Classifications

• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J161/00—Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
  • C09J161/04—Condensation polymers of aldehydes or ketones with phenols only
  • C09J161/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
  • B60C9/0007—Reinforcements made of metallic elements, e.g. cords, yarns, filaments or fibres made from metal
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
  • C08G8/04—Condensation polymers of aldehydes or ketones with phenols only of aldehydes
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J107/00—Adhesives based on natural rubber
  • C09J107/02—Latex
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J109/00—Adhesives based on homopolymers or copolymers of conjugated diene hydrocarbons
  • C09J109/06—Copolymers with styrene
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J109/00—Adhesives based on homopolymers or copolymers of conjugated diene hydrocarbons
  • C09J109/06—Copolymers with styrene
  • C09J109/08—Latex
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
  • C09J11/02—Non-macromolecular additives
  • C09J11/04—Non-macromolecular additives inorganic
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J161/00—Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
  • C09J161/04—Condensation polymers of aldehydes or ketones with phenols only
  • C09J161/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
  • C09J161/12—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols with polyhydric phenols
• • D—TEXTILES; PAPER
  • D07—ROPES; CABLES OTHER THAN ELECTRIC
  • D07B—ROPES OR CABLES IN GENERAL
  • D07B1/00—Constructional features of ropes or cables
  • D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
  • D07B1/0606—Reinforcing cords for rubber or plastic articles
  • D07B1/0666—Reinforcing cords for rubber or plastic articles the wires being characterised by an anti-corrosive or adhesion promoting coating
• • D—TEXTILES; PAPER
  • D07—ROPES; CABLES OTHER THAN ELECTRIC
  • D07B—ROPES OR CABLES IN GENERAL
  • D07B1/00—Constructional features of ropes or cables
  • D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
  • F16G5/00—V-belts, i.e. belts of tapered cross-section
  • F16G5/04—V-belts, i.e. belts of tapered cross-section made of rubber
  • F16G5/06—V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber
  • F16G5/10—V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber with metal reinforcement
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
  • F16G5/00—V-belts, i.e. belts of tapered cross-section
  • F16G5/20—V-belts, i.e. belts of tapered cross-section with a contact surface of special shape, e.g. toothed
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C19/00—Tyre parts or constructions not otherwise provided for
  • B60C19/08—Electric-charge-dissipating arrangements
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
  • B60C9/0007—Reinforcements made of metallic elements, e.g. cords, yarns, filaments or fibres made from metal
  • B60C2009/0021—Coating rubbers for steel cords
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K3/00—Use of inorganic substances as compounding ingredients
  • C08K3/32—Phosphorus-containing compounds
  • C08K2003/321—Phosphates
  • C08K2003/324—Alkali metal phosphate

Definitions

• Adhesive composition comprising a phosphate salt and a resin
• the field of the present invention is that of conductive elements and adhesive compositions or "glues" intended to adhere such conductive elements to elastomeric matrices such as those commonly used in articles or semi-finished products made of elastomer or still in the field of tires or belts.
• the present invention relates more particularly to adhesive compositions based on at least one phosphate salt and a resin, to the use of this adhesive composition for the coating of conductive elements, to a method of coating said conductive element, an elastomer composite reinforced conductive elements coated with an adhesive layer based on said adhesive composition and tires or belts reinforced by such elastomer composites.
• a first solution for adhering these steel son to elastomer matrices is to use glues known under the name "RFL" (for resorcinol-formaldehyde-latex), as for example described in EP2006341.
• RFL adhesives comprise, in a well-known manner, a thermosetting phenolic resin, obtained by the condensation of resorcinol with formaldehyde, and one or more diene elastomer latexes in aqueous solution.
• the RFL glues of EP2006341 ensure good adhesion of the coated steel wire (s) to elastomer matrices without the latter being surface-treated, that is to say in the absence of a layer. a metal coating, for example a brass layer.
• the RFL glue requires the use of a halogenated polymer and a metal oxide.
• this RFL adhesive requires the use of an elastomer matrix comprising an acrylic rubber composition and therefore does not allow satisfactory adhesion with any elastomer matrix.
• a second solution for adhering these steel wires to elastomer dies is to coat the steel wires with a layer of brass.
• This second solution is the most widespread and efficient industrial solution.
• an adhesive interface is formed comprising zinc oxide, zinc sulphide and copper sulphide resulting from the reaction between the brass and the elastomer matrix.
• Such an interface and physicochemical mechanisms Correspondents are described in particular in the article "Mechanism and theories of rubber adhesion to steel cords - An overview", WJ Van Ooij, Rubber Chemistry and Technology, 421-456, Vol.57.
• this adhesion is initially, that is to say after cooling after cooking, relatively high and that this adhesion is durable, that is to say, it does not degrade. significantly over time.
• the object of the invention is therefore an adhesive composition comprising:
• a phosphate salt chosen from sodium phosphate, potassium phosphate and mixtures of these phosphates and
• At least one compound A1 the compound A1 being chosen from:
• a compound A1 1 comprising at least two functions, one of these functions being a hydroxymethyl function, the other being an aldehyde function or a hydroxymethyl function, or
• a compound A12 comprising at least one aldehyde function, or a mixture of a compound A1 1 and a compound A12;
• At least one phenol A21 At least one phenol A21.
• the Applicant thus hypothesizes that the phosphate salt makes it possible to create a passivation layer on the surface of the conductive element, this passivation layer allowing on the one hand a good initial adhesion between the conductive element and an elastomeric matrix and, secondly, to maintain a good level of adhesion over time, thus making the adhesion perennial, and this without using a specific elastomer matrix, halogenated polymer and metal oxide.
• the phosphate salt in addition to participating in the formation of the passivation layer, has a buffering effect and stabilizes the pH of the adhesive composition.
• Another object of the invention relates to a conductive element coated with an adhesive layer based on the adhesive composition as defined above.
• Conductive element means that the element is electrically conductive.
• the conductive object can therefore be metallic.
• the invention also relates to the use of an adhesive composition as defined above for the coating of a conductive element.
• the invention also relates to a method of coating at least one conductive element, in which the conductive element (s) is coated with an adhesive layer based on an adhesive composition as defined. previously.
• the invention also relates to an elastomer composite reinforced with at least one coated conductive element as defined above comprising an elastomer matrix in which is embedded the coated conductive element.
• the invention also relates to a tire comprising a conductive element as defined above or an elastomer composite as defined above.
• the invention also relates to a belt comprising a conductive element as defined above or an elastomer composite as defined above.
• the adhesive composition according to the invention allows a significant increase in the life of the composites according to the invention, and therefore tires or belts comprising them.
• directly coating layer an object is meant that the layer is in contact with the object without any other object, including another layer, being interposed between the two.
• any range of values designated by the expression "between a and b" represents the range of values from more than a to less than b (i.e., terminals a and b excluded ) while any range of values designated by the expression “from a to b” signifies the range of values from a to b (that is to say, including the strict limits a and b).
• the carbon products mentioned in the description may be of fossil origin or biobased. In the latter case, they can be, partially or totally, derived from biomass or obtained from renewable raw materials derived from biomass.
• elastomer composition a composition comprising at least one elastomer (or indistinctly rubber) and at least one other constituent.
• iene elastomer or indistinctly rubber is meant an elastomer derived at least in part (ie a homopolymer or copolymer) from monomer (s) diene (s) (ie, carrier (s) two carbon-carbon double bonds, conjugated or not).
• isoprene elastomer is meant a homopolymer or copolymer of isoprene, in other words a diene elastomer selected from the group consisting of natural rubber (NR), synthetic polyisoprenes (IR), the various copolymers of isoprene, isoprene and mixtures of these elastomers.
• elastomeric matrix a matrix with elastomeric behavior.
• a benzene ring comprises six members, each member being a carbon atom.
• a furan ring comprises five members, four members each being a carbon atom and the remaining member being an oxygen atom.
• aromatic polyphenol an aromatic compound comprising at least one benzene ring bearing more than one hydroxyl function.
• the resin comprises the mixture and / or the reaction product of the various basic constituents used for this resin as defined above and that this resin is only based on the constituents based on the resin.
• the basic constituents are the reactants intended to react together during the final condensation of the resin and are not reagents intended to react together to form these basic constituents.
• the basic constituents thus comprise at least one compound A1 and at least one phenol A21.
• the basic components may comprise other additional additional components of the compound A1 and phenol A21.
• the basic constituents consist of at least one compound A1 and at least one phenol A21.
• these other additional constituents are free of formaldehyde and / or devoid of a methylene donor selected from the group consisting of hexamethylenetetramine.
• HMT hexamethoxymethylmelamine
• H3M hexaethoxymethylmelamine
• lauryloxymethylpyridinium chloride ethoxymethylpyridinium chloride
• formaldehyde trioxane hexamethoxymethylmelamine polymers hexakis (methoxymethyl) melamine, N, N ', N "-trimethyl / -N, N ', N" -trimethylolmelamine, hexamethylolmelamine, N-methylolmelamine, ⁇ , ⁇ '-dimethylolmelamine, N, N', N "-tris (methoxymethyl) melamine, the ⁇ More preferably, these other additional components are free of formaldehyde and lack the methylene donors described in this paragraph.
