EP3639942B1 - Press machine with sensor system for the automated detection of a press jaw system - Google Patents
Press machine with sensor system for the automated detection of a press jaw system Download PDFInfo
- Publication number
- EP3639942B1 EP3639942B1 EP18201502.4A EP18201502A EP3639942B1 EP 3639942 B1 EP3639942 B1 EP 3639942B1 EP 18201502 A EP18201502 A EP 18201502A EP 3639942 B1 EP3639942 B1 EP 3639942B1
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- European Patent Office
- Prior art keywords
- press
- workpiece
- sensor
- sensor system
- pressing
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/042—Hand tools for crimping
- H01R43/0428—Power-driven hand crimping tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/10—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting fittings into hoses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
- B21D39/048—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods using presses for radially crimping tubular elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
- B25B27/146—Clip clamping hand tools
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
Definitions
- the present invention relates to a pressing machine for plastically deforming a tubular workpiece, in particular a fitting. Furthermore, the invention relates to a method for operating such a press machine, a press jaw arrangement for coupling to a press machine, and also a tubular workpiece, in particular a fitting.
- tubes can be soldered or welded to one another. It is also known to insert the end of a small pipe into the end of a larger pipe and then to press both pipe ends together.
- press machines such as pipe press machines
- a fitting can be designed, for example, as a pipeline fitting, which can be used as a connecting piece for a pipeline.
- a fitting can be made of different materials, for example copper, aluminium, plastic, composite and/or (stainless) steel.
- a (pipe) pressing machine can include pressing jaws made of metals such as steel, aluminum or the like, which can be interchangeable. Furthermore, the pressing machine can include exchangeable pressing tongs, which have the pressing jaws. Other die assemblies, including dies, are also known.
- a force can be exerted on the fitting by means of the pressing jaws or the pressing jaw arrangement in order to plastically deform it in such a way that the fitting can be deformed as much as possible fits snugly, tightly and firmly against a pipe.
- the pressing jaws can be pressed together in order to press a fitting arranged between them over a pipe.
- the press machine can be hand-held and operated by a drive. Typically, electric and/or hydraulic drives are used.
- the pressing jaws or the pressing jaw arrangement are workpiece-specific.
- different press jaws/press jaw arrangements are used for pressing metal fittings, such as copper or (stainless) steel fittings, than for pressing plastic fittings.
- the pressing machine can be adapted to different workpieces, in particular fittings, by exchanging the pressing jaws/pressing jaw arrangement.
- the pressing always takes place using the maximum pressing force, regardless of the press jaws actually used or the press jaw arrangement used and/or the fittings used.
- this can be disadvantageous since, for example, plastic fittings can be pressed with a much lower pressing force than metal fittings. Exploiting the maximum pressing force thus leads to an unnecessary waste of energy.
- each type of press jaw used or press jaw arrangement used has its own characteristic pressing characteristics.
- the pressing characteristics can depend, for example, on the transmission ratio of the pressing jaw arrangement, the material of the pressing jaws and the workpiece to be pressed.
- a workpiece such as a steel fitting should be pressed differently than a plastic fitting, for example, in order to guarantee the best possible form fit and a long service life for the pressed fitting.
- the present invention is therefore based on the object of achieving the most optimal and material-friendly pressing of a fitting with a pipe.
- an improved (pipe) pressing machine is to be provided which enables such pressing.
- EP 2 794 191 A1 relates to a pressing device with a data acquisition element, wherein at least one data acquisition element is a camera.
- the camera is also used as a data acquisition element for documenting pressing processes.
- the present invention relates to a press machine for plastically deforming a tubular workpiece.
- the tubular workpiece can be a fitting, for example, and can be pressed with these to connect two pipes.
- the fitting can consist, for example, at least partially of copper, aluminum, plastic, composite and/or (stainless) steel.
- the pressing machine in turn, can be set up to plastically deform such a tubular workpiece, such as a fitting, for example, in such a way that it is connected to a piece of tubing arranged in the fitting.
- a (compression) pressing can be carried out by means of the pressing machine in order to connect a fitting to a pipe in a non-detachable manner with a positive and/or non-positive fit.
- the fitting can be specified according to the DIN EN 1254-7 standard, for example.
- the press machine further includes a press jaw receptacle for coupling a press jaw assembly to the press machine.
- the pressing jaw receptacle couples to the pressing jaw arrangement in such a way that the pressing machine can drive pressing jaws of the pressing jaw arrangement.
- the coupling takes place via at least one coupling bolt.
- the pressing jaws of the pressing jaw arrangement can be set up to be movable relative to one another and, for example, be closed and also moved apart, so that in the moved apart state, for example, a tubular workpiece, such as a fitting, can be arranged between the pressing jaws.
- the pressing jaws of the pressing jaw arrangement can be exchangeable. Different press jaw arrangements and/or press jaws can be designed for different tasks, such as pressing, crimping, or cutting.
- a press jaw arrangement typically comprises at least two press jaws.
- the press machine also includes a drive which is set up to drive the press jaw arrangement in order to apply a force to the workpiece.
- the drive can include an electric motor, a pneumatic and/or a hydraulic drive unit and a gear.
- the pressing jaws of the pressing jaw arrangement can be moved relative to one another by means of the drive and can be driven, for example, into the closed state.
- the drive can at least partially apply the force necessary to deform the tubular workpiece, for example to connect a fitting to a length of pipe.
- the drive can be connected to the pressing jaw arrangement directly or via a gear mechanism in order to transmit the driving force to the pressing jaw arrangement and the pressing pack.
- the force acting on the pressing jaws or the pressing jaw arrangement can be set variably, for example by correspondingly varying motor parameters or other parameters (such as gear settings).
- the pressing machine includes a sensor system that is set up to identify a pressing jaw arrangement and to provide corresponding sensor data.
- the sensor system can be set up to recognize an individual pressing jaw arrangement, or also to recognize a pressing jaw arrangement according to its type.
- the sensor system can include detection means (e.g. a sensor) as an interface to the pressing jaw arrangement, and appropriate evaluation means, which can include a processor and/or memory with appropriate program code.
- the detection means can be provided separately from the evaluation means on the press machine.
- the sensor system can be supplied via an energy source arranged on the press machine, which can also feed the drive or the electric motor.
- the sensor system can also be activated by a user/operator by means of a button in order to carry out the identification.
- the sensor system can be set up to detect an exchange and in particular the coupling of a press jaw arrangement with the press jaw receptacle and to carry out the identification after the exchange or the coupling has been recognized.
- the identification therefore does not necessarily mean that a single press jaw arrangement is identified as an individual press jaw arrangement. Rather, it is sufficient for one press jaw arrangement to be identified or recognized as being different from another press jaw arrangement.
- the pressing jaw arrangement can be classified based on its model number. In one example, it can thus be recognized that a pressing jaw arrangement for pressing stainless steel fittings with a diameter of 15 mm is present and/or coupled. Resulting sensor data can characterize the identified pressing jaw arrangement.
- the press machine includes a controller that is set up to control the drive based on the sensor data.
- the drive is thus controlled accordingly.
- the press jaw arrangement can be driven differently by the drive, for example, in order ultimately to optimally deform the workpiece.
- the present invention thus makes it possible to carry out the deformation as a function of the coupled pressing jaw arrangement.
- an individual pressing force can be applied by means of the drive in order to achieve an optimal and material-friendly deformation of the workpiece.
- the use of the sensor system allows the pressing jaw arrangement to be automatically identified and corresponding data to be passed on to the drive, so that the user or operator of the pressing machine does not have to make any entries himself and is accordingly not additionally burdened. This can reduce the risk of incorrect operation.
- the press machine preferably comprises a storage medium with a database.
- the database preferably includes specific control parameters for controlling the press machine for a plurality of press jaw arrangements. Furthermore, the controller can then control the drive according to the at least one specific control parameter. According to the identification of the pressing jaw arrangement, corresponding control parameters can thus be loaded from the memory or from the database and used to operate the drive. For example, control parameters for a press jaw arrangement for stainless steel fittings and different control parameters for a press jaw arrangement for copper fittings can be stored in the database. Depending on whether a press jaw arrangement for stainless steel or copper fittings was identified using the sensor system, the corresponding control parameters can be loaded from the database and used by the controller to control the press machine and ultimately the drive. Corresponding control parameters can be stored in the database for different characteristics of the press jaw arrangements (e.g.
- the database can be accessed via a (wired or wireless) interface, for example to update the content of the database.
- control parameters preferably include pressing parameters, which preferably include a maximum pressing force, a pressing speed, a pressing path and/or a pressing duration.
- pressing parameters preferably include a maximum pressing force, a pressing speed, a pressing path and/or a pressing duration.
- specific press forces, press speeds, press distances and/or press durations can be specified, for example, which the press machine should use, for example, for pressing or deforming the fitting with the pipe section.
- These parameters can be specified, for example, in the form of a pressing curve, which specifies a progression of pressing force, pressing distance and/or pressing speed over time.
- the person skilled in the art understands how to store corresponding control parameters in the database depending on the intended use of the press machine.
- control parameters can in particular include drive parameters, which in particular include a drive speed, drive power and/or an oil pressure.
- drive parameters can thus be stored in the database, which can be loaded based on the identified press jaw arrangement in order to ultimately deform the workpiece.
- press parameters or drive parameters can include motor and/or transmission parameters which can regulate the power transmission from the drive to the press jaws.
- the sensor system can include at least one optical sensor, a contact-based sensor, an inductive sensor and/or capacitive sensor, it being possible for the sensor system to be set up in particular to read an RFID and/or NFC transponder.
- the sensor system can alternatively or additionally be set up to read a barcode or a QR code.
- the sensor system can include a Bluetooth module, which is set up to read a corresponding Bluetooth module.
- a contact-based sensor may include an electrical contact that contacts a corresponding electrical contact of the press jaw/jaw assembly to identify the press jaw/jaw assembly.
- the use of an inductive and/or capacitive sensor enables reliable identification, since inductive and/or capacitive sensors are less susceptible to contamination than, for example, optical or contact-based sensors.
- the RFID and/or NFC transponder or the corresponding Bluetooth module can have an identifier that is read during identification. This identifier is characteristic of the type of press jaw arrangement or of an individual press jaw arrangement and can include a serial number and/or a type number, for example.
- the control parameters can then be determined based on the identifier read out and the database.
- the RFID and/or NFC transponder or the corresponding Bluetooth module can include the control parameters themselves. These can then be read out during identification and forwarded to the controller.
- the pressing jaw arrangement carries the required control parameters in the RFID and/or NFC transponder assigned to it or in a corresponding Bluetooth module.
- RFID radio-frequency-identification
- the pressing jaw arrangement can be identified by means of electromagnetic waves.
- the pressing jaw arrangement can be identified automatically and without contact using RFID technology.
- An RFID reader (sensor) arranged on the press machine can read out the identifier and/or control parameters, which can be provided by a corresponding RFID transponder of the press jaw arrangement.
- An RFID transponder can be read without additional provision of energy.
- the pressing jaw arrangement can thus be designed to be passive and does not require any additional interface or source for the provision of electrical energy.
- NFC technology or near field communication is an international transmission standard based on RFID technology for the contactless exchange of data via electromagnetic induction or capacitive transmission.
- the communication between the corresponding NFC participants can be active-passive or active-active.
- the active part ie the part that is supplied with electrical energy, is preferably provided in the pressing machine, while the passive part is provided on the pressing jaw arrangement.
- the pressing jaw arrangement can thus be designed to be passive and does not require any additional interface or source for the provision of electrical energy.
- Bluetooth communication enables data to be transmitted between devices over a short distance using radio technology.
- the communication takes place using a correspondingly developed industry standard, for example according to the IEEE 802.15.1 standard.
