Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
  • H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
  • H01H85/02—Details
  • H01H85/0241—Structural association of a fuse and another component or apparatus
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
  • H01H39/00—Switching devices actuated by an explosion produced within the device and initiated by an electric current
  • H01H39/004—Closing switches
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
  • H01H39/00—Switching devices actuated by an explosion produced within the device and initiated by an electric current
  • H01H39/006—Opening by severing a conductor

Definitions

• the present invention relates to the general field of electrical cut-off devices, and more particularly those of the pyrotechnic type.
• the invention also relates to an electrical system secured by such a device.
• Pyrotechnic breaking devices comprising a body in which there is present a pyrotechnic initiator configured for, when triggered, set in motion a piston provided with a relief in the direction of a conductive bar to be sectioned.
• WO 2016/038043 and WO 2016/038050 show examples of devices of this type. However, these devices can be subject, especially when high voltages are used in the electrical circuit, to the formation of arcs. These electric arcs increase the time necessary to cut the current in the circuit and generally reduce the reliability of the breaking device.
• a fuse in parallel with the conductor bar of such devices.
• the fuse and the busbar are on.
• the piston cuts the conductor bar to cut the current. After the initiation of the initiator and the breaking of the conducting bar, all the current passes through the fuse which melts it, and definitively cuts the current in the circuit.
• this fuse makes it possible to reduce the occurrence of arcing and to use higher voltages in the electrical circuit to which the cut-off device is connected.
• This type of device works globally effectively but, over time, the fuse may be subject to aging, which may eventually impair its reliability. There is therefore a need for a pyrotechnic breaking device which is capable of cutting current, can be used at high voltage, reducing the formation of arcing and having an improved lifetime compared to the devices of the prior art.
• the main purpose of the present invention is therefore to overcome such disadvantages by proposing a pyrotechnic breaking device intended to be connected to an electrical circuit to be cut, the device comprising:
• first conductive portion and a second non-conductive portion each intended to be connected to the electrical circuit, the second portion being connected in parallel to the first portion and comprising two conducting elements separated by an insulating segment, at least one of the conductive elements being provided with a first fuse element connected in series which is configured to trip when the current flowing therethrough exceeds a first predetermined value, and
• first and second reliefs projecting from a lower face of a movable piston, the first and second reliefs respectively located opposite the first portion and the segment; insulation, and
• said at least one pyrotechnic initiator being configured to pass the cutoff device from a first current flow pattern to a second current cutoff configuration, the first and second reliefs being set in motion upon transition from the first to the second second configuration to disconnect the first portion by breaking thereof by impact with the first relief, and electrically connect the two conductive elements by the second relief at the latest at the time of disconnection of the first portion.
• the electric current can flow through the first portion but not through the second portion due to the presence of the insulating segment. So, no current flows through the first element fuse in normal operation, thus reducing the aging of the latter.
• said at least one pyrotechnic initiator is triggered and the first and second reliefs are set in motion. Following this setting in motion, the first portion is disconnected by impact with the first relief and the two conductive elements of the second portion are connected by the second relief.
• the disconnection of the first portion makes it possible to cut off the current flowing in it and the connection of the conductive elements makes it possible to allow the flow of current in the second portion, thereby triggering the first fuse element which permanently cuts off the current in the circuit.
• Disconnection of the first portion is carried out, simultaneously or subsequently, at the connection of the conductive elements so as to be able to deviate towards the second portion the current flowing initially in the first portion, and thus terminate the cut-off by triggering the first fuse element, while avoiding the generation of an electric arc within the second portion.
• the first fuse element comprises a fuse core present in an insulating envelope.
• the insulating segment is formed by a lack of material.
• the first portion is provided with a second fuse element connected in series, said at least one initiator being connected to the terminals of the second fuse element which is configured to trip when the intensity of the current flowing through it exceeds a second predetermined value and to thereby actuate said at least one initiator.
• the second fuse element is on, the voltage across the second fuse element is relatively low and the current flowing through the ignition device of the pyrotechnic initiator is low enough to not operate the latter.
