EP3315191B1 - Mixing device, in particular bulk material mixing device, and method - Google Patents

Mixing device, in particular bulk material mixing device, and method Download PDF

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Publication number
EP3315191B1
EP3315191B1 EP17198342.2A EP17198342A EP3315191B1 EP 3315191 B1 EP3315191 B1 EP 3315191B1 EP 17198342 A EP17198342 A EP 17198342A EP 3315191 B1 EP3315191 B1 EP 3315191B1
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EP
European Patent Office
Prior art keywords
mixing
unit
cutter element
mixer
lump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17198342.2A
Other languages
German (de)
French (fr)
Other versions
EP3315191A1 (en
Inventor
Markus Gericke
Ralf Weinekötter
Aleksandar Maksimovic
Christian Schefer
Reto Schaffner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gericke AG
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Gericke AG
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Publication date
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Publication of EP3315191A1 publication Critical patent/EP3315191A1/en
Application granted granted Critical
Publication of EP3315191B1 publication Critical patent/EP3315191B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/60Mixing solids with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/09Stirrers characterised by the mounting of the stirrers with respect to the receptacle
    • B01F27/092Stirrers characterised by the mounting of the stirrers with respect to the receptacle occupying substantially the whole interior space of the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/07Stirrers characterised by their mounting on the shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/07Stirrers characterised by their mounting on the shaft
    • B01F27/072Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis
    • B01F27/0726Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis having stirring elements connected to the stirrer shaft each by a single radial rod, other than open frameworks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/112Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/17Stirrers with additional elements mounted on the stirrer, for purposes other than mixing
    • B01F27/172Stirrers with additional elements mounted on the stirrer, for purposes other than mixing for cutting, e.g. with knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/23Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis
    • B01F27/232Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes
    • B01F27/2322Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by the orientation or disposition of the rotor axis with two or more rotation axes with parallel axes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/62Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis comprising liquid feeding, e.g. spraying means
    • B01F27/621Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis comprising liquid feeding, e.g. spraying means the liquid being fed through the shaft of the stirrer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • B01F27/701Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
    • B01F27/702Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with intermeshing paddles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • B01F27/701Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
    • B01F27/706Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with all the shafts in the same receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • B01F27/708Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms characterised by the shape of the stirrer as a whole, i.e. of Z- or S-shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/83Mixing plants specially adapted for mixing in combination with disintegrating operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/83Mixing plants specially adapted for mixing in combination with disintegrating operations
    • B01F33/8305Devices with one shaft, provided with mixing and milling tools, e.g. using balls or rollers as working tools; Devices with two or more tools rotating about the same axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/83Mixing plants specially adapted for mixing in combination with disintegrating operations
    • B01F33/833Devices with several tools rotating about different axis in the same receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32Driving arrangements
    • B01F35/32005Type of drive
    • B01F35/3204Motor driven, i.e. by means of an electric or IC motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/45Closures or doors specially adapted for mixing receptacles; Operating mechanisms therefor
    • B01F35/451Closures or doors specially adapted for mixing receptacles; Operating mechanisms therefor by rotating them about an axis parallel to the plane of the opening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/754Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/7547Discharge mechanisms characterised by the means for discharging the components from the mixer using valves, gates, orifices or openings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/836Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8361Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
    • B01F33/83611Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by cutting

