steuereinrichtung ansteuerbar ist, um die Anschlageinheit zwischen der Anschlagstellung und der Freigabestellung zu verstellen. Der Stellantrieb kann beispielsweise pneumatisch, elektromotorisch oder mechanisch wirksam sein. Hierfür erforderliche Antriebskomponenten lassen sich relativ einfach in die obere Führungseinheit integrieren oder dieser direkt zuordnen.An actuator can be provided for the stop unit, which can be controlled by a control device in order to adjust the stop unit between the stop position and the release position. The actuator can, for example, be pneumatic, electric or mechanical. The drive components required for this can be integrated relatively easily into the upper guide unit or assigned directly to it.
Bevorzugt ist die Produktzufuhr mehrspurig ausgebildet, wobei die Produktführung für jede Spur zumindest eine obere Führungseinheit mit zumindest einer Anschlageinheit umfasst. Vorzugsweise ist die Produktzufuhr spurindividuell betreibbar.The product feed is preferably designed in multiple lanes, with the product guide for each lane comprising at least one upper guide unit with at least one stop unit. The product feed can preferably be operated on a track-by-track basis.
Die Verstellbewegung der Anschlageinheit zwischen der Anschlagstellung und der Freigabestellung kann eine Schwenkbewegung sein. Vorzugsweise erfolgt dann die Schwenkbewegung um eine Schwenkachse, die horizontal oder senkrecht zur Eingriffsfläche der oberen Führungseinheit und/oder zu einer durch die Produktauflage definierten Zuführebene verläuft.The adjustment movement of the stop unit between the stop position and the release position can be a pivoting movement. The pivoting movement then preferably takes place about a pivot axis which runs horizontally or perpendicularly to the engagement surface of the upper guide unit and/or to a feed plane defined by the product support.
In einer bevorzugten Ausgestaltung ist vorgesehen, dass sich die Anschlageinheit beim Freigeben des Zuführweges weder nach oben noch nach unten, sondern zur Seite bewegt. Dieses Konzept ermöglicht es unter anderem, die Anschlageinheit in der Freigabestellung als seitliche Führung für das jeweilige Produkt zu verwenden. Unabhängig davon kann hierbei der Umstand ausgenutzt werden, dass für die in der Sperrstellung zu erfüllenden Funktionen eine plattenförmige Ausgestaltung zumindest eines Funktionsteils der Anschlageinheit genügen kann, welches in der Freigabestellung quer zur Zuführrichtung kaum Platz benötigt. Die Anschlageinheit kann sich gewissermaßen während des Schneidbetriebs "schlank machen".In a preferred embodiment, it is provided that when the feed path is released, the stop unit moves neither up nor down, but to the side. This concept makes it possible, among other things, to use the stop unit in the release position as a lateral guide for the respective product. Irrespective of this, the fact can be used here that a plate-shaped design of at least one functional part of the stop unit can suffice for the functions to be fulfilled in the blocking position, which requires hardly any space transversely to the feed direction in the release position. The stop unit can be "slimmed" to a certain extent during the cutting operation.
Insbesondere kann die Anschlageinheit als schwenkbare Klappe ausgebildet sein oder eine solche umfassen. Eine solche Klappe stellt eine mögliche Ausgestaltung eines Funktionsabschnitts der Anschlageinheit dar. Vorzugsweise ist die Klappe dabei um eine Achse verschwenkbar, die senkrecht zur Eingriffsfläche der oberen Führungseinheit und/oder zu einer durch die Produktauflage definierten Zuführebene verläuft und dabei in der jeweiligen Spur seitlich versetzt zur Spurmitte angeordnet ist.In particular, the stop unit can be designed as a pivotable flap or can include such a flap. Such a flap represents a possible embodiment of a functional section of the stop unit. The flap can preferably be pivoted about an axis that runs perpendicular to the engagement surface of the upper guide unit and/or to a feed plane defined by the product support and is laterally offset in the respective track to the Lane center is arranged.
In einer möglichen Ausgestaltung ist die Anschlageinheit zweiflügelig ausgebildet, wobei sie zwei Anschlagflügel umfasst, die jeweils als Klappe ausgebildet sein oder eine solche umfassen können. Die beiden Anschlagflügel sind vorzugsweise gegensinnig zwischen der Anschlagstellung und der Freigabestellung verschwenkbar.In one possible embodiment, the stop unit is designed with two wings, comprising two stop wings, each of which can be designed as a flap or can include such a flap. The two stop wings can preferably be pivoted in opposite directions between the stop position and the release position.
Bevorzugt ist vorgesehen, dass die Anschlagflügel in der Anschlagstellung den Zuführweg gemeinsam versperren. Vorzugsweise sind die Anschlagflügel gleichzeitig in die Freigabestellung verstellbar.Provision is preferably made for the stop wings to jointly block the feed path in the stop position. The stop wings can preferably be moved into the release position at the same time.
Des Weiteren kann vorgesehen sein, dass die Anschlagflügel um senkrecht zur Eingriffsfläche der oberen Führungseinheit und/oder zu einer durch die Produktauflage definierten Zuführebene verlaufende, parallele Achsen verschwenkbar sind.Provision can furthermore be made for the stop wings to be pivotable about parallel axes running perpendicularly to the engagement surface of the upper guide unit and/or to a feed plane defined by the product support.
Des Weiteren ist bevorzugt vorgesehen, dass die Anschlageinheit in der Freigabestellung eine Seitenführungsfunktion für das Produkt erfüllt. Die Anschlageinheit kann in der Freigabestellung eine für ein jeweiliges Produkt vorgesehene Seitenführung der jeweiligen Spur in Richtung der Schneidebene verlängern. Diese Seitenführung kann als ein zumindest eine Spur seitlich begrenzender Trennsteg oder als Mittentrennsteg zwischen zwei benachbarten Spuren ausgebildet sein, wobei dieser Steg mittels der in der Freigabestellung befindlichen Anschlageinheit in Richtung der Schneidebene und insbesondere bis unmittelbar vor die Schneidebene verlängert werden kann.Furthermore, it is preferably provided that the stop unit fulfills a lateral guiding function for the product in the release position. In the release position, the stop unit can extend a lateral guide of the respective track provided for a respective product in the direction of the cutting plane. This lateral guide can be designed as a separating web laterally delimiting at least one track or as a central separating web between two adjacent tracks, with this web being able to be extended in the direction of the cutting plane and in particular to directly in front of the cutting plane by means of the stop unit in the release position.