• these other constituents additives are formaldehyde-free and / or methylene donor-free selected from the group consisting of hexamethylenetetramine, hexaethoxymethylmelamine, hexamethoxymethylmelamine, lauryloxymethylpyridinium chloride, ethoxymethylpyridinium chloride, trioxane hexamethoxymethylmelamine and oxymethylmelamines N-substituted compounds corresponding to the general formula:
• Q represents an alkyl group containing from 1 to 8 carbon atoms
• Fi, F 2 , F 3 , F 4 and F 5 are chosen, independently of one another, from the group consisting of a hydrogen atom, an alkyl group containing from 1 to 8 carbon atoms, by the -CH20Q group and their condensation products. More preferably, these other additional components are free of formaldehyde and lack the methylene donors described in this paragraph.
• these other additional constituents are free of formaldehyde and / or devoid of methylene donor. More preferably, these other additional components are free of formaldehyde and free of methylene donors.
• the total mass ratio of formaldehyde or methylene donor (s) belonging to the groups described above in total weight of the compound (s) A1 in the basic constituents is less than or equal to 10%, preferably 5%, more preferably 2% and even more preferably 1%.
• the total mass ratio of formaldehyde and methylene donor (s) belonging to the groups described above in total weight of the compound (s) A1 in the basic constituents is less than or equal to 10%, preferably at 5%, more preferably at 2% and even more preferably at 1%.
• adhesive layer based on an adhesive layer comprising the mixture and / or the reaction product of the various basic constituents used to form the adhesive layer, here the basic constituents of the adhesive composition, some of which may be intended to react or likely to react with each other or with their surrounding chemical environment, at least in part, during the various phases of manufacture of the adhesive layer, the reinforcing element metal, composites or finished articles, in particular during a cooking step.
• solids content of a compound or of the adhesive composition is meant the mass of the compound or adhesive composition in grams obtained after drying on the mass in grams of the adhesive composition before drying. The solids content is measured according to standard NF EN 827 (March 2006).
• the adhesive composition therefore comprises at least one (that is to say one or more) phosphate salt and at least one (that is to say one or more) resin; this resin being based on at least one (that is to say one or more) compound A1, the compound A1 being chosen from:
• a compound A12 comprising at least one aldehyde function, or a mixture of a compound A1 1 and a compound A12; and at least one (i.e. one or more) phenol A21,
• the adhesive composition therefore comprises at least one (that is to say one or more) phosphate salt and at least one (that is to say one or more) resin ; this resin being based on at least one (that is to say one or more) compound A1 1 and at least one (that is to say one or more) phenol A21.
• the adhesive composition therefore comprises at least one (i.e., one or more) phosphate salt and at least one (i.e., one or more) resin; this resin being based on at least one (ie one or more) compound A12 and at least one (i.e. one or more) phenol A21.
• the adhesive composition therefore comprises at least one (i.e., one or more) phosphate salt and at least one (i.e., one or more) resin; this resin being based on at least one (that is to say one or more) compound A1 1 and at least one (that is to say one or more) compound A12 and at least one ( i.e. one or more) phenol A21.
• the adhesive composition is aqueous.
• aqueous means that the water content of the adhesive composition is greater than or equal to 50% by weight.
• the use of water as a solvent makes the adhesive composition easily usable under industrial conditions and at low cost.
• the water content of the adhesive composition is between 70 and 95% by weight and preferably between 75 and 90% by weight.
• the solids content of the adhesive composition is between 5 and 30% by weight and preferably between 10 and 25% by weight.
• the adhesive composition advantageously has a solids content of thermosetting resin and latex, between 5 and 60%, more preferably between 10 and 30% by weight.
• thermosetting resin and latex means the ratio between the mass of the thermosetting resin and latex obtained after drying the aqueous adhesive composition on the mass of the aqueous adhesive composition before drying.
• the solids content of the elastomer latex (s) in the aqueous adhesive composition ranges from 3.0 to 29.0%, preferably from 1.1 to 24.0% and more preferably from 13.0 to 21.0%.
• the weight ratio of the resin solids content to the dry latex extract is preferably between 0.1 and 2.0.
• the pH of the adhesive composition is basic, that is to say strictly greater than 7, so as firstly to obtain phenolates in aqueous solution and secondly to facilitate the stabilization of the latexes.
• the pH is from 8 to 14 and more preferably from 9 to 12. This pH is measured under standard conditions, namely 23 ° C. ⁇ 2 ° C. at atmospheric pressure according to the AFNOR NF T standard. 90-008: Water Quality - Determination of pH. An Mettler-Toledo type INLAB 413 type electrode is immersed in the solution and the value displayed is read after 2 min.
• the adhesive composition comprises anionic surfactants for stabilizing the adhesive composition.
• anionic surfactants for stabilizing the adhesive composition.
• Phosphate salt for stabilizing the adhesive composition.
• An essential component of the adhesive composition is a phosphate salt selected from sodium phosphate, potassium phosphate, and mixtures of these phosphates.
• Sodium phosphate is the compound which in solid form is of formula Na 3 PO 4 and the potassium phosphate is the compound which in solid form of formula K 3 PO 4 .
• the phosphate salt is sodium phosphate.
• the sodium and potassium phosphate salts have the advantage of being soluble in water under conditions of current temperatures and pressures.
• these phosphate salts are soluble in the aqueous adhesive composition at a mass ratio greater than or equal to 1 g / l in the aqueous adhesive composition, preferably at 10 g / l.
• This solubility is measured under standard conditions, namely 23 ° C at atmospheric pressure by the following protocol.
• the aqueous adhesive composition comprising all its constituents is prepared with the exception of the phosphate salt or salts whose solubility is desired to be measured. Weigh with a precision scale (0.0001 g) approximately exactly X g of solid to be measured.
• the solid is then introduced into an Erlenmeyer flask and the aqueous adhesive composition prepared in the Erlenmeyer flask is gradually added with stirring. As soon as the solid is visibly dissolved, the final volume V of the aqueous adhesive composition prepared is measured. The ratio of mass X to volume V indicates solubility.
• the composition is devoid of a zinc phosphate dispersing agent and free of zinc phosphate.
• the adhesive composition is devoid of a dispersing agent of a phosphate salt insoluble in water and free of water insoluble phosphate salts.
• all of the phosphate salts of the adhesive composition are soluble in water.
• dispersing agent of a salt in water is meant a compound which has the property of maintaining in suspension particles of this salt in water and to ensure the stability of the composition.
• the adhesive composition does not comprise other phosphate salts than the salts selected from sodium phosphate, potassium phosphate and mixtures of these phosphates.
• the sodium phosphate is mixed so that the level of dry extract of sodium phosphate in the aqueous adhesive composition is less than or equal to 2.50%, preferably less than or equal to 2.00%, more preferably less than or equal to 1.50% and even more preferably less than or equal to 1.00%.
• the sodium phosphate is mixed so that the level of solids content of sodium phosphate in the aqueous adhesive composition is greater than or equal to 0.40%, preferably greater than or equal to 0.60%.
• the tribasic phosphate Na 3 PO 4 has a buffering effect and maintains a pH ranging from 9 to 1 1, 5.
• the tribasic phosphate Na 3 PO 4 thus provides stability to the pH of the adhesive composition.
• the potassium phosphate is mixed so that the level of potassium phosphate solids in the aqueous adhesive composition is less than or equal to 3 , 00%, preferably less than or equal to 2.50%, more preferably less than or equal to 2.00% and even more preferably less than or equal to 1.50%.
• the potassium phosphate is mixed so that the level of potassium phosphate solids in the aqueous adhesive composition is greater than or equal to 0.50%, preferably greater than or equal to 0.80%.
• the phosphate salt is a mixture of sodium phosphate and potassium phosphate
• the sodium phosphate and the potassium phosphate are mixed so that the solids content of potassium in the aqueous adhesive composition is less than or equal to 3.00%, preferably less than or equal to 2.50%, very preferably less than or equal to 2.00%, more preferably less than or equal to 1.50%, and even more more preferably less than or equal to 1.00%.
• the phosphate salt is a mixture of sodium phosphate and potassium phosphate
• the sodium phosphate and the potassium phosphate are mixed so that the solids content of phosphate of potassium in the aqueous adhesive composition is greater than or equal to 0.40%, preferably greater than or equal to 0.50%, very preferably greater than or equal to 0.60% and more preferably greater than or equal to 0.80%.
• Another essential constituent of the adhesive composition is a compound A1 chosen from: a compound A1 1 comprising at least two functions, one of these functions being a hydroxymethyl function, the other being an aldehyde function or a hydroxymethyl function, or
• the resin is based on at least one (i.e. one or more) compound
• the compound A12 comprises at least one aromatic ring bearing at least one aldehyde function.
• the compound A12 carries at least two aldehyde functions.
• the aromatic ring of the compound A12 carries two aldehyde functions.
• the aromatic ring of the compound A12 is selected from the group consisting of a benzene ring and a furan ring, preferably the aromatic ring of the compound A12 is a benzene ring.
• the compound A12 is selected from the group consisting of 1,2-benzene-dicarboxaldehyde, 1,3-benzenedicarboxaldehyde, 1,4-benzenedicarboxaldehyde, 2-hydroxybenzene-1, 3,5-tricarbaldehyde and mixtures thereof.
• the compound A12 is of general formula (A):
• X includes N, S, or
• R represents -H or -
• the compound A12 is of general formula ( ⁇ '):
• R represents -CHO.
• X represents O.
• X comprises N.
• the compound A12 is selected from the group consisting of furfuraldehyde, 2,5-furanedicarboxaldehyde and mixtures of these compounds.
• R represents -CHO in the variant of the compound A12 of formula (C'a) and the compound A12 obtained is then 2,5-1-H-pyrroledicarboxaldehyde.