Definitions

  • the invention relates to a mixing device, in particular a bulk material mixing device.
  • mixing device in particular a bulk material mixing device, with at least one mixing container, which has a receiving area for receiving a mixed material, with at least one mixing unit mounted on one side, which is provided for mixing the mixed material in the mixing container, and with at least one lump breaking unit , which has at least one cutter element protruding into the mixing container, has been proposed.
  • the object of the invention is in particular to provide a device of the generic type with improved properties in terms of a mixing result and in terms of ease of maintenance.
  • the object is achieved according to the invention by the features of claim 1, while advantageous configurations and developments of the invention can be found in the subclaims.
  • a mixing device is from WO 2015/169458 A1 disclosed.
  • the invention is based on a mixing device, in particular a bulk material mixing device, with at least one mixing container, which has a receiving area for receiving a mixed material, with at least one mixing unit, which is provided for mixing the mixed material in the mixing container, and with at least one Lump breaking unit, which has at least one cutter element protruding into the mixing container.
  • a mixing device in particular a bulk material mixing device, with at least one mixing container, which has a receiving area for receiving a mixed material, with at least one mixing unit, which is provided for mixing the mixed material in the mixing container, and with at least one Lump breaking unit, which has at least one cutter element protruding into the mixing container.
  • the at least one lump breaking unit is arranged in an end region of the mixing container.
  • the Lump breaking unit is arranged in an end region of the mixing vessel.
  • the cutter element preferably protrudes into an end region of the mixing container.
  • the mixing unit is mounted on one side.
  • the mixing unit is mounted in an end wall opposite the end area in which the lump breaking unit is arranged.
  • Various mixing devices that appear sensible to a person skilled in the art, in particular bulk material mixing devices, are conceivable, such as, for example, shaft mixers, such as in particular twin-shaft mixers.
  • a “mixing container” is to be understood in particular as a container in which a mixing process of the mixing device is carried out at least partially.
  • this is to be understood in particular as a container which has a receiving area for receiving a mixed material.
  • the mix is received in the container in particular for a mixing process.
  • a mixing unit which is provided for mixing the material to be mixed, is particularly preferably arranged in the mixing container.
  • the mixing container preferably has an at least substantially cylindrical basic shape.
  • a “mixing unit” is to be understood in particular as a unit which is provided for mixing the material to be mixed located in the mixing container.
  • mixing unit preferably has at least one mixer shaft, in particular at least two mixer shafts.
  • a “mixer shaft” is to be understood in particular as a mixing element of the mixing unit which has at least one shaft and at least one mixing means, in particular at least one paddle, arranged on a circumference of the shaft. During a mixing process, the mixer shaft is driven in particular to rotate.
  • a “lump breaking unit” is to be understood as meaning, in particular, a unit which is provided for comminuting lumps formed in the material to be mixed during operation of the mixing device.
  • this should be understood to mean, in particular, a unit with at least one cutter element, which protrudes into the mixing container and is provided for the direct crushing of clumps.
  • a “cutter element” is to be understood in particular as a tool of the lump breaking unit.
  • the cutter element preferably has at least one, in particular rotationally driven, blade which is provided for breaking up clumps during operation.
  • the cutter element preferably has a plurality of blades which are arranged offset from one another, in particular driven in rotation.
  • a “front area” should be understood to mean, in particular, an area of the mixing container which faces an end face of the mixing container.
  • this should be understood to mean, in particular, an area adjoining an end inner wall of the mixing container.
  • this should preferably be understood to mean an end region of the receiving region of the mixing container.
  • the receiving area of the mixing container preferably has a central area and two end areas arranged on opposite sides of the central area.
  • the areas are each separated by imaginary planes extending perpendicularly to an axis of rotation of the mixer shaft of the mixer unit.
  • the end areas preferably each take up a maximum of 30%, preferably a maximum of 20% and particularly preferably a maximum of 10% of a volume of the receiving area of the mixing container.
  • the mixing container particularly preferably has an essentially cylindrical basic shape, on the base side of which the end region is arranged. “Provided” is to be understood in particular as specifically designed and / or equipped. The fact that an object is provided for a specific function should be understood in particular to mean that the object fulfills and / or executes this specific function in at least one application and / or operating state.
  • the design of the mixing device according to the invention enables, in particular, an advantageous arrangement of the lump breaking unit to be achieved.
  • an arrangement can be achieved in which the mixing unit can advantageously be made large and is only slightly impaired by the lump breaking unit.
  • it can refer to a central recess in the mixing unit be waived.
  • good accessibility of the lump breaking unit can preferably be achieved. This makes it possible to achieve an advantageously high level of maintenance convenience.
  • the at least one mixing unit is mounted on one side.
  • the mixing unit is mounted on one side on a side opposite the end region in which the lump breaking unit is arranged.
  • “mounted on one side” is to be understood in particular to mean that only one side of the mixing unit is held via a mounting. It should preferably be understood in particular that only one end of a shaft, in particular a mixer shaft, is supported. In this way, in particular, an arrangement can be achieved in which the mixing unit can advantageously be made large and is only slightly impaired by the lump breaking unit. This makes it possible to achieve an advantageously high level of maintenance convenience.
  • the at least one lump breaking unit is arranged in an end wall of the mixing container.
  • an “end wall” is to be understood as meaning, in particular, a wall of the mixing container which delimits an end area of the receiving area.
  • this is to be understood in particular as an outer wall of the mixing container, which forms a base side of the mixing container that differs from a jacket surface.
  • the end wall can be oriented both vertically and horizontally.
  • the end wall extends substantially vertically.
  • An end wall is preferably to be understood as meaning, in particular, a wall of the mixing container that differs from a side wall.
  • the mixing container particularly preferably has two end walls and a circumferential side wall, the side wall being able to form two sides as well as a ceiling and / or a floor of the receiving area of the mixing container when the mixing container is horizontally aligned.
  • An end wall is preferably to be understood as meaning, in particular, a wall of the mixing container which is intersected by an axis of rotation of the mixing unit, in particular a mixer shaft of the mixing unit.
  • a particularly advantageous arrangement of the lump breaking unit can be achieved.
  • the lump breaking unit can be arranged at one end of the receiving area of the mixing container. This can be advantageous reliably and easily a collision between the mixing unit and the lump breaking unit can be avoided. In particular, a collision between the mixing unit and the lump breaking unit can also be avoided when the mixing unit is pulled out.
  • the at least one mixing unit have at least one mixer shaft.
  • the mixer shaft preferably extends essentially parallel to a main direction of extent of the mixing container.
  • An axis of rotation of the mixer shaft preferably extends essentially parallel to a main direction of extent of the mixing container.
  • an axis of rotation of the mixer shaft extends essentially parallel to a central axis of the essentially cylindrical mixing container.
  • “at least essentially parallel” is to be understood in particular to mean that an angular deviation from parallel is less than 30 °, preferably less than 15 ° and particularly preferably less than 5 °.
  • a “main direction of extent” of an object is to be understood in particular as a direction which runs parallel to a longest edge of a smallest geometric cuboid which just completely surrounds the object.
  • an advantageous mixing device can be provided.
  • a mixing device can preferably be provided, by means of which, in particular, an advantageous mixing result can be achieved.
  • an axis of rotation of the cutter element of the at least one lump breaking unit extends at least substantially parallel to an axis of rotation of the at least one mixer shaft of the mixing unit.
  • An axis of rotation of the cutter element preferably extends parallel to the axis of rotation of the mixer shaft of the mixing unit during operation.
  • the axis of rotation of the cutter element and the axis of rotation of the mixer shaft of the mixing unit are preferably arranged offset to one another. In this way, in particular, a particularly advantageous arrangement of the lump breaking unit can be achieved.
  • a collision between the mixing unit and the lump breaking unit can advantageously be reliably and simply avoided.
  • a collision between the mixing unit and the lump breaking unit can also be avoided when the mixing unit is pulled out.
  • the mixing container has a pivoting door in a region of an end wall, in which the at least one lump breaking unit is arranged.
  • the pivoting door is preferably arranged in the end wall.
  • the end wall of the mixing container is preferably formed at least essentially completely by the pivoting door.
  • the pivot door is used in particular to make the receiving area of the mixing container accessible. This can be used for maintenance and / or cleaning purposes, for example.
  • the lump breaking unit, in particular the cutter element of the lump breaking unit is preferably pivoted out of the receiving area of the mixing container when the pivoting door is opened.
  • the lump area unit in particular can advantageously be made easily accessible. In this way, maintenance work can advantageously be carried out in a simple manner. An advantageously high level of maintenance convenience can be achieved.
  • the at least one mixing unit has at least two mixer shafts which extend essentially parallel to one another.
  • the mixer shafts preferably extend completely parallel to one another.
  • the mixing device is preferably formed into a twin-shaft mixer, in particular a horizontally positioned twin-shaft mixer.
  • An axis of rotation of the cutter element preferably extends parallel to the axes of rotation of the mixer shafts of the mixing unit during operation.
  • the at least one cutter element of the lump breaking unit is at least partially arranged between the at least two mixer shafts of the at least one mixing unit. It should preferably be understood in particular that, viewed in a plane perpendicular to the axes of rotation of the mixer shafts, at least a partial area of the cutter element of the lump breaking unit is arranged between the at least two mixer shafts of the at least one mixer unit. It should preferably be understood in particular that, at least when viewed two-dimensionally in a plane perpendicular to the axes of rotation of the mixer shafts, there is at least one connecting line between a point of a first mixer shaft and a point of a second mixer shaft which intersects the cutter element of the lump area unit.
  • an advantageous arrangement of the lump breaking unit can be achieved.
  • an arrangement can be achieved in which the mixing unit can advantageously be made large.
  • an arrangement can preferably be achieved in which both mixer shafts can feed mixed material to the lump breaking unit during operation. In this way, an advantageously homogeneous mixing result can be achieved.
  • the at least one cutter element of the lump breaking unit intersects an axis of rotation of the mixer shaft of the at least one mixing unit.
  • the at least one cutter element of the lump breaking unit preferably intersects an axis of rotation of the mixer shaft of the at least one mixing unit in at least one operating state, in particular in at least one rotational position of the cutter element.
  • the mixer shaft preferably has a recess in the region of the cutter element, so that the cutter element can intersect the axis of rotation of the mixer shaft of the at least one mixing unit.
  • a mixer shaft of the mixing unit is particularly preferably shortened and does not protrude as far as the end wall of the mixing container.
  • An axis of rotation of the at least one cutter element of the lump breaking unit is preferably offset from the axis of rotation of the mixer shaft, the blades of the cutter element intersecting the axis of rotation of the mixer shaft in at least one operating state, in particular in at least one rotational position.
  • the receiving area of the at least one mixing container has at least one bulge lying outside a mixing area of the at least one mixer shaft, into which the at least one cutter element of the lump breaking unit protrudes.
  • a “mixing area” should be understood to mean, in particular, a, preferably circular cylindrical, area of the receiving area in which direct mixing takes place by the mixer shaft.
  • the mixing area preferably defines a range of the mixer shaft, in particular a range of the paddles of the mixer shaft.
  • the bulge is preferably partially arranged between a mixing area of a first mixer shaft and a mixing area of a second mixer shaft. In this way, in particular, a particularly advantageous arrangement of the lump breaking unit can be achieved become. In this way, in particular, an advantageous arrangement of the lump breaking unit can be achieved without restricting the size of the mixing area. It can be avoided that the lump breaking unit protrudes into an actual mixing area of the at least one mixer shaft.
  • the at least one cutter element of the lump breaking unit viewed in a plane perpendicular to an axis of rotation of the at least one cutter element, has an effective cutter area, the area value of which is at least 2% of an area value of a wall area of an end wall of the mixing container.
  • a proportion of the effective area of the cutter compared to the wall area is preferably at least 2%.
  • the at least one cutter element of the lump breaking unit is preferably arranged in the end wall of the mixing container.
  • the area value of the effective cutter area is preferably at least 3%, preferably at least 5% and particularly preferably at least 10% of the area value of the wall surface of the end wall.
  • the area value of the effective cutter area is particularly preferably a maximum of 35%, preferably a maximum of 30% and particularly preferably a maximum of 25% of the area value of the wall surface of the end wall.
  • the area value of the effective cutter area is preferably approximately 13% of the area value of the wall area of the end wall.
