EP3388162B1 - Bearbeitungseinheit für eine profilierungsanlage - Google Patents
Bearbeitungseinheit für eine profilierungsanlage Download PDFInfo
- Publication number
- EP3388162B1 EP3388162B1 EP18157664.6A EP18157664A EP3388162B1 EP 3388162 B1 EP3388162 B1 EP 3388162B1 EP 18157664 A EP18157664 A EP 18157664A EP 3388162 B1 EP3388162 B1 EP 3388162B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- operating unit
- profiled element
- contact
- rollers
- conical portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 claims description 8
- 238000005452 bending Methods 0.000 description 8
- 230000007423 decrease Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/028—Variable-width rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/08—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process
- B21B13/10—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process all axes being arranged in one plane
- B21B13/103—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with differently-directed roll axes, e.g. for the so-called "universal" rolling process all axes being arranged in one plane for rolling bars, rods or wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/024—Rolls for bars, rods, rounds, tubes, wire or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
- B21D5/086—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers for obtaining closed hollow profiles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Claims (11)
- Betriebseinheit für eine Profilierungsanlage, die so angeordnet ist, dass sie am Eingang ein profiliertes Element aufnimmt, das einen Querschnitt aufweist, der durch eine Unterseite (B), zwei Seiten (S1, S2) und zwei Oberseiten (T1, T2) definiert ist, die nach oben geneigt sind, so dass sie aufeinander konvergieren, wobei die Betriebseinheit umfasst:zwei geformte Walzen (1), von denen eine jede einen konischen Abschnitt (2) und einen Endabschnitt (3) enthält, die konzentrisch zu einer Drehachse (Z) sind;wobei der konische Abschnitt (2) mit einem Scheitelpunktteil (23) ausgestattet ist, in dem der Durchmesser der Walze (1) minimal ist, wobei der Endabschnitt (3) am Scheitelpunktteil (23) mit dem konischen Abschnitt (2) verbunden ist, undwobei der Endabschnitt (3) einen größeren Durchmesser als der Scheitelpunktteil (23) aufweist, der eine Schulter von der Oberfläche des ersten konischen Abschnitts (2) aus definiert;dadurch gekennzeichnet, dass:die zwei geformten Walzen (1) so positioniert sind, dass deren Drehachsen (Z) ausgerichtet sind und die Endabschnitte (3) einander zugewandt sind, und so positioniert sind, dass die Oberseiten (T1, T2) des profilierten Elements mit dem konischen Abschnitt (2) in Kontakt stehen;die Endabschnitte (3) so angeordnet sind, dass sie mit den Endkanten der Oberseiten (T1, T2) in Kontakt kommen.
- Betriebseinheit nach Anspruch 1, enthaltend Einstellmittel, um die Bewegung der geformten Walzen (1) in einer oder mehreren horizontalen Richtungen und/oder in vertikaler Richtung zu ermöglichen.
- Betriebseinheit nach Anspruch 1, enthaltend eine untere Walze (11), die so angeordnet ist, dass sie mit der Unterseite (B) des profilierten Elements in Kontakt kommt.
- Betriebseinheit nach Anspruch 1, enthaltend zwei seitliche Walzen (12, 13), die so angeordnet sind, dass sie mit den Seiten (S1, S2) des profilierten Elements in Kontakt kommen.
- Betriebseinheit nach Anspruch 4, wobei die seitlichen Walzen (S1, S2) konisch sind.
- Betriebseinheit nach Anspruch 4, wobei die seitlichen Walzen (S1, S2) zylindrisch sind, wobei deren Drehachse geneigt und relativ zur vertikalen Achse einstellbar ist.
- Betriebseinheit nach Anspruch 1, wobei der Endabschnitt (3) konisch ist und mit dem konischen Abschnitt (2) am Scheitelpunktteil (23) verbunden ist.
- Betriebseinheit nach Anspruch 7, wobei der Winkel, der zwischen den Verjüngungen des konischen Abschnitts (2) und des Endabschnitts (3) enthalten ist, größer oder gleich einem rechten Winkel ist.
