EP3578297A1 - Dispositif et procédé pour production d'une surface mate - Google Patents
Dispositif et procédé pour production d'une surface mate Download PDFInfo
- Publication number
- EP3578297A1 EP3578297A1 EP18175773.3A EP18175773A EP3578297A1 EP 3578297 A1 EP3578297 A1 EP 3578297A1 EP 18175773 A EP18175773 A EP 18175773A EP 3578297 A1 EP3578297 A1 EP 3578297A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- matted
- blasting
- jet
- abrasive
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title 1
- 238000005422 blasting Methods 0.000 claims abstract description 69
- 238000000034 method Methods 0.000 claims abstract description 36
- 230000003993 interaction Effects 0.000 claims abstract description 31
- 239000003082 abrasive agent Substances 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 8
- 230000001678 irradiating effect Effects 0.000 claims abstract description 6
- 230000005855 radiation Effects 0.000 claims abstract description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 9
- 230000000873 masking effect Effects 0.000 claims description 5
- 239000011888 foil Substances 0.000 claims description 2
- 230000002441 reversible effect Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 description 5
- 239000000654 additive Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/06—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for producing matt surfaces, e.g. on plastic materials, on glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/04—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other stationary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/02—Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
- B24C5/04—Nozzles therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
Definitions
- the invention relates to a device for matting a surface according to the preamble of claim 1. Furthermore, the invention relates to a method for matting a surface with such a device.
- Devices for matting glossy surfaces of a vehicle and / or a vehicle component are known in numerous variations. These known devices for matting painted surfaces have approximately cuboid jet nozzles or jet chambers. Here, a blasting agent beam is directed approximately perpendicular or at an angle significantly above 60 ° to the surface to be irradiated. A flat matting of the surface is achieved by a relative movement between the workpiece and the nozzle.
- a method for processing a glossy surface of a vehicle and / or a vehicle component is known, which is painted with a clearcoat layer of a given first layer thickness.
- a blasting medium is metered into a carrier air flow generated by negative pressure, conveyed in a hose line system to a jet lance and directed to a set by a blasting chamber under vacuum processing surface, then transported back into the air flow, cleaned and optionally circulated.
- the acceleration of the blasting agent is generated by the negative pressure and the blasting chamber on the processing surface, wherein the blasting agent at least one additional energy pulse through at least one further sucked by the vacuum, at least at atmospheric pressure gas flow to Achieving a lying well above the flow velocity of the carrier air flow end velocity upstream of a dosing is granted.
- the final velocity is used to set an energy input into the processing surface as a function of the type and shape of the processing surface and of the blasting medium, degree of carrier air stream loading, blasting medium carrier pressure, blasting time and blasting temperature, so that approximately 1 to 50 percent of the given first layer thickness of the clearcoat layer is removed is, whereby the surface of the vehicle and / or the vehicle component is frosted and forms a reduced second layer thickness of the clearcoat film.
- a generic device for matting surfaces is described.
- a disadvantage can be considered in the known apparatus and methods for matting a surface, the long duration of the matting process for larger surfaces to be matted, since the area performance of matting results from the relative speed between the workpiece and nozzle or blasting chamber.
- the invention is based on the object to provide a device and a method for matting a surface, which allow a higher area performance of matting.
- the workpiece and nozzle remain rigidly to each other during the irradiation process, wherein a direction of a abrasive jet of abrasive material within a Beam chamber in approximately parallel or at an angle less than 30 ° to the interaction opening and the surface to be matted is aligned.
- a device for matting a surface is understood below to mean an assembly having a nozzle which has the blasting chamber for irradiating a workpiece with an abrasive radiation material.
- the blasting chamber has at least one planar interaction opening on at least one of its sides, which is intended to be placed in a form-fitting manner on at least one surface to be matted, so that the blasting chamber is thereby closed.
- a method for matting a surface with such a device comprises the following steps: providing a workpiece with a surface to be matted, placing the device with its planar interaction opening on the area of the surface to be matted, and irradiating the surface with a blasting medium beam of abrasive material in a first beam direction.
- the abrasive jet of abrasive material is aligned approximately parallel or at an angle less than 30 ° to the interaction opening and the surface to be matted.
