EP3693519A1 - Fastening system for especially insulating components on a supporting base - Google Patents
Fastening system for especially insulating components on a supporting base Download PDFInfo
- Publication number
- EP3693519A1 EP3693519A1 EP20152628.2A EP20152628A EP3693519A1 EP 3693519 A1 EP3693519 A1 EP 3693519A1 EP 20152628 A EP20152628 A EP 20152628A EP 3693519 A1 EP3693519 A1 EP 3693519A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fastening element
- dowel
- fastening system
- fastening
- holding plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009413 insulation Methods 0.000 claims abstract description 56
- 239000011810 insulating material Substances 0.000 claims abstract description 21
- 239000004033 plastic Substances 0.000 claims abstract description 19
- 229920003023 plastic Polymers 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000000758 substrate Substances 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims description 10
- -1 polypropylene Polymers 0.000 claims description 6
- 230000000295 complement effect Effects 0.000 claims description 5
- 239000000945 filler Substances 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 5
- 229920002292 Nylon 6 Polymers 0.000 claims description 4
- 229930040373 Paraformaldehyde Natural products 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 229920001083 polybutene Polymers 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 229920006324 polyoxymethylene Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 3
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 2
- 229920000299 Nylon 12 Polymers 0.000 claims description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 2
- QXJJQWWVWRCVQT-UHFFFAOYSA-K calcium;sodium;phosphate Chemical compound [Na+].[Ca+2].[O-]P([O-])([O-])=O QXJJQWWVWRCVQT-UHFFFAOYSA-K 0.000 claims description 2
- 239000004917 carbon fiber Substances 0.000 claims description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
- 239000011707 mineral Substances 0.000 claims description 2
- 239000002557 mineral fiber Substances 0.000 claims description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 claims description 2
- 238000005553 drilling Methods 0.000 description 15
- 239000012774 insulation material Substances 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 8
- 239000012815 thermoplastic material Substances 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 3
- 238000004873 anchoring Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 241000252185 Cobitidae Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
- E04B1/7629—Details of the mechanical connection of the insulation to the wall
- E04B1/7633—Dowels with enlarged insulation retaining head
Definitions
- the invention relates to a fastening system for components made of insulating material on a load-bearing substrate, comprising an insulation holder with a holding plate and a holding plate shank, a dowel and a fastening element which can be driven into the dowel by spreading the dowel, the holding plate and the holding plate shank having a central passage and wherein the fastening element has a threaded shaft section at an end leading in the assembly direction and a head having a polygonal tool holder at an end that is trailing in the assembly direction, and the insulation holder and the dowel are made of plastic.
- the invention further relates to a method for attaching components made of insulating material to a load-bearing substrate using such a fastening system.
- the invention relates in particular to a fastening system for components on a load-bearing substrate, in particular for insulating insulation material during the assembly of thermal insulation composite systems (ETICS), consisting of an insulation material holder which has a holding plate with a sleeve-like holding plate shaft formed in one piece thereon, holding plate and holding plate shaft have a central through-hole, a dowel and a nailable or screwable fastening element which is anchored by spreading the dowel, thereby fixing the insulation holder.
- ETICS thermal insulation composite systems
- the preassembled fastening system is preferably an insulation holder with a fastening element received in the through-hole, protruding in the assembly direction from the holding plate shaft and an anchor arranged on it - With at least its dowel and a partial length of the fastener in a through z.
- the fastening element can be screwed in, its front end, which leads in the assembly direction, is designed as a threaded section and its other, rear end is designed with a thickened head having a polygonal screw-in tool holder.
- the through hole above the head in the retaining plate can be closed by a plug.
- a generic fastening system is for example from EP 1 818 477 A2 known.
- Such encapsulation is, however, always very complex and makes the product more expensive.
- the molded plastic stopper has a polygonal outer contour with which it engages in an equally polygonal inner contour of a sleeve part of the retaining plate, and is provided with a polygonal screw-in tool holder at its upper or rear end.
- the invention is based on the object of providing a cost-effective fastening system.
- the invention is also based on the object of providing a fastening system that is equally suitable for screw-in assembly and for knock-in assembly.
- the invention is finally based on the object of providing a method using the fastening system.
- a fastening system for components made of insulating material on a load-bearing substrate comprising an insulation holder with a holding plate and a holding plate shaft, further comprising a dowel and a fastening element which can be driven into the dowel by spreading the dowel, the holding plate and the retaining plate shaft have a central passage and the fastening element has a threaded shaft section at an end leading in the assembly direction and a head with a polygonal screw-in tool holder at an end that leads in the assembly direction, and the insulation holder and the dowel are made of plastic, the fastening element also being made of plastic consists.
- the invention preferably provides that not only the insulation holder and the dowel, but also the fastening element, are made entirely of plastic and have also been produced by injection molding, the material of the fastening element is a hard, fiber-reinforced (e.g. glass fiber) plastic, the thickened head of the fastening element is formed at the rear with a ring-like end collar and a polygonal screw-in tool holder, with a dowel formed at the rear with a ring-like end collar being pushed onto the fastening element for either drive-in or screw-in assembly is and is inserted into the through hole of the insulation holder until the dowel end collar rests against an insertion limit, which is formed by a smaller diameter of the through hole in the front area of the holder plate shaft as an inner collar. In this pre-assembled end position, the thickened head of the fastening element protrudes from the holding plate.
- the material of the fastening element is a hard, fiber-reinforced (e.g. glass fiber) plastic
- the fastening system according to the invention is lighter than the fastening systems known in the prior art.
- the fastening element consists of a plastic reinforced with a filler.
