EP3443153A1 - Disposé sur une carde ou une machine de cardage - Google Patents
Disposé sur une carde ou une machine de cardageInfo
- Publication number
- EP3443153A1 EP3443153A1 EP17709616.1A EP17709616A EP3443153A1 EP 3443153 A1 EP3443153 A1 EP 3443153A1 EP 17709616 A EP17709616 A EP 17709616A EP 3443153 A1 EP3443153 A1 EP 3443153A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- carding
- cavity
- deformation
- stop
- deformation device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/28—Supporting arrangements for carding elements; Arrangements for adjusting relative positions of carding elements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/24—Flats or like members
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/26—Arrangements or disposition of carding elements
Definitions
- the invention relates to a device on a carding or carding machine, which preferably extends over the entire working width of the carding machine or card, comprising at least one functional side or functional surface which can come into direct or indirect contact with fiber material, wherein the device has at least one cavity, which extends at least partially along its length, according to the preamble of claim 1.
- the invention further relates to a deformation device and a measuring device.
- the carrier profiles for carding elements are today designed as completely closed aluminum extruded profiles. The during the Carding process resulting heat is dissipated to a large extent on the Festkardieriata and the revolving lid to the outside. The necessary temperature gradient within the profile cross-section leads to the deformation of the Festkardierelements. The greater this gradient, the greater the deformation.
- This thermal gradient causes the elements to sag across the width of the card.
- This deflection creates a narrower carding gap in the middle than outside. This creates a non-uniform carding gap that widens outwards. This leads to a reduced carding quality and / or a poorer Nissenaufmin. Also, this can lead to "side flight" of the fibers, meaning that fibers accumulate in the edge region and even settle, especially off the working width, and these effects are manifested in a card of a working width of 1 meter However, with increasing working width, z. B. if the working width is greater than 1 meter, for example, 1, 2 meters and more. The deviation caused by the above-mentioned effects can not be neglected here, but are a problem for the carding quality of the card. The problem of thermal deflection is added to the mechanical deflection, which increases with increasing working width.
- EP 1 667 467 B2 discloses a carding element which has a hollow contour at least on its working side, so that after a warming-up phase the carding gap re-establishes itself at a uniform distance from the drum. An adjustability to the local conditions requires complete processing of the outer hollow contour.
- DE 10 2010 053 178 A1 and DE 10 201 1 009 938 A1 describe a carding element which is compressed along its longitudinal axis by means of a tension rod and thereby obtains a hollow contour.
- the Tension rod provides a double-sided threaded end on which a nut or a threaded sleeve can be screwed.
- the pull rod causes a sometimes unspecific buckling of the carding, which generates the desired effect only by a corresponding design of the profile of the carding in the right direction.
- Another disadvantage is the superposition of a bending load during carding with the buckling load by the tension rod, whereby a particularly light and thin-walled profile can not be used.
- a high surface pressure arises on the carding element, which is undesirable.
- the object of the invention is the development of a device on a card or card, with a thermal deformation of a component is adjustable and which is inexpensive to produce. Furthermore, the formation of an associated measuring device is the subject of the invention.
- the device according to the invention can be used on a carding machine or carding machine, which preferably extends over the entire working width. It comprises at least one functional side or functional surface which may come into direct or indirect contact with fibrous material, the device having at least one cavity extending at least partially along its length.
- the invention includes the technical teaching that a deformation device is arranged in the cavity, with which a force for bending the device can be generated within the cavity.
- the Function side or functional surface may be formed as a sliding surface, for example, at a feed or feed trough, are supplied to the fiber flakes or a nonwoven a roll or a belt.
- the functional side or functional surface can also be designed as a surface which has or can accommodate elements for carding. This can be arranged between the functional surface, such as a revolving lid, and the fiber material still a fastenable clothing.
- the invention is based on the recognition that a force for bending or for thermal compensation is necessary and advantageous only within the device. Forces applied to the device from outside must be significantly larger because of the cross-sectional shape of a carding element, for example, in order to achieve the same effect. In this case, the forces acting from outside on the device can be nonspecific and cause a multiple deformation, which is partially undesirable. With the deformation device according to the invention, the device can be bent very concave or convex with a much smaller load, wherein temperature fluctuations (starting temperature - operating temperature) can be compensated. Providing the force to bend the device within the cavity creates a tamper-proof and invisible to the user solution that is fully integrated with the device.
- the cross-section of the device can be reduced, since it does not have to absorb external forces.
