Classifications

• • E—FIXED CONSTRUCTIONS
  • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
  • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
  • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
  • E06B1/56—Fastening frames to the border of openings or to similar contiguous frames
  • E06B1/60—Fastening frames to the border of openings or to similar contiguous frames by mechanical means, e.g. anchoring means
  • E06B1/6015—Anchoring means
  • E06B1/6038—Anchoring means specially adapted for being embedded in the wall
• • E—FIXED CONSTRUCTIONS
  • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
  • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
  • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
  • E06B1/56—Fastening frames to the border of openings or to similar contiguous frames
  • E06B1/60—Fastening frames to the border of openings or to similar contiguous frames by mechanical means, e.g. anchoring means
  • E06B1/6015—Anchoring means
• • E—FIXED CONSTRUCTIONS
  • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
  • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
  • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
  • E06B1/003—Cavity wall closers; Fastening door or window frames in cavity walls
• • E—FIXED CONSTRUCTIONS
  • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
  • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
  • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
  • E06B1/02—Base frames, i.e. template frames for openings in walls or the like, provided with means for securing a further rigidly-mounted frame; Special adaptations of frames to be fixed therein
• • E—FIXED CONSTRUCTIONS
  • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
  • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
  • E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
  • E06B1/70—Sills; Thresholds
  • E06B2001/707—Thresholds with special provision for insulation
• • E—FIXED CONSTRUCTIONS
  • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
  • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
  • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
  • E06B3/04—Wing frames not characterised by the manner of movement
  • E06B3/06—Single frames
  • E06B3/08—Constructions depending on the use of specified materials
  • E06B3/20—Constructions depending on the use of specified materials of plastics
  • E06B3/205—Constructions depending on the use of specified materials of plastics moulded or extruded around a core