- the plastic can be selected, for example, from a group of plastics including polyamide 6 (PA6), polyamide 12 (PA12), polypropylene (PP), polyethylene (PE), polyoxymethylene (POM), polybutene (PB), polypbutylene terephthalate (PBT), acrylonitrile Butadiene styrene (ABS) and mixtures thereof.
- PA6 polyamide 6
- PA12 polyamide 12
- PP polypropylene
- PE polyethylene
- POM polyoxymethylene
- PB polybutene
- PBT polypbutylene terephthalate
- ABS acrylonitrile Butadiene styrene
- the filler can be selected from a group of fillers comprising glass fibers, mineral fibers, carbon fibers, natural fibers, glass spheres, mineral spheres or mixtures thereof.
- the leadthrough is designed as a circular through hole.
- the variability during assembly can be further expanded by using the same plastic components to also countersink the retaining plate into the insulation material.
- the components used here differ from those of the screw-in or knock-in assembly described above only in that the thickened head of the fastening element, like the through hole of the insulation holder, is polygonal, starting from the annular recess of the retaining plate and ending slightly above the inner collar in the retaining plate shaft and there is no need to lock the dowel end collar.
- the thickened dowel head is displaced in the polygonal through-hole until its end collar dips into the annular recess of the retaining plate.
- the insulation holder with the fastening element that occupies its end position in the ring recess of the holding plate is driven further in rotation, also rotating around the end collar of the dowel, the insulation holder with its holding plate rotating up to worked into the insulation material to a desired depth, which can be limited by a depth stop.
- the holding plate shaft pushes itself far over the dowel, the end collar of which has lifted from the inner collar of the through hole and assumes an end position in the through hole that is remote from the inner collar and predetermined by the countersink depth.
- the countersunk hole above the retaining plate can be closed with a washer.
- FIG Figure 1 A fastening system 1 according to a first embodiment of the invention is shown in FIG Figure 1 to which reference is first made below.
- This fastening system 1 comprises an insulation holder 2 made of thermoplastic material, which was, for example, injection molded, a dowel 6 and a fastening element 5.
- the insulation holder 2 consists of a holding plate 3 and a holding plate shaft 4 which is formed in one piece with the holding plate 3.
- the fastening system 1 is, as in FIG Figure 1 a) shown, provided completely pre-assembled. In this configuration, the fastening element 5 penetrates a central or central passage 8 through the holding plate 3 and the holding plate shank 4 as well as part of the length of the dowel 6.
- the passage 8 through the insulation holder 8 is designed as a graduated circular through hole. On one in the mounting direction (by the arrow in Figure 1a ) illustrated) leading end of the holding plate shaft 4, the passage 8 is tapered and comprises an inner circumferential collar or an inner collar 12.
- the fastening element 5 is designed as a fastening screw which has a threaded section 9 at its end leading in the assembly direction, an adjoining thread-free shaft 14 and a thickened head 10 at its end trailing in the assembly direction.
- the thickened head 10 has a first relatively large diameter, whereas the threaded section 9 and the thread-free shaft 14 have a second, relatively small diameter.
- the threaded section 9 is provided with a thread, the thread flanks of which are designed so that the fastening element 5 can be driven in as well as screwed in.
- an end collar 13 is provided which surrounds a tool holder 11.
- the tool holder is designed, for example, as a square socket, hexagon socket or Torx holder. Other forms of tool engagement are possible and conceivable.
- the fastening element 5 consists entirely of thermoplastic material, ie the thickened head 10 is formed in one piece with the thread-free shaft 14 of the fastening element 5.
- the fastening element 5 can consist of a thermoplastic material reinforced with glass fiber and have been obtained by injection molding a filled thermoplastic material.
- the fastening element 5 can consist of a PA6 (polyamide 6) which, for example, comprises up to 50 percent glass fiber filling with short fibers.
- the thickened head 10 has a diameter which corresponds approximately to the inner diameter of the feedthrough 8 and is shown in FIG Figure 1a ) position shown within the insulation holder 2 relative to this rotatable.
- FIG. 1 a shows Figure 1 a) the pre-assembled state of the fastening system 1, in which the fastening element 5 completely penetrates the insulation holder 2 and partially penetrates the dowel 6, the thickened head 10 of the fastening element 5 protruding beyond the holding plate 3 of the insulation holder 2.
- a further driving of the fastening element 5 into the dowel 6 causes the thickened head 10 of the fastening element 5 to dip into the bushing 8 of the insulation holder 2 until the end collar 13 of the thickened head 10 against an annular recess 17 or a circumferential shoulder in the bushing 8, which is formed by a depression in the holding plate 3, is applied.
- the dowel is spread or driven apart in the area of the expansion zone 7, which causes anchoring in the ground when the dowel 6 is countersunk.
- the end face or annular surface of the thickened head 10 of the fastening element 5 pointing in the assembly direction rests against a dowel end collar 15.
- the dowel end collar 15 is formed on the end of the dowel 6 which is lagging in the assembly direction and is provided on its lower annular surface, ie on the surface facing in the assembly direction, with latching webs 16 which, in the end position of the fastening element 5, have appropriately designed, shape-adapted or complementary Latching recesses in the inner collar 12 of the holding plate shaft 4 interact.
- FIG. 2 illustrates in a schematic representation the individual steps in the knock-in assembly of the fastening system 1 according to FIG Figure 1 .
- a hole 24 is drilled through the insulating material 23 and the adhesive 22 into the masonry 21 by means of a drilling tool 20 in a masonry 21 as a stable substrate on which an insulating material 23 has been fixed by means of an adhesive 22.
