EP3425095B1 - Reed and method for its production - Google Patents
Reed and method for its production Download PDFInfo
- Publication number
- EP3425095B1 EP3425095B1 EP17180271.3A EP17180271A EP3425095B1 EP 3425095 B1 EP3425095 B1 EP 3425095B1 EP 17180271 A EP17180271 A EP 17180271A EP 3425095 B1 EP3425095 B1 EP 3425095B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spacer
- slats
- reed
- plane
- lamellae
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 235000014676 Phragmites communis Nutrition 0.000 title claims description 55
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 238000000034 method Methods 0.000 title description 9
- 125000006850 spacer group Chemical group 0.000 claims description 121
- 238000004049 embossing Methods 0.000 claims description 11
- 241000446313 Lamella Species 0.000 description 74
- 239000000853 adhesive Substances 0.000 description 19
- 230000001070 adhesive effect Effects 0.000 description 19
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/60—Construction or operation of slay
- D03D49/62—Reeds mounted on slay
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/68—Reeds or beat-up combs not mounted on the slay
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
Definitions
- the invention relates to a reed and a method for producing a reed.
- a reed has a plurality of lamellae arranged parallel to one another. Two immediately adjacent lamellae delimit an intermediate space through which a warp thread is passed. The lamellae are used to keep the warp threads at a defined distance from one another. In order to be able to produce a uniform fabric, it is necessary that all immediately adjacent lamellae have the same distance from one another.
- FR 1 146 831 A known to bend the lamella several times in its two end sections, so that a serrated lamella section is created.
- the serrated sections of adjacent lamellae are offset from one another in a longitudinal direction in which the lamella extends. The adjacent lamella rests against the prongs of one lamella, so that the distance or the width of the space between two lamellae is defined.
- Such formed lamellae of a reed are also in U.S. 2,152,430 A disclosed.
- a further embodiment of the lamellae is shown there, in which an end section is bent through 180 ° and the bent part is formed into a projection on which the respectively adjacent lamella rests.
- U.S. 2,147,258 A describes the slats of a reed, which are provided with two parallel slots in at least one end section in their direction of extension, so that three webs are thereby formed.
- the middle web is deformed in one direction and the two outer webs in the other direction protruding from the lamella plane.
- spacer projections are formed on which directly adjacent lamellae touch.
- Such slats are also made DE 2 508 575 A known.
- EP 0 943 712 A1 and U.S. 4,529,014 A describe a reed in which the end sections of the lamellae are made thicker than the central working section of the lamellae and bear against one another. As a result, a defined distance between the working sections of the lamellae is achieved. In U.S. 4,529,014 A it is also proposed to glue the slats together.
- a known slats of a reed are provided with an opening through which a line-up rail runs. Adjacent to this opening, the slats are bent over by 180 °. The thickness of the bent areas determines the distance between two lamellas that are directly adjacent to one another.
- GB 1 245 872 A discloses an embodiment of a reed with the aim of increasing the distance between two parallel planes touching a slat on opposite sides without having to increase the thickness of the slat. This is to be achieved in that the lamella is curved or angled in its cross-sectional profile. One level lies on a central area on the convex side, while the other level on the concave side on the two outer areas of the Cross section of the lamella is applied. The greater the bend or curvature of the cross-sectional profile, the greater the distance between these two planes.
- U.S. 4,694,867 A D1 describes a reed with lamellae according to the preamble of claim 1.
- the lamellae are provided with spacer knobs at one end section, which take up a considerable proportion of the area compared to the total area of the lamellae.
- the reed according to the invention has a plurality of lamellae which extend in a longitudinal direction between a first end and an opposite second end.
- Each lamella has an end section immediately following the first end and the second end.
- the two end sections delimit a working section which extends between the end sections.
- the working section of the reed serves to guide the warp threads, while the end sections are designed to fasten the lamellae to one another or to a carrier of the reed.
- the working section of each lamella has two opposite lamella outer surfaces.
- Each lamellar outer surface extends in a plane that passes through the Longitudinal direction and a transverse direction aligned at right angles to the longitudinal direction is spanned.
- the warp threads run through the reed between two lamellar outer surfaces of second immediately adjacent lamellas. Depending on the position of the heald frames, a warp thread can extend in the transverse direction or at an angle to the transverse
- Each lamella thus has a first lamella outer surface which extends in a first plane and a second lamella outer surface which extends in a second plane.
- the two planes are aligned parallel to each other and define the thickness of the lamella in the working section.
- the lamellar outer surfaces are preferably rectangular and extend in the longitudinal direction between the two end sections and in the transverse direction between a front edge and a rear edge of the lamella.
- spacer knobs are present in at least one end section of several and preferably all of the lamellae.
- the spacer knobs are produced in particular by an embossing process. It is preferred if the lamella has spacer knobs in both end sections.
- the spacer knobs are recessed on a first side opposite the first level and raised on the opposite second side opposite the second level. Each spacer knob thus forms a recess on the first side opposite the first level and on the second side a projection compared to the second level.
- the spacer knobs are distributed in an end section and are preferably arranged at a distance from one another.
- the spacer knobs are preferably arranged in an end section according to a regular pattern.
- the spacer knobs On the first side, the spacer knobs have an inner knob surface, which adjoins the first level and forms a concave recess opposite the first level.
- the spacer knobs On the second side, the spacer knobs have an outer knobs surface that adjoins the second level and forms a convex projection compared to the second level.
- the sum of all knob outer surfaces of all spacer knobs which are arranged in a common end section is a maximum of 15%, preferably a maximum of 10% and more preferably a maximum of 8% of the total end section surface in this end section.
- the total end section area is defined by the sum of an area portion of the end section that extends in the second plane plus the sum of all knob outer surfaces.
- the surface section of the end section surface that extends in the second plane is at least 85%, preferably at least 90% and more preferably at least 92% of the total end section surface.
- the spacer knobs are set up to define a minimum distance between two adjacent slats in the reed. If a lamella rests against the spacer knobs of the adjacent lamella, the minimum distance between the working sections of the lamella corresponds to the height of the spacer knobs on the second side opposite the second level. If the lamellas are glued to one another during the manufacture of the reed, adhesive is introduced between the adjacent end sections of the lamellas. Capillary forces can cause deformations of the end sections or the lamella. Since not all the spaces between the end sections are filled with adhesive at the same time, the capillary forces can cause them to move Set irregular distances between the slats or the slats may be deformed.
- the spacer knobs provide a minimum distance between two slats. Because the spacer knobs have a sufficiently small proportion of the total knob outer surface compared to the total end section surface, the capillary effect is not additionally reinforced. It has been shown that by means of spacer knobs, the area proportion of which is sufficiently small within the respective end section, an improved uniformity of the lamellar spacing can be achieved compared to the previous solutions.
- the spacer knobs can be produced easily and efficiently by an embossing process during the manufacture of the reed.
- the proportion of the total burl inner surface of all spacer knobs in a common end section on their first side is a maximum of 15%, preferably a maximum of 10% and more preferably a maximum of 8% of the total end section surface on this side.
- the total end section area on the first side corresponds to the sum of the area section of the end section that extends in the first plane, as well as the sum of all knob inner surfaces of the existing spacer knobs.
- the spacer knobs are preferably free of openings. They are generated, for example, by a forming process. A separation process such as cutting or punching is not provided. It is also preferred if the end sections are designed entirely without openings.
- the reed In a width direction, at right angles to the first plane and the second plane, in which the lamellae are lined up next to one another, the reed has two edge-side lamellae and a plurality of middle lamellae, which are arranged between the edge-side lamellae. It is preferred if at least all of the central lamellae have spacer knobs in one or both end sections. At least one of the two edge-side lamellae preferably also has spacer knobs in at least one end section. In one embodiment, it is provided that all of the lamellae have a plurality of spacer knobs in one or both end sections. In this design, all slats can be made identical.
- At least three, preferably at least five to ten spacer knobs are present in an end section.
- each spacer knob has a central knob part.
- the central knob part is preferably designed to be rotationally symmetrical and can, for example, have a cylindrical or frustoconical or spherical cap shape.
- each spacer knob can have an outer knob part which completely encloses the central knob part.
- the outer knob part can be designed conically.
- the cone angle with respect to the first or second plane is acute and is a maximum of 10 ° or a maximum of 5 ° or a maximum of 3 °.