- a first reading range of the sensor system can be limited and be at most 0.3 m, preferably at most 0.2 m and most preferably at most 0.1 m.
- the first reading range of the sensor system can be selected in such a way that only one coupled pressing jaw arrangement can be identified.
- the limitation of the first reading range prevents accidental identification of an incorrect pressing jaw arrangement located in the vicinity of the pressing machine.
- the press machine is provided in a carrying case or on a workbench along with a plurality of press jaw assemblies. When the press machine is started up, only the coupled press jaw arrangement or the press jaw arrangement to be coupled should be identified. This can be ensured by limiting the first read range.
- the sensor system can be set up to identify a workpiece, the storage medium comprising a database which comprises at least one specific control parameter for a plurality of workpieces, the controller being set up to control the drive according to the at least one specific control parameter.
- the drive is controlled accordingly.
- the press jaws can be driven differently by the drive, for example, in order to ultimately optimally deform the workpiece.
- Both the type of workpiece and the type of press jaw arrangement can be taken into account when selecting the control parameters. In particular, it can be checked whether the identified pressing jaw arrangement corresponds to the workpiece to be pressed. If this is not the case, an alarm can be raised issued in order to avoid faulty pressing and/or damage to the pressing machine.
- the control parameters can be adapted to the identified workpiece, thus avoiding excessive pressing.
- a press jaw arrangement for pressing stainless steel fittings is coupled to the press machine and the workpiece to be pressed is a copper fitting, too high a press force would be applied if only the type of press jaw arrangement were taken into account. If, on the other hand, the type of workpiece is also recognized, the pressing force can be reduced accordingly and the workpiece can be pressed with the supposedly unsuitable pressing jaw arrangement—but with reduced pressing force.
- the present invention thus allows the deformation to be carried out depending on the object to be deformed and the press jaw arrangement used.
- an individual pressing force can be applied by means of the drive in order to achieve optimal deformation that is gentle on the material without damaging the workpiece or the pressing machine.
- a second reading range for identifying the workpiece can preferably be in the range of 0 meters to 5 meters, more preferably in the range of 0.01 meters to 2 meters, more preferably in the range of 0.02 meters to 1 meter and more preferably in the range of 0 .05 meters to 0.5 meters.
- the sensor system can therefore only identify workpieces that are within the second reading range. This makes it possible for only those workpieces to be identified which are actually to be deformed. This at least partially prevents accidental identification of workpieces that are far away and not to be deformed.
- the first and the second reading range can be different.
- the sensor system is preferably set up to recognize characteristic features of the workpiece, in particular characteristic geometric features of the pressing jaw arrangement and/or a workpiece. For example, a shape and/or size of at least part of the pressing jaw arrangement and/or the workpiece can be recognized by means of the sensor system. Based on these characteristic features, the pressing jaw arrangement and/or the workpiece can be identified, at least according to its type, and then the drive can be controlled accordingly in order to optimally deform the workpiece.
- the sensor system includes a sensor such as a camera, an optical scanner, an RFID reader, an NFC reader and/or a Bluetooth module for identifying the workpiece.
- a sensor such as a camera, an optical scanner, an RFID reader, an NFC reader and/or a Bluetooth module for identifying the workpiece.
- the same sensor or different sensors or sensor types can be used to identify the workpiece and the press jaw arrangement.
- the camera may be an optical camera, which may have sufficient resolution and quality to at least identify the workpiece by type. For example, a fitting with a diameter of 15 mm can be identified using the camera. Color values can also be used to draw conclusions about the material of the workpiece.
- the optical scanner, the RFID reader, the NFC reader and/or the Bluetooth module can be used to recognize data or identifiers that can be provided, for example, by the workpiece itself or the press jaw arrangement, and allow the workpiece to be identified .
- the optical scanner can recognize a barcode or QR code placed on the workpiece.
- an illuminant can also be provided on the pressing machine, which can at least partially illuminate or illuminate the area that can be detected by the camera or by the scanner.
- the sensor system is preferably set up to recognize a barcode on the workpiece, a QR code on the workpiece, an identifier in an RFID transponder on the workpiece, an identifier in an NFC transponder on the workpiece, and/or an identifier in a Bluetooth module on the workpiece.
- a QR code on the workpiece
- an identifier in an RFID transponder on the workpiece an identifier in an NFC transponder on the workpiece
- an identifier in a Bluetooth module on the workpiece.
- the workpiece can be equipped with appropriate codes or transponders or modules in order to provide appropriate data for identifying the workpiece—at least according to its type—to the pressing machine.
- the sensor of the sensor system is arranged directly on the pressing jaw holder.
- the sensor is at least partially covered by an element of the press machine in a first configuration of the press machine and is uncovered by the element in a second configuration of the press machine.
- a sensor of the sensor system can be covered by a part of the housing of the pressing machine, whereby the sensor can be protected from dirt or other environmental influences.
- the pressing jaws are moved apart or opened, which can correspond to the second configuration, the sensor is (at least partially) released or uncovered.
- the pressing jaw arrangement and/or the workpiece can now be identified by means of the sensor system.
- the press jaws are moved towards one another or brought into the first configuration, as a result of which the sensor can again be at least partially covered by a part of the housing. This also ensures that the identification by means of the sensor system only takes place when the workpiece is to be deformed. This prevents accidental incorrect identification of a workpiece that is nearby (eg lying on a workbench).
- the pressing jaws of the pressing jaw arrangement and particularly preferably the entire pressing jaw arrangement are preferably free of the sensor system.
- no elements of the sensor system are arranged on the pressing jaws or the pressing jaw arrangement.
- the sensor system can thus be arranged, for example, exclusively on or in a manual part of the press machine. This enables easy interchangeability of the pressing jaws or the pressing jaw arrangement.
- the sensor system is at least partially arranged on the pressing jaws or the pressing jaw arrangement, in particular in a depression in the pressing jaws (for example to protect the sensor system).
- the sensor system can be connected to the motor of the press machine via a coupling interface.
- the sensor system is preferably arranged at least partially in a housing of the pressing machine. If the sensor system is set up to read an RFID and/or NFC transponder, or if it includes a Bluetooth module, the sensor system can be arranged completely within the housing of the pressing machine.
- the housing of the pressing machine is at least partially permeable to the readout data.
- the housing material can include glass, ceramics, plastics or composites that are at least partially transparent to electromagnetic radiation.
- the housing can also have suitable recesses to enable reading. With this arrangement, the sensor system can be protected from dirt or other environmental influences, since it is at least partially shielded by the housing of the pressing machine.
- the press jaw arrangement can at least partially cover the sensor of the sensor system when the press jaw arrangement is coupled to the press jaw receptacle, wherein the sensor is at least partially uncovered when no press jaw arrangement is coupled to the press jaw receptacle.
- the sensor system or the sensor can thus be protected from contamination or other environmental influences.
- the reading accuracy of the sensor system can be increased since the sensor system or the sensor of the sensor system is set up directly adjacent to the coupled pressing jaw receptacle and is not covered by other parts, such as a housing part. A very small maximum first reading range can thus be realized and the risk of incorrect identification of adjacent, uncoupled press jaw receptacles can be reduced.
- the press machine preferably includes a log memory set up for storing the sensor data and control data.
- the coupling process and/or the deformation process can be made traceable. All or some data on the coupling process and/or the deformation process can be stored in the log memory, for example to enable quality monitoring of individual deformations.
- the log memory can be accessed via an interface (wireless or wired) to read out the corresponding data.
- the present invention further relates to a method for operating a press machine according to the above statements, for plastically deforming a tubular workpiece, such as a fitting.
- the method comprises the following steps: coupling a press jaw arrangement to the press jaw receptacle of the press machine; identifying the press jaw assembly by means of the sensor system and preferably identifying the workpiece; gripping the workpiece with the coupled die assembly; controlling the press machine in accordance with the identified die assembly, and preferably in accordance with the identified workpiece, to apply a force by means of the die assembly toward the surface of the gripped workpiece to plastically deform the workpiece.
- the pressing jaw arrangement can be identified after the coupling or before the coupling, in particular during the coupling.
- the drive of the press machine can be controlled accordingly. This can be dependent from the identification step, a reduced or increased pressing force, pressing duration and/or pressing speed can be set, depending on which pressing jaw arrangement or which type of workpiece has been identified.
- the method steps of identifying, gripping and/or controlling can be implemented in a computer program, with the computer program being able to cause a corresponding press machine system to carry out the respective steps.
- the present invention also relates to a press jaw arrangement for coupling to a press machine for plastically deforming a tubular workpiece, in particular a fitting.
- this pressing jaw arrangement can be coupled to a pressing machine according to the above statements.
- the pressing jaw arrangement includes a marking that is designed to be identified by the sensor system of the pressing machine, wherein the marking preferably includes an RFID transponder or an NFC transponder.
- the marking is preferably arranged in a depression in the pressing jaw arrangement in order to protect it from dirt, damage and other environmental influences.
- the recess can be sealed.
- the recess including the marking can be sealed with a plastic such as an epoxy resin, glass or ceramic.
- the sealing material can completely enclose and/or cover the marking.
- the present invention also relates to a tubular workpiece, in particular a fitting, which is set up for plastic deformation by a pressing machine.
- the tubular workpiece can be deformed, for example, by a press machine according to the above statements.
- the workpiece, in particular the fitting can be designed in accordance with the above statements and can be made of copper, plastic, composite and/or (stainless) steel.
- the tubular workpiece comprises a means which is set up to provide an identifier for identifying the workpiece.
- the means can be designed as a barcode or QR code, for example.
- the means can include a transponder, in particular an RFID or NFC transponder, which is set up to provide the identifier.
- FIG 1 1 shows a press machine system 1 comprising a press machine 10 and a press jaw assembly 20 according to an embodiment of the present invention.
- the press machine 10 includes a hand-held part 11 which can be guided by hand by an operator or user.
- the pressing jaw arrangement 20 can be detachably coupled to the handle 11 .
- the press jaw arrangement 20 comprises two press jaws 21a, 21b by means of which a workpiece (fitting) can be gripped and plastically deformed.
- a drive 14, such as an electric motor with a gear is provided in the handle part 11, which can drive the pressing jaw arrangement 20 via a coupling interface and ultimately move the pressing jaws 21a, 21b in order to deform the fitting.
- an operator can actuate a corresponding actuating lever 13: by actuating the lever 13 accordingly, the press jaws 21a, 21b are first moved apart to grip a fitting and then pressed together to deform the fitting.
- the pressing jaw arrangement 20 is coupled to the pressing machine 10 via the pressing jaw receptacle 12, which can comprise a bolt, for example.
- a sensor system 40 (cf. 4 ) provided.
- the sensor system includes an inductive and/or capacitive sensor and is set up in particular for reading an RFID and/or NFC transponder 22 .
- the sensor system 40 By actuating the lever 13 to move the press jaws 21a, 21b apart in order to grip a fitting, the sensor system 40 is activated.
- the sensor system 40 can be activated when a press jaw arrangement 20 is coupled to the press jaw receptacle 12 .
- the sensor system 40 can, for example, recognize and read an identifier from a corresponding pressing jaw arrangement 20 .
- the identifier can be stored in a transponder 22 .
- the transponder can also have stored control data that can be read out by the sensor system 40 .
- the pressing jaw arrangement 20 can be identified by means of the sensor system 40 on the basis of this identifier.
- the sensor system 40 can identify a workpiece type.
- the drive 14 is driven in order to exert a force on the fitting arranged between the pressing jaws 21a, 21b.
- the drive 14 is activated depending on which pressing jaw arrangement 20 or which type of workpiece was identified.
- FIG. 2 1 is a press jaw assembly 20 having press jaws 21a, 21b according to an embodiment of the present invention.