- Embodiments of the invention enable a significantly higher area performance with otherwise identical beam parameters due to a "surface-shaped blasting". This means that at the same time the entire surface to be frosted is irradiated, whereby the blasting material can hit the workpiece several times. Since the workpiece and the nozzle during the irradiation process remain rigid to each other, and the surface performance of matting is determined by the relative speed between the workpiece and the particles of the abrasive material and not by the relative speed between the workpiece and blasting chamber or nozzle, resulting in a much higher Area performance than in the known from the prior art methods and devices. For example, glass breakage or particles of glass with a size of, for example, 150 ⁇ m can be used as the radiation means become. By specifying irradiation time, particle size, particle velocity, material, etc., different matting effects can be achieved.
- the surfaces to be matted in embodiments of the invention are roughened grooved, so that no craters arise as in a beam angle with a steeper angle than 60 ° aligned.
- the groove-like roughening of the surface results in a more homogeneous matting on the micro level than in the beam medium beam aligned at a steeper angle than 60 °.
- the matt surfaces produced are homogeneous.
- aggressive media can run better through the groove-shaped structure or drain. Overall, a higher chemical resistance of the matting produced results in an advantageous manner.
- the component handling can be made very ergonomic. Since no moving parts of the system are present, the method according to the invention is very safe.
- a relative speed between the particles of the abrasive material of the blasting agent jet and the surface to be matted can determine a surface power of the irradiation process.
- a negative pressure generated in the blasting chamber can connect the at least one interaction opening in a fluid-tight manner to the at least one surface to be matted. Due to the generated negative pressure, a good connection between the at least one surface to be matted and the blasting chamber can be produced in a simple manner. In addition, the safety of the method can be increased, in that starting the blasting process is prevented when the workpiece is not properly connected to the nozzle and no negative pressure can be generated in the blasting chamber.
- the blasting chamber can have at least one interaction opening at least on an upper side and on an underside, which can each be covered by a surface to be matted.
- the irradiation can be carried out with high efficiency and without wear of a wall of the blasting chamber or blasting nozzle.
- a plurality of interaction openings can be formed on the at least one side of the blasting chamber, which can each be covered by a surface to be matted. As a result, several small surfaces or workpieces can be matted at the same time.
- the jet direction of the abrasive jet of abrasive material can be reversed.
- the result of the matting can be further improved.
- a nozzle contour which encloses the at least one interaction opening, be formed as a fixed support frame with a seal on which rests the workpiece with the surface to be matted.
- the nozzle contour can be formed as a flexible edge with a seal which adapts to a contour of the workpiece in the region of the surface to be matted.
- the irradiation of the surface can be carried out with a jet stream of abrasive material in a second beam direction, which runs approximately opposite to the first beam direction. Furthermore, the alternate irradiation of the surface with the abrasive jet of abrasive material may be repeated until a desired degree of matting of the surface to be matted is achieved.
- the surface to be matted can be masked before the irradiation with the blasting agent beam of abrasive material in order to cover areas not to be matted.
- the surface to be matted can be masked by means of a printing process or a film application.
- the surface to be matted is preferably masked by means of foil application.
- the surfaces to be matted are preferably masked by means of a printing process.
- environmentally friendly water-soluble stripping is printed as a masking on the surface to be matted. This masking can be washed off in an environmentally friendly way with water without chemical additives or with water with light chemical additives again from the frosted surface.
- FIG. 1 to 4 1, 1A, 1B for matting a surface 12 each comprise a nozzle 3, 3A, 3B, which comprises a blasting chamber 4, 4A, 4B for irradiating a workpiece 10, 10A, 10B with an abrasive radiation material having.
- the blasting chamber 4, 4A, 4B has on at least one of its sides at least one planar interaction opening 5.2, which is intended to be positively placed on at least one surface 12 to be frosted, so that the blasting chamber 4, 4A, 4B is thereby closed.
- the workpiece and the nozzle during the irradiation process remain rigidly to each other, wherein a direction of a Strahlkarstrahls 9 of abrasive material within the blasting chamber 4, 4A, 4B approximately parallel or at an angle less than 30 ° to the interaction opening 5.2 and the surface to be matted 12 aligned is.
- a relative velocity between the particles 8 of the abrasive material of the abrasive jet 9 and the surface 12 to be matted determines a surface power of the irradiation process.
- the apparatus 1, 1A, 1B for matting a surface comprises in each case two blasting agent connections 7, 7A, 7B, of which a first one depends on the beam direction Blasting agent connection 7, 7A, 7B as a supply 7.1 and a second blasting agent connection 7, 7A, 7B acts as discharge 7.2.