  • the area value of the effective cutter area is preferably approximately 2% of the area value of the wall area of the end wall.
  • the area value of the effective cutter area is preferably approximately 26% of the area value of the wall area of the end wall, while the area value of the effective cutter area in a large mixing device with two cutter elements is preferably approximately 7% of the area value of the wall area of the end wall.
  • a “cutter effective surface” is to be understood in particular as an imaginary surface which, viewed in a plane perpendicular to an axis of rotation of the at least one cutter element, is swept over by the cutter element during operation of the lump breaking unit.
  • the surface is preferably formed by a circular surface, the radius of which corresponds to a radius of the cutter element.
  • the effective cutter surface preferably extends parallel to a main plane of extent of the cutter element.
  • a “main plane of extent” of a structural unit is to be understood as meaning, in particular, a plane which is parallel to a largest side surface of a smallest imaginary cuboid which just completely encloses the structural unit, and in particular runs through the center of the cuboid.
  • a “wall surface” is to be understood in particular as a surface of the end wall facing the receiving area of the mixing container.
  • the invention is also based on a method for operating a mixing device. It is proposed that, in at least a first method step, mixed material is transported to a cutter element of at least one lump breaking unit of the mixing device by means of a mixer shaft of a mixing unit of the mixing device.
  • the paddles of the mixer shaft are preferably positioned in such a way that mix which is located in the mixing area of the mixer shaft is transported by means of the paddles to the cutter element of the at least one lump breaking unit of the mixing device. This can reliably ensure that clumps in the mix are reliably destroyed by the clump breaking unit.
  • mixed material is transported away from the cutter element of the at least one lump breaking unit by means of a mixer shaft of the mixing unit of the mixing device.
  • the paddles of the mixer shaft are preferably positioned in such a way that mix which is conveyed into the mixing area of the mixer shaft by the cutter element of the at least one lump breaking unit is transported away from the cutter element of the at least one lump breaking unit by means of the paddles. In this way, it can reliably be achieved that clumps in the mix are reliably destroyed by the lump breaking unit and an advantageous circulation of the mix in the mixing container is achieved.
  • Figure 1 and 2 show a mixing device 10a.
  • the mixing device 10a is formed by a bulk material mixing device.
  • the mixing device 10a is formed by a batch-bulk material mixing device.
  • the mixing device 10a is formed by a two-shaft mixer.
  • the mixing device 10a is formed by a horizontally lying twin-shaft mixer.
  • the mixing device 10a can preferably be provided for both batch or continuous mixing processes. In principle, however, another configuration of the mixing device 10a that appears sensible to a person skilled in the art would also be conceivable. A corresponding structure can in principle also be applied to a single-shaft mixer.
  • the mixing device 10a By means of the mixing device 10a, a homogeneous mixture of different materials to be mixed is achieved through the random exchange of particles, in particular through dispersion, and targeted dividing and mixing, in particular through convection.
  • the mixing device 10a is provided for mixing solids and solids with liquids. In principle, however, another application that appears useful to a person skilled in the art would also be conceivable.
  • the mixing device 10a has a mixing container 12a.
  • the mixing container 12a has a cylindrical basic shape.
  • a main direction of extent 50a of the mixing container 12a extends essentially horizontally during operation.
  • the mixing container 12a therefore has a lying cylindrical basic shape.
  • the mixing container 12a also forms a housing of the mixing device 10a.
  • the mixing container 12a has an outer shell 48a.
  • the outer shell 48a has several feet which support the mixing container 12a.
  • the mixing container 12a is preferably mounted on a frame, not shown in detail, via the feet of the outer shell 48a.
  • the outer shell 48a consists essentially of metal. In principle, however, another material design that appears sensible to a person skilled in the art would also be conceivable.
  • the mixing container 12a has a receiving area 14a for receiving a mixed material.
  • the receiving portion 14a has a cylindrical shape.
  • the receiving region 14a has a constant cross section along a central axis, viewed in a plane perpendicular to the central axis.
  • the central axis of the receiving area 14a extends parallel to the main direction of extent 50a of the mixing container 12a.
  • the receiving area 14a is partially delimited by the outer shell 48a of the mixing container 12a.
  • the receiving area 14a is delimited on a jacket surface by the outer shell 48a of the mixing container 12a.
  • the mixing container 12a also has two end walls 24a, 52a. The end walls 24a, 52a close the mixing container 12a at two opposite ends of the outer shell 48a.
  • the end walls 24a, 52a delimit the receiving area 14a at opposite ends along the central axis of the receiving area 14a.
  • the end walls 24a, 52a each extend in a plane perpendicular to the central axis of the receiving area 14a.
  • the mixing container 12a has a pivoting door 36a in the region of an end wall 24a.
  • the pivot door 36a is arranged in the end wall 24a.
  • the end wall 24a of the mixing container 12a is essentially completely formed by the pivoting door 36a.
  • the pivoting door 36a is used in particular to make the receiving area 14a of the mixing container 12a accessible.
  • the pivot door 36a is formed by a front door.
  • Figure 2 shows the swing door 36a in an open state.
  • the mixing device 10a also has a mixing unit 16a mounted on one side.
  • the mixing unit 16a mounted on one side is provided for mixing the material to be mixed located in the mixing container 12a.
  • the mixing unit 16a is mounted on one side in an end wall 52a of the mixing container 12a.
  • the mixing unit 16a is formed by a shaft mixing unit.
  • the mixing unit 16a mounted on one side has at least one mixer shaft 26a, 28a.
  • the mixing unit 16a mounted on one side has two mixer shafts 26a, 28a.
  • the mixer shafts 26a, 28a extend essentially parallel to one another.
  • the two mixer shafts 26a, 28a of the mixing unit 16a have parallel axes of rotation 32a, 34a.
  • the axes of rotation 32a, 34a of the mixer shafts 26a, 28a each extend parallel to the main direction of extent 50a of the mixing container 12a.
  • the mixer shafts 26a, 28a are each supported on one side.
  • the mixer shafts 26a, 28a are formed by free-running mixing tools mounted on one side.
  • the mixer shafts 26a, 28a are each supported in the end wall 52a of the mixing container 12a.
  • a bearing for mixer shafts 26a, 28a is located in the end wall 52a arranged.
  • the mixer shafts 26a, 28a each consist of a shaft 54a, 56a and a plurality of mixing means 58a, 60a arranged on a circumference of the shaft 54a, 56a.
  • the shafts 54a, 56a of the mixer shafts 26a, 28a are each formed by a circular cylindrical solid shaft. In principle, however, another embodiment of the shafts 54a, 56a that appears sensible to a person skilled in the art would also be conceivable, for example as a hollow shaft. If the shaft 54a, 56a is designed as a hollow shaft, it would be fundamentally conceivable that fluids, in particular liquids, can be supplied to the shaft 54a, 56a via a cavity. In particular, liquids could be introduced into the receiving area 14a via the shaft.
  • the mixing means 58a, 60a are each formed by paddles. In principle, however, another configuration of the mixing means 58a, 60a that appears sensible to a person skilled in the art would also be conceivable.
  • the mixer shafts 26a, 28a are arranged essentially in the receiving area 14a of the mixing container 12a during operation.
  • the mixer shafts 26a, 28a protrude into the receiving area 14a.
  • the mixer shafts 26a, 28a each define a circular-cylindrical mixing region in the receiving region 14a, in which a direct mixing takes place by the respective mixer shaft 26a, 28a.
  • the shafts 54a, 56a of the mixer shafts 26a, 28a protrude at one end through the end wall 52a from the receiving area 14a and are driven there by a drive unit 62a.
  • the drive unit 62a drives the two mixer shafts 26a, 28a via a gear which is not further visible.
  • the drive unit 62a drives the two mixer shafts 26a, 28a in a rotational manner.
  • the drive unit 62a is formed by a motor.
  • the drive unit 62a is formed by an electric motor.
  • the mixing unit 16a is designed to be completely extendable from the mixing container 12a. Pulling out takes place via a pull-out carriage, not shown in detail, on which the mixing unit 16a is mounted and which is guided on pull-out rails, not shown in detail. When it is pulled out, the drive unit 62a and the end wall 52a are also moved along. By pulling out the mixing unit 16a, the mixer shafts 26a, 28a can be easily and completely pulled out of the mixer. The entire mixing container 12a is advantageously accessible for cleaning.
  • the mixing device 10a has a lump breaking unit 18a.
  • the lump breaking unit 18a is provided during operation of the mixing device 10a for comminuting lumps formed in the material to be mixed.
  • the lump breaking unit 18a is in an end region 22a of the mixing container 12a arranged.
  • the lump breaking unit 18a is arranged on a side of the receiving area 14a opposite the bearing point of the mixing unit 16a in an end area 22a of the mixing container 12a.
  • the lump breaking unit 18a is arranged in an end region of the mixing container 12a.
  • the lump breaking unit 18a is disposed in the end wall 24a of the mixing vessel 12a.
  • the lump breaking unit 18a is arranged in the end wall 24a of the mixing container 12a opposite the end wall 52a in which the mixing unit 16a is mounted.
  • the end wall 24a is arranged on a base side of the cylindrical mixing container 12a.
  • the lump breaking unit 18a is arranged in the pivoting door 36a of the mixing container 12a.
  • the lump breaking unit 18a is arranged in the pivoting door 36a of the end wall 24a of the mixing container 12a.
  • the lump breaking unit 18a can be pivoted out of the receiving area 14a of the mixing container 12a via the pivoting door 36a.
  • the lump breaking unit 18a is also pivoted when the pivoting door 36a is opened ( Figure 2 ).
  • the lump breaking unit 18a has a cutter element 20a protruding into the mixing container 12a. In principle, it would also be conceivable for the lump breaking unit 18a to have several cutter elements 20a, which are arranged, for example, next to one another.
  • the cutter element 20a protrudes into the mixing container 12a for a direct crushing of clumps.
  • the cutter element 20a forms a tool of the lump breaking unit 18a.
  • the cutter element 20a has a shaft 64a which protrudes through the pivoting door 36a of the end wall 24a.
  • a bearing 66a for the shaft 64a is received in the pivoting door 36a.
  • a drive unit 68a of the lump breaking unit 18a is arranged on an outside of the pivoting door 36a and is provided to drive the cutter element 20a during operation.
  • the drive unit 68a drives the shaft 64a of the cutter element 20a in rotation.
  • the cutter element 20a has a plurality of blades 70a.
  • the cutter element 20a has two blades 70a.
  • the blades 70a are each formed by a double blade which each form a cutting edge on both sides of an axis of rotation. In principle, however, a different number and / or design of the blades 70a that appears reasonable to a person skilled in the art would also be conceivable.
  • the blades 70a are each arranged on a free side of the shaft 64a facing away from the drive unit 68a.
  • the blades 70a are each arranged on an end of the shaft 64a that protrudes into the receiving area 14a.
  • the blades 70a are arranged offset from one another by 90 °. In principle, however, another configuration of the cutter element 20a that appears useful to a person skilled in the art would also be conceivable.
  • the cutter element 20a is mounted on one side.
  • the cutter element 20a is on one of the Bearing point of the mixer shafts 26a, 28a of the mixing unit 16a on the opposite side of the receiving area 14a ( Figure 1 , 3 ).
  • An axis of rotation 30a of the cutter element 20a of the lump breaking unit 18a extends essentially parallel to the axes of rotation 32a, 34a of the mixer shafts 26a, 28a of the mixing unit 16a mounted on one side.
  • the axis of rotation 30a of the cutter element 20a of the lump breaking unit 18a is arranged offset to the axes of rotation 32a, 34a of the mixer shafts 26a, 28a.
  • the cutter element 20a of the lump breaking unit 18a is partially arranged between the two mixer shafts 26a, 28a of the mixing unit 16a.
  • the cutter element 20a viewed in a plane perpendicular to the axes of rotation 32a, 34a of the mixer shafts 26a, 28a, is arranged at least with a partial area between the at least two mixer shafts 26a, 28a. Furthermore, the cutter element 20a of the lump breaking unit 18a intersects an axis of rotation 30a of the first mixer shaft 26a of the mixing unit 16a. The cutter element 20a of the lump breaking unit 18a intersects the axis of rotation 30a of the first mixer shaft 26a of the mixing unit 16a during operation in at least one rotational position of the cutter element 20a.
  • the axis of rotation 30a of the cutter element 20a of the lump breaking unit 18a is offset from the axis of rotation 32a of the first mixer shaft 26a, the blades 70a of the cutter element 20a intersecting the axis of rotation 32a of the first mixer shaft 26a during operation depending on the rotational position.
  • the first mixer shaft 26a has a recess in the area of the cutter element 20a, so that the cutter element 20a can intersect the axis of rotation 32a of the first mixer shaft 26a of the mixing unit 16a.
  • the first mixer shaft 26a of the mixing unit 16a is shortened and does not protrude as far as the end wall 24a of the mixing container 12a, in which the lump breaking unit 18a is arranged.
  • the first mixer shaft 26a of the mixing unit 16a is shortened compared to the second mixer shaft 28a.
  • the cutter element 20a is arranged at least partially below an imaginary plane running through the axes of rotation 32a, 34a of the mixer shafts 26a, 28a.
  • the axis of rotation 30a of the cutter element 20a is arranged below an imaginary plane running through the axes of rotation 32a, 34a of the mixer shafts 26a, 28a ( Figure 3 ).
  • the cutter element 20a of the lump breaking unit 18a has, viewed in a plane perpendicular to the axis of rotation 30a of the cutter element 20a, an effective cutter surface A 1 .
  • the effective cutter surface A 1 extends parallel to a main extension plane of the cutter element 20a. Furthermore, the effective cutter surface A 1 extends parallel to one Main plane of extent of the end wall 24a of the mixing container 12a.
  • the effective cutter surface A 1 is formed by a circular surface, the radius of which corresponds to a radius of the cutter element 20a.
  • An area value of the cutter effective area A 1 is at least 2% of an area value of a wall area A 2 of the end wall 24a of the mixing container 12a.
  • the area value of the cutter effective area A 1 is approximately 4% of the area value of the wall area A 2 of the end wall 24a of the mixing container 12a. In principle, however, another area ratio that appears sensible to a person skilled in the art would also be conceivable.