Definitions

• the subject matter of the invention is an insulation mounting profile, which is designed to create fastening systems and thermal insulation of windows and doors. It is usually placed in the insulation area of ail kinds of buildings, including multi- family buildings, single-family buildings, as well as public buildings, livestock buildings and farm buildings.
• the subject matter of the invention is also a method for manufacturing of unified insulation mounting profiles, which can easily be used for manufacturing of individualized insulation mounting profiles, tailored to individual needs of investors.
• the method involves placing the thermal insulation element in the location of the horizontal contact between the window and the wall, which is also the external sill.
• the thermal insulation element is made of a thermal insulation material in the form of a narrow board, having a trapezoidal shape in the cross section. On the surface of the thermal insulation material of the element is placed a thin layer of plastic with a mesh.
• the wall has through fixing hollows, and the window with the element is fixed to the window opening by a screw element.
• a screw element Known from another Polish description of the utility model with the application number W-115579 (publ. BUP No. 02/2007 of 22 January 2007 ⁇ is the solution entitled ,,The angular element of the thermal insulation housing".
• the angular element of the thermal insulation housing presented herein comprises a base and a side wall, made of a thermal insulation board, where between two stiffening linings is placed a layer of the thermal insulation material.
• the base and the side wall are connected to each other to form the angular bent edge at the connection point.
• the angular element has on the opposite face edges the longitudinal seal protrusions on the one side, and the longitudinal seal socket on the other.
• the reinforcing steel profile with the thermal insert for manufacturing of windows and doors of PVC profiles, constituting a steal upper and side element, separated by a rolled thermal insert, is characterized by the fact that the upper element has a bend forming the protrusion and the socket made between the double and single bend of the protrusion, where is placed the thermal insert by one end, located in the socket of the side element by the other end, formed between the double and single bend of the protrusion, wherein the vertical arm of the side element has a protrusion.
• the purpose of the invention is to develop such a mounting profile, which will enable the creation of the entire fastening system and the thermal insulation of windows, doors and glass facades, as well as enable and at least facilitate their assembly, regardless of the shape and regardless of the type of the wall, in which are made the holes built using the developed profile.
• the purpose of the invention is also to develop an efficient method for manufacturing of the insulation mounting profile.
• the essence of the insulation mounting profile lies in the fact that it is an angle iron made of any material, preferably steel or composite with high density, which can carry loads of up to 450 kg/m2 and which is supplemented by an adhering foam. They constitute an essential part of the insulation mounting profile and are covered with a layer of resin, and then with a layer of fiber.
• the angle iron has the shape of the letterappelL".
• the angle iron and the foam create a compact, basic part of the profile with the cross-section of a right triangle.
• the foam is made of a foamed polypropylene with a cellular structure; is preferably made up of a linear polymer or a branched polymer or a side-chain polymer or a multi-branched polymer or a star polymer or a ladder polymer or a cross-linked polymer or a cyclic polymer or a catetane polymer or a ratexan polymer or a dendrimeric polymer, and in particular a floral sponge, a polystyrene, a styrodur, or a polyurethane with a density from 15 kg/m2 to 450 kg/m 2 , foamed PVC or other plastics, such as: ABS, PE, PP, or compressed wood chips or other material combined with polyurethane,
• foamed PVC or other plastics such as: ABS, PE, PP, or compressed wood chips or other material combined with polyurethane
• resin is epoxy resin, urea resin or polyurethane.
• the layer of fiber is glass fiber, carbon fiber or fiber impregnated with resin.
• the basic part of the insulation profile is fixed to the supplementing foam, preferably made of one of the materials, from which the adhering foam is made.
• the profile is equipped with anchors.
• the profile has sockets, which are equipped with plugs.
• the profile is an appropriately shaped profile, forming the window sill, i.e. the sill profile.
• the plugs have two layers - the outer layer of the plug is a membrane, preferably EPDM or Winflex, while the inner layer is an adhesive, and in addition, optionally the plug is protected from sticking with a siliconized paper.
• these elements are passed through the drawing die (at the working position, as shown in Fig. 17), in which they are coated with fiber, after application of which the hardness of their surface is fixed, wherein placing of both the layer of resin and fiber may take place by any means, i.e., for example, resin is applied to the profile by means of a brush or a roller, by immersing it in resin or spraying, for example, with a gun
• resin is further tainted in any color.
• the developed insulation mounting profile is made of materials that have been used so far in completely different fields, of polymers (including the floral sponge, i.e. of polyurethane with short polymer chains), which in combination with resins exhibit surprising, hitherto unknown properties, perfectly suitable for the use in construction,
• the solution according to the invention allows a simple and quick installation of windows, doors and glass facades eliminating thermal bridges, previously formed at the place of their installation.
• the developed insulation mounting profile can reduce structural components used so far in the installation of windows and - -
• the developed structure eliminates the need for placing windows or doors in the wall opening; these elements can be installed outside the wall, so that the thermal insulation is directly fed to the window or the door.
• the solution according to the invention eliminates any thermal bridges, which are created so far when connecting the windows and the doors with the wall face.
• the invention has led to the development of an extremely strong profile, which makes it possible to limit the additional structural elements in the building, because the profile plays their role alone and replaces them.
• the method according to the invention i.e, the method for manufacturing of insulation mounting profiles, provides for the organization of a deliberate and extremely easily organized technological cycle that enables both the manufacture of highly customized and even most complex profiles, as well as simple and standardized profiles.
