EP3369851B1 - Device and method for processing an endless non-woven fabric - Google Patents
Device and method for processing an endless non-woven fabric Download PDFInfo
- Publication number
- EP3369851B1 EP3369851B1 EP18154397.6A EP18154397A EP3369851B1 EP 3369851 B1 EP3369851 B1 EP 3369851B1 EP 18154397 A EP18154397 A EP 18154397A EP 3369851 B1 EP3369851 B1 EP 3369851B1
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- European Patent Office
- Prior art keywords
- woven
- suction
- sensor
- dryer
- width
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- 238000000034 method Methods 0.000 title claims description 12
- 238000012545 processing Methods 0.000 title claims description 8
- 239000004745 nonwoven fabric Substances 0.000 title 1
- 239000007788 liquid Substances 0.000 claims description 14
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000003570 air Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 238000007596 consolidation process Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
- D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/04—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by suction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/008—Controlling the moisture profile across the width of the material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/12—Drying solid materials or objects by processes not involving the application of heat by suction
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C29/00—Finishing or dressing, of textile fabrics, not provided for in the preceding groups
- D06C29/005—Finishing or dressing, of textile fabrics, not provided for in the preceding groups hydroentangling
Definitions
- the present invention relates to an apparatus and a method for processing an endless nonwoven according to claims 1 and 9.
- the conveyor belt is designed as a permeable belt, or the web is guided through a suction slot.
- the material web is blown with compressed air from one side and vacuumed from the opposite side. This also allows some of the liquid to be removed from the web.
- a common feature of all processes is that the water is drawn off via a vacuum, which means that ambient air is also sucked in at the same time. This is associated with high energy losses, which must be minimized.
- Another disadvantage of the prior art is the manual adjustment of the width of the suction device, in which the slot of the suction device is adjusted by means of slide-in strips. Since the web does not always have to be the same width due to production reasons, a short unused lateral slot width of, for example, 200 mm with a negative pressure of 0.3 bar causes an energy requirement of 6 kW. Furthermore, an excessively large suction slot means that the edge region of the web is subjected to greater forces than the central part of the web. The Moisture is distributed unevenly, making the edge area of the web wavy.
- the moisture cross profile of a web is measured and its width is influenced.
- a measuring head moves periodically over the web and measures the moisture in the web. If individual areas of the web deviate from a required moisture profile, this area can be subjected to an additional extraction. These can also be areas which extend in the middle or over a lateral strip of the web.
- the object of the invention is the development of the device in which the suction of liquid is optimized.
- the object of the invention is also to improve an existing method for suctioning liquid from a conveyor belt and / or from a nonwoven.
- the device according to the invention for processing an endless fleece, which is transported on at least one conveyor belt and solidified or treated with a liquid comprises a suction device arranged after the solidification or treatment under the conveyor belt for suctioning the liquid over the working width and a dryer arranged after the suction device , with at least one sensor for detecting at least one lateral edge of the fleece, and with a controller which is designed by means of the Actuate sensor data actuators with which the size of a suction opening of the suction can be adjusted.
- the invention includes the technical teaching that the quality of the fleece can be improved by permanent detection of at least one lateral edge of the fleece, since if there is a deviation from a reference variable, the size of the suction is adjusted, as a result of which the moisture is removed continuously over the working width. and at the same time a lot of energy can be saved.
- the suction opening By adapting the suction opening to the current working width of the fleece, the lateral flow of the suction air is reduced, as a result of which the edges of the fleece become less wavy.
- the invention is based on the knowledge that a fleece is conveyed in a symmetrical manner over the conveyor belt and that the change in width is always noticeable on both edges. However, there are also systems in which the fleece is guided on a lateral system, so that here too, monitoring only one edge opposite the stop is sufficient.
- Both edges of the fleece are advantageously monitored by at least one sensor, since an asymmetrical change in the width of the fleece is possible, depending on the manufacturing process.
- the size of the suction opening can advantageously be changed by means of at least one automatically operable insertion strip.
- the length of the suction opening is adapted to the current working width, so that a lateral empty flow is reduced.
- the suction opening can extend over the entire working width of the fleece plus an edge area.
- the suction opening can also only extend over an edge region of the fleece, with a separate suction opening then being provided for each edge region. That remains the middle part of the fleece without suction, since it lies on a conveyor belt.
- the suction arranged upstream in the working direction and the downstream dryer can be adjusted in the working width using a single signal.
- the at least one sensor is preferably arranged to be adjustable on a guide strip, the guide strip extending at least partially over the working width of the fleece.
- the guide bar which is arranged at least partially over the working width of the fleece, the guide variable of the sensor can be set over an easily adjustable adjustment range.