• the intensity of the current passing through the second fuse element exceeds the second predetermined value, the second fuse element is triggered, that is to say that its resistance increases producing an increase in the voltage across the second fuse element.
• the intensity in the ignition device then increases, thus making it possible to actuate the pyrotechnic initiator and to pass the device from the first to the second configuration in order to definitively cut off the flow of current in the circuit.
• This characteristic is advantageous in order to have a simplified cut-off solution by proposing an autonomous cut-off device directly integrating the element that will trigger the break, in this case the second fuse element. This advantageously eliminates the presence of a third device sensor / voltage analyzer / current to allow the triggering of the initiator.
• the device comprises a chamber in which are present the first and second portions, a movable piston delimiting the chamber and comprising a lower face from which the first and second reliefs project, the distance separating the first portion the first relief being greater than or equal to the distance separating the insulating segment from the second relief when the device is in the first configuration.
• the cut-off device constitutes a single pyrotechnic switch in which the first and second portions are present inside the same chamber and in which the first and second reliefs project from the underside of the same piston. mobile.
• first and second reliefs can extend from the underside of the piston over identical lengths.
• first relief extends from the lower face of the piston on a first length different from a second length on which the second relief extends from said face.
• the insulating segment and the first portion may be present on the same transverse plane with respect to an axis of displacement of the piston.
• the insulating segment and the first portion are offset along an axis of displacement of the piston.
• the device comprises at least:
• a first pyrotechnic switch comprising a first pyrotechnic initiator and a first movable piston comprising a lower face from which the first relief projects
• a second pyrotechnic switch distinct from the first pyrotechnic switch, comprising a second pyrotechnic initiator and a second movable piston comprising a lower face from which the second relief projects.
• the device is in the form of two separate pyrotechnic switches, the first pyrotechnic switch being dedicated to the disconnection of the first portion, and the second pyrotechnic switch being dedicated to the connection of the second portion.
• the first relief and the second relief each protrude from the underside of a separate movable piston.
• a secure electrical system comprising at least:
• a secure power supply system comprising at least:
• system further comprises an electrical generator configured to supply the circuit with an electric current having a first intensity, the size of the first fuse element being less than or equal to this first intensity.
• the invention aims, in yet another aspect, an electrical installation comprising a secure electrical system as described above.
• FIGS. 1A and 1B are exploded and schematic perspective views of a cut-off device according to one embodiment of the invention.
• FIG. 2 schematically shows the device of FIGS. 1A and 1B in the first configuration in section along a plane perpendicular to an axis connecting the two terminals of the device
• FIGS. 3A and 3B show, schematically, respectively the device of FIGS. 1A and 1B just after the triggering of the pyrotechnic initiator and in the second configuration
• FIG. 4A is a simplified electrical diagram associated with the device in the state illustrated in FIG. 3A,
• FIG. 4B is a simplified electrical diagram associated with the device in the state illustrated in FIG. 3B,
• FIG. 5 schematically shows an example of a secure electrical system comprising the device of FIGS. 1A and 1B,
• FIGS. 6 and 7 show schematically and in part variants of switching devices according to the invention
• FIG. 8 shows, schematically, a secure electrical system implementing a variant of a breaking device according to the invention.
• FIG. 9 shows, schematically, a secure electrical system implementing another variant of cut-off device according to the invention.
• FIGS. 1A and 1B show two exploded views of a cut-off device 1 according to one embodiment of the invention.
• the cut-off device 1 illustrated comprises: a body 10, a pyrotechnic initiator 20, a piston 30, a first conductive portion 41, a second portion 42, a first fuse element 43 and a support 50.
• the direction longitudinal L corresponds to the direction in which the portions 41 and 42 extend and connecting the terminals 44 and 45 of the device 1.
• the transverse direction T is perpendicular to this direction L in the plane of the portions 41 and 42.
• the device 1 comprises a first 44 and a second 45 electrical terminals which are intended to be connected to an electrical circuit to be cut.