Was mögliche Positionierungen der Anschlageinheit für das vordere Produktende betrifft, so kann sich die Anschlageinheit beispielsweise in Zuführrichtung gesehen stromaufwärts der vorderen Produktauflage befinden. Des Weiteren kann sich die Anschlageinheit entweder im Endbereich oder in Zuführrichtung gesehen stromaufwärts des Endbereiches der oberen Führungseinheit befinden.With regard to possible positioning of the stop unit for the front end of the product, the stop unit can, for example, be located upstream of the front product support, viewed in the direction of feed. Furthermore, the stop unit can be located either in the end area or upstream of the end area of the upper guide unit, viewed in the direction of feed.
Gemäß einem weiteren bevorzugten Ausführungsbeispiel umfasst die Anschlageinheit einen plattenförmigen, z.B. als Klappe ausgebildeten, Funktionsabschnitt, der um eine in der jeweiligen Spur seitlich versetzt zur Spurmitte und senkrecht zur Eingriffsfläche der oberen Führungseinheit und/oder zu einer durch die Produktauflage definierten Zuführebene verlaufende Schwenkachse um etwa 90° zwischen der Anschlagstellung, in der sich der Funktionsabschnitt etwa senkrecht zur Zuführrichtung erstreckt, und der Freigabestellung verschwenkbar ist, in der sich der Funktionsabschnitt etwa parallel zur Zuführrichtung erstreckt.According to a further preferred exemplary embodiment, the stop unit comprises a plate-shaped functional section, e.g. designed as a flap, which is about a pivot axis running in the respective track, laterally offset from the center of the track and perpendicular to the engagement surface of the upper guide unit and/or to a feed plane defined by the product support 90° between the stop position, in which the functional section extends approximately perpendicularly to the feed direction, and the release position, in which the functional section extends approximately parallel to the feed direction.
Des Weiteren können für die oder für jede Spur zwei obere Führungseinheiten vorgesehen sein, an denen jeweils eine Anschlageinheit befestigt ist, wobei die beiden Anschlageinheiten in der Anschlagstellung den Zuführweg gemeinsam versperren. Insbesondere bei vergleichsweise breiten Spuren, wie sie z.B. beim Aufschneiden von Schinken oder bestimmten Käseprodukten vorgesehen sind, können z.B. pro Spur zwei parallel verlaufende obere Traktorbänder vorgesehen sein, die das jeweilige Produkt gemeinsam fördern und jeweils eine Anschlageinheit tragen.Furthermore, two upper guide units can be provided for the track or for each track, to each of which a stop unit is attached, with the two stop units blocking the feed path together in the stop position. Especially with comparatively wide lanes, such as those provided when slicing ham or certain cheese products, two parallel upper tractor belts can be provided per lane, which convey the respective product together and each carry a stop unit.
Des Weiteren kann vorgesehen sein, dass für die oder jede Spur zwei Anschlageinheiten oder eine zweiflügelige Anschlageinheit mit zwei Anschlagflügeln vorgesehen ist, die dazu ausgebildet sind, in der Freigabestellung das vordere Ende eines jeweiligen Produktes während des Aufschneidens in der jeweiligen Spur zu führen und/oder seitlich auszurichten.Furthermore, it can be provided that two stop units or a two-wing stop unit with two stop wings are provided for the track or each track, which are designed to guide the front end of a respective product in the respective track during the slicing in the release position and/or align laterally.
Dabei kann -je nach Ausgestaltung - eine Anschlageinheit oder ein Anschlagflügel als Festanschlag ausgebildet sein, wobei die jeweils andere Anschlageinheit bzw. der jeweils andere Anschlagflügel mittels einer Steuereinrichtung zu Bewegungen relativ zu dem Festanschlag ansteuerbar ist.Depending on the configuration, a stop unit or a stop wing can be designed as a fixed stop, the other stop unit or the other stop wing being controllable by means of a control device to move relative to the fixed stop.
Die Anschlageinheit ist bevorzugt dazu ausgebildet, zumindest in der Anschlagstellung als ein Eingriffsschutz für eine menschliche Hand zu dienen. Insbesondere schützt hierbei die Anschlageinheit vor einem in Zuführrichtung erfolgenden Eingreifen in den Schneidbereich des Slicers.The stop unit is preferably designed to serve as protection against access for a human hand, at least in the stop position. In particular, the stop unit protects against reaching into the cutting area of the slicer in the feed direction.
Des Weiteren kann die Anschlageinheit dazu ausgebildet sein, zumindest in der Anschlagstellung als ein Abweiser für ein jeweiliges Produktendstück zu dienen. Hierbei ist insbesondere der Abweiser in Zuführrichtung wirksam. Der Slicer kann eine Endstück-Entsorgungsfunktion dergestalt besitzen, dass ein Produktendstück bei vor die Anschlageinheit zurückgezogenem, d.h. stromaufwärts der Anschlageinheit befindlichem Produkthalter von diesem gelöst wird und nach unten durch eine im Bereich der Produktauflage vorhandene oder vorübergehend hierfür gebildete Lücke fällt, um auf diese Weise entsorgt zu werden. Die als Abweiser dienende Anschlageinheit kann bei Störungen dieses Vorgangs, beispielsweise bei einem versehentlichen frühzeitigen Lösen des Produktendstücks vom Produkthalter, zuverlässig verhindern, dass das Produktendstück in das sich weiterhin bewegende Schneidmesser fällt.Furthermore, the stop unit can be designed to serve as a deflector for a respective product end piece, at least in the stop position. The deflector in the feed direction is particularly effective here. The slicer may have a tail disposal function such that a product tail is pulled back in front of the stopper unit, ie upstream of the stopper unit located product holder is released from this and falls down through an existing or temporarily formed gap in the area of the product support to be disposed of in this way. The stop unit serving as a deflector can reliably prevent the product end piece from falling into the still moving cutting blade in the event of disturbances in this process, for example if the product end piece is inadvertently released from the product holder prematurely.
