EP3390818B1 - Diaphragm pump comprising dust suction from below - Google Patents
Diaphragm pump comprising dust suction from below Download PDFInfo
- Publication number
- EP3390818B1 EP3390818B1 EP16822973.0A EP16822973A EP3390818B1 EP 3390818 B1 EP3390818 B1 EP 3390818B1 EP 16822973 A EP16822973 A EP 16822973A EP 3390818 B1 EP3390818 B1 EP 3390818B1
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- EP
- European Patent Office
- Prior art keywords
- dust
- pressure
- diaphragm pump
- diaphragm
- hydraulic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000428 dust Substances 0.000 title claims description 76
- 238000000034 method Methods 0.000 claims description 28
- 239000013590 bulk material Substances 0.000 claims description 16
- 239000012530 fluid Substances 0.000 claims description 5
- 239000012528 membrane Substances 0.000 description 13
- 239000002817 coal dust Substances 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000004484 Briquette Substances 0.000 description 2
- 230000001413 cellular effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000002309 gasification Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B45/00—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids
- F04B45/04—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having plate-like flexible members, e.g. diaphragms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/06—Pumps having fluid drive
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/06—Pumps having fluid drive
- F04B43/067—Pumps having fluid drive the fluid being actuated directly by a piston
Definitions
- the invention relates to a diaphragm pump for the pneumatic high-pressure delivery of 1 to 10 MPa of fluidized dusts and a method for operating such a diaphragm pump.
- screw conveyors with slight bulk material compression and subsequent gas injection are used in practice for pneumatic bulk material conveyance, see DD000000081606A1 , DE000003035745A1 , DE000000656009A , DE000000650988A , DE000000615779A , DE000000596565A , DE000000568999A , DE000000551066A , DE000000485635A , DE000000449676A , DE000000427455A .
- cellular wheels are used instead of screws, see DE102009016191B4 , DE102009016191A1 .
- dust pumps are used industrially for low pressures, today only lock processes are industrially established for high pressure processes in the order of 1 to 10 MPa, see DE 10 2005 047 583 B4 , DD 147 188 A3 , DE102008052673A1 .
- dust pumps for high pressure applications are also being developed, the following processes being known: For high-pressure applications in the order of 1 to 10 MPa, dust pumps based on the principle of the extrusion press are known.
- the bulk material is mechanically as in an extrusion press in a tapered channel to form a briquette, thereby forming a high pressure barrier from the channel and briquette, which is necessary for sealing between the high and low pressure parts, see US000008851406B2 , US020100021247A1
- the disadvantage here is the high wear due to the high friction forces that occur, as well as the problem that the mechanical properties of the bulk material are changed significantly by this process, since the bulk material is present in briquette-like bulk material agglomerations after the pump. Particularly for consumers such as dust combustion or dust gasification, it is then necessary to re-grind under pressure, which represents a problem that has not yet been solved.
- the piston pump principle is also known for high-pressure applications.
- Known designs are in DE000001008201A , DE000001175653A , DE000002722931A1 , DE102008009679A1 described.
- the main disadvantage here is the high, previously unresolved wear on the dry-running piston rings. This problem can be solved by using membranes as in DE102011007066A1 shown to be solved.
- due to the gravity-driven filling - as with all other known dust pumps and lock systems relatively large cross sections and dimensions are required.
- the document CH 466 134 discloses a hydraulically operated dust pump which has spring-loaded valves.
- the membrane is arranged vertically.
- the invention is based on the problem of specifying a pump head for the pneumatic high-pressure delivery of fluidized bulk material and a method for operating the pump head, in which the bulk material is kept in a loosened, fluidized state over the entire pumping process.
- the filling is carried out by pneumatic suction, the bulk material being kept in a loosened, flowable state throughout the entire pumping process and dust compaction being avoided in a targeted manner.
- a highly compact and therefore economical construction is achieved.
- Pneumatic suction has several decisive advantages over known dust pump systems:
- the cross section of the suction line 17 and thus the size of the inlet valve 8 and the connection to the pump head are significantly smaller compared to gravity-driven filling, which means that the pump head can be designed accordingly smaller.
- the filling can take place from below into the dust chamber.
- This has the advantage that the design of the pump head in the area of the diaphragm and in the hydraulic area is simplified, since no dust passage from above is required, which would otherwise be the case when filled by gravity.
- this arrangement makes it possible to constructively realize a very large loosening area 4, which is necessary to avoid dust densification and short cycle times.
