EP3452292A1 - Système de distribution d'encre pour acheminer de l'encre vers de multiples têtes d'impression à une pression constante - Google Patents

Système de distribution d'encre pour acheminer de l'encre vers de multiples têtes d'impression à une pression constante

Info

Publication number
EP3452292A1
EP3452292A1 EP17720382.5A EP17720382A EP3452292A1 EP 3452292 A1 EP3452292 A1 EP 3452292A1 EP 17720382 A EP17720382 A EP 17720382A EP 3452292 A1 EP3452292 A1 EP 3452292A1
Authority
EP
European Patent Office
Prior art keywords
ink
positive
line
negative
pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP17720382.5A
Other languages
German (de)
English (en)
Other versions
EP3452292B1 (fr
Inventor
Jason Thelander
Mark Profaca
Stuart Wheatley
Craig Meyer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Memjet Technology Ltd
Original Assignee
Memjet Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Memjet Technology Ltd filed Critical Memjet Technology Ltd
Publication of EP3452292A1 publication Critical patent/EP3452292A1/fr
Application granted granted Critical
Publication of EP3452292B1 publication Critical patent/EP3452292B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/17—Ink jet characterised by ink handling
    • B41J2/175—Ink supply systems ; Circuit parts therefor

Definitions

  • This invention relates to an ink delivery system for an inkjet printer. It has been developed primarily for supplying ink to multiple printheads at a relatively constant pressure.
  • Memjet ® printers employing Memjet ® technology are commercially available for a number of different printing formats, including small-office -home-office ("SOHO") printers, label printers and wideformat printers.
  • Memjet ® printers typically comprise one or more stationary inkjet printheads, which are user-replaceable.
  • SOHO printer comprises a single user-replaceable multi-colored printhead
  • high-speed label printer comprises a plurality of user-replaceable monochrome printheads aligned along a media feed direction
  • a wideformat printer comprises a plurality of user-replaceable printheads in a staggered overlapping arrangement so as to span across a wideformat pagewidth.
  • each printhead should receive ink at about the same ink pressure from a common ink tank.
  • a common accumulator tank incorporating a pressure control system ⁇ e.g. float valve regulator) feeds ink to multiple printheads via an ink supply line.
  • a return ink line enables various priming, de-priming and purging operations when the printheads are not printing.
  • an ink delivery system for an inkjet printer comprising:
  • each print module comprising:
  • control valve positioned at the inlet port for controlling an ink pressure in the printhead
  • an ink pressure sensor for sensing an ink pressure in the print module; and a controller for receiving feedback from the pressure sensor and controlling the control valve;
  • the ink pressure sensor, the controller and the control valve cooperate to control a backpressure in the printhead within a predetermined backpressure range.
  • the present invention advantageously provides local pressure control for each printhead in the system. In this way, increasing the number of printheads does not affect the degree of pressure control in the system.
  • the present invention interconnects printheads between a positive ("high") and negative ("low") pressure ink lines. This enables excellent local control of pressure using a relatively low tolerance valve at the high pressure side of the printhead; all valve adjustments are dynamically modulated by feedback from the ink pressure sensor.
  • the use of a positive pressure line provides a sufficient head of pressure for multiple printheads without being affected by pressure drops across any of the printheads in the system during printing.
  • each print module comprises: a supply module having the inlet port and the outlet port; and the printhead.
  • the printhead is contained in a replaceable printhead cartridge releasably connected to the supply module.
  • Each print module may, likewise, be a replaceable unit which can readily detach from the inlet and outlet lines via suitable couplings at the inlet and outlet ports.
  • the supply module comprises:
  • an inlet module comprising the inlet port, the control valve and the pressure sensor
  • an outlet module comprising the outlet port.
  • the supply module further comprises suitable drive and logic circuitry for controlling operation of the printhead.
  • the supply module may comprise a print engine controller chip for controlling a respective printhead received by the supply module.
  • the inlet module further comprises an air inlet for introducing air into the printhead and a corresponding air valve.
  • the air inlet and air valve enable de -priming of the printhead, such as when required for printhead cartridge replacement.
  • the operation of an air inlet and air valve for controlling printhead de-priming is described in, for example, US 8,845,083, the contents of which are incorporated herein by reference.