Wie eingangs bereits erwähnt, kann es in der Praxis insbesondere bei einem Mehrspurbetrieb vorkommen, dass bei der Vorbereitung eines Schneidvorgangs, wenn Produkthalter mit den Endbereichen der einzelnen aufzuschneidenden Produkte in Eingriff gelangen, längere Produkte übermäßig stark eingeklemmt werden. Diesem Problem kann gemäß einem Ausführungsbeispiel dadurch begegnet werden, dass die Anschlageinheiten derart nachgiebig ausgebildet sind, dass sie unabhängig voneinander unter bestimmten Bedingungen in einer vorgegebenen Weise nachgeben können, um übermäßige Belastungen der Produkte zu vermeiden.As already mentioned, in practice, particularly in multi-lane operation, it can happen that longer products are excessively pinched during the preparation of a cutting process when product holders engage with the end regions of the individual products to be sliced. According to one exemplary embodiment, this problem can be countered in that the stop units are designed to be flexible in such a way that they can yield independently of one another in a predetermined manner under certain conditions, in order to avoid excessive stress on the products.
Insbesondere kann die oder jede Anschlageinheit derart ausgebildet sein, dass dann, wenn auf die in der Anschlagstellung befindliche Anschlageinheit mittels des vorderen Endes eines jeweiligen in Zuführrichtung bewegten Produktes eine in Zuführrichtung wirkende Kraft aufgebracht wird und diese Kraft einen vorgegebenen oder einstellbaren Schwellenwert überschreitet, die Anschlageinheit zwar nachgiebig, nämlich durch die aufgebrachte Kraft in Zuführrichtung bewegbar oder verformbar, ist, den Zuführweg für das Produkt aber nicht freigibt und somit weiterhin eine Weiterbewegung des Produktes zur Schneidebene verhindert, solange sie nicht in die Freigabestellung verstellt wird.In particular, the or each stop unit can be designed in such a way that when a force acting in the feed direction is applied to the stop unit in the stop position by means of the front end of a respective product moving in the feed direction and this force exceeds a predetermined or adjustable threshold value, the stop unit Although flexible, namely movable or deformable in the feed direction by the force applied, it does not release the feed path for the product and thus continues to prevent further movement of the product to the cutting plane as long as it is not adjusted to the release position.
Bevorzugt ist die Produktzufuhr mehrspurig ausgebildet, wobei in jeder Spur die Anschlageinheit unabhängig von den Anschlageinheiten in den anderen Spuren durch die aufgebrachte Kraft in Zuführrichtung bewegbar oder verformbar ist.The product feed is preferably designed in multiple tracks, with the stop unit in each track being movable or deformable in the feed direction independently of the stop units in the other tracks by the applied force.
Gemäß einem möglichen Ausführungsbeispiel ist die obere Führungseinheit als Produktvorschub, als Produktführung oder als Produktniederhalter ausgebildet. Es kann auch vorgesehen sein, dass die obere Führungseinheit zumindest zwei dieser Funktionen oder alle drei Funktionen erfüllen kann, und zwar insbesondere gleichzeitig.According to a possible exemplary embodiment, the upper guide unit is designed as a product feed, as a product guide or as a product hold-down device. Provision can also be made for the upper guide unit to be able to fulfill at least two of these functions or all three functions, in particular simultaneously.
Die mit der Oberseite eines jeweiligen Produktes zusammenwirkende Eingriffsfläche der oberen Führungseinheit wird vorzugsweise von einem als Antriebsorgan für das Produkt dienenden, angetriebenen Bandgurt gebildet. Alternativ kann die Eingriffsfläche von einem stationären, beispielsweise als Gleitfläche ausgebildeten, oder mitlaufenden, beispielsweise in Form eines freilaufenden Endlosbandes oder in Form einer oder mehrerer loser Rollen, Kontaktorgan gebildet werden.The engagement surface of the upper guide unit interacting with the upper side of a respective product is preferably formed by a driven belt serving as a drive element for the product. Alternatively, the engagement surface can be formed by a stationary contact element, e.g. designed as a sliding surface, or a moving contact element, e.g. in the form of a free-running endless belt or in the form of one or more loose rollers.
Die obere Führungseinheit kann unabhängig von der Anschlageinheit zwischen wenigstens zwei unterschiedlichen Funktionsstellungen verstellbar sein. Beispielsweise umfassen diese eine angehobene Position während eines Beladevorgangs sowie eine Arbeitsposition während des Schneidbetriebs, in welchem die Führungseinheit sich in Kontakt mit dem jeweiligen Produkt befindet. Die an der oberen Führungseinheit befestigte Anschlageinheit kann dabei von der oberen Führungseinheit mitgenommen werden.The upper guide unit can be adjustable between at least two different functional positions independently of the stop unit. For example, these include a raised position during a loading process and a working position during the cutting operation, in which the guide unit is in contact with the respective product. The stop unit attached to the upper guide unit can be taken along by the upper guide unit.
Gemäß einem Ausführungsbeispiel kann die obere Führungseinheit ein umlaufendes Endlosmittel, beispielsweise ein oder mehrere Bänder, einen oder mehrere Gurte oder einen oder mehrere Riemen umfassen, wobei das Endlosmittel um eine Mehrzahl von Rollen umläuft. Beispielsweise eine in Zuführrichtung hintere Rolle kann den Antrieb für das Endlosmittel bilden.According to an exemplary embodiment, the upper guide unit can comprise an endless circulating means, for example one or more bands, one or more belts or one or more belts, the endless means circulating around a plurality of rollers. For example, a rear roller in the feed direction can form the drive for the endless medium.
Bei einer derartigen oberen Führungseinheit kann ein in Zuführrichtung vorderer Abschnitt des Endlosmittels zwischen der Anschlagstellung und der Freigabestellung verstellbar sein und so die erfindungsgemäße verstellbare Anschlageinheit bilden, die im Sinne der Erfindung an der oberen Führungseinheit befestigt ist.With such an upper guide unit, a front section of the endless means in the feed direction can be adjustable between the stop position and the release position and thus form the adjustable stop unit according to the invention, which is fastened to the upper guide unit according to the invention.