- a preferred embodiment provides for the sensor to be designed as a line sensor or camera sensor or photo sensor. Both the edge position, the center position or the width can be recorded via the line sensor and evaluated in a control system.
- the camera sensor on the other hand, also enables evaluations of the fleece structure and surface.
- the dryer advantageously has an automatic width setting with which the performance of the dryer can be adjusted to the current width of the fleece.
- the fact that the upstream suction is also adapted to the current width of the fleece results in a residual moisture which is constant across the width and with which the dryer can be operated in a more energy-efficient manner.
- the subsequent width adjustment for example the dryer drum or the screen covers, enables the fan output to be adjusted, with which the dryer can be operated at the optimum energy level.
- an optical display shows the current size of the suction opening. This enables the operator of the system to identify possible errors very quickly, for example, if it was forgotten when the system was commissioned to set the sensor or sensors to the current fleece width. This avoids unnecessary waste of energy.
- the nonwoven is transported by means of at least one conveyor belt and solidified or treated with a liquid, the liquid being sucked off from the conveyor belt and / or from the nonwoven over the working width after the consolidation or treatment, and that The fleece is subsequently dried, with at least one lateral edge of the fleece being permanently grasped and the size of a suction opening being adjustable to the current working width.
- the size of the suction opening to the width of the fleece the residual moisture can be kept constant over the width of the fleece, so that the subsequent dryer can be operated in a more energy-efficient manner. Because less empty air is sucked in from the side of the fleece edge, the fleece dries more evenly and the edges do not become wavy.
- Both lateral edges of the fleece are preferably monitored in order to align the suction width to an asymmetrical position on the conveyor belt if necessary.
- the at least one lateral edge of the fleece is detected by means of at least one sensor, and in the event of a deviation from a reference variable, a signal is transmitted to a controller which actuates at least one actuator to adjust the size of the suction opening.
- both the working width of the suction and the working width of the dryer can be set with one signal. Since the processing speed of the fleece on the conveyor belt can be up to 500 m / min, the controlled system through the dryer arranged after the suction is relatively short.
- the working width of the dryer is preferably also adjustable, so that the fan output of the dryer can also be adapted to the working width or fleece width.
- the control is advantageously designed to actuate an upstream drafting device if the fleece width deviates from a reference variable.
- the subsequent measuring device for determining the basis weight can thus be carried out more simply since the control loop described here intervenes earlier.
- Figure 1 shows a rotating conveyor belt 1 designed as a sieve belt, which is guided by several deflecting rollers 3. At least one of the deflection rollers 3 is driven, so that a material web, for example a fleece 2, is transported in the direction of the arrow.
- a fleece is understood to be a textile composite as a flat structure made of consolidated fibers.
- a suction device 4 is arranged below the conveyor belt 1 and has a suction opening 4a pointing towards the conveyor belt 1. The suction opening 4a extends over the entire working width of the conveyor belt 1.
- the suction 4 is coupled to a fan 5, which generates a vacuum.
- a liquid for example from a previously arranged water jet consolidation or a foulard, is sucked off from the conveyor belt 1 and partly from the fleece 2 and guided via lines 8, 8a to a separator 6 and to a filter or a water treatment 7.
- This embodiment can be reinforced according to the prior art with a blowing or pressure device arranged above the conveyor belt 1, in which compressed air Presses liquid through the fleece 2 and the conveyor belt 1 into the suction 4.
- Figure 2 shows the inlet area 12 of a dryer 10, from which the inlet roller 11 can be seen.
- the fleece 2 can enter the dryer below or above the inlet roller 11.
- the suction 4 is arranged in the transport direction of the web 2 in front of the dryer 10, so that the dryer power to be installed can be reduced by the suction 4 of the liquid. The more efficiently the suction 4 works, the less energy the dryer 10 can be operated.
- a permanent adaptation of the suction opening 4a to the current working width of the fleece 2 makes sense, since false air is sucked in from the area next to the fleece edges via a suction opening that is too wide, which means that on the one hand a great deal of energy is consumed by an unnecessarily high fan output and on the other hand the air flow Fleece edges dry differently from the center of the fleece, so that the edges become wavy and uneven.
- At least one sensor permanently monitors at least one edge of the fleece.
- Two sensors 14, 15 are arranged, which permanently detect both edges of the fleece 2 and transmit signals to a control system which, in the event of a deviation from a reference variable, outputs a signal to an actuator for adjusting the length of the suction opening 4a.
- the adjustment can be made by an electric motor, hydraulically or pneumatically, in that the length of the suction opening 4a can be adjusted by means of the associated actuators.