- the spacer knobs arranged directly next to one another end sections of the lamellas can in one embodiment are aligned with one another, ie all the spacer knobs of adjacent end sections are arranged along a plurality of straight lines which extend at right angles to the first or second plane.
- the spacer knobs of each directly adjacent end sections can also be arranged offset parallel to the first plane or the second plane, so that they are not aligned.
- the spacer knobs preferably have a height or maximum height which is essentially the same as the distance between the first level and the second level, that is to say the same as the thickness or the strength of the lamella.
- the height can be, for example, from 0.8 times to 1.2 times the thickness of the lamella.
- the spacer knobs have a diameter that is 5-10 times as large as the height.
- all the spacer knobs have the same diameter and the same height. It is further preferred if all the spacer knobs have the same shape or external shape.
- immediately adjacent slats have a slat spacing from one another which corresponds at least to the height of the spacer knobs and is preferably at most 5% or at most 2% greater than the height of the spacer knobs. Immediately adjacent lamellae can thus rest against one another on the spacer knobs or be arranged next to one another without contact.
- the slats are fed one after the other to an assembly station. Before reaching the assembly station, at least one or some and preferably all of the lamellae are embossed in the end sections in order to produce the spacer knobs. It is also possible to stamp the lamellae in a separate stamping station and then to feed them to a separate assembly device. In the assembly device or assembly station, the slats are positioned at a defined distance from one another, the distance corresponding at least to the height of the spacer knobs.
- the lamellas can be temporarily attached to one another in the desired relative position with the aid of a wire. An adhesive connection is then established between the respective adjacent end sections of the lamellae. For example, the slats can be glued to one another and to a carrier of the reed.
- the wire for the temporary fixation of the lamellas can be removed after the adhesive bond has hardened.
- a reed 15 is illustrated schematically.
- the reed 15 has a plurality of lamellae 16 aligned parallel to one another and arranged at a distance from one another.
- Each lamella 16 has a first end 17 and a second end 18 and extends in the longitudinal direction L between the first end 17 and the second End of 18 ( Figure 4 ).
- the two ends 17, 18 form end faces or edges of the lamella 16.
- An end section 19 adjoins the first end 17 and the second end 18. In the longitudinal direction, the two end sections 19 are separated from one another by a working section 20 of the lamella 16 arranged between them.
- the first end 17 and the second end 18 are connected to one another by two edges extending in the longitudinal direction L, a front edge 21 and a rear edge 22.
- the front edge 21 and the rear edge 22 are arranged at a distance from one another in a transverse direction Q.
- Each of the lamellae 16 has a first lamella outer surface A1 in the working section 20 and a second lamella outer surface A2 on the opposite side in the working section 20 ( Figure 4 ).
- the first outer lamella surface A1 extends in a first plane E1 and the second outer lamella surface A2 extends in a second plane E2.
- the two planes E1, E2 are aligned parallel to one another and spanned by the longitudinal direction L and the transverse direction Q.
- the lamellae 16 of the reed 15 are arranged with the formation of defined spaces 25 between the working sections 20 of immediately adjacent lamellae 16.
- the spaces 25 have the same size.
- the intermediate spaces 25 serve to guide warp threads 26 in the width direction B and to predetermine the distance between the warp threads 26 in the width direction B and to keep it constant.
- the lamellas 16 are each arranged with their end sections 19 in an associated carrier 27 of the reed 15.
- the slats 16 can be connected with their end sections 19 by an adhesive connection to the carriers 27 of the reed 15.
- the end sections 19 of the lamellae 16 arranged next to one another in the width direction B are also connected to one another by the adhesive connection.
- the adhesive connection between the end sections 19 of the lamellas 16 and the respective carrier 27 is highly schematized in FIG Figure 11 shown.
- An adhesive 28 is in Figure 11 illustrated dotted. It can be seen that the adhesive 28 flows into the gaps between two immediately adjacent end sections 19 of the lamellae 16.
- some or preferably all of the lamellae 16 have a plurality of spacer knobs 30 in one and, for example, in both end sections 19 in each case.
- at least three and preferably five to ten spacer knobs 30 are present in an end section 19.
- the working section 20 is free of spacer knobs 30 and other depressions or elevations on the lamella 16.
- the end section 19 adjacent to the first end 17 ends at the point at which a spacer knob 30 is located, which is at the greatest possible distance from the first end 17.
- the end section 19 adjacent to the second end 18 ends at the point at which there is a spacer knob 30 which is at the greatest possible distance from the second end 18.
- the spacer knobs 30 are produced by stamping. They are recessed on a first side S1 compared to the first level E1 and raised on the opposite, second side S2 compared to the second level E2. A preferred embodiment of the spacer knobs 30 is shown in Figures 5-7 each shown in cross section.
- the second side S2 of the spacer knobs 30 is located on the side of the lamellas 16 on which the second outer lamella surface A2 adjoins in the working section 20. Accordingly, the first side S1 of the spacer knobs 30 is on the side of the lamella 16 on which the working section 20 has its first lamella outer surface A1 ( Figure 4 ). On the first side S1, each spacer knob has an inner knob surface I which adjoins the first plane E1 and delimits the concave, recessed area of the spacer knob 30. On the opposite, second side S2, each spacer knob 30 has a knob outer surface F, which adjoins the second plane E2 and the convex, projecting or raised part of the spacer knob 30 limited. The inner knob surface I and the outer knob surface F are in Figure 5 illustrated.
- the number and size of the spacer knobs 30 in a single end section 19 is selected such that the sum of all knob outer surfaces F compared to the total end section surface of this end section 19 on the second side S2 is a maximum of 15% or a maximum of 10% or a maximum of 8%.
- the total end section area on the second side S2 is the area that is formed by the area section of the end section that extends in the second plane E2 plus the sum of the knob outer surfaces F. Additionally or alternatively, the proportion of the sum of all knob inner surfaces I is in a common End section 19 at most 15% or at most 10% or at most 8% of the total end section area on the first side S1.
- the total end section area on the first side S1 is the area of the end section 19, which results from the sum of all knob inner surfaces I of all spacer knobs 30 in this end section 19 plus the surface section of the end section 19 which extends in the first plane E1.
- all of the spacer knobs 30 of a common end section 19 or of a lamella 16 and preferably all of the lamellae 16 are of identical design. This simplifies the production of the spacer knobs 30 or the lamellae 16.
- each spacer knob 30 has one central knob part 31, which is enclosed by an outer knob part 32.
- the central knob part 31 is preferably designed to be rotationally symmetrical to an axis which extends in the width direction B and thus at right angles to the planes E1, E2.
- the central knob part 31 can be cylindrical or frustoconical or spherical.
- the central knob part 31 has a central wall section 33 extending essentially parallel to the second plane E2.
- This central wall section 33 can also be designed with a convex curve when viewed from the second side S2 onto the spacer knob 30.
- the central wall section 33 is, for example, circular and connected to the outer knob part 32 by a connecting wall section 34.
- the connecting wall section 34 has a conical shape and forms a hollow truncated cone.
- the connecting wall section 34 expands the diameter of the central knob part 31 from the central wall section 33 to the outer knob part 32. If the central wall section 33 has the shape of a spherical cap or some other convexly curved shape, the connecting wall section 34 can also be omitted.
- the outer knob part 32 is optional and can be omitted in an exemplary embodiment that is not illustrated. In the preferred embodiment, it serves to give the spacer knobs 30 a resilient effect.
- the outer knob part 32 has a conical shape and forms a hollow truncated cone.
- a cone angle ⁇ of the outer knob part 32 measured between the first plane E1 and the knob inner surface I is very small and has in the embodiment an amount of less than 5 ° or less than 3 °.
- a cone angle of the connecting wall section 34 is larger and is preferably at least 30 ° or at least 40 °.
- the spacer knobs 30 of adjacent end sections 19 of the lamellae 16 can be arranged in alignment with one another in the width direction B.
- the spacer knobs 30 are produced, for example, by a forming process and preferably an embossing process. Due to the deformation and the material flow caused, the dimension of a spacer knob 30 on the second side S2 is larger than on the first side S1. As a result, even if the spacer knobs 30 are in an aligned arrangement, it is prevented that adjacent lamellae 16 come into contact with one another without any spacing.