Beispielsweise kann also ein vorderer Abschnitt eines Endlosbandes in der Freigabestellung als Verlängerung der oberen Führungseinheit das jeweilige Produkt bis unmittelbar vor die Schneidebene führen und in der Anschlagstellung das Produkt blockieren.For example, a front section of an endless belt in the release position, as an extension of the upper guide unit, can guide the respective product directly in front of the cutting plane and block the product in the stop position.
Hierbei kann also der Verlauf des Endlosmittels der oberen Führungseinheit verändert werden, um so die unterschiedlichen Stellungen der Anschlageinheit zu realisieren.In this case, the course of the endless means of the upper guide unit can be changed in order to realize the different positions of the stop unit.
Beispielsweise kann eine in Zuführrichtung am weitesten vorne gelegene Umlenkrolle für das Endlosmittel über eine Tragstruktur mit einer weiter hinten gelegenen Komponente, z.B. einer weiteren Umlenkrolle, mechanisch verbunden und samt Tragstruktur um diese Komponente oder um eine andere Achse zwischen Anschlagstellung und Freigabestellung verschwenkbar sein. Durch entsprechende Positionierung, gegebenenfalls bei in vorgegebenener Weise geführter Bewegbarkeit einer oder mehrerer Komponenten, insbesondere Umlenkungen für das Endlosmittel während der Verstellbewegung, kann sichergestellt werden, dass das Endlosmittel sowohl in der Freigabestellung als auch in der Anschlagstellung jeweils die notwendige Spannung besitzt.For example, a deflection roller for the endless medium that is located furthest to the front in the feed direction can be mechanically connected via a support structure to a component that is further behind, e.g. another deflection roller, and can be pivoted together with the support structure around this component or around another axis between the stop position and the release position. Appropriate positioning, possibly with the mobility of one or more components guided in a predetermined manner, in particular deflections for the endless means during the adjustment movement, can ensure that the endless means has the necessary tension both in the release position and in the stop position.
Gemäß einer besonders bevorzugten Ausgestaltung ist die Produktauflage in eine unmittelbar vor der Schneidebene endende, vordere Auflage und eine hintere Auflage geteilt, wobei vorzugsweise die hintere Auflage zwischen einer oberen Zuführstellung und einer unteren Beladestellung verstellbar ist.According to a particularly preferred embodiment, the product support is divided into a front support ending directly in front of the cutting plane and a rear support, with the rear support preferably being adjustable between an upper feed position and a lower loading position.
Bei dieser Verstellbewegung der hinteren Auflage handelt es sich insbesondere um eine Schwenkbewegung um eine horizontale Schwenkachse oder um eine Linearbewegung insbesondere senkrecht zur Eingriffsfläche der oberen Führungseinheit. Im Falle einer verschwenkbaren hinteren Auflage wird diese auch als Beladeschwinge bezeichnet.This adjusting movement of the rear support is, in particular, a pivoting movement about a horizontal pivoting axis or a linear movement, in particular perpendicular to the engagement surface of the upper guide unit. In the case of a pivotable rear support, this is also referred to as a loading arm.
Die Erfindung wird im Folgenden beispielhaft unter Bezugnahme auf die Zeichnung beschrieben. Es zeigen:
- Fig. 1
- schematisch in einer Seitenansicht eine Aufschneidevorrichtung gemäß einer Ausführungsform der Erfindung,
- Fig. 2
- schematisch eine Draufsicht auf die Vorrichtung von
Fig. 1 , - Fig. 3
- schematisch eine Ansicht auf die Vorrichtung von
Fig. 1 entgegen der Zuführrichtung, - Fig. 4, 5 und 6
- jeweils schematisch in einer Seitenansicht Möglichkeiten für die Anbringung einer verstellbaren Anschlageinheit, und
- Fig. 7
- ein weiteres erfindungsgemäßes Ausführungsbeispiel einer verstellbaren Anschlageinheit an einer oberen Führungseinheit.
- 1
- schematically in a side view a slicing device according to an embodiment of the invention,
- 2
- schematically shows a top view of the device from FIG
1 , - 3
- a schematic view of the device from FIG
1 against the feed direction, - Figures 4, 5 and 6
- each schematically in a side view options for attaching an adjustable stop unit, and
- 7
- another inventive embodiment of an adjustable stop unit on an upper guide unit.