• X represents NT-i with ⁇ representing an alkyl, aryl arylalkyl, alkylaryl or cycloalkyl group.
• X represents NT-i with ⁇ representing an alkyl, aryl arylalkyl, alkylaryl or cycloalkyl group.
• the compound A12 used is fo
• R represents -CHO in the variant of compound A12 of formula (IV'a) and is then 2,5-thiophene dicarboxaldehyde.
• X represents ST 2 with T 2 representing an alkyl, aryl arylalkyl, alkylaryl or cycloalkyl group.
• the compound A12 used is of formula (Db):
• X represents T 3 -ST 2 with T 2 , T 3 each representing, independently of one another, an alkyl, aryl arylalkyl, alkylaryl or cycloalkyl.
• the compound A12 used is of formula (De):
• the compound A1 1 is an aromatic compound comprising at least one aromatic ring bearing at least two functions, one of these functions being a hydroxymethyl function, the other being an aldehyde function. or a hydroxymethyl function.
• Ar represents an aromatic ring and B represents CHO or CH 2 OH.
• the aromatic ring is advantageously a 5- or 6-membered ring, comprising, as a link, carbon atoms and optionally one or more heteroatoms, in particular nitrogen, oxygen and sulfur atoms, optionally oxidized as N-oxide or S-oxide.
• the aromatic ring comprises 0, 1 or 2 heteroatoms.
• the remainder of the aromatic ring may be substituted or unsubstituted.
• the aromatic ring may carry 0, 1 or 2 aldehyde functions, preferably 0 or 1 aldehyde function.
• the aromatic ring may carry 1, 2 or 3 hydroxymethyl functions, preferably 1 or 2 hydroxymethyl function.
• aromatic ring may also carry 0, 1 or 2 other function (s), in particular hydroxyl.
• the B and hydroxymethyl functions are advantageously in the meta or para position relative to one another.
• the aromatic ring is a 5-membered ring
• the ring may comprise one or more heteroatoms, in particular nitrogen, oxygen and sulfur atoms, optionally oxidized in the form of N-formers. - oxide or S-oxide.
• the aromatic nucleus comprises 1 or 2 heteroatoms, preferably 1 heteroatom.
• the aromatic nucleus comprises 0 or a single aldehyde function
• the aromatic nucleus comprises one or two hydroxymethyl functions
• the aromatic nucleus comprises
• the aromatic nucleus comprises
• the compound A1 1 corresponds to the general formula (II): where B is CHO or CH 2 OH, Y is O, NR- ⁇ , NO, S, SO, SO 2 , SR 2 R 3 , i is hydrogen, alkyl, aryl, arylalkyl, alkylaryl or cycloalkyl, R 2 R3 are each, independently of one another, hydrogen, alkyl, aryl, arylalkyl, alkylaryl or cycloalkyl.
• the compound A1 1 is of general formula ( ⁇ ):
• B represents CHO. In another embodiment, B represents CH 2 OH.
• Y represents O.
• the compound A1 1 corresponds to the general formula (Il'a1) 'a2):
• 5- (hydroxymethyl) -furfural (Il'a1) is a particularly suitable A1 1 compound, since this organic compound can easily be derived from renewable resources. Indeed, it is derived in particular from the dehydration of certain sugars such as fructose, glucose, sucrose, cellulose and insulin.
• Y represents NR-1 or advantageously NR-1.
• R 1 represents hydrogen, an alkyl, arylalkyl, alkylaryl or cycloalkyl group.
• the compound is of formula (Mb):
• R 1 represents a hydrogen or a C 1 -C 6 alkyl group.
• Y represents S, SO, S0 2 or SR2R 3 with R 2 and R 3 as defined above.
• the compound is of formula (IIc):
• R 2 is S, SR 2 R 3 , SO, SO 2, R 2, R 3 are each, independently of each other, hydrogen, alkyl, aryl, arylalkyl, alkylaryl or cycloalkyl, B, R 2 and R 3 being such being as defined previously;
• R 2 and R 3 each represent, independently of each other, a C 1 -C 6 alkyl radical.
• the compound is advantageously of formula (Il'c3) or (Il'c4).
• the aromatic ring is a 6-membered ring, which may comprise 0, one or more heteroatoms, in particular nitrogen, optionally oxidized in the form of N-oxide.
• the aromatic ring comprises 0, 1, or 2 heteroatoms.
• the B and hydroxymethyl functions are advantageously in the meta or para position relative to each other.
• the aromatic ring may carry 0, 1 or 2 aldehyde functions, preferably 0 or 1 aldehyde function.
• the aromatic ring may carry 1, 2 or 3 hydroxymethyl functions, preferably 1 or 2 hydroxymethyl functions.
• aromatic ring may also carry 0, 1 or 2 other function (s), in particular hydroxyl.
• the compound A1 1 is of general formula (III):
• R 1 is hydrogen, alkyl, aryl, arylalkyl, alkylaryl or cycloalkyl.
• R 1 represents a hydrogen or a C 1 -C 6 alkyl group.
• n is 1, m is 0 and p is 1.
• n is 1, m is 1 and p is 1.
• n is 2
• m is 1
• p is 1.
• n is 1, m is 1 and p is 2.
• n is 1, m is 1 and p is 2.
• the aromatic ring of the compound A1 1 is a benzene ring. More preferably, this aldehyde is selected from the group consisting of 2-hydroxymethyl-benzene-1-carboxaldehyde, 3-hydroxymethyl-benzene-1-carboxaldehyde, 4-hydroxymethyl-benzene-1-carboxaldehyde, 3-hydroxymethyl- 6-hydroxy-benzene-1-carboxaldehyde, 3-hydroxymethyl-4-hydroxy-benzene-1-carboxaldehyde, 3-hydroxymethyl-2-hydroxy-benzene-1-carboxaldehyde, 3-hydroxymethyl-2-hydroxy-benzene -1,5-dicarboxaldehyde, 5-hydroxymethyl-2-hydroxy-benzene-1,3-dicarboxaldehyde, 3,5-hydroxymethyl-4-hydroxy-benzene-1-carboxaldehyde, 3,5-hydroxymethyl-2- hydroxybenzene-1-carboxaldehyde, 1,2-hydroxymethylbenzene, 1,3-hydroxymethylbenzene
• the compound A1 1 used is 1-hydroxymethylbenzene-4-carboxaldehyde of formula (Nia) or 1,4-hydroxymethylbenzene of formula (IIIb):
• the adhesive composition can be free of formaldehyde, the use of which is desirable to reduce, or even the delete in term adhesive compositions, because of the recent evolution of European regulations on this type of compound.
• formaldehyde is a compound derived from petroleum which we want as possible to get rid of for reasons of rarefaction.
• the resin is based on at least one (that is to say one or more) phenol A21.
• the phenol A21 is chosen from:
• an aromatic polyphenol A2 comprising at least one aromatic ring bearing at least two hydroxyl functional groups in the meta position with respect to each other, the two ortho positions of at least one of the hydroxyl functions being unsubstituted
• an aromatic monophenol A2 comprising at least one six-membered aromatic ring bearing a single hydroxyl function, the two ortho positions of the hydroxyl function being unsubstituted or at least one ortho position and the para position of the hydroxyl function being unsubstituted
• the phenol is an aromatic polyphenol A2 having one or more aromatic ring (s).
• the aromatic polyphenol comprises at least one aromatic ring bearing at least two hydroxyl functional groups in the meta position with respect to each other, the two ortho positions of at least one of the hydroxyl functional groups being unsubstituted.
• the phenol is an aromatic monophenol A2 'comprising at least one six-membered aromatic ring bearing a single hydroxyl function. On this aromatic monophenol, the two ortho positions of the hydroxyl function are unsubstituted, or at least one ortho position and the para position of the hydroxyl function are unsubstituted.
• the phenol is a mixture of the aromatic polyphenol A2 and the aromatic monophenol A2 'as described above.
• the aromatic polyphenol A2 can be, in one embodiment, a single molecule of aromatic polyphenol comprising one or more aromatic nuclei, at least one of these aromatic nuclei, or even each aromatic nucleus, carrying at least two hydroxyl functions in the meta position with respect to each other, the two ortho positions of at least one of the hydroxyl functions being unsubstituted.
• the aromatic monophenol A2 may, in one embodiment, be a single molecule of aromatic monophenol comprising one or more six-membered aromatic nuclei, at least one of these six-membered aromatic nuclei, or even each Since the six-membered aromatic ring carries a single hydroxyl function, the two ortho positions of the hydroxyl function are unsubstituted, or at least one ortho position and the para position of the hydroxyl function are unsubstituted.
• Such simple molecules do not include a repeating pattern.
• the aromatic polyphenol A2 may be, in another embodiment, a pre-condensed resin based on:
• At least one aromatic polyphenol comprising at least one aromatic ring bearing at least two hydroxyl functions in the meta position with respect to each other, the two ortho positions of at least one of the hydroxyl functions being substituted;
• At least one compound comprising at least one aldehyde function and / or at least one compound comprising at least two hydroxymethyl functional groups carried by an aromatic nucleus at least one compound comprising at least one aldehyde function and / or at least one compound comprising at least two hydroxymethyl functional groups carried by an aromatic nucleus.
• Such a pre-condensed resin based on aromatic polyphenol is in accordance with the invention and comprises, in contrast to the simple molecule described above, a repeating unit.
• the repeating unit comprises at least one aromatic ring bearing at least two hydroxyl functional groups in the meta position relative to one another.