- the fastening system 1 according to Figure 1 a) inserted into the hole 24 to such an extent that the surface of the retaining plate 3 facing in the assembly direction rests against the insulating material 23 and holds the insulating material 23 against the substrate or the adhesive 22 and the masonry 21.
- the fastening element 5 is then hammered in, for example with a hammer 25, until the thickened head 10 of the fastening element 5 is completely immersed in the passage 8 of the insulation holder 2 ( Figures 2c) and 2d) ) and its end collar 13 is flush with the retaining plate 3.
- FIG. 3 illustrates in a schematic manner the individual steps of a screw-in assembly of the fastening system 1.
- a hole 34 is drilled by means of a drilling tool 30 through the insulating material 33 applied to the masonry 31 by means of adhesive 32.
- the drilling tool 30 is then provided with a depth limit 35 and a tool (bit).
- the preassembled fastening system 1 is inserted into the hole 34.
- the procedure shown is brought into engagement with the tool of the drilling tool 30 with the tool holder 11 of the fastening element 5.
- the fastening element 5 is driven to rotate and is driven into the dowel 6 until the holding plate 3 of the insulation holder 2 rests against the insulation 33.
- the depth limiter 35 prevents the holding plate 3 from being pushed too far into the insulating material 33.
- FIG Figure 4 A second variant of the fastening system 1 according to the invention is shown in FIG Figure 4 shown.
- the embodiment according to Figure 4 corresponds essentially to that according to Figure 1 , however, the insulation holder 42 has a passage 48 with a polygonal cross section over a substantial part of its length and the thickened head 410 of the fastening element 45 has a polygonal outer contour complementary thereto or a polygonal cross section complementary thereto.
- the inside diameter of the feedthrough 48 is also stepped.
- the passage 48 has a smaller or tapered inner diameter.
- the feedthrough 48 is designed as a cylindrical through-hole to enclose the thread-free shaft 414 of the fastening element 45, which is round in cross section.
- a cylindrical mouth 416 is provided in this area of the through hole 48.
- the polygonal thickened head 410 is provided at the end with an end collar 413 which, in the end position, dips into an annular recess 417 of the holding plate 43.
- the dowel end collar 415 of the dowel 46 can also be analogous to the embodiment according to FIG Figure 1 be provided with locking bars (not shown).
- the fastening system 1 according to Figure 4 is intended for both drive-in and screw-in mounting.
- the holding plate 43 of the fastening system 1 according to the second exemplary embodiment of the invention can be countersunk in the insulating material 73, as will be described below with reference to FIG Figure 7 will be explained.
- FIG. 6 A method for screw-in mounting of the fastening system 1 according to Figure 4a ) is in Figure 6 shown. This procedure also corresponds exactly to that according to Figure 3 , so in this regard to the remarks Figure 3 is referred.
- FIG. 7 Another variant of the procedure is in Figure 7 shown.
- a hole 74 is first drilled through the insulating material 73, the adhesive 72 into the substrate or into the masonry 71 by means of a drilling tool 70.
- a depth stop 75 is also used for screw-in installation.
- the completely prefabricated fastening system 1 is pushed onto the drilling tool 70 with a washer 76 in between.
- the fastening system is then inserted into the hole 74 with the drilling tool 70.
- the fastening element 45 is finally driven to rotate (see Figure 7 d) ).
- the fastening element 45 is driven into the dowel 46, the expansion zone 47 of which is anchored in the masonry 71.
- the insulating material holder 42 which rotates with the polygonal engagement, digs into the insulating material 73 through a sharp-edged edge on the leading underside of the retaining plate 43 until the depth stop 75 rests flush against the insulating material 73.
- the depth of the countersinking of the insulation holder 42 is dimensioned such that the washer 76 is also flush with the outer surface of the insulation 73. So that the retaining plate 43 can dig into the insulating material 73, it is provided with openings 418.
- Such openings 18 are also provided in the holding plate 3 according to the first embodiment.
- Fastening system 49 Threaded section 2nd Insulation holder 410 polygonal thickened head 3rd Holding plate 411
- Tool holder 4th Holding plate 412 Inner collar 5
- End collar 6 Dowels 414 thread-free shaft 7th Expansion zone 415
Abstract
Die Erfindung betrifft ein Befestigungssystem (1) für Bauteile aus Isoliermaterial an einem tragenden Untergrund, umfassend einen Dämmstoffhalter (2) mit einem Halteteller (3) und einem Haltetellerschaft (4), einen Dübel (6) und ein Befestigungselement (5), welches in den Dübel (6) unter Aufspreizen des Dübels (6) eintreibbar ist, wobei der Halteteller (3) und der Haltetellerschaft (4) eine zentrische Durchführung (8) aufweisen und wobei das Befestigungselement (5) an einem in Montagerichtung führenden Ende einen Gewindeschaftabschnitt (9) und an einem in Montagerichtung nacheilenden Ende einen eine mehrkantige Werkzeugaufnahme (11) aufweisenden Kopf (1) besitzt und wobei der Dämmstoffhalter (2) und der Dübel (6) aus Kunststoff bestehen, dadurch gekennzeichnet, dass das Befestigungselement (5) ebenfalls aus Kunststoff besteht. Die Erfindung betrifft weiterhin ein Verfahren zur Anbringung von Bauteilen aus Isoliermaterial unter Verwendung eines Befestigungssystems gemäß der Erfindung (Fig.1).The invention relates to a fastening system (1) for components made of insulating material on a load-bearing substrate, comprising an insulation holder (2) with a holding plate (3) and a holding plate shaft (4), a dowel (6) and a fastening element (5), which in the dowel (6) can be driven in by spreading the dowel (6), the holding plate (3) and the holding plate shank (4) having a central passage (8) and the fastening element (5) having a threaded shank section ( 9) and at an end trailing in the assembly direction has a head (1) with a polygonal tool holder (11) and wherein the insulation holder (2) and the dowel (6) are made of plastic, characterized in that the fastening element (5) also consists of Made of plastic. The invention further relates to a method for attaching components made of insulating material using a fastening system according to the invention (FIG. 1).
