EP3455017A1 - Procédé et dispositif de fabrication et de codage de poudre métallique - Google Patents
Procédé et dispositif de fabrication et de codage de poudre métalliqueInfo
- Publication number
- EP3455017A1 EP3455017A1 EP17723012.5A EP17723012A EP3455017A1 EP 3455017 A1 EP3455017 A1 EP 3455017A1 EP 17723012 A EP17723012 A EP 17723012A EP 3455017 A1 EP3455017 A1 EP 3455017A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coding
- gas
- coding component
- isotopes
- gaseous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000843 powder Substances 0.000 title claims abstract description 78
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 70
- 239000002184 metal Substances 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims abstract description 51
- 239000012530 fluid Substances 0.000 claims abstract description 47
- 239000000155 melt Substances 0.000 claims abstract description 36
- 238000005275 alloying Methods 0.000 claims abstract description 19
- 239000002245 particle Substances 0.000 claims abstract description 7
- 239000007789 gas Substances 0.000 claims description 72
- 238000000889 atomisation Methods 0.000 claims description 24
- 238000004519 manufacturing process Methods 0.000 claims description 22
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 18
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 11
- QGZKDVFQNNGYKY-OUBTZVSYSA-N Ammonia-15N Chemical compound [15NH3] QGZKDVFQNNGYKY-OUBTZVSYSA-N 0.000 claims description 9
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 9
- 239000011261 inert gas Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- OKTJSMMVPCPJKN-OUBTZVSYSA-N Carbon-13 Chemical compound [13C] OKTJSMMVPCPJKN-OUBTZVSYSA-N 0.000 claims description 8
- 239000001569 carbon dioxide Substances 0.000 claims description 8
- 229910052786 argon Inorganic materials 0.000 claims description 7
- QVGXLLKOCUKJST-NJFSPNSNSA-N oxygen-18 atom Chemical compound [18O] QVGXLLKOCUKJST-NJFSPNSNSA-N 0.000 claims description 7
- 238000009614 chemical analysis method Methods 0.000 claims description 5
- YZCKVEUIGOORGS-OUBTZVSYSA-N Deuterium Chemical compound [2H] YZCKVEUIGOORGS-OUBTZVSYSA-N 0.000 claims description 4
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 4
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 229910052805 deuterium Inorganic materials 0.000 claims description 3
- 239000001307 helium Substances 0.000 claims description 3
- 229910052734 helium Inorganic materials 0.000 claims description 3
- 229910052743 krypton Inorganic materials 0.000 claims description 3
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052754 neon Inorganic materials 0.000 claims description 3
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 claims description 3
- 229910052704 radon Inorganic materials 0.000 claims description 3
- SYUHGPGVQRZVTB-UHFFFAOYSA-N radon atom Chemical compound [Rn] SYUHGPGVQRZVTB-UHFFFAOYSA-N 0.000 claims description 3
- 229910052724 xenon Inorganic materials 0.000 claims description 3
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000002923 metal particle Substances 0.000 claims 3
- 238000005507 spraying Methods 0.000 abstract 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 238000003860 storage Methods 0.000 description 11
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 239000007858 starting material Substances 0.000 description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229910001338 liquidmetal Inorganic materials 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-IGMARMGPSA-N Carbon-12 Chemical compound [12C] OKTJSMMVPCPJKN-IGMARMGPSA-N 0.000 description 2
- OKTJSMMVPCPJKN-NJFSPNSNSA-N Carbon-14 Chemical compound [14C] OKTJSMMVPCPJKN-NJFSPNSNSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000003570 air Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical class C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009692 water atomization Methods 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- YZCKVEUIGOORGS-NJFSPNSNSA-N Tritium Chemical compound [3H] YZCKVEUIGOORGS-NJFSPNSNSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- XKRFYHLGVUSROY-AHCXROLUSA-N argon-36 Chemical compound [36Ar] XKRFYHLGVUSROY-AHCXROLUSA-N 0.000 description 1
- 238000009690 centrifugal atomisation Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- -1 e.g. B: C 18 Chemical class 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- SWQJXJOGLNCZEY-BJUDXGSMSA-N helium-3 atom Chemical compound [3He] SWQJXJOGLNCZEY-BJUDXGSMSA-N 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000462 isostatic pressing Methods 0.000 description 1
- 230000000155 isotopic effect Effects 0.000 description 1
- 238000001646 magnetic resonance method Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000161 steel melt Substances 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
- B22F2009/084—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid combination of methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