- the pressing jaw arrangement can be detachably coupled to a pressing jaw receptacle 12 of a pressing machine 10 .
- a transponder 22 (for example an RFID or NFC transponder) is arranged in a depression 24 .
- the sensor system 40 and in particular a sensor of the sensor system is at least partially covered.
- FIG 3 1 shows a possible configuration of a tubular workpiece according to an embodiment of the present invention.
- the workpiece shown is in the form of a fitting 30 .
- the fitting 30 include a means 32 for providing an identifier for identifying the respective fitting 30, such as a press machine 10 according to figure 1 .
- That in the figure 3 Fitting 30 shown includes an RFID transponder 32, on which at least one identifier is stored.
- the identifier characterizes the fitting 30 at least according to its type. by means of one corresponding RFID reader on the press machine, such as by means of the terms figure 1 sensor described, the identifier stored on the RFID transponder 32 of the fitting 30 can be read in order to identify the fitting 30 .
- figure 4 12 is a schematic representation of the press machine system 1.
- the system includes a press machine 10 with a press jaw assembly 20 detachably coupled thereto.
- the press machine 10 also includes a hand part 11 for gripping the press machine 10 and a lever 13 for actuating the press machine 10.
- the press machine 10 includes a sensor system 40, which includes two sensors 42, 44 in the present illustration.
- the sensor 42 is used to identify the pressing jaw arrangement 20 by means of the transponder 22 and has a maximum first reading range D20.
- the first reading range D20 of the sensor system is selected in such a way that only one coupled press jaw arrangement 20 can be identified.
- the limitation of the first read range D20 prevents an incorrect press jaw arrangement located in the vicinity of the press machine 10 from being accidentally identified.
- the sensor 44 is used to identify the workpiece 30 using the transponder 32.
- the sensor 44 has a second reading range D30.
- the second reading range D30 is selected in such a way that the sensor system 40 can only identify workpieces 30 that are in the immediate vicinity of the pressing jaws 21a, 21b and/or are gripped by the pressing jaws 21a, 21b.
- the sensor system can include a sensor that is used both to identify the pressing jaw arrangement 20 and to identify the workpiece 30 .
- the press machine 10 includes a storage medium 18 with a database.
- the database preferably includes specific control parameters for controlling the press machine 10 for a plurality of press jaw arrangements 20 and/or workpieces 30.
- a controller 16 of the press machine 10 can control the drive 14 according to the at least one specific control parameter.
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Description
Die vorliegende Erfindung betrifft eine Pressmaschine zum plastischen Verformen eines rohrförmigen Werkstücks, insbesondere eines Fittings. Ferner betrifft die Erfindung ein Verfahren zum Betreiben einer solchen Pressmaschine, eine Pressbackenanordnung zum Koppeln an eine Pressmaschine, als auch ein rohrförmiges Werkstück, insbesondere Fitting.The present invention relates to a pressing machine for plastically deforming a tubular workpiece, in particular a fitting. Furthermore, the invention relates to a method for operating such a press machine, a press jaw arrangement for coupling to a press machine, and also a tubular workpiece, in particular a fitting.
Im Stand der Technik sind mehrere Verfahren zum Verbinden von rohrförmigen Werkstücken bekannt. Beispielsweise können Rohre miteinander verlötet oder verschweißt werden. Weiterhin ist bekannt, das Ende eines kleinen Rohres in ein Rohrende eines größeren Rohres einzustecken und anschließend beide Rohrenden miteinander zu verpressen.Several methods for connecting tubular workpieces are known in the prior art. For example, tubes can be soldered or welded to one another. It is also known to insert the end of a small pipe into the end of a larger pipe and then to press both pipe ends together.
In anderen Fällen wird das Verpressen mit Hilfe eines (Press-)Fittings durchgeführt. Dazu können Pressmaschinen, wie beispielsweise Rohrpressmaschinen, verwendet werden, um ein Rohr mit einem Pressfitting zu verbinden. Ein solches Fitting kann zum Beispiel als Rohrleitungsfitting ausgestaltet sein, welches als Verbindungsstück einer Rohrleitung verwendet werden kann. Ein Fitting kann aus verschiedenen Materialien bestehen, beispielsweise aus Kupfer, Aluminium, Kunststoff, Komposit und/oder (Edel-)Stahl.In other cases, the pressing is carried out with the help of a (press) fitting. For this purpose, press machines, such as pipe press machines, can be used to connect a pipe to a press fitting. Such a fitting can be designed, for example, as a pipeline fitting, which can be used as a connecting piece for a pipeline. A fitting can be made of different materials, for example copper, aluminium, plastic, composite and/or (stainless) steel.
Eine (Rohr-)Pressmaschine kann Pressbacken aus Metallen wie z.B. Stahl, Aluminium o.ä. umfassen, die austauschbar sein können. Weiterhin kann die Pressmaschine eine austauschbare Presszange umfassen, die die Pressbacken aufweist. Andere Pressbackenanordnungen, umfassend Pressbacken sind ebenso bekannt. Mittels der Pressbacken bzw. der Pressbackenanordnung kann eine Kraft auf das Fitting ausgeübt werden kann, um es derart plastisch zu verformen, sodass das Fitting möglichst schlüssig, dicht und fest an einem Rohr anliegt. Beim Einsatz einer solchen Pressmaschine können die Pressbacken dabei zusammengedrückt werden, um ein dazwischen angeordnetes Fitting über ein Rohr zu verpressen. Die Pressmaschine kann handgeführt sein, und durch einen Antrieb betrieben werden. Typischerweise kommen elektrische und/oder hydraulische Antriebe zum Einsatz.A (pipe) pressing machine can include pressing jaws made of metals such as steel, aluminum or the like, which can be interchangeable. Furthermore, the pressing machine can include exchangeable pressing tongs, which have the pressing jaws. Other die assemblies, including dies, are also known. A force can be exerted on the fitting by means of the pressing jaws or the pressing jaw arrangement in order to plastically deform it in such a way that the fitting can be deformed as much as possible fits snugly, tightly and firmly against a pipe. When using such a pressing machine, the pressing jaws can be pressed together in order to press a fitting arranged between them over a pipe. The press machine can be hand-held and operated by a drive. Typically, electric and/or hydraulic drives are used.
Typischerweise sind die Pressbacken bzw. die Pressbackenanordnung werkstückspezifisch. Beispielsweise kommen zum Verpressen von Metallfittings, wie Kupfer-, oder (Edel-)stahlfittings andere Pressbacken/Pressbackenanordnungen zum Einsatz, als beim Verpressen von Kunststofffittings. Die Pressmaschine kann durch den Austausch der Pressbacken/Pressbackenanordnung an unterschiedliche Werkstücke, insbesondere Fittings, angepasst werden. Üblicherweise erfolgt das Verpressen beim Einsatz solch herkömmlicher Pressmaschinen immer unter Anwendung der maximalen Presskraft, unabhängig von den tatsächlich verwendeten Pressbacken bzw. der verwendeten Pressbackenanordnung und/oder den verwendeten Fittings. Dies kann jedoch nachteilhaft sein, da beispielsweise Kunststofffittings im Vergleich zu Metallfittings mit einer sehr viel geringeren Presskraft verpresst werden können. Das Aufwenden der maximalen Presskraft führt somit zu einer unnötigen Energieverschwendung.Typically, the pressing jaws or the pressing jaw arrangement are workpiece-specific. For example, different press jaws/press jaw arrangements are used for pressing metal fittings, such as copper or (stainless) steel fittings, than for pressing plastic fittings. The pressing machine can be adapted to different workpieces, in particular fittings, by exchanging the pressing jaws/pressing jaw arrangement. Usually, when such conventional press machines are used, the pressing always takes place using the maximum pressing force, regardless of the press jaws actually used or the press jaw arrangement used and/or the fittings used. However, this can be disadvantageous since, for example, plastic fittings can be pressed with a much lower pressing force than metal fittings. Exploiting the maximum pressing force thus leads to an unnecessary waste of energy.
Zudem weist jede Art von verwendeten Pressbacken bzw. verwendeter Pressbackenanordnung ihre charakteristische Presscharakteristika auf. Die Presscharakteristika können beispielsweise von dem Übersetzungsverhältnis der Pressbackenanordnung, dem Material der Pressbacken und dem zu verpressenden Werkstück abhängen. Beispielsweise sollte ein Werkstück, wie ein Fitting aus Stahl anders verpresst werden als beispielsweise ein Fitting aus Kunststoff, auch um einen möglichst optimalen Formschluss und eine lange Haltbarkeit des verpressten Fittings zu garantieren.In addition, each type of press jaw used or press jaw arrangement used has its own characteristic pressing characteristics. The pressing characteristics can depend, for example, on the transmission ratio of the pressing jaw arrangement, the material of the pressing jaws and the workpiece to be pressed. For example, a workpiece such as a steel fitting should be pressed differently than a plastic fitting, for example, in order to guarantee the best possible form fit and a long service life for the pressed fitting.
Der vorliegenden Erfindung liegt somit die Aufgabe zu Grunde, ein möglichst optimales und materialschonendes Verpressen eines Fittings mit einem Rohr zu erzielen. Dabei soll insbesondere eine verbesserte (Rohr-)Pressmaschine bereitgestellt werden, welche ein solches Verpressen ermöglicht. Diese und weitere Aufgaben, die für den Fachmann aus der folgenden Beschreibung ersichtlich werden, werden durch eine Pressmaschine gemäß Anspruch 1, ein Verfahren zum Betreiben einer Pressmaschine gemäß Anspruch 12 und eine Pressbackenanordnung gemäß Anspruch 13 gelöst.The present invention is therefore based on the object of achieving the most optimal and material-friendly pressing of a fitting with a pipe. In this case, in particular, an improved (pipe) pressing machine is to be provided which enables such pressing. These and other objects, which will become apparent to those skilled in the art from the following description, are achieved by a press machine according to
Die vorliegende Erfindung betrifft eine Pressmaschine zum plastischen Verformen eines rohrförmigen Werkstücks. Das rohrförmige Werkstück kann dabei beispielsweise ein Fitting sein, und zum Verbinden zweier Rohre mit diesen verpresst werden. Das Fitting kann dabei beispielsweise zumindest teilweise aus Kupfer, Aluminium, Kunststoff, Komposit und/oder (Edel-)Stahl bestehen. Die Pressmaschine wiederum kann eingerichtet sein, um ein solches rohrförmiges Werkstück, wie beispielweise ein Fitting, derart plastisch zu verformen, dass es mit einem im Fitting angeordneten Rohrleitungsstück verbunden wird. Insbesondere kann mittels der Pressmaschine ein (Ver-)Pressen durchgeführt werden, um ein Fitting mit einem Rohr form- und/oder kraftschlüssig unlösbar miteinander zu verbinden. Das Fitting kann beispielsweise gemäß der Norm DIN EN 1254-7 spezifiziert sein.The present invention relates to a press machine for plastically deforming a tubular workpiece. The tubular workpiece can be a fitting, for example, and can be pressed with these to connect two pipes. The fitting can consist, for example, at least partially of copper, aluminum, plastic, composite and/or (stainless) steel. The pressing machine, in turn, can be set up to plastically deform such a tubular workpiece, such as a fitting, for example, in such a way that it is connected to a piece of tubing arranged in the fitting. In particular, a (compression) pressing can be carried out by means of the pressing machine in order to connect a fitting to a pipe in a non-detachable manner with a positive and/or non-positive fit. The fitting can be specified according to the DIN EN 1254-7 standard, for example.