- the spacer knobs 30 of directly adjacent end sections 19 of second lamellas 16 can also be arranged offset to one another parallel to the planes E1, E2 ( Figure 7 ). Otherwise, the design of the spacer knobs 30 corresponds to FIG Figure 7 execution in the Figures 5 and 6 .
- the spacer knob 30 has a height H which represents the point with the greatest distance from the second level E2.
- the height H is defined by the part of the knob outer surface F that is located on the central wall section 33.
- This height H of the spacer knob 30 defines the minimum distance that two immediately adjacent lamellae have in the area of their working sections 20.
- the height H preferably corresponds essentially to the thickness or strength S of the lamella 16.
- Die Thickness S of the lamella 16 is defined by the distance between the first plane E1 and the second plane E2.
- the diameter D of the spacer knob 30 is approximately 8 to 12 times and preferably 10 times the height H. If the outer knob part 32 is omitted in an exemplary embodiment that is not illustrated, the diameter D of the spacer knob 30 is approximately that 4 to 6 times and preferably 5 times the height H.
- the lamellae 16 can have spacer knobs 30 in each of the two end sections 19. In order to ensure a minimum distance between the lamellae 16, the provision of spacer knobs 30 on all the lamellae 16 is not absolutely necessary.
- the reed 15, viewed in the width direction B has two edge-side lamellae 16r and central lamellae 16m arranged between them. At least one of the edge-side lamellae 16r does not require any spacer knobs, since a central lamella 16m is only present on one side of the edge-side lamella 16r.
- this edge-side lamella 16r can be designed without spacer knobs. If the spacer knobs 30 of the lamellae 16 are aligned in the width direction B, all lamellas 16 preferably have spacer knobs. In order to standardize the production of the lamellae 16 and to ensure that each lamella 16 can be used at any point in the reed 15, all lamellae 16 are preferably provided with spacer knobs 30 in at least one or both end sections 19.
- the number and position of the spacer knobs 30 in an end section 19 can vary.
- the Figures 9 and 10 illustrates two possible arrangements.
- the in Figure 10 The embodiment shown, the spacer knobs 30 are arranged in the end sections 19 in the form of a matrix in rows and columns with uniform intervals.
- the in Figure 9 In the illustrated embodiment, the rows immediately adjacent in the longitudinal direction L are offset in the transverse direction Q.
- the possible arrangements for the spacer knobs in the end sections 19 are varied. Irregular arrangement variants are also possible. It is essential that the area proportion of the spacer knobs according to the invention is adhered to in relation to the entire end section area in order to keep the capillary forces low when creating an adhesive connection and still ensure a minimum distance between immediately adjacent lamellae 16 to create the gap 25.
- lamellae 16 are provided as band-shaped or strip-shaped foil or sheet metal parts. These lamellae 16 are embossed in an embossing station 40 in order to produce the spacer knobs 30 in the end sections.
- embossing station 40 has one or more embossing dies 41 which work together with a die 42 in order to produce the spacer knobs 30.
- the embossed lamellae 16 are then positioned and aligned relative to one another in an assembly station 43.
- a lamella spacing is thereby established between immediately adjacent lamellae 16 or their working sections 20 x is set, which is preferably slightly greater than the height H of the spacer knobs.
- the height H of a spacer knob can be approximately 0.015 mm to 0.025 mm and the lamella spacing x can be a maximum of 10% or a maximum of 5% greater than the height H of the spacer knobs. If the spacer knobs are not aligned ( Figure 7 ) the minimum distance or the smallest lamellar distance x corresponds to the height H of the spacer knobs 30.
- the spacer knobs 30 In the aligned alignment, when the spacer knobs 30 have an outer knob part 32, the central knob part 31 on its second side S2 can partially on the first side S1 of the adjacent Distance nubs 30 engage in the recess there.
- the minimum distance or smallest lamella spacing x between two adjacent lamellas 16 can therefore be smaller than the height H of the spacer knob 30 (see FIG Figures 5 and 6 ). In all cases, however, the spacer knobs 30 ensure a minimum distance between immediately adjacent slats 16.
- the positioned and aligned lamellae 16 can be temporarily attached to one another by a preferably flexible or bendable fixing means, such as a wire 44.
- a preferably flexible or bendable fixing means such as a wire 44.
- an adhesive connection is then produced between the end sections 19 of the lamellae 16 which are arranged adjacent to one another in the width direction B and are assigned to a common carrier 27.
- adhesive 28 flows into the gap between the adjacent end sections 19 and thereby produces an adhesive connection.
- the small spacer knobs 30 in terms of area ensure that, on the one hand, a minimum distance between the lamellae 16 is guaranteed and, on the other hand, the capillary forces be kept sufficiently small.
- an adhesive connection with the relevant supports 27 is also produced.
- the embossing station 40 and the assembly station 43 can be part of a common device or machine.
- the manufacturing process can be automated.
- the lamellar spacing x in the assembly station 43 is preferably set by a highly precise machine axis.
- the invention relates to a reed 15 and a method for its production.
- the reed 15 has a plurality of lamellas 16 which are arranged in a width direction B with the formation of intermediate spaces 25 each with a lamella spacing x.
- Each lamella 16 has two opposite end sections 19, at which it is connected to a respective carrier 27 and to the immediately adjacent lamella (s) 16 by an adhesive connection.
- the lamella 16 has several spacer knobs 30, which are preferably produced by stamping.
- the spacer knobs 30 form a recess on the one, first side S1 and on the opposite, second side S2 a projection with a knob outer surface F.
- the sum of all knob outer surfaces F of the spacer knobs 30 of a single end section 19 of a lamella 16 has a maximum proportion of 15% or a maximum of 10% or a maximum of 8% of the total end section area on this second side S2.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
- Powder Metallurgy (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Lead Frames For Integrated Circuits (AREA)
- Prostheses (AREA)
- Food-Manufacturing Devices (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Slide Fasteners, Snap Fasteners, And Hook Fasteners (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Description
Die Erfindung betrifft ein Webblatt und ein Verfahren zur Herstellung eines Webblatts. Ein Webblatt weist eine Vielzahl von parallel zueinander angeordneten Lamellen auf. Jeweils zwei unmittelbar benachbarte Lamellen begrenzen einen Zwischenraum, durch den jeweils ein Kettfaden hindurchgeführt ist. Die Lamellen dienen dazu, die Kettfäden in einem definierten Abstand zueinander zu halten. Um ein gleichmäßiges Gewebe herstellen zu können ist es erforderlich, dass alle unmittelbar benachbarten Lamellen jeweils denselben Abstand zueinander aufweisen.The invention relates to a reed and a method for producing a reed. A reed has a plurality of lamellae arranged parallel to one another. Two immediately adjacent lamellae delimit an intermediate space through which a warp thread is passed. The lamellae are used to keep the warp threads at a defined distance from one another. In order to be able to produce a uniform fabric, it is necessary that all immediately adjacent lamellae have the same distance from one another.
Um den Abstand von Lamellen eines Webblattes bei der Montage vorzugeben, ist es aus
Derart umgeformte Lamellen eines Webblattes sind auch in
Die aus
Ausgehend vom Stand der Technik kann es als Aufgabe der vorliegenden Erfindung angesehen werden, ein Webblatt zu schaffen, das einen gleichbleibenden Abstand zwischen benachbarten Kettfäden gewährleistet.Starting from the prior art, it can be seen as the object of the present invention to create a reed which ensures a constant distance between adjacent warp threads.