- B22F2009/0844—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid in controlled atmosphere
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
- B22F2009/0848—Melting process before atomisation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
- B22F2009/088—Fluid nozzles, e.g. angle, distance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2201/00—Treatment under specific atmosphere
- B22F2201/01—Reducing atmosphere
- B22F2201/013—Hydrogen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2201/00—Treatment under specific atmosphere
- B22F2201/02—Nitrogen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2201/00—Treatment under specific atmosphere
- B22F2201/03—Oxygen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2201/00—Treatment under specific atmosphere
- B22F2201/04—CO or CO2
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2201/00—Treatment under specific atmosphere
- B22F2201/10—Inert gases
- B22F2201/11—Argon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2201/00—Treatment under specific atmosphere
- B22F2201/10—Inert gases
- B22F2201/12—Helium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2301/00—Metallic composition of the powder or its coating
- B22F2301/35—Iron
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2303/00—Functional details of metal or compound in the powder or product
- B22F2303/15—Intermetallic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
Definitions
- the present invention relates to a method and an apparatus for producing and encoding metal powder.
- melt disintegration is also increasingly used, such as e.g. Centrifugal atomization, in which melt droplets from a rotating source
- a melt of the metal to be atomized or of the alloy to be atomized is built up and correspondingly superheated. This superheated melt usually runs through a second smaller crucible or a pouring funnel and forms there a melt jet, which falls vertically through a nozzle construction.
- the melt jet is atomized by a gas (carrier gas) and the resulting droplets solidify in a Verdüsungshunt in the movement.
- the metal powder is separated from the carrier gas.
- High-purity powders made of special steel, superalloys and other high-alloyed or
- oxidation-sensitive materials can be advantageously produced by atomization with inert gas. This process usually yields spherical powders which are hardly suitable for conventional mechanical molding of molded parts, for isostatic pressing and powder injection molding processing.
- the atomization chamber is cooled from the outside and used for collecting the powder, a water-cooled soil.
- Another method involves atomization with gases in a Laval nozzle
- Induction coil supplied and melted here superficially.
- the rod undergoes a rotary movement during the process.
- the melt thus produced finally drips in free fall through an annular nozzle, is atomized and solidified here. Then the powder is in a
- Atomizing container deposited Atomizing container deposited.
- plasma atomization is used for the production of pure spherical titanium and titanium alloy powder.
- An approximately 3 mm diameter wire made from the alloy to be atomized is fed to an array of three plasma torches, where it is melted and atomized in one step.
- the purity of the starting material, the absence of any crucible material and the melting under inert atmosphere gives a final product of the highest purity.
- melts under vacuum which must be assigned to atomization in principle, is possible with the help of noble gases or hydrogen.
- the gas-enriched melt under pressure is forced in a thin stream into an evacuated chamber.
- the expansion of the dissolved gas in the melt divides them into fine droplets.
- metal powders are subjected to an annealing treatment after production.
- a reduction of the powders is e.g. necessary if, as a result of prolonged or unfavorable storage (increased humidity and temperature), the powder particles are oxidized more or less superficially.
- the reduction is carried out in conventional ovens, which are also used for sintering. Most often, pure hydrogen and ammonia cracking gas are used as the reducing atmosphere.
- An overarching problem in the production of starting materials is that it is currently not possible to distinguish the starting materials, such as metal powder, and thus also components made from them easily and safely from counterfeit or cheap copies. It is usually difficult to determine if one Starting material or component is manufactured by the original manufacturer (Original Equipment Manufacture (OEM)) or whether a starting material or a component is a copy made by a third party, since they were distinguished by their appearance from each other. However, there may be considerable qualitative differences (strength, elasticity, hardness, porosity, ductility, etc.).
- a method for coding metal powder is provided. This includes the following steps:
- Forming metal powder particles from the melt jet Forming metal powder particles from the melt jet.
