EP3410542B1 - Schutzvorrichtung und klemmenbau - Google Patents

Schutzvorrichtung und klemmenbau Download PDF

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Publication number
EP3410542B1
EP3410542B1 EP17173590.5A EP17173590A EP3410542B1 EP 3410542 B1 EP3410542 B1 EP 3410542B1 EP 17173590 A EP17173590 A EP 17173590A EP 3410542 B1 EP3410542 B1 EP 3410542B1
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EP
European Patent Office
Prior art keywords
tubular body
protection device
elongated blade
longitudinal axis
connector housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17173590.5A
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English (en)
French (fr)
Other versions
EP3410542A1 (de
Inventor
Gregor Frimmersdorf
Andreas Urbaniak
Sathishkumar VENKATESAN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aptiv Technologies Ltd
Original Assignee
Aptiv Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aptiv Technologies Ltd filed Critical Aptiv Technologies Ltd
Priority to EP17173590.5A priority Critical patent/EP3410542B1/de
Publication of EP3410542A1 publication Critical patent/EP3410542A1/de
Application granted granted Critical
Publication of EP3410542B1 publication Critical patent/EP3410542B1/de
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Anticipated expiration legal-status Critical

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/521—Sealing between contact members and housing, e.g. sealing insert
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/04—Pins or blades for co-operation with sockets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing

Definitions

  • the present invention relates to protection device for protecting a seal arranged in a sealed connector housing from damage, while leading through an elongated blade.
  • the invention also relates to a terminal assembly comprising such a protection device. Furthermore, a method for mounting an electrical terminal to a sealed plug housing is disclosed.
  • a protection device is known from JP 2002 164 143 A .
  • WO 2017 / 015 285 A1 describes an electric terminal that comprises a female receptacle and arranged along the longitudinal axis, wherein the female receptacle has a tubular body having a first end that is open to receive a male terminal. Similar electric terminals are disclosed in US 5 695 368 A or US 5 954 548 A .
  • the pin shaped front part has a pointed tip what makes the situation even worse. Furthermore, the pin shaped front part can be bent accidentally while inserting the male terminal into the connector housing. The bent pin shaped front part cannot be used for being inserted into the connector housing needs to be replaced.
  • the pin shaped front part can be coated with a silver or gold coating, that needs to be protected from scratches while transport.
  • the protection device for protecting the pin shaped front part of a terminal from being bent or scratched. Furthermore, the protection device protects a seal arranged in a sealed connector housing from damage, while leading through the pin shaped front part, while assembling the terminal in the connector housing. Furthermore, a method to assemble the electrical terminal to a sealed connector housing without causing damages to the seal.
  • the present application relates to a protection device for protecting a seal arranged in a sealed connector housing from damage, while leading through an elongated blade along a longitudinal axis.
  • the elongated blade protrudes from an electrical terminal, along the longitudinal axis.
  • the protective device comprises a tubular body made of plastics and arranged along the longitudinal axis. A first end of the tubular body is smoothed and a second end comprises an opening adapted to receive the elongated blade.
  • the tubular body is adapted to cover at least a tip of the elongated blade, when the elongated blade is received in the tubular body.
  • the disclosed invention provides a protection device according to claim 1.
  • the dimension of the hollow inner channel of the tube shaped body is adapted to the outer dimension of the elongated blade of the terminal.
  • the elongated blade can be inserted into the tube shaped body. Whereby the tube shaped body surrounds tightly the elongated blade. Because of the tight fit the tube shaped body can't fall down accidentally while transport or handling. This enables usage of the protection device also for protecting the sensitive elongated blade while transport, in case the cable harnesses are preassembled in different production plants and transported for finalizing the cable harness.
  • the first end of the tubular body is smoothed to enable guiding through the electrical terminal through the seal of the connector, without stitching into the seal material. The smoothing is done by removing all sharp edges. Since the protection device is made from plastics, the injection-molding tool can be designed accordingly to prevent sharp edges on the first end of the tabular body.
  • the disclosed invention provides a method to assemble an electrical terminal to a sealed connector housing according to claim 8.
  • the disclosed invention furthermore provides a method to assemble the electrical terminal to the sealed connector housing, preventing damages on the seal.
  • the method can be conducted manually or by machines or in a mixed process, whereby the steps are partly done by humans and partly by machines.
  • the process steps can be done immediately one after the other or separated by transport of the preassembled parts.
  • the first end of the tubular body comprises a straight wall arranged perpendicular to the longitudinal axis, defining the first end.
  • the straight wall closes the tubular body on the first end.
  • the outer surface of the tubular body and the straight wall meet in an angle of about 90°. This angle is flat enough to prevent damages on the seal.
  • the first end of the tubular body is curved preventing sharp edges.
  • the first end can be made curved. That means that the areas where the outer surface meets the straight wall the edges are rounded. The edges could be alternative bevelled to get a blunt contact angle.