  • the outlet module comprises a stop valve.
  • the outlet module may further comprise a flow restrictor (e.g. orifice), which, in conjunction with the negative ink line, provides backpressure in the printhead.
  • the flow restrictor may be incorporated into the stop valve.
  • the outlet module may further comprise, for example, a compliance (e.g. air chamber or flexible- walled chamber) for dampening ink pressure fluctuations.
  • a compliance e.g. air chamber or flexible- walled chamber
  • the ink delivery system further comprises an ink reservoir connected to the positive ink line and the negative ink line, such that ink circulates from the ink reservoir to each printhead via the positive ink line and then back to the ink reservoir via the negative ink line.
  • the ink delivery system further comprises an ink delivery module having a positive line coupling connected to the positive ink line, a negative line coupling connected to the negative ink line and a supply coupling for connection to a bulk ink supply tank, wherein ink delivered to the supply coupling is received by the ink reservoir and distributed to the positive and negative line couplings via respective positive and negative pressure regulating systems.
  • an ink delivery module having a positive line coupling connected to the positive ink line, a negative line coupling connected to the negative ink line and a supply coupling for connection to a bulk ink supply tank, wherein ink delivered to the supply coupling is received by the ink reservoir and distributed to the positive and negative line couplings via respective positive and negative pressure regulating systems.
  • Positive and negative pressure regulating systems advantageously enable gross control of pressure at the printheads by setting predetermined ink pressures in the positive and negative ink lines, while fine local pressure control is achieved using the control valve. Therefore, each control valve is not required to operate at high tolerance, and, moreover, any hysteresis in the control valve and pressure sensor does not significantly affect printhead backpressures.
  • the positive and negative pressure regulating systems comprise respective regulator pumps.
  • the ink delivery module further comprises one or more components selected from the group consisting of:
  • a positive pressure sensor for sensing positive ink pressure in the positive pressure regulating system
  • a negative pressure sensor for sensing negative ink pressure in the negative pressure regulating system
  • an ink level sensor for sensing an ink level in the ink reservoir
  • a refill pump positioned between the supply coupling and the ink reservoir; and an ink degasser.
  • the ink delivery system further comprises the bulk ink supply tank connected to the supply coupling.
  • the ink delivery module is typically a self-contained unit, which is connectable to the bulk ink supply, the positive ink line and the negative ink line.
  • the print modules and the ink delivery module may be provided as a kit enabling users to construct printing systems suitable for their individual needs.
  • a positive ink pressure in the positive ink line is controlled by a positive pressure circuit including the ink reservoir
  • a negative ink pressure in the negative ink line is controlled by a negative pressure circuit including the ink reservoir, wherein the positive ink line is connected to the positive pressure circuit and the negative ink line is connected to the negative pressure circuit.
  • the ink delivery system comprises a plurality of printheads (e.g. 2 to 50 printheads) wherein the positive ink line is a common positive ink line for each printhead and the negative ink line a common negative ink line for each printhead.
  • the positive ink line is a common positive ink line for each printhead and the negative ink line a common negative ink line for each printhead.
  • a method of controlling a backpressure in one or more printheads comprising the steps of: supplying ink to each printhead via a positive ink line having a controlled positive ink pressure;
  • controlling the backpressure in each printhead by locally controlling a flow of ink at a positive pressure side of each printhead.
  • the backpressure is controlled via a control valve integrated in a print module for each respective printhead.
  • control valve is controlled by a controller receiving feedback from an ink pressure sensor in the print module.
  • ink is supplied to the positive ink line from an ink reservoir via a positive pressure circuit, and ink is drawn from each printhead back to the ink reservoir via a negative pressure circuit.
  • a kit comprising:
  • an ink delivery module comprising:
  • a positive pressure regulating system for regulating ink pressure between the ink reservoir and the positive line coupling
  • a negative pressure regulating system for regulating ink pressure between the ink reservoir and the negative line coupling
  • each print module comprising:
  • control valve positioned at the inlet port for controlling an ink pressure in the printhead