- the in Fig. 3 The pressure intensifier shown and thus also the separation of the hydraulic system into a primary hydraulic system 15 - between pressure intensifier and hydraulic unit - and a secondary hydraulic system 16 - between membrane 3 and pressure intensifier 13 - offer the following advantages:
- the pressure of the hydraulic unit can be selected independently of the process pressure, which means that inexpensive standard Hydraulic units can be used instead of custom-made products. Since the pressure of the hydraulic unit (20-30 MPa) is generally much higher than the required process pressure in the dust system (1-10 MPa), the volume flows in the hydraulic unit and thus the costs of the hydraulic unit are significantly lower than if the hydraulic unit were designed for the process pressure of the dust system.
- the pressure ratio (primary pressure / secondary pressure) is usually around 2-30.
- Another advantage of the entire process is that the high-pressure gas requirement compared to that in DE102011007066A1 described system is further reduced, because on the one hand the dead volume to be relaxed after the discharge can be made even smaller due to the smaller pipe cross-sections and on the other hand the previously supplied covering gas is also used for the pneumatic conveying during discharge.
- the membrane is mechanically guided by one or more pistons but also guide rods 10, as a result of which undesired deformations of the membrane are avoided.
- a position measurement of the diaphragm 3 is given via the position of the piston or the guide rod 10 relative to the housing 9.
- the dust pump according to the invention and the method carried out with it are suitable for fine-grained bulk goods or dusts which can be loosened and fluidized by adding gas, such as coal dust, and are particularly aimed at supplying pressure-charged coal dust gasifiers with dry coal dust feed.
- the process pressures are of the order of 1 to 10 MPa. In principle, the method can also be used for all other processes where fluidizable dusts are to be pumped dry to high pressure.
- a pressure-bearing housing 9 which hermetically separates the dust chamber 1 from the hydraulic chamber 2.
- the membrane is guided centrally over a guide rod 10 and moved down or up by adding or removing hydraulic fluid via the connecting line 6. Dust is sucked into the dust chamber via the inlet valve 8 and conveyed out of the dust chamber via the outlet valve 7. For loosening, loosening and relaxation, gas is added or removed via the connecting lines 5 and the gas-permeable loosening surfaces 4.
- Fig. 2 the pump cycle is shown using four process steps A) to D).
- step A liquid is withdrawn from the hydraulic chamber, which pulls the membrane upwards and creates a vacuum in the dust chamber. As a result, dust is sucked out of the storage bunker 11. It is assumed that the dust in the feed bunker is in a fluidized state due to the addition of gas. During the pneumatic conveying into the dust chamber 1 by deflecting the membrane 3, a negative pressure is generated in the dust chamber 1, which supports the conveyance.
- step B) by closing the inlet fitting 8 and adding gas via the gas connections 5, the dust space is stretched to the pressure caused by the pressure of the consumer 20 plus the pneumatic delivery pressure loss between the pump head 14 and the consumer (approx 0.1 to 1 MPa) is given.
- step C the outlet fitting 7 is opened for conveying and the dust is conveyed out via the gas connections 5 with the addition of gas.
- the volume of the dust chamber is reduced by adding hydraulic fluid via the hydraulic connection 6 into the hydraulic chamber, by means of the membrane 3.
- step D the structurally unavoidable residual volume of the dust chamber is relaxed and the pump cycle begins with step A from the beginning.
- the pressure in the dust chamber 1 is approximately 0.01 to 0.08 MPa below the pressure in the storage container 11 (differential pressure).
- the negative pressure is generated in the dust chamber 1 by applying negative pressure via the gas connection 5.
- the delivery differential pressure is generated by means of a vacuum pump.
- the negative pressure applied via the gas connection (5) is equal to the amount after the differential pressure or is as large as the differential pressure.
- a single pump head 14 operates batchwise, as shown in FIG FIG 3 shown, several pump heads connected to a dust pump system, wherein a continuous dust flow can be achieved. At least 2 pump heads are arranged for this. Depending on the required throughput and availability requirements, any number of pump heads can be interconnected. If a plurality of n pump heads are arranged, they can be operated out of phase with one another by 2n / n of the pump cycle. In addition to the advantage of continuous dust delivery, the hydraulic unit can be dimensioned smaller for a given throughput than would be the case with discontinuous operation. With this configuration, the effects on the pressure regime of the consumer 20 are also reduced.
- An entrained-flow gasifier is supplied with coal dust at 100 t / h at 5 MPa gasification pressure.
- the pressure loss between the dust pump and the carburetor is 1 MPa, which means that the delivery pressure is 6 MPa.
- the cycle time of a pump head is 20 s, which results in a required volume of the dust chamber of 0.15 m 3 and the suction volume flow of 270 m 3 / h.
- the hydraulic unit works at an operating pressure of 30 MPa and with a volume flow of 54 m 3 / h. Since gas is still added during stringing and discharge, the pressure flow volume flow corresponds to 300 m 3 / h.