- Slide-in strips are preferably provided, which are arranged laterally at the suction openings 4a and can enlarge or reduce the suction slot 4a on both sides.
- the sensors 14, 15 can preferably be arranged at the inlet area 12 of the dryer 10, wherein the sensors 14, 15 are arranged displaceably on a guide bar 13. Via the guide bar 13, the sensors 14, 15 can be set to the working width or the desired width of the fleece 2 to be processed, for example to a width of 2.5 m. This value is then stored in the control as a command variable.
- the embodiment of the Figure 3 shows a suction 4, which consists essentially of a round tube over which the conveyor belt, not shown here, is guided.
- the suction 4 is attached to a carrier 16, which can accommodate further suction or supports, not shown, for the conveyor belt.
- a suction opening 4a is arranged, which is connected to the suction 4 by means of fastening elements or welded connection.
- the suction opening 4a consists of a frame construction placed on the tube of the suction 4, within which laterally displaceable slide-in strips 9 are arranged.
- the width of the suction opening 4a which corresponds to the depth in this illustration, can be between 5 and 20 mm.
- the length of the suction opening 4a which corresponds to the working width in this illustration, can be between 500 mm and 5500 mm.
- the slide-in strips 9 are designed to reduce the length of the suction opening 4a on both sides by means of a drive, for example from 3700 mm to 3000 mm.
- the suction 4 is fluidly connected on one side by means of a line 8 to a fan 5 which generates a negative pressure in the suction 4. If the width of the fleece changes during the ongoing processing, for example from 3500 mm to 3450 mm, the sensors 14, 15 detect the current edge of the fleece and pass the signals on to the control of the system.
- the suction 4 extends below the conveyor belt over the entire Working width.
- only the edge area of the fleece can be vacuumed, for example by using a separate suction for each fleece edge, which extends only over a part of the width of the conveyor belt, for example 500 mm in width with a total working width of 3500 mm.
- the automatic adjustment of the suction opening to the width of the web enables a constant water content in the web, which means that the web has a constant residual moisture when entering the dryer.
- This means that the dryer can also be operated in a more energy-efficient manner, since the possible fluctuation range in the dryer performance is reduced and the dryer can be operated closer to the optimum.
- the sensor signal is advantageously used at the same time to set the working width of the following dryer 10.
- the dryer drum can also have a width setting arranged inside the drum, with which the suction range of the fan can be adjusted to the current working width. By setting the working width, the fan performance of the dryer can be optimized and the dryer can be operated in an energy-optimized manner.
- a visual display is advantageous for the operator, since the current size of the suction opening 4a is thus visually displayed. This can be done, for example, by means of a pointer which can be moved over the working width and which can also be controlled by the control system in parallel with the adjustable slide-in strips 9.
- Monitoring the edges of the fleece can also be used to detect a possible jump in width in the fleece, which indicates a possible change in tension, which in turn has an impact on the fleece weight and the fleece structure. Because with the Changing the fleece weight and the fleece structure can result in a change in the MD / CD ratio, which until now could only be determined with very complex and expensive measuring devices. This effort can be reduced according to the invention with the further advantage that changes in the fleece width and the associated quality changes can be determined earlier and can be intervened earlier accordingly.
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- Textile Engineering (AREA)
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Description
Die vorliegende Erfindung betrifft eine Vorrichtung und ein Verfahren zur Verarbeitung eines endlosen Vlieses nach den Ansprüchen 1 und 9.The present invention relates to an apparatus and a method for processing an endless nonwoven according to
Bei der Verfestigung von einer endlosen Warenbahn mittels Wasserstrahlen wird unterhalb des Förderbandes das Wasser abgesaugt. Hierzu ist entweder das Förderband als durchlässiges Band ausgebildet, oder die Warenbahn wird über einen Absaugschlitz geführt.When an endless web of material is solidified by means of water jets, the water is sucked off below the conveyor belt. For this purpose, either the conveyor belt is designed as a permeable belt, or the web is guided through a suction slot.
Bei der
In der
Aufgabe der Erfindung ist die Weiterbildung der Vorrichtung, bei der die Absaugung von Flüssigkeit optimiert wird. Aufgabe der Erfindung ist weiterhin die Verbesserung eines bestehenden Verfahrens zur Absaugung von Flüssigkeit von einem Transportband und/oder aus einem Vlies.The object of the invention is the development of the device in which the suction of liquid is optimized. The object of the invention is also to improve an existing method for suctioning liquid from a conveyor belt and / or from a nonwoven.