In
Während eines Schneidvorgangs dient die Produktzufuhr 11 dazu, die einzelnen Produkte 13 spurindividuell einer Schneidebene 15 zuzuführen, in der sich ein Schneidmesser 17, insbesondere ein Sichelmesser oder ein Kreismesser, bewegt, um von den Produkten 13 Scheiben abzutrennen. Dabei wirkt das Messer 17 mit einer Schneidkante 39 zusammen, die den Abschluss einer Produktauflage bildet, welche eine Zuführebene 41 definiert, die geneigt zur Horizontalen verläuft.During a cutting process, the
Die Produktauflage umfasst des Weiteren für jede Spur eine vordere Auflage 19, die von einem angetriebenen Bandförderer gebildet und auch als Produktauflageband 19 bezeichnet wird. Diese Produktauflagebänder 19 sind vergleichsweise kurz und reichen bis an die Schneidkante 39 heran.The product support also includes a
Ferner umfasst die Produktauflage die bereits erwähnte, den vorderen Produktauflagebändern 19 vorgelagerte Beladeschwinge 21, die eine gemeinsame hintere Auflage für alle Spuren bildet und hier als sich über die gesamte Breite der Produktauflage und somit über alle Spuren hinweg erstreckender Bandgurt ausgebildet ist.The product support also includes the
Die Beladeschwinge 21 kann zwischen der in
Die Produktzufuhr 11 umfasst des Weiteren eine obere Führungseinheit 25, die in diesem Ausführungsbeispiel als angetriebenes Förderband ausgebildet ist, dessen Unterseite eine Eingriffsfläche 27 bildet, die mit der Oberseite eines in der jeweiligen Spur befindlichen Produktes 13 zusammenwirkt. Dieser Förderer wird auch als oberes Traktorband 25 bezeichnet. Jede Spur weist ein solches Traktorband 25 auf.The
Des Weiteren ist in jeder Spur ein in diesem Ausführungsbeispiel als Greifvorrichtung ausgebildeter Produkthalter 45 vorgesehen. Der Produkthalter 45 wirkt mit dem hinteren Bereich eines jeweiligen Produktes zusammen.Furthermore, a
Der vorstehend beschriebene Aufbau einer Slicer-Produktzufuhr ist grundsätzlich bekannt. Die Produktzufuhr 11 wird so betrieben, dass bei in der unteren Beladestellung befindlicher Beladeschwinge 21 für jede Spur ein neues Produkt 13 auf die Beladeschwinge 21 gebracht - entweder manuell oder durch eine wie auch immer geartete Beladevorrichtung. Die Beladeschwinge 21 mit den darauf befindlichen Produkten 13 wird anschließend in die in
Sobald im Anschluss an diese Vorbereitungsphase die Zuführwege für die Produkte 13 zur Schneidebene 15 freigegeben sind, kann der Schneidbetrieb beginnen. Hierzu werden die Produkte 13 jeweils mittels ihres unteren Produktauflagebandes 19, ihres oberen Traktorbandes 25 und ihres Produkthalters 45 in Zuführrichtung F zur Schneidebene 15 gefördert. Dabei ist in jeder Spur der vordere Produktbereich zwischen dem oberen Traktorband 25 und dem unteren Produktauflageband 19 eingeklemmt, sodass jedes Produkt 13 präzise mit einem jeweils individuell durch die Steuerung 33 vorgegebenen Geschwindigkeitsprofil in die Schneidebene 15 bewegt wird, damit Scheiben vorgegebener Dicke abgetrennt werden können. Die Vorschubbewegung des am Produktende angreifenden Produkthalters 45 ist hierbei auf die Förderbewegungen des oberen Traktorbandes 25 und des unteren Produktauflagebandes 19 abgestimmt. Es ist auch möglich, den Produkthalter 45 in dieser Phase des Aufschneidens hinsichtlich des Vorschubs passiv zu belassen. In diesem Fall wird das hintere Produktende von dem Produkthalter 45 während des Aufschneidens lediglich stabilisierend und führend festgehalten.As soon as the feed paths for the
In jedem Fall, also unabhängig davon, welchen Beitrag der Produkthalter 45 während des Schneidbetriebs zum Vorschub des Produktes 13 leistet, dient der Produkthalter 45 am Ende des Aufschneidevorgangs dazu, ein nicht aufgeschnittenes Produktendstück von der Schneidebene 15 weg zurückzuziehen, und zwar bis in eine Abwurfstellung, in der das Produktendstück, sobald es der Produkthalter 45 loslässt, durch eine Abwurföffnung nach unten fallen kann. Diese Abwurföffnung kann beispielsweise dadurch entstehen, dass zwischen dem vorderen Produktauflageband 19 und der zuvor in die untere Beladestellung geschwenkten Beladeschwinge 21 ein Zwischenraum entstanden ist, über den das Ausscheiden der Produktendstücke erfolgen kann. Alternativ oder zusätzlich ist es grundsätzlich möglich, dass das Produktauflageband 19 derart verschwenkt wird, dass eine Abwurföffnung entsteht.In any case, i.e. regardless of what contribution the
Anschließend fahren die Produkthalter 45 wieder zurück in ihre Ausgangsstellung, sodass durch Verschwenken der inzwischen mit neuen Produkten 13 gefüllten Beladeschwinge 21 zurück in die in
Innerhalb eines solchen Zyklus, wie er vorstehend beschrieben worden ist, erfüllt die erfindungsgemäße Anschlageinheit 29 eine Mehrzahl von Funktionen, die nachstehend näher erläutert werden.Within such a cycle as has been described above, the
In diesem Ausführungsbeispiel ist in jeder Spur die Anschlageinheit 29 zweiflügelig ausgebildet (vgl. auch
In der jeweiligen Spur verlaufen die Schwenkachsen 35 seitlich versetzt zur Spurmitte, d.h. die eine Achse 35 befindet sich an der linken Seite der Spur und die andere an der rechten Seite. Dies bedeutet, dass die Klappen 30 jeweils in ihrer Freigabestellung, die in den
Die beiden Anschlagflügel 29a sind am oberen Traktorband 25 angebracht, und zwar an den beiden Seiten eines zwischen Obertrum und Untertrum des Bandgurtes angeordneten Trägers 47. Der Träger 47 steht in Verbindung mit der zugeordneten Mechanik für die Klappen 30 und ragt - entsprechend der jeweiligen Spurund Produktbreite - seitlich aus dem Bereich des Bandgurtes heraus. Auf diese Weise ist die erfindungsgemäße Anschlageinheit 29 mechanisch in die obere Produktführungseinheit 25 integriert.The two
Für jeden Anschlagflügel 29a ist ein mit der zentralen Steuereinrichtung 33 verbundener, in
In jeder Spur können die beiden Anschlagflügel 29a mittels ihrer Stellantriebe jeweils um 90° zwischen der in den