  • the wall surface A 2 of the end wall 24a extends parallel to a main extension plane of the end wall 24a.
  • the wall surface A 2 is arranged on a side of the end wall facing the receiving area 14a of the mixing container 12a ( Figure 4 ).
  • Figure 5 shows a flow chart of a method for operating the mixing device 10a.
  • Figure 5 Figure 3 shows a flow chart of a mixing process.
  • mixing of a material to be mixed fed to the mixing device 10a takes place.
  • an addition of liquid takes place during a process, which is not visible any further.
  • one or more nozzles for example, spray liquid into the receiving area 14a.
  • a first process step 44a mixed material is transported by means of the first mixer shaft 26a of the mixing unit 16a of the mixing device 10a to the cutter element 20a of the lump breaking unit 18a of the mixing device 10a.
  • the mixing means 58a of the first mixer shaft 26a which are designed as paddles, are aligned for this purpose in such a way that mixes located in the mixing area of the first mixer shaft 26a are transported by the mixing means 58a to the cutter element 20a of the lump breaking unit 18a of the mixing device 10a.
  • the mix is transported along the axis of rotation 32 of the first mixer shaft 26a to the cutter element 20a.
  • clumps in the mix are destroyed by means of the cutter element 20a of the clump breaking unit 18a.
  • the mix is partially conveyed, in particular spun, by the cutter element 20a into the mixing region of the second mixer shaft 28a.
  • a further method step 46a mixed material is transported away from the cutter element 20a of the lump breaking unit 18a by means of the second mixer shaft 28a of the mixing unit 16a of the mixing device 10a.
  • the mixing means 60a of the second mixer shaft 28a which are designed as paddles, are such aligned that mix which is conveyed by the cutter element 20a of the lump breaking unit 18a into the mixing area of the second mixer shaft 28a is transported away from the cutter element 20a of the one lump breaking unit 18a by means of the mixing means 60a.
  • the mixed material is transported away from the cutter element 20a along the axis of rotation 34a of the second mixer shaft 28a.
  • the first method step 44a is then repeated. The mixed material is therefore partly conveyed cyclically through the mixing container 12b.
  • Figure 6 shows a mixing device 10b with a mixing container 12b, with a mixing unit 16b mounted on one side and with a lump breaking unit 18b.
  • the mixing unit 16b mounted on one side is provided for mixing the material to be mixed located in the mixing container 12b.
  • the mixing unit 16b is formed by a shaft mixing unit.
  • the mixing unit 16b mounted on one side has two mixer shafts 26b, 28b.
  • the mixer shafts 26b, 28b extend essentially parallel to one another.
  • the two mixer shafts 26b, 28b of the mixing unit 16b have parallel axes of rotation 32b, 34b.
  • the mixer shafts 26b, 28b each define a circular cylindrical mixing region 38b, 40b in a receiving region 14b of the mixing container 12b, in which a direct mixing takes place by the respective mixer shaft 26b, 28b.
  • the mixer shafts 26b, 28b protrude along a main direction of extent of the mixing container 12b through the entire receiving area 14b.
  • the mixer shafts 26b, 28b protrude with a free end until just before an end wall 24b of the mixing container 12b.
  • the mixing container 12b has the receiving area 14b for receiving mixed material.
  • the receiving area 14b has a substantially cylindrical shape.
  • the receiving area 14b of the mixing container 12b has a bulge 42b lying outside the mixing areas 38b, 40b of the mixer shafts 26b, 28b.
  • the bulge 42b is formed by a partially circular cylindrical bulge.
  • the bulge 42b is only provided in an end region 22b of the mixing container 12b. In principle, however, it would also be conceivable for the bulge 42b to extend over the entire length of the mixing container 12b.
  • the bulge 42b adjoins an end wall 24b of the mixing container 12b.
  • the bulge 42b is arranged below the axes of rotation 32b, 34b of the mixer shafts 26b, 28b.
  • the lump breaking unit 18b is provided for comminuting lumps formed in the material to be mixed during operation of the mixing device 10b.
  • the lump breaking unit 18b is arranged in an end region 22b of the mixing container 12b.
  • the lump breaking unit 18b is arranged on a side of the receiving area 14b opposite the bearing point of the mixing unit 16b in an end area 22b of the mixing container 12b.
  • the lump breaking unit 18b is disposed in the end wall 24b of the mixing vessel 12b.
  • the lump breaking unit 18b is arranged in a pivoting door 36b of the end wall 24b of the mixing container 12b.
  • the lump breaking unit 18b has a cutter element 20b projecting into the mixing container 12b.
  • An axis of rotation 30b of the cutter element 20b of the lump breaking unit 18b extends essentially parallel to the axes of rotation 32b, 34b of the mixer shafts 26b, 28b of the mixing unit 16b mounted on one side.
  • the axis of rotation 30b of the cutter element 20b of the lump breaking unit 18b is arranged offset to the axes of rotation 32b, 34b of the mixer shafts 26b, 28b.
  • the cutter element 20b of the lump breaking unit 18b is partially arranged between the two mixer shafts 26b, 28b of the mixing unit 16b.
  • the cutter element 20b is arranged essentially outside the mixing regions 38b, 40b of the mixer shafts 26b, 28b.
  • the cutter element 20b is arranged essentially in the bulge 42b.
  • the cutter element 20b of the lump breaking unit 18b protrudes into the bulge 42b.
  • FIG. 7 shows a mixing device 10c with a mixing container 12c, with a mixing unit 16c mounted on both sides and with a lump breaking unit 18c.
  • the mixing unit 16c mounted on both sides is for mixing the in the mixing container 12c existing mix provided.
  • the mixing unit 16c is formed by a shaft mixing unit.
  • the mixing unit 16c has two mixer shafts 26c. In principle, however, it would also be conceivable for the mixing unit 16c to have only one mixer shaft 26c. A corresponding structure can in principle also be applied to a single-shaft mixer.
  • the mixer shafts 26c extend essentially parallel to one another.
  • the two mixer shafts 26c of the mixing unit 16c have parallel axes of rotation 32c, 34c.
  • the mixer shafts 26c protrude along a main direction of extent of the mixing container 12c through the entire receiving area 14c.
  • the mixer shafts 26c are supported at both ends.
  • the mixing container 12c has the receiving area 14c for receiving a mixture.
  • the receiving portion 14c has a cylindrical shape.
  • the receiving area 14c of the mixing container 12c has a bulge 42c lying outside a mixing area of the mixer shafts 26c.
  • the bulge 42c is formed by a partially circular cylindrical bulge. In principle, however, a rectangular configuration of the bulge 42c would also be conceivable, for example.
  • the bulge 42c extends over the entire length of the mixing container 12c.
  • the bulge 42c adjoins an end wall 24c of the mixing container 12c.
  • the bulge 42c is arranged below the axes of rotation 32c, 34c of the mixer shafts 26c.
  • An outlet opening 74c of the mixing device 10c is arranged on an underside of the bulge 42c.
  • the lump breaking unit 18c is provided during operation of the mixing device 10c for comminuting lumps formed in the material to be mixed.
  • the lump breaking unit 18c is arranged in an end region 22c of the mixing container 12c.
  • the lump breaking unit 18c is arranged on a side of the receiving area 14c opposite the bearing point of the mixing unit 16c in an end area 22c of the mixing container 12c.
  • the lump breaking unit 18c is disposed in the end wall 24c of the mixing vessel 12c.
  • the lump breaking unit 18c has at least one cutter element 20c protruding into the mixing container 12c.
  • the lump breaking unit 18c has a plurality of cutter elements 20c protruding into the mixing container 12c.
  • the cutter elements 20c have a common shaft 64c which protrudes through the end wall 24c.
  • a bearing for the shaft 64c is received in the end wall 24c.
  • a drive unit 68c of the lump breaking unit 18c is arranged on an outside of the end wall 24c, which is provided to drive the cutter elements 20c during operation.
  • the drive unit 68c drives the shaft 64c of the cutter elements 20c in a rotational manner.
  • the shaft 64c of the cutter elements 20c is supported on both sides.
  • the shaft 64c of the cutter elements 20c is mounted on both end walls 24c, 52a of the mixing container 12c.
  • An axis of rotation 30c of the cutter elements 20c of the lump breaking unit 18c extends essentially parallel to the axes of rotation 32c, 34c of the mixer shafts 26c of the mixing unit 16c.
  • the axis of rotation 30c of the cutter elements 20c of the lump breaking unit 18c is arranged offset to the axes of rotation 32c, 34c of the mixer shafts 26c.
  • the cutter elements 20c of the lump breaking unit 18c are partially arranged between the two mixer shafts 26c of the mixing unit 16c.
  • the cutter elements 20c are arranged essentially outside the mixing areas of the mixer shafts 26c.
  • the cutter elements 20c are arranged essentially in the bulge 42c.
  • Figure 8 shows a mixing device 10d with a mixing container 12d, with a mixing unit 16d and with a lump breaking unit 18d.
  • the mixing unit 16d is provided for mixing the material to be mixed located in the mixing container 12d.
  • the mixing unit 16d is formed by a shaft mixing unit.
  • the mixing unit 16d has two mixer shafts 28d.
  • the mixer shafts 28d extend substantially parallel to one another.
  • the two mixer shafts 28d of the mixing unit 16d have parallel axes of rotation 32d, 34d.
  • the mixer shafts 28d each consist of a shaft 56d and a plurality of mixing means 60d arranged on a circumference of the shaft 56d.
  • the shafts 56d of the mixer shafts 28d protrude at one end through an end wall 52d of the mixing container 12d from a receiving area 14d and are driven there by a drive unit 62d.
  • the drive unit 62d drives the two mixer shafts 28d via a gear which is not further visible.
  • the drive unit 62d drives the two mixer shafts 28d in rotation.
  • the lump breaking unit 18d is provided for comminuting lumps formed in the mix during operation of the mixing device 10d.
  • the lump breaking unit 18d is arranged in an end region 22d of the mixing container 12d.
  • the lump breaking unit 18d is arranged on a side of the receiving area 14d facing the bearing point of the mixing unit 16d in an end area 22d of the mixing container 12d.
  • the lump breaking unit 18d is arranged in the end wall 52d of the mixing container 12d, in which the mixing unit 16d is also mounted.
  • the lump breaking unit 18d has a cutter element 20d projecting into the mixing container 12d.
  • An axis of rotation of the cutter element 20d of the lump breaking unit 18d extends essentially parallel to the axes of rotation of the mixer shafts 28d of the mixing unit 16d mounted on one side.
  • the axis of rotation of the cutter element 20d of the lump breaking unit 18d is arranged offset to the axes of rotation of the mixer shafts 28d.
  • the cutter element 20d of the lump breaking unit 18d is partially arranged between the two mixer shafts 28d of the mixing unit 16d.
  • Figure 7 shows a mixing device 10e with a mixing container 12e, with a mixing unit 16e mounted on both sides and with a lump breaking unit 18e.
  • the mixing device 10e is formed by a continuous bulk material mixing device.
  • the mixing unit 16e mounted on both sides is provided for mixing the material to be mixed located in the mixing container 12e.
  • the mixing unit 16e is formed by a shaft mixing unit.
  • the mixing unit 16e has a mixer shaft 26e. In principle, however, it would also be conceivable for the mixing unit 16e to have two mixer shafts 26e, for example.
  • the mixer shaft 26e of the mixing unit 16e has a turning axis 32e.
  • the axis of rotation 32e extends parallel to a main direction of extent 50e of the mixing container 12e.
  • the mixer shaft 26e protrudes along the main direction of extent 50e of the mixing container 12e through an entire receiving area 14e.
  • the mixer shaft 26e is supported at both ends.
  • the mixing container 12e has an essentially cylindrical basic shape. A main direction of extent 50e of the mixing container 12e extends essentially horizontally during operation. Furthermore, the mixing container 12e forms a housing of the mixing device 10e.
  • the mixing container 12e has an outer shell 48e. Furthermore, the mixing container 12e has the receiving area 14e for receiving a mixture.
  • the receiving area 14e has a substantially cylindrical shape. The receiving area 14e is partially delimited by the outer shell 48e of the mixing container 12e. The receiving area 14e is delimited on a jacket surface by the outer shell 48e of the mixing container 12e.
  • the mixing container 12e also has two end walls 24e, 52e. The end walls 24e, 52e close the mixing container 12e at two opposite ends of the outer shell 48e.
  • the end walls 24e, 52e delimit the receiving area 14e at opposite ends along the central axis of the receiving area 14e.
  • the end walls 24e, 52e extend, respectively substantially perpendicular to the central axis of the receiving area 14e.
  • the end walls 24e, 52e are each inclined with respect to the axis of rotation 32e of the mixer shaft 26e by a smallest angle of 70 °. In principle, however, another angle that appears reasonable to a person skilled in the art would also be conceivable.
  • the end walls 24e, 52e slope away from one another on one side.
  • the end walls 24e, 52e conically converge towards one another at the top.
  • the end walls 24e, 52e are each inclined at 40 ° to one another.
  • the lump breaking unit 18e is provided during operation of the mixing device 10e for comminuting lumps formed in the material to be mixed.
  • the lump breaking unit 18e is arranged in an end region 22e of the mixing container 12e.
  • the lump breaking unit 18e is arranged on a side of the receiving area 14e opposite the bearing point of the mixing unit 16e in an end area 22e of the mixing container 12e.
  • the lump breaking unit 18e is disposed in the end wall 24e of the mixing vessel 12e.
  • the lump breaking unit 18e has a cutter element 20e projecting into the mixing container 12e.
  • the cutter element 20e has a shaft 64e which protrudes through the end wall 24e. A bearing for the shaft 64e is received in the end wall 24e.
  • a drive unit 68e of the lump breaking unit 18e is arranged on an outside of the end wall 24e and is provided to drive the cutter element 20e during operation.
  • the drive unit 68e drives the shaft 64e of the cutter element 20e in rotation.
  • An axis of rotation 30e of the cutter element 20e of the lump breaking unit 18e extends essentially parallel to the axis of rotation 32e of the mixer shaft 26e of the mixing unit 16e.
  • the axis of rotation 30e of the cutter element 20e of the lump breaking unit 18e is inclined by at least 5 ° with respect to the axis of rotation 32e of the mixer shaft 26e of the mixing unit 16e.
  • the axis of rotation 30e of the cutter element 20e of the lump breaking unit 18e is inclined by at least 15 ° with respect to the axis of rotation 32e of the mixer shaft 26e of the mixing unit 16e.
  • the axis of rotation 30e of the cutter element 20e of the lump breaking unit 18e is inclined by a maximum of 30 ° with respect to the axis of rotation 32e of the mixer shaft 26e of the mixing unit 16e.
  • the axis of rotation 30e of the cutter element 20e of the lump breaking unit 18e is inclined by 20 ° with respect to the axis of rotation 32e of the mixer shaft 26e of the mixing unit 16e.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Description