Diese Aufgabe wird ausgehend von einer Vorrichtung nach Anspruch 1 gelöst. Vorteilhafte Weiterbildungen der Erfindung sind in den abhängigen Ansprüchen angegeben.This object is achieved on the basis of a device according to claim 1. Advantageous developments of the invention are specified in the dependent claims.
Die Aufgabe wird ebenfalls mit einem Verfahren nach dem Anspruch 9 gelöst.The object is also achieved with a method according to
Die erfindungsgemäße Vorrichtung zur Verarbeitung eines endlosen Vlieses, das auf mindestens einem Transportband transportiert und mit einer Flüssigkeit verfestigt oder behandelt wird, umfasst eine nach der Verfestigung oder Behandlung unter dem Transportband angeordnete Absaugung zum Absaugen der Flüssigkeit über die Arbeitsbreite und einen nach der Absaugung angeordneten Trockner, mit mindestens einem Sensor zur Erfassung mindestens einer seitlichen Kante des Vlieses, und mit einer Steuerung, die ausgebildet ist mittels der Sensordaten Stellantriebe zu betätigen, mit der die Größe einer Absaugöffnung der Absaugung einstellbar ist.The device according to the invention for processing an endless fleece, which is transported on at least one conveyor belt and solidified or treated with a liquid, comprises a suction device arranged after the solidification or treatment under the conveyor belt for suctioning the liquid over the working width and a dryer arranged after the suction device , with at least one sensor for detecting at least one lateral edge of the fleece, and with a controller which is designed by means of the Actuate sensor data actuators with which the size of a suction opening of the suction can be adjusted.
Die Erfindung schließt die technische Lehre ein, dass durch eine permanente Erfassung mindestens einer seitlichen Kante des Vlieses die Qualität des Vlieses verbessert werden kann, da bei einer Abweichung von einer Führungsgröße die Größe der Absaugung eingestellt wird, wodurch der Feuchtigkeitsentzug über die Arbeitsbreite kontinuierlicher erfolgt, und gleichzeitig viel Energie eingespart werden kann. Durch die Anpassung der Absaugöffnung an die aktuelle Arbeitsbreite des Vlieses wird die seitliche Strömung der Saugluft reduziert, wodurch die Kanten des Vlieses weniger wellig werden. Dabei geht die Erfindung von der Erkenntnis aus, dass ein Vlies mittensymmetrisch über das Transportband gefördert wird und die Breitenänderung sich immer an beiden Kanten bemerkbar macht. Allerdings gibt es auch Anlagen, bei denen das Vlies an einer seitlichen Anlage geführt wird, so dass auch hier die Überwachung nur einer Kante, die dem Anschlag gegenüberliegt, ausreichend ist.The invention includes the technical teaching that the quality of the fleece can be improved by permanent detection of at least one lateral edge of the fleece, since if there is a deviation from a reference variable, the size of the suction is adjusted, as a result of which the moisture is removed continuously over the working width. and at the same time a lot of energy can be saved. By adapting the suction opening to the current working width of the fleece, the lateral flow of the suction air is reduced, as a result of which the edges of the fleece become less wavy. The invention is based on the knowledge that a fleece is conveyed in a symmetrical manner over the conveyor belt and that the change in width is always noticeable on both edges. However, there are also systems in which the fleece is guided on a lateral system, so that here too, monitoring only one edge opposite the stop is sufficient.
Vorteilhafterweise werden beide Kanten des Vlieses durch mindestens einen Sensor überwacht, da je nach Herstellverfahren eine unsymmetrische Änderung der Breite des Vlieses möglich ist.Both edges of the fleece are advantageously monitored by at least one sensor, since an asymmetrical change in the width of the fleece is possible, depending on the manufacturing process.
Vorteilhafterweise ist die Größe der Absaugöffnung mittels mindestens einer automatisch betätigbaren Einschubleiste veränderbar. Dabei wird die Länge der Absaugöffnung an die aktuelle Arbeitsbreite angepasst, so dass eine seitliche Leerströmung reduziert wird. Die Absaugöffnung kann sich über die gesamte Arbeitsbreite des Vlieses plus einem Randbereich erstrecken. Alternativ kann sich die Absaugöffnung aber auch nur über einen Randbereich des Vlieses erstrecken, wobei dann für jeden Randbereich eine separate Absaugöffnung vorgesehen ist. Dabei bleibt der Mittelteil des Vlieses ohne Absaugung, da er auf einem Transportband aufliegt.The size of the suction opening can advantageously be changed by means of at least one automatically operable insertion strip. The length of the suction opening is adapted to the current working width, so that a lateral empty flow is reduced. The suction opening can extend over the entire working width of the fleece plus an edge area. Alternatively, the suction opening can also only extend over an edge region of the fleece, with a separate suction opening then being provided for each edge region. That remains the middle part of the fleece without suction, since it lies on a conveyor belt.