Diese Anschlagstellung, die auch als Sperrstellung bezeichnet wird, nimmt die Anschlageinheit 29 in dem vorstehend erläuterten Arbeitszyklus des Slicers zum einen dann ein, wenn nach dem Beladen mit neuen Produkten 13 die Produkthalter 45 mit den Produktendbereichen in Eingriff gebracht werden sollen. Die Produkthalter 45 können das jeweilige Produkt 13 gegen die in der Sperrstellung befindlichen Klappen 30 drücken und so in bestimmungsgemäßer Weise in das Produktende eingreifen. Für diese Betriebsphase ist eine nachstehend näher erläuterte Nachgiebigkeitsfunktion der Anschlagflügel 29a von Vorteil, bei der es sich um eine bevorzugte Ausgestaltung des erfindungsgemäßen Anschlagkonzeptes handelt.This stop position, which is also referred to as the blocking position, is assumed by the
Die Anschlagflügel 29a jeder Spur werden des Weiteren dann in die Sperrstellung geschwenkt, nachdem der Produkthalter 45 das jeweilige Produktendstück zurückgezogen hat, um beim Entsorgen des Endstücks zu verhindern, dass aufgrund der geneigten Anordnung der Zuführebene 41 nach dem Lösen des Produkthalters 45 das Produktendstück in die Schneidebene 15 gelangt. Dabei können die beiden Klappen 30 zusammen als ein Abweiser dienen, der ein losgelassenes Produktendstück gezielt in eine jeweilige Abwurföffnung lenkt.The
Die einzelnen Zuführwege zur Schneidebene 15 können mittels der Klappen 30 auch dann geschlossen werden - oder im Anschluss an die vorstehend erläuterte Endstückentsorgung einfach geschlossen bleiben -, wenn mittels der Beladeschwinge 21 neue Produkte 13 bereitgestellt werden. Während dieses Beladevorgangs dienen die geschlossenen Anschlageinheiten 29 dann als Eingriffsschutz von der Zufuhrseite her, um auf diese Weise die Arbeitssicherheit des Slicers sicherzustellen.The individual feed paths to the cutting
Die vorstehend bereits kurz erwähnte, optionale Nachgiebigkeit der Anschlagflügel 29a dient dazu, bestimmte Längendifferenzen von wenigstens zwei benachbarten Produkten 13 auszugleichen, wenn in den betreffenden Spuren die Produkthalter 45 nicht spurindividuell gegen die hinteren Produktenden gefahren werden können oder sollen. Wie eingangs bereits erläutert, können derartige Längenunterschiede dazu führen, dass entweder das längere Produkt übermäßig gestaucht oder das kürzere Produkt nicht korrekt gegriffen wird.The optional resilience of the
Nachgiebig ausgestaltete Anschlagflügel 29a können derartige Längenunterschiede ausgleichen, ohne die für ein sicheres Ergreifen der Produktenden erforderliche Blockade der Zuführwege aufzugeben.Resiliently designed
Die Nachgiebigkeit kann auf unterschiedliche Art und Weise realisiert werden. Beispielsweise kann die Nachgiebigkeit des Anschlagflügels 29a durch eine Federvorspannung erreicht werden, insbesondere in Kombination mit einem Endanschlag. Des Weiteren kann die Nachgiebigkeit des Anschlagflügels 29a durch Ausnutzung des Federeffekts eines pneumatischen Betätigungselements realisiert werden. Mit anderen Worten kann hier das Vorhandensein einer sogenannten pneumatischen Dämpfung ausgenutzt werden. Alternativ ist es möglich, den Anschlagflügel 29a selbst elastisch verformbar zu gestalten, zumindest um ein vorgebbares Maß oder bis zu einer vorgebbaren Kraft, oder mit einer elastisch verformbaren Auflage oder Polsterung zu versehen. Des Weiteren ist es möglich, die Lagerung oder Aufhängung des Anschlagflügels 29a am Traktorband 25 elastisch oder federnd zu gestalten und so zumindest begrenzt nachgiebig zu machen.The flexibility can be realized in different ways. For example, the resilience of the
Die Nachgiebigkeit bedeutet also, dass der jeweilige Anschlagflügel 29a durch die mittels des vorderen Produktendes aufgebrachte Kraft in Zuführrichtung F bewegbar oder verformbar ist, sobald die Kraft einen vorgegebenen oder einstellbaren Schwellenwert überschreitet, den Zuführweg für das Produkt aber nicht freigibt. Dabei kann der Schwellenwert auf die Konsistenz des jeweiligen Produktes abgestimmt sein. Außerdem können dabei das Produktgewicht sowie auftretende Kräfte beim Beladen und Eingreifen der Produkthalter 45 berücksichtigt werden.The flexibility means that the
Eine weitere Funktion der erfindungsgemäßen Anschlageinheit 29 wird nachstehend anhand der
Die Draufsicht der
The top view of
Zur Vereinfachung der Darstellung sind in
In der in Zuführrichtung F rechten Spur ist das obere Traktorband 25 mit dem Träger 47 für die beiden seitlich angebrachten Anschlagflügel 29a dargestellt. In den drei anderen Spuren sind der Einfachheit halber jeweils nur die beiden Anschlagflügel 29a gezeigt.In the right lane in the feed direction F, the
Zwischen den beiden inneren Spuren ist beispielhaft ein als Seitenführung für die Produkte dienender Mittentrennsteg 37 dargestellt. Ein derartiger Trennsteg 37 ist jeweils zwischen zwei benachbarten Spuren sowie außen an der rechten Spur und außen an der linken Spur vorgesehen.A
Die erwähnte Zusatzfunktion der erfindungsgemäßen Anschlagflügel 29a besteht nun darin, dass in der dargestellten Freigabestellung der parallel zur Zuführrichtung F ausgerichtete Anschlagflügel 29a den jeweiligen Trennsteg 37 in Richtung der Schneidebene 15 verlängert. Die Anschlagflügel 29a, d.h. der Klappen 20, erfüllen somit in der Freigabestellung eine Seitenführungsfunktion für die der Schneidebene 15 zugeführten Produkte 13.The mentioned additional function of the
Dies ist in