- the fittings namely the outlet valve 7 and the inlet valve 8, are given a wear-resistant design.
- the dust space 1 is covered or expanded with gas via a large-area, gas-permeable loosening surface 4 which is tight for the dusty bulk material.
- a large, gas-permeable loosening surface 4 is integrated at the bottom of the dust chamber 1, through which the inlets and outlets of the dust to be conveyed pass.
- the loosening area in relation to the inner surface of the dust space is chosen to be large if possible (at least 30% of the inner surface of the dust space), which results in lower gas velocities in the bulk material and compression of the bulk material is avoided.
- the pressure in the dust space is approximately 0.1 to 1 MPa above the pressure of the receiving container but also the metering vessel 20.
- the hydraulic system is divided into primary and secondary hydraulics, the primary hydraulics being connected to the diaphragm 3 and being driven by the secondary hydraulics via a pressure booster.
- the pressure ratio (primary pressure / secondary pressure) may be approximately 2 to 30.
- the primary and Secondary hydraulics can be operated with different hydraulic fluids.
- the pressure intensifier can be designed as a pressure intensifier piston.
- the pressure intensifier can be designed to be resettable by a return spring, the return spring being able to be designed as a mechanical spring or as a pneumatic gas pressure spring.
- At least two pump heads are combined to form a system, the pressure delivery lines 18 of which are brought together 19, which enables uninterrupted bulk material delivery.
- a suction conveyor line 17 branches out of the supply bunker 11 and branches onto several pump heads.
Description
Die Erfindung betrifft eine Membranpumpe zur pneumatischen Hochdruckförderung von 1 bis 10 MPa fluidisierter Stäube und ein Verfahren zum Betrieb einer solchen Membranpumpe.The invention relates to a diaphragm pump for the pneumatic high-pressure delivery of 1 to 10 MPa of fluidized dusts and a method for operating such a diaphragm pump.
Für Niederdruckanwendungen im Bereich von ca. 0,1 bis 0,2 bar Druckerhöhung werden in der Praxis Förderschnecken mit leichter Schüttgutkomprimierung und anschließender Gasinjektion zur pneumatischen Schüttgutförderung eingesetzt, s.
Während für niedrige Drücke Staubpumpen industriell eingesetzt werden, sind für Hochdruckprozesse in der Größenordnung von 1 bis 10 MPa heute nur Schleusenprozesse industriell etabliert, s.
Für Hochdruckanwendungen in der Größenordnung von 1 bis 10 MPa sind Staubpumpen basierend auf dem Prinzip der Strangpresse bekannt. Hierbei wird das Schüttgut mechanisch wie in einer Strangpresse in einem sich verjüngenden Kanal zu einem Brikett verdichtet und dadurch eine hohe Druckbarriere aus Kanal und Brikett gebildet, was zur Abdichtung zwischen Hoch- und Niederdruckteil erforderlich ist, siehe
Neben dem Prinzip der Strangpresse ist für Hochdruckanwendungen auch das Kolbenpumpenprinzip bekannt. Hierzu bekannte Ausführungen sind in
Hierbei sind jedoch aufgrund des schwerkraftgetriebenen Befüllens - wie auch bei allen anderen bekannten Staubpumpen und Schleusensystemen - relativ große Querschnitte und Abmessungen erforderlich.For low pressure applications in the range of approx. 0.1 to 0.2 bar pressure increase, screw conveyors with slight bulk material compression and subsequent gas injection are used in practice for pneumatic bulk material conveyance, see
While dust pumps are used industrially for low pressures, today only lock processes are industrially established for high pressure processes in the order of 1 to 10 MPa, see
For high-pressure applications in the order of 1 to 10 MPa, dust pumps based on the principle of the extrusion press are known. The bulk material is mechanically as in an extrusion press in a tapered channel to form a briquette, thereby forming a high pressure barrier from the channel and briquette, which is necessary for sealing between the high and low pressure parts, see
In addition to the principle of the extrusion press, the piston pump principle is also known for high-pressure applications. Known designs are in
However, due to the gravity-driven filling - as with all other known dust pumps and lock systems - relatively large cross sections and dimensions are required.
Das Dokument
Das Dokument
Der Erfindung liegt das Problem zugrunde, einen Pumpenkopf zur pneumatischen Hochdruckförderung von fluidisiertem Schüttgut und ein Verfahren zum Betrieb des Pumpenkopfes anzugeben, bei denen das Schüttgut über den gesamten Pumpvorgang hinweg in einem aufgelockerten, fluidisierten Zustand gehalten wird.The invention is based on the problem of specifying a pump head for the pneumatic high-pressure delivery of fluidized bulk material and a method for operating the pump head, in which the bulk material is kept in a loosened, fluidized state over the entire pumping process.