• the aromatic monophenol A2 may be, in another embodiment, a pre-condensed resin based on:
• At least one aromatic monophenol comprising at least one six-membered aromatic ring bearing a single hydroxyl function:
• At least one compound comprising at least one aldehyde function and / or at least one compound comprising at least two hydroxymethyl functional groups carried by an aromatic nucleus at least one compound comprising at least one aldehyde function and / or at least one compound comprising at least two hydroxymethyl functional groups carried by an aromatic nucleus.
• Such a pre-condensed monophenol aromatic resin is in accordance with the invention and comprises, in contrast to the simple molecule described above, a repeating unit.
• the repeating unit comprises at least one six-membered aromatic ring carrying a single hydroxyl function.
• the phenol A21 is a mixture of an aromatic polyphenol forming a single molecule and a pre-condensed resin based on aromatic polyphenol.
• the phenol A21 is a mixture of an aromatic monophenol forming a single molecule and a pre-condensed monophenol aromatic resin.
• aromatic polyphenol and / or aromatic monophenol
• aromatic polyphenol and / or aromatic monophenol may then be condensed and will partly define the repeating unit.
• the characteristics of the pre-condensed resin are described in more detail below.
• the aromatic ring of the aromatic polyphenol carries three hydroxyl functions in the meta position with respect to one another.
• the two ortho positions of each hydroxyl function are unsubstituted.
• the two carbon atoms located on both sides (in the ortho position) of the hydroxyl carbon atom i.e., carrying the hydroxyl function
• carry a single hydrogen atom i.e., carrying the hydroxyl function
• the remainder of the aromatic ring of the aromatic polyphenol is unsubstituted.
• the other carbon atoms of the rest of the aromatic ring (those other than the carbon atoms carrying the hydroxyl functions) carry a single hydrogen atom.
• the aromatic polyphenol comprises a plurality of aromatic nuclei, at least two of which are each carrying at least two hydroxyl functional groups in the meta position with respect to each other, the two positions ortho of at least one of the hydroxyl functions of at least one aromatic ring being unsubstituted.
• At least one of the aromatic rings of the aromatic polyphenol carries three hydroxyl functions in the meta position relative to one another.
• the two ortho positions of each hydroxyl function of at least one aromatic ring are unsubstituted.
• the or each aromatic ring of the aromatic polyphenol is a benzene ring.
• VI-a (VI-b) (VI-c) (VI-d) in which the symbols Z 2 , which are identical or different if they are several on the same aromatic ring, represent an atom (for example carbon, sulfur or oxygen) or a linking group by definition at least divalent, which connects at least these two aromatic rings to the rest of the aromatic polyphenol.
• aromatic polyphenol Another example of aromatic polyphenol is the
• each compound VII and VIII is an aromatic polyphenol having two aromatic rings (of formulas VI-c) each of which carries at least two (in this case two) hydroxyl functions in the meta-position. one compared to the other.
• the aromatic polyphenol is chosen from the group consisting of resorcinol (IV), phloroglucinol (V), 2,2 ', 4,4'-tetrahydroxydiphenyl sulfide (VII). ), 2,2 ', 4,4'-tetrahydroxybenzophenone (VIII), and mixtures of these compounds.
• the aromatic polyphenol is phloroglucinol.
• the aromatic polyphenol A2 comprises a pre-condensed resin based on aromatic polyphenol as described in any one of these embodiments.
• At least one aromatic polyphenol as defined above and preferably selected from the group consisting of resorcinol, phloroglucinol, 2,2 ', 4,4'-tetrahydroxydiphenyl sulfide, 2,2', 4,4 tetrahydroxybenzophenone, and mixtures thereof; and
• At least one compound capable of reacting with the aromatic polyphenol comprising at least one aldehyde function and / or at least one compound capable of reacting with the aromatic polyphenol comprising at least two hydroxymethyl functions, and preferably an aromatic aldehyde comprising at least one aromatic ring bearing at least one aldehyde function.
• the compound capable of reacting with the aromatic polyphenol may be a compound A1 as defined above or any other aldehyde.
• said compound is chosen from the group consisting of an aromatic compound comprising an aromatic ring bearing at least two functions, one of these functions being a hydroxymethyl function, the other being an aldehyde function or a hydroxymethyl function, the formaldehyde, furfuraldehyde, 2,5-furanedicarboxaldehyde, 1,4-benzenedicarboxaldehyde, 1,3-benzenedicarboxaldehyde, 1,2-benzenedicarboxaldehyde and mixtures of these compounds.
• the compound capable of reacting with the aromatic polyphenol is an aromatic compound comprising an aromatic ring bearing at least two functions, one of these functions being a hydroxymethyl function, the other being an aldehyde function or a functional function.
• this compound is selected from the group consisting of 5- (hydroxymethyl) -furfural, 2,5-di (hydroxymethyl) furan and mixtures of these compounds.
• the repeating unit meets the characteristics of the aromatic polyphenol defined above with the exception that at least one of the carbon atoms of the aromatic ring, which was unsubstituted, is connected to another pattern.
• this pre-condensed resin is free of free formaldehyde. Indeed, even in the case where the pre-condensed resin is based on an aromatic polyphenol as described above and formaldehyde, formaldehyde having already reacted with the aromatic polyphenol, the pre-condensed resin is free of free formaldehyde susceptible to be able to react with a compound A1 according to the invention in a subsequent step.
• the aromatic polyphenol A2 may also comprise a mixture of an aromatic polyphenol free molecule and a pre-condensed polyphenol aromatic resin, as described above.
• the aromatic polyphenol A2 may also comprise a mixture of phloroglucinol and a pre-condensed phloroglucinol resin.
• the aromatic monophenol A2 may be in two variants.
• the two ortho positions of the hydroxyl function are unsubstituted.
• at least one ortho position and the para position of the hydroxyl function are unsubstituted.
• the two ortho positions of the hydroxyl function are unsubstituted.
• the two carbon atoms located on both sides (in the ortho position) of the hydroxyl carbon atom i.e., carrying the hydroxyl function
• carry a single hydrogen atom i.e., carrying the hydroxyl function
• the remainder of the aromatic ring is unsubstituted.
• the other carbon atoms of the rest of the aromatic ring (those other than the carbon atoms carrying the hydroxyl functions) carry a single hydrogen atom.
• the aromatic monophenol comprises a plurality of six-membered aromatic rings, at least two of which are each carrying a single hydroxyl function and, for at least one of the hydroxyl functions, the two ortho positions of the hydroxyl function are unsubstituted, or at least one ortho position and the para position of the hydroxyl function are unsubstituted.
• the two ortho positions of each hydroxyl function of at least one six-membered aromatic ring are unsubstituted.
• the remainder of each of the aromatic rings is unsubstituted.
• the other carbon atoms of the remainder of each aromatic ring (those other than the carbon atoms carrying the hydroxyl functions or bearing the group linking the aromatic rings between them) carry a single hydrogen atom.
• the or each aromatic ring of the aromatic monophenol is a benzene ring.
• the aromatic monophenol is chosen from the group consisting of phenol, ortho-cresol, meta-cresol, para-cresol, ortho-chlorophenol, meta-chlorophenol, para-chlorophenol, 2- hydroxybenzoic acid, 3-hydroxybenzoic acid, 4-hydroxybenzoic acid, 4-vinylphenol, 4-ethylphenol, 4-isopropylphenol, 4-isobutylphenol, paracoumaric acid and mixtures of these compounds.
• the aromatic monophenol A2 comprises a pre-condensed monophenol aromatic resin as described in any one of these embodiments.
• At least one aromatic monophenol as defined above and preferably selected from the group consisting of phenol, ortho-cresol, meta-cresol, para-cresol, ortho-chlorophenol, meta-chlorophenol, para-chlorophenol, 2-hydroxybenzoic acid, 3-hydroxybenzoic acid, 4-hydroxybenzoic acid, 4-vinylphenol, 4-ethylphenol, 4-isopropylphenol, 4-isobutylphenol, paracoumaric acid and mixtures of these compounds; and at least one compound capable of reacting with the aromatic monophenol comprising at least one aldehyde function and / or at least one compound capable of reacting with the aromatic monophenol comprising at least two hydroxymethyl functions and preferably an aromatic aldehyde comprising at least one nucleus aromatic carrier of at least one aldehyde function.
• the compound capable of reacting with the aromatic monophenol may be a compound A1 as defined above or any other aldehyde.
• said compound capable of reacting with the aromatic monophenol is chosen from the group consisting of an aromatic compound comprising an aromatic ring bearing at least two functions, one of these functions being a hydroxymethyl function, the other being a functional function. aldehyde or a hydroxymethyl function, formaldehyde, furfuraldehyde, 2,5-furanedicarboxaldehyde, 1,4-benzenedicarboxaldehyde, 1,3-benzenedicarboxaldehyde, 1,2-benzenedicarboxaldehyde and mixtures thereof.
• the compound is an aromatic compound comprising an aromatic ring bearing at least two functions, one of these functions being a hydroxymethyl function, the other being an aldehyde function or a hydroxymethyl function
• this compound is chosen from the group consisting of 5- (hydroxymethyl) -furfural, 2,5-di (hydroxymethyl) furan and mixtures of these compounds.
• the repeating unit meets the characteristics of the aromatic monophenol defined above with the exception that at least one of the carbon atoms of the six-membered aromatic ring, which was unsubstituted, is connected to another pattern.