Dadurch, dass der mindestens eine Sensor am Einlaufbereich des Trockners angeordnet ist, können die in Arbeitsrichtung vorgeordnete Absaugung und der nachgeordnete Trockner über ein einziges Signal in der Arbeitsbreite angepasst werden.Because the at least one sensor is arranged at the inlet area of the dryer, the suction arranged upstream in the working direction and the downstream dryer can be adjusted in the working width using a single signal.
Vorzugsweise ist der mindestens eine Sensor an einer Führungsleiste einstellbar angeordnet, wobei sich die Führungsleiste zumindest teilweise über die Arbeitsbreite des Vlieses erstreckt. Mittels der Führungsleiste, die zumindest teilweise über der Arbeitsbreite des Vlieses angeordnet ist, kann die Führungsgröße des Sensors über einen leicht einstellbaren Stellbereich eingestellt werden.The at least one sensor is preferably arranged to be adjustable on a guide strip, the guide strip extending at least partially over the working width of the fleece. By means of the guide bar, which is arranged at least partially over the working width of the fleece, the guide variable of the sensor can be set over an easily adjustable adjustment range.
Eine bevorzugte Ausführungsform sieht vor, den Sensor als Zeilensensor oder Kamerasensor oder Fotosensor auszubilden. Über den Zeilensensor kann sowohl die Kantenposition, die Mittenposition oder auch die Breite erfasst und in einer Steuerung ausgewertet werden. Der Kamerasensor ermöglicht hingegen auch Auswertungen der Vliesstruktur und Oberfläche.A preferred embodiment provides for the sensor to be designed as a line sensor or camera sensor or photo sensor. Both the edge position, the center position or the width can be recorded via the line sensor and evaluated in a control system. The camera sensor, on the other hand, also enables evaluations of the fleece structure and surface.
Vorteilhafterweise weist der Trockner eine automatische Breiteneinstellung auf, mit der die Leistung des Trockners an die aktuelle Breite des Vlieses einstellbar ist. Dadurch, dass auch die vorgelagerte Absaugung an die aktuelle Breite des Vlieses angepasst wird, ergibt sich für die Warenbahn eine über die Breite konstante Restfeuchte, mit der der Trockner energieoptimierter betrieben werden kann. Die dann nachfolgende Breiteneinstellung, beispielsweise der Trocknertrommel oder der Siebdecken, ermöglicht eine Anpassung der Ventilatorleistung, mit der der Trockner im Energieoptimum betrieben werden kann.The dryer advantageously has an automatic width setting with which the performance of the dryer can be adjusted to the current width of the fleece. The fact that the upstream suction is also adapted to the current width of the fleece results in a residual moisture which is constant across the width and with which the dryer can be operated in a more energy-efficient manner. The subsequent width adjustment, for example the dryer drum or the screen covers, enables the fan output to be adjusted, with which the dryer can be operated at the optimum energy level.
Eine weitere bevorzugte Ausführungsform sieht vor, dass eine optische Anzeige die aktuelle Größe der Absaugöffnung anzeigt. Damit kann der Bediener der Anlage sehr schnell mögliche Fehler erkennen, beispielsweise, wenn bei der Inbetriebnahme der Anlage vergessen wurde, den oder die Sensoren auf die aktuelle Vliesbreite einzustellen. Unnötige Energieverschwendung kann damit vermieden werden.Another preferred embodiment provides that an optical display shows the current size of the suction opening. This enables the operator of the system to identify possible errors very quickly, for example, if it was forgotten when the system was commissioned to set the sensor or sensors to the current fleece width. This avoids unnecessary waste of energy.
Nach dem erfindungsgemäßen Verfahren zur Verarbeitung eines Vlieses nach Anspruch 9 wird das Vlies mittels mindestens eines Transportbandes transportiert und mit einer Flüssigkeit verfestigt oder behandelt, wobei nach der Verfestigung oder Behandlung die Flüssigkeit vom Transportband und/oder aus dem Vlies über die Arbeitsbreite abgesaugt wird und das Vlies nachfolgend getrocknet wird, wobei permanent mindestens eine seitliche Kante des Vlieses erfasst und die Größe einer Absaugöffnung an die aktuelle Arbeitsbreite einstellbar ist. Über die Anpassung der Größe der Absaugöffnung an die Breite des Vlieses kann die Restfeuchte über die Vliesbreite konstant gehalten werden, so dass der nachfolgende Trockner energieoptimierter betrieben werden kann. Dadurch, dass seitlich von der Vlieskante weniger Leerluft angesaugt wird, trocknet das Vlies gleichmäßiger und die Kanten werden nicht wellig.According to the method according to the invention for processing a nonwoven according to
Vorzugsweise werden beide seitlichen Kanten des Vlieses überwacht um die Breite der Absaugung auch ggfs. an eine unsymmetrische Lage auf dem Transportband auszurichten.Both lateral edges of the fleece are preferably monitored in order to align the suction width to an asymmetrical position on the conveyor belt if necessary.