• the first conductive portion 41 and the second portion 42 are connected in parallel with each other between the first terminal 44 and the second terminal 45 of the cut-off device.
• the first conductive portion 41 electrically connects the first terminal 44 to the second terminal 45.
• the second portion 42 connects the first terminal 44 to the second terminal 45.
• the first 41 and second 42 portions are each connected to the same electrical circuit.
• An example of an assembly comprising an electric circuit will be described in connection with FIG. 5.
• the first 41 and second 42 portions are present inside the same body 10.
• the breaking device 1 here constitutes one and the same pyrotechnic switch.
• the second portion 42 comprises a first 42a and a second 42b conductive elements which are separated by an insulating segment 42c.
• the first conductive member 42a is formed integrally (monolithically) with the first conductive portion 41.
• An intermediate conductive portion 46 can connect the first portion 41 and the first member 42a. This intermediate portion 46 may be directly connected to the first portion 41 and the first element 42a.
• the first element 42a may be located on the side of the first terminal 44 and the second element 42b may be located on the side of the second terminal 45.
• the insulating segment 42c is formed by a lack of material.
• the first conductive element 42a is spaced from the second conductive element 42b by a non-zero distance d.
• the insulating segment could be formed by a portion of an insulating material reported between the conductive elements of the second portion.
• the first portion 41 allows the conduction of the current but the second portion 42 does not allow the conduction of the current due to the presence of the insulating segment 42c.
• the current flows only in the first portion 41 and not in the second portion 42.
• a first fuse element 43 is connected in series with the second element 42b.
• the first fuse element 43 is here present between the insulating segment 42c and the second terminal 45.
• the first fuse element 43 here comprises a fusible core present in an insulating envelope of electricity.
• the insulating envelope may contain a powder of an electrically insulating material, such as silica, within which the fusible core is present.
• the first fuse element could be mounted in series with the first conductive element 42a, and in which case be present between the insulating segment 42c and the first terminal 44.
• the two conductive elements are each provided with a fuse element.
• the first conductive portion 41 can be connected to the second terminal 45 by a conductive wire
• the second element 42b can be connected to the first fuse element 43 by a conductive wire
• the first fuse element 43 may be arranged differently, for example integrated at one end of the second conductive portion 42 or positioned in a housing inside the body 10.
• the first conductive portion 41 and each of the conductive elements 42a and 42b here take the form of a bar or a flat conductive tab.
• the body 10 has a here generally parallelepipedic shape.
• the body 10 comprises a lateral opening 11 through which the support 50 is intended to be inserted inside the body 10, a generally circular lower opening 12 through which the piston 30 is intended to be inserted inside the body 10, and an upper opening 13 projecting from an upper face of the body 10 through which the initiator 20 is intended to be inserted inside the body 10.
• the lateral opening 11 extends in the longitudinal direction L inside the body 10 for forming a housing in which the support 50 is held in the body 10.
• the pyrotechnic initiator 20 comprises two conductive elements 21 configured to initiate a pyrotechnic charge 22 to which they are connected.
• the pyrotechnic charge 22 is, when it is initiated for example by means of a current flowing through the conductive elements 21, capable of generating a pressurizing gas by its combustion.
• the conductive elements 21 may be connected to a control device C (see FIG. 5) configured to actuate the pyrotechnic initiator 20 when an anomaly is detected.
• the piston 30 is, in this example, of cylindrical shape and centered on a vertical axis Z.
• the axis Z corresponds here to the axis of displacement of the piston 30.
• the piston 30 comprises a circumferential groove 31 in which a seal of sealing 32, for example an O-ring, is intended to be housed.
• the piston 30 can move along the Z axis inside the body 10 between a high position (first position, device in the first configuration), as in Figures 2 and 3A, and a low position (second position , device in the second configuration), as in FIG. 3B.
• the piston 30 is held in the up position.
• the piston 30 may have different shapes from that illustrated, adapted to the shape of the cavity inside the body.
• the body 10 here comprises a first pressurizing chamber 14 in communication with an output S of the pyrotechnic initiator 20, and a second chamber 15 in which the portions 41 and 42 are present.