- the strained deformation device can act within the device as additional stabilization or cross-sectional reinforcement.
- the functional side or functional surface on a carding and / or cleaning and / or acceptance and / or covering function.
- the deformation device is designed to exert a point or line load on an (arbitrary) wall of the cavity.
- the device is deformed very targeted.
- the deformation device may comprise two elements with an adjustable stop, wherein a buckling load acts on one element, and a tensile load acts on the other element. Due to the kink load on a wall of the cavity creates a point or parabolic strain, so that this wall convexly convex and the opposite wall bends concave.
- the arrangement of the deformation device within the cavity allows almost any deformation of the device, which is not achievable with acting from the outside on the device forces in the accuracy.
- the adjustable stop with which the buckling load is generated, allows a permanent adjustment of the deformation or a pre-deformation to compensate for temperature fluctuations.
- the deformation device is positively secured within the cavity against rotation or tilting.
- a sliding lining is arranged between the deformation device and the walls of the cavity.
- the sliding coating may advantageously consist of a shrinking tube comprising the deformation device (For example tef ion coated) exist, or simply from a lubricant, so that the resultant of the buckling load is converted as exclusively as possible without friction losses in a bending load.
- the deformation device has a first end, at which the first element is connected to the second element.
- the connection must be designed so that it can absorb the compressive force to achieve the buckling load.
- At a second end of the stop is arranged.
- the stop is adjustable or displaceable formed along the deformation device and generates the required compressive force, which leads to the buckling load on an element.
- the deformation device is operated from one side, which greatly facilitates the adjustability of the device, especially for large working widths.
- an element is designed as a tension rod and another element as a buckling bar.
- This embodiment is supplemented by a stop comprising a nut and a disc. Both components are adjustable along the longitudinal axis of the tension rod, in which, for example, the nut along a threaded portion on the tension rod is rotatable. Due to the adjustability of the stop, in which a pressure force is exerted on the front side of the buckling bar via the disc, the deformation of the device can be adjusted very accurately and permanently.
- the invention can thus be realized very inexpensively by simple components.
- the invention Defornnationsvoriques for use on a machine in the spinning preparation, in particular carding or carding, comprises a first element and a second element, which are interconnected at a first end. At a second end, a stop is arranged, with which a pressure or buckling load on the first element is exercisable.
- the measuring device for determining the carding gap between at least one carding element and the drum can be used above a traveling lid in the card and has at least one measuring sensor which detects the contour of the back part of a carding.
- the carding nip can be determined and adjusted without having to dismantle each carding element individually. Characterized in that the deformation device can be adjusted from an end face of the carding, a measurement and adjustment without disassembly of the carding is possible.
- a measuring sensor can detect the contour of the rear part of the carding, which can be closed to the contour of the carding.
- FIG. 1 shows a schematic side view of a card with the device according to the invention
- FIG. 4 shows an illustration of the device according to the invention in the cavity of a carding element
- Fig. 5 installed in a carding schematic
- Fig. 6 a nonwoven trough with the inventive
- Fig. 1 shows a card according to the prior art in which fiber flakes are led via a shaft to a feed roller 1, a feed table 2, over a plurality of lickerins 3a, 3b, 3c, to the drum 4 or the drum.
- the fibers of the fiber flakes by means of fixed and arranged on a revolving lid io circumferential carding 20 are parallelized and cleaned.
- the resulting batt is subsequently conveyed via a pickup 5, a pickup roller 6 and a plurality of squeezing rollers 7, 8, to a web guiding element 9, which supplies the batt with a hopper 10 a fiber sliver transforms, which passes over take-off rolls 1 1, 12 to a subsequent processing machine or a jug 15.
- FIG. 2 shows a cross section through a circulating carding element 20 or flat bar, in which, for reasons of simplification, the set arranged on the foot region 20c of the flat bar 20 is not shown.
- the carding element 20 which is extruded, for example, from aluminum, consists of a back part 20a and a support body 20b. Below the support body 20b, a foot portion 20c is arranged, on which a set, not shown, can be fastened.
- the carding element 20 has at least one, in this embodiment, two cavities 20d, 20e which extend along the longitudinal axis of the carding element 20. In one of these cavities 20d or 20e, the device according to the invention according to the figures 3a - 3d can be inserted.
- Fig. 3a shows a deformation device 21 according to the invention, which comprises a first and a second end 21 a, 21 b.