Diese Aufgabe wird durch ein Webblatt mit den Merkmalen des Patentanspruches 1 sowie ein Verfahren zur Herstellung des Webblattes mit den Merkmalen des Patentanspruches 14 gelöst.This object is achieved by a reed with the features of
Das erfindungsgemäße Webblatt weist mehrere Lamellen auf, die sich in einer Längsrichtung zwischen einem ersten Ende und einem entgegengesetztem zweiten Ende erstrecken. Jede Lamelle hat unmittelbar im Anschluss an das erste Ende sowie an das zweite Ende jeweils einen Endabschnitt. Die beiden Endabschnitte begrenzen einen Arbeitsabschnitt, der sich zwischen den Endabschnitten erstreckt. Der Arbeitsabschnitt des Webblattes dient zur Führung der Kettfäden, während die Endabschnitt dazu eingerichtet sind, die Lamellen miteinander bzw. an einem Träger des Webblattes zu befestigen. Der Arbeitsabschnitt jeder Lamelle weist zwei entgegengesetzte Lamellenaußenflächen auf. Jede Lamellenaußenfläche erstreckt sich in einer Ebene, die durch die Längsrichtung und eine rechtwinklig zur Längsrichtung ausgerichtete Querrichtung aufgespannt wird. Die Kettfäden verlaufen zwischen zwei Lamellenaußenflächen zweiter unmittelbar benachbarter Lamellen durch das Webblatt hindurch. Abhängig von der Position der Webschäfte kann sich ein Kettfaden in Querrichtung oder schräg zur Querrichtung erstrecken.The reed according to the invention has a plurality of lamellae which extend in a longitudinal direction between a first end and an opposite second end. Each lamella has an end section immediately following the first end and the second end. The two end sections delimit a working section which extends between the end sections. The working section of the reed serves to guide the warp threads, while the end sections are designed to fasten the lamellae to one another or to a carrier of the reed. The working section of each lamella has two opposite lamella outer surfaces. Each lamellar outer surface extends in a plane that passes through the Longitudinal direction and a transverse direction aligned at right angles to the longitudinal direction is spanned. The warp threads run through the reed between two lamellar outer surfaces of second immediately adjacent lamellas. Depending on the position of the heald frames, a warp thread can extend in the transverse direction or at an angle to the transverse direction.
Jede Lamelle hat somit eine erste Lamellenaußenfläche, die sich in einer ersten Ebene erstreckt und eine zweite Lamellenaußenfläche, die sich in einer zweiten Ebene erstreckt. Die beiden Ebenen sind parallel zueinander ausgerichtet und definieren die Dicke der Lamelle im Arbeitsabschnitt. Die Lamellenaußenflächen sind vorzugsweise rechteckförmig und erstrecken sich in Längsrichtung zwischen den beiden Endabschnitten und in Querrichtung zwischen einer Vorderkante und einer Hinterkante der Lamelle.Each lamella thus has a first lamella outer surface which extends in a first plane and a second lamella outer surface which extends in a second plane. The two planes are aligned parallel to each other and define the thickness of the lamella in the working section. The lamellar outer surfaces are preferably rectangular and extend in the longitudinal direction between the two end sections and in the transverse direction between a front edge and a rear edge of the lamella.
In wenigstens einem Endabschnitt von mehreren und vorzugsweise allen Lamellen sind mehrere Abstandsnoppen vorhanden. Die Abstandsnoppen werden insbesondere durch einen Prägevorgang hergestellt. Es ist bevorzugt, wenn die Lamelle Abstandsnoppen in beiden Endabschnitten aufweist. Die Abstandsnoppen sind an einer ersten Seite gegenüber der ersten Ebene vertieft und an der entgegengesetzten zweiten Seite gegenüber der zweiten Ebene erhaben. Jede Abstandsnoppe bildet somit an der ersten Seite eine Vertiefung gegenüber der ersten Ebene und an der zweiten Seite einen Vorsprung gegenüber der zweiten Ebene. Die Abstandsnoppen sind in einem Endabschnitt verteilt und vorzugsweise mit Abstand zueinander angeordnet. Das Anordnen der Abstandsnoppen in einem Endabschnitt erfolgt vorzugsweise nach einem regelmäßigen Muster.Several spacer knobs are present in at least one end section of several and preferably all of the lamellae. The spacer knobs are produced in particular by an embossing process. It is preferred if the lamella has spacer knobs in both end sections. The spacer knobs are recessed on a first side opposite the first level and raised on the opposite second side opposite the second level. Each spacer knob thus forms a recess on the first side opposite the first level and on the second side a projection compared to the second level. The spacer knobs are distributed in an end section and are preferably arranged at a distance from one another. The spacer knobs are preferably arranged in an end section according to a regular pattern.
An der ersten Seite haben die Abstandsnoppen eine Noppeninnenfläche, die sich an die erste Ebene anschließt und gegenüber der ersten Ebene eine konkave Vertiefung bildet. An der zweiten Seite haben die Abstandsnoppen eine Noppenaußenfläche, die sich an die zweite Ebene anschließt und gegenüber der zweiten Ebene einen konvexen Vorsprung bildet. Die Summe aller Noppenaußenflächen aller Abstandsnoppen, die in einem gemeinsamen Endabschnitt angeordnet sind, beträgt maximal 15%, vorzugsweise maximal 10% und weiter vorzugsweise maximal 8% der gesamten Endabschnittsfläche in diesem Endabschnitt. Die gesamten Endabschnittsfläche ist definiert durch die Summe eines Flächenanteils des Endabschnitts, der sich in der zweiten Ebene erstreckt zuzüglich der Summe aller Noppenaußenflächen. Somit beträgt der Flächenabschnitt der Endabschnittsfläche, der sich in der zweiten Ebene erstreckt, mindestens 85%, vorzugsweise mindestens 90% und weiter vorzugsweise mindenstens 92% der gesamten Endabschnittsfläche.On the first side, the spacer knobs have an inner knob surface, which adjoins the first level and forms a concave recess opposite the first level. On the second side, the spacer knobs have an outer knobs surface that adjoins the second level and forms a convex projection compared to the second level. The sum of all knob outer surfaces of all spacer knobs which are arranged in a common end section is a maximum of 15%, preferably a maximum of 10% and more preferably a maximum of 8% of the total end section surface in this end section. The total end section area is defined by the sum of an area portion of the end section that extends in the second plane plus the sum of all knob outer surfaces. Thus, the surface section of the end section surface that extends in the second plane is at least 85%, preferably at least 90% and more preferably at least 92% of the total end section surface.
Die Abstandsnoppen sind dazu eingerichtet, einen Mindestabstand zwischen zwei benachbarten Lamellen im Webblatt zu definieren. Liegt eine Lamelle an den Abstandsnoppen der benachbarten Lamelle an, entspricht der Mindestabstand zwischen den Arbeitsabschnitten der Lamelle der Höhe der Abstandsnoppe an der zweiten Seite gegenüber der zweiten Ebene. Wenn die Lamellen bei der Herstellung des Webblattes miteinander verklebt werden, wird Klebstoff zwischen die benachbart angeordneten Endabschnitte der Lamellen eingebracht. Durch Kapillarkräfte kann es zu Verformungen der Endabschnitte bzw. der Lamelle kommen. Da nicht alle Zwischenräume zwischen den Endabschnitten gleichzeitig mit Klebstoff befüllt werden, können sich durch die Kapillarkräfte unregelmäßige Abstände zwischen den Lamellen einstellen bzw. es können Verformungen der Lamellen auftreten. Solche Verformungen der Lamellen werden durch die Abstandsnoppen begrenzt. Außerdem stellen die Abstandsnoppen einen Mindestabstand zwischen zwei Lamellen bereit. Dadurch, dass die Abstandsnoppen einen ausreichend kleinen Anteil der gesamten Noppenaußenfläche gegenüber der gesamten Endabschnittsfläche aufweisen, wird die Kapillarwirkung nicht zusätzlich verstärkt. Es hat sich gezeigt, dass durch Abstandsnoppen, deren Flächenanteil innerhalb des jeweiligen Endabschnitts ausreichend gering ist, eine verbesserte Gleichmäßigkeit der Lamellenabstände gegenüber der bisherigen Lösungen erreicht werden kann. Die Abstandsnoppen lassen sich einfach und effizient durch einen Prägevorgang bei der Herstellung des Webblattes erzeugen.The spacer knobs are set up to define a minimum distance between two adjacent slats in the reed. If a lamella rests against the spacer knobs of the adjacent lamella, the minimum distance between the working sections of the lamella corresponds to the height of the spacer knobs on the second side opposite the second level. If the lamellas are glued to one another during the manufacture of the reed, adhesive is introduced between the adjacent end sections of the lamellas. Capillary forces can cause deformations of the end sections or the lamella. Since not all the spaces between the end sections are filled with adhesive at the same time, the capillary forces can cause them to move Set irregular distances between the slats or the slats may be deformed. Such deformations of the slats are limited by the spacer knobs. In addition, the spacer knobs provide a minimum distance between two slats. Because the spacer knobs have a sufficiently small proportion of the total knob outer surface compared to the total end section surface, the capillary effect is not additionally reinforced. It has been shown that by means of spacer knobs, the area proportion of which is sufficiently small within the respective end section, an improved uniformity of the lamellar spacing can be achieved compared to the previous solutions. The spacer knobs can be produced easily and efficiently by an embossing process during the manufacture of the reed.
