EP3325374B1 - Flexible storage device for packaging particulate solid substances or liquids,method for manufacturing this device and packaging method using this device - Google Patents
Flexible storage device for packaging particulate solid substances or liquids,method for manufacturing this device and packaging method using this device Download PDFInfo
- Publication number
- EP3325374B1 EP3325374B1 EP16753955.0A EP16753955A EP3325374B1 EP 3325374 B1 EP3325374 B1 EP 3325374B1 EP 16753955 A EP16753955 A EP 16753955A EP 3325374 B1 EP3325374 B1 EP 3325374B1
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- envelope
- container
- side walls
- polymer film
- flexible
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/16—Large containers flexible
- B65D88/1612—Flexible intermediate bulk containers [FIBC]
- B65D88/1618—Flexible intermediate bulk containers [FIBC] double-walled or with linings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/16—Large containers flexible
- B65D88/1612—Flexible intermediate bulk containers [FIBC]
- B65D88/1631—Flexible intermediate bulk containers [FIBC] with shape keeping flexible elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/16—Large containers flexible
- B65D88/1612—Flexible intermediate bulk containers [FIBC]
- B65D88/1643—Flexible intermediate bulk containers [FIBC] with multiple compartments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/16—Large containers flexible
- B65D88/1612—Flexible intermediate bulk containers [FIBC]
- B65D88/165—Flexible intermediate bulk containers [FIBC] with electrically conductive properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/16—Large containers flexible
- B65D88/1612—Flexible intermediate bulk containers [FIBC]
- B65D88/1656—Flexible intermediate bulk containers [FIBC] for liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/16—Large containers flexible
- B65D88/1612—Flexible intermediate bulk containers [FIBC]
- B65D88/1668—Flexible intermediate bulk containers [FIBC] closures for top or bottom openings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/16—Large containers flexible
- B65D88/1612—Flexible intermediate bulk containers [FIBC]
- B65D88/1675—Lifting fittings
- B65D88/1681—Flexible, e.g. loops, or reinforcements therefor
Definitions
- the invention relates to a flexible storage device for packaging bulk solid materials.
- the field of the invention is that of large containers, intended for the packaging of large quantities of particulate solid matter, also called FIBC bags (Large Flexible Bulk Container) or FIBC bags (from the English " Flexible Intermediate Bulk Container ”) .
- FIBC bags Large Flexible Bulk Container
- FIBC bags from the English " Flexible Intermediate Bulk Container ”
- These storage devices have been known for many years and used for the protection, storage and transport of loose particulate materials such as food materials (sugar, flour, starch), polymer granules or chemicals.
- These containers are conventionally made of polymer fiber fabrics (for example PP, HDPE, LLDPE), possibly made waterproof.
- the capacity of these containers is generally between 0.5 and 2 m 3 .
- the large size and mass of the containers, once filled, makes handling difficult, and in some cases dangerous.
- the filled bags are stacked on several levels; it is therefore essential to ensure the stability over time of the stacks.
- the particulate matter continues to settle and move in the container, thus deforming the flexible container in a position which very often deviates from the vertical, and which can go up to 'to cause imbalance.
- These containers conventionally have a rectangular bottom, very often square, and rectangular vertical side walls, which should allow, when the bags are juxtaposed, an optimal filling of the available storage surface.
- the pressure exerted by the particulate materials on the side walls deforms them towards the outside, the filled container deviating from its ideal, parallelepiped shape.
- the footprint of the container is then greater than the dimensions of the rectangular or even square bottom.
- flexible partitions vertical, internal to the storage volume of the container, connect the side walls together, and divide the storage volume into several vertical compartments, namely a central compartment and four peripheral compartments.
- the edges of the partitions defining the upper mouth of the central compartment are positioned below the level of the upper edges of the side walls of the container so as to constitute overflows during filling.
- the filling of such a container is carried out by pouring a stream of particulate material from above into the central compartment, the material first filling the central compartment, then by overflowing above the overflows, the peripheral compartments. .
- the prior filling of the central compartment allows, by the pressure of the particulate material on its walls to stretch cleanly and uniformly the flexible partitions of the central compartment, and before the material spills into the peripheral compartments.
- the stability over time of the container is significantly improved compared to a traditional container (without stabilizing element) in that it does not deviate from the vertical once placed on the ground, thus limiting the risks of tilting of the container. container.
- the flexible partitions connecting the side walls (between them) limit the amplitude of the deformations of the side walls of the container towards the outside. The size of the filled container is improved, optimizing the storage capacities.
- the flexible partitions of the stabilizing elements are, and like the walls of the flexible container, typically made of polymer fiber fabrics (for example PP, HDPE, LLDPE), possibly made more or less waterproof by coating or laminating.
- polymer fiber fabrics for example PP, HDPE, LLDPE
- the structure of the document storage device WO 92/14660 thus comprises a container constituting the bottom and the four side walls of the container, typically canvas.
- Each side wall of the container is formed by two flexible halves, joined to each other by a vertical seam connecting their assembly edge, marked 23.
- Each flexible half moreover, has at the upper corners of the container a hanging loop.
- the four suspension loops of the device make it possible to lift the filled device, conventionally by means of a lifting system.
- the internal stabilization element consists of a flexible tubular element, having four vertical seams, thus forming a flexible tube whose volume internal forms the central compartment, and four vertical bands, marked 7, distributed at 90 ° around said tube, intended to be fixed respectively to the four side walls of the bag.
- each vertical edge of the strip 7 is sandwiched between the two assembly edges marked 23, and crossed by the same fixing seam.
- the internal lining marked 28 in FIG. 9 internally covers the side, top and bottom walls of the container, forming a filling chute at its upper part, marked 34 and a discharge chute marked 35.
- This internal lining necessarily includes four slots marked 29, each crossed by the corresponding vertical strip 7 which connects the central tube of the stabilization element to the corresponding side wall of the bag.
- the insert is a flexible element, comprising an external envelope, covering the side walls of the bag, and can be provided, according to the embodiment of the figure 6 , of a filling spout marked 29, upper, and a discharge spout marked 30, lower.
- the insert comprises an internal tubular element, including a tube (“ core 34 ”) internally forming the central vertical compartment, as well as fixing elements marked 25 (“ strip 25 ”), distributed around the tube, and fixed to the internal side walls of the external envelope.
- the tube (“ core 34 ”), as well as the connecting elements 25 extend over the height of the container and divide the filling volume of the insert into the central compartment and the four peripheral compartments.
- the filling of such a container is carried out by pouring a stream of particulate material from above, at the level of the central compartment, the material first filling the central compartment, then the peripheral compartments through holes 32, increasing dimensions over the height of the side wall of the tube.
- the presence of holes marked 32 does not make it possible to obtain, like the containers of the documents cited above, good tension of the flexible walls forming the central compartment.
- the tension is irregular on the height of the tube, giving rise to folds, extending over the height of the tube, which are then copied onto the wall of the outer envelope of the insert when the material fills the peripheral compartments. The filling of the container is therefore not optimal.
- the central tube (“ core 34 ”) and the fixing elements (“ strips 25 ”) are produced from a flexible tubular element in one piece, by means of first welds, marked 36, at the level of the the proximal end of the fixing element 25, each delimiting one of the fixing elements, marked 25 of the internal tube, marked 34.
- These fixing elements 25 are then fixed in turn, each by their other end, distal, to the internal walls of the external envelope, by means of two other welds, identified 37.
- each fixing element, marked 25 is itself a tubular element comprising, two marked walls 33 (“ bars 33 ”) extending from the marked tube 34, both connected to a marked wall 35 (“ bar 35 ”), forming the distal end of the element marked 25, this distal end being fixed by two distant welds, marked 37 to the external envelope.
- the purpose of the present invention is to overcome the aforementioned drawbacks by proposing a flexible storage device for the packaging of solid materials in bulk, with a footprint close to the rectangular or even the square when filled, so as to optimize the storage capacities when the containers are juxtaposed, of increased safety as regards the risk of tilting, and preferably, and at least according to one embodiment, suitable for limiting the uptake of humidity of the material contained.
- Another object of the present invention is to provide such a structural device such that it can be manufactured at a limited cost price.
- the external envelope and the internal envelope have a surface resistivity of between 1.0 ⁇ 10 9 ⁇ to 1.0 ⁇ 10 12 ⁇ (of type L2) provided with dissipative agents so that the storage device can be qualified as a large flexible bulk container classified as type B according to standard 61340-4-4 Edition 2.0 2012-01 when the container is made of an insulating material within the meaning of the standard, or of type C when the container is in a conductive material.
- the outer shell and the inner shell are made of an electrically conductive material with a surface resistivity of less than 1.0 ⁇ 10 7 ⁇ (of type L1) so that the device storage can be qualified as a large flexible bulk container classified as type C according to standard 61340-4-4 Edition 2.0 2012-01.
- the vertical flaps are formed at the four angles of the storage volume of the external envelope, each obtained by welding together two thicknesses of the first polymer film.
- the invention also relates to a method for packaging bulk solid matter (or a liquid) comprising discharging a particulate solid matter into bulk (or alternatively of a liquid), from above in the central compartment of a flexible storage device according to the invention, the material (or liquid) first filling said central compartment, then by overflowing above the upper edge of the inner envelope only, the four compartments.
- the invention relates to a flexible storage device 1, 1 ′ for the conditioning of particulate solid materials, having a bottom and side walls defining a substantially parallelepipedic storage volume.
- the storage device has a cover 35, closing the storage volume from above.
- the outer casing 30 consists essentially of a first polymer film and the inner casing 40 consists essentially of a second polymer film, said vertical fixing lines being weld lines between the first polymer film and the second polymer wire.
- the first polymer film and / or the second polymer film are typically obtained by extrusion, or co-extrusion when the first film and / or the second film are complexes, that is to say multi-layers of the same polymeric material or several different polymers.
- the weld lines can be between 5 mm and 20 mm wide. These weld lines can be optionally doubled.
- each weld line directly joins the external envelope 30 forming one of the side walls 31, 32, 33, 34 to the wall of the tube of the internal envelope 40 defining the perimeter of the central compartment C1.
- the internal envelope 40 has an upper edge 50 defining the upper mouth of said central compartment C1 and a lower edge 51 defining the lower mouth of said central compartment C1.
- the upper edge 50 of the internal envelope 40 is located at the same height as the upper edge of the side walls 31, 32, 33, 34 of the storage volume, or even below the upper edge of the side walls 31, 32, 33, 34 of the storage volume, so that the upper edge 50 of the internal envelope constitutes an overflow allowing the material to overflow from the central compartment C1 to the peripheral compartments C2 to C5.