Description
Die Erfindung betrifft ein Befestigungssystem für Bauteile aus Isoliermaterial an einem tragenden Untergrund, umfassend einen Dämmstoffhalter mit einem Halteteller und einem Haltetellerschaft, einen Dübel und ein Befestigungselement, welches in den Dübel unter Aufspreizen des Dübels eintreibbar ist, wobei der Halteteller und der Haltetellerschaft eine zentrische Durchführung aufweisen und wobei das Befestigungselement an einem in Montagerichtung führenden Ende einen Gewindeschaftabschnitt und ein einem in Montagerichtung nacheilenden Ende einen eine mehrkantige Werkzeugaufnahme aufweisenden Kopf besitzt und wobei der Dämmstoffhalter und der Dübel aus Kunststoff bestehen.The invention relates to a fastening system for components made of insulating material on a load-bearing substrate, comprising an insulation holder with a holding plate and a holding plate shank, a dowel and a fastening element which can be driven into the dowel by spreading the dowel, the holding plate and the holding plate shank having a central passage and wherein the fastening element has a threaded shaft section at an end leading in the assembly direction and a head having a polygonal tool holder at an end that is trailing in the assembly direction, and the insulation holder and the dowel are made of plastic.
Die Erfindung betrifft weiterhin ein Verfahren zur Anbringung von Bauteilen aus Isoliermaterial an einem tragenden Untergrund unter Verwendung eines solchen Befestigungssystems.The invention further relates to a method for attaching components made of insulating material to a load-bearing substrate using such a fastening system.
Die Erfindung betrifft insbesondere ein Befestigungssystem für Bauteile an einen tragenden Untergrund, insbesondere für isolierenden Dämmstoff bei der Montage von Wärmedämm-Verbundsystemen (WDVS), bestehend aus einem Dämmstoffhalter, der einen Halteteller mit einem daran einstückig ausgebildeten, hülsenartigen Haltetellerschaft aufweist, wobei Halteteller und Haltetellerschaft eine zentrische Durchgangsbohrung aufweisen, einem Dübel und einem nagel- oder schraubbaren Befestigungselement, das durch Aufspreizen des Dübels, dabei den Dämmstoffhalter festlegend, verankert wird.The invention relates in particular to a fastening system for components on a load-bearing substrate, in particular for insulating insulation material during the assembly of thermal insulation composite systems (ETICS), consisting of an insulation material holder which has a holding plate with a sleeve-like holding plate shaft formed in one piece thereon, holding plate and holding plate shaft have a central through-hole, a dowel and a nailable or screwable fastening element which is anchored by spreading the dowel, thereby fixing the insulation holder.
Vorzugsweise wird das vormontierte Befestigungssystem - Dämmstoffhalter mit in der Durchgangsbohrung aufgenommenem, in Montagerichtung aus dem Haltetellerschaft vorkragendem Befestigungselement und auf diesem angeordnetem Dübel - mit zumindest seinem Dübel und einer Teillänge des Befestigungselements in ein durch die z. B. aufgeklebte Dämmstoffplatte bis in das Mauerwerk / den Untergrund vorgebohrtes Loch eingesteckt und danach das Befestigungselement durch Einschlagen oder Einschrauben soweit eingetrieben worden, dass der Halteteller bündig mit der Oberfläche der Dämmstoffplatte abschließt. Damit sich das Befestigungselement einschrauben lässt, ist sein in Montagerichtung voreilendes, vorderes Ende als Gewindeabschnitt und sein anderes, hinteres Ende mit einem verdickten, eine mehrkantige Einschraubwerkzeugaufnahme aufweisenden Kopf ausgebildet. Die Durchgangsbohrung oberhalb des Kopfes in dem Halteteller kann durch einen Stopfen verschlossen werden.The preassembled fastening system is preferably an insulation holder with a fastening element received in the through-hole, protruding in the assembly direction from the holding plate shaft and an anchor arranged on it - With at least its dowel and a partial length of the fastener in a through z. B. glued-on insulation board inserted into the masonry / the substrate pre-drilled hole and then the fastener has been driven in by hammering or screwing in so far that the retaining plate is flush with the surface of the insulation board. So that the fastening element can be screwed in, its front end, which leads in the assembly direction, is designed as a threaded section and its other, rear end is designed with a thickened head having a polygonal screw-in tool holder. The through hole above the head in the retaining plate can be closed by a plug.
Ein gattungsgemäßes Befestigungssystem ist beispielsweise aus der
Der Erfindung liegt die Aufgabe zugrunde, ein kostengünstiges Befestigungssystem bereitzustellen. Der Erfindung liegt weiterhin die Aufgabe zugrunde, ein Befestigungssystem bereitzustellen, das gleichermaßen für die Einschraubmontage als auch für die Einschlagmontage geeignet ist. Der Erfindung liegt schließlich die Aufgabe zugrunde, ein Verfahren unter Verwendung des Befestigungssystems bereitzustellen.The invention is based on the object of providing a cost-effective fastening system. The invention is also based on the object of providing a fastening system that is equally suitable for screw-in assembly and for knock-in assembly. The invention is finally based on the object of providing a method using the fastening system.