Es ist vorteilhaft, wenn der Anteil der gesamten Noppeninnenfläche aller Abstandsnoppen in einem gemeinsamen Endabschnitt an ihrer ersten Seite maximal 15%, vorzugsweise maximal 10% und weiter vorzugsweise maximal 8% der gesamten Endabschnittsfläche auf dieser Seite beträgt. Die gesamte Endabschnittsfläche an der ersten Seite entspricht der Summe des Flächenabschnitts des Endabschnitts, der sich in der ersten Ebene erstreckt, sowie der Summe aller Noppeninnenflächen der vorhandenen Abstandsnoppen.It is advantageous if the proportion of the total burl inner surface of all spacer knobs in a common end section on their first side is a maximum of 15%, preferably a maximum of 10% and more preferably a maximum of 8% of the total end section surface on this side. The total end section area on the first side corresponds to the sum of the area section of the end section that extends in the first plane, as well as the sum of all knob inner surfaces of the existing spacer knobs.
Die Abstandsnoppen sind vorzugsweise durchbrechungsfrei. Sie werden beispielsweise durch einen Umformvorgang erzeugt. Ein Trennvorgang, wie etwa Schneiden oder Stanzen, ist nicht vorgesehen. Es ist außerdem bevorzugt, wenn die Endabschnitte insgesamt durchbrechungsfrei ausgeführt sind.The spacer knobs are preferably free of openings. They are generated, for example, by a forming process. A separation process such as cutting or punching is not provided. It is also preferred if the end sections are designed entirely without openings.
Das Webblatt weist in einer Breitenrichtung, rechtwinklig zu der ersten Ebene und der zweiten Ebene, in der die Lamellen nebeneinander aufgereiht werden, zwei randseitige Lamellen und mehrere mittlere Lamellen auf, die zwischen den randseitigen Lamellen angeordnet sind. Es ist bevorzugt, wenn zumindest alle mittleren Lamellen in einem oder beiden Endabschnitten jeweils Abstandsnoppen aufweisen. Vorzugsweise weist zumindest eine der beiden randseitigen Lamellen in wenigstens einem Endabschnitt ebenfalls Abstandsnoppen auf. Es ist bei einem Ausführungsbeispiel vorgesehen, dass sämtliche Lamellen in einem oder beiden Endabschnitten jeweils mehrere Abstandsnoppen aufweisen. Bei dieser Ausführung können alle Lamellen identisch ausgeführt sein.In a width direction, at right angles to the first plane and the second plane, in which the lamellae are lined up next to one another, the reed has two edge-side lamellae and a plurality of middle lamellae, which are arranged between the edge-side lamellae. It is preferred if at least all of the central lamellae have spacer knobs in one or both end sections. At least one of the two edge-side lamellae preferably also has spacer knobs in at least one end section. In one embodiment, it is provided that all of the lamellae have a plurality of spacer knobs in one or both end sections. In this design, all slats can be made identical.
Bei einem bevorzugten Ausführungsbeispiel sind in einem Endabschnitt mindestens drei, vorzugsweise mindestens fünf bis zehn Abstandsnoppen vorhanden.In a preferred embodiment, at least three, preferably at least five to ten spacer knobs are present in an end section.
Bei einer bevorzugten Ausführungsform hat jede Abstandsnoppe einen zentralen Noppenteil. Der zentrale Noppenteil ist vorzugsweise rotationssymmetrisch ausgeführt und kann beispielsweise eine zylindrische oder kegelstumpfförmige oder kugelkalottenförmige Gestalt aufweisen. Außerdem kann jede Abstandsnoppe einen äußeren Noppenteil aufweisen, der den zentralen Noppenteil vollständig umschließt. Bei einem Ausführungsbeispiel kann der äußere Noppenteil konisch ausgestaltet sein. Der Konuswinkel gegenüber der ersten oder zweiten Ebene ist spitz und beträgt maximal 10° oder maximal 5° oder maximal 3°.In a preferred embodiment, each spacer knob has a central knob part. The central knob part is preferably designed to be rotationally symmetrical and can, for example, have a cylindrical or frustoconical or spherical cap shape. In addition, each spacer knob can have an outer knob part which completely encloses the central knob part. In one embodiment, the outer knob part can be designed conically. The cone angle with respect to the first or second plane is acute and is a maximum of 10 ° or a maximum of 5 ° or a maximum of 3 °.
Die Abstandsnoppen unmittelbar nebeneinander angeordnete Endabschnitte der Lamellen können bei einem Ausführungsbeispiel zueinander fluchten, d.h. sämtliche Abstandsnoppen benachbarter Endabschnitte sind entlang mehrerer Geraden angeordnet, die sich rechtwinklig zu der ersten oder zweiten Ebene erstrecken. Alternativ hierzu können die Abstandsnoppen jeweils unmittelbar benachbarter Endabschnitte auch parallel zu der ersten Ebene oder der zweiten Ebene versetzt angeordnet sein, so dass sie nicht fluchten.The spacer knobs arranged directly next to one another end sections of the lamellas can in one embodiment are aligned with one another, ie all the spacer knobs of adjacent end sections are arranged along a plurality of straight lines which extend at right angles to the first or second plane. As an alternative to this, the spacer knobs of each directly adjacent end sections can also be arranged offset parallel to the first plane or the second plane, so that they are not aligned.
Die Abstandsnoppen haben ausgehend von der zweiten Ebene vorzugsweise eine Höhe bzw. maximale Höhe, die im Wesentlichen gleich groß ist wie der Abstand zwischen der ersten Ebene und der zweiten Ebene, also gleich groß wie die Dicke bzw. die Stärke der Lamelle. Die Höhe kann beispielsweise vom 0,8-fachen bis zum 1,2-fachen der Dicke der Lamelle betragen.Starting from the second level, the spacer knobs preferably have a height or maximum height which is essentially the same as the distance between the first level and the second level, that is to say the same as the thickness or the strength of the lamella. The height can be, for example, from 0.8 times to 1.2 times the thickness of the lamella.
Die Abstandsnoppen haben bei einem Ausführungsbeispiel einen Durchmesser, der 5-10 mal so groß ist wie die Höhe.In one embodiment, the spacer knobs have a diameter that is 5-10 times as large as the height.
Es ist bevorzugt, wenn sämtliche Abstandsnoppen denselben Durchmesser und dieselbe Höhe aufweisen. Es ist weiter bevorzugt, wenn sämtliche Abstandsnoppen dieselbe Form bzw. äußere Gestalt haben.It is preferred if all the spacer knobs have the same diameter and the same height. It is further preferred if all the spacer knobs have the same shape or external shape.
Bei der Anordnung im Webblatt haben unmittelbar benachbarte Lamellen einen Lamellenabstand voneinander, der zumindest der Höhe der Abstandsnoppen entspricht und bevorzugt um höchstens 5% oder höchstens 2% größer ist als die Höhe der Abstandsnoppen. Unmittelbar benachbarte Lamellen können somit an den Abstandsnoppen aneinander anliegen oder berührungslos nebeneinander angeordnet sein.In the arrangement in the reed, immediately adjacent slats have a slat spacing from one another which corresponds at least to the height of the spacer knobs and is preferably at most 5% or at most 2% greater than the height of the spacer knobs. Immediately adjacent lamellae can thus rest against one another on the spacer knobs or be arranged next to one another without contact.