Das Problem wird durch eine Membranpumpe zur pneumatischen Hochdruckförderung von fluidisierten Stäuben mit den Merkmalen des Patentanspruchs 1 und ein Verfahren zum Betrieb einer solchen Membranpumpe mit den Merkmalen des Patentanspruchs 8 gelöst.The problem is solved by a diaphragm pump for the pneumatic high-pressure delivery of fluidized dusts with the features of patent claim 1 and a method for operating such a diaphragm pump with the features of patent claim 8.
Bei der erfindungsgemäßen Staubpumpe erfolgt die Befüllung durch pneumatisches Ansaugen, wobei das Schüttgut über den gesamten Pumpvorgang hinweg in einem aufgelockerten, fließfähigen Zustand gehalten wird und Staubverdichtungen gezielt vermieden werden. Dabei wird eine in hohem Maße kompakte und damit wirtschaftliche Bauweise erzielt.In the dust pump according to the invention, the filling is carried out by pneumatic suction, the bulk material being kept in a loosened, flowable state throughout the entire pumping process and dust compaction being avoided in a targeted manner. A highly compact and therefore economical construction is achieved.
Das pneumatische Ansaugen hat mehrere entscheidende Vorteile gegenüber bekannten Staubpumpensystemen: Der Querschnitt der Saugleitung 17 und damit die Größe des Einlassventils 8 und der Anschluss am Pumpenkopf fällt im Vergleich zu einer schwerkraftgetriebenen Befüllung wesentlich kleiner aus, wodurch der Pumpenkopf entsprechend kleiner ausgelegt werden kann. Des Weiteren kann die Befüllung von unten in den Staubraum hinein erfolgen. Das hat den Vorteil, dass die Konstruktion des Pumpenkopfes im Bereich der Membran und im Hydraulikbereich vereinfacht ist, da keine Staubdurchführung von oben benötigt wird, was sonst bei Befüllung durch Schwerkraft der Fall wäre. Des Weiteren ist es möglich, die Staubpumpe neben, anstatt unterhalb des Vorlagebunkers 11 zu platzieren, was wiederum Bauhöhe einspart und die Wirtschaftlichkeit solcher Anlagen erhöht. Schließlich ist es durch diese Anordnung möglich, eine sehr große Auflockerungsfläche 4 konstruktiv zu realisieren, was für die Vermeidung von Staubverdichtungen und kurze Zykluszeiten erforderlich ist.Pneumatic suction has several decisive advantages over known dust pump systems: The cross section of the
Der in
Ein weiterer Vorteil des gesamten Verfahrens ist, dass der Hochdruck-Gasbedarf gegenüber dem in
In weiterer Ausgestaltung arbeiten mehrere Pumpenköpfe phasenverschoben zueinander. Durch diese Maßnahme wird der Förderprozess vergleichmäßigt.In a further embodiment, several pump heads work out of phase with one another. This measure makes the funding process more even.
In einer besonderen Ausgestaltung wird die Membran durch einen oder mehrere Kolben aber auch Führungsstangen 10 mechanisch geführt, wodurch unerwünschte Verformungen der Membran vermieden werden. Über die Lage des Kolbens beziehungsweise der Führungsstange 10 relativ zum Gehäuse 9 ist eine Positionsmessung der Membran 3 gegeben.In a special embodiment, the membrane is mechanically guided by one or more pistons but also guide
Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.Advantageous developments of the invention are specified in the subclaims.
Die Erfindung wird im Folgenden als Ausführungsbeispiel in einem zum Verständnis erforderlichen Umfang anhand von Figuren näher erläutert. Dabei zeigen:
- Fig 1
- einen erfindungsgemäßen Pumpenkopf
- Fig 2
- die wesentlichen Ablaufschritte des Pumpenzyklus' und
- Fig 3
- die Einbindung mehrerer Pumpenköpfe in ein Staubpumpen-system.
- Fig. 1
- a pump head according to the invention
- Fig. 2
- the essential steps of the pump cycle and
- Fig. 3
- the integration of several pump heads in a dust pump system.
In den Figuren bezeichnen gleiche Bezeichnungen gleiche Elemente.In the figures, the same designations denote the same elements.