- the filling of the storage volume of the device is thus obtained by pouring a loose particulate solid material (or a liquid) from above into the central compartment C1, the material first filling said central compartment C1, then by overflow of the material above the upper edge 50 of the internal envelope 30, the four peripheral compartments C2, C3, C4, C5.
- the internal envelope 40 is devoid of opening (s) of diameter greater than 200 micrometers, between the upper edge 50 of the internal envelope 40 and the lower edge 51 of the internal envelope 40.
- the side wall of the central compartment C1 is thus impermeable to the particulate material, so that the discharge of the material from the central compartment C1 to the peripheral compartments C2 to C5 takes place only above the upper edge 50 forming the overhangs, and not through holes in the wall of the central compartment as taught by the device of the document WO 92/21572 , these holes being marked 9 at the figure 5 of the document WO 92/21572 , or 32 at the figure 6 of the document WO 92/21572 .
- the internal envelope 40 may possibly be perforated, but only with the aim of promoting the deaeration of the storage volume, and / or again, and as will be described hereinafter with the aim of limiting the breakdown voltage of assembly 3: in both cases, the perforations are micro-perforations whose diameter is determined so as to be impermeable to the particulate material.
- said storage device comprises a flexible container 2, comprising a bottom 20 and at least two side walls 21, 22, 23, 24, said suspension loops 25 being integral with the upper part of said flexible container 2.
- the material of container 2 is a web of polymer fibers, raw, coated or laminated.
- said assembly 3 is a separate element from said flexible container 2, provided as an insert between the bottom and the side walls of said flexible container.
- the side walls 31, 32, 33, 34 formed by the external envelope 30 of said assembly are covered, in whole or in part, respectively, by the side walls of the flexible container 2.
- the container 2 has a bottom 20, and four side walls 21, 22, 23, 24, these four side walls then coming respectively to cover the four side walls 31, 32, 33, 34 of the external envelope 30.
- the container 2 has a bottom 20 and two side walls 22, 24 only, substantially parallel, covering two of the four side walls of the outer casing 30.
- the other two side walls of the outer casing 30 are not covered by walls of said container 2.
- said assembly 3 is secured by sewing or by gluing to the two side walls 22, 24 of the container, for example at the level of four fixing lines extending vertically at the corners of the storage volume.
- the outer casing 30 also forms a bottom wall 38, said bottom 38 forming with the side walls 31, 32, 33, 34 of the outer casing 30 the storage volume of solid materials, impermeable to particulate matter.
- the bottom wall 38 is provided with a discharge chute 36, which passes through an opening 26 in the bottom 20 of the container 2.
- the outer casing 30 defines a cover 35 provided with a filling chute 37.
- the filling chute 37 and the discharge chute 36 are closed by a link.
- the storage device can advantageously be devoid of of said container 2, typically canvas.
- the suspension loops 25 are then secured directly to said assembly 3, typically at the four corners of the storage volume.
- Such an embodiment is intended more particularly for the transport of moderate load, in comparison with the storage device with flexible container 2, typically in canvas, which will make it possible to lift more substantial loads.
- the outer casing 30 has no bottom, that is to say open per se at its lower part, said bottom 20 of the container 2 being fixed to the side walls 31, 32, 33, 34 of the outer casing 30
- the bottom 20 of the container 2 and the side walls 31, 32, 33, 34 of the external envelope 30 form the volume for storing solid materials, impermeable to particulate matter, the bottom 20 of the container thus closing the lower opening.
- the lower edges marked 39 of the side walls 31, 32, 33, 34 of the external envelope 30 can be fixed (in a sealed manner to the particulate material) at the periphery 27 of the bottom wall 20 of the container 2
- the bottom is then preferably made of a coated or laminated fabric in order to be impermeable to the particulate material.
- the upper edge 50 of the internal envelope 40 has notches 52, in particular of V shape, facing the various peripheral compartments C2 to C5, promoting the discharge of particulate matter by overflowing, from the compartment central C1 to the peripheral compartments C2 to C5.
- the polymer film of the internal and external envelope has a wall thickness between 50 micrometers and 250 micrometers, preferably between 90 micrometers and 150 micrometers, such as 120 micrometers.
- the internal envelope 40 and / or the external envelope 30 are preferably in the same monolayer or multilayer film, in order to facilitate recycling of the assembly 3.
- PA / PE polyamide / polyethylene complex
- PE / Binder / PA / Binder / PE multilayer
- PA / PA / PE film on the same principles as above.
- Such a tested film with a thickness of 120 micrometers, made it possible to constitute a good barrier to humidity from the external environment. Due to the low elongation under stress of this polyamide / polyethylene complex, the assembly gave good filling performance by limiting the amplitude of the deformations of the lateral walls of the external envelope towards the outside, under the pressure of the material. , and in comparison to an assembly of the same construction, the first and second films of which are made of polyethylene only.
- the outer casing 30 has flaps B1, B2, B3, B4 which are substantially vertical, at the four angles of the storage volume, over the height of the storage volume.
- Each of the flaps B1, B2, B3, B4 is obtained by welding together two thicknesses of the first polymer film.
- These vertical flaps B1, B2, B3, B4 are used as a bonding or sewing edge for fixing said assembly 3 to said container2 of the container, for example as shown according to the embodiment of the figure 1 or from figure 5 .
- flaps B1, B2, B3, B4 can also, according to an embodiment not covered by the invention, be used to directly fix said suspension loops 25, and as illustrated by way of non-limiting example figure 6 .
- the diameter of the micro-perforations can be between 5 micrometers and 130 micrometers, and for example between 5 microns and 40 microns ( ⁇ m).
- the diameter of the micro-perforations will be chosen as a function of the particle size of the material to be stored and in order to prevent the material from crossing the wall of the external envelopes 30, or even of the internal envelope 40.
- the density of the micro-perforations on the outer envelope 30 and inner 40 is between 0.2 perforations per cm 2 and 2 perforations per cm 2, and preferably uniform.
- such a storage device is of increased safety with regard to the risk of dangerous electrostatic discharge, and without requiring dissipative agents capable of migrating towards the stored product and of contaminating it, and without requiring the grounding of the storage device. during filling and emptying operations.
- the skilled person can refer to the patent application PCT / FR2014 / 051836 of this plaintiff.
- the external envelope 30 and the internal envelope 40 have a surface resistivity of between 1.0 ⁇ 10 9 ⁇ to 1.0 ⁇ 10 12 ⁇ (of type L2), that is to say provided with dissipative agents so that the storage device can be qualified as a large flexible bulk container classified as type B according to standard 61340-4-4 Edition 2.0 2012-01 when the container is in an insulating or dissipative material sense of the standard, or type C when the container is in a conductive material.
- Such an embodiment does not require grounding of the storage device during filling and emptying operations when of type B, but contains dissipative agents capable of migrating the stored products.
- the external envelope 30 and the internal envelope 40 are made of an electrically conductive material with a surface resistivity of less than 1.0 ⁇ 10 7 ⁇ (of type L1) so that the storage device can be qualified as a large flexible bulk container classified as type C according to standard 61340-4-4 Edition 2.0 2012-01.
- a device requires the grounding of the storage device during filling and emptying operations, and in order to ensure safety against the risks of electric shock.
- the first polymer film and the second polymer film can be perforated, over their entire surface, uniformly, said micro-perforations with a diameter preferably between 5 micrometers and 130 micrometers and a density preferably between 0.2 perforations per cm 2 and 2 perforations per cm 2 , as previously described.
- Each of the two tubular sheaths can be obtained from the first polymer film (or second polymer film), originally in the form of a sheet, which is folded back on itself and two of the edges of which are welded in order to get the sheath.
- the first polymer film and / or the second polymer film can advantageously be present from the outset in the form of a bellows sheath, extruded in one piece.
- the first polymer film and / or the second polymer film may already be each in the form of a bellows sheath, typically extruded in one piece.
- the process may also have an additional step for which vertical flaps B1, B2, B3, B4 are formed on said set, which will then serve as a bonding or sewing edge and as explained above.
- flaps B1, B2, B3, B4 are formed vertically at the four angles of the storage volume of the external envelope 30, each of the flaps being obtained by welding together two thicknesses of the first polymer film, in particular over several centimeters.
- the four upper welds S1, S2, and S1 ', S2' make it possible to produce the cover 35 with its filling spout 37, the four lower welds S3, S4 and S3 ', S4' the bottom with the emptying spout 36.
Description
L'invention est relative à un dispositif de stockage, souple, pour le conditionnement de matières solides en vrac. Le domaine de l'invention est celui des récipients de grande taille, destinés au conditionnement de quantités importantes de matières solides particulaires, également appelés sacs GRVS (Grand Récipient Vrac Souple) ou sacs FIBC (de l'anglais « Flexible Intermediate Bulk Container »). Ces dispositifs de stockage sont connus depuis de nombreuses années et utilisés pour la protection, le stockage et le transport de matières particulaires en vrac telles que les matières alimentaires (sucre, farine, amidon), de granulés polymères ou des produits chimiques.The invention relates to a flexible storage device for packaging bulk solid materials. The field of the invention is that of large containers, intended for the packaging of large quantities of particulate solid matter, also called FIBC bags (Large Flexible Bulk Container) or FIBC bags (from the English " Flexible Intermediate Bulk Container ") . These storage devices have been known for many years and used for the protection, storage and transport of loose particulate materials such as food materials (sugar, flour, starch), polymer granules or chemicals.
Ces récipients sont classiquement en toiles de fibres de polymère (par exemple PP, HDPE, LLDPE), éventuellement rendues étanches. La contenance de ces récipients est généralement comprise entre 0,5 et 2 m3. La taille et la masse importantes des récipients, une fois remplis, rendent leur manutention difficile, voire dans certain cas dangereuse. Dans la pratique, en vue d'une utilisation optimale des espaces de stockage, on gerbe les sacs remplis sur plusieurs niveaux ; il est ainsi indispensable de s'assurer de la stabilité dans le temps des empilements.These containers are conventionally made of polymer fiber fabrics (for example PP, HDPE, LLDPE), possibly made waterproof. The capacity of these containers is generally between 0.5 and 2 m 3 . The large size and mass of the containers, once filled, makes handling difficult, and in some cases dangerous. In practice, for optimal use of storage spaces, the filled bags are stacked on several levels; it is therefore essential to ensure the stability over time of the stacks.