Stand der TechnikState of the art

Die Erfindung betrifft eine Mischvorrichtung, insbesondere eine Schüttgutmischvorrichtung.The invention relates to a mixing device, in particular a bulk material mixing device.

Es ist bereits eine Mischvorrichtung, insbesondere eine Schüttgutmischvorrichtung, mit zumindest einem Mischbehälter, welcher einen Aufnahmebereich zu einer Aufnahme eines Mischguts aufweist, mit zumindest einer einseitig gelagerten Mischeinheit, welche zu einem Mischen des in dem Mischbehälter befindlichen Mischguts vorgesehen ist, und mit zumindest einer Klumpenbrecheinheit, welche zumindest ein in den Mischbehälter ragendes Cutterelement aufweist, vorgeschlagen worden.It is already a mixing device, in particular a bulk material mixing device, with at least one mixing container, which has a receiving area for receiving a mixed material, with at least one mixing unit mounted on one side, which is provided for mixing the mixed material in the mixing container, and with at least one lump breaking unit , which has at least one cutter element protruding into the mixing container, has been proposed.

Die Aufgabe der Erfindung besteht insbesondere darin, eine gattungsgemäße Vorrichtung mit verbesserten Eigenschaften hinsichtlich eines Mischergebnisses sowie hinsichtlich eines Wartungskomforts bereitzustellen. Die Aufgabe wird erfindungsgemäß durch die Merkmale des Patentanspruchs 1 gelöst, während vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung den Unteransprüchen entnommen werden können.The object of the invention is in particular to provide a device of the generic type with improved properties in terms of a mixing result and in terms of ease of maintenance. The object is achieved according to the invention by the features of claim 1, while advantageous configurations and developments of the invention can be found in the subclaims.

Eine Mischvorrichtung gemäß dem Oberbegriff des Anspruchs 1 ist aus WO 2015/169458 A1 offenbart.A mixing device according to the preamble of claim 1 is from WO 2015/169458 A1 disclosed.

Vorteile der ErfindungAdvantages of the invention

Die Erfindung geht aus von einer Mischvorrichtung, insbesondere von einer Schüttgutmischvorrichtung, mit zumindest einem Mischbehälter, welcher einen Aufnahmebereich zu einer Aufnahme eines Mischguts aufweist, mit zumindest einer Mischeinheit, welche zu einem Mischen des in dem Mischbehälter befindlichen Mischguts vorgesehen ist, und mit zumindest einer Klumpenbrecheinheit, welche zumindest ein in den Mischbehälter ragendes Cutterelement aufweist.The invention is based on a mixing device, in particular a bulk material mixing device, with at least one mixing container, which has a receiving area for receiving a mixed material, with at least one mixing unit, which is provided for mixing the mixed material in the mixing container, and with at least one Lump breaking unit, which has at least one cutter element protruding into the mixing container.