Die Pressmaschine umfasst weiterhin eine Pressbackenaufnahme, zum Koppeln einer Pressbackenanordnung mit der Pressmaschine. Die Pressbackenaufnahme koppelt derart mit der Pressbackenanordnung, dass die Pressmaschine Pressbacken der Pressbackenanordnung antreiben kann. Beispielsweise erfolgt die Kopplung über zumindest einen Koppelbolzen. Die Pressbacken der Pressbackenanordnung können relativ zueinander beweglich eingerichtet sein, und beispielsweise geschlossen werden und auch auseinandergefahren werden, sodass im auseinandergefahrenen Zustand beispielsweise ein rohrförmiges Werkstück, wie ein Fitting, zwischen den Pressbacken angeordnet werden kann. Die Pressbacken der Pressbackenanordnung können austauschbar sein. Unterschiedliche Pressbackenanordnungen und/oder Pressbacken können für unterschiedliche Aufgaben konzipiert sein, wie beispielsweise Pressen, Crimpen, oder Schneiden. Typischerweise umfasst eine Pressbackenanordnung zumindest zwei Pressbacken.The press machine further includes a press jaw receptacle for coupling a press jaw assembly to the press machine. The pressing jaw receptacle couples to the pressing jaw arrangement in such a way that the pressing machine can drive pressing jaws of the pressing jaw arrangement. For example, the coupling takes place via at least one coupling bolt. The pressing jaws of the pressing jaw arrangement can be set up to be movable relative to one another and, for example, be closed and also moved apart, so that in the moved apart state, for example, a tubular workpiece, such as a fitting, can be arranged between the pressing jaws. The pressing jaws of the pressing jaw arrangement can be exchangeable. Different press jaw arrangements and/or press jaws can be designed for different tasks, such as pressing, crimping, or cutting. A press jaw arrangement typically comprises at least two press jaws.
Die Pressmaschine umfasst weiterhin einen Antrieb, welcher eingerichtet ist zum Antreiben der Pressbackenanordnung, um eine Kraft auf das Werkstück aufzubringen. Der Antrieb kann einen Elektromotor, eine pneumatische und/oder eine hydraulische Antriebseinheit sowie ein Getriebe umfassen. Mittels des Antriebs können die Pressbacken der Pressbackenanordnung relativ zueinander bewegt werden, und etwa in den geschlossenen Zustand getrieben werden. Der Antrieb kann dabei zumindest teilweise die Kraft aufbringen, die notwendig ist, um das rohrförmige Werkstück zu verformen, beispielsweise um ein Fitting mit einem Rohrleitungsstück zu verbinden.The press machine also includes a drive which is set up to drive the press jaw arrangement in order to apply a force to the workpiece. The drive can include an electric motor, a pneumatic and/or a hydraulic drive unit and a gear. The pressing jaws of the pressing jaw arrangement can be moved relative to one another by means of the drive and can be driven, for example, into the closed state. The drive can at least partially apply the force necessary to deform the tubular workpiece, for example to connect a fitting to a length of pipe.
Hierzu kann der Antrieb direkt oder über ein Getriebe mit der Pressbackenanordnung verbunden sein, um die Antriebskraft auf die Pressbackenanordnung und die Presspacken zu übertragen. Die auf die Pressbacken bzw. die Pressbackenanordnung wirkende Kraft kann dabei variabel eingestellt werden, indem beispielsweise Motorparameter oder andere Parameter (wie etwa Getriebeeinstellungen) entsprechend variiert werden.For this purpose, the drive can be connected to the pressing jaw arrangement directly or via a gear mechanism in order to transmit the driving force to the pressing jaw arrangement and the pressing pack. The force acting on the pressing jaws or the pressing jaw arrangement can be set variably, for example by correspondingly varying motor parameters or other parameters (such as gear settings).
Ferner umfasst die Pressmaschine ein Sensorsystem, das eingerichtet ist zum Identifizieren einer Pressbackenanordnung und zum Bereitstellen entsprechender Sensordaten. Das Sensorsystem kann dabei eingerichtet sein, um eine individuelle Pressbackenanordnung zu erkennen, oder auch um eine Pressbackenanordnung ihrer Art nach zu erkennen. Hierzu kann das Sensorsystem Erfassungsmittel (z.B. einen Sensor) als Schnittstelle zur Pressbackenanordnung umfassen, und entsprechende Auswertemittel, das einen Prozessor und/oder Speicher mit entsprechendem Programmcode umfassen kann. Das Erfassungsmittel kann dabei separat zum Auswertemittel an der Pressmaschine bereitgestellt sein. Das Sensorsystem kann dabei über eine an der Pressmaschine angeordnete Energiequelle versorgt werden, welche etwa auch den Antrieb bzw. den Elektromotor speisen kann. Das Sensorsystem kann dabei ferner mittels eines Knopfes durch einen Nutzer/Bediener aktiviert werden, um die Identifizierung durchzuführen. Dadurch kann gezielt gesteuert werden, wie bzw. wann die Identifizierung erfolgen soll. Weiterhin kann das Sensorsystem dazu eingerichtet sein, einen Austausch und insbesondere das Koppeln einer Pressbackenanordnung mit der Pressbackenaufnahme zu erkennen und nach dem Erkennen des Austausches bzw. des Koppelns die Identifizierung durchführen.Furthermore, the pressing machine includes a sensor system that is set up to identify a pressing jaw arrangement and to provide corresponding sensor data. The sensor system can be set up to recognize an individual pressing jaw arrangement, or also to recognize a pressing jaw arrangement according to its type. For this purpose, the sensor system can include detection means (e.g. a sensor) as an interface to the pressing jaw arrangement, and appropriate evaluation means, which can include a processor and/or memory with appropriate program code. The detection means can be provided separately from the evaluation means on the press machine. The sensor system can be supplied via an energy source arranged on the press machine, which can also feed the drive or the electric motor. The sensor system can also be activated by a user/operator by means of a button in order to carry out the identification. As a result, it can be specifically controlled how and when the identification is to take place. Furthermore, the sensor system can be set up to detect an exchange and in particular the coupling of a press jaw arrangement with the press jaw receptacle and to carry out the identification after the exchange or the coupling has been recognized.
Das Identifizieren bedeutet somit nicht zwingend, dass eine einzelne Pressbackenanordnung als individuelle Pressbackenanordnung identifiziert wird. Es genügt vielmehr, dass eine Pressbackenanordnung als von einer anderen Pressbackenanordnung verschieden identifiziert oder erkannt wird. So kann im Zuge des Identifizierens die Pressbackenanordnung beispielsweise anhand ihrer Modellnummer klassifiziert werden. In einem Beispiel kann somit erkannt werden, dass ein Pressbackenanordnung zum Verpressen von Edelstahlfittings mit einem Durchmesser von 15 mm vorliegt und/oder gekoppelt ist. Resultierende Sensordaten, können dabei die identifizierte Pressbackenanordnung charakterisieren.The identification therefore does not necessarily mean that a single press jaw arrangement is identified as an individual press jaw arrangement. Rather, it is sufficient for one press jaw arrangement to be identified or recognized as being different from another press jaw arrangement. In the course of identification, for example, the pressing jaw arrangement can be classified based on its model number. In one example, it can thus be recognized that a pressing jaw arrangement for pressing stainless steel fittings with a diameter of 15 mm is present and/or coupled. Resulting sensor data can characterize the identified pressing jaw arrangement.
Ferner umfasst die Pressmaschine eine Steuerung, die eingerichtet ist, basierend auf den Sensordaten den Antrieb zu steuern.Furthermore, the press machine includes a controller that is set up to control the drive based on the sensor data.
Abhängig von der identifizierten Pressbackenanordnung wird somit der Antrieb entsprechend angesteuert. Je nachdem, welche Pressbackenanordnung bzw. welcher Typ von Pressbackenanordnung erkannt wurde, kann beispielsweise die Pressbackenanordnung unterschiedlich durch den Antrieb angetrieben werden, um letztlich das Werkstück optimal zu verformen.Depending on the identified pressing jaw arrangement, the drive is thus controlled accordingly. Depending on which press jaw arrangement or which type of press jaw arrangement was identified, the press jaw arrangement can be driven differently by the drive, for example, in order ultimately to optimally deform the workpiece.
Die vorliegende Erfindung erlaubt es somit, das Verformen in Abhängigkeit der gekoppelten Pressbackenanordnung durchzuführen. Dadurch kann je nach der verwendeten Art der Pressbackenanordnung eine individuelle Presskraft mittels des Antriebs aufgebracht werden, um eine optimale und materialschonende Verformung des Werkstücks zu erzielen. Die Verwendung des Sensorsystems erlaubt es dabei, die Pressbackenanordnung automatisch zu identifizieren und entsprechende Daten an den Antrieb weiterzugeben, sodass der Nutzer oder Bediener der Pressmaschine selbst keine Eingaben tätigen muss und dementsprechend nicht zusätzlich belastet wird. Dadurch kann das Risiko einer Fehlbedienung reduziert werden.The present invention thus makes it possible to carry out the deformation as a function of the coupled pressing jaw arrangement. As a result, depending on the type of pressing jaw arrangement used, an individual pressing force can be applied by means of the drive in order to achieve an optimal and material-friendly deformation of the workpiece. The use of the sensor system allows the pressing jaw arrangement to be automatically identified and corresponding data to be passed on to the drive, so that the user or operator of the pressing machine does not have to make any entries himself and is accordingly not additionally burdened. This can reduce the risk of incorrect operation.
Vorzugsweise umfasst die Pressmaschine ein Speichermedium mit einer Datenbank.The press machine preferably comprises a storage medium with a database.
Die Datenbank umfasst dabei vorzugsweise, für eine Mehrzahl von Pressbackenanordnungen, spezifische Steuerparameter zum Steuern der Pressmaschine. Weiterhin kann die Steuerung dann den Antrieb gemäß des zumindest einen spezifischen Steuerparameters steuern. Gemäß der Identifizierung der Pressbackenanordnung können somit entsprechende Steuerparameter aus dem Speicher bzw. aus der Datenbank geladen werden, und verwendet werden, um den Antrieb zu betreiben. Beispielsweise können Steuerparameter für eine Pressbackenanordnung für Edelstahlfittings und davon verschiedene Steuerparameter für eine Pressbackenanordnung für Kupferfittings in der Datenbank hinterlegt sein. Abhängig davon, ob mittels des Sensorsystems eine Pressbackenanordnung für Edelstahl- oder Kupferfittings identifiziert wurde, können die entsprechenden Steuerparameter aus der Datenbank geladen werden und von der Steuerung verwendet werden, um die Pressmaschine und letztlich den Antrieb zu steuern. Dabei können für unterschiedliche Charakteristika der Pressbackenanordnungen (z.B. Übersetzungsverhältnis, Art der Pressbacken, Größe des zu verpressenden Werkstücks, Material des zu verpressenden Werkstücks, und/oder Form des zu verpressenden Werkstücks) entsprechende Steuerparameter in der Datenbank hinterlegt sein, um ein optimales Verpressen oder Verformen des jeweiligen Werkstücks zu ermöglichen. In einer bevorzugten Ausführungsform kann über eine (kabelgebundene oder kabellose) Schnittstelle auf die Datenbank zugegriffen werden, um beispielsweise den Inhalt der Datenbank zu aktualisieren.The database preferably includes specific control parameters for controlling the press machine for a plurality of press jaw arrangements. Furthermore, the controller can then control the drive according to the at least one specific control parameter. According to the identification of the pressing jaw arrangement, corresponding control parameters can thus be loaded from the memory or from the database and used to operate the drive. For example, control parameters for a press jaw arrangement for stainless steel fittings and different control parameters for a press jaw arrangement for copper fittings can be stored in the database. Depending on whether a press jaw arrangement for stainless steel or copper fittings was identified using the sensor system, the corresponding control parameters can be loaded from the database and used by the controller to control the press machine and ultimately the drive. Corresponding control parameters can be stored in the database for different characteristics of the press jaw arrangements (e.g. transmission ratio, type of press jaws, size of the workpiece to be pressed, material of the workpiece to be pressed and/or shape of the workpiece to be pressed). to enable optimal pressing or deformation of the respective workpiece. In a preferred embodiment, the database can be accessed via a (wired or wireless) interface, for example to update the content of the database.