• the piston 30 separates the first chamber 14 from the second chamber 15.
• the seal 32 allows for hermetic separation of these chambers 14 and 15.
• the piston 30 here comprises a lower face 33 from which project a first relief 34 and a second relief 35.
• the first 34 and second reliefs 35 are carried by the same piston 30, but it does not go out of the scope of the invention when this is not the case, as will be described below in connection with FIG. 9.
• the first relief 34 and the second relief 35 are located respectively facing the first conducting portion 41 and the insulating segment 42c.
• the first relief 34 is superimposed on the first portion 41 when the device is in the first configuration.
• the second relief 35 is superimposed on the insulating segment 42c when the device is in the first configuration.
• the first relief 34 is electrically insulating and the second relief 35 is electrically conductive.
• the second relief 35 may for example be formed by relating, in a manner known per se, a conductive piece on the insulating material forming the first relief 34.
• the reliefs 34 and 35 generally extend here in the transverse direction T.
• Each relief 34 and 35 may have a dimension, in the transverse direction T, which is greater than the dimension, along this same direction T, of the corresponding portion 41 or 42 opposite which it is positioned.
• the reliefs 34 and 35 could be separated from one another and have a dimension, in the transverse direction T, substantially equal to the dimension, along the same direction T, of the corresponding portion opposite which it is positioned.
• the first relief 34 extends from the lower face 33 of the piston 30 over a length L 'equal to the length L' on which the second relief extends. 35
• the length L ' is, unless otherwise stated, measured along the axis Z of movement of the piston 30.
• the insulating segment 42c and the first portion 41 are present on a same plane P transverse to the Z axis, for example perpendicular to the Z axis (see Figure 2).
• Other configurations are possible as will be described below, in connection with Figures 6 and 7.
• the support 50 takes, in the illustrated example, the shape of a drawer on which the portions 41 and 42 are present.
• the support 50 is configured to maintain the conductive portions 41 and 42 in position in the device 1, for example by providing corresponding housing.
• the support 50 is here provided with a groove 51 which extends in the transverse direction T in which the reliefs 34 and 35 are intended to be housed after triggering the pyrotechnic initiator 20 when the device is in the second configuration.
• the groove 51 in the support thus makes it possible to lock the piston 30 in the second position and to ensure a final cut of the conductive portions 41 and 42.
• the first relief 34 is spaced from the first portion 41 by a first distance di (see Figure 2).
• the second relief 35 is spaced from the insulating segment 42c by a second distance d 2 (see FIG. 2).
• the distances di and d 2 are, unless otherwise indicated, measured along the axis Z of movement of the piston 30.
• the first distance di is equal to the second distance d 2 .
• the piston 30 moves in the Z direction toward portions 41 and 42 to move the device from the first to the second configuration.
• the first relief 34 cuts the first conductive portion 41 and the second relief 35 is interposed between the two conductive elements 42a and 42b.
• the second relief 35 occupies the area that was initially occupied by the insulating segment 42c.
• the second relief 35 may be supported on the conductive elements 42a and 42b, or deform them.
• the current is diverted to the second conductive portion 42 which has been made conductive by interposition of the second relief 35 between the conductive elements 42a and 42b.
• the current thus deflected then melts the first fuse element 43 thus definitively cutting off the flow of current in the first and second conductive portions 41 and 42.
• FIGS. 3A and 3B are cross-sectional views along a plane perpendicular to the section plane of FIG. 2 and containing the axis Z of movement of the piston 30.
• FIG. 3A represents the device 1 in the first configuration (piston in the first position or high position), that is to say before triggering the pyrotechnic initiator 20.
• FIG. 4A corresponds to the simplified electrical diagram associated with this first configuration: in this configuration the first portion 41 is conductive (current flow i possible) and the second portion 42 is not conductive (no current flow possible).
• the chamber 14 is pressurized by the gases from the combustion of the pyrotechnic charge 22, the piston 30 moves towards the portions 41 and 42 in the direction Z (arrow D) .