- a first element of the deformation device 21 is loaded approximately in the middle of bending or buckling and deforms such that a point or line load acts on the back part 20a from the inside, which causes a deformation of the entire carding element 20 in the same loading direction.
- the first element is designed as a buckling bar 22.
- a second element of the deformation device 21, here designed as a pull rod 23, ensures the generation of the bending or buckling of the first element.
- the stop 24 is designed to move along the longitudinal axis of the deformation device 21 and thereby a pressure force to exercise the buckling bar 22.
- Figures 3a - 3d are a buckling bar 22 and a pull rod 23 at a first end 21 a fixed to each other.
- the compound can be solvable or insoluble. In any case, it must be suitable for applying the counterforce to the pressure force.
- the pull rod 23 has a threaded shaft 23 a, on which a disc 26 has been mounted with a nut 25.
- the nut 25 is screwed onto the threaded shaft 23a and pushes the disc 26 against an end edge of the buckling bar 22.
- the pull rod 23 may be formed as a threaded rod and the buckling bar 22, for example, as a flat steel with a rectangular cross-section.
- FIG. 3 a shows the unstrained deformation device 21 and FIG. 3 b shows the tensioned deformation device 21.
- FIGS. 3c and 3d the respective position of the stop 24, in this case the nut 25 with the disk 26, is shown.
- the deformation device 21 is suitable for applying a bending force to any of the four inner sides of the cavities 20d or 20e in any desired orientation.
- the deformation device 21 is mounted in the cavities 20d or 20e so that the foot region is bent convexly or concavely.
- the dimensions of the deformation device 21 are designed so that it cooperates positively with the cavity 20d or 20e and thereby an indefinite tilt or twist within the cavity 20d or 20e is avoided. Since aluminum profiles are not always drawn precisely, but due to subsequent Treatment or internal stresses, the deformation device 21 may also be used to level the carding element 20.
- FIG. 4 shows the use of a deformation device 21 in the upper cavity 20d of a shortened carding element 20.
- the deformation device 21 is completely integrated in the cavity 20d and can not be seen from the outside.
- end caps not shown, close the profile of the carding 20.
- At the first end 21 a of the pull rod 23 and the buckling bar 22 are fixedly connected to each other, for example, welded.
- At the opposite second end 21 b of the stop 24 is arranged, which consists in this embodiment of a disc 26 and a nut 25 which are screwed onto the threaded shaft 23 a.
- By turning the nut 25 in the direction of the first end 21 a of the buckling bar 22 is bent and deforms by the dimension Y.
- the buckling bar 22 is due to its elastic deformation on the upper wall within the cavity 20 d and caused instead of the theoretical point load in In practice, a parabolic line load that bends the Kardierelement 20 by the dimension X. In this case, the resulting bending line deviates only slightly from a point load acting centrally on the carding element 20. Important is a positive connection within the cavity 20 at least for the buckling bar 22 so that it can not escape from the bearing surface on the disc 26 with its front side.
- the deformation of the buckling bar 22 within the cavity 20d by the dimension Y causes such deformation of the Kardieriatas 20 that the foot portion 20c along its longitudinal axis receives a small concave contour (by the dimension X), which in turn by the additional heat influence during carding to a can lead approximately flat surface.
- the carding element 20 can be pre-set and deformed outside the carding machine in such a way that the foot region 20c engages with the clothing in the heated operating state is just and thus has the same distance from the drum 4 over the working width.
- the back part 20a of the carding element 20 is then at least slightly convex.
- An installation position of the deformation device 21 within the cavity 20d or 20e rotated by 180 ° causes an opposite deformation of the carding element 20, so that the foot region 20c receives a convex contour.
- the tension rod 23 and the buckling bar 22 are firmly connected. This can be done via a welded joint, a clamp or, for example, a screw connection. In any case, this connection must apply the counterforce to the pressure force of the stop 24.
- the stop 24, which is formed in this embodiment as a nut 25 with disc 26 and along the longitudinal axis of the deformation device 21 exerts a compressive force on the buckling bar 22, may alternatively be designed as a mechanical, hydraulic (eg hydraulic stamp), pneumatic or electrical solution ,
- the advantage of this deformation device 21 is, inter alia, that an adjustability of only one side is possible, which greatly simplifies the adjustment or readjustability.
- Another advantage of this illustrated feasibility is the very inexpensive manufacturability by means of standard parts. With a second nut for countering or a thread that is flat in the pitch, a self-locking is additionally generated, which enables a fast driving style, including vibrations, even in robust operation.