Die zumindest eine Klumpenbrecheinheit ist in einem Stirnbereich des Mischbehälters angeordnet. Die Klumpenbrecheinheit ist in einem Endbereich des Mischbehälters angeordnet. Bevorzugt ragt das Cutterelement in einen Endbereich des Mischbehälters. Die Mischeinheit ist einseiteig gelagert. Die Mischeinheit ist in einer dem Stirnbereich, in welcher die Klumpenbrecheinheit angeordnet ist, gegenüberliegenden Endwand gelagert. Es sind verschiedene, einem Fachmann als sinnvoll erscheinende Mischvorrichtungen, insbesondere Schüttgutmischvorrichtung, denkbar, wie beispielsweise Wellenmischer, wie insbesondere Doppelwellenmischer. Unter einem "Mischbehälter" soll in diesem Zusammenhang insbesondere ein Behälter verstanden werden, in welchem ein Mischvorgang der Mischvorrichtung zumindest teilweise durchgeführt wird. Vorzugsweise soll darunter insbesondere ein Behälter verstanden werden, welcher einen Aufnahmebereich zu einer Aufnahme eines Mischguts aufweist. Das Mischgut wird insbesondere für einen Mischvorgang in dem Behälter aufgenommen. Besonders bevorzugt ist in dem Mischbehälter eine Mischeinheit angeordnet, welche zu einem Mischen des Mischguts vorgesehen ist. Vorzugsweise weist der Mischbehälter eine zumindest im Wesentlichen zylindrische Grundform auf. Ferner soll in diesem Zusammenhang unter einer "Mischeinheit" insbesondere eine Einheit verstanden werden, welche zu einem Mischen des in dem Mischbehälter befindlichen Mischguts vorgesehen ist. Es sind verschiedene, einem Fachmann als sinnvoll erscheinende Mischeinheiten zu einem Mischen des Mischguts vorgesehen. Vorzugsweise weist die Mischeinheit zumindest eine Mischerwelle, insbesondere zumindest zwei Mischerwellen, auf. Unter einer "Mischerwelle" soll dabei insbesondere ein Mischelement der Mischeinheit verstanden werden, welches zumindest eine Welle und zumindest ein an einem Umfang der Welle angeordnetes Mischmittel, insbesondere zumindest ein Paddel, aufweist. Während eines Mischvorgangs wird die Mischerwelle insbesondere rotatorisch angetrieben.The at least one lump breaking unit is arranged in an end region of the mixing container. The Lump breaking unit is arranged in an end region of the mixing vessel. The cutter element preferably protrudes into an end region of the mixing container. The mixing unit is mounted on one side. The mixing unit is mounted in an end wall opposite the end area in which the lump breaking unit is arranged. Various mixing devices that appear sensible to a person skilled in the art, in particular bulk material mixing devices, are conceivable, such as, for example, shaft mixers, such as in particular twin-shaft mixers. In this context, a “mixing container” is to be understood in particular as a container in which a mixing process of the mixing device is carried out at least partially. Preferably, this is to be understood in particular as a container which has a receiving area for receiving a mixed material. The mix is received in the container in particular for a mixing process. A mixing unit, which is provided for mixing the material to be mixed, is particularly preferably arranged in the mixing container. The mixing container preferably has an at least substantially cylindrical basic shape. Furthermore, in this context a “mixing unit” is to be understood in particular as a unit which is provided for mixing the material to be mixed located in the mixing container. Various mixing units that appear useful to a person skilled in the art are provided for mixing the material to be mixed. The mixing unit preferably has at least one mixer shaft, in particular at least two mixer shafts. A “mixer shaft” is to be understood in particular as a mixing element of the mixing unit which has at least one shaft and at least one mixing means, in particular at least one paddle, arranged on a circumference of the shaft. During a mixing process, the mixer shaft is driven in particular to rotate.

Des Weiteren soll in diesem Zusammenhang unter einer "Klumpenbrecheinheit" insbesondere eine Einheit verstanden werden, welche während eines Betriebs der Mischvorrichtung zu einem Zerkleinern von in dem Mischgut gebildeten Verklumpungen vorgesehen ist. Vorzugsweise soll darunter insbesondere eine Einheit mit zumindest einem Cutterelement verstanden werden, welches in den Mischbehälter ragt und zu einem direkten Zerkleinern von Verklumpungen vorgesehen ist. Insbesondere bei von Schüttgut gebildetem Mischgut kann es beispielsweise aufgrund von vorliegender oder eingebrachter Feuchtigkeit zu Verklumpungen kommen, welche mittels der Klumpenbrecheinheit gelöst werden können. Unter einem "Cutterelement" soll in diesem Zusammenhang insbesondere ein Werkzeug der Klumpenbrecheinheit verstanden werden. Das Cutterelement weist bevorzugt zumindest eine, insbesondere rotatorisch angetriebene, Klinge auf, welche während eines Betriebs zu einem Zerteilen von Verklumpungen vorgesehen ist. Bevorzugt weist das Cutterelement mehrere, versetzt zueinander angeordnete, insbesondere rotatorisch angetriebene, Klingen auf. Grundsätzlich wäre jedoch auch eine andere, einem Fachmann als sinnvoll erscheinende Ausgestaltung des Cutterelements denkbar. Unter einem "Stirnbereich" soll in diesem Zusammenhang insbesondere ein Bereich des Mischbehälters verstanden werden, welcher einer Stirnseite des Mischbehälters zugewandt ist. Vorzugsweise soll darunter insbesondere ein an eine stirnseitige Innenwand des Mischbehälters angrenzender Bereich verstanden werden. Bevorzugt soll darunter insbesondere, entlang einer Mischerwelle der Mischeinheit betrachtet, ein Endbereich des Aufnahmebereichs des Mischbehälters verstanden werden. Der Aufnahmebereich des Mischbehälters weist vorzugsweise einen Mittelbereich sowie zwei auf gegenüberliegenden Seiten des Mittelbereichs angeordnete Stirnbereiche auf. Die Bereiche sind dabei jeweils durch gedachte, sich senkrecht zu einer Drehachse der Mischerwelle der Mischereinheit erstreckende Ebenen getrennt. Vorzugsweise nehmen die Stirnbereiche jeweils maximal 30%, vorzugsweise maximal 20% und besonders bevorzugt maximal 10% eines Volumens des Aufnahmebereichs des Mischbehälters ein. Besonders bevorzugt weist der Mischbehälter eine im Wesentlichen zylindrische Grundform auf, an dessen Grundseite der Stirnbereich angeordnet ist. Unter "vorgesehen" soll insbesondere speziell ausgelegt und/oder ausgestattet verstanden werden. Darunter, dass ein Objekt zu einer bestimmten Funktion vorgesehen ist, soll insbesondere verstanden werden, dass das Objekt diese bestimmte Funktion in zumindest einem Anwendungs- und/oder Betriebszustand erfüllt und/oder ausführt.Furthermore, in this context, a “lump breaking unit” is to be understood as meaning, in particular, a unit which is provided for comminuting lumps formed in the material to be mixed during operation of the mixing device. Preferably, this should be understood to mean, in particular, a unit with at least one cutter element, which protrudes into the mixing container and is provided for the direct crushing of clumps. Especially with von Mixing material formed in bulk material can form clumps, for example due to the presence or introduced moisture, which can be loosened by means of the clump breaking unit. In this context, a “cutter element” is to be understood in particular as a tool of the lump breaking unit. The cutter element preferably has at least one, in particular rotationally driven, blade which is provided for breaking up clumps during operation. The cutter element preferably has a plurality of blades which are arranged offset from one another, in particular driven in rotation. In principle, however, another configuration of the cutter element that appears useful to a person skilled in the art would also be conceivable. In this context, a “front area” should be understood to mean, in particular, an area of the mixing container which faces an end face of the mixing container. Preferably, this should be understood to mean, in particular, an area adjoining an end inner wall of the mixing container. In particular, viewed along a mixer shaft of the mixing unit, this should preferably be understood to mean an end region of the receiving region of the mixing container. The receiving area of the mixing container preferably has a central area and two end areas arranged on opposite sides of the central area. The areas are each separated by imaginary planes extending perpendicularly to an axis of rotation of the mixer shaft of the mixer unit. The end areas preferably each take up a maximum of 30%, preferably a maximum of 20% and particularly preferably a maximum of 10% of a volume of the receiving area of the mixing container. The mixing container particularly preferably has an essentially cylindrical basic shape, on the base side of which the end region is arranged. “Provided” is to be understood in particular as specifically designed and / or equipped. The fact that an object is provided for a specific function should be understood in particular to mean that the object fulfills and / or executes this specific function in at least one application and / or operating state.

Durch die erfindungsgemäße Ausgestaltung der Mischvorrichtung kann insbesondere eine vorteilhafte Anordnung der Klumpenbrecheinheit erreicht werden. Es kann insbesondere eine Anordnung erreicht werden, bei welcher die Mischeinheit vorteilhaft groß ausgeführt werden kann und nur wenig durch die Klumpenbrecheinheit beeinträchtigt wird. Es kann insbesondere auf eine mittige Aussparung in der Mischeinheit verzichtet werden. Hierdurch kann ein vorteilhaft homogenes Mischergebnis erreicht werden. Vorzugsweise kann ferner eine gute Zugänglichkeit der Klumpenbrecheinheit erreicht werden. Hierdurch kann ein vorteilhaft hoher Wartungskomfort erreicht werden.The design of the mixing device according to the invention enables, in particular, an advantageous arrangement of the lump breaking unit to be achieved. In particular, an arrangement can be achieved in which the mixing unit can advantageously be made large and is only slightly impaired by the lump breaking unit. In particular, it can refer to a central recess in the mixing unit be waived. In this way, an advantageously homogeneous mixing result can be achieved. Furthermore, good accessibility of the lump breaking unit can preferably be achieved. This makes it possible to achieve an advantageously high level of maintenance convenience.