Die mindestens eine seitliche Kante des Vlieses wird mittels mindestens eines Sensors erfasst, und bei einer Abweichung von einer Führungsgröße wird ein Signal an eine Steuerung übermittelt, die mindestens einen Stellantrieb zur Einstellung der Größe der Absaugöffnung betätigt. Die automatische Einstellbarkeit der Größe der Absaugöffnung an die jeweils aktuelle Vliesbreite ermöglicht eine höhere Qualität mit einem geringeren Energieverbrauch als nach dem Stand der Technik.The at least one lateral edge of the fleece is detected by means of at least one sensor, and in the event of a deviation from a reference variable, a signal is transmitted to a controller which actuates at least one actuator to adjust the size of the suction opening. The automatic adjustability of the size of the suction opening to the current fleece width enables a higher one Quality with a lower energy consumption than according to the state of the art.
Dadurch, dass die seitlichen Kanten des Vlieses nach der Absaugung und vor dem Trockner erfasst werden, kann mit einem Signal gleichzeitig sowohl die Arbeitsbreite der Absaugung wie auch die Arbeitsbreite des Trockners eingestellt werden. Da die Verarbeitungsgeschwindigkeit des Vlieses auf dem Transportband bis zu 500 m/min betragen kann, ist die Regelstrecke durch den nach der Absaugung angeordneten Trockner relativ kurz.Because the lateral edges of the fleece are detected after the suction and before the dryer, both the working width of the suction and the working width of the dryer can be set with one signal. Since the processing speed of the fleece on the conveyor belt can be up to 500 m / min, the controlled system through the dryer arranged after the suction is relatively short.
Vorzugsweise ist auch die Arbeitsbreite des Trockners einstellbar, so dass auch die Ventilatorleistung des Trockners an die Arbeitsbreite bzw. Vliesbreite anpassbar ist.The working width of the dryer is preferably also adjustable, so that the fan output of the dryer can also be adapted to the working width or fleece width.
Durch die permanente Überwachung der seitlichen Kanten des Vlieses kann ein möglicher Breitensprung erkannt werden, mit dem eine Änderung des Vliesgewichtes und der Vliesstruktur (MD/CD-Verhältnis) einhergeht. Vorteilhafterweise ist hierzu die Steuerung ausgebildet, bei Abweichung der Vliesbreite von einer Führungsgröße eine vorgelagerte Verzugseinrichtung zu betätigen. Damit kann die nachfolgende Messeinrichtung zur Bestimmung des Flächengewichtes einfacher ausgeführt werden, da der hier beschriebene Regelkreis früher eingreift.Through permanent monitoring of the side edges of the fleece, a possible jump in width can be recognized, which is accompanied by a change in the fleece weight and the fleece structure (MD / CD ratio). For this purpose, the control is advantageously designed to actuate an upstream drafting device if the fleece width deviates from a reference variable. The subsequent measuring device for determining the basis weight can thus be carried out more simply since the control loop described here intervenes earlier.
Weitere, die Erfindung verbessernde Maßnahmen werden nachstehend gemeinsam mit der Beschreibung eines bevorzugten Ausführungsbeispiels der Erfindung anhand der Figuren näher dargestellt. Es zeigen:
- Figur 1
- eine schematische Darstellung einer Absaugeinrichtung nach dem Stand der Technik
- Figur 2
- eine beispielhafte Anordnung der Sensoren an einem Trockner,
Figur 3- eine Schnittdarstellung durch eine Absaugung.
- Figure 1
- a schematic representation of a suction device according to the prior art
- Figure 2
- an exemplary arrangement of the sensors on a dryer,
- Figure 3
- a sectional view through a suction.