• the first relief 34 then impacts the first conductive portion 41, leading to its breaking and stopping the flow of current in this portion.
• the current is then completely diverted into the second conductive portion 42 and then passes through the first fuse element 43 (not shown here) in order to ensure its melting and to achieve the definitive breaking of the current (see FIG. 4B which corresponds to the associated simplified electrical diagram). at the second cutoff configuration).
• the fuse rating is chosen so as to obtain this cutoff when part or all of the current is deflected in the second conductive portion 42 due to the breaking of the first conductive portion 41.
• FIG. 5 shows an example of a secure electrical system 100 implementing an example of a breaking device 1 according to the invention.
• the secure electrical system comprises a secure power supply system 110 comprising a cut-off device 1 and an electric circuit 111.
• the electrical circuit 111 here comprises an electric generator G connected to the first terminal 44 of the cut-off device 1.
• the secure electrical system 100 further comprises an electrical device D connected on the one hand to the generator G to be powered by it, and on the other hand to the second terminal 45 of the breaking device 1.
• the secure electrical system 100 further comprises a control device C configured to actuate the pyrotechnic initiator 20 when an abnormality is detected.
• the control device C is connected to the pyrotechnic initiator 20 via the conductors 21.
• the control device C is connected to the circuit 111 to detect the exceeding of a current threshold. In this case, when the control device C detects an intensity of the current flowing in the first portion 41 greater than a threshold value, the initiator pyrotechnic 20 is actuated and the current is cut in the manner described above.
• the anomaly giving rise to the cut-off of the current may be of a type other than over-current and notably be a non-electrical anomaly such as the detection of an impact, a change of temperature, pressure, etc. .
• the control device C is able to send an electrical signal to the pyrotechnic initiator 20 for its tripping in order to cut off the current in the circuit 111, as previously described.
• the use of a first fuse element of low caliber may be perfectly suitable.
• Figure 6 shows, schematically and partially, a sectional view transverse to the direction L of a cutoff device variant in the first configuration.
• the first insulating relief 340 extends from the lower face 330 of the piston 300 over a length L1 strictly smaller than the length L2 on which extends the second conductive relief 350 from the same face 330.
• the lengths L1 and L2 are, unless otherwise stated, each measured along the axis Z of displacement of the piston 30.
• the first distance d1 separating the first portion 41 from the first relief 340 is strictly greater than the second distance O 2 separating the insulating segment 42c from the second relief 350.
• the piston 300 moves in the direction Z (along the arrow D) towards the conductive portion 41 and the insulating segment 42c.
• the electrical connection of the two conductive elements of the second portion 42 is effected by the second relief 350 in the same manner as above, and then the first portion 41 is cut off by the first relief 340.
• first portion 41, the entire current flowing is then deflected in the second portion 42, thereby triggering the first fuse element and the final cut of the current.
• the first relief 340 impacts the first portion 41 a predefined time after electrical connection of the two conductive elements by the second relief 350.
• the insulating segment 42c and the first portion 41 are present on the same plane P transverse to the axis Z of displacement of the piston 30.
• the first 341 and second 351 reliefs extend from the lower face 331 of the piston on the same length L '.
• the first portion 41 is present on a first plane PI transverse to the axis Z of displacement of the piston 301, or even perpendicular to this axis Z.
• the insulating segment 420c is present on a second plane P2 transverse to the axis Z of displacement of the piston 301, or even perpendicular to this axis Z.
• the first plane PI is spaced from the second plane P2 by a non-zero distance.
• the insulating segment 420c and the first portion 410 are shifted along the axis Z of displacement of the piston 301.
• the second portion 420 is connected then the first broken portion 410 and the definitive breaking of the current is then obtained by triggering the first fuse element, as described above.
• a control device distinct from the cut-off device. It is not beyond the scope of the invention when it is otherwise, as will now be described in connection with Figure 8.
• FIG. 8 illustrates a variant in which the secure electrical system 100 'comprises a secure power supply system 110' comprising an independent breaking device, making it possible to trigger the cut without requiring the use of a separate control device C .