Die erfindungsgemäße Staubpumpe und das damit ausgeführte Verfahren sind für feinkörnige Schüttgüter oder Stäube geeignet, welche sich durch Gaszugabe auflockern und fluidisieren lassen, wie etwa Kohlestaub, und zielt insbesondere auf die Versorgung von druckaufgeladenen Kohlestaubvergasern mit trockener Kohlestaubeinspeisung ab. Die Prozessdrücke liegen hierbei in der Größenordnung von 1 bis 10 MPa. Grundsätzlich kann das Verfahren aber auch für alle anderen Prozesse eingesetzt werden, wo fluidisierbare Stäube trocken auf hohen Druck gepumpt werden sollen.The dust pump according to the invention and the method carried out with it are suitable for fine-grained bulk goods or dusts which can be loosened and fluidized by adding gas, such as coal dust, and are particularly aimed at supplying pressure-charged coal dust gasifiers with dry coal dust feed. The process pressures are of the order of 1 to 10 MPa. In principle, the method can also be used for all other processes where fluidizable dusts are to be pumped dry to high pressure.
Bei dem Pumpenkopf nach
In
In Schritt A) wird dem Hydraulikraum Flüssigkeit entzogen, wodurch die Membran nach oben gezogen wird und im Staubraum Unterdruck erzeugt wird. Dadurch wird Staub aus dem Vorlagebunker 11 angesaugt. Vorausgesetzt sei, dass der Staub im Vorlagebunker sich durch Gaszugabe in einem fluidisierten Zustand befindet. Während des pneumatischen Einförderns in den Staubraum 1 durch Auslenken der Membran 3 wird ein Unterdruck im Staubraum 1 erzeugt, wodurch die Förderung unterstützt wird.In step A), liquid is withdrawn from the hydraulic chamber, which pulls the membrane upwards and creates a vacuum in the dust chamber. As a result, dust is sucked out of the storage bunker 11. It is assumed that the dust in the feed bunker is in a fluidized state due to the addition of gas. During the pneumatic conveying into the dust chamber 1 by deflecting the
Wenn die Membran die obere Endlage erreicht hat, wird in Schritt B) durch Schließen der Einlassarmatur 8 und Gaszugabe über die Gasanschlüsse 5 der Staubraum auf den Druck bespannt, welcher durch den Druck des Verbrauchers 20 zuzüglich des pneumatischen Förderdruckverlustes zwischen Pumpenkopf 14 und Verbraucher (circa 0,1 bis 1 MPa) gegeben ist.When the membrane has reached the upper end position, in step B) by closing the inlet fitting 8 and adding gas via the gas connections 5, the dust space is stretched to the pressure caused by the pressure of the
In Schritt C) wird zum Ausfördern die Auslassarmatur 7 geöffnet und der Staub unter Gaszugabe über die Gasanschlüsse 5 herausgefördert. Gleichzeitig wird das Volumen des Staubraumes durch Zugabe von Hydraulikflüssigkeit über den Hydraulikanschluss 6 in den Hydraulikraum, mittels der Membran 3 reduziert.In step C), the outlet fitting 7 is opened for conveying and the dust is conveyed out via the gas connections 5 with the addition of gas. At the same time, the volume of the dust chamber is reduced by adding hydraulic fluid via the
In Schritt D) wird das konstruktiv unvermeidliche Restvolumen des Staubraumes entspannt und der Pumpenzyklus beginnt mit Schritt A von vorne.In step D), the structurally unavoidable residual volume of the dust chamber is relaxed and the pump cycle begins with step A from the beginning.
Beim Ansaugen des Schüttgutes liegt der Druck im Staubraum 1 circa 0,01 bis 0,08 MPa unterhalb dem Druck im Vorlagebehälter 11 (Förderdifferenzdruck). In einer besonderen Ausgestaltung der Erfindung wird der Unterdruck in dem Staubraum 1 erzeugt, indem Unterdruck über den Gasanschluss 5 angelegt wird. Hierbei wird während des pneumatischen Einförderns von Staub in den Staubraum über das Evakuieren des Staubraumes mittels einer Vakuumpumpe der Förderdifferenzdruck erzeugt. Der über den Gasanschluss (5) angelegte Unterdruck gleicht dem Betrag nach dem Förderdifferenzdruck oder ist ebenso groß wie der Förderdifferenzdruck.When the bulk material is sucked in, the pressure in the dust chamber 1 is approximately 0.01 to 0.08 MPa below the pressure in the storage container 11 (differential pressure). In a special embodiment of the invention, the negative pressure is generated in the dust chamber 1 by applying negative pressure via the gas connection 5. Here, during the pneumatic conveying of dust into the dust space, the evacuation of the dust space the delivery differential pressure is generated by means of a vacuum pump. The negative pressure applied via the gas connection (5) is equal to the amount after the differential pressure or is as large as the differential pressure.