  • an ink pressure sensor for sensing an ink pressure in the print module; and a controller for receiving feedback from the pressure sensor and controlling the control valve.
  • FIG 1 shows schematically an ink delivery system according to the present invention
  • Figure 2 shows schematically an ink delivery module for connection to positive and negative ink lines
  • Figure 3 shows schematically a print module interconnected between positive and negative ink lines
  • Figure 4 is a perspective view of a print module.
  • an ink delivery system 1 comprising a positive ink line 3 ("positive rail”) and a negative ink line 5 (“negative rail”) connected to an ink delivery module 7, which regulates the ink pressure in each of the positive and negative ink lines.
  • a plurality of print modules 9 are interconnected between the positive ink line 3 and the negative ink line 5 via respective inlet and outlet lines 10 and 12. Although three print modules 9 are shown in Figure 1, it will be appreciated that any number of print modules may be interconnected between the positive ink line 3 and the negative ink line 5.
  • Print modules 9 may be physically positioned in a staggered overlapping arrangement so as to extend across a print zone media wider than an individual print module. In this way, multiple print modules 9 may be employed for printing onto print media having widths of more than about 8 inches (e.g. at least 16 inches, at least 32 inches or at least 40 inches).
  • an individual print module 9 is comprised of a supply module 14 and a printhead cartridge 16 releasably connected to the supply module.
  • the printhead cartridge 16 comprises an inkjet printhead 17 for printing onto print media and may be a color or monochrome printhead (e.g. two color or four color printhead), as known in the art.
  • the printhead may of the type described in the Applicant's co-filed application entitled "MONOCHROME INKJET PRINTHEAD CONFIGURED FOR HIGHSPEED PRINTING" (Attorney Docket No. RRG001US), the contents of which are incorporated herein by reference.
  • an ink delivery system for one color of ink is described herein, although it will be appreciated that multiple ink delivery systems may be used for supply of multiple colors of ink.
  • the supply module 14 comprises a body 20 housing drive and logic circuitry (e.g. one or more PCBs having a print engine controller chip, drive transistors etc) for the printhead 17, as well as an inlet module 22 and an outlet module 24.
  • the inlet module 22 has an inlet port 26 connected to the inlet line 10
  • the outlet module 24 has an outlet port 28 connected to the outlet line 12.
  • Suitable print module couplings 29 allow convenient replacement of entire print modules, when required.
  • the printhead cartridge 16 is fluidically connected to the supply module 14 by means of printhead inlet and outlet couplings 30 and 32.
  • the printhead inlet and outlet couplings 30 and 32 are typically quick-connect couplings which enable convenient removal of a spent printhead cartridge 16 from each print module 9 and replacement with a new printhead cartridge by the user.
  • the inlet module 22 contains all the necessary components for providing local control of ink pressure in the printhead 17 for a respective print module 9.
  • each print module 9 provides local, independent control of ink pressure in its respective printhead 17, so that local ink pressures can be fine-tuned automatically and in response to localized pressure fluctuations.
  • the inlet module 22 contains a control valve 33, which regulates ink pressure dynamically in response to feedback from an ink pressure sensor 35 sensing ink pressure downstream of the control valve.
  • the ink pressure sensor 35 provides feedback to a controller 37 (e.g. microprocessor), which in turn controls a variable position of the control valve 33 so as to regulate ink pressure in the printhead 17 within a predetermined backpressure range.
  • the control valve 33 allows fine control of ink pressure with minimal hysteresis by virtue of being connected between the positive and negative ink lines 3 and 5, which already provide gross control of ink pressure.
  • relatively large adjustments of the control valve 33 produce only relatively small changes in ink pressure in the print module 9.
  • the inlet module 22 comprises an air inlet 40 for introducing air into the printhead and a corresponding air valve 42, which can shut off air flow into the printhead.
  • the air valve 42 is typically a solenoid valve, which may be controlled by the controller 37. For most operations the air valve 42 is closed. However, when it is necessary to de-prime the printhead 16 (e.g. for replacement of a printhead cartridge 17), the air valve 42 is opened with the control valve 33 fully closed so as to draw air into the printhead 16 and remove ink.
  • the outlet module 24 comprises a shut-off valve 44 for isolating the print module 9, in combination with the control valve 33, when required.