Insbesondere vorzugsweise umfassen die Steuerparameter dabei Pressparameter, welche bevorzugt eine maximale Presskraft, eine Pressgeschwindigkeit, Pressweg und/oder eine Pressdauer umfassen. Abhängig von der Art der Pressbackenanordnung, bzw. der mittels der Pressbackenanordnung zu verpressenden Werkstückart können somit beispielsweise bestimmte Presskräfte, Pressgeschwindigkeiten, Presswege und/oder Pressdauern vorgegeben werden, welche von der Pressmaschine etwa zum Verpressen oder Verformen des Fittings mit dem Rohrleitungsstück verwendet werden sollen. Diese Parameter können beispielsweise in Form einer Presskurve vorgegeben werden, die einen zeitlichen Verlauf von Presskraft, Pressweg und/oder Pressgeschwindigkeit vorgibt. Der Fachmann versteht dabei, je nach Verwendungszweck der Pressmaschine entsprechende Steuerparameter in der Datenbank zu hinterlegen. Ferner können die Steuerparameter insbesondere Antriebsparameter umfassen, welche insbesondere eine Antriebsdrehzahl, Antriebsleistung und/oder einen Öldruck umfassen. Je nach Art der Pressbackenanordnung, bzw. der mittels der Pressbackenanordnung zu verpressenden Werkstückart können somit verschiedene Antriebsparameter in der Datenbank hinterlegt werden, welche basierend auf der identifizierten Pressbackenanordnung geladen werden können, um letztlich das Werkstück zu verformen. Der Fachmann versteht, dass die Pressparameter oder Antriebsparameter, Motor- und/oder Getriebeparameter umfassen können, welche die Kraftübertragung vom Antrieb auf die Pressbacken regeln können.In particular, the control parameters preferably include pressing parameters, which preferably include a maximum pressing force, a pressing speed, a pressing path and/or a pressing duration. Depending on the type of press jaw arrangement or the type of workpiece to be pressed by means of the press jaw arrangement, specific press forces, press speeds, press distances and/or press durations can be specified, for example, which the press machine should use, for example, for pressing or deforming the fitting with the pipe section. These parameters can be specified, for example, in the form of a pressing curve, which specifies a progression of pressing force, pressing distance and/or pressing speed over time. The person skilled in the art understands how to store corresponding control parameters in the database depending on the intended use of the press machine. Furthermore, the control parameters can in particular include drive parameters, which in particular include a drive speed, drive power and/or an oil pressure. Depending on the type of press jaw arrangement or the type of workpiece to be pressed by means of the press jaw arrangement, various drive parameters can thus be stored in the database, which can be loaded based on the identified press jaw arrangement in order to ultimately deform the workpiece. The person skilled in the art understands that the press parameters or drive parameters can include motor and/or transmission parameters which can regulate the power transmission from the drive to the press jaws.
Zudem kann das Sensorsystem zumindest einen optischen Sensor, einen kontaktbasierten Sensor, einen induktiven Sensor und/oder kapazitiven Sensor umfassen, wobei das Sensorsystem insbesondere zum Auslesen eines RFID-und/oder NFC-Transponders eingerichtet sein kann. Insbesondere kann das Sensorsystem alternativ oder zusätzlich zum Auslesen eines Barcodes oder eines QR-Codes eingerichtet sein. Weiterhin kann das Sensorsystem ein Bluetooth-Modul umfassen, welches zum Auslesen eines korrespondierenden Bluetooth-Moduls eingerichtet ist.In addition, the sensor system can include at least one optical sensor, a contact-based sensor, an inductive sensor and/or capacitive sensor, it being possible for the sensor system to be set up in particular to read an RFID and/or NFC transponder. In particular, the sensor system can alternatively or additionally be set up to read a barcode or a QR code. Furthermore, the sensor system can include a Bluetooth module, which is set up to read a corresponding Bluetooth module.
Die Verwendung eines optischen Sensors oder eines kontaktbasierten Sensors ermöglicht die Bereitstellung eines kostengünstigen Sensorsystems. Ein kontaktbasierter Sensor kann einen elektrischen Kontakt umfassen, der mit einem entsprechenden elektrischen Kontakt der Pressbacke/Pressbackenanordnung in Kontakt kommt, um die Pressbacke/Pressbackenanordnung zu identifizieren.The use of an optical sensor or a contact-based sensor enables a cost-effective sensor system to be provided. A A contact-based sensor may include an electrical contact that contacts a corresponding electrical contact of the press jaw/jaw assembly to identify the press jaw/jaw assembly.
Die Verwendung eines induktiven und/oder kapazitiven Sensors ermöglicht eine zuverlässige Identifizierung, da induktive und/oder kapazitive Sensoren weniger Anfällig für Verschmutzungen sind, wie beispielsweise optische oder kontaktbasierte Sensoren. Der RFID und/oder NFC-Transponder bzw. das korrespondierende Bluetooth-Modul kann eine Kennung aufweisen, die bei der Identifizierung ausgelesen wird. Diese Kennung ist charakteristisch für die Art der Pressbackenanordnung oder für eine individuelle Pressbackenanordnung und kann beispielsweise eine Seriennummer und/oder eine Typennummer umfassen. Basierend auf der ausgelesenen Kennung und der Datenbank können dann die Steuerparameter ermittelt werden. Ebenso kann der RFID-und/oder NFC-Transponder bzw. das korrespondierende Bluetooth-Modul die Steuerparameter selbst umfassen. Diese können dann bei der Identifizierung ausgelesen und an die Steuerung weitergegeben werden. Hierdurch muss die Datenbank der Pressmaschine nicht zwingend aktualisiert werden, wenn neue oder zusätzliche Pressbackenanordnung verwendet werden sollen. Die Pressbackenanordnung trägt die erforderlichen Steuerparameter in dem ihr zugeordneten RFID und/oder NFC-Transponder bzw. in einem korrespondierenden Bluetooth-Modul.The use of an inductive and/or capacitive sensor enables reliable identification, since inductive and/or capacitive sensors are less susceptible to contamination than, for example, optical or contact-based sensors. The RFID and/or NFC transponder or the corresponding Bluetooth module can have an identifier that is read during identification. This identifier is characteristic of the type of press jaw arrangement or of an individual press jaw arrangement and can include a serial number and/or a type number, for example. The control parameters can then be determined based on the identifier read out and the database. Likewise, the RFID and/or NFC transponder or the corresponding Bluetooth module can include the control parameters themselves. These can then be read out during identification and forwarded to the controller. As a result, the database of the press machine does not necessarily have to be updated if new or additional press jaw arrangements are to be used. The pressing jaw arrangement carries the required control parameters in the RFID and/or NFC transponder assigned to it or in a corresponding Bluetooth module.
RFID (englisch: radio-frequency-identification) ermöglicht die Identifizierung der Pressbackenanordnung mittels elektromagnetischer Wellen. Dabei kann die Pressbackenanordnung mittels der RFID-Technologie automatisch und berührungslos identifiziert werden. Ein an der Pressmaschine angeordneter RFID-Leser (Sensor) kann dabei die Kennung und/oder Steuerparameter auslesen, welche von einem entsprechenden RFID-Transponder der Pressbackenanordnung bereitgestellt sein kann. Ein RFID- Transponder kann ohne zusätzliche Bereitstellung von Energie ausgelesen werden. Somit kann die Pressbackenanordnung passiv ausgestaltet werden und benötigt keine zusätzliche Schnittstelle oder Quelle zur Breitstellung elektrischer Energie.RFID (radio-frequency-identification) enables the pressing jaw arrangement to be identified by means of electromagnetic waves. The pressing jaw arrangement can be identified automatically and without contact using RFID technology. An RFID reader (sensor) arranged on the press machine can read out the identifier and/or control parameters, which can be provided by a corresponding RFID transponder of the press jaw arrangement. An RFID transponder can be read without additional provision of energy. The pressing jaw arrangement can thus be designed to be passive and does not require any additional interface or source for the provision of electrical energy.
Die NFC-Technik oder auch Nahfeldkommunikation (englisch: near field communication) ist ein auf der RFID-Technik basierender internationaler Übertragungsstandard zum kontaktlosen Austausch von Daten per elektromagnetischer Induktion oder per kapazitiver Übertragung. Die Kommunikation zwischen den entsprechenden NFC-Teilnehmern kann dabei aktiv-passiv, oder auch aktiv-aktiv sein. Vorliegend ist der aktive Teil, d.h. der Teil der mit elektrischer Energie versorgt wird, bevorzugt in der Pressmaschine, der passive Teil an der Pressbackenanordnung bereitgestellt. Somit kann die Pressbackenanordnung passiv ausgestaltet werden und benötigt keine zusätzliche Schnittstelle oder Quelle zur Breitstellung elektrischer Energie.NFC technology or near field communication is an international transmission standard based on RFID technology for the contactless exchange of data via electromagnetic induction or capacitive transmission. The communication between the corresponding NFC participants can be active-passive or active-active. In the present case, the active part, ie the part that is supplied with electrical energy, is preferably provided in the pressing machine, while the passive part is provided on the pressing jaw arrangement. The pressing jaw arrangement can thus be designed to be passive and does not require any additional interface or source for the provision of electrical energy.
Die Bluetooth-Kommunikation ermöglicht die Datenübertragung zwischen Geräten über eine kurze Distanz per Funktechnik. Die Kommunikation erfolgt dabei mittels eines entsprechend entwickelten Industriestandards, beispielsweise gemäß der Norm IEEE 802.15.1.Bluetooth communication enables data to be transmitted between devices over a short distance using radio technology. The communication takes place using a correspondingly developed industry standard, for example according to the IEEE 802.15.1 standard.
Insbesondere kann eine erste Lesereichweite des Sensorsystems begrenzt sein und höchstens 0,3 m, bevorzugt von höchstens 0,2 m und am meisten bevorzugt von höchstens 0,1 m betragen. Weiterhin kann die erste Lesereichweite des Sensorsystems so ausgewählt sein, dass nur eine gekoppelte Pressbackenanordnungen identifiziert werden kann. Die Begrenzung der ersten Lesereichweite verhindert, dass versehentlich eine falsche, sich in der Nähe der Pressmaschine befindliche, Pressbackenanordnung identifiziert wird. Beispielsweise ist die Pressmaschine zusammen mit einer Vielzahl von Pressbackenanordnungen in einem Transportkoffer oder auf einer Werkbank bereitgestellt. Bei Inbetriebnahme der Pressmaschine soll nur die gekoppelte bzw. die zu koppelnde Pressbackenanordnung identifiziert werden. Durch die Begrenzung der ersten Lesereichweite kann dies sichergestellt werden.In particular, a first reading range of the sensor system can be limited and be at most 0.3 m, preferably at most 0.2 m and most preferably at most 0.1 m. Furthermore, the first reading range of the sensor system can be selected in such a way that only one coupled pressing jaw arrangement can be identified. The limitation of the first reading range prevents accidental identification of an incorrect pressing jaw arrangement located in the vicinity of the pressing machine. For example, the press machine is provided in a carrying case or on a workbench along with a plurality of press jaw assemblies. When the press machine is started up, only the coupled press jaw arrangement or the press jaw arrangement to be coupled should be identified. This can be ensured by limiting the first read range.