- the method is characterized in that during the atomization of the melt and / or the Verdüsungsfluid a coding component or a coding gas is added such that the use of the coding component in the metal powder is detectable, wherein the gaseous coding component comprises one or more isotopes of at least one gas and the proportion of the at least one isotope compared to the naturally occurring proportion of this isotope in the gas is changed and / or wherein the gaseous coding component contains gaseous alloying elements
- the coding takes place in that during the atomization the melt is subjected to a coding component.
- this gaseous coding component is chemically active, it will react with the metal and the reaction product (e.g., an oxide, nitride, carbide) will be embedded in the metallic structure.
- the reaction product e.g., an oxide, nitride, carbide
- the reaction product e.g., an oxide, nitride, carbide
- This mechanism also works with inert gases. These can be in theirs
- the coding component can be detected in the metal powder and / or in the finished component, for example by means of chemical analysis methods or by means of a mass spectrometer. This can be done in a laboratory or with mobile devices.
- Another advantage is that the production parameters do not have to be changed or adjusted during the production of the metal powder due to the coding. In addition, it is advantageous that the coding requires no additional production step.
- coding information can be logged.
- Logging the powder-specific storage of the data in electronic form or the printing of the information on a certificate, e.g. also be understood in machine-readable form.
- the logging of coding information can, for example, the storage of
- Coding component was introduced into the metal powder.
- the coding information may thus contain information about the type and composition of the coding component.
- Such encoding is almost forgery-proof, since a potential forger the coding information is not available and they are not visible from the outside.
- the metal powder can be detected with respect to its coding component, for example by means of a chemical analysis method or by means of a mass spectrometer.
- the production of metal powder is understood to mean a process such as, for example, atomization.
- atomization molten metal is broken up into small droplets and rapidly solidified before the molten droplets come into contact with each other or with a solid surface.
- the principle of this method is based on the division of a thin, liquid metal beam through a high velocity incident current
- Atomizing fluids e.g. a gas or liquid stream.
- gaseous atomizing fluid air, nitrogen and argon can be provided. Above all, water can be provided as the liquid atomizing fluid. Preferably, a gaseous atomizing fluid is used.
- Atomization with gas, water or centrifugal force referred.
- the gaseous atomizing fluid may comprise an inert gas such as argon, helium, neon, krypton, xenon or radon or an active gas such as O 2 , CO 2 , H 2 , and N 2 , or mixtures thereof.
- an inert gas such as argon, helium, neon, krypton, xenon or radon
- an active gas such as O 2 , CO 2 , H 2 , and N 2 , or mixtures thereof.
- Verdüsungsgas A mixture of gaseous atomizing fluid and coding component is referred to below as Verdüsungsgas.
- the coding component thus comprises, for example, one or more isotopes of a gas, preferably of the atomizing medium, wherein the proportion of an isotope is changed relative to the natural proportion of the isotopes in the gas. That means the ratio of isotopes is changed from the naturally occurring ratio.
- the frequency of isotopes versus naturally occurring frequencies may be about or greater than 0.5% or 1.0% or 1.5% or 2.5% or 5.0% or 10, 0% or 25% or 50.0% or 75% or 100% or 150% or 200% or 500% or 1000% is increased or decreased.
- Nitrogen 15 and nitrogen 14 and / or carbon 12, carbon 13 and / or carbon 14 and / or also, for example, oxygen-16 and / or oxygen 18 are preferably provided as isotopes. Furthermore, argon -36, -38, -39, -40 can also be provided. Although argon is inert and does not react with the material, it is possible to provide gaseous inclusions for coding, since no 100% component density is achieved, in particular in powder bed processes.
- two or more different isotopes may also be included in the coding component. Accordingly, the
- Encoding component include one or more other than the naturally occurring isotopes of the process gas. For example. can oxygen isotopes with nitrogen isotopes or C isotopes in the CO2 with H isotopes in H 2 be combined
- the coding component may additionally or alternatively to the isotopes include gaseous alloying elements, wherein the proportion of the gaseous alloying element is preferably selected such that the gaseous alloying element the
- Provided metal powder This includes:
- a nozzle device for atomizing the melt by means of an atomizing fluid; an atomization chamber for forming metal powder particles from the atomized melt by means of an atomizing fluid.