Zur Herstellung des Webblattes werden die Lamellen nacheinander einer Montagestation zugeführt. Vor dem Erreichen der Montagestation wird zumindest eine bzw. einige und vorzugsweise alle Lamellen in den Endabschnitten geprägt, um die Abstandsnoppen herzustellen. Es ist auch möglich, die Lamellen in einer separaten Prägestation zu prägen und anschließend einer separaten Montageeinrichtung zuzuführen. In der Montageeinrichtung bzw. Montagestation werden die Lamellen mit definiertem Abstand zueinander positioniert, wobei der Abstand zumindest der Höhe der Abstandsnoppen entspricht. Dabei können die Lamellen mit Hilfe eines Drahtes vorläufig in der gewünschten Relativlage aneinander befestigt werden. Anschließend wird eine Klebeverbindung zwischen den jeweils benachbarten Endabschnitten der Lamellen hergestellt. Beispielsweise können die Lamellen miteinander und mit einem Träger des Webblattes verklebt werden. Der Draht zur vorläufigen Fixierung der Lamellen kann nach dem Aushärten der Klebeverbindung entfernt werden.To produce the reed, the slats are fed one after the other to an assembly station. Before reaching the assembly station, at least one or some and preferably all of the lamellae are embossed in the end sections in order to produce the spacer knobs. It is also possible to stamp the lamellae in a separate stamping station and then to feed them to a separate assembly device. In the assembly device or assembly station, the slats are positioned at a defined distance from one another, the distance corresponding at least to the height of the spacer knobs. The lamellas can be temporarily attached to one another in the desired relative position with the aid of a wire. An adhesive connection is then established between the respective adjacent end sections of the lamellae. For example, the slats can be glued to one another and to a carrier of the reed. The wire for the temporary fixation of the lamellas can be removed after the adhesive bond has hardened.
Vorteilhafte Ausgestaltungen der Erfindung ergeben sich aus den abhängigen Patentansprüchen, der Beschreibung sowie den Zeichnungen. Nachfolgend werden bevorzugte Ausführungsbeispiele der Erfindung anhand der beigefügten Zeichnungen im Einzelnen erläutert. Es zeigen:
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eine schematische Darstellung eines Webblattes in einer Ansicht in Kettfadenrichtung,Figur 1 -
jeweils eine schematische Darstellung mehrerer Lamellen eines Webblattes in einem Querschnitt,Figuren 2 und 3 -
Figur 4 eine schematische Ansicht eines erfindungsgemäßen Ausführungsbeispiels einer Lamelle in einer Draufsicht in Kettfadenrichtung, -
Figur 5 ein bevorzugtes Ausführungsbeispiel einer Abstandsnoppe in einem Querschnitt durch einen Endabschnitt der Lamelle ausFigur 4 , wobei Abstandsnoppen benachbarter Lamellen fluchtend angeordnet sind, -
Figur 6 eine vergrößerte Darstellung des Bereichs VI inFigur 5 , -
Figur 7 das Ausführungsbeispiel der Abstandsnoppen ausFigur 5 , wobei die Abstandsnoppen versetzt zueinander angeordnet sind, -
Figur 8 eine schematische Darstellung der Positionierung mehrerer Lamellen eines Webblattes, -
Figuren 9 und 10 jeweils eine schematische Darstellung eines Endabschnitts einer Lamelle mit mehreren Abstandsnoppen in unterschiedlicher Anordnung und -
Figur 11 eine schematische, blockschaltbildähnliche Darstellung eines beispielhaften Verfahrensablaufs zur Herstellung eines erfindungsgemäßen Webblatts.
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Figure 1 a schematic representation of a reed in a view in the warp thread direction, -
Figures 2 and 3 each a schematic representation of several slats of a reed in a cross section, -
Figure 4 a schematic view of an embodiment of a lamella according to the invention in a plan view in the warp thread direction, -
Figure 5 a preferred embodiment of a spacer knob in a cross section through an end portion of the lamellaFigure 4 , with spacer knobs of adjacent slats being arranged in alignment, -
Figure 6 an enlarged view of the area VI inFigure 5 , -
Figure 7 the embodiment of the spacer knobsFigure 5 , whereby the spacer knobs are arranged offset to one another, -
Figure 8 a schematic representation of the positioning of several slats of a reed, -
Figures 9 and 10 each a schematic representation of an end section of a lamella with several spacer knobs in different arrangements and -
Figure 11 a schematic, block diagram-like representation of an exemplary process sequence for producing a reed according to the invention.
In
Jede der Lamelle 16 hat im Arbeitsabschnitt 20 eine erste Lamellenaußenfläche A1 und auf der entgegengesetzten Seite im Arbeitsabschnitt 20 eine zweite Lamellenaußenfläche A2 (
In einer Breitenrichtung B sind die Lamellen 16 des Webblattes 15 unter Bildung von definierten Zwischenräumen 25 zwischen den Arbeitsabschnitten 20 unmittelbar benachbarter Lamellen 16 angeordnet. In der Breitenrichtung B haben die Zwischenräume 25 dieselbe Größe. Die Zwischenräume 25 dienen dazu, Kettfäden 26 in der Breitenrichtung B zu führen und den Abstand zwischen den Kettfäden 26 in Breitenrichtung B vorzugeben und konstant zu halten. Wie es in
In
Um dem entgegenzuwirken weisen einige oder vorzugsweise alle Lamellen 16 in einem und beispielsgemäß in beiden Endabschnitten 19 jeweils mehrere Abstandsnoppen 30 auf. Beispielsgemäß sind in einem Endabschnitt 19 mindestens drei und vorzugsweise fünf bis zehn Abstandsnoppen 30 vorhanden. Der Arbeitsabschnitt 20 ist frei von Abstandsnoppen 30 und sonstigen Vertiefungen bzw. Erhebungen an der Lamelle 16. Der zum ersten Ende 17 benachbarte Endabschnitt 19 endet an der Stelle, an der sich eine Abstandsnoppe 30 befindet, die den größtmöglichen Abstand zum ersten Ende 17 aufweist. Der zum zweiten Ende 18 benachbarte Endabschnitt 19 endet an der Stelle, an der sich eine Abstandsnoppe 30 befindet, die den größtmöglichen Abstand zum zweiten Ende 18 aufweist. An dieser Stelle mit der größtmöglichen Entfernung einer Abstandsnoppe vom ersten Ende 17 bzw. zweiten Ende 18 wird parallel zu der jeweiligen Kante des ersten Endes 17 bzw. des zweiten Endes 18 eine Gerade G in Querrichtung Q gezogen, die das Ende des betreffenden Endabschnitts 19 darstellt (
Die Abstandsnoppen 30 werden bei dem bevorzugten Ausführungsbeispiel durch Prägen erzeugt. Sie sind gegenüber der ersten Ebene E1 an einer ersten Seite S1 vertieft und an der entgegengesetzten zweiten Seite S2 gegenüber der zweiten Ebene E2 erhaben. Eine bevorzugte Ausführungsform der Abstandsnoppen 30 ist in den
Die zweite Seite S2 der Abstandsnoppen 30 befindet sich auf der Seite der Lamellen 16, auf der sich im Arbeitsabschnitt 20 die zweite Lamellenaußenfläche A2 anschließt. Dementsprechend befindet sich die erste Seite S1 der Abstandsnoppen 30 auf der Seite der Lamelle 16, auf der der Arbeitsabschnitt 20 seine erste Lamellenaußenfläche A1 hat (
Die Anzahl und Größe der Abstandsnoppen 30 in einem einzigen Endabschnitt 19 ist derart gewählt, dass die Summe aller Noppenaußenflächen F gegenüber der gesamten Endabschnittsfläche dieses Endabschnitts 19 auf der zweiten Seite S2 maximal 15% oder maximal 10% oder maximal 8% beträgt. Die gesamte Endabschnittsfläche auf der zweiten Seite S2 ist die Fläche, die durch den Flächenabschnitt des Endabschnitts gebildet ist, der sich in der zweiten Ebene E2 erstreckt zuzüglich der Summe der Noppenaußenflächen F. Zusätzlich oder alternativ beträgt der Anteil der Summe aller Noppeninnenflächen I in einem gemeinsamen Endabschnitt 19 maximal 15% oder maximal 10% oder maximal 8% an der gesamten Endabschnittsfläche auf der ersten Seite S1. Die gesamte Endabschnittsfläche auf der ersten Seite S1 ist die Fläche des Endabschnitts 19, die sich aus der Summe sämtlicher Noppeninnenflächen I aller Abstandsnoppen 30 in diesem Endabschnitt 19 zuzüglich des Flächenabschnitts des Endabschnitts 19 ergibt, der sich in der ersten Ebene E1 erstreckt.The number and size of the spacer knobs 30 in a