Nach der dargestellten Ausführungsform ist vorgesehen, dass mindestens ein Sensor permanent mindestens eine Kante des Vlieses überwacht. In dem Ausführungsbeispiel der
Das Ausführungsbeispiel der
Die automatische Anpassung der Absaugöffnung an die Breite der Warenbahn ermöglicht einen konstanten Wassergehalt in der Warenbahn, wodurch die Warenbahn eine konstante Restfeuchte beim Einlauf in den Trockner aufweist. Damit kann auch der Trockner energieoptimierter betrieben werden, da die mögliche Schwankungsbreite in der Trocknerleistung reduziert wird und der Trockner näher am Optimum betrieben werden kann.The automatic adjustment of the suction opening to the width of the web enables a constant water content in the web, which means that the web has a constant residual moisture when entering the dryer. This means that the dryer can also be operated in a more energy-efficient manner, since the possible fluctuation range in the dryer performance is reduced and the dryer can be operated closer to the optimum.
Vorteilhafterweise wird das Sensorsignal gleichzeitig dazu verwendet, die Arbeitsbreite des nachfolgenden Trockners 10 einzustellen. Die Trocknertrommel kann ebenfalls eine innerhalb der Trommel angeordnete Breiteneinstellung aufweisen, mit der der Saugbereich des Ventilators auf die aktuelle Arbeitsbreite einstellbar ist. Über die Einstellung der Arbeitsbreite kann die abgerufene Ventilatorleistung des Trockners optimiert werden und der Trockner energieoptimiert betrieben werden.The sensor signal is advantageously used at the same time to set the working width of the following
Da die Absaugöffnung 4a durch das darüber transportierte Vlies 2 abgedeckt wird, ist eine optische Anzeige für den Bediener vorteilhaft, dem damit die aktuelle Größe der Absaugöffnung 4a visuell angezeigt wird. Dies kann beispielsweise durch einen über die Arbeitsbreite verschiebbaren Zeiger erfolgen, der parallel zu den einstellbaren Einschubleisten 9 ebenfalls durch die Steuerung ansteuerbar ist.Since the
Die Überwachung der Kanten des Vlieses kann weiterhin dazu genutzt werden, einen möglichen Breitensprung im Vlies zu detektieren, der auf eine mögliche Änderung der Anspannung hinweist, was wiederum Auswirkungen auf das Vliesgewicht und die Vliesstruktur hat. Denn mit der Änderung des Vliesgewichtes und der Vliesstruktur kann eine Änderung des MD/CD-Verhältnis erfolgen, das bisher nur mit sehr aufwändigen und teuren Messgeräten feststellbar ist. Dieser Aufwand lässt sich erfindungsgemäß reduzieren mit dem weiteren Vorteil, dass Änderungen der Vliesbreite und die damit verbundenen Qualitätsänderungen früher feststellbar sind und entsprechend früher eingegriffen werden kann.Monitoring the edges of the fleece can also be used to detect a possible jump in width in the fleece, which indicates a possible change in tension, which in turn has an impact on the fleece weight and the fleece structure. Because with the Changing the fleece weight and the fleece structure can result in a change in the MD / CD ratio, which until now could only be determined with very complex and expensive measuring devices. This effort can be reduced according to the invention with the further advantage that changes in the fleece width and the associated quality changes can be determined earlier and can be intervened earlier accordingly.
Die Erfindung beschränkt sich in ihrer Ausführung nicht auf das vorstehend angegebene bevorzugte Ausführungsbeispiel. Vielmehr ist eine Anzahl von Varianten denkbar, welche von der dargestellten Lösung auch bei grundsätzlich anders gearteten Ausführungen Gebrauch macht. Sämtliche aus den Ansprüchen, der Beschreibung oder den Zeichnungen hervorgehenden Merkmale und/oder Vorteile, einschließlich konstruktiver Einzelheiten oder räumlicher Anordnungen, können sowohl für sich als auch in den verschiedensten Kombinationen erfindungswesentlich sein.The embodiment of the invention is not limited to the preferred exemplary embodiment specified above. Rather, a number of variants are conceivable which make use of the solution shown, even in the case of fundamentally different types. All of the features and / or advantages resulting from the claims, the description or the drawings, including structural details or spatial arrangements, can be essential to the invention both individually and in the most varied of combinations.