  • the shut-off valve 44 incorporates a flow restrictor in the form an orifice which restricts ink flow and controls backpressure in the printhead 17 in combination with the negative ink line 5.
  • both the inlet module 22 and the outlet module 24 each comprises a compliance 45 (e.g. an air chamber or flexible-walled chamber) proximal the respective inlet and outlet ports 26 and 28 for dampening ink pressure fluctuations or 'spikes' .
  • the ink delivery module 7 comprises an intermediary ink reservoir 50 which is connected to the positive ink line 3 via a positive pressure regulating system in the form of a positive pressure circuit 52.
  • the intermediary ink reservoir 50 is connected to the negative ink line via a negative pressure regulating system in the form of a negative pressure circuit 54.
  • the intermediary ink reservoir is vented to atmosphere via, for example, a serpentine vent path (not shown).
  • the positive pressure circuit 52 regulates a positive ink pressure in the positive ink line 3, while the negative pressure circuit 54 regulates a negative ink pressure in the negative ink line 5.
  • ink circulates from the intermediary ink reservoir 50 into the positive ink line 3, through each print module, 8 and returns to the intermediary ink reservoir via the negative ink line 5.
  • the intermediary ink reservoir 50 is replenished with ink from a bulk ink supply tank
  • the intermediary ink reservoir 50 has suitable ink sensors (not shown) for detecting a low ink level and providing feedback for actuating the refill pump 58 when required.
  • the ink delivery module 7 is typically a self-contained unit with various external couplings: a supply coupling 61 for connecting the refill pump 58 to the bulk ink supply tank 56; an overflow coupling 63 for connecting the refill pump to an overflow tank (now shown); a positive line coupling 65 for connecting the positive ink line 3 to the positive pressure circuit 52; and a negative line coupling 67 for connecting the negative ink line 5 to the negative pressure circuit 54.
  • the positive pressure circuit 52 comprises a positive circuit pump 70, which pumps ink from the intermediary ink reservoir 50 towards a positive pressure regulator 72.
  • Ink between the positive circuit pump 70 and the positive pressure regulator 72 is maintained at a regulated positive pressure, and the positive ink line 3 is tapped from this regulated portion 75 of the positive pressure circuit 52 via the positive line coupling 65.
  • Downstream of the positive pressure regulator 72, ink is at unregulated pressure and returns to the intermediary ink reservoir 50 in the direction indicated by the arrow P in Figure 4.
  • the negative pressure circuit 54 comprises a negative circuit pump 80, which pumps ink from the intermediary ink reservoir 50, through a negative pressure regulator 82 and into a pump inlet of the negative circuit pump. Ink between the negative pressure regulator 82 and the negative circuit pump 80 and is maintained at a regulated negative pressure, and the negative ink line 5 is tapped from this regulated portion 85 of the negative pressure circuit 54 via the negative line coupling 67. Downstream of the negative circuit pump 80, ink is at unregulated pressure and returns to the intermediary ink reservoir 50 in the direction indicated by the arrow N in Figure 4.
  • a pressure sensor 91 provides feedback to the respective positive and negative pressure regulators 72 and 82. Therefore, the regulated portions 75 and 85 of each circuit are maintained at optimum positive and negative pressures, respectively.
  • Each of the positive and negative pressure circuits 52 and 54 further comprises a filter for filtering particulates from ink and a compliance for dampening ink pressure fluctuations.
  • the ink delivery module 7 may also comprise a degasser, as known in the art, for removing air bubbles from the ink before it is delivered to the print modules 9.
  • the ink delivery module 7 may comprise alternative positive and negative pressure regulating systems.
  • the positive and negative pressure circuits 52 and 54 may be absent and the ink delivery module 7 may provide inline regulation of ink pressures between the intermediary ink reservoir 50 and the positive and negative line couplings 65 and 67.
  • each print module 9 draws ink from the positive ink line 3 and the ink is fed back to the ink delivery module 7 at a regulated negative pressure via the negative ink line 5.
  • a relatively constant backpressure is provided at each print module 9. Additional local control of backpressure in each printhead 17 is provided by the control valve 33 in the input module 22 of each print module 9.
  • the control valve 33 is adjustable using feedback from the ink pressure sensor 35 to maintain optimum backpressure. When the pressure is too high, the control valve 33 is closed somewhat; when the pressure is too low, the control valve 33 is opened somewhat.
  • the present invention provides excellent control of printhead
  • the ink delivery system 1 is scalable for use with any number of print modules 9 (e.g. from 1 to 50 print modules).