Weiterhin kann das Sensorsystem zum Identifizieren eines Werkstücks eingerichtet sein, wobei das Speichermedium eine Datenbank umfasst, welche für eine Mehrzahl von Werkstücken zumindest einen spezifischen Steuerparameter umfasst, wobei die Steuerung dazu eingerichtet ist den Antrieb gemäß des zumindest einen spezifischen Steuerparameters zu steuern.Furthermore, the sensor system can be set up to identify a workpiece, the storage medium comprising a database which comprises at least one specific control parameter for a plurality of workpieces, the controller being set up to control the drive according to the at least one specific control parameter.
Abhängig von dem identifizierten Werkstück wird somit der Antrieb entsprechend angesteuert. Je nachdem, welche Werkstückart bzw. welcher Typ von Werkstück erkannt wurde, können beispielsweise die Pressbacken unterschiedlich durch den Antrieb angetrieben werden, um letztlich das Werkstück optimal zu verformen. Dabei kann sowohl die Art des Werkstücks als auch die Art der Pressbackenanordnung bei der Auswahl der Steuerparameter berücksichtigt werden. Insbesondere kann überprüft werden, ob die identifizierte Pressbackenanordnung mit dem zu verpressenden Werkstück übereinstimmt. Sollte dies nicht der Fall sein, so kann ein Alarm ausgegeben werden, um ein fehlerhaftes Verpressen und/oder eine Beschädigung der Pressmaschine zu vermeiden. Ebenso können die Steuerparameter an das identifizierte Werkstück angepasst werden und so ein zu starken verpressen vermieden werden. Ist beispielsweise einen Pressbackenanordnung zum Verpressen von Edelstahlfittings mit der Pressmaschine gekoppelt und ist das zu verpressende Werkstück ein Kupferfitting, so würde unter alleiniger Berücksichtigung der Art der Pressbackenanordnung eine zu hohe Presskraft aufgebracht. Wird hingegen auch die Art des Werkstücks erkannt, so kann die Presskraft entsprechend reduziert werden und das Werkstück mit der vermeintlich ungeeigneten Pressbackenanordnung - jedoch mit reduzierter Presskraft - verpresst werden.Depending on the identified workpiece, the drive is controlled accordingly. Depending on which type of workpiece or which type of workpiece was detected, the press jaws can be driven differently by the drive, for example, in order to ultimately optimally deform the workpiece. Both the type of workpiece and the type of press jaw arrangement can be taken into account when selecting the control parameters. In particular, it can be checked whether the identified pressing jaw arrangement corresponds to the workpiece to be pressed. If this is not the case, an alarm can be raised issued in order to avoid faulty pressing and/or damage to the pressing machine. Likewise, the control parameters can be adapted to the identified workpiece, thus avoiding excessive pressing. If, for example, a press jaw arrangement for pressing stainless steel fittings is coupled to the press machine and the workpiece to be pressed is a copper fitting, too high a press force would be applied if only the type of press jaw arrangement were taken into account. If, on the other hand, the type of workpiece is also recognized, the pressing force can be reduced accordingly and the workpiece can be pressed with the supposedly unsuitable pressing jaw arrangement—but with reduced pressing force.
Die vorliegende Erfindung erlaubt es somit, das Verformen in Abhängigkeit von dem zu verformenden Gegenstand und der verwendeten Pressbackenanordnung durchzuführen. Dadurch kann je nach der verwendeten Werkstückart bzw. der gekoppelten Pressbackenanordnung eine individuelle Presskraft mittels des Antriebs aufgebracht werden, um eine optimale und materialschonende Verformung zu erzielen ohne dabei das Werkstück oder die Pressmaschine zu beschädigen.The present invention thus allows the deformation to be carried out depending on the object to be deformed and the press jaw arrangement used. As a result, depending on the type of workpiece used or the coupled pressing jaw arrangement, an individual pressing force can be applied by means of the drive in order to achieve optimal deformation that is gentle on the material without damaging the workpiece or the pressing machine.
Eine zweite Lesereichweite zum Identifizieren des Werkstücks kann vorzugsweise im Bereich von 0 Meter bis 5 Meter, weiter vorzugsweise im Bereich von 0,01 Meter bis 2 Meter, weiter vorzugsweise im Bereich von 0,02 Meter bis 1 Meter und weiter vorzugsweise im Bereich von 0,05 Meter bis 0,5 Meter sein. Das Sensorsystem kann somit nur Werkstücke identifizieren, die sich innerhalb der zweiten Lesereichweite befinden. Dadurch wird ermöglicht, dass nur solche Werkstücke identifiziert werden, welche tatsächlich verformt werden sollen. Eine versehentliche Identifikation von weit entfernten, nicht zu verformenden Werkstücken wird dadurch zumindest teilweise unterbunden. Abhängig von den verwendeten Sensoren kann die erste und die zweiter Lesereichweite unterschiedlich sein.A second reading range for identifying the workpiece can preferably be in the range of 0 meters to 5 meters, more preferably in the range of 0.01 meters to 2 meters, more preferably in the range of 0.02 meters to 1 meter and more preferably in the range of 0 .05 meters to 0.5 meters. The sensor system can therefore only identify workpieces that are within the second reading range. This makes it possible for only those workpieces to be identified which are actually to be deformed. This at least partially prevents accidental identification of workpieces that are far away and not to be deformed. Depending on the sensors used, the first and the second reading range can be different.
Vorzugsweise ist das Sensorsystem eingerichtet zur Merkmalserkennung von charakteristischen Merkmalen des Werkstücks, insbesondere von charakteristischen geometrischen Merkmalen der Pressbackenanordnung und/oder eines Werkstücks. Beispielsweise kann mittels des Sensorsystems eine Form und/oder Größe zumindest eines Teils der Pressbackenanordnung und/oder des Werkstücks erkannt werden. Anhand dieser charakteristischen Merkmale kann die Pressbackenanordnung und/oder das Werkstück zumindest seiner Art nach identifiziert werden, und anschließend kann der Antrieb dementsprechend angesteuert werden um das Werkstück optimal zu verformen.The sensor system is preferably set up to recognize characteristic features of the workpiece, in particular characteristic geometric features of the pressing jaw arrangement and/or a workpiece. For example, a shape and/or size of at least part of the pressing jaw arrangement and/or the workpiece can be recognized by means of the sensor system. Based on these characteristic features, the pressing jaw arrangement and/or the workpiece can be identified, at least according to its type, and then the drive can be controlled accordingly in order to optimally deform the workpiece.
In einer bevorzugten Ausführungsform umfasst das Sensorsystem einen Sensor wie eine Kamera, einen optischen Scanner, einen RFID-Leser, einen NFC-Leser und/oder ein Bluetooth-Modul zum Identifizieren des Werkstücks. Für die Identifizierung von Werkstück und Pressbackenanordnung kann derselbe Sensor oder unterschiedliche Sensoren bzw. Sensortypen zum Einsatz kommen. Die Kamera kann eine optische Kamera sein, welche eine hinreichende Auflösung und Qualität haben kann, um das Werkstück zumindest seiner Art nach zu identifizieren. Beispielsweise kann mittels der Kamera ein Fitting mit einem Durchmesser von 15 mm identifiziert werden. Anhand von Farbwerten kann ferner auf das Material des Werkstücks rückgeschlossen werden. Mittels des optischen Scanners, des RFID-Lesers, des NFC-Lesers und/oder des Bluetooth-Moduls können Daten oder Kennungen erkannt werden, die beispielsweise von dem Werkstück selbst bzw. der Pressbackenanordnung bereitgestellt werden können, und es erlauben, das Werkstück zu identifizieren. Beispielsweise kann der optische Scanner einen Barcode oder QR-Code erkennen, der auf dem Werkstück angeordnet ist. Zur Gewährleistung der Identifikation mittels optischer Kamera oder optischem Scanner kann an der Pressmaschine auch ein Leuchtmittel bereitgestellt sein, welches den von der Kamera oder von dem Scanner erfassbaren Bereich zumindest teilweise be- oder ausleuchten kann.In a preferred embodiment, the sensor system includes a sensor such as a camera, an optical scanner, an RFID reader, an NFC reader and/or a Bluetooth module for identifying the workpiece. The same sensor or different sensors or sensor types can be used to identify the workpiece and the press jaw arrangement. The camera may be an optical camera, which may have sufficient resolution and quality to at least identify the workpiece by type. For example, a fitting with a diameter of 15 mm can be identified using the camera. Color values can also be used to draw conclusions about the material of the workpiece. The optical scanner, the RFID reader, the NFC reader and/or the Bluetooth module can be used to recognize data or identifiers that can be provided, for example, by the workpiece itself or the press jaw arrangement, and allow the workpiece to be identified . For example, the optical scanner can recognize a barcode or QR code placed on the workpiece. In order to ensure identification by means of an optical camera or optical scanner, an illuminant can also be provided on the pressing machine, which can at least partially illuminate or illuminate the area that can be detected by the camera or by the scanner.
Vorzugsweise ist das Sensorsystem eingerichtet zum Erkennen eines Barcodes auf dem Werkstück, eines QR-Codes auf dem Werkstück, einer Kennung in einem RFID-Transponder an dem Werkstück, einer Kennung in einem NFC-Transponder an dem Werkstück, und/oder einer Kennung in einem Bluetooth-Modul an dem Werkstück. Der Fachmann versteht, dass das Werkstück mit entsprechenden Codes oder Transpondern oder Modulen ausgestattet sein kann, um entsprechende Daten zur Identifikation des Werkstücks - zumindest seiner Art nach - an die Pressmaschine bereitzustellen.The sensor system is preferably set up to recognize a barcode on the workpiece, a QR code on the workpiece, an identifier in an RFID transponder on the workpiece, an identifier in an NFC transponder on the workpiece, and/or an identifier in a Bluetooth module on the workpiece. The person skilled in the art understands that the workpiece can be equipped with appropriate codes or transponders or modules in order to provide appropriate data for identifying the workpiece—at least according to its type—to the pressing machine.
Weiterhin ist der Sensor des Sensorsystems unmittelbar an der Pressbackenaufnahme angeordnet. Der Sensor ist von einem Element der Pressmaschine in einer ersten Konfiguration der Pressmaschine zumindest teilweise bedeckt, und wird in einer zweiten Konfiguration der Pressmaschine durch das Element freigegeben. Beispielsweise kann ein Sensor des Sensorsystems von einem Teil des Gehäuses der Pressmaschine bedeckt werden, wodurch der Sensor vor Verschmutzung oder sonstigen Umwelteinflüssen geschützt werden kann. Wenn die Pressbacken auseinander bewegt werden, bzw. geöffnet werden, was der zweiten Konfiguration entsprechen kann, wird der Sensor (zumindest teilweise) freigeben bzw. freigelegt. Nun kann mittels des Sensorsystems die Pressbackenanordnung und/oder das Werkstück identifiziert werden. Beim anschließenden Verformen des Werkstücks werden die Pressbacken aufeinander zubewegt, bzw. in die erste Konfiguration gebracht, wodurch der Sensor erneut zumindest teilweise durch ein Teil des Gehäuses bedeckt werden kann. Hierdurch wird auch sichergestellt, dass die Identifikation mittels des Sensorsystems nur erfolgt, wenn ein Verformen des Werkstücks erfolgen soll. Es wird somit verhindert, dass versehentlich eine falsche Identifizierung eines Werkstücks erfolgt, welches sich in der Nähe befindet (z.B. auf einer Werkbank liegt).Furthermore, the sensor of the sensor system is arranged directly on the pressing jaw holder. The sensor is at least partially covered by an element of the press machine in a first configuration of the press machine and is uncovered by the element in a second configuration of the press machine. For example, a sensor of the sensor system can be covered by a part of the housing of the pressing machine, whereby the sensor can be protected from dirt or other environmental influences. When the pressing jaws are moved apart or opened, which can correspond to the second configuration, the sensor is (at least partially) released or uncovered. The pressing jaw arrangement and/or the workpiece can now be identified by means of the sensor system. During the subsequent deformation of the workpiece, the press jaws are moved towards one another or brought into the first configuration, as a result of which the sensor can again be at least partially covered by a part of the housing. This also ensures that the identification by means of the sensor system only takes place when the workpiece is to be deformed. This prevents accidental incorrect identification of a workpiece that is nearby (eg lying on a workbench).