- the buckling bar 22 can be formed from the cross section forth so that it preferably kinks in one direction only.
- the buckling bar 22 can also be underlaid centrally to the tension rod 23 with a compressible medium in the tenth range, so that a narrow viewing gap is formed.
- This approach will cause the buckling bar 22 when inserted into the cavity of the cover profile acts as a leaf spring, generates a corresponding insertion resistance, provides for a clean system of functional surfaces and can no longer fall by itself when handling the Kardierimplantations 20.
- the deformation device 21 is mounted in the carding element 20 by lateral insertion of the deformation device 21 into the cavity 20d or 20e of the carding element 20 when the nut 25 is completely released. Between the hollow space 20d or 20e and the deformation device 21, sufficient play must be present.
- the deformation device 21 is preferably installed sufficiently lubricated and lubricated. Alternatively, the entire deformation device 21 - with the exception of the adjustment - be wrapped in a slippery (Teflon-coated), not shown shrink tube.
- the shrink tube is dimensionally to be considered in the realization of the game between deformation device 21 and cavity 20d or 20e.
- the shrink tubing prevents corrosion and contact corrosion should the selected material pairing in the stress series be far apart. By very slight tightening of the nut 25, the deformation device 21 is already secured against falling out of the cavity 20d.
- the tension rod 23 and the buckling bar 22 should be the same Have thermal expansion coefficient and therefore consist of the same material.
- both the carding element 20 and the deformation device 21 can be made of the same material, for example aluminum.
- the buckling bar 22 may also be connected to the pull rod 23 at the first end 21 a and slidably guided on the pull rod 23 at the second end 21 b.
- a bending force centrally between the tension rod 23 and the buckling bar 22 for example by a hydraulic ram, a fluid muscle or a mechanical device, the same result is achieved.
- the buckling bar 22 becomes the bending bar and also brings a parabolic surface load on an inner wall of a cavity 20 d, 20 e, which leads to a deformation of the entire carding element 20.
- the tension rod 23 can be designed at the opposite ends with one left-hand and one right-hand thread each having a stop 24 on both sides.
- the buckling bar 22 which is then clamped between two discs 26, the carding 20 bent convex or concave. This assumes, however, that the buckling bar 22 is arranged parallel to the tension rod 23 and thus the bending / bending line is parallel to the longitudinal axis of the tension rod.
- the buckling bar 22 may include a shape memory alloy. Since the expansion behavior of the buckling bar 22 is also determined by its temperature change, the required restoring force is generated by the carding 20 itself when using a shape memory alloy, since the buckling bar 22 operates like a leaf spring. With a corresponding embodiment of the deformation device, a carding element 20 can thus be produced which always has the optimum contour at every practical temperature. By means of the adjustable stop 24, the carding elements 20 can be calibrated for a common starting state (for example 22 ° C. or 24 ° C. ambient temperature).
- carding elements 20 which can be used both as Festkardieriana or in the form of rotating flat bars.
- the traverse can be used with the one or more measuring sensors 18b for each card, so that a spinning if necessary. Only one measuring device needed.
- the carding gap 20 can be determined and adjusted without dismantling the carding elements 20 by setting the deformation device 21 on an end face of the carding elements 20.
- FIG. 6 shows, by way of example, a trough 14 for a carding machine, which can be used as a feed or feed trough, and provides a width-wise uniform supply of fiber flakes or a fleece to a spaced-apart roll 16.
- the working width of a carding machine can be up to 5 m.
- the deformation device 21 according to the invention is mounted in a cavity 14a of the trough 14 and, due to the prestressing by the stop 24, deflects the trough 14.