Landscapes

  • Ink Jet (AREA)

Abstract

L'invention concerne un système de distribution d'encre pour une imprimante à jet d'encre comprenant : une ligne d'encre positive ayant une pression d'encre positive régulée ; une ligne d'encre négative ayant une pression d'encre négative régulée ; un ou plusieurs modules d'impression interconnectés entre la ligne d'encre positive et la ligne d'encre négative par l'intermédiaire de lignes d'entrée et de sortie respectives. Chaque module d'impression comprend : une tête d'impression ; une soupape de commande positionnée au niveau d'un orifice d'entrée du module d'impression pour réguler une pression d'encre dans la tête d'impression ; un capteur de pression d'encre pour détecter une pression d'encre dans le module d'impression ; et un dispositif de commande pour recevoir une rétroaction du capteur de pression et commander la soupape de commande. Pendant l'impression, le capteur de pression d'encre, le dispositif de commande et la soupape de commande coopèrent pour réguler une contre-pression dans la tête d'impression dans une plage de contre-pressions prédéterminée.
EP17720382.5A 2016-05-02 2017-04-12 Système de distribution d'encre pour acheminer de l'encre vers de multiples têtes d'impression à une pression constante Active EP3452292B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201662330785P 2016-05-02 2016-05-02
PCT/EP2017/058893 WO2017190934A1 (fr) 2016-05-02 2017-04-12 Système de distribution d'encre pour acheminer de l'encre vers de multiples têtes d'impression à une pression constante

Publications (2)

Publication Number Publication Date
EP3452292A1 true EP3452292A1 (fr) 2019-03-13
EP3452292B1 EP3452292B1 (fr) 2021-06-16

Family

ID=58645014

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17720382.5A Active EP3452292B1 (fr) 2016-05-02 2017-04-12 Système de distribution d'encre pour acheminer de l'encre vers de multiples têtes d'impression à une pression constante

Country Status (6)

Country Link
EP (1) EP3452292B1 (fr)
JP (1) JP2019514732A (fr)
CN (1) CN109153265B (fr)
AU (1) AU2017259594B2 (fr)
SG (1) SG11201807298VA (fr)
WO (1) WO2017190934A1 (fr)

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KR102191837B1 (ko) * 2019-01-08 2020-12-17 주식회사 고산테크 잉크젯 프린터의 압력 조절 장치 및 그 제어방법
ES2964037T3 (es) * 2020-03-13 2024-04-03 United Barcode Systems S L Sistema de regulación de la alimentación de los inyectores de tinta de un cabezal de impresión y equipo de impresión que lo incluye
WO2022066171A1 (fr) * 2020-09-25 2022-03-31 Hewlett-Packard Development Company, L.P. Systèmes de distribution d'agent d'impression

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Also Published As

Publication number Publication date
WO2017190934A1 (fr) 2017-11-09
AU2017259594A1 (en) 2018-10-25
JP2019514732A (ja) 2019-06-06
SG11201807298VA (en) 2018-11-29
AU2017259594B2 (en) 2019-05-09
EP3452292B1 (fr) 2021-06-16
CN109153265B (zh) 2020-08-21
CN109153265A (zh) 2019-01-04

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