Selon l'expérience de la Demanderesse, dans le temps, la matière particulaire continue à se tasser et à se déplacer dans le récipient, déformant ainsi le récipient souple dans une position qui s'écarte bien souvent de la verticale, et qui peut aller jusqu'à provoquer son déséquilibre. Ces récipients présentent classiquement un fond rectangulaire, bien souvent carré, et des parois latérales verticales rectangulaires, qui devraient permettre, lorsque les sacs sont juxtaposés, un remplissage optimal de la surface de stockage disponible. En pratique, la pression qu'exercent les matières particulaires sur les parois latérales les déforme vers l'extérieur, le récipient rempli s'écartant de sa forme idéale, parallélépipédique. L'encombrement au sol du récipient est alors supérieur aux dimensions du fond rectangulaire voire carré. Ainsi, et dans un camion d'une surface au sol de 32 m2, il s'avère impossible de juxtaposer plus de 24 récipients remplis, chacun d'une base carrée de 1 m à moins de les soumettre à un fort tassement lors du chargement et pouvant occasionner des avaries.According to the experience of the Applicant, over time, the particulate matter continues to settle and move in the container, thus deforming the flexible container in a position which very often deviates from the vertical, and which can go up to 'to cause imbalance. These containers conventionally have a rectangular bottom, very often square, and rectangular vertical side walls, which should allow, when the bags are juxtaposed, an optimal filling of the available storage surface. In practice, the pressure exerted by the particulate materials on the side walls deforms them towards the outside, the filled container deviating from its ideal, parallelepiped shape. The footprint of the container is then greater than the dimensions of the rectangular or even square bottom. Thus, and in a truck with a surface area of 32 m 2 , it turns out to be impossible to juxtapose more than 24 filled containers, each with a square base of 1 m unless subjected to a strong compaction during the loading and possibly causing damage.
On connait toutefois de l'état de la technique des grands récipients vrac souples, en particulier des documents
A cet effet, des cloisons souples, verticales, internes au volume de stockage du récipient, relient les parois latérales entre elles, et divisent le volume de stockage en plusieurs compartiments verticaux, à savoir un compartiment central et quatre compartiments périphériques.To this end, flexible partitions, vertical, internal to the storage volume of the container, connect the side walls together, and divide the storage volume into several vertical compartments, namely a central compartment and four peripheral compartments.
Dans les récipients du document
Le remplissage préalable du compartiment central permet, par la pression de la matière particulaire sur ses parois de tendre proprement et uniformément les cloisons souples du compartiment central, et avant que la matière ne se déverse dans les compartiments périphériques.The prior filling of the central compartment allows, by the pressure of the particulate material on its walls to stretch cleanly and uniformly the flexible partitions of the central compartment, and before the material spills into the peripheral compartments.
Une fois rempli, la stabilité dans le temps du récipient est sensiblement améliorée par comparaison à un récipient traditionnel (sans élément de stabilisation) en ce qu'il ne dévie pas de la verticale une fois posé au sol, limitant ainsi les risques de basculement du récipient. En outre, les cloisons souples reliant les parois latérales (entre elles) limitent l'amplitude des déformations des parois latérales du récipient vers l'extérieur. L'encombrement du récipient rempli en est amélioré, optimisant les capacités de stockage.Once filled, the stability over time of the container is significantly improved compared to a traditional container (without stabilizing element) in that it does not deviate from the vertical once placed on the ground, thus limiting the risks of tilting of the container. container. In addition, the flexible partitions connecting the side walls (between them) limit the amplitude of the deformations of the side walls of the container towards the outside. The size of the filled container is improved, optimizing the storage capacities.
Dans ces antériorités, les cloisons souples des éléments de stabilisation sont, et comme les parois du récipient souples, typiquement en toiles de fibres de polymère (par exemple PP, HDPE, LLDPE), éventuellement rendues plus ou moins étanches par enduction ou laminage.In these prior art, the flexible partitions of the stabilizing elements are, and like the walls of the flexible container, typically made of polymer fiber fabrics (for example PP, HDPE, LLDPE), possibly made more or less waterproof by coating or laminating.
Lorsque les périodes de stockage se prolongent, il existe toutefois un risque de reprise d'humidité du matériau contenu, à travers les parois du récipient, provenant de l'environnement extérieur. Selon les constatations de la Demanderesse, cette reprise d'humidité peut aller jusqu'à la formation de mottes dans le récipient, qui s'opposent au bon écoulement de la matière par l'ouverture inférieure du récipient, une fois celle-ci ouverte. Dans ce cas, et préalablement au déchargement du récipient, il peut être nécessaire de démotter le contenu du récipient, par des opérations mécaniques sur les parois externes du récipient. Ces opérations de démottage sont peu souhaitables en ce qu'elles complexifient le déchargement des matières et constituent par ailleurs un risque d'altération du récipient.When the storage periods are extended, however, there is a risk of moisture regaining of the material contained, through the walls of the container, coming from the external environment. According to the Applicant's observations, this increase in humidity can go as far as the formation of lumps in the container, which oppose the good flow of the material through the lower opening of the container, once the latter is open. In this case, and prior to unloading the container, it may be necessary to remove the contents of the container, by mechanical operations on the external walls of the container. These stripping operations are undesirable in that they complicate the unloading of the materials and also constitute a risk of deterioration of the container.
Le récipient du document
La structure du dispositif de stockage du document
L'élément de stabilisation, interne, est constitué par un élément tubulaire souple, présentant quatre coutures verticales, formant ainsi un tube souple dont le volume interne forme le compartiment central, et quatre bandes verticales, repérées 7, réparties à 90° autour dudit tube, destinées à être fixées respectivement aux quatre parois latérales du sac. A cet effet, chaque bord vertical de bande 7 est pris en sandwich entre les deux bords d'assemblage repérés 23, et traversé par une même couture de fixation. La doublure interne repérée 28 de la figure 9, vient recouvrir intérieurement les parois latérales, de dessus et de dessous du récipient, formant une goulotte de remplissage à sa partie supérieure, repérée 34 et une goulotte de vidage repérée 35. Cette doublure interne comprend nécessairement quatre fentes repérées 29, traversées chacune par la bande verticale 7 correspondante qui relie le tube central de l'élément de stabilisation à la paroi latérale correspondante du sac. Selon les constatations de la Demanderesse, et si le récipient pour vrac souple du document
On connaît encore du grand récipient pour vrac souple du document
A cet effet, le grand récipient pour vrac souple de cette antériorité comprend trois sous-ensembles, à savoir, tels qu'illustrés à la
- un conteneur souple, typiquement en toile formant un fond rectangulaire et quatre parois rectangulaires, pourvues de quatre boucles de suspension, destinées à assurer la manutention du récipient,
- un insert, repéré 12, formant des moyens de stabilisation avec la création en-soi de compartiments verticaux de remplissage, à savoir un compartiment central, et quatre compartiments périphériques,
- une doublure interne, repérée 15, intercalée entre les parois internes du sac et les parois externes de l'insert, et destinée à conférer au récipient une étanchéité.
- a flexible container, typically of canvas forming a rectangular bottom and four rectangular walls, provided with four suspension loops, intended to handle the container,
- an insert, identified 12, forming stabilization means with the creation in itself of vertical filling compartments, namely a central compartment, and four peripheral compartments,
- an internal lining, marked 15, interposed between the internal walls of the bag and the external walls of the insert, and intended to give the container a seal.
L'insert est un élément souple, comprenant une enveloppe externe, recouvrant les parois latérales du sac, et peut être pourvu, selon le mode de réalisation de la
Selon les constatations de la Demanderesse, la présence de trous repérés 32, ne permet pas d'obtenir, à l'instar des récipients des documents précédemment cités, une bonne tension des parois souples formant le compartiment central. Au contraire, et selon les constatations de la Demanderesse, dans les grands récipients commercialisés dont la paroi du tube formant le compartiment central est pourvue de trous de large dimension (de l'ordre de 10 cm ou plus), la tension est irrégulière sur la hauteur du tube, donnant naissance à des plis, s'étendant sur la hauteur du tube, qui sont alors recopiés sur la paroi de l'enveloppe externe de l'insert lorsque la matière vient remplir les compartiments périphériques. Le remplissage du récipient n'est donc pas optimal. Une fois le récipient rempli, et selon les constatations de l'inventeur, la toile des parois latérales du conteneur est plissée suivant le sens de la hauteur.According to the Applicant's observations, the presence of holes marked 32 does not make it possible to obtain, like the containers of the documents cited above, good tension of the flexible walls forming the central compartment. On the contrary, and according to the Applicant's observations, in large commercial containers whose wall of the tube forming the central compartment is provided with large holes (of the order of 10 cm or more), the tension is irregular on the height of the tube, giving rise to folds, extending over the height of the tube, which are then copied onto the wall of the outer envelope of the insert when the material fills the peripheral compartments. The filling of the container is therefore not optimal. Once the container is filled, and according to the findings of the inventor, the fabric of the side walls of the container is pleated in the direction of the height.
Selon le mode de réalisation de la
Selon les constatations de l'inventeur chaque élément de fixation, repéré 25 est lui-même un élément tubulaire comprenant, deux parois repérées 33 (« bars 33 ») s'étendant à partir du tube repéré 34, toutes deux reliées à une paroi repérée 35 (« bar 35 »), formant l'extrémité distale de l'élément repérée 25, cette extrémité distale étant fixée par deux soudures distantes, repérées 37 à l'enveloppe externe.According to the findings of the inventor, each fixing element, marked 25 is itself a tubular element comprising, two marked walls 33 (“
En résumé et selon les constatations de la Demanderesse, un tel récipient pour vrac souple, et tel qu'enseigné par le document
- le récipient nécessite trois sous-ensembles distincts, à savoir un sac, un insert, et une doublure interne d'étanchéité, intercalaire, pour assurer l'étanchéité du récipient lorsque le sac n'est pas lui-même un sac étanche,
- les trous repérés 32 répartis sur la hauteur de la paroi du tube central assurant le déversement de la matière particulaire, depuis le compartiment central vers les quatre compartiments périphériques sont à l'origine de plis lors du remplissage, non seulement sur la hauteur du tube centrale de l'insert, mais également sur l'enveloppe externe de l'insert,
- les éléments de fixation («
strip 25 ») du mode de réalisation de lafigure 6 , sont tubulaires, l'espace interne de chacun de ces éléments de fixation constituant un volume interne perdu, non utilisé pour stocker la matière particulaire.