- Codiansskomponentenzu classroom pain is provided which the coded melt and / or the Verdüsungsfluid a coding component or a coding gas added such that the use of the coding component in the metal powder is detectable, wherein the gaseous coding component preferably comprises one or more isotopes of at least one gas and the proportion of at least one Isotops is changed compared to the naturally occurring proportion of this isotope in the gas and / or wherein the gaseous coding component contains gaseous alloying elements.
- a database for storing coding information can be provided.
- the coding component supply device may comprise a mixing chamber for admixing the coding component to the atomizing fluid, wherein from the mixing chamber at least partially a coding component or a process gas or a mixture of process gas and coding component can be fed to the component.
- the mixing chamber has a first inlet for supplying a process gas and a second inlet for supplying a coding component or a second inlet for supplying a process gas containing a coding component and an outlet connected to a nozzle.
- Such an external mixing chamber is advantageous because existing systems or devices can be expanded so that a coding of a component is possible.
- the coding component supply means may also include at least one nozzle for introducing the coding component or a gas containing the coding component into the atomizing chamber.
- the nozzle device may also itself have two inlets, one inlet for supplying gaseous atomizing fluid and the other inlet for supplying a coding component or gas containing a coding component (premix) from respective storage containers.
- the gaseous atomizing fluid is configured such that it can ensure the chemically metallurgically desired properties of the metal powder and also allows a clear identification or coding. Thus, gaseous atomizing fluids with appropriate coding component must be provided.
- the coding component can thus also be provided as a premix from a gas storage container containing both process gas and a
- This gas storage container containing the premix then forms the coding component supply device.
- the coding component supply device can thus be the mixing chamber, the premix storage container or the storage container containing the coding component, if appropriate with corresponding nozzles.
- the addition of the coding component can be controlled by a control device.
- This controller may include a closed-loop encoding component controller that controls the addition.
- Codiansskomponteeregler raised detected by means of a sensor an actual value of one or more volume flows in the atomization chamber and / or a Verdüsungsdüse and / or the Verdüsungshunt and / or the mixing chamber and / or a
- Verdüsungsfluidtting this compares with a predetermined setpoint of one or more flow rates and an actuator is then set the default value.
- Volume flow or flow is understood to mean the values of the corresponding gas flows which are supplied by the coding component supply device to the atomizing chamber and / or the atomizing device.
- a coding gas for encoding metal powder is provided according to the invention. This comprises a Verdüsungsgas and is characterized in that the atomizing gas contains a coding component, wherein the gaseous
- Coding component comprises one or more isotopes of at least one gas and the proportion of at least one isotope compared to the naturally occurring proportion of this isotope is changed in the gas, and / or wherein the gaseous coding component contains gaseous alloying elements.
- the coding component of the coding gas is introduced into the metal powder during manufacture or into the component by processing the metal powder and thus becomes part of the metal powder and of the component produced therefrom.
- the atomizing gas may comprise an inert gas such as argon, helium, neon, krypton, xenon or radon and / or an active gas such as 0 2 , C0 2 , H 2 , and N 2 or mixtures thereof.
- an inert gas such as argon, helium, neon, krypton, xenon or radon and / or an active gas such as 0 2 , C0 2 , H 2 , and N 2 or mixtures thereof.
- the coding component may preferably be oxygen 18 carbon dioxide (C 18 O 2 ), carbon 13 carbon dioxide ( 13 C0 2 ), carbon 13 carbon monoxide ( 13 C0 2 ), deuterium (D2), nitrogen 15 ( 15 N 2 ) and oxygen 18 ( 18 0 2 ) or mixtures thereof.
- the abundance of the isotope may be about 0.5% or about 1.0% or about 1.5% or about 2.5% or about 5.0% or about 10.0% or about 25% over the naturally occurring frequency % or 50%, or 75%, or 100%, or 150%, or 200%, or 500%, or 1000%.
- the coding component may contain at least one isotope of an active gas which reacts with the material of the metal powder to be produced in such a way that it remains in the metal powder.
- the coding component may comprise at least one inert gas isotope, the isotope being incorporated into the metal powder.