Die Aufgabe wird gelöst mit den Merkmalen des unabhängigen Anspruchs 1. Die Aufgabe wird weiterhin gelöst mit den Merkmalen der unabhängigen Ansprüche 11 und 12. Vorteilhafte Weiterbildungen der Erfindung ergeben sich aus den Unteransprüchen.The object is achieved with the features of
Nach einem Gesichtspunkt der Erfindung ist ein Befestigungssystem für Bauteile aus Isoliermaterial an einem tragenden Untergrund vorgesehen, umfassend einen Dämmstoffhalter mit einem Halteteller und einem Haltetellerschaft, weiterhin umfassend einen Dübel und ein Befestigungselement, welches in den Dübel unter Aufspreizen des Dübels eintreibbar ist, wobei der Halteteller und der Haltetellerschaft eine zentrische Durchführung aufweisen und wobei das Befestigungselement an einem in Montagerichtung führenden Ende einen Gewindeschaftabschnitt und an einem in Montagerichtung nacheilenden Ende einen eine mehrkantige Einschraubwerkzeugaufnahme aufweisenden Kopf besitzt und wobei der Dämmstoffhalter und der Dübel aus Kunststoff bestehen, wobei das Befestigungselement ebenfalls aus Kunststoff besteht.According to one aspect of the invention, a fastening system for components made of insulating material on a load-bearing substrate is provided, comprising an insulation holder with a holding plate and a holding plate shaft, further comprising a dowel and a fastening element which can be driven into the dowel by spreading the dowel, the holding plate and the retaining plate shaft have a central passage and the fastening element has a threaded shaft section at an end leading in the assembly direction and a head with a polygonal screw-in tool holder at an end that leads in the assembly direction, and the insulation holder and the dowel are made of plastic, the fastening element also being made of plastic consists.
Die Erfindung sieht vorzugsweise vor, dass nicht nur der Dämmstoffhalter und der Dübel, sondern auch das Befestigungselement, völlig aus Kunststoff besteht und ebenfalls durch Spritzgießen hergestellt wurde, wobei das Material des Befestigungselements ein harter, faserverstärkter (z. B. Glasfaser) Kunststoff ist, der verdickte Kopf des Befestigungselements hinten mit einem ringartigen Endkragen und einer mehrkantigen Einschraubwerkzeugaufnahme ausgebildet ist, wobei entweder zur Einschlag- oder Einschraubmontage ein hinten mit einem ringartigen Endkragen ausgebildeter Dübel auf das Befestigungselement aufgesteckt ist und in die Durchgangsbohrung des Dämmstoffhalters eingesteckt wird, bis sich der Dübel-Endkragen an eine Einsteckbegrenzung anlegt, die durch einen im vorderen Bereich des Haltetellerschafts geringeren Durchmesser der Durchgangsbohrung als Innenkragen ausgebildet ist. In dieser vormontierten Endposition steht der verdickte Kopf des Befestigungselements aus dem Halteteller vor.The invention preferably provides that not only the insulation holder and the dowel, but also the fastening element, are made entirely of plastic and have also been produced by injection molding, the material of the fastening element is a hard, fiber-reinforced (e.g. glass fiber) plastic, the thickened head of the fastening element is formed at the rear with a ring-like end collar and a polygonal screw-in tool holder, with a dowel formed at the rear with a ring-like end collar being pushed onto the fastening element for either drive-in or screw-in assembly is and is inserted into the through hole of the insulation holder until the dowel end collar rests against an insertion limit, which is formed by a smaller diameter of the through hole in the front area of the holder plate shaft as an inner collar. In this pre-assembled end position, the thickened head of the fastening element protrudes from the holding plate.
Da nur Kunststoff-Bauteile zum Einsatz kommen, können keine Kälte- oder Wärmebrücken entstehen. Ein weiterer Vorzug der Verwendung von Kunststoff für die Herstellung des Befestigungselements ist, dass dieses nicht korrodieren kann. Darüber hinaus ist das erfindungsgemäße Befestigungssystem leichter als die bislang im Stand der Technik bekannten Befestigungssysteme.Since only plastic components are used, no cold or heat bridges can arise. Another advantage of using plastic for the manufacture of the fastening element is that it cannot corrode. In addition, the fastening system according to the invention is lighter than the fastening systems known in the prior art.
Bei einer bevorzugten Variante des Befestigungssystems gemäß der Erfindung ist vorgesehen, dass das Befestigungselement aus einem mit einem Füllstoff verstärkten Kunststoff besteht.In a preferred variant of the fastening system according to the invention it is provided that the fastening element consists of a plastic reinforced with a filler.
Der Kunststoff kann beispielsweise ausgewählt sein aus einer Gruppe von Kunststoffen umfassend Polyamid 6 (PA6), Polyamid 12 (PA12), Polypropylen (PP), Polyethylen (PE), Polyoxymethylen (POM), Polybuten (PB), Polypbuthylenterephtalat (PBT) Acrylnitril-Butadien-Styrol (ABS) und Mischungen daraus.The plastic can be selected, for example, from a group of plastics including polyamide 6 (PA6), polyamide 12 (PA12), polypropylene (PP), polyethylene (PE), polyoxymethylene (POM), polybutene (PB), polypbutylene terephthalate (PBT), acrylonitrile Butadiene styrene (ABS) and mixtures thereof.