• this pre-condensed resin is free of free formaldehyde. Indeed, even in the case where the pre-condensed resin is based on an aromatic monophenol as described above and formaldehyde, formaldehyde having already reacted with the aromatic monophenol, the pre-condensed resin is free of free formaldehyde susceptible to be able to react with a compound A1 according to the invention in a subsequent step.
• the aromatic monophenol A2 ' may also comprise a mixture of a free molecule of aromatic monophenol and a pre-condensed monophenol aromatic resin, as described above.
• the aromatic monophenol A2 ' may also comprise a mixture of phenol and a pre-condensed phenol-based resin.
• the phenol A21 may also comprise a mixture of an aromatic polyphenol A2 and an aromatic monophenol A2 ', as previously described.
• the phenol A21 comprises a mixture of aromatic polyphenol and a pre-condensed resin based on aromatic polyphenol.
• Elastomer latex is a mixture of aromatic polyphenol and a pre-condensed resin based on aromatic polyphenol.
• the adhesive composition may optionally comprise a latex of at least one elastomer, preferably unsaturated.
• a latex of at least one elastomer preferably unsaturated.
• Such an elastomer latex makes it possible to provide an elastomeric physical interface when the adhesive composition is used for coating elements intended to be embedded in an elastomer matrix.
• the elastomer latex is unsaturated, it also provides a chemical interface through unsaturations capable of forming bridges with the elastomer matrix crosslinking system.
• a latex is a stable dispersion of elastomeric microparticles (s) in suspension in a generally aqueous solution.
• An elastomer latex is therefore a composition in a liquid state comprising a liquid solvent, usually water, and at least one elastomer or rubber dispersed in the liquid solvent so as to form a suspension.
• the latex is not a rubber composition which comprises an elastomer or rubber matrix in which at least one other component is dispersed.
• a rubber composition is in a green state (uncrosslinked) and in an elastic state in a cured state (crosslinked) but in no case in a liquid state as is a latex.
• Unsaturated elastomer latexes that is to say bearing carbon-carbon double bonds
• diene elastomer are well known to those skilled in the art. They constitute in particular the elastomeric base of the RFL glues described in the introduction to this memo.
• the unsaturated elastomer of the latex is preferably a diene elastomer, more preferably a diene elastomer selected from the group consisting of polybutadienes, butadiene copolymers, polyisoprenes, isoprene copolymers and mixtures of these elastomers.
• butadiene copolymers vinylpyridine-styrene-butadiene terpolymers, natural rubber and mixtures of these elastomers.
• N1 is defined as the number of reactive sites of the aromatic compound as follows: an aldehyde function represents two reactive sites and a hydroxymethyl function represents a reactive site.
• an aldehyde function represents two reactive sites
• a hydroxymethyl function represents a reactive site.
• N 2 is defined as the number of reactive sites of the aromatic polyphenol as follows: each free carbon of the aromatic nucleus adjacent to a hydroxyl function carried by the aromatic nucleus represents a reactive site, each carbon It can only be counted as a reactive site for a single adjacent hydroxyl function.
• N'2 is defined as the number of reactive sites of the aromatic monophenol as follows: each free carbon of the six-membered aromatic ring adjacent to the hydroxyl function carried by the aromatic ring represents a reactive site and the free carbon of the six-membered aromatic nucleus positioned in para to the hydroxyl function represents a reactive site.
• the pre-condensed resin is obtained by mixing:
• a basic solvent preferably having a pH of between 8 and 13, more preferably between 9 and 12 or in an acid or neutral solvent preferably having a pH of between 4 and 7, more preferably between 5 and 7.
• the pre-condensed resin is advantageously prepared by gradually mixing the aromatic polyphenol and optionally the aromatic monophenol, and the compound A1 in an aqueous solution.
• the components based on the pre-condensed resin are mixed in a basic solvent such as an aqueous solution of sodium hydroxide, preferably having a pH of between 8 and 13, more preferably between 9 and 12. .
• a basic solvent such as an aqueous solution of sodium hydroxide, preferably having a pH of between 8 and 13, more preferably between 9 and 12.
• the components based on the pre-condensed resin are mixed in an acid or neutral solvent such as an aqueous solution having a pH of between 4 and 7, preferably between 5 and 7.
• a thickener for example carboxymethylcellulose
• a gelling agent for example a gelatin
• all of the constituents are mixed with stirring for a variable time depending on the temperature used and the specific composition targeted, for example for a period that may vary between 1 min and 6 h, at a temperature of between 20 ° C and 90 ° C, preferably between 20 and 60 ° C.
• an acid is then advantageously added so as to neutralize the base and to obtain a pre-condensed resin that can be stored and used later.
• a base is then advantageously added so as to neutralize the acid and to obtain a pre-condensed resin that can be stored and used later.
• the n 2 molar amount of aromatic polyphenol A2 the molar amount n 2 of aromatic monophenol A2 'and the molar amount n 1 of compound A1 are such that [(n 2 * N 2) + (n2N'2)] / (n1 * N1)> 1, preferably 1 ⁇ [(n2 * N2) + (n2N'2)) + (n2N'2)] / (n1 * N1) ⁇ 5.
• the pre-condensed resin is then generally diluted in water.
• the level of pre-condensed resin solids content according to the invention preferably represents between 2 and 30% by weight, more preferably between 5 and 15% by weight.
• the water content of the final aqueous adhesive solution thus prepared is preferably between 70 and 98% by weight, more preferably between 85 and 95% by weight.
• water content of the aqueous adhesive solution is meant the weight in water relative to the total weight of the adhesive solution.
• the aqueous adhesive composition according to the invention may of course comprise all or part of the usual additives for aqueous adhesive compositions such as those used in conventional RFL adhesives; examples are bases such as ammonia, sodium hydroxide, potassium hydroxide or ammonium hydroxide, dyes, fillers such as carbon black or silica, antioxidants or other stabilizers, and thickeners, for example carboxymethylcellulose, or gelling agents. , for example a gelatin, to increase the viscosity of the composition. There are also additives for changing the setting time or freezing time and the opening time of the resin.
• the setting time or gel time is the time during which the resin can be applied to its substrate and the opening time is the time during which, after application of the resin on its substrate the resin can be left in the open air without affecting the quality of the subsequent adhesive bond with the complementary substrate.
• the setting time or freezing time and the opening time are in particular a function of the temperature, the pressure or the resin concentration.
• thermosetting resin itself are advantageously mixed in water.
• This first step of resinification can be carried out according to several embodiments.
• thermosetting resin of the aqueous adhesive composition can be obtained by mixing the components of the resin, that is to say of said compound A1. as defined above, said aromatic compound A2 as defined above and / or said aromatic compound A2 'as defined above in a basic solvent, preferably having a pH of between 8 and 13, more preferably between 9 and 12.
• a pre-condensed resin based on aromatic polyphenol A2 as defined above that is to say based on:
• At least one aromatic polyphenol comprising at least one aromatic ring bearing at least two hydroxyl functions in the meta position relative to each other, the two ortho positions of at least one of the hydroxyl functions being substituted;
• At least one compound capable of reacting with said aromatic polyphenol comprising at least one aldehyde function and / or at least one compound capable of reacting with said aromatic polyphenol comprising at least two hydroxymethyl functional groups carried by an aromatic nucleus.
• the pre-condensed resin based on aromatic polyphenol A2 is advantageously prepared by progressively mixing the aromatic polyphenol and the compound comprising at least one aldehyde function and / or the compound comprising at least two hydroxymethyl functional groups carried by an aromatic nucleus, by formaldehyde, in molar amounts as previously described.
• the components based on the precondensed resin are mixed in a basic solvent such as an aqueous solution of sodium hydroxide, preferably having a pH of between 8 and 13, more preferably between 9 and 12.
• a basic solvent such as an aqueous solution of sodium hydroxide, preferably having a pH of between 8 and 13, more preferably between 9 and 12.
• the pre-condensed resin is obtained by mixing:
• Said compound capable of reacting with said aromatic polyphenol, in a basic solvent preferably having a pH of between 8 and 13, more preferably between 9 and 12.
• a thickener for example carboxymethylcellulose
• a gelling agent for example a gelatin.
• the constituents are mixed with stirring for a variable time depending on the temperature used and the specific composition targeted, for example for a period which may vary between 1 min and 6 h, at a temperature of between 20 ° C and 90 ° C, preferably between 20 and 60 ° C.
• the adhesive composition can be obtained by mixing:
• a basic solvent preferably having a pH of between 8 and 13, more preferably between 9 and 12.
• this pre-condensed resin based on aromatic polyphenol (compound A2) is gradually mixed, and the compound A1 in a basic solvent such as an aqueous solution of sodium hydroxide, preferably having a pH of between 8 and 13, more preferably between 9 and 12. All the constituents are mixed with stirring for a variable time depending on the temperature used and the specific composition targeted, for example for a period that may vary between 1 min and 6 h, at a temperature of between 20 ° C and 90 ° C, preferably between 20 and 60 ° C.
• a basic solvent such as an aqueous solution of sodium hydroxide
• pre-condensed resin as described above, that is to say based on:
• At least one compound A1 the compound A1 being chosen from:
• a compound A1 1 comprising at least two functions, one of these functions being a hydroxymethyl function, the other being an aldehyde function or a hydroxymethyl function, or
• a compound A12 comprising at least one aldehyde function, or a mixture of a compound A1 1 and a compound A12;
• At least one aromatic polyphenol A2 comprising at least one aromatic ring bearing at least two hydroxyl functions in the meta position with respect to each other, the two ortho positions of at least one of the hydroxyl functions being non substituted, for example phloroglucinol.