- troughs of large width are designed with adjustable segments, can about the deformation device 21 via the entire width linear adjustment of the gap between trough 14 and roller 16 done.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Credit Cards Or The Like (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016106780.6A DE102016106780B4 (de) | 2016-04-13 | 2016-04-13 | Vorrichtung an einer Karde oder Krempel |
PCT/EP2017/054763 WO2017178148A1 (fr) | 2016-04-13 | 2017-03-01 | Disposé sur une carde ou une machine de cardage |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3443153A1 true EP3443153A1 (fr) | 2019-02-20 |
Family
ID=58264486
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17709616.1A Withdrawn EP3443153A1 (fr) | 2016-04-13 | 2017-03-01 | Disposé sur une carde ou une machine de cardage |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3443153A1 (fr) |
CN (1) | CN108699733B (fr) |
BR (1) | BR112018071006B1 (fr) |
DE (1) | DE102016106780B4 (fr) |
WO (1) | WO2017178148A1 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018100752A1 (de) * | 2018-01-15 | 2019-07-18 | TRüTZSCHLER GMBH & CO. KG | Kardierelement für eine Karde oder Krempel sowie Karde oder Krempel |
DE102018104150A1 (de) * | 2018-02-23 | 2019-08-29 | TRüTZSCHLER GMBH & CO. KG | Vorrichtung und Verfahren zum Einstellen eines Arbeitsabstandes zwischen einer Trommel und mindestens einem hierzu benachbarten Arbeitselement bei einer Spinnereivorbereitungsmaschine |
DE102018116252B3 (de) * | 2018-07-05 | 2019-08-08 | TRüTZSCHLER GMBH & CO. KG | Kardierelement |
DE102019104851A1 (de) | 2019-02-26 | 2020-08-27 | Adler Pelzer Holding Gmbh | Vorrichtung zur Herstellung von Nadelvliesen |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10037710A1 (de) * | 2000-08-02 | 2002-02-14 | Rieter Ag Maschf | Vorrichtung zum Einstellen des Arbeitsspaltes zwischen den Spitzen von Deckelgarnituren und den Spitzen der Trommelgarnitur einer Karde |
CN100507102C (zh) * | 2001-02-24 | 2009-07-01 | 里特机械公司 | 用于针布带的布铗 |
DE10325273A1 (de) * | 2003-06-03 | 2004-12-23 | Maschinenfabrik Rieter Ag | Anpassung der Kardeelementen an Wärmeausdehnungseffekten |
DE10336477B3 (de) * | 2003-08-08 | 2005-03-24 | Oskar Dilo Maschinenfabrik Kg | Florführungsmulde |
EP1667467B1 (fr) | 2004-12-06 | 2014-04-09 | GVBB Holdings S.A.R.L | Appareil et méthode pour le codage ou decodage de deux signaux vidéo numériques multiplexés dans un canal destiné à un unique signal vidéo |
DE202007002975U1 (de) * | 2007-02-27 | 2007-06-14 | ERKO Trützschler GmbH | Karde mit durchbiegungskompensierter Mulde |
CH700551A2 (de) * | 2009-03-10 | 2010-09-15 | Rieter Ag Maschf | Karde. |
DE102009042464A1 (de) * | 2009-09-23 | 2011-03-31 | TRüTZSCHLER GMBH & CO. KG | Vorrichtung an einer Karde oder Krempel, bei der mindestens ein Festkardierelement vorhanden ist |
DE102011009938A1 (de) * | 2010-03-26 | 2011-09-29 | TRüTZSCHLER GMBH & CO. KG | Vorrichtung an einer Karde oder Krempel, bei der mindestens ein Arbeits- und/oder Funktionselement vorhanden ist |
DE102010053178A1 (de) | 2010-12-03 | 2012-06-06 | Trützschler GmbH & Co Kommanditgesellschaft | Vorrichtung an einer Karde oder Krempel, bei der mindestens ein Arbeits- und/oder Funktionselement vorhanden ist, z. B. Festkardierelement, Wanderdeckel |
-
2016
- 2016-04-13 DE DE102016106780.6A patent/DE102016106780B4/de not_active Expired - Fee Related
-
2017
- 2017-03-01 CN CN201780013581.4A patent/CN108699733B/zh not_active Expired - Fee Related
- 2017-03-01 BR BR112018071006-7A patent/BR112018071006B1/pt not_active IP Right Cessation
- 2017-03-01 EP EP17709616.1A patent/EP3443153A1/fr not_active Withdrawn
- 2017-03-01 WO PCT/EP2017/054763 patent/WO2017178148A1/fr active Application Filing
Also Published As
Publication number | Publication date |
---|---|
DE102016106780A1 (de) | 2017-10-19 |
BR112018071006A8 (pt) | 2022-07-05 |
CN108699733A (zh) | 2018-10-23 |
DE102016106780B4 (de) | 2019-02-07 |
BR112018071006A2 (pt) | 2019-01-29 |
BR112018071006B1 (pt) | 2023-01-24 |
CN108699733B (zh) | 2021-10-08 |
WO2017178148A1 (fr) | 2017-10-19 |
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