- the container requires three separate sub-assemblies, namely a bag, an insert, and an intermediate sealing inner lining, to seal the container when the bag is not itself a waterproof bag,
- the holes marked 32 distributed over the height of the wall of the central tube ensuring the discharge of the particulate matter, from the central compartment to the four peripheral compartments are the source of folds during filling, not only over the height of the central tube of the insert, but also on the outer envelope of the insert,
- the fastening elements (“
strip 25 ”) of the embodiment of thefigure 6 , are tubular, the internal space of each of these fixing elements constituting a lost internal volume, not used to store the particulate matter.
Le but de la présente invention est de pallier les inconvénients précités en proposant un dispositif de stockage, souple, pour le conditionnement de matières solides en vrac, d'encombrement au sol proche de la rectangulaire voire du carré lorsque rempli, de manière à optimiser les capacités de stockage lorsque les récipients sont juxtaposés, de sécurité accrue quant au risque de basculement, et de préférence, et au moins selon un mode de réalisation, convenant pour limiter la reprise d'humidité du matériau contenu.The purpose of the present invention is to overcome the aforementioned drawbacks by proposing a flexible storage device for the packaging of solid materials in bulk, with a footprint close to the rectangular or even the square when filled, so as to optimize the storage capacities when the containers are juxtaposed, of increased safety as regards the risk of tilting, and preferably, and at least according to one embodiment, suitable for limiting the uptake of humidity of the material contained.
Un autre but de la présente invention est de proposer un tel dispositif de structure telle qu'il peut être fabriqué à un coût de revient limité.Another object of the present invention is to provide such a structural device such that it can be manufactured at a limited cost price.
D'autres buts et avantages de l'invention apparaitront au cours de la description qui va suivre qui n'est donnée qu'à titre indicatif et qui n'a pas pour but de la limiter.Other objects and advantages of the invention will appear during the description which follows which is given for information only and which is not intended to limit it.
L'invention concerne un dispositif de stockage, souple, pour le conditionnement de matières solides particulaires, présentant un fond et des parois latérales définissant un volume de stockage sensiblement parallélépipédique, le dispositif comprenant:
- un conteneur souple, comprenant un fond et au moins deux parois latérales, des boucles de suspension en partie supérieure destinées au levage, lesdits boucles de suspension étant solidaires à la partie supérieure dudit conteneur souple, le matériau du conteneur est une toile de fibres polymères, brute, enduite ou laminée
- un ensemble, élément distinct dudit conteneur souple, prévu en insert entre le fond et les parois latérales dudit conteneur souple, ledit ensemble comprenant :
- une enveloppe externe, souple, formant au moins les quatre parois latérales du volume de stockage et, la paroi de fond du volume de stockage,
- une enveloppe interne, tubulaire, souple, solidarisée par des lignes de fixation verticales sur les quatre parois latérales de l'enveloppe externe, divisant le volume de stockage en cinq compartiments verticaux, y compris un compartiment central, défini par le volume intérieur de l'enveloppe interne, et quatre compartiments périphériques, définis respectivement entre les parois latérales de l'enveloppe externe, et les parois latérales de l'enveloppe interne, et dans lequel l'enveloppe interne présente un bord supérieur définissant l'embouchure supérieure dudit compartiment central et un bord inférieur définissant l'embouchure inférieure dudit compartiment central, le bord supérieur de l'enveloppe interne étant situé en dessous ou à même hauteur que le bord supérieur des parois latérales du volume de stockage, de sorte à ce que le bord supérieur de l'enveloppe interne constitue une surverse autorisant le débordement des matières depuis le compartiment central vers les compartiments périphériques, l'enveloppe interne étant dépourvue d'ouverture(s) de diamètre supérieur à 200 micromètres, entre le bord supérieur de l'enveloppe interne et le bord inférieur de l'enveloppe interne ;
- et dans lequel l'enveloppe externe est constituée par un premier film polymère et l'enveloppe interne est constituée par un deuxième film polymère, lesdites lignes de fixation verticales étant des lignes de soudure entre le premier film polymère et le deuxième film polymère, chaque ligne de soudure joignant directement l'enveloppe externe formant l'une des parois latérales à la paroi du tube de l'enveloppe interne définissant le périmètre du compartiment central,et dans lequel le film polymère de l'enveloppe interne et de l'enveloppe externe est de paroi d'épaisseur comprise entre 50 micromètres et 250 micromètre,
et dans lequel l'enveloppe externe formant ladite paroi de fond du volume de stockage, la paroi de fond formant avec les parois latérales de l'enveloppe externe le volume de stockage pour les matières solides particulaire, la paroi de fond étant pourvue d'une goulotte de vidage formée par l'enveloppe externe qui traverse une ouverture dans le fond du conteneur, un lien permettant de fermer la goulotte de vidage, et dans lequel l'enveloppe externe définit un couvercle pourvu d'une goulotte de remplissage , un lien permettant de fermer la goulotte de remplissage.
- a flexible container, comprising a bottom and at least two side walls, suspension loops in the upper part intended for lifting, said suspension loops being integral with the upper part of said flexible container, the material of the container is a web of polymer fibers, raw, coated or laminated
- an assembly, a separate element from said flexible container, provided as an insert between the bottom and the side walls of said flexible container, said assembly comprising:
- an external, flexible envelope, forming at least the four side walls of the storage volume and, the bottom wall of the storage volume,
- an internal, tubular, flexible envelope, joined by vertical fixing lines on the four side walls of the external envelope, dividing the storage volume into five vertical compartments, including a central compartment, defined by the internal volume of the internal envelope, and four peripheral compartments, defined respectively between the side walls of the external envelope, and the side walls of the internal envelope, and in which the internal envelope has an upper edge defining the upper mouth of said central compartment and a lower edge defining the lower mouth of said central compartment, the upper edge of the internal envelope being located below or at the same height as the upper edge of the side walls of the storage volume, so that the upper edge of the internal envelope constitutes an overflow allowing the overflowing of materials from the central compartment towards the peripheral compartments, the internal envelope being devoid of opening (s) of diameter greater than 200 micrometers, between the upper edge of the internal envelope and the lower edge of the internal envelope;
- and in which the outer casing is constituted by a first polymer film and the inner casing is constituted by a second polymer film, said vertical fixing lines being weld lines between the first polymer film and the second polymer film, each line of solder directly joining the external envelope forming one of the side walls to the wall of the tube of the internal envelope defining the perimeter of the central compartment, and in which the polymer film of the internal envelope and the external envelope is with a thickness of between 50 micrometers and 250 micrometers,
and wherein the outer envelope forming said bottom wall of the storage volume, the bottom wall forming with the side walls of the outer envelope the storage volume for particulate solids, the bottom wall being provided with a emptying spout formed by the outer casing which passes through an opening in the bottom of the container, a link allowing the emptying spout to be closed, and in which the outer casing defines a cover provided with a filling spout, a link permitting to close the filler neck.
Selon des caractéristiques optionnelles de l'invention prises seules ou en combinaison :
- ledit conteneur souple consiste essentiellement en ladite paroi de fond, et deux parois latérales uniquement, sensiblement parallèles, recouvrant deux des quatre parois latérales de l'enveloppe externe, et de sorte que les deux autres parois latérales de l'enveloppe externe ne sont pas recouvertes par des parois dudit conteneur ;
- le bord supérieur de l'enveloppe interne, présente des échancrures en regard des différents compartiments périphériques, favorisant le déversement des matières particulaires par débordement, depuis le compartiment central vers les compartiments périphériques ;
- l'enveloppe interne et l'enveloppe externe sont dans un même film polymère extrudé, monocouche ou multicouches ;
- said flexible container consists essentially of said bottom wall, and two side walls only, substantially parallel, covering two of the four side walls of the outer casing, and so that the other two side walls of the outer casing are not covered by walls of said container;
- the upper edge of the internal envelope, has notches facing the various peripheral compartments, promoting the discharge of particulate matter by overflow, from the central compartment to the peripheral compartments;
- the inner shell and the outer shell are in the same extruded polymer film, monolayer or multilayer;
Selon un mode de réalisation, le film polymère de l'enveloppe externe et/ou de l'enveloppe interne est choisi parmi :
- un complexe polyamide/polyéthylène,
- un multi-couche 100% PE,
- un complexe de polyoléfines de même nature ou de natures différentes, type EVOH,
- un complexe de polyoléfines et d'aluminium.
- a polyamide / polyethylene complex,
- a 100% PE multi-layer,
- a complex of polyolefins of the same nature or of different natures, EVOH type,
- a complex of polyolefins and aluminum.
Selon un mode de réalisation l'enveloppe externe et l'enveloppe interne sont de résistivité superficielle comprise entre 1,0 × 109 Ω à 1,0 × 1012 Ω (de type L2) pourvues d'agents dissipatifs de telle façon que le dispositif de stockage peut être qualifié comme grand récipient pour vrac souple classé de type B selon la norme 61340-4-4 Edition 2.0 2012-01 lorsque le conteneur est dans un matériau isolant au sens de la norme, ou de type C lorsque le conteneur est dans un matériau conducteur.According to one embodiment, the external envelope and the internal envelope have a surface resistivity of between 1.0 × 10 9 Ω to 1.0 × 10 12 Ω (of type L2) provided with dissipative agents so that the storage device can be qualified as a large flexible bulk container classified as type B according to standard 61340-4-4 Edition 2.0 2012-01 when the container is made of an insulating material within the meaning of the standard, or of type C when the container is in a conductive material.
Alternativement et selon encore un autre mode de réalisation, l'enveloppe externe et l'enveloppe interne sont dans un matériau conducteur de l'électricité de résistivité superficielle inférieure à 1,0 × 107 Ω (de type L1) de telle façon que le dispositif de stockage peut être qualifié comme grand récipient pour vrac souple classé de type C selon la norme 61340-4-4 Edition 2.0 2012-01.Alternatively and according to yet another embodiment, the outer shell and the inner shell are made of an electrically conductive material with a surface resistivity of less than 1.0 × 10 7 Ω (of type L1) so that the device storage can be qualified as a large flexible bulk container classified as type C according to standard 61340-4-4 Edition 2.0 2012-01.