Bei dem hier bevorzugten Ausführungsbeispiel sind sämtliche Abstandsnoppen 30 eines gemeinsamen Endabschnitts 19 oder einer Lamelle 16 und vorzugsweise sämtlicher Lamellen 16 identisch ausgeführt. Dadurch wir die Herstellung der Abstandsnoppen 30 bzw. der Lamellen 16 vereinfacht.In the exemplary embodiment preferred here, all of the spacer knobs 30 of a
Wie es in den
Bei dem hier veranschaulichten Ausführungsbeispiel hat der zentrale Noppenteil 31 einen sich im Wesentlichen parallel zur zweiten Ebene E2 erstreckenden zentralen Wandabschnitt 33. Dieser zentrale Wandabschnitt 33 kann mit Blickrichtung von der zweiten Seite S2 auf die Abstandsnoppe 30 auch konvex gekrümmt ausgeführt sein. Der zentrale Wandabschnitt 33 ist beispielsweise kreisrund und mit dem äußeren Noppenteil 32 durch einen Verbindungswandabschnitt 34 verbunden. Der Verbindungswandabschnitt 34 hat eine konische Gestalt und bildet einen Hohlkegelstumpf. Der Verbindungswandabschnitt 34 erweitert den Durchmesser des zentralen Noppenteils 31 vom zentralen Wandabschnitt 33 zum äußeren Noppenteil 32 hin. Wenn der zentrale Wandabschnitt 33 die Form einer Kugelkalotte oder eine andere konvex gekrümmte Form aufweist, kann der Verbindungswandabschnitt 34 auch entfallen.In the exemplary embodiment illustrated here, the
Der äußere Noppenteil 32 ist optional und kann bei einem nicht veranschaulichten Ausführungsbeispiel entfallen. Er dient bei dem bevorzugten Ausführungsbeispiel dazu, dem Abstandsnoppen 30 eine federnde Wirkung zu verleihen. Der äußere Noppenteil 32 hat dazu eine konische Gestalt und bildet einen Hohlkegelstumpf. Ein Konuswinkel α des äußeren Noppenteils 32 gemessen zwischen der ersten Ebene E1 und der Noppeninnenfläche I ist sehr klein und hat beim Ausführungsbeispiel einen Betrag von weniger als 5° oder weniger als 3°. Ein Konuswinkel des Verbindungswandabschnitts 34 ist demgegenüber größer und beträgt vorzugsweise mindestens 30° oder mindestens 40°.The
Wie es in
Ausgehend von der zweiten Ebene E2 hat der Abstandsnoppen 30 eine Höhe H, die die Stelle mit dem größten Abstand zur zweiten Ebene E2 darstellt. Bei dem hier beschriebenen Ausführungsbeispiel ist die Höhe H durch den Teil der Noppenaußenfläche F definiert, der sich an dem zentralen Wandabschnitt 33 befindet. Diese Höhe H des Abstandsnoppens 30 definiert den Mindestabstand, den zwei unmittelbar benachbarter Lamellen im Bereich ihrer Arbeitsabschnitte 20 aufweisen. Die Höhe H entspricht bevorzugt im Wesentlichen der Dicke bzw. Stärke S der Lamelle 16. Die Stärke S der Lamelle 16 ist durch den Abstand zwischen der ersten Ebene E1 und der zweiten Ebene E2 definiert. Bei dem hier beschriebenen Ausführungsbeispiel beträgt der Durchmesser D des Abstandsnoppens 30 in etwa das 8 bis 12-fache und vorzugsweise das 10-fache der Höhe H. Entfällt der äußere Noppenteil 32 bei einem nicht veranschaulichten Ausführungsbeispiel, beträgt der Durchmesser D des Abstandsnoppens 30 etwa das 4 bis 6-fache und vorzugsweise das 5-fache der Höhe H.Starting from the second level E2, the
Wie vorstehend erläutert, können sämtliche Lamellen 16 in jeweils beiden Endabschnitten 19 Abstandsnoppen 30 aufweisen. Um einen Mindestabstand zwischen den Lamellen 16 zu gewährleisten, ist das Vorsehen von Abstandsnoppen 30 an allen Lamellen 16 nicht unbedingt notwendig. Wie es in
Die Anzahl und Position der Abstandsnoppen 30 in einem Endabschnitt 19 kann variieren. Lediglich beispielhaft sind in den
In
Anschließend werden die geprägten Lamellen 16 in einer Montagestation 43 relativ zueinander positioniert und ausgerichtet. Dabei wird zwischen unmittelbar benachbarten Lamellen 16 bzw. deren Arbeitsabschnitten 20 ein Lamellenabstand x eingestellt, der vorzugsweise geringfügig größer ist als die Höhe H der Abstandsnoppen. Beispielsweise kann die Höhe H eines Abstandsnoppens etwa 0,015 mm bis 0,025 mm betragen und der Lamellenabstand x um maximal 10% oder maximal 5% größer sein als die Höhe H der Abstandsnoppen. Bei der nicht fluchtenden Ausrichtung der Abstandsnoppen (
In der Montagestation 43 können die positionierten und ausgerichteten Lamellen 16 durch ein vorzugsweise flexibles bzw. biegbares Fixiermittel, wie etwa einen Draht 44, vorläufig aneinander befestigt werden. In diesem vorläufig fixierten Zustand wird dann eine Klebeverbindung zwischen den in Breitenrichtung B benachbart zueinander angeordneten Endabschnitten 19 der Lamellen 16 hergestellt, die einem gemeinsamen Träger 27 zugeordnet sind. Dabei fließt Klebstoff 28 in den Spalt zwischen den benachbarten Endabschnitten 19 und stellt dadurch eine Klebeverbindung her. Durch die flächenmäßig kleinen Abstandsnoppen 30 ist sichergestellt, dass einerseits ein Mindestabstand zwischen den Lamellen 16 garantiert ist und andererseits die Kapillarkräfte ausreichend klein gehalten werden. Bei der Herstellung der Klebeverbindung zwischen den Lamellen 16 wird auch eine Klebeverbindung mit den betreffenden Trägern 27 hergestellt.In the
Die Prägestation 40 und die Montagestation 43 können Bestandteil einer gemeinsamen Vorrichtung bzw. Maschine sein. Der Herstellungsvorgang kann automatisiert erfolgen. Der Lamellenabstand x in der Montagestation 43 wird bevorzugt durch eine hoch genaue Maschinenachse eingestellt.The
Die Erfindung betrifft ein Webblatt 15 und ein Verfahren zu dessen Herstellung. Das Webblatt 15 weist eine Vielzahl von Lamellen 16 auf, die in einer Breitenrichtung B unter Bildung von Zwischenräumen 25 mit jeweils einem Lamellenabstand x angeordnet sind. Jede Lamelle 16 hat zwei entgegengesetzte Endabschnitte 19, an denen sie mit jeweils einem Träger 27 und mit der oder den unmittelbar benachbarten Lamellen 16 durch eine Klebeverbindung verbunden ist. In wenigstens einem oder beiden Endabschnitten 19 hat die Lamelle 16 mehrere Abstandsnoppen 30, die vorzugsweise durch Prägen hergestellt sind. Die Abstandsnoppen 30 bilden auf der einen, ersten Seite S1 eine Vertiefung und auf der entgegengesetzten, zweiten Seite S2 einen Vorsprung mit einer Noppenaußenfläche F. Die Summe aller Noppenaußenflächen F der Abstandsnoppen 30 eines einzigen Endabschnitts 19 einer Lamelle 16 hat einen Anteil von maximal 15% oder maximal 10% oder maximal 8% an der gesamten Endabschnittsfläche auf dieser zweiten Seite S2.The invention relates to a
- 1515th
- WebblattReed
- 1616
- LamelleLamella
- 16m16m
- mittlere Lamellemiddle slat
- 16r16r
- randseitige LamelleEdge-side lamella
- 1717th
- erstes Endefirst end
- 1818th
- zweites Endesecond end
- 1919th
- EndabschnittEnd section
- 2020th
- ArbeitsabschnittWork section
- 2121st
- VorderkanteLeading edge
- 2222nd
- HinterkanteTrailing edge
- 2525th
- ZwischenräumenSpaces
- 2626th
- KettfadenWarp thread
- 2727
- Trägercarrier
- 2828
- Klebstoffadhesive
- 3030th
- AbstandsnoppenSpacer knobs
- 3131
- zentraler Noppenteilcentral knobbed part
- 3232
- äußeren Noppenteilouter knob part
- 3333
- zentraler Wandabschnittcentral wall section
- 3434
- VerbindungswandabschnittConnecting wall section
- 4040
- PrägestationEmbossing station
- 4141
- PrägestempelEmbossing stamp
- 4242
- Matrizedie
- 4343
- MontagestationAssembly station
- 4444
- Drahtwire
- αα
- Konuswinkel des äußeren NoppenteilsConical angle of the outer knob part
- A1A1
- erste Lamellenaußenflächefirst lamella outer surface
- A2A2
- zweite Lamellenaußenflächesecond outer surface of the lamella
- BB.