Der Füllstoff kann ausgewählt sein aus einer Gruppe von Füllstoffen umfassend Glasfasern, Mineralfasern, Kohlenstofffasern, Naturfasern, Glaskugeln, Mineralkugeln oder Mischungen daraus.The filler can be selected from a group of fillers comprising glass fibers, mineral fibers, carbon fibers, natural fibers, glass spheres, mineral spheres or mixtures thereof.
Bei einer zweckmäßigen Variante des Befestigungssystems gemäß der Erfindung, welches sowohl zu Einschlagmontage als auch zur Einschraubmontage geeignet ist, ist die Durchführung als kreisrunde Durchgangsbohrung ausgebildet.In an expedient variant of the fastening system according to the invention, which is suitable for both knock-in installation and screw-in installation, the leadthrough is designed as a circular through hole.
Damit sich mit baugleichen Systemelementen - Befestigungselement, Dämmstoffhalter und Dübel - sowohl eine Einschlag- als auch eine Einschraubmontage erreichen lässt, sind an der in Montagerichtung weisenden, den Dübel Durchmesser überkragenden Ringfläche der Unterseite des Dübel-Endkragens nockenartige Raststege oder dergleichen ausgebildet, denen im Innenkragen der Durchgangsbohrung des Haltertellerschafts formangepasste Rastvertiefungen zugeordnet sind. Beim Einschlagen des Befestigungselements ist die Verrastung unwirksam. Hingegen verhindern beim Einschrauben die in die Vertiefungen eingreifenden Stege, Nocken oder dergleichen, dass sich der Dübel mit dreht und sich nur das Befestigungselement mit seinem verdickten Kopf in der zylindrischen Durchgangsbohrung verlagert bis sein Endkragen in eine die Durchgangsbohrung im Halteteller umgrenzende Ringausnehmung eintaucht und bündig mit dem Halteteller abschließt, wie das so auch bei der Einschlagmontage der Fall ist.So that both a knock-in and screw-in installation can be achieved with structurally identical system elements - fastening element, insulation holder and dowel - cam-like locking webs or the like are formed on the ring surface of the underside of the dowel end collar pointing in the direction of installation and projecting over the dowel diameter, which are in the inner collar The through hole of the holder plate shaft are assigned shape-adapted locking depressions. When the fastening element is hammered in, the latching is ineffective. On the other hand, when screwing in, the webs, cams or the like engaging in the depressions prevent the dowel from rotating and only the fastening element with its thickened head is displaced in the cylindrical through-hole until its end collar dips into an annular recess surrounding the through-hole in the holding plate and is flush with it closes the retaining plate, as is also the case with the impact assembly.
Die Variabilität bei der Montage kann noch dadurch erweitert werden, dass mit denselben Kunststoff-Bauteilen außerdem auch der Halteteller in den Dämmstoff versenkt wird. Die hierbei zum Einsatz kommenden Bauteile unterscheiden sich von denen der vorbeschriebenen Einschraub- oder Einschlagmontage einzig darin, dass der verdickte Kopf des Befestigungselements wie gleichfalls die Durchgangsbohrung des Dämmstoffhalters, dort ausgehend von der Ringausnehmung des Haltetellers bis etwas oberhalb des Innenkragens im Haltetellerschaft endend, mehrkantig ausgebildet ist und eine Verrastung des Dübel-Endkragens entfällt.The variability during assembly can be further expanded by using the same plastic components to also countersink the retaining plate into the insulation material. The components used here differ from those of the screw-in or knock-in assembly described above only in that the thickened head of the fastening element, like the through hole of the insulation holder, is polygonal, starting from the annular recess of the retaining plate and ending slightly above the inner collar in the retaining plate shaft and there is no need to lock the dowel end collar.
Bei der Einschlagmontage verlagert sich der verdickte Dübelkopf in der mehrkantigen Durchgangsbohrung bis zum Eintauchen seines Endkragens in die Ringausnehmung des Haltetellers. Bei der Einschraubmontage, sobald der mehrkantige Kopf des Befestigungselements in die mehrkantige Durchgangsbohrung eingreift, wird der Dämmstoffhalter, dessen Haltetellerschaft sich um den ringartigen Endkragen des in den Haltetellerschaft eingesteckten Dübels dreht, rotierend angetrieben, bis der Endkragen des Befestigungselements in die Ringausnehmung des Haltetellers eintaucht und bündig mit diesem abschließt.During the knock-in installation, the thickened dowel head is displaced in the polygonal through-hole until its end collar dips into the annular recess of the retaining plate. With screw-in assembly, as soon as the polygonal When the head of the fastening element engages in the polygonal through-hole, the insulation holder, the holder plate shaft of which rotates around the ring-like end collar of the dowel inserted into the holder plate shaft, is driven to rotate until the end collar of the fastening element dips into the ring recess of the holder plate and is flush with it.
Soll der Dämmstoffhalter dann auch noch im Dämmstoff versenkt werden, wird der Dämmstoffhalter mit dem über seinen Kopf in der Ringausnehmung des Haltetellers seine Endlage einnehmenden Befestigungselements weiter rotierend angetrieben, sich dabei ebenfalls um den Endkragen des Dübels drehend, wobei sich der Dämmstoffhalter mit seinem Halteteller bis zu einer gewünschten Tiefe, die von einem Tiefenanschlag begrenzt werden kann, in den Dämmstoff einarbeitet. Gleichzeitig schiebt sich der Haltetellerschaft entsprechend weit über den Dübel, dessen Endkragen sich von dem Innenkragen der Durchgangsbohrung abgehoben hat und eine von dem Innenkragen entfernte, von der Senktiefe vorgegebene Endposition in der Durchgangsbohrung einnimmt. Das Senkloch oberhalb des Haltetellers kann durch eine Rondelle verschlossen werden.If the insulation holder is then also to be sunk into the insulation, the insulation holder with the fastening element that occupies its end position in the ring recess of the holding plate is driven further in rotation, also rotating around the end collar of the dowel, the insulation holder with its holding plate rotating up to worked into the insulation material to a desired depth, which can be limited by a depth stop. At the same time, the holding plate shaft pushes itself far over the dowel, the end collar of which has lifted from the inner collar of the through hole and assumes an end position in the through hole that is remote from the inner collar and predetermined by the countersink depth. The countersunk hole above the retaining plate can be closed with a washer.