Da ein einzelner Pumpenkopf 14 chargenweise (diskontinuierlich) arbeitet, werden, wie in
Ein Flugstromvergaser wird mit 100 t/h bei 5 MPa Vergasungsdruck mit Kohlestaub versorgt. Der Druckverlust zwischen Staubpumpe und Vergaser beträgt 1 MPa, womit der Förderdruck bei 6 MPa liegt. Das Staubpumpensystem ist mit n=10 Stück Pumpenköpfen ausgestattet. Ein Pumpenkopf leistet somit 10 t/h. Die Zykluszeit eines Pumpenkopfes beträgt 20 s, wodurch sich ein erforderliches Volumen des Staubraumes zu 0,15 m3 und der Ansaug-Volumenstrom zu 270 m3 /h ergibt. Das Hydraulikaggregat arbeitet bei einem Betriebsdruck von 30 MPa und mit einem Volumenstrom von 54 m3 /h. Da beim Bespannen und Ausfördern weiter Gas zugegeben wird, entspricht der Druckfördervolumenstrom 300 m3 /h. Es ergibt sich ein Hochdruck-Gasbedarf von circa 16.000 Nm3 /h. Dies entspricht einer elektrischen Antriebsleistung des Gasverdichters von circa 2,36 MW. Für ein konventionelles Schleusensystem wären etwa das 2,3-fache, nämlich 36.800 Nm3 /h und 5,43 MW an Verdichterleistung erforderlich. Mit einem Wirkungsgrad des Hydraulikaggregates von 80% ergibt sich die elektrische Leistungsaufnahme der Staubpumpe zu 0,5 MW. In diesem Beispiel wird mit dem hier vorgestellten Staubpumpenprozess gegenüber einem konventionellen Schleusensystem 2,57 MW an Elektroenergie oder 20.800 Nm3 /h Hochdruck-Fördergas eingespart.An entrained-flow gasifier is supplied with coal dust at 100 t / h at 5 MPa gasification pressure. The pressure loss between the dust pump and the carburetor is 1 MPa, which means that the delivery pressure is 6 MPa. The dust pump system is equipped with n = 10 pump heads. A pump head thus achieves 10 t / h. The cycle time of a pump head is 20 s, which results in a required volume of the dust chamber of 0.15 m 3 and the suction volume flow of 270 m 3 / h. The hydraulic unit works at an operating pressure of 30 MPa and with a volume flow of 54 m 3 / h. Since gas is still added during stringing and discharge, the pressure flow volume flow corresponds to 300 m 3 / h. There is a high-pressure gas requirement of approximately 16,000 Nm 3 / h. This corresponds to an electrical drive power of the gas compressor of approximately 2.36 MW. A conventional lock system would require approximately 2.3 times, namely 36,800 Nm 3 / h and 5.43 MW of compressor output. With an efficiency of Hydraulic unit of 80%, the electrical power consumption of the dust pump is 0.5 MW. In this example, the dust pump process presented here saves 2.57 MW of electrical energy or 20,800 Nm 3 / h high-pressure conveying gas compared to a conventional lock system.
In einer besonderen Ausgestaltung der Erfindung sind die Armaturen, nämlich das Auslassventil 7 und das Einlassventil 8, in verschleißfester Ausführung gegeben.In a special embodiment of the invention, the fittings, namely the outlet valve 7 and the inlet valve 8, are given a wear-resistant design.
In einer besonderen Ausgestaltung der Erfindung erfolgt die Bespannung beziehungsweise Entspannung des Staubraumes 1 mit Gas über eine großflächige, gasdurchlässige Auflockerungsfläche 4, die für das staubförmige Schüttgut dicht ist.In a special embodiment of the invention, the dust space 1 is covered or expanded with gas via a large-area, gas-permeable loosening surface 4 which is tight for the dusty bulk material.
In einer besonderen Ausgestaltung der Erfindung ist am Boden des Staubraumes 1 eine großflächige, gasdurchlässige Auflockerungsfläche 4 integriertet, durch welche die Ein- und Ausläufe des zu fördernden Staubes hindurchtreten.In a special embodiment of the invention, a large, gas-permeable loosening surface 4 is integrated at the bottom of the dust chamber 1, through which the inlets and outlets of the dust to be conveyed pass.
In einer besonderen Ausgestaltung der Erfindung ist die Auflockerungsfläche im Verhältnis zur Innenfläche des Staubraumes nach Möglichkeit groß gewählt (mindestens 30% der Innenfläche des Staubraumes), wodurch sich geringere Gasgeschwindigkeiten im Schüttgut ergeben und eine Komprimierung des Schüttgutes vermieden wird.In a special embodiment of the invention, the loosening area in relation to the inner surface of the dust space is chosen to be large if possible (at least 30% of the inner surface of the dust space), which results in lower gas velocities in the bulk material and compression of the bulk material is avoided.