L'invention concerne encore un procédé de fabrication d'un dispositif de stockage selon l'invention, dans lequel on obtient ledit ensemble au moins par la mise en œuvre des étapes suivantes :
- on prévoit un premier film polymère destiné à constituer l'enveloppe externe et un second film polymère, , de préférence sous forme d'une gaine tubulaire de périmètre inférieur, éventuellement pourvue d'échancrures de déversement, destinée à constituer l'enveloppe interne,
- on soude le second film polymère à l'intérieur d'une gaine tubulaire formée par le premier film polymère obtenant deux gaines souples coaxiales, formées respectivement par le premier et le second film polymère, les deux gaines étant fixées l'une dans l'autre, au niveau d'au moins quatre premières lignes de soudure.
- a first polymeric film intended to constitute the external envelope is provided and a second polymeric film, preferably in the form of a tubular sheath of lower perimeter, optionally provided with discharge notches, intended to constitute the internal envelope,
- the second polymer film is welded inside a tubular sheath formed by the first polymer film obtaining two flexible coaxial sheaths, formed respectively by the first and the second polymer film, the two sheaths being fixed one inside the other , at least at the first four weld lines.
Selon un mode de réalisation, on forme les bavettes verticale aux quatre angles du volume de stockage de l'enveloppe externe, chacune obtenue par soudure entre elles de deux épaisseurs du premier film polymère.According to one embodiment, the vertical flaps are formed at the four angles of the storage volume of the external envelope, each obtained by welding together two thicknesses of the first polymer film.
Selon un mode de réalisation du procédé, l'ensemble présentant un fond pourvu d'une goulotte de vidage et un couvercle pourvu d'une goulotte de remplissage et on obtient le fond avec goulotte de vidage et ledit couvercle avec goulotte de remplissage par les étapes successives suivantes :
- on soude entre elles deux épaisseurs du premier film polymère au niveau de huit angles de la gaine, chacune des soudures, dite secondes soudures, s'étendant depuis le bord à l'une des embouchures de la gaine et jusqu'à un bord longitudinal de la gaine, obtenant ainsi la goulotte de remplissage et la goulotte de vidage,
- on retire les angles de la gaine par découpe du premier film polymère le long et à l'extérieur des secondes soudures.
- two thicknesses of the first polymer film are welded together at eight angles of the sheath, each of the welds, called second welds, extending from the edge to one of the mouths of the sheath and to a longitudinal edge of the sheath, thus obtaining the filling spout and the emptying spout,
- the angles of the sheath are removed by cutting the first polymer film along and outside the second welds.
L'invention concerne encore un procédé de conditionnement de matières solides en vrac (ou encore d'un liquide) comprenant le déversement d'une matière solide particulaire en vrac (ou alternativement d'un liquide), par le haut dans le compartiment central d'un dispositif de stockage souple conforme à l'invention, la matière (ou le liquide) remplissant d'abord ledit compartiment central, puis par débordement au-dessus du bord supérieur de l'enveloppe interne uniquement, les quatre compartiments.The invention also relates to a method for packaging bulk solid matter (or a liquid) comprising discharging a particulate solid matter into bulk (or alternatively of a liquid), from above in the central compartment of a flexible storage device according to the invention, the material (or liquid) first filling said central compartment, then by overflowing above the upper edge of the inner envelope only, the four compartments.
L'invention sera mieux comprise à la lecture de la description suivante accompagnée en annexe des figures parmi lesquels :
- La
figure 1 est une vue éclatée de la structure d'un dispositif de stockage, conforme à l'invention selon un premier mode de réalisation, ledit dispositif comprenant, d'une part, un conteneur, typiquement en toile polymère, pourvu des boucles de suspension comprenant quatre parois latérales et un fond, et, d'autre part, un ensemble formé des premier et deuxième films polymères, définissant le volume de stockage étanche aux matières particulaires, y compris un couvercle avec goulotte de remplissage et un fond avec goulotte de vidage, ledit ensemble étant prévu en insert dans le conteneur, - La figure la est une vue, selon une coupe horizontale de l'ensemble, illustrant le compartiment central et les compartiments périphériques formés par les parois internes et externes dudit ensemble,
- Les
figures 2a et3a ,2b et3b ,2c ,3d et 3e , illustrent respectivement différentes vues des étapes successives de la fabrication d'un ensemble d'un dispositif conforme à l'invention, selon un mode de réalisation, - La
figure 4 est une vue éclatée de la structure d'un dispositif de stockage, conforme à l'invention selon un deuxième mode de réalisation, ledit dispositif comprenant, d'une part, un conteneur, typiquement en toile polymère, pourvu des boucles de suspension, ledit conteneur comprenant deux parois latérales uniquement et un fond, et, d'autre part, un ensemble formé des premier et deuxième films polymères, définissant le volume de stockage étanche aux matières particulaires, y compris un couvercle avec goulotte de remplissage et un fond avec goulotte de vidage, ledit ensemble étant prévu en insert dans le conteneur, - La
figure 5 est une vue du dispositif de lafigure 4 , ledit ensemble inséré dans le conteneur souple, - La
figure 6 est une vue d'un dispositif de stockage non conforme à l'invention selon un troisième mode de réalisation, pour lequel les boucles de préhension sont fixées (par couture ou par soudure) directement audit ensemble qui forme seul le volume de stockage pour les matières particulaires, - La
figure 7 est une vue d'un dispositif de stockage non conforme à l'invention selon un quatrième mode de réalisation dont le volume de stockage pour les matières particulaires est obtenue par la réunion dudit ensemble et du conteneur, plus particulièrement par la fixation des bords inférieurs des parois latérales formées par l'enveloppe externe à la paroi de fond du conteneur.
- The
figure 1 is an exploded view of the structure of a storage device, according to the invention according to a first embodiment, said device comprising, on the one hand, a container, typically of polymeric fabric, provided with suspension loops comprising four side walls and a bottom, and, on the other hand, an assembly formed of the first and second polymer films, defining the storage volume sealed against particulate matter, including a cover with filling spout and a bottom with emptying spout, said together being provided as an insert in the container, - FIG. 1a is a view, in a horizontal section of the assembly, illustrating the central compartment and the peripheral compartments formed by the internal and external walls of said assembly,
- The
figures 2a and3a ,2b and3b ,2c ,3d and 3rd , respectively illustrate different views of the successive stages in the manufacture of an assembly of a device according to the invention, according to one embodiment, - The
figure 4 is an exploded view of the structure of a storage device, according to the invention according to a second embodiment, said device comprising, on the one hand, a container, typically made of polymeric fabric, provided with hanging loops, said container comprising only two side walls and a bottom, and, on the other hand, an assembly formed of the first and second polymer films, defining the storage volume sealed against particulate matter, including a cover with filling spout and a bottom with spout emptying, said assembly being provided as an insert in the container, - The
figure 5 is a view of the device of thefigure 4 , said assembly inserted in the flexible container, - The
figure 6 is a view of a storage device not in accordance with the invention according to a third embodiment, for which the gripping loops are fixed (by sewing or by welding) directly to said assembly which alone forms the storage volume for the materials particulate, - The
figure 7 is a view of a storage device not in accordance with the invention according to a fourth embodiment, the storage volume for the particulate matter is obtained by the union of said assembly and the container, more particularly by fixing the lower edges of the side walls formed by the envelope external to the bottom wall of the container.
L'invention concerne un dispositif de stockage 1, 1' souple, pour le conditionnement de matières solides particulaires, présentant un fond et des parois latérales définissant un volume de stockage sensiblement parallélépipédique.The invention relates to a
Le dispositif de stockage présente un couvercle 35, fermant le volume de stockage par le haut.The storage device has a
Un tel dispositif de stockage 1, 1', 1", 1''' comprend :
- des boucles de
suspension 25 en partie supérieure destinées au levage - un ensemble comprenant :
- une enveloppe externe 30, souple, formant au moins, les quatre parois latérales 31, 32, 33, 34 du volume de stockage et, éventuellement la paroi de fond du volume de stockage,
une enveloppe interne 40, tubulaire, souple, solidarisée par des lignes de 41, 42, 43, 44 sur les quatre parois latérales 31,32,33,34 de l'enveloppe externe 30, divisant le volume de stockage en cinq compartiments C1, C2, C3, C4, C5 verticaux, y compris un compartiment central C1, défini par le volume intérieur de l'enveloppe interne, et quatre compartiments périphériques C2, C3, C4, C5, définis respectivement entre les parois latérales de l'enveloppe externe 30, et les parois latérales de l'enveloppefixation verticales interne 40.
-
suspension loops 25 in the upper part intended for lifting - a set including:
- an external,
flexible envelope 30 forming at least the four 31, 32, 33, 34 of the storage volume and, optionally the bottom wall of the storage volume,side walls - an
internal envelope 40, tubular, flexible, joined by 41, 42, 43, 44 on the fourvertical fixing lines 31, 32, 33, 34 of theside walls external envelope 30, dividing the storage volume into five compartments C1, C2, C3, C4, C5 vertical, including a central compartment C1, defined by the interior volume of the internal envelope, and four peripheral compartments C2, C3, C4, C5, defined respectively between the side walls of theouter casing 30, and the side walls of theinner casing 40.
- an external,
L'enveloppe externe 30 est constituée essentiellement par un premier film polymère et l'enveloppe interne 40 est constituée essentiellement par un deuxième film polymère, lesdites lignes de fixation verticales étant des lignes de soudure entre le premier film polymère et le deuxième fil polymère. Le premier film polymère et/ou le deuxième film polymère sont typiquement obtenus par extrusion, ou co-extrusion lorsque le premier film et/ou le deuxième film sont des complexes, c'est-à-dire des multi-couches d'une même matière polymère ou de plusieurs polymères différents.The
Les lignes de soudure, au moins au nombre de quatre, peuvent être d'une largeur comprise entre 5 mm et 20 mm. Ces lignes de soudure peuvent être éventuellement doublées.The weld lines, at least four in number, can be between 5 mm and 20 mm wide. These weld lines can be optionally doubled.