In einer bevorzugten Ausgestaltung ist jeweils in einer Spur der eine Anschlagflügel 29a als Festanschlag und der andere Anschlagflügel 29a als variabler Seitenanschlag ausgebildet. Der als Festanschlag ausgebildete Anschlagflügel 29a verläuft in der Freigabestellung exakt unter einem fest vorgegebenen Winkel, bevorzugt unter einem rechten Winkel, zur Schneidebene 15. Bevorzugt handelt es sich bei dem Festanschlag um jenen Anschlagflügel 29a, gegen den das vordere Produktende während des Schneidbetriebs aufgrund der Bewegung des Schneidmessers 17 gedrückt wird. Der als variabler Seitenanschlag dienende Anschlagflügel 29a kann in eine Schwenkstellung derart gebracht oder aktiv derart gesteuert werden, dass das Produkt 13 zumindest vorübergehend, beispielsweise bei einem anfänglichen Ausrichten, mittels des variablen Seitenanschlags gegen den Festanschlag gedrückt wird. Nach einem solchen Ausrichten kann eine Zurückbewegung des variablen Seitenanschlags erfolgen, wodurch das Produkt 13 wieder entspannt wird. Alternativ kann ein dauerhaftes Einspannen des Produktes 13 durch die beiden in der Freigabestellung befindlichen Klappen 30 erfolgen, beispielsweise gegen eine vorgesehene Federvorspannung. Die beiden Klappen 30 stellen dann seitliche Gleit- und Führungsflächen dar, die vorübergehend oder dauerhaft in Kontakt mit dem Produkt 30 sind. Eine exakte Ausrichtung des vorderen Produktendes in Bezug auf die Position des Schneidmessers 17 kann auf diese Weise mittels der Klappen 30 erreicht werden.In a preferred embodiment, one
Mit Ausnahme der vorstehend zuletzt erläuterten Funktion einer beidseitigen Produktführung, für die zwei, bevorzugt gegensinnig verschwenkbare, Anschlagflügel 29a pro Spur erforderlich sind, können die anderen vorstehend erläuterten Funktionen der erfindungsgemäßen Anschlageinheit 29 auch durch eine einflügelige Anschlageinheit 29 erfüllt werden, deren vertikal zur Zuführebene 41 verlaufende Schwenkachse 35 an einer Seite der jeweiligen Spur angeordnet ist. Die bei dieser einflügeligen Ausgestaltung vorgesehene Klappe 30 ist dann derart groß ausgebildet, dass sie in der Sperrstellung einen größeren Teil der Spurbreite abdeckt als bei einer zweiflügeligen Ausgestaltung und insbesondere über die Spurmitte hinaus in Richtung der anderen Spurseite vorsteht. Eine Seitenführungsfunktion insbesondere in Verlängerung eines Trennsteges kann auch bei einer derartigen einflügeligen Anschlageinheit 29 realisiert werden - dann natürlich nur an einer Seite der jeweiligen Spur. Dabei kann die Anschlageinheit 29 entweder einen Seitenanschlag verlängern oder das Produkt an den Seitenanschlag auf der dem Klappenanschlag gegenüberliegenden Seite einer Spur lenken.With the exception of the last function explained above of a product guide on both sides, for which two
Bei den Ausgestaltungen der
Die obere Führungseinheit 25 gemäß
Die Führungseinheit 25 umfasst hier ein endloses Förderband, das von einer Antriebsrolle 59 angetrieben wird und um mehrere nicht angetriebene Umlenkrollen 61, 63, 65 und 67 umläuft. Die vorderste Umlenkrolle 67 ist samt einer Tragstrukur 57, von der sie getragen und mittels der sie mit der nächstgelegenen Umlenkrolle 65 verbunden ist, um die Drehachse 65a dieser nächstgelegenen Umlenkrolle 65 verschwenkbar gelagert. Hierzu dient der vorstehend erwähnte, hier nicht dargestellte Stellantrieb 31.The
Diese Verstellbarkeit ermöglicht es, einen vorderen Abschnitt des Förderbandes als Anschlageinheit 29 zu nutzen, wenn die vorderste Rolle 67 und die Tragstruktur 57 in die in
- 1111
- Produktzufuhrproduct feed
- 1313
- Produktproduct
- 1515
- Schneidebenecutting plane
- 1717
- Schneidmessercutting knife
- 1919
- vordere Auflage, Produktauflagebandfront pad, product pad band
- 2121
- hintere Auflage, Beladeschwingerear support, loading arm
- 2525
- obere Führungseinheit, Traktorbandupper guide unit, tractor belt
- 2727
- Eingriffsflächeengagement surface
- 2929
- Anschlageinheitstop unit
- 29a29a
- Anschlagflügelstop wing
- 3030
- Funktionsabschnitt, KlappeFunctional section, flap
- 3131
- Stellantriebactuator
- 3333
- Steuereinrichtungcontrol device
- 3535
- Schwenkachsepivot axis
- 3737
- Seitenführung, Trennstegside guide, divider
- 3939
- Schneidkantecutting edge
- 4141
- Zuführebenefeeding level
- 4343
- Beladeebeneloading level
- 4545
- Produkthalterproduct holder
- 4747
- Trägercarrier
- 4949
- Drehachseaxis of rotation
- 5151
- Lagercamp
- 5252
- WelleWave
- 5353
- Trägercarrier
- 5555
- WelleWave
- 5757
- Tragstruktursupporting structure
- 5959
- Antriebsrolledrive roller
- 6161
- Umlenkrollepulley
- 6363
- Umlenkrollepulley
- 6565
- Umlenkrollepulley
- 6767
- Umlenkrollepulley
- Ff
- Zuführrichtungfeeding direction
Claims (15)
- An apparatus for slicing food products, in particular a high-performance slicer, comprising a single-track or multi-track product feed (11) which feeds either one product (13) in one track or simultaneously feeds a plurality of products (13) disposed next to one another in parallel tracks in a feed direction (F) to a cutting plane (15) in which a cutting blade (17) moves, in particular in a rotating and/or revolving manner,wherein the product feed (11) comprises a product support (19, 21) and a product guide arranged above it,wherein the product guide comprises at least one upper guide unit (25) having an engagement surface (27) which faces the product support (19, 21), which extends in the feed direction (F) and which is configured, when a product (13) disposed on the product support (19, 21) is being fed, to enter into engagement with the upper side of said product (13), wherein, in addition to the upper guide unit (25), the product guide comprises at least one adjustable abutment unit (29)- which is fastened to the upper guide unit (25),- which, in an abutment position, fulfills an abutment function for a front end of a product (13) moved against the abutment unit (29) in that the abutment unit (29) blocks the feed path to the cutting plane (15) for the product (13) and thus blocks the product (13) and prevents a further movement of the product (13) to the cutting plane (15), and- which, in a release position different from the abutment position, clears the feed path to the cutting plane (15) for the product (13),characterized in thatthe abutment unit (29) is adjustable relative to the upper guide unit (25) between the abutment position and the release position.