  • the tubular body comprises removal means to support removal of the tubular body from the elongated blade after leading through the seal.
  • the tubular body could, after insertion into the sealed connector, be difficult to grab.
  • removal means e.g. roughened areas on the surface can be foreseen.
  • special designed areas on the surface of the tubular body, designed for cooperating with grippers, are considerable.
  • the removal means comprises a flexible arm, protruding diagonal with respect to the longitudinal axis, outwards from the tubular body and towards the second end.
  • the flexible arm is adapted to cooperate with the removal device comprising a straight wall and an opening for feeding through the tubular body.
  • the tubular body is feeds through the opening, whereby the flexible arm is forced towards the tubular body while passing the opening. After passing the opening the flexible arm flexes back to the relaxed position.
  • the removal device is removed from the sealed connector, the flexible arm presses against the straight wall, whereby the removal device pulls down the tubular body from the elongated blade. This is a very easy assembly to remove the protecting device from the electrical terminal after insertion.it is robust and works with all materials used for the protection device.
  • the tubular body comprises a rectangular cross section.
  • a tubular body with a rectangular cross-section is obvious.
  • the tubular body comprises a round cross section. But of course a combination works also the other way around but it is not the preferred embodiment.
  • the tubular body comprises a slot extending from the first end to the second end.
  • the slot guides the protection device inside the housing cavity cooperating with a protrusion protruding inside the cavity. Whereby the protecting device is able to pass the protrusion and terminal is blocked by the protrusion, when reached a final position inside the connector housing.
  • the tubular body is made of plastics.
  • the tubular body will be made of plastics because the parts are cheap and easy to produce by injection molding. But there are also reasons to choose materials like TPE or Silicon for the tubular bodies:
  • the terminal assembly comprises a protection device and an electrical terminal comprising the elongated blade.
  • the method step b comprises the moving of the tubular body and/ or the electrical terminal, aligned along the mating axis, towards each other, whereby the elongated blade is inserted into the opening, provided at the second end of the tubular body.
  • the movement can be done by moving only one part or simultaneously with the two parts. This increases flexibility of the process.
  • the step a comprises: providing a removal device, and wherein the step d comprises: removing the tubular body by using the removal device.
  • the use of the removal device makes it possible to conduct the removal part of the method by a machine. That makes the process more flexible and reduces costs.
  • the removal device comprises a flexible arm and a wall arranged perpendicular to the longitudinal axis said wall having an opening, wherein step c comprises:
  • the flexible arm is adapted to cooperate with the removal device comprising a straight wall and an opening for feeding through the tubular body.
  • the tubular body is feeds through the opening, whereby the flexible arm is forced towards the tubular body while passing the opening. After passing the opening the flexible arm flexes back to the relaxed position.
  • the removal device is removed from the sealed connector, the flexible arm presses against the straight wall, whereby the removal device pulls down the tubular body from the elongated blade.
  • step d comprises:
  • the removal device can also be designed with clamping means that clamp the tubular body, and hold it while removing the removal device.
  • This is alternative design is more costly than the design using the flexible arm. But maybe this design is preferred to solve special requirements.
  • the step d comprises: removing the connector housing from the removal device.
  • the removal device may be designed as a part fixed to the assembly line.
  • the connector housing will be removed from the removal device after inserting the electrical terminal. While removing the connector housing the protecting device is pulled off of the elongated blade and it stays at the removal device.