• the pre-condensed resin based on aromatic polyphenol according to the invention is prepared under conditions similar to the pre-condensed resin based on aromatic polyphenol of the first embodiment. Then, this pre-condensed resin based on aromatic polyphenol according to the invention A2 and compound A1 is gradually mixed under conditions similar to those of the first embodiment.
• an aromatic polyphenol A2 according to the invention is used in the form of a single molecule, for example phloroglucinol.
• thermosetting resin is obtained by:
• the aromatic polyphenol A2 is firstly mixed in a basic solvent such as an aqueous solution of sodium hydroxide, preferably having a pH of between 8 and 13, more preferably between 9 and 12.
• a basic solvent such as an aqueous solution of sodium hydroxide, preferably having a pH of between 8 and 13, more preferably between 9 and 12.
• a thickener for example carboxymethylcellulose
• a gelling agent for example a gelatin
• Compound A1 is then added.
• compound A1 is gradually added under conditions similar to those of the first embodiment.
• thermosetting resin is obtained by:
• Compound A1 is mixed in a basic solvent preferably having a pH of between 8 and 13, more preferably between 9 and 12,
• compound A1 is firstly mixed in an aqueous solution, preferably in a basic solvent such as an aqueous sodium hydroxide solution, preferably having a pH of between 8 and 13, more preferably between 9 and 13. and then the aromatic polyphenol A2 is added and the components are mixed under conditions similar to those of the first embodiment.
• a basic solvent such as an aqueous sodium hydroxide solution
• [0257] is added to a molar amount of n2 A2 aromatic polyhydric phenol and a molar amount of the compound A1 n1 such that 0.3 ⁇ (n2 * N2) / (n1 * N1) ⁇ 3, preferably 1 ⁇ (n2 * N2) / (n1 * N1) ⁇ 2.
• aromatic polyphenol in whole or in part, with an aromatic monophenol comprising at least one six-membered aromatic ring carrying a single hydroxyl function, the two ortho positions of the hydroxyl function being unsubstituted, or at least one ortho position and the para position of the hydroxyl function being unsubstituted.
• n 2 of aromatic polyphenol A2 and / or a molar quantity of n aromatic monophenol A2 'and a molar quantity n1 of the compound A1 such that 0.3 ⁇ [(n2 * N2) + (n2 * N'2)] / (n1 * N1) ⁇ 3 and preferably 1 ⁇ [(( n2 * N2) + (n'2 N'2 *)] / (n1 * N 1) ⁇ 2.
• the partially cross-linked thermosetting resin is generally diluted in water, before being added to the latex or to the latices (if there are more than one) of elastomer (s). ) unsaturated (s) to constitute the aqueous adhesive composition of the invention, according to a general procedure which is well known to those skilled in the field of RFL glues.
• the aqueous adhesive composition has a pH of between 8 and 13, more preferably between 9 and 12 so as to limit the possible precipitation.
• some or some unsaturated elastomer latex (s) may be used.
• a base will be added to to obtain a pH of between 8 and 13, more preferably between 9 and 12 prior to the addition of the unsaturated elastomer latex (s) so as to limit the possible precipitation of the or some of the latexes; unsaturated elastomer (s).
• the constituents of the adhesive composition are added in the following order: water, any water-soluble additives (eg ammonia), the latex (s) (in any order) , the thermosetting resin partially crosslinked (diluted).
• any water-soluble additives eg ammonia
• the latex s
• thermosetting resin partially crosslinked
• the whole is mixed with stirring for 1 to 30 min, for example at 20 ° C.
• the aqueous adhesive composition is generally stored at room temperature (23 ° C) for a maturation time that can typically vary from 1 to several hours or even days, before its final use.
• the invention also relates to a conductive element coated as defined above.
• the conductive element can have any size and / or any geometric shape. It can in particular be in wire form, in the form of beam, plate, wire mesh or metal fabric.
• the conductive element is a metallic element, preferably a wire element.
• the metallic wire element may comprise, in one embodiment, a single metallic elemental monofilament.
• the metallic wire element comprises several metal elemental monofilaments assembled together, for example by wiring or twisting.
• the metallic wire elements comprising several elementary metal monofilaments, mention may be made, for example, of layered cables and multi-strand cables.
• Each elemental metal monofilament is unitary, that is to say that the constituents of each elemental metal monofilament are indissociable from each other.
• the or each metal elemental monofilament comprises a steel core.
• the steel core is monolithic, that is to say that it comes for example from material or molding.
• each monofilament elementary is meant elongated elements of great length relative to their cross section, whatever the shape of the latter, for example circular, oblong, rectangular or square, or even flat, this monofilament being able to be rectilinear as not straight, for example twisted, or corrugated.
• the diameter of each monofilament is preferably less than 5 mm.
• the or each elemental monofilament has a circular section with a diameter of between 0.05 mm and 0.50 mm.
• the metal element is a strip, a strip or a strip that has a great length relative to its thickness.
• the thickness of such metal elements is preferably less than 2 mm, more preferably less than 1 mm. More preferably still, this thickness is between 0.1 and 0.8 mm, in particular in a range of 0.15 to 0.5 mm, more particularly in a range of 0.2 to 0.5 mm, more particularly preferably in a range of 0.25 to 0.45 mm or in a range of 0.15 to 0.35 mm.
• the width of such metal elements is between 1 and 15 mm, more preferably greater than 1 mm and less than or equal to 10 mm, more preferably still in a range of 2.5 to 10 mm, more preferably still 2.5 at 5 mm.
• the adhesive layer directly covers the steel core of the or each elemental metal monofilament.
• the adhesive layer covers at least a portion of the or each elemental metal monofilament.
• the adhesive layer may partially or completely coat the or each elemental metal monofilament.
• the adhesive layer can coat parts of this monofilament or all of it.
• the adhesive layer may coat a plurality of metal elemental monofilaments without coating others or coat only portions of some or all of the elemental metal monofilaments.
• the adhesive layer is directly coated with a layer of a metal coating directly coating the steel core of the each elemental metal monofilament.
• the metal of the layer of the metal coating is made of a metal different from steel.
• the adhesive layer directly covers a non-metallic adhesion interlayer coating the steel core or each elemental metal monofilament.
• the intermediate non-metallic adhesion layer directly covers the layer of the metal coating directly coating the steel core of the or each metallic wire element.
• the non-metallic intermediate layer generally called adhesion primer, makes it possible, in combination with the adhesive layer comprising the adhesive composition, to improve the adhesion of the metallic wire element to the elastomeric matrix.
• a layer is directly coated with a metal coating directly coating the steel core of the or each elemental metal monofilament with the adhesive layer.
• the metal of the layer of the metal coating is made of a metal different from steel.
• the metal of the layer of the metal coating directly coating at least a portion of the steel core of the or each elemental metal monofilament is selected from zinc, copper, tin and alloys thereof. metals. Examples of alloys of these metals include brass and bronze.
• the adhesive layer directly covers a non-metallic adhesion intermediate layer coating the steel core of or each elemental metal monofilament.
• the intermediate non-metallic adhesion layer directly covers the layer of the metal coating directly coating the steel core of the or each elemental metal monofilament.
• the non-metallic intermediate layer generally called the adhesion primer, makes it possible, in combination with the adhesive layer based on the adhesive composition, to improve the adhesion of the wire element to the elastomeric matrix.
• adhesion primers are those commonly used by those skilled in the art for the pre-sizing of certain textile fibers (especially polyester fibers, for example PET, aramid, aramid / nylon).
• an epoxy-based primer in particular based on polyglycerol polyglycidyl ether.
• a primer based on blocked isocyanate for example, it will be possible to use an epoxy-based primer, in particular based on polyglycerol polyglycidyl ether. It will also be possible to use a primer
• the steel may have a pearlitic, ferritic, austenitic, bainitic or martensitic microstructure or a microstructure resulting from a mixture of these microstructures.
• the steel comprises a carbon content ranging from 0.2% to 1% by weight and more preferably from 0.3% to 0.7% by weight.
• the steel used comprises less than 0.5%, preferably not more than 0.05% inclusive, and more preferably not more than 0.02% inclusive of chromium.
• the steel comprises at least 0.5% inclusive, preferably at least 5% inclusive, and more preferably at least 15% included by mass of chromium.
• the invention also relates to the use of the adhesive composition described above.
• the invention also relates to a coating method as described above.
• the coating method may be a method of electroplating an adhesive composition on at least one conductive element comprising the following steps:
• the conductive element is brought into contact with the adhesive composition
• a potential difference is applied between the conductive element and the adhesive composition so as to coat the conductive element with the adhesive layer based on the adhesive composition.
• the invention also relates to an elastomer composite as defined above.
• the elastomer matrix is based on an elastomer composition comprising at least one elastomer and another component.
• the elastomer composition comprises a diene elastomer.
• elastomer or rubber both terms being synonymous
• the "diene” type is generally meant an elastomer derived at least in part (ie a homopolymer or a copolymer) from monomers dienes (monomers carrying two carbon-carbon double bonds , conjugated or not).
• the elastomer compositions can contain a single diene elastomer or a mixture of several diene elastomers, the diene elastomer or elastomers that can be used in combination with any type of synthetic elastomer other than diene, or even with polymers other than elastomers, for example thermoplastic polymers.
• the elastomer composition comprises a diene elastomer chosen from the group consisting of polybutadienes (BR), natural rubber (NR), synthetic polyisoprenes (IR ), the various butadiene copolymers, the various isoprene copolymers, and the mixtures of these elastomers.
