EP3615255A1 - Procédé pour la constitution d'un module de système d'outil et module de système d'outil fabriqué de manière correspondante - Google Patents

Procédé pour la constitution d'un module de système d'outil et module de système d'outil fabriqué de manière correspondante

Info

Publication number
EP3615255A1
EP3615255A1 EP18723686.4A EP18723686A EP3615255A1 EP 3615255 A1 EP3615255 A1 EP 3615255A1 EP 18723686 A EP18723686 A EP 18723686A EP 3615255 A1 EP3615255 A1 EP 3615255A1
Authority
EP
European Patent Office
Prior art keywords
system module
tool
base body
tool system
shank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP18723686.4A
Other languages
German (de)
English (en)
Inventor
Jochen Gruber
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guehring KG
Original Assignee
Guehring KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guehring KG filed Critical Guehring KG
Publication of EP3615255A1 publication Critical patent/EP3615255A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B31/00Chucks; Expansion mandrels; Adaptations thereof for remote control
    • B23B31/006Conical shanks of tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/40Structures for supporting workpieces or articles during manufacture and removed afterwards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/10Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
    • B22F5/106Tube or ring forms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B22F7/062Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B22F7/08Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/34Laser welding for purposes other than joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/28Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/20Post-treatment, e.g. curing, coating or polishing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/10Formation of a green body
    • B22F10/12Formation of a green body by photopolymerisation, e.g. stereolithography [SLA] or digital light processing [DLP]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/10Formation of a green body
    • B22F10/18Formation of a green body by mixing binder with metal in filament form, e.g. fused filament fabrication [FFF]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/25Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60Treatment of workpieces or articles after build-up
    • B22F10/64Treatment of workpieces or articles after build-up by thermal means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60Treatment of workpieces or articles after build-up
    • B22F10/66Treatment of workpieces or articles after build-up by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/247Removing material: carving, cleaning, grinding, hobbing, honing, lapping, polishing, milling, shaving, skiving, turning the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/248Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2260/00Details of constructional elements
    • B23B2260/092Lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/20Tools
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • the invention relates to a method for assembling a tool system module, preferably a tool holder, with a standard shaft, such. a hollow shank taper (HSK) shank, having a basic body and a functional portion, such. a tool chuck, and assembled according to this method tool system module.
  • a tool system module preferably a tool holder
  • a standard shaft such. a hollow shank taper (HSK) shank
  • HSK hollow shank taper
  • Steep taper and flange with gripper groove are releasably coupled with different roller-shaped cutting parts.
  • Tool system modules such as complete chucks, which are available in a variety of designs
  • Electron beam melting known. Laser radiation is often used to produce the layers on a metallic basis. Examples of such manufacturing methods are e.g. in the publications DE 10 2013 103 168 B3, WO 2015/166068 A1, EP 1 864 748 B1, DE 10 2015 1 17 590 B3, EP 1 864 748 A1, WO 2013/098192 A1 and WO 2016/045681 A1. In doing so, the speed and flexibility of generative manufacturing are used.
  • the invention has for its object to provide a new method of manufacturing a tool system module which succeeds in providing tool system modules with a standard shank, such as a die. a hollow shank taper (HSK) shank, having a basic body and a functional portion, such. a tool holder to produce even more economical, faster and with the greatest flexibility.
  • a standard shank such as a die.
  • a hollow shank taper (HSK) shank having a basic body and a functional portion, such. a tool holder to produce even more economical, faster and with the greatest flexibility.
  • Functional section is, has been made, and preferably at least partially by generative or additive manufacturing, in particular using laser beam melting, such as the selective laser melting process (SLS method).
  • laser beam melting such as the selective laser melting process (SLS method).
  • Geometries on the part of the body and the functional section is made regardless of the manufacturing process of each other system module component, which saves not only material and
  • Machining volume can be minimized, but also any Combinations of system module components in the shortest possible time
  • the parameters of the fabrication process can be determined regardless of whether an extremely large diameter normshaft, e.g. a HSK-A125 for one
  • Miniature drilling tools with nominal diameters in the mm range manufactured are kept unchanged.
  • the production is thereby significantly simplified, because already in the generative production on structural properties at any position of the workpiece can be selectively influenced, so that, for example, separate, the production downstream hardening and heat treatments can be omitted.