  • the connector now equipped with the terminal and get rid of the protecting device can be moved forward to the next place, where the next process step, to finish the wire harness will be conducted that. This method enables fast process flow.
  • Figure 1 shows a method, known in the prior art, how to insert an electrical terminal 30 into a sealed connector housing 100.
  • Figure 1 shows a cut view of the sealed connector 100, thereby assuming wrong adjustment between the electrical terminal 30 in the sealed connector housing 100.
  • the tip 34 of the elongated blade 32, of the electrical terminal 30, stiches into the seal 50, because the terminal 30 is not precisely aligned along the longitudinal axis X.
  • Figure 2 shows a perspective view of a protection device 10 for protecting a seal 50 arranged in a sealed connector housing 100 from damage, while leading through an elongated blade 32 along a longitudinal axis X.
  • the elongated blade 32 protrudes from an electrical terminal 30, along the longitudinal axis X.
  • the protective device 10 comprises a tubular body 12 arranged along the longitudinal axis X, wherein a first end 14 of the tubular body 12 is smoothed and a second end 16 comprises an opening 18 adapted to receive the elongated blade 32.
  • the tubular body 12 is adapted to cover at least a tip 34 of the elongated blade 32, when the elongated blade 32 is received in the tubular body 12.
  • the first end 14 of the tubular body 12 comprises a straight wall arranged perpendicular to the longitudinal axis X, defining the first end.
  • the first end 14 of the tubular body 12 is curved to prevent sharp edges.
  • the tubular body 12 comprises removal means to support removal of the tubular body 12 from the elongated blade 32 after leading through the seal 50.
  • the removal means comprises a flexible arm 20 protruding diagonal with respect to the longitudinal axis X, outwards from the tubular body 12 and towards the second end 16.
  • the tubular body 12 comprises a rectangular cross section.
  • Figure 3 shows a perspective view of a protection device 10 attached on the electrical terminal 30 ready to be inserted into the sealed connector housing 100.
  • Figure 4 shows the assembly shown in figure 3 , rotated by 180° around the longitudinal axis X, to expose the slot 22.
  • Figures 5 to 8 show the method steps how to assemble the electrical terminal 30 with attached protection device 10 into the sealed connector housing 100 and how the protection device 10 is removed after insertion.
  • the sealed connector housing 100 and a removing device 110 are shown in a cut view.
  • Figure 5 shows the method steps a and b.
  • the method step comprises: providing the electrical terminal 30, the sealed connector housing 100 and a protection device 10 mounting the protection device over the elongated blade 32 so that the tubular body 12 covers the tip 34 of the elongated blade 32.
  • the removal device 110 is arranged on the sealed connector housing 100 opposite to the entrance for the electrical terminal 30.
  • Method step c comprises: leading the elongated blade 32 and the protection device 10 through the seal 50 of the sealed connector housing 100.
  • the removal device 110 comprises a wall 112, arranged perpendicular to the longitudinal axis X, said wall is having an opening 114.
  • the method step comprises also further passing the tubular body 12 though the opening 114 along the longitudinal axis X whereby the flexible arm 20 is flexed towards the tubular body.
  • Figure 9 shows the method step d, shows the removing of the protection device 10 from the elongated blade 32 by using the removal device 110.
  • the flexible arm 20 is not flexed towards the tubular body 12. While separating the connector housing 100 from the removal device 110, the flexible arm 20 is pressed against the wall 112 whereby the protection device 10 is moved away from the sealed connector housing 100 and pulled off the elongated blade 32 of the electrical terminal 30.
  • Figure 10 shows a cut view of the protection device 10 attached on the elongated blade 32 inside a cavity 102 of the sealed connector housing 100. The cut is carried out perpendicular to the longitudinal axis X.
  • a protrusion 104 protrudes into the cavity 102 and further into the slot 22 of the protection device 10.
  • the electrical terminal 30 is blocked by the protrusion 104, whereby the protection device 10 is movable along the longitudinal axis X because the protrusion is received in the slot 22.
  • the protrusion 104 furthermore guides the protection device 10 inside the cavity 102.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Claims (12)