• BR polybutadienes
• NR natural rubber
• IR synthetic polyisoprenes
• Such copolymers are more preferably chosen from the group consisting of butadiene-styrene copolymers (SBR), the latter being prepared by emulsion polymerization (ESBR) as in solution (SSBR), the isoprene-copolymers.
• SBR butadiene-styrene copolymers
• BIR butadiene
• SIR isoprene-styrene copolymers
• SBIR isoprene-butadiene-styrene copolymers
• the elastomer composition comprises an elastomer chosen from the group consisting of an ethylene alpha olefin elastomer, a polychloroprene elastomer and the mixtures of these elastomers, one or several other elastomers.
• the elastomer composition may also include one or more other components.
• the ethylene alpha olefin elastomer is selected from the group consisting of ethylene-propylene copolymers (EPM), ethylene-propylene-diene copolymers (EPDM) and mixtures of these copolymers.
• EPM ethylene-propylene copolymers
• EPDM ethylene-propylene-diene copolymers
• the elastomer composition comprises a reinforcing filler.
• reinforcing filler When a reinforcing filler is used, it is possible to use any type of reinforcing filler known for its ability to reinforce an elastomer composition that can be used for the manufacture of tires, for example an organic filler such as carbon black, an reinforcing inorganic filler such as silica, or a blend of these two types of filler, especially a blend of carbon black and silica.
• an organic filler such as carbon black
• an reinforcing inorganic filler such as silica
• a blend of these two types of filler especially a blend of carbon black and silica.
• carbon blacks are suitable all carbon blacks conventionally used in tires (so-called grade black pneumatic). For example, mention will be made more particularly of reinforcing carbon blacks of the 100, 200 or 300 series (ASTM grades).
• the carbon blacks could for example already be incorporated into the isoprene elastomer in the form of a masterbatch (see for example applications WO 97/36724). or WO 99/16600).
• organic fillers other than carbon blacks
• non-black filler any inorganic or mineral filler (regardless of its color and origin (natural or synthetic), also called “white” filler, filler “clear” or “charge non-black” (“non-black filler”) as opposed to carbon black, capable of reinforcing on its own, with no other means than an intermediate coupling agent, an elastomer composition, in particular Other terms capable of replacing, in its reinforcing function, a conventional carbon black of pneumatic grade, Such a filler is generally characterized, in known manner, by the presence of hydroxyl groups (-OH) on its surface.
• -OH hydroxyl groups
• the physical state under which the reinforcing inorganic filler is present is indifferent, whether in the form of powder, microbeads, granules, beads or any other suitable densified form.
• the term "reinforcing inorganic filler” also refers to mixtures of different reinforcing inorganic fillers, in particular highly dispersible siliceous and / or aluminous fillers as described below.
• reinforcing inorganic fillers are particularly suitable mineral fillers of the siliceous type, in particular of silica (SiO 2 ), or of the aluminous type, in particular alumina (Al 2 O 3 ).
• the silica used may be any reinforcing silica known to those skilled in the art, especially any precipitated or pyrogenated silica having a BET surface and a CTAB specific surface both less than 450 m 2 / g, preferably from 30 to 400 m 2 / g.
• HDS highly dispersible precipitated silicas
• the content of total reinforcing filler is within a range from 5 to 120 phr, more preferably from 5 to 100 phr and even more preferably from 5 to 100 phr. at 90 pce.
• the carbon black may advantageously be the only reinforcing filler or the majority reinforcing filler. Of course, it is possible to use a single carbon black or a blend of several carbon blacks of different ASTM grades.
• the carbon black may also be used in blending with other reinforcing fillers and in particular reinforcing inorganic fillers as described above, and in particular silica.
• an inorganic filler for example silica
• its content is within a range from 0 to 70 phr, preferably from 0 to 70 phr. 50 phr, in particular also from 5 to 70 phr, and even more preferably this proportion varies from 5 to 50 phr, particularly from 5 to 40 phr.
• the elastomer composition comprises various additives.
• the rubber compositions may also comprise all or part of the usual additives usually used in elastomer compositions intended for the manufacture of tires, for example plasticizers or extension oils, which are of aromatic nature. or non-aromatic, pigments, protective agents such as anti-ozone waxes, chemical antiozonants, anti-oxidants, anti-fatigue agents or even adhesion promoters.
• the elastomer composition comprises a crosslinking system.
• the elastomer composition comprises a vulcanization system.
• the vulcanization system comprises a sulfur donor agent, for example sulfur.
• the vulcanization system comprises vulcanization activators such as zinc oxide and stearic acid.
• the vulcanization system comprises a vulcanization accelerator and / or a vulcanization retarder.
• the composite is such that the elastomer matrix is based on an elastomer composition comprising a crosslinking system comprising a molecular sulfur content ranging from 1 to 5 phr.
• molecular sulfur is meant sulfur from a Sn compound with n> 2.
• the molecular sulfur content of the crosslinking system of the elastomer composition is less than or equal to 4 phr, preferably 3 phr and more preferably 2.5 phr.
• the storage time of the elastomer composition at room temperature is improved by avoiding the risks. prevulcanization that would occur if a higher sulfur level was used.
• the molecular sulfur content of the crosslinking system of the elastomer composition is greater than or equal to 1, 5 phr, preferably 2 phr.
• the sulfur content is measured by elemental analysis using the Thermo Scientific Flash 2000 microanalyser.
• the analysis comprises a step of combustion of the sample and then a step of separation of the compounds formed.
• sample is introduced into the micro-analyzer, where it undergoes a flash combustion of 1000 ° C under oxygen.
• the gases formed are then oxidized by means of excess oxygen and a tungstic anhydride catalyst.
• a step of reduction by passage over copper then makes it possible to trap the excess oxygen, and to reduce the nitrogen oxides to N2 as well as the sulphites to SO2 sulfur dioxide.
• the water is trapped and the compounds N2, CO2, SO2 formed are then separated on a chromatographic column and then detected by a katharometer. Quantification of the total sulfur is carried out by measuring the area of the SO2 peak, after calibration with standards.
• the set of accelerators, retarders and vulcanization activators is used at a preferential rate within a range of 0.5 to 15 phr.
• the vulcanization activator (s) is or are used at a preferential rate within a range of 0.5 and 12 phr.
• the crosslinking system itself is preferably based on sulfur and a primary vulcanization accelerator, in particular a sulfenamide type accelerator.
• various known secondary accelerators or vulcanization activators such as zinc oxide, stearic acid, guanidine derivatives (in particular diphenylguanidine), etc.
• accelerator can be used any compound capable of acting as an accelerator of vulcanization of diene elastomers in the presence of sulfur, in particular thiazole accelerators and their derivatives, thiuram type accelerators, and zinc dithiocarbamate type.
• accelerators are more preferably selected from the group consisting of 2-mercaptobenzothiazyl disulfide (abbreviated "MBTS”), N-cyclohexyl-2-benzothiazyl sulfenamide (abbreviated “CBS”), ⁇ , ⁇ -dicyclohexyl-2-benzothiazyl sulfenamide (abbreviated “DCBS”), N-tert-butyl-2-benzothiazylsulfenamide (abbreviated “TBBS”), N-tert-butyl-2-benzothiazylsulfenimide (abbreviated “TBSI”), zinc dibenzyldithiocarbamate (in abbreviated “ZBEC”) and mixtures of these compounds.
• MBTS 2-mercaptobenzothiazyl disulfide
• CBS N-cyclohexyl-2-benzothiazyl sulfenamide
• DCBS N-cyclohe
• the crosslinking system is substantially free of sulfur, and advantageously comprises a peroxide, preferably an organic peroxide.
• a peroxide preferably an organic peroxide.
• the level of peroxide ranges from 0.5 to 8 phr.
• the crosslinking system comprises a co-crosslinking agent, preferably sulfur or triallylcyanurate.
• the level of the co-crosslinking agent ranges from 0.5 to 5 phr.
• the invention also relates to a tire.
• the elastomer composite of the invention is advantageously usable for the reinforcement of tires of all types of vehicles, in particular passenger vehicles or industrial vehicles such as heavy vehicles.
• FIG. 1 is a diagram of a tire according to the invention.
• Figure 2 is a diagram of a belt according to the invention.
• Figure 1 attached shows very schematically (without respecting a specific scale), a radial section of a tire according to the invention for tourism type vehicle.
• This tire 1 has a top 2 reinforced by a crown reinforcement or belt 6, two sides 3 and two beads 4, each of these beads 4 being reinforced with a rod 5.
• the top 2 is surmounted by a strip of bearing not shown in this schematic figure.
• a carcass reinforcement 7 is wound around the two rods 5 in each bead 4, the upturn 8 of this armature 7 being for example disposed towards the outside of the tire 1 which is shown here mounted on its rim 9.
• the carcass reinforcement 7 is in known manner constituted by at least one sheet reinforced by so-called "radial” cables, for example textiles, that is to say that these cables are arranged substantially parallel to each other and extend from a bead to the other so as to form an angle of between 80 ° and 90 ° with the median circumferential plane (plane perpendicular to the axis of rotation of the tire which is located midway between the two beads 4 and passes through the middle of the crown frame 6).
• radial cables for example textiles
• This tire 1 of the invention for example has the essential feature that at least one crown reinforcement 6 comprises a conductive element, here a metallic wire element, coated or an elastomer composite according to the invention.
• a conductive element here a metallic wire element, coated or an elastomer composite according to the invention.
• it is for example the rods which could consist, in whole or in part, of a conductive element, here a metal wire element, coated.