- a transitional area 6, 6A, 6B is arranged in each case.
- a first transition region 6, 6A, 6B acts as a distributor 6.1 of the flat abrasive jet 9 and a second transition region 6, 6A, 6B as a collector 6.2.
- the blasting agent connections 7, 7A, 7B can be connected to a hose and / or pipe system, not shown.
- a negative pressure is generated in the blasting chamber 4, 4A, 4B, which fluid-tightly connects the interaction opening 5.2 with the surface 12 to be matted.
- the jet direction of the abrasive jet 9 can be reversed from abrasive material.
- the workpiece 10A rests on this support name 5A and the seal 5.1, so that the surface 12 to be matted covers the interaction opening 5.2.
- the shape and dimensions of the support frame 5A and the gasket can be adapted to the shape and dimensions of the workpiece 10A.
- the workpiece 10A corresponds to an interior trim part.
- the single interaction opening 5.2 of the blasting chamber 4A is arranged at the top thereof. An underside of the blasting chamber 4A is covered by an unmarked wall.
- a second interaction opening 5.2 can be formed on the underside of the blasting chamber 4A, which can be covered by another surface 12 to be matted to close the blasting chamber 4A.
- a plurality of interaction openings 5.2 are formed on at least one side of the blasting chamber 4A, which are each covered by a surface 12 to be frosted.
- the flexible edge 5B and the seal 5.1 adapts to a contour of the workpiece 10B in the region of the surface 12 to be matted.
- the workpiece 10B corresponds to a sill, on which an area is to be matted.
- the method according to the invention for matting a surface 12 with the device 1, 1A, 1B described above comprises the following steps: providing a workpiece 10, 10A, 10B with a surface 12 to be matted, placing the device 1, 1A, 1B with its planar interaction opening 5.2 on the area to be matted of the surface 12, and irradiation of the surface 12 with a blasting material jet 9 of abrasive material in a first beam direction.
- the blasting agent jet 9 of abrasive material is aligned approximately parallel or at an angle of less than 30 ° to the interaction opening 5.2 and to the matting surface 12.
- the relative speed between the particles 8 of the abrasive material of the blasting medium jet 9 and the surface 12 to be matted determines a surface power of the irradiation process.
- the irradiation of the surface 12 to be matted is additionally carried out with a blasting medium jet 9 of abrasive material in a second beam direction, wherein the second beam direction is approximately opposite to the first beam direction.
- the alternate irradiation of the surface 12 with the abrasive jet 9 of abrasive material is repeated in the illustrated embodiment until a desired degree of matting of the surface 12 to be matted is reached.
- the irradiation of the surface 12 to be matted can take place only in one beam direction and be carried out until the desired matting effect is achieved.
- the surface 12 to be matted may be masked before irradiation in order to cover areas which are not to be matted.
- the surface 12 to be matted of the workpieces 10, 10A, 10B can be automatically masked for series parts by means of a printing process.
- the surface 12 to be matted can be masked individually by applying a film.
- environmentally friendly water-soluble strippable is printed as a masking on the surface 12 to be matted. This masking can be washed off or removed from the matted surface 12 in an environmentally friendly way with water without chemical additives or with water with light chemical additives.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18175773.3A EP3578297B1 (fr) | 2018-06-04 | 2018-06-04 | Dispositif et procédé pour production d'une surface mate |
CN201980031167.5A CN112105483B (zh) | 2018-06-04 | 2019-05-29 | 用于为表面消光的装置以及方法 |
PCT/EP2019/063913 WO2019233839A1 (fr) | 2018-06-04 | 2019-05-29 | Dispositif et procédé de matage d'une surface |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18175773.3A EP3578297B1 (fr) | 2018-06-04 | 2018-06-04 | Dispositif et procédé pour production d'une surface mate |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3578297A1 true EP3578297A1 (fr) | 2019-12-11 |