- 11
- Transportbandconveyor belt
- 22
- Vliesfleece
- 33
- Umlenkwalzedeflecting
- 44
- Absaugungsuction
- 4a4a
- Absaugöffnungsuction
- 55
- Ventilatorfan
- 66
- Abscheiderseparators
- 77
- Wasseraufbereitungwater treatment
- 8, 8a8, 8a
- Leitungmanagement
- 99
- Einschubleisteinsertion strip
- 1010
- Trocknerdryer
- 1111
- Einlaufwalzeinlet roller
- 1212
- Einlaufbereichintake area
- 1313
- Führungsleisteguide rail
- 1414
- Sensorsensor
- 1515
- Sensorsensor
- 1616
- Trägercarrier
Claims (14)
- A device for processing an endless non-woven, wherein the non-woven (2) is conveyed on at least one conveyor belt (1) and entangled or treated with a liquid, comprising a suction (4), which, downstream the entangling or treatment, is installed underneath the conveyor belt (1) for suctioning the liquid across at least one portion of the working width, and a dryer (10) disposed downstream the suction (4) in working direction,
characterized in that the device includes at least one sensor for permanently detecting at least one lateral edge of the non-woven (2), and a control, which is formed for actuating at least one actuating drive by means of the sensor data, by means of which drive the size of a suction opening (4a) of the suction (4) is adjustable to the working width of the non-woven. - The device according to claim 1, characterized in that both lateral edges of the non-woven (1) are monitored by means of at least one sensor.
- The device according to claim 1, characterized in that the size of the suction opening (4a) is changeable by means of at least one automatically actuatable insertion strip (9).
- The device according to claim 1, characterized in that the at least one sensor is disposed at the inlet area of the dryer (10).
- The device according to any of the preceding claims, characterized in that the at least one sensor is disposed adjustably at a guiding strip (13), wherein the guiding strip (13) extends at least partially across the working width of the non-woven (2).
- The device according to any of the preceding claims, characterized in that the at least one sensor is formed as a line sensor or as a camera or as a photosensor.
- The device according to any of the aforementioned claims, characterized in that a visual display indicates the size of the suction opening.
- The device according to any of the aforementioned claims, characterized in that the dryer (10) includes an automatic width adjustment.
- A method for processing an endless non-woven, wherein the non-woven (2) is transported by means of at least one conveyor belt (1) and is entangled or treated with a liquid, wherein, following the entanglement or treatment, the liquid is suctioned off of the conveyor belt (1) and/or out of the non-woven at least across a portion of the working width and subsequently the non-woven (2) is dried, characterized in that permanently at least one lateral edge of the non-woven is permanently detected by means of a sensor, and, in the event of a deviation from a reference variable, a signal is transferred to a control, which actuates at least one actuating drive for adjusting the size of the suction opening (4a) to the suction (4) at the working width of the non-woven.
- The method according to claim 9, characterized in that both lateral edges of the non-woven (2) are monitored by means of at least one sensor.
- The method according to claim 9, characterized in that the lateral edges of the non-woven are detected downstream the suction and upstream the dryer.
- The method according to claim 9, characterized in that the working width of a dryer (10) is adjustable.
- The method according to claim 12, characterized in that the fan capacity of the dryer is adaptable to the working width.
- The method according to claim 9, characterized in that the control is formed for actuating a draft apparatus in the event of a deviation of the non-woven width from a reference variable.
Applications Claiming Priority (1)
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DE102017104497.3A DE102017104497A1 (en) | 2017-03-03 | 2017-03-03 | Apparatus and method for processing an endless web |
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EP3369851A1 EP3369851A1 (en) | 2018-09-05 |
EP3369851B1 true EP3369851B1 (en) | 2020-01-29 |
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DE202019100745U1 (en) | 2019-02-08 | 2020-05-11 | Autefa Solutions Germany Gmbh | Drying facility |
CN111979674A (en) * | 2019-05-21 | 2020-11-24 | 江苏博森机械制造有限公司 | Vacuum dehydration device |
CN112813623A (en) * | 2021-02-01 | 2021-05-18 | 湖南先森智能科技有限公司 | Mist pumping device for public fixed recycling machine |
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DE10018945A1 (en) * | 1999-07-24 | 2001-01-25 | Voith Paper Patent Gmbh | Press section at a papermaking or paper finishing machine has a single press gap formed by two rollers for efficient water extraction in a small assembly without costly shoe press rollers |
DE10042243A1 (en) * | 2000-08-28 | 2002-03-14 | Voith Paper Patent Gmbh | Web break monitoring method |
DE102008044849A1 (en) | 2008-08-28 | 2010-03-04 | Fleissner Gmbh | Web textile material e.g. knitted fabric, dehydrating device, has suction unit that is attached to blower device which is arranged on opposite side of material web, where material web is guidable by suction unit |
JP5728555B2 (en) * | 2013-10-18 | 2015-06-03 | ユニ・チャーム株式会社 | Non-woven fabric bulk recovery device and bulk recovery method |
DE202015009116U1 (en) * | 2015-10-16 | 2016-10-24 | Voith Patent Gmbh | Vacuum control |
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2017
- 2017-03-03 DE DE102017104497.3A patent/DE102017104497A1/en not_active Withdrawn
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