Die zumindest eine Mischeinheit ist einseitig gelagert. Die Mischeinheit ist auf einer dem Stirnbereich, in welchem die Klumpenbrecheinheit angeordnet ist, gegenüberliegenden Seite einseitig gelagert. Unter "einseitig gelagert" soll in diesem Zusammenhang insbesondere verstanden werden, dass lediglich eine Seite der Mischeinheit über eine Lagerung gehalten ist. Vorzugsweise soll darunter insbesondere verstanden werden, dass lediglich ein Ende einer Welle, insbesondere einer Mischerwelle, gelagert ist. Dadurch kann insbesondere eine Anordnung erreicht werden, bei welcher die Mischeinheit vorteilhaft groß ausgeführt werden kann und nur wenig durch die Klumpenbrecheinheit beeinträchtigt wird. Hierdurch kann ein vorteilhaft hoher Wartungskomfort erreicht werden.The at least one mixing unit is mounted on one side. The mixing unit is mounted on one side on a side opposite the end region in which the lump breaking unit is arranged. In this context, “mounted on one side” is to be understood in particular to mean that only one side of the mixing unit is held via a mounting. It should preferably be understood in particular that only one end of a shaft, in particular a mixer shaft, is supported. In this way, in particular, an arrangement can be achieved in which the mixing unit can advantageously be made large and is only slightly impaired by the lump breaking unit. This makes it possible to achieve an advantageously high level of maintenance convenience.

Ferner ist die zumindest eine Klumpenbrecheinheit in einer Endwand des Mischbehälters angeordnet. Unter einer "Endwand" soll in diesem Zusammenhang insbesondere eine Wand des Mischbehälters verstanden werden, welche einen Stirnbereich des Aufnahmebereichs begrenzt. Vorzugsweise soll darunter insbesondere eine Außenwand des Mischbehälters verstanden werden, welche eine von einer Mantelfläche differierende Grundseite des Mischbehälters bildet. Abhängig von einer Ausrichtung des Mischbehälters kann die Endwand sowohl vertikal, als auch horizontal ausgerichtet sein. Vorzugsweise erstreckt sich die Endwand im Wesentlichen vertikal. Bevorzugt soll unter einer Endwand insbesondere eine von einer Seitenwand differierende Wand des Mischbehälters verstanden werden. Besonders bevorzugt weist der Mischbehälter zwei Endwände sowie eine umlaufende Seitenwand auf, wobei die Seitenwand bei einer horizontalen Ausrichtung des Mischbehälters sowohl zwei Seiten, als auch eine Decke und/oder ein Boden des Aufnahmebereichs des Mischbehälters bilden kann. Vorzugsweise soll unter einer Endwand insbesondere eine Wand des Mischbehälters verstanden werden, welche von einer Drehachse der Mischeinheit, insbesondere einer Mischerwelle der Mischeinheit, geschnitten wird. Dadurch kann insbesondere eine besonders vorteilhafte Anordnung der Klumpenbrecheinheit erreicht werden. Es kann insbesondere eine Anordnung der Klumpenbrecheinheit an einem Ende des Aufnahmebereichs des Mischbehälters erreicht werden. Hierdurch kann vorteilhaft zuverlässig und einfach eine Kollision zwischen der Mischeinheit und der Klumpenbrecheinheit vermieden werden. Insbesondere kann auch bei einem Herausziehen der Mischeinheit eine Kollision zwischen der Mischeinheit und der Klumpenbrecheinheit vermieden werden.Furthermore, the at least one lump breaking unit is arranged in an end wall of the mixing container. In this context, an “end wall” is to be understood as meaning, in particular, a wall of the mixing container which delimits an end area of the receiving area. Preferably, this is to be understood in particular as an outer wall of the mixing container, which forms a base side of the mixing container that differs from a jacket surface. Depending on an orientation of the mixing container, the end wall can be oriented both vertically and horizontally. Preferably the end wall extends substantially vertically. An end wall is preferably to be understood as meaning, in particular, a wall of the mixing container that differs from a side wall. The mixing container particularly preferably has two end walls and a circumferential side wall, the side wall being able to form two sides as well as a ceiling and / or a floor of the receiving area of the mixing container when the mixing container is horizontally aligned. An end wall is preferably to be understood as meaning, in particular, a wall of the mixing container which is intersected by an axis of rotation of the mixing unit, in particular a mixer shaft of the mixing unit. In this way, in particular, a particularly advantageous arrangement of the lump breaking unit can be achieved. In particular, the lump breaking unit can be arranged at one end of the receiving area of the mixing container. This can be advantageous reliably and easily a collision between the mixing unit and the lump breaking unit can be avoided. In particular, a collision between the mixing unit and the lump breaking unit can also be avoided when the mixing unit is pulled out.

Des Weiteren wird vorgeschlagen, dass die zumindest eine Mischeinheit zumindest eine Mischerwelle aufweist. Vorzugweise erstreckt sich die Mischerwelle im Wesentlichen parallel zu einer Haupterstreckungsrichtung des Mischbehälters. Bevorzugt erstreckt sich eine Drehachse der Mischerwelle im Wesentlichen parallel zu einer Haupterstreckungsrichtung des Mischbehälters. Besonders bevorzugt erstreckt sich eine Drehachse der Mischerwelle im Wesentlichen parallel zu einer Mittelachse des im Wesentlichen zylindrischen Mischbehälters. Unter "zumindest im Wesentlichen parallel" soll in diesem Zusammenhang insbesondere verstanden werden, dass eine Winkelabweichung gegenüber parallel weniger als 30°, vorzugsweise weniger als 15° und besonders bevorzugt weniger als 5° beträgt. Unter einer "Haupterstreckungsrichtung" eines Objekts soll dabei insbesondere eine Richtung verstanden werden, welche parallel zu einer längsten Kante eines kleinsten geometrischen Quaders verläuft, welcher das Objekt gerade noch vollständig umschließt. Dadurch kann insbesondere eine vorteilhafte Mischvorrichtung bereitgestellt werden. Vorzugsweise kann insbesondere eine Mischvorrichtung bereitgestellt werden, mittels welcher insbesondere ein vorteilhaftes Mischergebnis erreicht werden kann.It is also proposed that the at least one mixing unit have at least one mixer shaft. The mixer shaft preferably extends essentially parallel to a main direction of extent of the mixing container. An axis of rotation of the mixer shaft preferably extends essentially parallel to a main direction of extent of the mixing container. Particularly preferably, an axis of rotation of the mixer shaft extends essentially parallel to a central axis of the essentially cylindrical mixing container. In this context, “at least essentially parallel” is to be understood in particular to mean that an angular deviation from parallel is less than 30 °, preferably less than 15 ° and particularly preferably less than 5 °. A “main direction of extent” of an object is to be understood in particular as a direction which runs parallel to a longest edge of a smallest geometric cuboid which just completely surrounds the object. In this way, in particular, an advantageous mixing device can be provided. In particular, a mixing device can preferably be provided, by means of which, in particular, an advantageous mixing result can be achieved.

Es wird ferner vorgeschlagen, dass eine Drehachse des Cutterelements der zumindest einen Klumpenbrecheinheit sich zumindest im Wesentlichen parallel zu einer Drehachse der zumindest einen Mischerwelle der Mischeinheit erstreckt. Vorzugsweise erstreckt sich eine Drehachse des Cutterelements während eines Betriebs parallel zu der Drehachse der Mischerwelle der Mischeinheit. Bevorzugt sind die Drehachse des Cutterelements und die Drehachse der Mischerwelle der Mischeinheit versetzt zueinander angeordnet. Dadurch kann insbesondere eine besonders vorteilhafte Anordnung der Klumpenbrecheinheit erreicht werden. Es kann vorteilhaft zuverlässig und einfach eine Kollision zwischen der Mischeinheit und der Klumpenbrecheinheit vermieden werden. Insbesondere kann auch bei einem Herausziehen der Mischeinheit eine Kollision zwischen der Mischeinheit und der Klumpenbrecheinheit vermieden werden.It is further proposed that an axis of rotation of the cutter element of the at least one lump breaking unit extends at least substantially parallel to an axis of rotation of the at least one mixer shaft of the mixing unit. An axis of rotation of the cutter element preferably extends parallel to the axis of rotation of the mixer shaft of the mixing unit during operation. The axis of rotation of the cutter element and the axis of rotation of the mixer shaft of the mixing unit are preferably arranged offset to one another. In this way, in particular, a particularly advantageous arrangement of the lump breaking unit can be achieved. A collision between the mixing unit and the lump breaking unit can advantageously be reliably and simply avoided. In particular, a collision between the mixing unit and the lump breaking unit can also be avoided when the mixing unit is pulled out.

Es wird weiter vorgeschlagen, dass der Mischbehälter in einem Bereich einer Endwand eine Schwenktüre aufweist, in welcher die zumindest eine Klumpenbrecheinheit angeordnet ist. Vorzugsweise ist die Schwenktüre in der Endwand angeordnet. Bevorzugt ist die Endwand des Mischbehälters zumindest im Wesentlichen vollständig von der Schwenktüre gebildet. Die Schwenktüre dient insbesondere dazu, den Aufnahmebereich des Mischbehälters zugänglich zu machen. Dies kann beispeilsweise Wartungs- und/oder Reinigungszwecken dienen. Bevorzugt wird die Klumpenbrecheinheit, insbesondere das Cutterelement der Klumpenbrecheinheit, bei einem Öffnen der Schwenktüre aus dem Aufnahmebereich des Mischbehälters herausgeschwenkt. Dadurch kann insbesondere die Klumpenbereicheinheit vorteilhaft einfach zugänglich gemacht werden. Hierdurch können vorteilhaft einfach Wartungsarbeiten durchgeführt werden. Es kann ein vorteilhaft hoher Wartungskomfort erreicht werden.It is further proposed that the mixing container has a pivoting door in a region of an end wall, in which the at least one lump breaking unit is arranged. The pivoting door is preferably arranged in the end wall. The end wall of the mixing container is preferably formed at least essentially completely by the pivoting door. The pivot door is used in particular to make the receiving area of the mixing container accessible. This can be used for maintenance and / or cleaning purposes, for example. The lump breaking unit, in particular the cutter element of the lump breaking unit, is preferably pivoted out of the receiving area of the mixing container when the pivoting door is opened. As a result, the lump area unit in particular can advantageously be made easily accessible. In this way, maintenance work can advantageously be carried out in a simple manner. An advantageously high level of maintenance convenience can be achieved.