- BreitenrichtungWidth direction
- DD.
- Durchmesser des AbstandsnoppensDiameter of the spacer knob
- E1E1
- erste Ebenefirst floor
- E2E2
- zweite Ebenesecond level
- FF.
- NoppenaußenflächeKnob outer surface
- GG
- GeradeStraight
- HH
- Höhe des AbstandsnoppensHeight of the spacer knob
- II.
- NoppeninnenflächePimple inner surface
- LL.
- LängsrichtungLongitudinal direction
- QuerrichtungTransverse direction
- SS.
- Stärke des AbstandsnoppensThickness of the spacer knob
- S1S1
- erste Seitefirst page
- S2S2
- zweite Seitesecond page
- xx
- LamellenabstandLamella spacing
Claims (14)
- Reed (15),
with several slats (16) which extend in a longitudinal direction (L) between a first end (17) and an opposite second end (18),
wherein each slat (16) has a respective end portion (19) directly adjoining the first end (17) and the second end (18), and a working portion (20) between the end portions (19),
wherein each slat (16) has a first slat outer face (A1) extending in a first plane (E1) in the working portion (20) and a second slat outer face (A2) extending in a second plane (E2) in the working portion (20), wherein the two planes (E1, E2) are oriented parallel to each other,
wherein several spacer studs (30) are present in at least one end portion (19) of at least one slat (16), said studs being recessed relative to the first plane (E1) on a first side (S1) and raised relative to the second plane (E2) on a second side (S2), characterised in that the proportion of the sum of stud outer faces (F) of all spacer studs (30) on their second side amounts to maximum 15% of the total end portion surface area of the common end portion (19) on this side, and that a bonded connection is created between the adjacent edge portions (19) of the slats (16). - Reed according to claim 1, characterised in that the proportion of the sum of the stud inner faces (I) of all spacer studs (30) on their first side (S1) amounts to maximum 15% of the total end portion surface area on this side.
- Reed according to claim 1 or 2, characterised in that the spacer studs (30) have no breakthrough openings.
- Reed according to any of the preceding claims, characterised in that the end portions (19) have no breakthrough openings.
- Reed according to any of the preceding claims, characterised in that it has two edge slats (16r) and several middle slats (16m), wherein at least all middle slats (16m) have spacer studs (30) on one or both end portions (19).
- Reed according to any of the preceding claims, characterised in that all slats have spacer studs (30) on one or both end portions (19).
- Reed according to any of the preceding claims, characterised in that each spacer stud (30) has a central stud part (31).
- Reed according to claim 7, characterised in that each spacer stud (30) has an outer stud part (32) which surrounds the central stud part (31).
- Reed according to claim 7 or 8, characterised in that the central stud part (31) is conical or cylindrical or dome-shaped, and/or the outer stud part (32) is conical.
- Reed according to any of the preceding claims, characterised in that the spacer studs (30) of directly adjacent end portions (19) of two slats (16) are arranged aligned with and/or offset from each other.
- Reed according to any of the preceding claims, characterised in that the spacer studs (30) have a height (H) relative to the second plane (E2) which substantially corresponds to the distance between the first plane (E1) and the second plane (E2).
- Reed according to any of the preceding claims, characterised in that the spacer studs (30) have a diameter (D) and a height (H) relative to the second plane (E2), wherein the diameter (D) is 5 to 10 times greater than the height (H).
- Reed according to any of the preceding claims, characterised in that the two end regions (19) of the slats (16) are connected to a respective carrier (27) by a bonded connection, wherein in each case two directly adjacent slats (16) either do not bear against each other or the second side (S2) of the spacer studs (30) of one slat (16) bear on the respective other slat (16).
- Method for production of a reed (15) according to any of the preceding claims, with the following steps:- embossing of at least one of the slats (16) in an embossing station (40) to produce the spacer studs (30) in at least one end portion (19) of the slat (16),- positioning of the slats (16) with a defined mutual spacing in a mounting station (43),- production of a bonded connection between the adjacent end portions (19) of the slats (16).
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17180271.3A EP3425095B1 (en) | 2017-07-07 | 2017-07-07 | Reed and method for its production |
PCT/EP2018/068369 WO2019008138A1 (en) | 2017-07-07 | 2018-07-06 | Reed and method for producing same |
JP2020500642A JP7311486B2 (en) | 2017-07-07 | 2018-07-06 | Reed and manufacturing method thereof |
CN201880045230.6A CN111051587B (en) | 2017-07-07 | 2018-07-06 | Reed and method for the production thereof |
US16/628,821 US10920344B2 (en) | 2017-07-07 | 2018-07-06 | Reed and method for producing same |
KR1020207003543A KR102595393B1 (en) | 2017-07-07 | 2018-07-06 | Reeds and lead manufacturing methods |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17180271.3A EP3425095B1 (en) | 2017-07-07 | 2017-07-07 | Reed and method for its production |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3425095A1 EP3425095A1 (en) | 2019-01-09 |
EP3425095B1 true EP3425095B1 (en) | 2020-09-30 |
Family
ID=59313047
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17180271.3A Active EP3425095B1 (en) | 2017-07-07 | 2017-07-07 | Reed and method for its production |
Country Status (6)
Country | Link |
---|---|
US (1) | US10920344B2 (en) |
EP (1) | EP3425095B1 (en) |
JP (1) | JP7311486B2 (en) |
KR (1) | KR102595393B1 (en) |
CN (1) | CN111051587B (en) |
WO (1) | WO2019008138A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021122217A1 (en) | 2021-08-27 | 2023-03-02 | Groz-Beckert Kommanditgesellschaft | Reed and method of making a reed |
WO2023025479A1 (en) | 2021-08-27 | 2023-03-02 | Groz-Beckert Kg | Reed, and process for manufacturing a reed |
DE102021122220A1 (en) | 2021-08-27 | 2023-03-02 | Groz-Beckert Kommanditgesellschaft | Reed and method of making a reed |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3792382B1 (en) * | 2019-09-10 | 2024-02-07 | Groz-Beckert KG | Reed with plurality of strips |
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-
2018
- 2018-07-06 KR KR1020207003543A patent/KR102595393B1/en active IP Right Grant
- 2018-07-06 US US16/628,821 patent/US10920344B2/en active Active
- 2018-07-06 WO PCT/EP2018/068369 patent/WO2019008138A1/en active Application Filing
- 2018-07-06 JP JP2020500642A patent/JP7311486B2/en active Active
- 2018-07-06 CN CN201880045230.6A patent/CN111051587B/en active Active
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021122217A1 (en) | 2021-08-27 | 2023-03-02 | Groz-Beckert Kommanditgesellschaft | Reed and method of making a reed |
WO2023025479A1 (en) | 2021-08-27 | 2023-03-02 | Groz-Beckert Kg | Reed, and process for manufacturing a reed |
WO2023025478A1 (en) | 2021-08-27 | 2023-03-02 | Groz-Beckert Kg | Reed, and process for manufacturing a reed |
DE102021122220A1 (en) | 2021-08-27 | 2023-03-02 | Groz-Beckert Kommanditgesellschaft | Reed and method of making a reed |
Also Published As
Publication number | Publication date |
---|---|
CN111051587B (en) | 2022-04-08 |
EP3425095A1 (en) | 2019-01-09 |
KR20200027981A (en) | 2020-03-13 |
CN111051587A (en) | 2020-04-21 |
US10920344B2 (en) | 2021-02-16 |
KR102595393B1 (en) | 2023-10-31 |
JP7311486B2 (en) | 2023-07-19 |
WO2019008138A1 (en) | 2019-01-10 |
US20200299874A1 (en) | 2020-09-24 |
JP2020526677A (en) | 2020-08-31 |
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