- the coding component may contain a plurality of different isotopes (isotopes of different gases) in predetermined proportions, the
- the isotopes may be isotopes of the gas that is the main component of the gas
- the isotopes can also be isotopes that do not occur in the process gas.
- Nitrogen 15 N-isotopes may sometimes be inert and sometimes reactive depending on the alloying element, temperature, concentration and / or reaction time.
- Hydrogen isotopes can also be incorporated in microporosities in the gaseous state, react with atomic oxygen O 2 and dissolve, or they can form metallic hydrides by adsorption on metallic surfaces and remain in the component.
- Carbon isotopes 12 C and 13 C are provided in the form of carbon dioxide, which is then separated in the process.
- Some isotopes of H, N, CO may be added to the process as part of a chemical compound such as e.g. B: C 18 , 0 2 , 13 C0 2 , N 2 H 3 and 15 NH 3
- the admixed isotopes can be formed from gases that are metallurgically harmless and do not affect the material properties.
- the coding component may comprise a gaseous alloying element, wherein the proportion of the gaseous alloying element is selected such that the gaseous alloying element only insignificantly alters the material properties of the component.
- the coding gas may be provided for encoding metal powder during its production according to the method described above.
- the coded metal powder is then used, for example, in the additive production of components (also referred to as “additive manufacturing” or “3-D printing”).
- Figure 1 is a schematic, side-sectional view of a
- FIG. 2 shows a schematic, laterally sectioned illustration of a nozzle device of the device from FIG. 1.
- FIG. 1 a device according to the invention for coding metal powder by means of a device 1 for producing metal powder by atomizing is described (FIG. 1).
- This device 1 comprises a melting crucible 2 for providing a
- the device 1 comprises a pouring funnel 3, which by means of
- Melted crucible 2 can be filled with melt.
- the pouring funnel 3 is provided with a ceramic coating.
- An outlet channel 4 of the pouring funnel 3 opens into a nozzle device 4.
- the nozzle device 4 comprises centrally a passage opening 5, through which a melt jet formed by the outlet channel 4 of the pouring funnel 3 can pass.
- the passage opening 5 is surrounded by an annular atomizing fluid chamber 6 for receiving and distributing an atomizing fluid.
- Atomizing fluid chamber 6 opens into an annular gap 7 which is arranged concentrically with respect to the passage opening 5.
- the annular gap 7 forms an atomising nozzle for producing melt droplets from the melt jet.
- a Verdüsungsfluidzu slaughter 8 is provided, by means of which the Verdüsungsfluidhunt 6 can be acted upon by a Verdüsungsfluid.
- the atomizing fluid supply device 8 has a Verdüsungsfluidvorrats maturityer 9 for the atomizing fluid, wherein the Verdüsungsfluidvorrats constituer 9 is connected via a line section 10 with the atomizing fluid chamber 6.
- the coding component feeding device 1 1 comprises a
- the Coding Component reservoir 12 is connected to the atomizing fluid chamber 6 via a conduit section 13.
- a coding gas or a gaseous coding component is stored in the coding component reservoir 12.
- a mixing chamber (not shown) may be provided.
- Mixing chamber has an inlet for supplying atomizing fluid from the
- Coding component from the coding component storage container 12 for the coding component.
- the atomizing fluid and the coding component or a coding gas may also be provided as a premix from a gas reservoir (not shown) containing both atomizing fluid and a corresponding proportion
- Encoding component contains. This containing the premix gas storage tank then forms the Kod istskomponentezulite nails and is with the
- Atomizing fluid chamber 6 directly, in addition to the reservoir for the Verdüsungsfluid connected or connected to the mixing chamber. Both the passage opening 5 and the atomizing nozzle 7 of
- Nozzle device open into a Verdüsungshunt 8 for atomizing the
- control device for controlling the addition of the coding component.
- the control device comprises a
- the encoding component controller may include a P-controller, an I-controller, a D-controller, and combinations thereof, such as e.g. include a PID controller.
- the coding component control device detects an actual value of the one or more volume flows in the atomizing fluid chamber and / or atomization chamber and / or the mixing chamber, compares this with a predetermined desired value of one or more volume flows, and then sets the predetermined desired value via an actuator.