Vorzugsweise sind die Pressbacken der Pressbackenanordnung und insbesondere bevorzugt die gesamte Pressbackenanordnung frei vom Sensorsystem. Somit sind gemäß diesem Ausführungsbeispiel an den Pressbacken bzw. der Pressbackenanordnung keine Elemente des Sensorsystems angeordnet. Das Sensorsystem kann somit beispielsweise ausschließlich an oder in einem Handteil der Pressmaschine angeordnet sein. Dies ermöglicht eine einfache Austauschbarkeit der Pressbacken bzw. der Pressbackenanordnung. In einer anderen bevorzugten Ausführungsform ist das Sensorsystem zumindest teilweise an den Pressbacken bzw. der Pressbackenanordnung angeordnet, insbesondere in einer Vertiefung der Pressbacken (etwa zum Schutz des Sensorsystems). Dabei kann das Sensorsystem über eine Kopplungsschnittstelle mit dem Motor der Pressmaschine verbunden sein.The pressing jaws of the pressing jaw arrangement and particularly preferably the entire pressing jaw arrangement are preferably free of the sensor system. Thus, according to this exemplary embodiment, no elements of the sensor system are arranged on the pressing jaws or the pressing jaw arrangement. The sensor system can thus be arranged, for example, exclusively on or in a manual part of the press machine. This enables easy interchangeability of the pressing jaws or the pressing jaw arrangement. In another preferred embodiment, the sensor system is at least partially arranged on the pressing jaws or the pressing jaw arrangement, in particular in a depression in the pressing jaws (for example to protect the sensor system). The sensor system can be connected to the motor of the press machine via a coupling interface.
Vorzugsweise ist das Sensorsystem zumindest teilweise in einem Gehäuse der Pressmaschine angeordnet. Ist das Sensorsystem zum Auslesen eines RFID-und/oder NFC-Transponders eingerichtet, oder umfasst es ein Bluetooth-Modul, kann das Sensorsystem auf vollständig innerhalb des Gehäuses der Pressmaschine angeordnet sein. Das Gehäuse der Pressmaschine ist dabei zumindest teilweise durchlässig für die Auslesedaten. Insbesondere kann das Gehäusematerial Glas, Keramik, Kunststoffe oder Komposite umfassen, die für elektromagnetische Strahlung zumindest teilweise durchlässig sind. Ebenso kann das Gehäuse geeignete Aussparungen aufweisen, um ein Auslesen zu ermöglichen. Durch diese Anordnung kann das Sensorsystem vor Verschmutzung oder sonstigen Umwelteinflüssen geschützt werden, da es durch das Gehäuse der Pressmaschine zumindest teilweise abgeschirmt wird.The sensor system is preferably arranged at least partially in a housing of the pressing machine. If the sensor system is set up to read an RFID and/or NFC transponder, or if it includes a Bluetooth module, the sensor system can be arranged completely within the housing of the pressing machine. The housing of the pressing machine is at least partially permeable to the readout data. In particular, the housing material can include glass, ceramics, plastics or composites that are at least partially transparent to electromagnetic radiation. The housing can also have suitable recesses to enable reading. With this arrangement, the sensor system can be protected from dirt or other environmental influences, since it is at least partially shielded by the housing of the pressing machine.
Insbesondere bevorzugt kann die Pressbackenanordnung den Sensor des Sensorsystems zumindest teilweise bedecken, wenn die Pressbackenanordnung mit der Pressbackenaufnahme gekoppelt ist, wobei der Sensor zumindest teilweise unbedeckt ist, wenn keine Pressbackenanordnung mit der Pressbackenaufnahme gekoppelt ist. Somit kann das Sensorsystem bzw. der Sensor vor Verschmutzung oder sonstigen Umwelteinflüssen geschützt werden. Zudem kann die Lesegenauigkeit des Sensorsystems erhöht werden, da das Sensorsystem bzw. der Sensor des Sensorsystems unmittelbar benachbart zur gekoppelt Pressbackenaufnahme eingerichtet ist und nicht durch weitere Teile, wie ein Gehäuseteil, überdeckt ist. Somit kann eine sehr geringe maximale erste Lesereichweite realisiert werden und das Risiko einer falschen Identifizierung benachbarter, nicht gekoppelter Pressbackenaufnahmen kann reduziert werden.Particularly preferably, the press jaw arrangement can at least partially cover the sensor of the sensor system when the press jaw arrangement is coupled to the press jaw receptacle, wherein the sensor is at least partially uncovered when no press jaw arrangement is coupled to the press jaw receptacle. The sensor system or the sensor can thus be protected from contamination or other environmental influences. In addition, the reading accuracy of the sensor system can be increased since the sensor system or the sensor of the sensor system is set up directly adjacent to the coupled pressing jaw receptacle and is not covered by other parts, such as a housing part. A very small maximum first reading range can thus be realized and the risk of incorrect identification of adjacent, uncoupled press jaw receptacles can be reduced.
Vorzugsweise umfasst die Pressmaschine einen Protokollspeicher eingerichtet zum Speichern der Sensordaten und von Steuerungsdaten. Dadurch kann der Kopplungsvorgang und/oder der Verformungsvorgang nachverfolgbar gestaltet werden. Alle oder einige Daten zum Kopplungsvorgang und/oder der Verformungsvorgang können in dem Protokollspeicher abgespeichert werden, um beispielsweise eine Qualitätsüberwachung einzelner Verformungen zu ermöglichen. Auf den Protokollspeicher kann über eine (kabellose oder kabelgebundene) Schnittstelle zugegriffen werden, um die entsprechenden Daten auszulesen.The press machine preferably includes a log memory set up for storing the sensor data and control data. As a result, the coupling process and/or the deformation process can be made traceable. All or some data on the coupling process and/or the deformation process can be stored in the log memory, for example to enable quality monitoring of individual deformations. The log memory can be accessed via an interface (wireless or wired) to read out the corresponding data.
Die vorliegende Erfindung betrifft weiterhin ein Verfahren zum Betreiben einer Pressmaschine gemäß den obigen Ausführungen, zum plastischen Verformen eines rohrförmigen Werkstücks, wie etwa eines Fittings. Das Verfahren umfasst dabei die folgenden Schritte: Koppeln einer Pressbackenanordnung mit der Pressbackenaufnahme der Pressmaschine; Identifizieren der Pressbackenanordnung mittels des Sensorsystems und vorzugsweise Identifizieren des Werkstücks; Greifen des Werkstücks mit der gekoppelten Pressbackenanordnung; Steuern der Pressmaschine gemäß der identifizierten Pressbackenanordnung und vorzugsweise gemäß dem identifizierten Werkstück, um eine Kraft mittels der Pressbackenanordnung auf die Oberfläche des gegriffenen Werkstücks zu aufzubringen, um das Werkstück plastisch zu verformen.The present invention further relates to a method for operating a press machine according to the above statements, for plastically deforming a tubular workpiece, such as a fitting. The method comprises the following steps: coupling a press jaw arrangement to the press jaw receptacle of the press machine; identifying the press jaw assembly by means of the sensor system and preferably identifying the workpiece; gripping the workpiece with the coupled die assembly; controlling the press machine in accordance with the identified die assembly, and preferably in accordance with the identified workpiece, to apply a force by means of the die assembly toward the surface of the gripped workpiece to plastically deform the workpiece.
Das Identifizieren der Pressbackenanordnung kann nach dem Koppeln oder vor dem Koppeln, insbesondere während des Koppelns erfolgen. Zum Erzeugen der Kraft kann der Antrieb der Pressmaschine entsprechend angesteuert werden. Dabei kann abhängig vom Schritt des Identifizierens etwa eine reduzierte oder erhöhte Presskraft, Pressdauer und/oder Pressgeschwindigkeit eingestellt werden, je nachdem welche Pressbackenanordnung bzw. welcher Werkstücktyp identifiziert wurde.The pressing jaw arrangement can be identified after the coupling or before the coupling, in particular during the coupling. To generate the force, the drive of the press machine can be controlled accordingly. This can be dependent from the identification step, a reduced or increased pressing force, pressing duration and/or pressing speed can be set, depending on which pressing jaw arrangement or which type of workpiece has been identified.
Gemäß der vorliegenden Erfindung können insbesondere die Verfahrensschritte des Identifizierens, des Greifens und/oder des Steuerns in einem Computerprogramm implementiert werden, wobei das Computerprogramm ein entsprechendes Pressmaschinensystem veranlassen kann, die jeweiligen Schritte durchzuführen.According to the present invention, in particular the method steps of identifying, gripping and/or controlling can be implemented in a computer program, with the computer program being able to cause a corresponding press machine system to carry out the respective steps.
Die vorliegende Erfindung betrifft ferner eine Pressbackenanordnung zum Koppeln an eine Pressmaschine zum plastischen Verformen eines rohrförmigen Werkstücks, insbesondere eines Fittings. Beispielsweise kann diese Pressbackenanordnung an eine Pressmaschine gemäß den obigen Ausführungen gekoppelt werden. Die Pressbackenanordnung umfasst eine Markierung, die dazu eingerichtet ist durch das Sensorsystem der Pressmaschine identifiziert zu werden, wobei die Markierung vorzugsweise einen RFID-Transponder oder einen NFC-Transponder umfasst. Die Markierung ist vorzugsweise in einer Vertiefung der Pressbackenanordnung angeordnet, um diese vor Verschmutzung, Beschädigungen und sonstigen Umwelteinflüssen zu schützen. Insbesondere kann die Vertiefung versiegelt sein. Beispielsweise kann die Vertiefung, umfassend die Markierung, mit einem Kunststoff, wie einem Epoxidharz, Glas oder Keramik versiegelt sein. Das Versiegelungsmaterial kann dabei die Markierung vollständig umschließen und/oder bedecken.The present invention also relates to a press jaw arrangement for coupling to a press machine for plastically deforming a tubular workpiece, in particular a fitting. For example, this pressing jaw arrangement can be coupled to a pressing machine according to the above statements. The pressing jaw arrangement includes a marking that is designed to be identified by the sensor system of the pressing machine, wherein the marking preferably includes an RFID transponder or an NFC transponder. The marking is preferably arranged in a depression in the pressing jaw arrangement in order to protect it from dirt, damage and other environmental influences. In particular, the recess can be sealed. For example, the recess including the marking can be sealed with a plastic such as an epoxy resin, glass or ceramic. The sealing material can completely enclose and/or cover the marking.
Die vorliegende Erfindung betrifft ferner ein rohrförmiges Werkstück, insbesondere Fitting, welches eingerichtet ist zur plastischen Verformung durch eine Pressmaschine. Das rohrförmige Werkstück kann dabei beispielsweise durch eine Pressmaschine gemäß den obigen Ausführungen verformt werden. Das Werkstück, insbesondere Fitting, kann dabei gemäß den obigen Ausführungen ausgestaltet sein, und etwa aus Kupfer, Kunststoff, Komposit, und/oder (Edel-)Stahl bestehen. Das rohrförmige Werkstück umfasst dabei ein Mittel, welches eingerichtet ist zum Bereitstellen einer Kennung zur Identifikation des Werkstücks. Das Mittel kann dabei gemäß den obigen Ausführungen beispielsweise als Barcode oder QR-Code ausgestaltet sein. Insbesondere kann das Mittel einen Transponder umfassen, insbesondere RFID- oder NFC-Transponder, welcher zum Bereitstellen der Kennung eingerichtet ist.The present invention also relates to a tubular workpiece, in particular a fitting, which is set up for plastic deformation by a pressing machine. The tubular workpiece can be deformed, for example, by a press machine according to the above statements. The workpiece, in particular the fitting, can be designed in accordance with the above statements and can be made of copper, plastic, composite and/or (stainless) steel. In this case, the tubular workpiece comprises a means which is set up to provide an identifier for identifying the workpiece. In accordance with the above statements, the means can be designed as a barcode or QR code, for example. In particular, the means can include a transponder, in particular an RFID or NFC transponder, which is set up to provide the identifier.