- Verfahren zum Profilieren eines profilierten Elements, wobei das profilierte Element einen Querschnitt aufweist, der durch eine Unterseite (B), zwei Seiten (S1, S2) und zwei Oberseiten (T1, T2) definiert ist, die nach oben geneigt sind, so dass sie aufeinander konvergieren, das die folgenden Schritte umfasst:Weiterleiten des profilierten Elements an eine Profilierungsanlage, die eine Betriebseinheit umfasst, die zwei geformte Walzen (1) aufweist, von denen eine jede einen konischen Abschnitt (2) und einen Endabschnitt (3) enthält, die konzentrisch zu einer Drehachse (Z) sind;wobei der konische Abschnitt (2) mit einem Scheitelpunktteil (23) ausgestattet ist, in dem der Durchmesser der Walze minimal ist, wobei der Endabschnitt (3) am Scheitelpunktteil (23) mit dem konischen Abschnitt (2) verbunden ist, undwobei der Endabschnitt (3) einen größeren Durchmesser als der Scheitelpunktteil (23) aufweist, der eine Schulter von der Oberfläche des ersten konischen Abschnitts (2) aus definiert;wobei die Endabschnitte (3) so angeordnet sind, dass sie mit den Endkanten der Oberseiten (T1, T2) in Kontakt kommen;wobei das profilierte Element zu der Betriebseinheit weitergeleitet wird, wobei die Oberseiten in Kontakt mit dem konischen Abschnitt (2) gebracht werden und die Kanten der Oberseiten (T1, T2) in Kontakt mit den Endabschnitten (3) gebracht werden;dadurch gekennzeichnet, dass die zwei geformten Walzen (1) so positioniert sind, dass deren Drehachsen (Z) ausgerichtet sind und die Endabschnitte (3) einander zugewandt sind, und so positioniert sind, dass die Oberseiten (T1, T2) des profilierten Elements mit dem konischen Abschnitt (2) in Kontakt stehen.
- Verfahren nach Anspruch 9, wobei die Betriebseinheit eine untere Walze (11) umfasst, die so angeordnet ist, dass sie mit der Unterseite (B) des profilierten Elements in Kontakt kommt, und wobei das profilierte Element zur Betriebseinheit weitergeleitet wird, wobei die Unterseite (B) in Kontakt mit der unteren Walze (11) gebracht wird.
- Verfahren nach Anspruch 9, wobei die Betriebseinheit zwei seitliche Walzen (12, 13) umfasst, die so angeordnet sind, dass sie mit den Seiten (S1, S2) des profilierten Elements in Kontakt kommen, und wobei das profilierte Element zur Betriebseinheit weitergeleitet wird, wobei eine jede Seite (S1, S2) in Kontakt mit einer seitlichen Walze (12, 13) gebracht wird.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102017000039822A IT201700039822A1 (it) | 2017-04-11 | 2017-04-11 | Rullo sagomato per una linea profilatrice |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3388162A1 EP3388162A1 (de) | 2018-10-17 |
EP3388162B1 true EP3388162B1 (de) | 2020-04-01 |
Family
ID=59811745
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18157664.6A Active EP3388162B1 (de) | 2017-04-11 | 2018-02-20 | Bearbeitungseinheit für eine profilierungsanlage |
Country Status (6)
Country | Link |
---|---|
US (1) | US20180290192A1 (de) |
EP (1) | EP3388162B1 (de) |
JP (1) | JP2018176273A (de) |
BR (1) | BR102018005227A2 (de) |
IT (1) | IT201700039822A1 (de) |
MX (1) | MX2018003260A (de) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4660399A (en) * | 1985-06-03 | 1987-04-28 | Suter Frank L | Mobile roll-forming machine |
FI965070A0 (fi) * | 1996-12-17 | 1996-12-17 | Samesor Smt International Oy | En utrustning foer rullforming av balkprodukter foer metallplaoten |
US6148654A (en) * | 1997-10-15 | 2000-11-21 | Asc Machine Tools, Inc. | Convertible roll forming apparatus |
US6938389B2 (en) * | 2001-10-03 | 2005-09-06 | Steel Stitch Corporation | Roll formed staple-in awning frame and method |
JP3975783B2 (ja) * | 2002-03-04 | 2007-09-12 | 株式会社デンソー | ロール成形方法及び装置 |
ITVE20050059A1 (it) * | 2005-12-01 | 2007-06-02 | Stam S P A | Macchina profilatrice.- |
IT1394852B1 (it) * | 2009-07-21 | 2012-07-20 | Olimpia 80 Srl | Macchina a geometria lineare variabile per formare in continua tubi quadri |
-
2017
- 2017-04-11 IT IT102017000039822A patent/IT201700039822A1/it unknown
-
2018
- 2018-02-20 EP EP18157664.6A patent/EP3388162B1/de active Active
- 2018-03-05 US US15/911,229 patent/US20180290192A1/en not_active Abandoned
- 2018-03-15 MX MX2018003260A patent/MX2018003260A/es unknown
- 2018-03-16 BR BR102018005227-6A patent/BR102018005227A2/pt not_active Application Discontinuation
- 2018-03-19 JP JP2018051152A patent/JP2018176273A/ja active Pending
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
IT201700039822A1 (it) | 2018-10-11 |
JP2018176273A (ja) | 2018-11-15 |
US20180290192A1 (en) | 2018-10-11 |
EP3388162A1 (de) | 2018-10-17 |
MX2018003260A (es) | 2018-11-09 |
BR102018005227A2 (pt) | 2018-12-18 |
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