• the first portion 41 of the device is provided with a second fuse element 143 connected in series.
• the second fuse element 143 is present between the terminals 44 and 45 of the breaking device.
• the pyrotechnic initiator is connected to the terminals of the second fuse element 143 which is configured to trip when the intensity of the current flowing through it exceeds a second predetermined value.
• the triggering of the second fuse element 143 thus makes it possible to actuate the pyrotechnic initiator and to trigger the cut-off of the current in the circuit.
• the gauge of the second fuse element 143 may be smaller, equal to or greater than the size of the first fuse element 43.
• the second fuse element 143 may comprise a fuse core present in an insulating envelope or only a fuse element. a commercial fuse (without its insulating envelope).
• the cut-off device is in the form of a single pyrotechnic switch, the first and second portions being both present in the same chamber, and the first and second reliefs being carried by one and the same piston delimiting this room.
• the cut-off device comprises, in these examples, a single pyrotechnic initiator for moving the piston in order to move the device from the first to the second configuration.
• the cut-off device comprises two separate pyrotechnic switches, each intended to act on only one of the first and second portions. Such a variant will now be described in connection with FIG. 9.
• the supply system 110 comprises a cut-off device 1 "comprising two separate pyrotechnic switches II and 12
• the first pyrotechnic switch II comprises a first pyrotechnic initiator and a first piston bearing the first relief intended to break the first portion 41.
• the cut-off device 1 furthermore comprises a second pyrotechnic switch 12 comprising a second pyrotechnic initiator and a second piston bearing the second relief for connecting the second portion 42.
• the cut-off device 1 here comprises a control device C1, distinct from the first and second second 12 pyrotechnic switches, which allows to actuate the first and second pyrotechnic initiators simultaneously or with a predetermined delay with respect to each other.
• the actuation of the first pyrotechnic initiator II makes it possible to set in motion the first piston carrying the first relief in order to break the first portion 41.
• the actuation of the second pyrotechnic initiator 12 makes it possible to set in motion the second piston bearing the second relief in order to connect the conductive elements 42a and 42b. This connection of the conductive elements 42a and 42b by the second relief is at the latest performed at the moment of disconnection of the first portion 41.
• the distance separating the first portion of the first relief is greater than or equal to the distance separating the insulating segment from the second relief when the device 1 "is in the first Since the actuation of the pyrotechnic initiators of the switches II and 12 is not necessarily performed simultaneously, it is not imperative that this condition on the distances be verified when the device is in the first configuration.
• the control device C1 is configured to actuate the first pyrotechnic switch II and the second pyrotechnic switch 12 when it detects an intensity of the current flowing in the first portion 41 greater than a first threshold value, and the control device being further configured to operate only the first pyrotechnic switch II when it detects an intensity of the current flowing in the first portion 41 between a second threshold value and the first threshold value, the second threshold value being lower than the first threshold value.
• the control device Cl performs the cut as detailed above by actuating the two pyrotechnic switches II and 12.
• the first threshold value is sufficient to trigger the fuse element 43 which terminates the cut.
• the control device C1 can open the first portion only (without triggering the second switch 12 and therefore without affecting the second portion) when a lower current (second threshold value) passes through the first portion 41.

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• Engineering & Computer Science (AREA)
• Power Engineering (AREA)
• Fuses (AREA)
• Emergency Protection Circuit Devices (AREA)

Applications Claiming Priority (2)

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• 2017
  • 2017-09-26 FR FR1758899A patent/FR3071660B1/fr active Active
• 2018
  • 2018-09-25 JP JP2020537880A patent/JP2020535624A/ja active Pending
  • 2018-09-25 WO PCT/FR2018/052359 patent/WO2019063933A1/fr unknown
  • 2018-09-25 EP EP18786847.6A patent/EP3688782A1/de not_active Withdrawn
  • 2018-09-25 CN CN201880062356.4A patent/CN111406299A/zh active Pending
  • 2018-09-25 US US16/650,701 patent/US10886088B2/en active Active

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