  • the basic body with the Normschaft usually has a large volume and weight and due to the fact that usually a gripper groove is provided for the automated tool change, a mold that regularly brings a large cutting volume with it.
  • a gripper groove is provided for the automated tool change, a mold that regularly brings a large cutting volume with it.
  • System module component (body and / or functional section) is applied or built on a cylindrical blank in 3-D pressure with or without support structure. Because in this way, the blank can be used for the provision of the material for connection to the functional section.
  • Heat treatment in particular a thermal aging process, and / or subjected to a thermochemical surface treatment.
  • the generatively manufactured system module component or the main body as an essential component steel or hard material.
  • the invention further provides a tool system module manufactured or assembled according to the method described above. It is characterized in that the base body is produced at least in regions by additive or additive manufacturing, in particular using laser beam melting, such as selective welding Laser melting (SLS) process, manufactured and with the
  • Figure 1 is a perspective view of three different tool system modules in the form of HSK chucks
  • Figure 2 is an exemplary compilation of a common assortment of tool system modules
  • Figure 3 is an exemplary workshop drawing of a equipped with a steep taper body
  • FIG. 4 shows an exemplary workshop drawing of a main body equipped with a hollow shaft cone (HSK);
  • Figure 5 A is a schematic representation of the invention
  • Figure 5 B is a perspective view of an inventive
  • FIG. 1 shows by way of example three different tool system modules in the embodiment as tool holders in the form of a HSK chuck with a HSK standard shank 12 and a flange 14
  • the functional section 20-1 is formed by a hydraulic expansion chuck
  • the functional section 20-2 by a precision chuck
  • the functional section 20-3 by a shrink chuck.
  • Figure 2 illustrates the variety in which such tool system modules are offered today. Functional sections of the same design are manufactured with clamping shafts of different shapes, including standard steep taper shanks. In addition, these system modules come in various sizes on the part of the standard (HSK or steep taper) and on the part of the standard (HSK or steep taper) and on the part of the standard (HSK or steep taper)
  • FIG. 2 shows, by way of example, cylindrical shank receptacles 20-4, for example, the "Weldon7" whistle-notch "design, collets 20-5 and shrink chucks / shrink extensions 20-6.
  • Figures 3 and 4 show that not only the functional portion 20 is designed relatively complex, but that the base body 10 - even if the shaft is subject to standardization - must be made only with a considerable manufacturing effort.
  • the method according to the invention is characterized in that the
  • Functional section 20 is paired with a base body 10 only when the latter has been manufactured in a separate manufacturing line, which is independent of the design or the production line of the functional section. This is shown schematically in FIGS. 5A and 5B:
  • the production can also be carried out according to a multi-dimensional matrix.
  • the individually manufactured system module components 10, 20 can also be temporarily stored on call.
  • the matching basic body and functional sections are paired and firmly joined together, for example glued or welded.
  • the base body G3C is paired with the functional section F5Y, preferably connected in a materially bonded manner.
  • Manufacturing process of the other system module component are produced.
  • material is saved and cutting volume is minimized, but also any combinations of the system module components can be put together in a very short time.
  • system module components can thus be produced optimized production technology and even kept in stock independently of each other, so that it is possible to provide tool system modules in any combination in the shortest possible time the customer.
  • At least the main body 10, which may comprise steel or hard material as an essential component, is produced at least in regions by additive or additive manufacturing, in particular using laser beam melting, such as the selective laser melting process (SLS process).
  • SLS process selective laser melting process
  • It can be any known or in developing type of additive manufacturing, as referred to as stereolithography (SL), 3D printing, fused deposition modeling (FDM), selective sintering, selective laser sintering (SLS), selective laser melting (SLS), laser deposition welding (laser metal - Deposition, LMD) and electron beam melting are known.
  • the generatively manufactured system module component (main body 10 and / or functional portion 20) can also be applied to a cylindrical blank in 3-D printing with or without support structure.
  • the generatively manufactured system module component (base body 10 and / or functional portion 20) is then subjected to a heat treatment, in particular a hot aging process, and / or a thermochemical
  • the generatively manufactured system module component that is to say the base body 10 and / or the functional section 20, is preferably machined to its final dimension.
  • the invention thus provides a method for assembling a
  • Tool system module with a standard shaft, such as a. one
  • Hollow shaft taper (HSK) shaft comprising basic body and a
  • Functional section such as a tool holder.
  • the functional section is paired with a base body, which in a separate production line, which regardless of the design or the production line of the