Telle qu'illustrée sur les exemples des figures, chaque ligne de soudure joint directement l'enveloppe externe 30 formant l'une des parois latérales 31,32,33,34 à la paroi du tube de l'enveloppe interne 40 définissant le périmètre du compartiment central C1.As illustrated in the examples of the figures, each weld line directly joins the
L'enveloppe interne 40 présente un bord supérieur 50 définissant l'embouchure supérieure dudit compartiment central C1 et un bord inférieur 51 définissant l'embouchure inférieure dudit compartiment central C1. Le bord supérieur 50 de l'enveloppe interne 40 est situé à même hauteur du bord supérieur des parois latérales 31, 32, 33, 34 du volume de stockage, ou encore en dessous du bord supérieur des parois latérales 31, 32, 33, 34 du volume de stockage, de sorte à ce que le bord supérieur 50 de l'enveloppe interne constitue une surverse autorisant le débordement des matières depuis le compartiment central C1 vers les compartiments périphériques C2 à C5.The
Le remplissage du volume de stockage du dispositif est ainsi obtenu par déversement d'une matière solide particulaire en vrac (ou d'un liquide) par le haut dans le compartiment central C1, la matière remplissant d'abord ledit compartiment central C1, puis par débordement de la matière au-dessus du bord supérieur 50 de l'enveloppe interne 30, les quatre compartiments périphériques C2, C3, C4, C5.The filling of the storage volume of the device is thus obtained by pouring a loose particulate solid material (or a liquid) from above into the central compartment C1, the material first filling said central compartment C1, then by overflow of the material above the
L'enveloppe interne 40 est dépourvue d'ouverture(s) de diamètre supérieur à 200 micromètres, entre le bord supérieur 50 de l'enveloppe interne 40 et le bord inférieur 51 de l'enveloppe interne 40. La paroi latérale du compartiment central C1 est ainsi imperméable au matériau particulaire, de sorte que le déversement de la matière depuis le compartiment central C1 vers les compartiments périphériques C2 à C5 s'effectue uniquement au-dessus du bord supérieur 50 formant les surverses, et non au travers de trous dans la paroi du compartiment central tel qu'enseigné par le dispositif du document
Selon les constatations de l'inventeur, l'absence de tels trous permet de tendre uniformément la paroi du compartiment central C1, et contrairement à l'enseignement du document
L'enveloppe interne 40 peut être éventuellement perforée, mais seulement dans le but de favoriser la désaération du volume de stockage, et/ou encore, et tel qu'il le sera décrit par la suite dans le but de limiter la tension de claquage de l'ensemble 3 : dans les deux cas, les perforations sont des micro-perforations dont le diamètre est déterminé de telle façon à être imperméable à la matière particulaire.The
Selon un premier mode de réalisation, illustré aux exemples des
Selon ce premier mode de réalisation, ledit ensemble 3 est un élément distinct dudit conteneur souple 2, prévu en insert entre le fond et les parois latérales dudit conteneur souple. Les parois latérales 31, 32, 33, 34 formées par l'enveloppe externe 30 dudit ensemble sont recouvertes respectivement, en tout ou partie, par les parois latérales du conteneur souple 2.According to this first embodiment, said
Selon un mode de réalisation, illustré à la
Selon un autre mode de réalisation, illustré à la
Selon un mode de réalisation illustré aux exemples des
La paroi de fond 38 est pourvue d'une goulotte de vidage 36, qui traverse une ouverture 26 dans le fond 20 du conteneur 2. L'enveloppe externe 30 définit un couvercle 35 pourvu d'une goulotte de remplissage 37. La goulotte de remplissage 37 et la goulotte de vidage 36 sont fermées par un lien. Un procédé de fabrication d'un ensemble comprenant un fond 38 pourvu d''une goulotte de vidage 36, et un couvercle 35 pourvu d'une goulotte de remplissage 37 est décrit par la suite.The
Dans un cas non couvert par l'invention où ladite enveloppe externe 30 forme un couvercle 35, et un fond 38 formant avec les parois latérales 31, 32, 33, 34, un volume de stockage, imperméable à la matière particulaire, le dispositif de stockage peut être avantageusement dépourvu dudit conteneur 2, typiquement en toile. Les boucles de suspension 25 sont alors solidarisées directement audit ensemble 3, typiquement au niveau des quatre angles du volume de stockage.In a case not covered by the invention where said
Un tel mode de réalisation, illustré non limitativement à la
Selon un autre mode de réalisation non couvert par l'invention, illustré non limitativement à la
Selon un mode de réalisation, le bord supérieur 50 de l'enveloppe interne 40, présente des échancrures 52, notamment de forme en V, en regard des différents compartiments périphériques C2 à C5, favorisant le déversement des matières particulaires par débordement, depuis le compartiment central C1 vers les compartiments périphériques C2 à C5.According to one embodiment, the
Selon l'invention, le film polymère de l'enveloppe interne et externe est de paroi d'épaisseur comprise entre 50 micromètres et 250 micromètres, de préférence compris entre 90 micromètres et 150 micromètres, tel que 120 micromètres. L'enveloppe interne 40 et/ou l'enveloppe externe 30 sont de préférence en un même film monocouche ou multicouches, afin de faciliter le recyclage de l'ensemble 3.According to the invention, the polymer film of the internal and external envelope has a wall thickness between 50 micrometers and 250 micrometers, preferably between 90 micrometers and 150 micrometers, such as 120 micrometers. The
Le film polymère de l'enveloppe externe 30 et/ou de l'enveloppe interne 40 peut être choisi parmi :
- un complexe polyamide/polyéthylène,
- un multicouche 100% polyéthylène,
- un complexe de polyoléfines de même nature ou de natures différentes, notamment type EVOH,
- un complexe de polyoléfines et d'aluminium.
- a polyamide / polyethylene complex,
- a 100% polyethylene multilayer,
- a complex of polyolefins of the same nature or of different natures, in particular of the EVOH type,
- a complex of polyolefins and aluminum.
Selon les essais de remplissage conduits par la Demanderesse, de bons résultats ont été obtenus avec un complexe polyamide/polyéthylène (PA/PE), et plus particulièrement un multicouche (PE/Liant/PA/Liant/PE), c'est-à-dire comprenant une couche de polyamide entre deux couches polyéthylène, ainsi que deux couches de liant faisant respectivement interface entre la couche polyamide et les couches polyéthylène correspondantes ainsi qu'un film PA/PA/PE sur les mêmes principes que précédemment.According to the filling tests conducted by the Applicant, good results have been obtained with a polyamide / polyethylene complex (PA / PE), and more particularly a multilayer (PE / Binder / PA / Binder / PE), that is to say -display comprising a polyamide layer between two polyethylene layers, as well as two binder layers respectively interfacing between the polyamide layer and the corresponding polyethylene layers as well as a PA / PA / PE film on the same principles as above.
Un tel film testé, d'épaisseur de 120 micromètres a permis de constituer une bonne barrière à l'humidité de l'environnement extérieur. En raison du faible allongement sous contrainte de ce complexe polyamide/polyéthylène, l'ensemble a donné de bonnes performances au remplissage en limitant l'amplitude des déformations des parois latérales de l'enveloppe externe vers l'extérieur, sous la pression de la matière, et par comparaison à un ensemble de même construction dont les premier et deuxième film sont en polyéthylène uniquement.Such a tested film, with a thickness of 120 micrometers, made it possible to constitute a good barrier to humidity from the external environment. Due to the low elongation under stress of this polyamide / polyethylene complex, the assembly gave good filling performance by limiting the amplitude of the deformations of the lateral walls of the external envelope towards the outside, under the pressure of the material. , and in comparison to an assembly of the same construction, the first and second films of which are made of polyethylene only.
L'enveloppe externe 30 présente des bavettes B1, B2, B3, B4 sensiblement verticales, aux quatre angles du volume de stockage, sur la hauteur du volume de stockage. Chacune des bavettes B1, B2, B3, B4 est obtenue par soudure entre elles de deux épaisseurs du premier film polymère.The
Ces bavettes verticales B1, B2, B3, B4 sont utilisées comme bord de collage ou de couture pour fixer ledit ensemble 3 audit conteneur2 du conteneur, par exemple comme représentées selon le mode de réalisation de la
Ces bavettes B1, B2, B3, B4 peuvent encore selon un mode de réalisation non couvert par l'invention être utilisées pour fixer directement lesdites boucles de suspensions 25, et comme illustré à titre d'exemple non limitatif à la
Par ailleurs, différentes dispositions de construction peuvent être prises pour limiter les risques d'explosion liés à la survenance de décharge d'origine électrostatique.In addition, different construction measures can be taken to limit the risks of explosion linked to the occurrence of electrostatic discharge.
Selon un mode de réalisation non couvert par l'invention:
- l'enveloppe interne et l'enveloppe externe peuvent être isolantes, de résistivité superficielle supérieure à 1,0 x 1012 Ω, dépourvues de couche conductrice de l'électricité statique et dépourvues de couche dissipative de l'électricité statique, les enveloppes 30,40 interne et externe comprenant des micro-perforations, de préférence traversantes, réparties sur toute leur surface et de telle façon que la tension de claquage de l'ensemble enveloppe interne et enveloppe externe soit inférieure à 4 kV sans nécessiter la mise à la terre du dispositif,
- la matière du conteneur, le cas échéant, est un isolant, sans additif antistatique, ni couche conductrice de l'électricité, et la tension de claquage de la paroi du conteneur étant inférieure à 6 kV
- the internal envelope and the external envelope may be insulating, with a surface resistivity greater than 1.0 × 10 12 Ω, devoid of a conductive layer of static electricity and devoid of a dissipative layer of static electricity, the
30, 40 internal and external comprising micro-perforations, preferably through, distributed over their entire surface and in such a way that the breakdown voltage of the internal envelope and external envelope assembly is less than 4 kV without requiring grounding of the device,envelopes - the material of the container, if applicable, is an insulator, without antistatic additive, nor electrically conductive layer, and the breakdown voltage of the wall of the container being less than 6 kV
Le diamètre des micro-perforations peut être compris entre 5 micromètres et 130 micromètres, et par exemple entre 5 microns et 40 microns (µm). On choisira le diamètre des micro-perforations en fonction de la granulométrie de la matière à stocker et afin d'éviter que la matière ne traverse la paroi des enveloppes externes 30, voire de l'enveloppe interne 40. La densité des micro-perforations sur l'enveloppe externe 30 et interne 40 est comprise entre 0.2 perforations par cm2 et 2 perforations par cm2, et de préférence uniforme.The diameter of the micro-perforations can be between 5 micrometers and 130 micrometers, and for example between 5 microns and 40 microns (µm). The diameter of the micro-perforations will be chosen as a function of the particle size of the material to be stored and in order to prevent the material from crossing the wall of the
Avantageusement, un tel dispositif de stockage est de sécurité accrue quant au risque de décharge électrostatique dangereuse, et sans requérir à des agents dissipatifs susceptibles de migrer vers le produit stocké et de le contaminer, et sans nécessiter la mise à la terre du dispositif de stockage lors des opérations de remplissage et de vidage. Pour plus de détail quant à la réalisation des micro-perforations, l'homme du métier peut se référer à la demande de brevet
Selon un autre mode de réalisation, l'enveloppe externe 30 et l'enveloppe interne 40 sont de résistivité superficielle comprise entre 1,0 x 109 Ω à 1,0 × 1012 Ω (de type L2), c'est à dire pourvues d'agents dissipatifs de telle façon que le dispositif de stockage peut être qualifié comme grand récipient pour vrac souple classé de type B selon la norme 61340-4-4 Edition 2.0 2012-01 lorsque le conteneur est dans un matériau isolant ou dissipatif au sens de la norme, ou de type C lorsque le conteneur est dans un matériau conducteur . Un tel mode de réalisation ne nécessite pas la mise à la terre du dispositif de stockage lors des opérations de remplissage et de vidage lorsque de type B, mais contient des agents dissipatifs susceptibles de migrer les produits stockés.According to another embodiment, the
Encore selon un autre mode de réalisation, l'enveloppe externe 30 et l'enveloppe interne 40 sont dans un matériau conducteur de l'électricité de résistivité superficielle inférieure à 1,0 x 107 Ω (de type L1) de telle façon que le dispositif de stockage peut être qualifié comme grand récipient pour vrac souple classé de type C selon la norme 61340-4-4 Edition 2.0 2012-01. Un tel dispositif nécessite toutefois la mise à la terre du dispositif de stockage lors des opérations de remplissage et de vidage, et afin d'assurer une sécurité vis-à-vis des risques de décharge électrique.Still according to another embodiment, the
L'invention concerne encore un procédé de fabrication d'un dispositif de stockage selon l'invention, dans lequel obtient ledit ensemble 3 au moins par la mise en œuvre des étapes suivantes :
- on prévoit un premier film polymère destiné à constituer l'enveloppe externe 30 et un second film polymère, de préférence sous forme d'une gaine tubulaire de plus petit diamètre, éventuellement pourvue d'échancrures de déversement 52, destinée à constituer l'enveloppe interne 40 (voir
figures 2a et3a ), - on soude le second film polymère à l'intérieur d'une gaine tubulaire formée par le premier film polymère obtenant deux gaines souples coaxiales, formées respectivement par le premier et le second film polymère, les deux gaines étant fixées l'une dans l'autre, au niveau de quatre premières lignes de soudure 41 à 44 (voir
figures 2b et3d ).