- An apparatus in accordance with claim 1,
wherein an actuating drive (31) is provided for the abutment unit (29) and can be controlled by means of a control device (33) to adjust the abutment unit (29) between the abutment position and the release position. - An apparatus in accordance with claim 1 or claim 2,
wherein the product feed (11) is of multi-track design and the product guide comprises at least one upper guide unit (25), which has at least one abutment unit (29), for each track, wherein the product feed (11) can preferably be operated individually per track. - An apparatus in accordance with any one of the preceding claims,
wherein the adjustment movement of the abutment unit (29) between the abutment position and the release position is a pivot movement, wherein the pivot movement preferably takes place about a pivot axis (35) which extends horizontally or perpendicular to the engagement surface (27) of the upper guide unit (25). - An apparatus in accordance with any one of the preceding claims,
wherein the abutment unit (29) moves neither up nor down, but rather moves to the side when the feed path is being cleared. - An apparatus in accordance with any one of the preceding claims,
wherein the abutment unit (29) is configured as a pivotable flap or comprises a pivotable flap (30) that is preferably pivotable about an axis (35) which extends perpendicular to the engagement surface (27) of the upper guide unit (25) and which extends laterally offset from the track center in the respective track. - An apparatus in accordance with any one of the preceding claims,
wherein the abutment unit (29) is of a two-winged design and comprises two abutments wings (29a) which are preferably each configured as a flap (30) or comprise a flap (30). - An apparatus in accordance with any one of the preceding claims,
wherein the abutment unit (29) fulfills a lateral guide function for the product (13) in the release position, and/or wherein the abutment unit (29) lengthens a lateral guide (37), provided for a respective product (13), of the respective track in the direction of the cutting plane (15) in the release position. - An apparatus in accordance with any one of the preceding claims,
wherein the abutment unit (29) comprises a plate-shaped functional section (30) which can be pivoted by approximately 90° about a pivot axis (35), which extends laterally offset from the track center in the respective track and extends perpendicular to the engagement surface (27) of the upper guide unit (25), between the abutment position, in which the functional section (30) extends approximately perpendicular to the feed direction (F), and the release position in which the functional section (30) extends approximately in parallel with the feed direction (F). - An apparatus in accordance with any one of the preceding claims,
wherein two upper guide units (25), to each of which an abutment unit (29) is fastened, are provided for the or each track, wherein the two abutment units (29) jointly block the feed path in the abutment position. - An apparatus in accordance with any one of the preceding claims,
wherein two abutment units (29) or a two-winged abutment unit (29) having two abutment wings (29a) are provided for the or each track and are configured, in the release position, to guide and/or to laterally orient the front end of a respective product (13) in the respective track during the slicing. - An apparatus in accordance with any one of the preceding claims,
wherein the abutment unit (29) is configured to serve as an intervention protection for a human hand at least in the abutment position, and/or wherein the abutment unit (29) is configured to serve as a deflector for a respective product end piece at least in the abutment position. - An apparatus in accordance with any one of the preceding claims,
wherein the or each abutment unit (29) is configured such that when a force acting in the feed direction (F) is applied to the abutment unit (29), which is in the abutment position, by means of the front end of a respective product (13) moved in the feed direction (F) and this force exceeds a predefined or settable threshold value, the abutment unit (29) is indeed yielding, namely movable or deformable by the applied force in the feed direction (13), but does not clear the feed path for the product, and thus continues to prevent a further movement of the product (13) to the cutting plane (15), as long as said abutment unit (29) is not adjusted into the release position, in particular wherein the product feed (11) is of multi-track design and the abutment unit (29) can be moved or deformed in each track by the applied force in the feed direction (F) independently of the abutment units (29) in the other tracks. - An apparatus in accordance with any one of the preceding claims,
wherein the upper guide unit (25) is configured as a product feed, as a product guide or as a product holding-down device, and/or wherein the upper guide unit (25) is adjustable between at least two different functional positions independently of the abutment unit (29). - An apparatus in accordance with any one of the preceding claims, wherein the product support is divided into a front support (19), which ends directly in front of the cutting plane (15), and a rear support (21), wherein the rear support (21) is adjustable between an upper feed position and a lower loading position.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019109145.4A DE102019109145A1 (en) | 2019-04-08 | 2019-04-08 | SLICING FOOD PRODUCTS |
Publications (2)
Publication Number | Publication Date |
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EP3722057A1 EP3722057A1 (en) | 2020-10-14 |
EP3722057B1 true EP3722057B1 (en) | 2022-12-21 |
Family
ID=70227837
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20168449.5A Active EP3722057B1 (en) | 2019-04-08 | 2020-04-07 | Slicing food products |
Country Status (2)
Country | Link |
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EP (1) | EP3722057B1 (en) |
DE (1) | DE102019109145A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102023101430A1 (en) | 2023-01-20 | 2024-07-25 | Multivac Sepp Haggenmüller Se & Co. Kg | Slicing machine and method for operating a slicing machine |
DE102023106017A1 (en) | 2023-03-10 | 2024-09-12 | Multivac Sepp Haggenmüller Se & Co. Kg | Slicing machine with clamping flaps |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007063112A1 (en) * | 2007-12-23 | 2009-07-23 | Dipl.-Ing. Schindler & Wagner Gmbh & Co. Kg | Cutting machine for cutting e.g. cheese truckle, into slice, has support, where longitudinal axis of support in working position with plane exhibits setting angle, which is different from specific degrees |
CN104428109B (en) * | 2012-04-30 | 2016-10-19 | Gea食品策划德国股份有限公司 | There is the chopper and slicer of product clip holder |
DE102012214741A1 (en) * | 2012-08-20 | 2014-02-20 | Textor Maschinenbau GmbH | Apparatus and method for slicing food products |
ES2790549T3 (en) * | 2015-08-27 | 2020-10-28 | Gea Food Solutions Germany Gmbh | Cutting device with a half stop |
-
2019
- 2019-04-08 DE DE102019109145.4A patent/DE102019109145A1/en active Pending
-
2020
- 2020-04-07 EP EP20168449.5A patent/EP3722057B1/en active Active
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EP3722057A1 (en) | 2020-10-14 |
DE102019109145A1 (en) | 2020-10-08 |
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