Abstract

L'invention concerne un procédé pour la constitution d'un module de système d'outil pourvu d'un corps de base (G3C) présentant une tige standardisée, telle que par exemple un cône à tige creuse (HSK), et d'une partie fonctionnelle (F5Y), telle que par exemple un logement d'outil. L'objet de l'invention est de fabriquer lesdits modules de système d'outil d'une manière particulièrement économique. À cet effet, la partie fonctionnelle (F5Y) est appariée à un corps de base (G3C) qui est produit dans une ligne de production séparée, laquelle est indépendante de la configuration ou de la ligne de production de la partie fonctionnelle.
EP18723686.4A 2017-04-24 2018-04-24 Procédé pour la constitution d'un module de système d'outil et module de système d'outil fabriqué de manière correspondante Withdrawn EP3615255A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102017108719.2A DE102017108719A1 (de) 2017-04-24 2017-04-24 Verfahren zur Zusammenstellung eines Werkzeug-Systemmoduls und dementsprechend gefertigtes Werkzeug-Systemmodul
PCT/DE2018/100393 WO2018196920A1 (fr) 2017-04-24 2018-04-24 Procédé pour la constitution d'un module de système d'outil et module de système d'outil fabriqué de manière correspondante

Publications (1)

Publication Number Publication Date
EP3615255A1 true EP3615255A1 (fr) 2020-03-04

Family

ID=62148072

Family Applications (1)

Application Number Title Priority Date Filing Date
EP18723686.4A Withdrawn EP3615255A1 (fr) 2017-04-24 2018-04-24 Procédé pour la constitution d'un module de système d'outil et module de système d'outil fabriqué de manière correspondante

Country Status (5)

Country Link
US (1) US20200114432A1 (fr)
EP (1) EP3615255A1 (fr)
CN (1) CN110785250A (fr)
DE (1) DE102017108719A1 (fr)
WO (1) WO2018196920A1 (fr)

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Publication number Priority date Publication date Assignee Title
JP7263838B2 (ja) * 2019-02-27 2023-04-25 セイコーエプソン株式会社 三次元造形物の造形方法
JP2023081526A (ja) * 2021-12-01 2023-06-13 株式会社ディスコ 基台付きブレードの製造方法

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EP2581158A1 (fr) * 2006-12-06 2013-04-17 Rego-Fix AG Porte-outil et procédé four équilibrer d'un porte-outil
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WO2015166068A1 (fr) 2014-04-30 2015-11-05 MAPAL Fabrik für Präzisionswerkzeuge Dr. Kress KG Outil fabriqué à l'aide d'un procédé de frittage laser
WO2016045681A1 (fr) 2014-09-23 2016-03-31 Danske Vaerktoej Aps Taraud de filetage
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CN106346006B (zh) * 2016-10-26 2019-05-10 华中科技大学 一种金属零件的激光增材制造装备及方法

Also Published As

Publication number Publication date
DE102017108719A1 (de) 2018-10-25
CN110785250A (zh) 2020-02-11
US20200114432A1 (en) 2020-04-16
WO2018196920A1 (fr) 2018-11-01

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