EP3578297B1 EP3578297B1 (fr) | 2021-12-22 |
Family
ID=62528339
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18175773.3A Active EP3578297B1 (fr) | 2018-06-04 | 2018-06-04 | Dispositif et procédé pour production d'une surface mate |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3578297B1 (fr) |
CN (1) | CN112105483B (fr) |
WO (1) | WO2019233839A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102020124668B3 (de) | 2020-09-22 | 2022-02-17 | Audi Aktiengesellschaft | Vorrichtung und Verfahren zum Bearbeiten einer Oberfläche |
DE102020122129B3 (de) | 2020-08-25 | 2022-02-17 | Audi Aktiengesellschaft | Strahlvorrichtung und Verfahren zum Mattieren einer Oberfläche |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB681524A (en) * | 1950-09-02 | 1952-10-22 | Wingfoot Corp | Apparatus for the treatment of calender rolls of a calender for sheeting plastic material into film |
EP0350965A2 (fr) * | 1988-07-15 | 1990-01-17 | Kammerlohr, Friedrich | Dispositif de sablage pour le sablage de grandes surfaces par projection de particules abrasives entraînées dans un courant d'air |
WO1998007549A1 (fr) * | 1996-08-16 | 1998-02-26 | Ricardo Reh | Dispositif pour le sablage de pieces plates |
DE102010009933B3 (de) * | 2010-03-02 | 2011-05-12 | Wiwox Gmbh Surface Systems | Verfahren und Vorrichtung zur Oberflächenbehandlung |
JP2017039195A (ja) * | 2015-08-21 | 2017-02-23 | 株式会社不二製作所 | 金属製品に対する模様の形成方法及び模様付き金属製品 |
DE102015013167A1 (de) | 2015-10-09 | 2017-04-13 | Audi Ag | Verfahren zum Bearbeiten von glänzenden Lackoberflächen |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1480959A (en) * | 1975-11-10 | 1977-07-27 | Heath Ltd I | Blasting apparatus |
JPH10560A (ja) * | 1996-06-07 | 1998-01-06 | Sadayoshi Kawai | ブラスト加工装置 |
US7021994B2 (en) * | 2003-11-05 | 2006-04-04 | General Electric Company | Method and apparatus for metalworking using a coolant fluid |
JP5291307B2 (ja) * | 2007-08-03 | 2013-09-18 | 株式会社不二製作所 | スクリーン印刷用メタルマスクの製造方法 |
JP5746901B2 (ja) * | 2011-04-14 | 2015-07-08 | 株式会社不二製作所 | 研磨方法及びブラスト加工装置のノズル構造 |
JP5793014B2 (ja) * | 2011-07-21 | 2015-10-14 | 株式会社不二製作所 | 硬質脆性材料基板の側部研磨方法 |
JP5782338B2 (ja) * | 2011-09-01 | 2015-09-24 | 株式会社不二製作所 | 板材の端部処理方法及びブラスト加工装置 |
-
2018
- 2018-06-04 EP EP18175773.3A patent/EP3578297B1/fr active Active
-
2019
- 2019-05-29 WO PCT/EP2019/063913 patent/WO2019233839A1/fr active Application Filing
- 2019-05-29 CN CN201980031167.5A patent/CN112105483B/zh active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB681524A (en) * | 1950-09-02 | 1952-10-22 | Wingfoot Corp | Apparatus for the treatment of calender rolls of a calender for sheeting plastic material into film |
EP0350965A2 (fr) * | 1988-07-15 | 1990-01-17 | Kammerlohr, Friedrich | Dispositif de sablage pour le sablage de grandes surfaces par projection de particules abrasives entraînées dans un courant d'air |
WO1998007549A1 (fr) * | 1996-08-16 | 1998-02-26 | Ricardo Reh | Dispositif pour le sablage de pieces plates |
DE102010009933B3 (de) * | 2010-03-02 | 2011-05-12 | Wiwox Gmbh Surface Systems | Verfahren und Vorrichtung zur Oberflächenbehandlung |
JP2017039195A (ja) * | 2015-08-21 | 2017-02-23 | 株式会社不二製作所 | 金属製品に対する模様の形成方法及び模様付き金属製品 |
DE102015013167A1 (de) | 2015-10-09 | 2017-04-13 | Audi Ag | Verfahren zum Bearbeiten von glänzenden Lackoberflächen |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102020122129B3 (de) | 2020-08-25 | 2022-02-17 | Audi Aktiengesellschaft | Strahlvorrichtung und Verfahren zum Mattieren einer Oberfläche |
DE102020124668B3 (de) | 2020-09-22 | 2022-02-17 | Audi Aktiengesellschaft | Vorrichtung und Verfahren zum Bearbeiten einer Oberfläche |
Also Published As
Publication number | Publication date |
---|---|
CN112105483B (zh) | 2022-05-27 |
WO2019233839A1 (fr) | 2019-12-12 |
CN112105483A (zh) | 2020-12-18 |
EP3578297B1 (fr) | 2021-12-22 |
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