In einer besonderen Ausgestaltung der Erfindung liegt beim Ausfördern des Schüttgutes der Druck im Staubraum circa 0,1 bis 1 MPa über dem Druck des Empfangsbehälters aber auch Dosiergefäß 20.In a special embodiment of the invention, when the bulk material is conveyed out, the pressure in the dust space is approximately 0.1 to 1 MPa above the pressure of the receiving container but also the
In einer besonderen Ausgestaltung der Erfindung ist das Hydrauliksystem in eine Primär- und Sekundärhydraulik unterteilt, wobei die Primärhydraulik mit der Membran 3 verbunden ist und von der Sekundärhydraulik über einen Druckübersetzer angetrieben wird. Das Druckübersetzungsverhältnis (Primärdruck/Sekundärdruck) mag circa 2 bis 30 betragen. Die Primär-und Sekundärhydraulik können mit unterschiedlichen Hydraulikflüssigkeiten betrieben werden. Der Druckübersetzer kann als Druckübersetzerkolben ausgeführt sein. Der Druckübersetzer kann durch eine Rückstellfeder zurückstellbar ausgeführt sein, wobei die Rückstellfeder als mechanische Feder oder als pneumatische Gasdruckfeder ausgeführt sein kann.In a special embodiment of the invention, the hydraulic system is divided into primary and secondary hydraulics, the primary hydraulics being connected to the
In einer besonderen Ausgestaltung der Erfindung sind mindestens zwei Pumpenköpfe zu einem System kombiniert, deren Druckförderleitungen 18 zusammengeführt 19 sind, was eine unterbrechungsfreie Schüttgutförderung ermöglicht.In a special embodiment of the invention, at least two pump heads are combined to form a system, the
In einer besonderen Ausgestaltung der Erfindung geht aus dem Vorlagebunker 11 eine Saugförderleitung 17 ab, die sich auf mehrere Pumpenköpfe verzweigt.In a special embodiment of the invention, a
Die vorliegende Erfindung wurde zu Illustrationszwecken anhand von konkreten Ausführungsbeispielen im Detail erläutert. Dabei können Elemente der einzelnen Ausführungsbeispiele auch miteinander kombiniert werden. Die Erfindung soll daher nicht auf einzelne Ausführungsbeispiele beschränkt sein, sondern lediglich eine Beschränkung durch die angehängten Ansprüche erfahren.The present invention has been explained in detail for the purposes of illustration on the basis of specific exemplary embodiments. Elements of the individual exemplary embodiments can also be combined with one another. The invention is therefore not intended to be limited to individual exemplary embodiments, but is only to be limited by the appended claims.
- 11
- StaubraumDust room
- 22nd
- HydraulikraumHydraulic room
- 33rd
- Membranmembrane
- 44th
- Gasdurchlässige Auflockerungsfläche, staubdichter FilterGas permeable loosening surface, dustproof filter
- 55
- GasanschlussGas connection
- 66
- HydraulikanschlussHydraulic connection
- 77
- AuslassventilExhaust valve
- 88th
- EinlassventilInlet valve
- 99
- Drucktragendes GehäusePressure-bearing housing
- 1010th
- Membran-FührungsstangeMembrane guide rod
- 1111
- VorlagebunkerStorage bunker
- 1212
- HydraulikaggregatHydraulic unit
- 1313
- DruckübersetzerPressure translator
- 1414
- PumpenkopfPump head
- 1515
- PrimärhydraulikPrimary hydraulics
- 1616
- SekundärhydraulikSecondary hydraulics
- 1717th
- Pneumatische SaugleitungPneumatic suction line
- 1818th
- Pneumatische DruckleitungPneumatic pressure line
- 1919th
- ZusammenführungReunification
- 2020th
- Verbraucher, Empfänger (z. B. Flugstromvergaser, Kohlenstaubbrenner)Consumers, receivers (e.g. entrained-flow gasifier, coal dust burner)
- 2121st
- SchüttgutBulk goods
- 2222
- Gasgas
Claims (13)
- Diaphragm pump for the pneumatic high-pressure delivery of 1 to 10 MPa fluidized dusts, in which:- a pressure-tight housing (9) is provided,- the volume in the housing is divided by a levelly (horizontally) arranged diaphragm (3) into a lower dust chamber (1) and an upper hydraulic chamber (2),- the dust chamber has, from below, an entrance for the dust which can be shut off by means of an inlet fitting (8),- the dust chamber has, from below, an exit for the dust which can be shut off by means of an outlet fitting (7),- at the base of the dust chamber, there is arranged a gas-permeable loosening surface (4) which is connected to a gas port (5),- the hydraulic chamber is connected to a hydraulic port (6) for the supply and discharge of hydraulic fluid.