Im Folgenden wird die vorliegende Erfindung unter Bezugnahme auf die beiliegenden Figuren näher beschrieben. Dabei sind gleiche Elemente mit gleichen Bezugszeichen versehen. Es zeigen:
Figur 1- eine Explosionsansicht eines Pressmaschinensystems, umfassend eine Pressmaschine und eine Pressbackenanordnung gemäß einer Ausführungsform der vorliegenden Erfindung;
- Figur 2
- eine Pressbackenanordnung mit Pressbacken gemäß einer Ausführungsform der vorliegenden Erfindung;
- Figur 3
- ein rohrförmiges Werkstück gemäß einer Ausführungsform der vorliegenden Erfindung, und
- Figur 4
- eine schematische Darstellung eines Pressmaschinensystems, umfassend eine Pressmaschine, eine Pressbackenanordnung und ein rohrförmiges Werkstück gemäß einer Ausführungsform der vorliegenden Erfindung.
- figure 1
- Figure 14 is an exploded view of a press machine system including a press machine and a press jaw assembly according to an embodiment of the present invention;
- figure 2
- a press jaw assembly having press jaws according to an embodiment of the present invention;
- figure 3
- a tubular workpiece according to an embodiment of the present invention, and
- figure 4
- 12 is a schematic representation of a press machine system including a press machine, a press jaw assembly, and a tubular workpiece according to an embodiment of the present invention.
In
An der Pressmaschine 10 ist ferner ein Sensorsystem 40 (vgl.
In der
In
Weiterhin umfasst die Pressmaschine 10 ein Speichermedium 18 mit einer Datenbank. Die Datenbank umfasst dabei vorzugsweise, für eine Mehrzahl von Pressbackenanordnungen 20 und/oder Werkstücke 30, spezifische Steuerparameter zum Steuern der Pressmaschine 10. Eine Steuerung 16 der Pressmaschine 10 kann den Antrieb 14 gemäß des zumindest einen spezifischen Steuerparameters steuern.Furthermore, the
Der Fachmann versteht, dass einzelne Elemente der oben genannten Ausführungsbeispiele miteinander kombiniert oder ausgetauscht werden können.The person skilled in the art understands that individual elements of the exemplary embodiments mentioned above can be combined with one another or exchanged.
- 11
- Pressmaschinensystempress machine system
- 1010
- Pressmaschinepress machine
- 1111
- Handteilhandpiece
- 1212
- Pressbackenaufnahmepress jaw holder
- 1313
- Betätigungsmittelactuating means
- 1414
- Antriebdrive
- 1616
- Steuerungsteering
- 1818
- Speichermediumstorage medium
- 2020
- Pressbackenanordnungpress jaw arrangement
- 21a, b21a, b
- Pressbackenpress jaws
- 2222
- Transpondertransponder
- 2424
- Vertiefungdeepening
- 3030
- Werkstück (Fitting)workpiece
- 3232
- Transpondertransponder
- 4040
- Sensorsystemsensor system
- 42, 4442, 44
- Sensorsensor
- D20D20
- erste Lesereichweitefirst reading range
- D30D30
- zweite Lesereichweitesecond reading range
Claims (13)
- A press machine (10), for plastically deforming a tubular workpiece (30), in particular a fitting, the press machine (10) comprising:a press jaw receptacle (12), for coupling a press jaw assembly (20) to the press machine (10);a drive (14), configured for driving a coupled press jaw assembly (20) to apply a force to the workpiece (30);a sensor system (40), configured for identifying a press jaw assembly (20) and for providing corresponding sensor data,a controller (16), configured for controlling the drive (14) based on the sensor data, whereinthe sensor system comprises at least one sensor (42, 44), characterised in that the at least one sensor of the sensor system (40) is arranged directly on the press jaw receptacle (12), wherein the sensor (42, 44) is at least partially covered by an element of the press machine (10) in a first configuration of the press machine (10), and in a second configuration of the press machine (10) the element exposes the sensor (42, 44).
- The press machine (10) according to claim 1, comprising a storage medium (18) with a database, which for a plurality of press jaw assemblies (20) comprises at least one specific control parameter, wherein the controller (16) is configured for controlling the drive (14) according to the at least one specific control parameter.
- The press machine (10) according to claim 2, wherein the control parameters comprise press parameters, which in particular comprise a maximum pressing force, a pressing speed, a pressing path and/or a pressing duration, and/or
wherein the control parameters comprise drive parameters, which in particular comprise a predetermined drive speed, drive power and/or a predetermined oil pressure. - The press machine (10) according to any one of the preceding claims, wherein the sensor system (40) comprises at least one optical sensor, a contact-based sensor, an inductive sensor and/or capacitive sensor (42, 44), and wherein the sensor system (40) is in particular configured for reading out an RFID and/or NFC transponder (22, 32), and/or wherein the sensor system (40) is in particular configured for reading out a barcode or a QR code.
- The press machine (10) according to any one of the preceding claims, wherein the sensor system (40) has a maximum first reading range (D20) of at most 0.3 m, preferably of at most 0.2 m and most preferably of at most 0.1 m, and/or wherein the first reading range (D20) of the sensor system is selected such that only one coupled press jaw assembly (20) can be identified.
- The press machine (10) according to any one of the preceding claims, wherein the sensor system (40) is configured for identifying a workpiece (30), wherein a second reading range (D30) for identifying the workpiece (30) is preferably in the range of 0 m to 5 m, more preferably in the range of 0.01 m to 2 m, more preferably in the range of 0.02 m to 1 m and more preferably in the range of 0.05 m to 0.5 m, and wherein the storage medium (18) comprises a database,
which for a plurality of workpieces (30) comprises at least one specific control parameter, wherein the controller (16) is configured for controlling the drive (14) according to the at least one specific control parameter. - The press machine according to any one of the preceding claims, wherein the sensor system (40) is configured for feature recognition of characteristic features of the press jaw assembly (20) and/or of a workpiece (30), in particular of characteristic geometric features of the press jaw assembly (20) and/or of the workpiece (30).
- The press machine (10) according to any one of the preceding claims, wherein the sensor system (40) is configured for recognizing a barcode on the workpiece (30), a QR code on the workpiece (30), an identifier in an RFID transponder on the workpiece (30), an identifier in an NFC transponder (32) on the workpiece (30), and/or an identifier in a Bluetooth module on the workpiece (30).
- The press machine (10) according to any one of the preceding claims, wherein the press jaws (21 a, b) of the press jaw assembly (20) and preferably the press jaw assembly (20) is free of the sensor system (40).
- The press machine (10) according to any one of the preceding claims, wherein the press jaw assembly (20) at least partially covers the sensor (42, 44) of the sensor system (40) when the press jaw assembly (20) is coupled to the press jaw receptacle (12), and wherein the sensor (42, 44) is at least partially uncovered when no press jaw assembly (20) is coupled to the press jaw receptacle (12).
- The press machine (10) according to any one of the preceding claims, further comprising a log memory, configured for storing sensor data and controller data.
- A method of operating a press machine (10) according to any one of claims 1 to 11 for plastically deforming a tubular workpiece (30), the method comprising:coupling a press jaw assembly (20) to the press jaw receptacle (12) of the press machine (10);identifying the press jaw assembly (20) by means of the sensor system (40) and preferably identifying the workpiece (30);gripping the workpiece (30) with the coupled press jaw assembly (20);controlling the press machine (10) according to the identified press jaw assembly (20) and preferably according to the identified workpiece (30) to apply a force by means of the press jaw assembly (20) to the surface of the gripped workpiece (30) to plastically deform the workpiece (30).
- A press jaw assembly (20) for coupling to a press machine (10) according to any one of claims 1 to 11 comprising:a marking, configured for being identified by the sensor system (40) of the press machine (10), whereinthe marking preferably comprises an RFID transponder (22) or an NFC transponder, which is preferably arranged in a recess (24) of the press jaw assembly (20), wherein the press jaw assembly (20) is further configured to at least partially cover the sensor of the sensor system when the press jaw assembly (20) is coupled to the press jaw receptacle (12) of the press machine (10).
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18201502.4A EP3639942B1 (en) | 2018-10-19 | 2018-10-19 | Press machine with sensor system for the automated detection of a press jaw system |
US16/574,289 US11611186B2 (en) | 2018-10-19 | 2019-09-18 | Pressing tool with sensor system for automated recognition of a pressing jaw assembly |
CN201910992321.7A CN111069444B (en) | 2018-10-19 | 2019-10-18 | Press with sensor system for automatically detecting a gripper mechanism |
Applications Claiming Priority (1)
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EP18201502.4A EP3639942B1 (en) | 2018-10-19 | 2018-10-19 | Press machine with sensor system for the automated detection of a press jaw system |
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EP3639942A1 EP3639942A1 (en) | 2020-04-22 |
EP3639942B1 true EP3639942B1 (en) | 2022-11-30 |
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EP18201502.4A Active EP3639942B1 (en) | 2018-10-19 | 2018-10-19 | Press machine with sensor system for the automated detection of a press jaw system |
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US (1) | US11611186B2 (en) |
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Families Citing this family (10)
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EP3656504B1 (en) * | 2018-11-20 | 2022-02-23 | WEZAG GmbH & Co. KG | Press tool, press tool set, press tool network and method for crimping a workpiece |
EP3639941A1 (en) * | 2018-10-19 | 2020-04-22 | Von Arx AG | Pressing device with sensor system for identification of a work piece |
EP3639942B1 (en) * | 2018-10-19 | 2022-11-30 | Von Arx AG | Press machine with sensor system for the automated detection of a press jaw system |
DE102020115060A1 (en) * | 2020-06-05 | 2021-12-09 | Joiner's Bench Gmbh | Line element, pressing device, pressing tool, detection device for a pressing device and method for establishing a connection |
DE102021204604A1 (en) | 2021-03-11 | 2022-09-15 | Ridge Tool Company | PRESS TOOLING SYSTEM WITH VARIABLE FORCE |
DE102021112976A1 (en) * | 2021-05-19 | 2022-11-24 | Rothenberger Ag | Pressing Machine Set |
DE112022003492T5 (en) * | 2021-08-11 | 2024-05-16 | Milwaukee Electric Tool Corporation | SYSTEMS AND METHODS FOR DETERMINING CRIMPING APPLICATIONS AND REPORTING POWER TOOL USE |
US20230077614A1 (en) * | 2021-09-10 | 2023-03-16 | 2T Technologies, LLC | Tubing RFID Systems and Methods |
DE102023103248A1 (en) | 2023-02-10 | 2024-08-14 | Novopress Gmbh Pressen Und Presswerkzeuge & Co. Kommanditgesellschaft | Procedure for safely pressing a press fitting |
CN117832981B (en) * | 2024-03-05 | 2024-05-10 | 北京瑞阳伟业科技有限公司 | Electric pressing clamp |
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US11611186B2 (en) | 2023-03-21 |
EP3639942A1 (en) | 2020-04-22 |
CN111069444B (en) | 2022-04-29 |
CN111069444A (en) | 2020-04-28 |
US20200127429A1 (en) | 2020-04-23 |
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