• Fig. 1 - shows an axonometric view of the cross section through two juxtaposed profiles, where in one of them the steel angle iron is used
• Fig. 2 - shows an axonometric view of the cross section through the profile using the angle iron made of concentrated mass
• Fig. 3 - shows an axonometric view of the cross section of the profile using a different angle iron made of concentrated mass
• Fig. 4 - shows a horizontal module of the profile
• Fig. 5 - shows a vertical module of the profile with properly positioned plugs
• Fig. 6 - shows a horizontal module of the profile with another installation method, using anchors
• Fig. 7 - shows an arched module of the profile
• Fig. 8 - shows an example - -
• Fig. 9 - shows an axonometric view of the cross section through the profile, where in addition the sill profile is used in a shape forming the window sill
• drawings Fig. 10, Fig. 11 Fig. 12, Fig. 13 and Fig. 14 - show an axonometric view of profiles, with which sili profiles of another type are also juxtaposed
• Fig. 15 - shows the cleaning stage of the cut sill profile from particles of contaminants, which precedes the coating stage of the sill profile made using the method presented in the developed method
• Fig. 16 - shows the method for coating of the sill profile with resins
• Fig. 15 - shows the cleaning stage of the cut sill profile from particles of contaminants, which precedes the coating stage of the sill profile made using the method presented in the developed method
• Fig. 16 - shows the method for coating of the sill profile with resins
• Fig. 18 - presents an axonometric view of the cross section through the profile, which is covered at the bottom and on the side with a thick layer of the insulation material.
• an essential structural element of the developed insulation mounting profile is the angle iron 1, with the shape of the letterununizationL", made of any material, preferably steel or composite with a high density, that can carry loads even up to 450 kg/m2.
• the angle iron 1 supplemented with the adhering foam 2 form a compact, basic part of the profile with the cross section of a right triangle.
• the foam 2 can be made of any plastic, preferably of foamed polypropylene having a cellular structure.
• the foam 2 can be:
• a linear polymer (a polymer, in which main chains are straight and do not have any branches, e.g. high density polyethylene or teflon), a branched polymer (a polymer, in which main chains are branched), a side-chain polymer (a polymer, in which short, side chains are regularly or irregularly distributed along the main chain), a multi-branched polymer (a polymer, in which there are many multi branches and it is not possible to distinguish the chain), a star polymer (a polymer, in which from a single central point there go few or several "arms", which are conventional linear chains), a ladder polymer (a polymer, which consists of two parallel main chains, periodically connected with short side chains to the entire or partial form, if the side forming the framework is broken in some places), a cross linked polymer (a polymer, which forms a dimensional, continuous network, such that it is no longer possible to distinguish single particles, which are divided into high and low density cross linking), a cyclic polymer ⁇ a linear
• the basic part of the developed insulation mounting profile consisting of the angle iron 1 with the adhering foam 2, is covered with the layer of resin 4, for example, with epoxy resin, urea resin or polyurethane resin, and then coated with the layer of glass fiber 5, carbon fiber or fiber impregnated with resin.
• the supplementing foam 3 made, for example, of one of the materials, of which the adhering foam 2 is made.
• the supplementing foam 3, along with the previously prepared basic part of the profile, is covered with the layer of resin 4, and then with the layer of fiber 5.
• Resin 4 can be, for example, applied to the profile using a roller or a brush, by immersion in resin 4 or spraying, using, for example a gun. Resin 4 may be further tainted in any color.
• slots 6 are made in the course of manufacturing of the profile. Slots 6 are the holes that allow easy insertion of screws, and thus installation of the insulation mounting profile to the wall face.
• Plugs 7 have two layers - the outer layer of the plug 7 is a membrane, preferably EPDM or Winflex, while the outer layer is an adhesive, thanks to which plugs 7 are installed to the insulation mounting profile.
• the outer layer of the plug 7 is a membrane, preferably EPDM or Winflex, while the outer layer is an adhesive, thanks to which plugs 7 are installed to the insulation mounting profile.
• plugs 7 are partially adhered to the profile, while on the other part the plug 7 is protected from adhering with a silizonized paper. Plugs 7 are adhered to the profile in such a way as to leave free access to the slot 6, and hence ensure easy installation of the profile to the wall.
• the adhesive protection which usually comprises a silicone paper, and stick the remainder of the plug 7, and thus protect slots 6 and installation elements, for example, from the penetration of moisture from the outside.
• the developed insulation mounting profile can be also installed to the wall using anchors 8.
• the developed insulation mounting profile can be formed in any manner (as shown in Figure 4, 5, 6 and 7 ⁇ . This allows the use of the developed profile for easy installation of windows and doors of any shape, according to the user's individual needs. In the course of the installation of windows, any mounting profile can have an appropriately formed shape to further create the window sill. - -
• the profile is also a structural element and an element of thermal insulation, and given an appropriate shape of the profile it can also be a window sill, i.e. the sill profile 9.
• the method according to the invention is performed as a result of successively taken steps:
• resin 4 is further tainted in any color.

Landscapes

• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Civil Engineering (AREA)
• Structural Engineering (AREA)
• Wing Frames And Configurations (AREA)
• Building Environments (AREA)
• Door And Window Frames Mounted To Openings (AREA)
• Compositions Of Macromolecular Compounds (AREA)
• Laminated Bodies (AREA)

Priority Applications (1)

Applications Claiming Priority (2)

Publications (2)

Family

ID=57755421

Family Applications (1)

Country Status (6)

Families Citing this family (4)

Family Cites Families (4)

• 2015
  • 2015-12-10 PL PL415221A patent/PL229592B1/pl unknown
• 2016
  • 2016-12-05 JP JP2018549749A patent/JP2019506553A/ja active Pending
  • 2016-12-05 CA CA3014423A patent/CA3014423A1/en not_active Abandoned
  • 2016-12-05 EP EP16823060.5A patent/EP3387205B1/de active Active
  • 2016-12-05 AU AU2016366960A patent/AU2016366960A1/en not_active Abandoned
  • 2016-12-05 PL PL16823060T patent/PL3387205T3/pl unknown
  • 2016-12-05 WO PCT/PL2016/000142 patent/WO2017099614A1/en not_active Ceased

Also Published As

Similar Documents

Legal Events