Die Erfindung wird nachstehend unter Bezugnahme auf die beigefügten Zeichnungen anhand zweier Ausführungsbeispiele erläutert. Es zeigen:
- Fig. 1
- die einzelnen Bauteile eines Befestigungssystems zur Einschlag- oder Einschraubmontage sowie das zur Montage mit den Bauteilen vormontierte Befestigungssystem, und zwar
- a)
- als Gesamtansicht das vormontierte Befestigungssystem
- b)
- als Seitenansicht (linkes Bild) und in der Draufsicht einen Dämmstoffhalter
- c)
- als Gesamtansicht einen Dübel
- d)
- als Gesamtansicht (linkes Bild) und in der Draufsicht ein nagel- und einschraubbares Befestigungselement;
- Fig. 2
- in schematischer Darstellung einzelne Schritte bei der Einschlagmontage, und zwar als
- a)
- das Bohren eines Loches durch an ein Mauerwerk angeklebten Dämmstoff
- b)
- das Einstecken des vormontierten Befestigungssystems in das gebohrte Loch
- c)
- das Einschlagen des Befestigungsmittels
- d)
- das fertig montierte Befestigungssystem, wobei der Halteteller bündig mit der Ober- bzw. Außenfläche der Dämmstoffplatte abschließt;
- Fig. 3
- in schematischer Darstellung einzelne Schritte bei der Einschraubmontage, und zwar
- a)
- wie zuvor in
Fig. 2 unter a) - b)
- das Aufstecken des vormontierten Befestigungssystems auf ein mit einem Tiefenanschlag bestücktes Bohrwerkzeug
- c)
- das Einführen des auf das Bohrwerkzeug nach b) aufgesteckten Befestigungssystems in das vorgebohrte Loch
- d)
- das rotierende Eintreiben des Befestigungselementes in dem im Haltetellerschaft bzw. dem Innenkragen in der Durchgangsbohrung verrasteten Dübel
- e)
- das wie zuvor in
Fig. 2 unter d) fertig montierte Befestigungssystem; - Fig. 4
- die einzelnen Bauteile eines Befestigungssystems zur Einschlagoder Einschraubmontage mit Versenkung des Dämmstoffhalters in den Dämmstoff sowie das vormontierte Befestigungssystem, und zwar
- a)
- als Gesamtansicht das vormontierte Befestigungssystem
- b)
- als Seitenansicht (linkes Bild) und in der Draufsicht einen Dämmstoffhalter
- c)
- als Gesamtansicht einen Dübel
- d)
- als Gesamtansicht (linkes Bild) und in der Draufsicht ein Befestigungselement;
- Fig. 5
- in schematischer Darstellung einzelne Schritte bei der Einschlagmontage des Befestigungssystems nach
Fig. 4 , und zwar - a)
- analog zu
Fig. 2 a - b)
- analog zu
Fig. 2 b - c)
- analog zu
Fig. 2 c - d)
- analog zu
Fig. 2 d; - Fig. 6
- in schematischer Darstellung einzelne Schritte bei der Einschraubmontage, und zwar
- a)
- analog zu
Fig. 3 a - b)
- analog zu
Fig. 3c , hier ohne Tiefenanschlag und Bohrwerkzeug - c)
- analog zu
Fig. 3 d - d)
- analog zu
Fig. 3 e; und - Fig. 7
- in schematischer Darstellung einzelne Schritte bei der Einschraubmontage mit Versenkung des Dämmstoffhalters in den Dämmstoff, und zwar
- a)
- analog zu
Fig. 3 a bzw. 6 a - b)
- analog zu
Fig. 3b , hier ergänzt durch eine mit dem Versenken des Dämmstoffhalters gleichzeitig einzubringende, das entstehende Senkloch verschließende Rondelle - c)
- analog zu
Fig. 3 c - d)
- analog zu
Fig. 3 d - e)
- die durch den Tiefenanschlag begrenzte Versenkung des Dämmstoffhalters mit einer das Senkloch verschließender Rondelle
- f)
- das fertigmontierte Befestigungssystem nach
Fig. 4 a.