- a melt of a metal to be atomized or an alloy to be atomized is first built up and superheated.
- the superheated melt is introduced into the pouring funnel 3 and forms in its outlet channel 4 a melt jet, which passes vertically through the through hole 5 of the nozzle device 4.
- This melt jet is via the atomizing nozzle 7 of the nozzle device 4 in the atomization chamber 14 by means of the atomizing medium and the
- Coding component atomized and coded.
- the resulting droplets solidify in the atomization chamber 14 in motion. Furthermore, it can be provided to separate the metal powder from the atomizing fluid either in the atomization chamber 14 and / or in downstream gas purification systems (cyclones, filters). In a next step, the metal powder can be with the help of a
- Detection device such as a mass spectrometer
- the coding component gives the metal powder a unique isotopic signature.
- the coding information is stored in a database.
- the coding gas includes, for example, the atomizing medium and the
- Coding component such that the proportion of nitrogen-15 and nitrogen-14
- Isotopes compared to the natural proportion of nitrogen-15 and nitrogen-14 isotopes or their ratio is changed.
- the isotopes used may be isotopes of the atomizing fluid, i.
- the ratio of nitrogen-15 to nitrogen-14 isotopes is changed.
- carbon dioxide containing carbon-12, carbon-13 and carbon-14 isotopes may also be provided.
- Inert isotopes can in principle be used independently of materials, since embedding in the microporosities is a purely mechanical process. However, it is also possible to add to the atomizing fluid as the coding component other isotopes of another gas together with a portion of this other gas. According to a further embodiment of the method according to the invention is additionally or alternatively a gaseous as coding component
- an inert gas such as argon as a process gas containing a minor proportion of between 1 ppm and "l O.OOOppm nitrogen-1 5 as an encoding component.
- titanium is included. Accordingly, reacts in the preparation of This is not distinguishable in its chemical and physical properties from titanium nitride-14 and therefore can not be detected by means of chemical analysis methods, however, it is possible to detect the Analyze the component with a mass spectrometer to determine that the component has been produced under a nitrogen atmosphere with an increased proportion of nitrogen 15.
Landscapes
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16001092.2A EP3243587A1 (fr) | 2016-05-13 | 2016-05-13 | Procede et dispositif de fabrication et de codage de poudre metallique et gaz de codage pour poudre metallique |
PCT/EP2017/025124 WO2017194206A1 (fr) | 2016-05-13 | 2017-05-12 | Procédé et dispositif de fabrication et de codage de poudre métallique |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3455017A1 true EP3455017A1 (fr) | 2019-03-20 |
EP3455017B1 EP3455017B1 (fr) | 2022-06-29 |
Family
ID=56116172
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP16001092.2A Withdrawn EP3243587A1 (fr) | 2016-05-13 | 2016-05-13 | Procede et dispositif de fabrication et de codage de poudre metallique et gaz de codage pour poudre metallique |
EP17723012.5A Active EP3455017B1 (fr) | 2016-05-13 | 2017-05-12 | Procede de fabrication et de codage de poudre metallique |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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EP16001092.2A Withdrawn EP3243587A1 (fr) | 2016-05-13 | 2016-05-13 | Procede et dispositif de fabrication et de codage de poudre metallique et gaz de codage pour poudre metallique |
Country Status (4)
Country | Link |
---|---|
US (1) | US11020801B2 (fr) |
EP (2) | EP3243587A1 (fr) |