- Diaphragm pump as claimed in claim 1,
characterized in that
the diaphragm (3) is guided centrally by means of a guide rod (10) . - Diaphragm pump as claimed in any one of the preceding claims,
characterized in that
the hydraulic port (6) is connected via a pressure intensifier (13) to a hydraulic assembly (12). - Diaphragm pump as claimed in claim 3,
characterized in that
the pressure intensifier (13) is designed as a pressure intensifier piston. - Diaphragm pump as claimed in any one of the preceding claims,
characterized in that
the diaphragm pump is arranged at the same height as the hopper (11). - Diaphragm pump as claimed in any one of the preceding claims,
characterized in that
the diaphragm pump is provided in a manifold arrangement. - Diaphragm pump as claimed in any one of the preceding claims,
characterized in that
the entrance for the dust and the exit for the dust pass through the loosening surface (4). - Method for the pneumatic high-pressure delivery of fluidized dusts by means of a diaphragm pump as claimed in any one of claims 1 to 7, in a dust delivery device,
in which- the dust delivery device comprises a hopper (11),- the hopper (11) contains fluidized dust in bulk material form,- the outlet of the hopper (11) is connected via a pneumatic suction line (17) to the inlet fitting (8) of the diaphragm pump,whereupon- the diaphragm (3) is hydraulically deflected upward, a negative pressure is generated in the dust chamber (1) and fluidized dust is drawn into the dust chamber (1) via the opened inlet fitting (8),- the inlet fitting (8) is closed,- the dust chamber (1) is charged to the required high pressure with gas via the gas port (5),- the outlet fitting (7) is opened,- the dust is delivered out of the dust chamber (1) by means of a feed of gas via the gas port (5), while at the same time the volume of the dust chamber is reduced by hydraulic deflection of the diaphragm (3) downward. - Method as claimed in claim 8,
characterized in that
the dust chamber (1) is relieved of pressure. - Method as claimed in any one of the preceding claims 8 to 9 and claim 6,
characterized in that
the pump cycles of the diaphragm pumps take place in a phase-offset manner with respect to one another. - Method as claimed in any one of claims 7 to 10,
characterized in that
the negative pressure in the dust chamber (1) is generated by virtue of negative pressure being applied via the gas port (5) . - Method as claimed in claim 11,
characterized in that
a negative pressure equal in magnitude to the delivery pressure differential is applied via the gas port (5). - Method as claimed in any one of the preceding claims,
characterized in that
the hopper (11) is at atmospheric pressure.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102016201182.0A DE102016201182A1 (en) | 2016-01-27 | 2016-01-27 | Diaphragm pump with dust suction from below |
PCT/EP2016/081838 WO2017129327A1 (en) | 2016-01-27 | 2016-12-20 | Diaphragm pump comprising dust suction from below |
Publications (2)
Publication Number | Publication Date |
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EP3390818A1 EP3390818A1 (en) | 2018-10-24 |
EP3390818B1 true EP3390818B1 (en) | 2020-05-20 |
Family
ID=57755273
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP16822973.0A Active EP3390818B1 (en) | 2016-01-27 | 2016-12-20 | Diaphragm pump comprising dust suction from below |
Country Status (5)
Country | Link |
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US (1) | US10914299B2 (en) |
EP (1) | EP3390818B1 (en) |
CN (1) | CN108603498B (en) |
DE (1) | DE102016201182A1 (en) |
WO (1) | WO2017129327A1 (en) |
Families Citing this family (4)
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DE102016201182A1 (en) | 2016-01-27 | 2017-07-27 | Siemens Aktiengesellschaft | Diaphragm pump with dust suction from below |
DE102016216006A1 (en) | 2016-08-25 | 2018-03-01 | Siemens Aktiengesellschaft | Double membrane for a dust pump |
DE102016216016A1 (en) | 2016-08-25 | 2018-03-15 | Siemens Aktiengesellschaft | Production of a porous aluminum filter for a membrane pump |
DE102016216012A1 (en) | 2016-08-25 | 2018-03-01 | Siemens Aktiengesellschaft | Diaphragm pump with porous, curved aluminum filter |
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Also Published As
Publication number | Publication date |
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WO2017129327A1 (en) | 2017-08-03 |
US20190063419A1 (en) | 2019-02-28 |
CN108603498B (en) | 2020-05-22 |
DE102016201182A1 (en) | 2017-07-27 |
US10914299B2 (en) | 2021-02-09 |
EP3390818A1 (en) | 2018-10-24 |
CN108603498A (en) | 2018-09-28 |
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