- there is provided a first polymeric film intended to constitute the
external envelope 30 and a second polymeric film, preferably in the form of a tubular sheath of smaller diameter, possibly provided withdischarge notches 52, intended to constitute the internal envelope 40 (seefigures 2a and3a ), - the second polymer film is welded inside a tubular sheath formed by the first polymer film obtaining two flexible coaxial sheaths, formed respectively by the first and the second polymer film, the two sheaths being fixed one inside the other , at the level of the first four
weld lines 41 to 44 (seefigures 2b and3d ).
Ces étapes permettent d'obtenir ledit ensemble, avec l'enveloppe externe 30 et l'enveloppe interne 40 qui définissent mutuellement les compartiments verticaux C1 à C, à savoir le compartiment central C1, et les compartiments périphériques C2 à C5. Eventuellement et préalablement à ces deux étapes, le premier film polymère et le second film polymère peuvent être perforés, sur toute leur surface, uniformément, desdites micro-perforations de diamètre de préférence compris entre 5 micromètres et 130 micromètres et de densité de préférence comprise entre 0.2 perforations par cm2 et 2 perforations par cm2, telle que précédemment décrite.These steps make it possible to obtain said assembly, with the
Chacune des deux gaines tubulaires, peut être obtenue à partir du premier film polymère (ou second film polymère), à l'origine sous forme d'une feuille, qui est repliée sur elle-même et dont deux des bords sont soudés afin d'obtenir la gaine. Selon une autre alternative, le premier film polymère et /ou le deuxième film polymère peuvent se présenter avantageusement dès l'origine sous la forme d'une gaine à soufflets, extrudé d'un seul tenant.Each of the two tubular sheaths can be obtained from the first polymer film (or second polymer film), originally in the form of a sheet, which is folded back on itself and two of the edges of which are welded in order to get the sheath. According to another alternative, the first polymer film and / or the second polymer film can advantageously be present from the outset in the form of a bellows sheath, extruded in one piece.
Ainsi et selon un mode de réalisation illustré à la
Le procédé peut encore présenter une étape supplémentaire pour laquelle on forme sur ledit ensemble des bavettes verticales B1, B2, B3, B4, qui serviront ensuite comme bord de collage ou de couture et comme expliqué plus haut.The process may also have an additional step for which vertical flaps B1, B2, B3, B4 are formed on said set, which will then serve as a bonding or sewing edge and as explained above.
Ainsi et tel qu'illustré non limitativement à la
Ledit ensemble présentant une paroi de fond 38 pourvue d'une goulotte de vidage 36 et un couvercle 35 pourvu d'une goulotte de remplissage 37, on peut obtenir le fond 38 avec goulotte de vidage 36 et ledit couvercle 35 avec goulotte de remplissage 37 par les étapes successives suivantes :
- on soude entre elles deux épaisseurs du premier film polymère au niveau de huit angles de la gaine, chacune des soudures, dite secondes soudures, s'étendant depuis le bord à l'une des embouchures de la gaine et jusqu'à un bord longitudinal de la gaine, obtenant ainsi la goulotte de remplissage et/ou la goulotte de vidage (voir
figure 3d ), - on retire les angles de la gaine par découpe du premier film polymère le long et à l'extérieur des secondes soudures (voir
figure 3e ).
- two thicknesses of the first polymer film are welded together at eight angles of the sheath, each of the welds, called second welds, extending from the edge to one of the mouths of the sheath and to a longitudinal edge of the sheath, thus obtaining the filling spout and / or the emptying spout (see
3d figure ), - the angles of the sheath are removed by cutting the first polymer film along and outside the second welds (see
figure 3e ).
Les quatre soudures supérieures S1, S2, et S1', S2' permettent de réaliser le couvercle 35 avec sa goulotte de remplissage 37, les quatre soudures inférieures S3, S4 et S3', S4' le fond avec la goulotte de vidage 36.The four upper welds S1, S2, and S1 ', S2' make it possible to produce the
Naturellement d'autres modes de réalisations auraient pu être envisagés par l'homme du métier sans pour autant sortir du cadre de l'invention défini par les revendications ci-après.Naturally other embodiments could have been envisaged by a person skilled in the art without departing from the scope of the invention defined by the claims below.
- 1, 1', 1", 1'''. Dispositif de stockage,1, 1 ', 1 ", 1' ''. Storage device,
- 2. Conteneur souple,2. Flexible container,
- 20. Fond (conteneur),20. Bottom (container),
- 21, 22, 23, 24. Parois latérales (conteneur)21, 22, 23, 24. Side walls (container)
- 25. Boucles de suspension,25. Suspension loops,
- 26. Ouverture (Fond 20),26. Opening (Bottom 20),
- 27. Périphérie (Fond)27. Periphery (Bottom)
- 3. Ensemble ou Insert,3. Set or Insert,
- 30. Enveloppe externe30. Outer envelope
- 31, 32, 33, 34. Parois latérales31, 32, 33, 34. Side walls
- 35. Couvercle,35. Cover,
- 36. Goulotte de vidage,36. Drain chute,
- 37. Goulotte de remplissage,37. Filling spout,
- 38. Fond (Ensemble ou insert),38. Bottom (Set or insert),
- 39. Bords inférieurs (des parois latérales formés par l'enveloppe externe 30),39. Lower edges (side walls formed by the outer casing 30),
- 40. Enveloppe interne,40. Internal envelope,
- 41 à 44. Soudures verticales (premières soudures)41 to 44. Vertical welds (first welds)
- 50. Bord supérieur,50. Upper edge,
- 51. Bord inférieur,51. Bottom edge,
- C1. Compartiment central,C1. Central compartment,
- C2 à C5. Compartiments périphériques,C2 to C5. Peripheral compartments,
- S1,S2 et S1', S2'. Soudures supérieures,S1, S2 and S1 ', S2'. Superior welds,
- S3,S4 et S3', S4'. Soudures inférieures.S3, S4 and S3 ', S4'. Lower welds.
Claims (11)
- Flexible storage device (1) for packaging particulate solid or liquid materials, having a bottom and side walls defining a substantially parallelepipedal storage volume, said device comprising:- a flexible container (2) comprising a bottom (20) and at least two side walls (21, 22, 23, 24), suspension loops (25) at the top part intended for lifting, said suspension loops (25) being secured to the top part of said flexible container (2), the material of the container (2) is a fabric made from polymer fibres, untreated, coated or laminated,- an assembly (3), an element separate from said flexible container, provided as an insert between the bottom (20) and the side walls (21, 22, 23, 24) of said flexible container, said assembly (3) comprising:- a flexible outer envelope (30) forming at least the four side walls (31, 32, 33, 34) of the storage volume and the bottom wall of the storage volume,- a flexible tubular inner envelope (40), secured by vertical fixing lines (41, 42, 43, 44) to the four side walls (31, 32, 33, 34) of the outer envelope (30), dividing the storage volume into five vertical compartments (C1, C2, C3, C4, C5), including a central compartment (C1) defined by the internal volume of the inner envelope, and four peripheral compartments (C2, C3, C4, C5) defined respectively between the side walls of the outer envelope (30) and the side walls of the inner envelope (40), and wherein the inner envelope (40) has a top edge (50) defining the top opening of said central compartment (C1) and a bottom edge (51) defining the bottom opening of said central compartment (C1), the top edge (50) of the inner envelope (40) being situated at the same height as or below the top edge of the side walls of the storage volume, so that the top edge (50) of the inner envelope constitutes an overflow allowing the overflow of materials from the central compartment (C1) to the peripheral compartments (C2 to C5), the inner envelope (40) having no opening or openings with a diameter greater than 200 micrometres, between the top edge (50) of the inner envelope (40) and the bottom edge (51) of the inner envelope (40),- and wherein the outer envelope (30) is formed by a first polymer film and the inner envelope (40) is formed by a second polymer film, said vertical fixing lines being weld lines between the first polymer film and the second polymer film, each weld line directly joining the outer envelope (30) forming one of the side walls (31, 32, 33, 34) to the wall of the tube of the inner envelope (40) defining the perimeter of the central compartment (C1), and wherein the polymer film of the inner and outer envelopes has a wall with a thickness of between 50 micrometres and 250 micrometres,and wherein the outer envelope (30) comprising, at the four corners of the storage volume, substantially vertical flaps (B1, B2, B3, B4), over the height of the storage volume, each obtained by welding together two thicknesses of the first polymer film, said vertical flaps (B1, B2, B3, B4) being used as a gluing edge or stitching edge for fixing said assembly (3) to said container (2),
and wherein the outer envelope (30) forming said bottom wall (38) of the storage volume, the bottom wall (38) forming with the side walls (31, 32, 33, 34) of the outer envelope (30) the storage volume for the particulate solid materials, the bottom wall (38) being provided with a drainage spout (36) formed by the outer envelope (30) that passes through an opening (26) in the bottom (20) of the container (2), a tie making it possible to close the drainage spout (36), and wherein the outer envelope (30) defines a lid (35) provided with a filling spout (37), a tie making it possible to close the filling spout. - Device according to claim 1, wherein said flexible container (2) consists essentially of said bottom wall (20) and only two substantially parallel side walls (22, 24) overlapping two of the four side walls of the outer envelope (30), and so that the other two side walls (31, 33) of the outer envelope (30) are not overlapped by walls of said container (2).