ES (1) | ES2923772T3 (fr) |
WO (1) | WO2017194206A1 (fr) |
Families Citing this family (5)
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KR102192388B1 (ko) * | 2018-09-21 | 2020-12-17 | 이윤경 | 인위적 핵산서열이 탑재된 미술품의 제작과 거래를 위한 시스템 및 방법 |
CN111230131B (zh) * | 2020-03-18 | 2023-07-21 | 宁波江丰电子材料股份有限公司 | 一种钛粉的制备方法及由其制备的钛粉和用途 |
FR3114526B1 (fr) * | 2020-09-29 | 2023-04-21 | Air Liquide | Dispositif et procédé de production de poudres métalliques |
EP4015109A1 (fr) * | 2020-12-17 | 2022-06-22 | Linde GmbH | Procédé et dispositif de fabrication de poudre métallique pauvre en oxygène |
CN113134617B (zh) * | 2021-04-19 | 2023-01-17 | 山东理工大学 | 等离子球化脱氧3d打印金属粉体制备装置 |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2932741A (en) * | 1957-02-28 | 1960-04-12 | Texaco Inc | Method of tracing fluid streams |
US4891080A (en) * | 1988-06-06 | 1990-01-02 | Carpenter Technology Corporation | Workable boron-containing stainless steel alloy article, a mechanically worked article and process for making thereof |
US5586157A (en) * | 1993-12-28 | 1996-12-17 | The University Of Chicago | Method and apparatus for manufacturing gas tags |
JP4340383B2 (ja) | 2000-09-19 | 2009-10-07 | 金属技研株式会社 | 金属とセラミックスの複合造形体の製造方法および装置 |
US8685501B2 (en) | 2004-10-07 | 2014-04-01 | Lockheed Martin Corporation | Co-continuous metal-metal matrix composite material using timed deposition processing |
US8187720B2 (en) * | 2005-11-14 | 2012-05-29 | Lawrence Livermore National Security, Llc | Corrosion resistant neutron absorbing coatings |
EP2231351A4 (fr) | 2007-12-06 | 2012-03-21 | Arcam Ab | Appareil et procédé de fabrication d'objet tridimensionnel |
US9494570B2 (en) | 2008-10-02 | 2016-11-15 | Pixcell Medical Technologies Ltd. | Optical imaging based on viscoelastic focusing |
DE102010026139A1 (de) | 2010-07-05 | 2012-01-05 | Mtu Aero Engines Gmbh | Verfahren zum Herstellen eines Bauteils und derartiges Bauteil |
JP5763473B2 (ja) * | 2011-08-17 | 2015-08-12 | 大陽日酸株式会社 | 金属酸化物同位体の製造方法 |
KR102199319B1 (ko) | 2011-12-28 | 2021-01-06 | 아르켐 에이비 | 첨가적으로 제조되는 3차원 물품들의 레졸루션을 증가시키기 위한 방법 및 장치 |
CN103218968B (zh) | 2013-04-27 | 2016-04-06 | 合肥京东方光电科技有限公司 | 伽玛电阻调整装置、驱动电路及显示装置 |
US9833837B2 (en) * | 2013-06-20 | 2017-12-05 | Iowa State University Research Foundation, Inc. | Passivation and alloying element retention in gas atomized powders |
CA2917905A1 (fr) | 2013-07-09 | 2015-01-15 | United Technologies Corporation | Procede de reparation par depot a la brosse pour polymeres plaques |
EP3152032B1 (fr) | 2014-06-06 | 2020-02-12 | Das-Nano, S.L. | Encodage de matériel d'impression 3d |
US10318462B2 (en) | 2016-03-24 | 2019-06-11 | International Business Machines Corporation | Secure crypto module including optical glass security layer |
EP3243582A1 (fr) * | 2016-05-13 | 2017-11-15 | Linde Aktiengesellschaft | Procede et dispositif en particulier destines a la fabrication generative et au codage d'un composant tridimensionnel et gaz de codage de composants en particulier lors de la fabrication generative d'un composant tridimensionnel |
-
2016
- 2016-05-13 EP EP16001092.2A patent/EP3243587A1/fr not_active Withdrawn
-
2017
- 2017-05-12 EP EP17723012.5A patent/EP3455017B1/fr active Active
- 2017-05-12 WO PCT/EP2017/025124 patent/WO2017194206A1/fr unknown
- 2017-05-12 ES ES17723012T patent/ES2923772T3/es active Active
- 2017-05-12 US US16/300,089 patent/US11020801B2/en active Active
Also Published As
Publication number | Publication date |
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WO2017194206A1 (fr) | 2017-11-16 |
US20190160543A1 (en) | 2019-05-30 |
ES2923772T3 (es) | 2022-09-30 |
US11020801B2 (en) | 2021-06-01 |
EP3243587A1 (fr) | 2017-11-15 |
EP3455017B1 (fr) | 2022-06-29 |
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