• the power transmission belt P is intended for driving in rotation of any organ.
• the power transmission belt P comprises an elastomeric body 20 made in an elastomeric matrix and in which are embedded R coated metal reinforcing elements R.
• the power transmission belt P also comprises a mechanical driving layer 22 arranged in contact with the elastomeric body 20.
• the mechanical drive layer 22 is provided with a plurality of ribs 24 each extending in a general direction Y substantially perpendicular to a longitudinal direction X of the belt P.
• Each rib 24 has a trapezoidal shape in cross section.
• the general directions of the ribs 24 are substantially parallel to each other.
• the ribs 24 extend over the entire length of the belt P. These ribs 24 are intended to be engaged in grooves or grooves of complementary shape, for example carried by pulleys on which the belt is intended to be mounted.
• the elastomeric body 20 is formed firstly by a first elastomeric layer 26 made in a first elastomeric matrix and secondly by a second elastomeric layer 28 made in a second elastomeric matrix.
• the mechanical drive layer 22 is formed by a third layer made in a third elastomeric matrix.
• Each first and second elastomeric matrix is based respectively on a first and second elastomer composition each comprising a reinforcing filler, here carbon black (10 to 100 phr), a metal salt of an organic acid ⁇ , ⁇ unsaturated, here zinc monomethacrylate (2 to 50 phr), a dispersing agent for the reinforcing filler (1 to 10 phr), an antioxidant (0.5 to 8 phr), an organic peroxide (0.5 to 8 phr), pce), a co-crosslinking agent (0.5 to 5 phr by weight) and a plasticizer (1 to 20 phr by weight).
• a reinforcing filler here carbon black (10 to 100 phr)
• a dispersing agent for the reinforcing filler (1 to 10 phr)
• an antioxidant 0.5 to 8 p
• At least one of the first and second elastomer compositions, and therefore the elastomeric body 20, also comprises at least one elastomer selected from the group consisting of an ethylene alpha olefin elastomer, a polychloroprene elastomer (CR). and mixtures of these elastomers.
• each first and second elastomer composition comprises a mixture of natural rubber (NR) and an ethylene-propylene-diene copolymer (EPDM), the proportion of natural rubber being less than 30 phr.
• the third elastomeric matrix based on a third elastomer composition
• a third elastomer composition comprising at least one elastomer chosen from the group consisting of an ethylene alpha olefin elastomer, a hydrogenated nitrile elastomer (HNBR) and a nitrile elastomer (NBR).
• HNBR hydrogenated nitrile elastomer
• NBR nitrile elastomer
• a chlorosulfonated polyethylene with alkyl groups (ACSM), a polychloroprene elastomer (CR), a polybutadiene (BR), a natural rubber (NR), a synthetic polyisoprene (IR), a butadiene-styrene copolymer (SBR), a isoprene-butadiene copolymer (BIR), an isoprene-styrene copolymer (SIR), a butadiene-styrene-isoprene copolymer (SBIR) and mixtures of these elastomers.
• ACSM chlorosulfonated polyethylene with alkyl groups
• CR polychloroprene elastomer
• BR polybutadiene
• NR natural rubber
• IR synthetic polyisoprene
• SBR butadiene-styrene copolymer
• BIR isoprene-buta
• the elastomer of the elastomer composition of the third elastomeric matrix is selected from the group consisting of an ethylene alpha olefin elastomer, a polychloroprene elastomer (CR), a polybutadiene (BR), a natural rubber (NR), a butadiene-styrene copolymer (SBR) and mixtures of these elastomers.
• CR polychloroprene elastomer
• BR polybutadiene
• NR natural rubber
• SBR butadiene-styrene copolymer
• the elastomer of the elastomer composition of the third elastomeric matrix is an ethylene alpha olefin elastomer, for example an ethylene-propylene copolymer (EPM), an ethylene-propylene-diene copolymer (EPDM) or A mixture of these copolymers.
• EPM ethylene-propylene copolymer
• EPDM ethylene-propylene-diene copolymer
• the belt P according to the invention for example has the essential feature that it comprises a plurality of conductive elements, here metallic wire elements, coated R and an elastomer composite according to the invention 20.
• the invention relates to the objects previously described, namely the elastomer composite such as the tire or the belt comprising it, both in the green state (before crosslinking) and in the cooked state ( after crosslinking).
• Each conductive wire element comprises a single metallic elemental monofilament comprising a steel core having been coated with a metal layer of brass. More preferably, the or each elemental metal monofilament comprises a steel core.
• the steel comprises, for example, from 0.2% to 1.2%, preferably from 0.3% to 1% and more preferably from 0.3% to 0.7% by weight of carbon.
• the steel may also include specific addition elements such as Cr, Ni, Co, V, or various other known elements (see, for example, Research Disclosure 34984 - "Micro-alloyed steel cord constructions for tires” - May 1993; Disclosure 34054 - "High tensile strength steel cord constructions for tires” - August 1992). In this case, a conventional steel with 0.7% carbon is used.
• Each metal wire element was coated with the adhesive composition tested according to a conventional dipping method. Each coated conductive wire element was dried in a drying oven at 180 ° C for 30 seconds. Then, the adhesive composition was cross-linked by passing the coated steel reinforcing elements in a treatment oven at 240 ° C for 30 seconds. Then, each steel reinforcement element thus coated was embedded in an elastomer matrix and vulcanized the composite thus formed by a vulcanization heat treatment.
• the elastomer matrix is based on an elastomer composition comprising 100 phr of natural rubber, 70 phr of 300 series carbon black, 1.5 phr of N-1, 3- dimethylbutyl-N-phenyl-para-phenylenediamine, 1 phr of a cobalt salt, and a crosslinking system comprising 0.9 phr of stearic acid, 2.2 phr of insoluble molecular sulfur, 0.8 phr of N- tertiarybutyl-2-benzothiazole sulfonamide and 7.5 phr of ZnO.
• the vulcanized elastomer matrix is a rubber block consisting of two plates of dimensions 200 mm by 12.5 mm and 7 mm thick, applied one on the other before cooking (the block thickness resulting is then 14 mm). It is during the manufacture of this block that the conductive wire elements coated (15 sections in total) are trapped between the two rubber plates in the raw state, at equal distance and leaving on both sides of these plates one end of the conductive wire element of sufficient length for subsequent traction. The block comprising the conductive wire elements is then placed in a suitable mold and then cooked under pressure. The temperature and the cooking time are adapted to the targeted test conditions and left to the initiative of those skilled in the art; by way of example, in the present case, the block is fired at 160 ° C. for 20 minutes.
• the composite T0 is a control composite comprising brass-coated steel monofilaments without an adhesive layer.
• the composite T1 is a composite comprising brass-coated steel monofilaments coated with an adhesive layer comprising an adhesive composition comprising a phloroglucinol-based resin and 1,4-benzenedicarboxaldehyde.
• Composite C1 is a composite comprising brass-coated steel monofilaments coated with an adhesive layer comprising an adhesive composition comprising Na 3 PO 4 and a phloroglucinol-based resin and 1,4- benzenedicarboxaldehyde.
• the adhesion levels are characterized by measuring the tearing force to tear the steel reinforcing elements coated with each composite just after cooling after cooking (denoted FmaxO) and the pulling force to tear off the reinforcement elements. steel coated with each composite after thermal aging at 55 ° C under 90% humidity for 14 days (denoted Fmax14).
• FmaxO and Fmax14 an acceptable adhesion value of 100 was set, this acceptable value corresponding to the minimum acceptable force to ensure sufficient adhesion both at the initial and after aging thermal.
• a value greater than 100 indicates an improved result, i.e., a pulling force greater than the minimum acceptable force.
• a value less than 100 indicates a degraded result, i.e., a tearing force less than the minimum acceptable force.
• Latex NR Trang Latex
• Latex SBR (Encord-201" from Jubilant, diluted to 41% by weight);
• Vinylpyridine-styrene-butadiene latex (“VP 106S” from Eliokem, diluted to 41%);
• the NM (for unmeasured) indicates that the value has not been measured or has no significance.
• the control composite T0 has insufficient initial adhesion due to the relatively low sulfur content of the elastomer matrix and low adhesion by the copper and zinc sulfide dendrites.
• the composite C1 according to the invention has an initial adhesion F max 0 which is greater than that of the control composite T0 and which is greater than the acceptable adhesion value.
• each metal elemental monofilament comprising a steel core.
• the metal elemental monofilaments are assembled together and then the metal elemental monofilaments are collectively coated with the adhesive composition.
• each metal elemental monofilament is individually coated with the adhesive composition and then the metal elemental monofilaments are assembled together.
• the reinforcing element is coated with an adhesive layer based on an aqueous adhesive composition, comprising:
• At least one unsaturated elastomer latex comprising a butadiene copolymer, a vinylpyridine-styrene-butadiene terpolymer and natural rubber,
• At least one resin based on resorcinol and formaldehyde at least one resin based on resorcinol and formaldehyde
• the zinc phosphate is at a mass ratio ranging from 0.15% to 0.90% of the aqueous adhesive composition.
• the zinc phosphate is at a mass ratio ranging from 0.20% to 0.75% of the aqueous adhesive composition, which avoids the need for the use of a dispersing agent.
• zinc phosphate is not soluble in water under the conditions of current temperature and pressure.
• the zinc phosphate nevertheless allows, while keeping the stable composition, to confer on the coated reinforcing element an improved resistance to corrosion with respect to the same element of reinforcement coated with a similar aqueous adhesive composition without zinc phosphate.

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• 2018
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