- Device according to either claim 1 or claim 2, wherein the top edge (50) of the inner envelope (40) has scallopings (52) opposite the various peripheral compartments (C2 to C5), assisting the pouring of particulate materials by overflow, from the central compartment (C1) to the peripheral compartments (C2 to C5).
- Device according to any of claims 1 to 3, wherein the inner envelope (40) and the outer envelope (30) are made from the same extruded polymer film, single-layer or multilayer.
- Device according to any of claims 1 to 4, wherein the polymer film of the outer envelope (30) and/or of the inner envelope (40) is chosen from:- a polyamide/polyethylene complex,- a 100% PE multilayer,- a complex of polyolefins of the same nature or different natures, of the EVOH type,- a complex of polyolefins and aluminium.
- Device according to any of claims 1 to 5, wherein the outer envelope (30) and the inner envelope (40) have a surface resistivity of between 1.0 x 109 Ω and 1.0 x 1012 Ω provided with dissipative agents so that the storage device can be qualified as a large receptacle for flexible bulk classified type B in accordance with the standard 61340-4-4 Edition 2.0 2012-01 when the container is made from an insulating or dissipative material within the meaning of the standard, or of type C when the container is made from a conductive material within the meaning of the standard.
- Device according to any of claims 1 to 5, wherein the outer envelope and the inner envelope are made from an electrically conductive material with a surface resistivity of below 1.0 x 107 Ω so that the storage device can be qualified as a large receptacle for flexible bulk classified type C according to the standard 61340-4-4 Edition 2.0 2012-01.
- Method for manufacturing a storage device according to any of claims 1 to 7, wherein said assembly (3) is obtained at least by the implementation of the following steps:- a first polymer film is provided, intended to constitute the outer envelope (30), and a second polymer film, preferably in the form of a tubular sheath with a smaller perimeter, optionally provided with pouring scallopings, intended to constitute the inner envelope (40),- the second polymer film is welded inside a tubular sheath formed by the first polymer film, obtaining two coaxial flexible sheaths, formed respectively by the first and second polymer films, the two sheaths being fixed one in the other, at four first weld lines (41, 42, 43, 44).
- Method according to claim 8, wherein said assembly having said bottom (38) provided with a drainage spout (36) and said lid (35) provided with a filling spout (37), and the bottom (38) is obtained with a drainage spout (36) and said lid (35) with a filling spout (37) by the following successive steps:- two thicknesses of the first polymer film are welded together at eight corners of the sheath, each of the welds, referred to as second welds (S1, S2, S1, S2', S3, S4) extending from the edge to one of the openings of the sheath and as far as a longitudinal edge of the sheath, thus obtaining the filling spout (37) and the drainage spout (36),- the corners of the sheath are removed by cutting the first polymer film along and outside the second welds (S1, S2, S1', S2', S3, S4, S3', S4').
- Method according to claim 8 or claim 9, wherein the vertical flaps (B 1, B2, B3, B4) are formed at the four corners of the storage volume of the outer envelope (30), each obtained by welding together two thicknesses of the first polymer film.
- Method for packaging solid materials in bulk, comprising the pouring of a particulate solid material in bulk or of the liquid material from the top in the central compartment (C1) of a flexible storage device according to any of claims 1 to 7, the material first of all filling said central compartment, and then, by overflow of the material above the top edge (50) of the inner envelope (40) solely, the four peripheral compartments (C2, 3, C4, C5).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL16753955T PL3325374T3 (en) | 2015-07-24 | 2016-07-22 | Flexible storage device for packaging particulate solid substances or liquids,method for manufacturing this device and packaging method using this device |
RS20200788A RS60491B1 (en) | 2015-07-24 | 2016-07-22 | Flexible storage device for packaging particulate solid substances or liquids,method for manufacturing this device and packaging method using this device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1557060A FR3039140B1 (en) | 2015-07-24 | 2015-07-24 | FLEXIBLE STORAGE DEVICE FOR PACKAGING PARTICULATE SOLID MATERIALS OR LIQUID |
PCT/FR2016/051915 WO2017017361A2 (en) | 2015-07-24 | 2016-07-22 | Flexible storage device for packaging particulate solid substances or liquids |
Publications (2)
Publication Number | Publication Date |
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EP3325374A2 EP3325374A2 (en) | 2018-05-30 |
EP3325374B1 true EP3325374B1 (en) | 2020-04-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP16753955.0A Active EP3325374B1 (en) | 2015-07-24 | 2016-07-22 | Flexible storage device for packaging particulate solid substances or liquids,method for manufacturing this device and packaging method using this device |
Country Status (9)
Country | Link |
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US (1) | US11208259B2 (en) |
EP (1) | EP3325374B1 (en) |
CN (1) | CN107922110A (en) |
ES (1) | ES2804522T3 (en) |
FR (1) | FR3039140B1 (en) |
LT (1) | LT3325374T (en) |
PL (1) | PL3325374T3 (en) |
RS (1) | RS60491B1 (en) |
WO (1) | WO2017017361A2 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US10928009B2 (en) * | 2015-05-29 | 2021-02-23 | eZcomply, LLC | Pressure vessel boss and boss assembly apparatus and method |
US10926948B2 (en) * | 2017-05-24 | 2021-02-23 | Ilc Dover Ip, Inc. | Liner with lifting cradle |
US11104510B2 (en) * | 2018-02-20 | 2021-08-31 | Kevin M. O'Neill | Lightweight transport, storage, and delivery system |
CN111727157B (en) * | 2018-02-20 | 2022-09-23 | 凯文·M·奥尼尔 | Lightweight transport, storage and delivery system |
CL2020001223A1 (en) * | 2020-05-07 | 2020-11-13 | Lean Switch Ingenieria Spa | A multipurpose and recyclable container system for filling, confined storage, handling, transfer, transport and discharge of large volumes of bulk material; and associated method. |
AT524129B1 (en) * | 2021-03-29 | 2022-03-15 | Jan Svejda | container |
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EP0168974A3 (en) * | 1984-06-20 | 1987-02-04 | Bowater Packaging Limited | Lining for a flexible bulk container |
NL9100318A (en) * | 1991-02-22 | 1992-09-16 | Leer Koninklijke Emballage | BLOCK SHAPED CONTAINER FOR DUMPED GOODS. |
NL9100966A (en) * | 1991-06-05 | 1993-01-04 | Leer Koninklijke Emballage | FLEXIBLE HOLDER FOR DUMPED GOODS. |
CA2114568C (en) * | 1993-03-26 | 1998-04-07 | Craig A. Nickell | Baffle liner and method and apparatus for manufacturing |
GB9401078D0 (en) * | 1994-01-20 | 1994-03-16 | Mulox Ibc Ltd | Container bag |
DE19617902C1 (en) * | 1996-05-03 | 1997-07-10 | Empac Verpackungs Gmbh | Polymer film liner for bulk material container |
US6305845B1 (en) * | 2000-02-07 | 2001-10-23 | Grayling Industries, Inc. | Lined bulk bag |
ES2225712T3 (en) * | 2002-10-16 | 2005-03-16 | Unsa Ambalaj Sanayi Ve Ticaret A.S. | FLEXIBLE CONTAINER FOR INTERMEDIATE USE FOR BULK MATERIALS. |
FR2945525B1 (en) * | 2009-05-14 | 2015-05-29 | Roquette Freres | FLEXIBLE CONTAINER FOR THE PACKAGING OF PARTICULATE SOLID PARTICLES IN BULK. |
KR101032147B1 (en) * | 2010-12-22 | 2011-05-03 | 유인상 | Manufacturing method of container bag and container bag |
EP3027534B1 (en) * | 2013-08-02 | 2017-07-05 | Roquette Frères | Flexible storage device comprising a flexible container, and an inner liner, method for the production thereof, and use therefor |
FR3009290B1 (en) * | 2013-08-02 | 2016-02-05 | Roquette Freres | BULK STORAGE DEVICE FOR PULVERULENT MATERIALS |
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2015
- 2015-07-24 FR FR1557060A patent/FR3039140B1/en active Active
-
2016
- 2016-07-22 PL PL16753955T patent/PL3325374T3/en unknown
- 2016-07-22 CN CN201680043117.5A patent/CN107922110A/en active Pending
- 2016-07-22 RS RS20200788A patent/RS60491B1/en unknown
- 2016-07-22 EP EP16753955.0A patent/EP3325374B1/en active Active
- 2016-07-22 LT LTEP16753955.0T patent/LT3325374T/en unknown
- 2016-07-22 ES ES16753955T patent/ES2804522T3/en active Active
- 2016-07-22 WO PCT/FR2016/051915 patent/WO2017017361A2/en unknown
- 2016-07-22 US US15/744,235 patent/US11208259B2/en active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
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CN107922110A (en) | 2018-04-17 |
EP3325374A2 (en) | 2018-05-30 |
US20180194549A1 (en) | 2018-07-12 |
US11208259B2 (en) | 2021-12-28 |
FR3039140B1 (en) | 2020-01-10 |
LT3325374T (en) | 2020-07-27 |
ES2804522T3 (en) | 2021-02-08 |
WO2017017361A3 (en) | 2017-03-30 |
FR3039140A1 (en) | 2017-01-27 |
WO2017017361A2 (en) | 2017-02-02 |
PL3325374T3 (en) | 2020-11-16 |
RS60491B1 (en) | 2020-08-31 |
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