  1. Schutzvorrichtung (10) zum Schützen einer Dichtung (50), die in einem abgedichteten Steckergehäuse (100) angeordnet ist, vor Beschädigung, während eine längliche Klinge (32) entlang einer Längsachse (X) hindurchgeführt wird, wobei die längliche Klinge aus einem elektrischen Anschluss (30) entlang der Längsachse hervorsteht, wobei die Schutzvorrichtung einen rohrförmigen Körper (12) umfasst, der aus Kunststoff besteht und entlang der Längsachse angeordnet ist, wobei ein erstes Ende (14) des rohrförmigen Körpers durch Entfernen aller scharfen Kanten geglättet ist und ein zweites Ende (16) eine Öffnung (18) aufweist, die zur Aufnahme der länglichen Klinge angepasst ist, wodurch der rohrförmige Körper (12) angepasst ist, um mindestens eine Spitze (34) der länglichen Klinge zu bedecken, wenn die längliche Klinge in dem rohrförmigen Körper aufgenommen ist;
    dadurch gekennzeichnet, dass
    das erste Ende (14) des rohrförmigen Körpers (12) eine gerade Wand umfasst, die rechtwinklig zu der Längsachse (X) angeordnet ist und das erste Ende definiert, wobei die gerade Wand den rohrförmigen Körper an dem ersten Ende verschließt und wobei die Außenfläche des rohrförmigen Körpers (12) und die gerade Wand sich in einem Winkel von etwa 90° treffen.
  2. Schutzvorrichtung (10) nach Anspruch 1, wobei das erste Ende (14) des rohrförmigen Körpers (12) gekrümmt ist, um scharfe Kanten zu verhindern.
  3. Schutzvorrichtung (10) nach einem der vorstehenden Ansprüche, wobei der rohrförmige Körper (12) ein Entfernungsmittel aufweist, um das Entfernen des rohrförmigen Körpers (12) von der länglichen Klinge (32) nach dem Hindurchführen durch die Dichtung (50) zu unterstützen.
  4. Schutzvorrichtung (10) nach dem vorstehenden Anspruch, wobei das Entfernungsmittel einen flexiblen Arm (20) umfasst, der diagonal in Bezug auf die Längsachse (X) nach außen aus dem rohrförmigen Körper (12) und zu dem zweiten Ende (16) hin hervorsteht.
  5. Schutzvorrichtung (10) nach einem der vorstehenden Ansprüche, wobei der rohrförmige Körper (12) einen rechteckigen Querschnitt umfasst oder wobei der rohrförmige Körper (12) einen runden Querschnitt umfasst.
  6. Schutzvorrichtung (10) nach einem der vorstehenden Ansprüche, wobei der rohrförmige Körper (12) eine Nut (22) aufweist, die sich von dem ersten Ende (14) zu dem zweiten Ende (16) erstreckt.
  7. Anschlussbaugruppe, die umfasst
    - eine Schutzvorrichtung nach einem der vorstehenden Ansprüche;
    - einen elektrischen Anschluss, der die längliche Klinge umfasst.
  8. Verfahren zum Montieren eines elektrischen Anschlusses (30) an ein abgedichtetes Steckergehäuse (100), umfassend die Schritte:
    a) Bereitstellen des elektrischen Anschlusses (30), des abgedichteten Steckergehäuses (100) und einer Schutzvorrichtung (10) nach einem der Ansprüche 1-6;
    b) Anbringen der Schutzvorrichtung über der länglichen Klinge (32), so dass der rohrförmige Körper (12) die Spitze (34) der länglichen Klinge (32) bedeckt;
    c) Führen der länglichen Klinge und der Schutzvorrichtung durch die Dichtung (50) des abgedichteten Steckergehäuses (100) hindurch;
    d) Entfernen der Schutzvorrichtung von der länglichen Klinge.
  9. Verfahren nach dem vorstehenden Anspruch, wobei Schritt b umfasst:
    Bewegen des rohrförmigen Körpers (12) und/oder des elektrischen Anschlusses (30), die entlang der Steckachse (X) ausgerichtet sind, aufeinander zu, wodurch die längliche Klinge (32) in die Öffnung (18) eingeführt wird, die an dem zweiten Ende (16) des rohrförmigen Körpers bereitgestellt ist.
  10. Verfahren nach einem der Ansprüche 8 und 9, wobei Schritt a umfasst:
    Bereitstellen einer Entfernungsvorrichtung (110),
    und wobei der Schritt d umfasst:
    Entfernen des rohrförmigen Körpers (12) mit Hilfe der Entfernungsvorrichtung.
  11. Verfahren nach dem vorstehenden Anspruch, wobei der rohrförmige Körper (12) einen flexiblen Arm (20) umfasst, der diagonal in Bezug auf die Längsachse (X) nach außen aus dem rohrförmigen Körper (12) und zu dem zweiten Ende (16) hin hervorsteht, und wobei die Entfernungsvorrichtung (110) eine Wand (112) umfasst, die rechtwinklig zu der Längsachse (X) angeordnet ist, wobei die Wand eine Öffnung (114) aufweist, wobei Schritt c umfasst:
    Hindurchführen des rohrförmigen Körpers (12) durch die Öffnung entlang der Steckachse (X), wenn der flexible Arm (20) in Richtung des rohrförmigen Körpers gebogen ist und;
    Verhindern des Hindurchführens des rohrförmigen Körpers (12), wenn der flexible Arm nicht in Richtung des rohrförmigen Körpers gebogen ist.
  12. Verfahren nach Anspruch 9, wobei der Schritt d umfasst:
    Entfernen des Steckergehäuses von der Entfernungsvorrichtung (110).
EP17173590.5A 2017-05-30 2017-05-30 Schutzvorrichtung und klemmenbau Active EP3410542B1 (de)

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EP17173590.5A EP3410542B1 (de) 2017-05-30 2017-05-30 Schutzvorrichtung und klemmenbau

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EP17173590.5A EP3410542B1 (de) 2017-05-30 2017-05-30 Schutzvorrichtung und klemmenbau

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EP3410542B1 true EP3410542B1 (de) 2020-12-30

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018209354A1 (de) * 2017-12-21 2019-06-27 Volkswagen Aktiengesellschaft Steckverbinder

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002164143A (ja) * 2000-11-27 2002-06-07 Sumitomo Wiring Syst Ltd 防水コネクタにおける端子金具の挿抜方法及びこれに使用する治具

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2741204A1 (fr) * 1995-11-14 1997-05-16 Amp France Assemblage de connecteur electrique
DE19651120C1 (de) * 1996-12-09 1998-05-07 Framatome Connectors Int Kontaktelemente und Steckverbinder, insbesondere für Kabelbäume
CN107851919B (zh) * 2015-07-23 2020-04-10 莫列斯有限公司 端子接头件

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002164143A (ja) * 2000-11-27 2002-06-07 Sumitomo Wiring Syst Ltd 防水コネクタにおける端子金具の挿抜方法及びこれに使用する治具

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