- Fig. 1
- the individual components of a fastening system for drive-in or screw-in assembly as well as the fastening system pre-assembled for assembly with the components, namely
- a)
- as an overall view of the pre-assembled fastening system
- b)
- as a side view (left picture) and in the top view an insulation holder
- c)
- a dowel as a general view
- d)
- as a general view (left picture) and in the top view a nailable and screw-in fastening element;
- Fig. 2
- in a schematic representation of the individual steps involved in the assembly, namely as
- a)
- drilling a hole through insulation glued to masonry
- b)
- inserting the pre-assembled fastening system into the drilled hole
- c)
- driving in the fastener
- d)
- the fully assembled fastening system, wherein the retaining plate is flush with the upper or outer surface of the insulation board;
- Fig. 3
- a schematic representation of individual steps in screw-in assembly, namely
- a)
- as before in
Fig. 2 under a) - b)
- Attaching the pre-assembled fastening system to a drilling tool equipped with a depth stop
- c)
- inserting the fastening system attached to the drilling tool according to b) into the pre-drilled hole
- d)
- the rotating driving of the fastening element into the dowel locked in the through-hole in the holding plate shank or the inner collar
- e)
- as before in
Fig. 2 under d) fully assembled fastening system; - Fig. 4
- the individual components of a fastening system for drive-in or screw-in installation with the insulation holder countersunk into the insulation, as well as the preassembled fastening system
- a)
- as an overall view of the pre-assembled fastening system
- b)
- as a side view (left picture) and in the top view an insulation holder
- c)
- a dowel as a general view
- d)
- as a general view (left picture) and in the plan view of a fastening element;
- Fig. 5
- in a schematic representation of the individual steps involved in the assembly of the fastening system
Fig. 4 , in fact - a)
- analogous to
Fig. 2 a - b)
- analogous to
Fig. 2 b - c)
- analogous to
Fig. 2 c - d)
- analogous to
Fig. 2 d; - Fig. 6
- a schematic representation of individual steps in screw-in assembly, namely
- a)
- analogous to
Fig. 3 a - b)
- analogous to
Figure 3c , here without depth stop and drilling tool - c)
- analogous to
Fig. 3 d - d)
- analogous to
Fig. 3 e; and - Fig. 7
- a schematic representation of the individual steps involved in screw-in installation with the insulation holder countersunk into the insulation material, namely
- a)
- analogous to
Fig. 3 a or 6 a - b)
- analogous to
Figure 3b , here supplemented by a rondelle that closes the countersunk hole that is to be inserted at the same time as the lowering of the insulation holder - c)
- analogous to
Fig. 3 c - d)
- analogous to
Fig. 3 d - e)
- the countersinking of the insulation holder, limited by the depth stop, with a washer that closes the countersunk hole
- f)
- the fully assembled fastening system
Fig. 4 a.
Ein Befestigungssystem 1 gemäß einem ersten Ausführungsbeispiel der Erfindung ist in der
Das Befestigungselement 5 ist als Befestigungsschraube ausgebildet, die an ihrem in Montagerichtung führenden Ende einen Gewindeabschnitt 9, einen sich daran anschließenden gewindefreien Schaft 14 und an ihrem in Montagerichtung nacheilenden Ende einen verdickten Kopf 10 aufweist. Der verdickte Kopf 10 weist einen ersten verhältnismäßig großen Durchmesser auf, wohingegen der Gewindeabschnitt 9 und der gewindefreie Schaft 14 einen zweiten, verhältnismäßig kleinen Durchmesser aufweisen. Der Gewindeabschnitt 9 ist mit einem Gewinde versehen, dessen Gewindeflanken so ausgebildet sind, dass das Befestigungselement 5 sowohl eingeschlagen als auch eingeschraubt werden kann. An dem in Montagerichtung nacheilenden Ende des Befestigungselements 1 bzw. des verdickten Kopfs 10 ist ein Endkragen 13 vorgesehen, der eine Werkzeugaufnahme 11 umgibt. Die Werkzeugaufnahme ist beispielsweise als Innenvierkant, Innensechskant oder Torx-Aufnahme ausgebildet. Andere Formen des Werkzeugeingriffs sind möglich und denkbar.The
Das Befestigungselement 5 besteht vollständig aus thermoplastischem Kunststoff, d. h., der verdickte Kopf 10 ist mit dem gewindefreien Schaft 14 des Befestigungselements 5 einstückig ausgebildet. Beispielsweise kann das Befestigungselement 5 aus einem mit Glasfaser verstärkten thermoplastischen Kunststoff bestehen und durch Spritzgießen eines gefüllten thermoplastischen Kunststoffs erhalten worden sein. Beispielsweise kann das Befestigungselement 5 aus einem PA6 (Polyamid 6) bestehen, das beispielsweise eine bis zu 50-prozentige Glasfaserfüllung mit Kurzfasern umfasst. Der verdickte Kopf 10 besitzt einen Durchmesser, der etwa dem Innendurchmesser der Durchführung 8 entspricht und ist in der in
Wie bereits vorstehend erwähnt, zeigt
Eine zweite Variante des Befestigungssystems 1 gemäß der Erfindung ist in
Wie bei dem Ausführungsbeispiel gemäß
Das Befestigungssystem 1 gemäß
Zunächst wird jedoch Bezug genommen auf
Ein Verfahren zur Einschraubmontage des Befestigungssystems 1 gemäß
Eine weitere Variante des Verfahrens ist in
Claims (13)
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1182361A2 (en) * | 2000-08-23 | 2002-02-27 | Bernd Gräwe | Fastening system |
EP1818477A2 (en) | 2006-02-10 | 2007-08-15 | RANIT-Befestigungssysteme GmbH | Fastening system for components on a supporting base and method and assembly tool for attaching the fastening system |
EP3279485A1 (en) * | 2016-08-04 | 2018-02-07 | HILTI Aktiengesellschaft | Insulating material anchor with partial coating |
-
2020
- 2020-01-20 EP EP20152628.2A patent/EP3693519A1/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1182361A2 (en) * | 2000-08-23 | 2002-02-27 | Bernd Gräwe | Fastening system |
EP1818477A2 (en) | 2006-02-10 | 2007-08-15 | RANIT-Befestigungssysteme GmbH | Fastening system for components on a supporting base and method and assembly tool for attaching the fastening system |
EP3279485A1 (en) * | 2016-08-04 | 2018-02-07 | HILTI Aktiengesellschaft | Insulating material anchor with partial coating |
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