Ferner wird vorgeschlagen, dass die zumindest eine Mischeinheit zumindest zwei Mischerwellen aufweist, welche sich im Wesentlichen parallel zueinander erstrecken. Vorzugsweise erstrecken sich die Mischerwelle vollständig parallel zueinander. Bevorzugt ist die Mischvorrichtung zu einem Zweiwellenmischer, insbesondere von einem horizontal liegenden Doppelwellenmischer, gebildet. Vorzugsweise erstreckt sich eine Drehachse des Cutterelements während eines Betriebs parallel zu den Drehachsen der Mischerwellen der Mischeinheit. Dadurch kann insbesondere eine vorteilhafte Mischvorrichtung bereitgestellt werden. Es kann insbesondere ein vorteilhaft homogenes Mischergebnis erreicht werden.It is further proposed that the at least one mixing unit has at least two mixer shafts which extend essentially parallel to one another. The mixer shafts preferably extend completely parallel to one another. The mixing device is preferably formed into a twin-shaft mixer, in particular a horizontally positioned twin-shaft mixer. An axis of rotation of the cutter element preferably extends parallel to the axes of rotation of the mixer shafts of the mixing unit during operation. In this way, in particular, an advantageous mixing device can be provided. In particular, an advantageously homogeneous mixing result can be achieved.

Des Weiteren wird vorgeschlagen, dass das zumindest eine Cutterelement der Klumpenbrecheinheit zumindest teilweise zwischen den zumindest zwei Mischerwellen der zumindest einen Mischeinheit angeordnet ist. Vorzugsweise soll darunter insbesondere verstanden werden, dass, in einer Ebene senkrecht zu den Drehachsen der Mischerwellen betrachtet, zumindest ein Teilbereich des Cutterelements der Klumpenbrecheinheit zwischen den zumindest zwei Mischerwellen der zumindest einen Mischeinheit angeordnet ist. Vorzugsweise soll darunter insbesondere verstanden werden, dass, zumindest bei einer zweidimensionalen Betrachtung in einer Ebene senkrecht zu den Drehachsen der Mischerwellen, zumindest eine Verbindungslinie zwischen einem Punkt einer ersten Mischerwelle und einem Punkt einer zweiten Mischerwelle existiert, welche das Cutterelement der Klumpenbreicheinheit schneidet.It is further proposed that the at least one cutter element of the lump breaking unit is at least partially arranged between the at least two mixer shafts of the at least one mixing unit. It should preferably be understood in particular that, viewed in a plane perpendicular to the axes of rotation of the mixer shafts, at least a partial area of the cutter element of the lump breaking unit is arranged between the at least two mixer shafts of the at least one mixer unit. It should preferably be understood in particular that, at least when viewed two-dimensionally in a plane perpendicular to the axes of rotation of the mixer shafts, there is at least one connecting line between a point of a first mixer shaft and a point of a second mixer shaft which intersects the cutter element of the lump area unit.

Dadurch kann insbesondere eine vorteilhafte Anordnung der Klumpenbrecheinheit erreicht werden. Es kann insbesondere eine Anordnung erreicht werden, bei welcher die Mischeinheit vorteilhaft groß ausgeführt werden kann. Vorzugsweise kann insbesondere eine Anordnung erreicht werden, bei welcher während eines Betriebs beide Mischerwellen der Klumpenbrecheinheit Mischgut zuführen können. Hierdurch kann ein vorteilhaft homogenes Mischergebnis erreicht werden.In this way, in particular, an advantageous arrangement of the lump breaking unit can be achieved. In particular, an arrangement can be achieved in which the mixing unit can advantageously be made large. In particular, an arrangement can preferably be achieved in which both mixer shafts can feed mixed material to the lump breaking unit during operation. In this way, an advantageously homogeneous mixing result can be achieved.

Es wird ferner vorgeschlagen, dass das zumindest eine Cutterelement der Klumpenbrecheinheit eine Drehachse der Mischerwelle der zumindest einen Mischeinheit schneidet. Vorzugsweise schneidet das zumindest eine Cutterelement der Klumpenbrecheinheit eine Drehachse der Mischerwelle der zumindest einen Mischeinheit in zumindest einem Betriebszustand, insbesondere in zumindest einer Drehstellung des Cutterelements. Vorzugsweise weist die Mischerwelle im Bereich des Cutterelements eine Aussparung auf, sodass das Cutterelement die Drehachse der Mischerwelle der zumindest einen Mischeinheit schneiden kann. Besonders bevorzugt ist eine Mischerwelle der Mischeinheit verkürzt und ragt nicht bis zu der Endwand des Mischbehälters. Eine Drehachse des zumindest einen Cutterelements der Klumpenbrecheinheit ist vorzugsweise zu der Drehachse der Mischerwelle versetzt, wobei die Klingen des Cutterelements die Drehachse der Mischerwelle in zumindest einem Betriebszustand, insbesondere in zumindest einer Drehstellung, schneiden. Dadurch kann insbesondere eine vorteilhafte Anordnung der Klumpenbrecheinheit erreicht werden. Es kann insbesondere eine vorteilhaft kompakte Anordnung erreicht werden.It is further proposed that the at least one cutter element of the lump breaking unit intersects an axis of rotation of the mixer shaft of the at least one mixing unit. The at least one cutter element of the lump breaking unit preferably intersects an axis of rotation of the mixer shaft of the at least one mixing unit in at least one operating state, in particular in at least one rotational position of the cutter element. The mixer shaft preferably has a recess in the region of the cutter element, so that the cutter element can intersect the axis of rotation of the mixer shaft of the at least one mixing unit. A mixer shaft of the mixing unit is particularly preferably shortened and does not protrude as far as the end wall of the mixing container. An axis of rotation of the at least one cutter element of the lump breaking unit is preferably offset from the axis of rotation of the mixer shaft, the blades of the cutter element intersecting the axis of rotation of the mixer shaft in at least one operating state, in particular in at least one rotational position. In this way, in particular, an advantageous arrangement of the lump breaking unit can be achieved. In particular, an advantageously compact arrangement can be achieved.

Es wird weiter vorgeschlagen, dass der Aufnahmebereich des zumindest einen Mischbehälters zumindest eine außerhalb eines Mischbereichs der zumindest einen Mischerwelle liegende Ausbuchtung aufweist, in welche das zumindest eine Cutterelement der Klumpenbrecheinheit ragt. Unter einem "Mischbereich" soll in diesem Zusammenhang insbesondere ein, vorzugsweise kreiszylindrischer, Bereich des Aufnahmebereichs verstanden werden, in welchem ein direktes Mischen durch die Mischerwelle erfolgt. Vorzugsweise definiert der Mischbereich eine Reichweite der Mischerwelle, insbesondere eine Reichweite der Paddel der Mischerwelle. Vorzugsweise ist die Ausbuchtung teilweise zwischen einem Mischbereich einer ersten Mischerwelle und einem Mischbereich einer zweiten Mischerwelle angeordnet. Hierdurch kann insbesondere eine besonders vorteilhafte Anordnung der Klumpenbrecheinheit erreicht werden. Dadurch kann insbesondere eine vorteilhafte Anordnung der Klumpenbrecheinheit erreicht werden, ohne eine Größe des Mischbereichs einzuschränken. Es kann vermieden werden, dass die Klumpenbrecheinheit in einen eigentlichen Mischbereich der zumindest einen Mischerwelle ragt.It is further proposed that the receiving area of the at least one mixing container has at least one bulge lying outside a mixing area of the at least one mixer shaft, into which the at least one cutter element of the lump breaking unit protrudes. In this context, a “mixing area” should be understood to mean, in particular, a, preferably circular cylindrical, area of the receiving area in which direct mixing takes place by the mixer shaft. The mixing area preferably defines a range of the mixer shaft, in particular a range of the paddles of the mixer shaft. The bulge is preferably partially arranged between a mixing area of a first mixer shaft and a mixing area of a second mixer shaft. In this way, in particular, a particularly advantageous arrangement of the lump breaking unit can be achieved become. In this way, in particular, an advantageous arrangement of the lump breaking unit can be achieved without restricting the size of the mixing area. It can be avoided that the lump breaking unit protrudes into an actual mixing area of the at least one mixer shaft.

Es wird ferner vorgeschlagen, dass das zumindest eine Cutterelement der Klumpenbrecheinheit, in einer Ebene senkrecht zu einer Drehachse des zumindest einen Cutterelements betrachtet, eine Cutterwirkfläche aufweist, dessen Flächenwert zumindest 2% eines Flächenwerts einer Wandfläche einer Endwand des Mischbehälters beträgt. Vorzugsweise beträgt ein Anteil der Cutterwirkfläche gegenüber der Wandfläche zumindest 2%. Vorzugsweise ist das zumindest eine Cutterelement der Klumpenbrecheinheit in der Endwand des Mischbehälters angeordnet. Bevorzugt beträgt der Flächenwert der Cutterwirkfläche zumindest 3%, bevorzugt zumindest 5% und besonders bevorzugt zumindest 10% des Flächenwerts der Wandfläche der Endwand. Besonders bevorzugt beträgt der Flächenwert der Cutterwirkfläche jedoch maximal 35%, bevorzugt maximal 30% und besonders bevorzugt maximal 25% des Flächenwerts der Wandfläche der Endwand. Insbesondere bei einer kleinen Mischvorrichtung beträgt der Flächenwert der Cutterwirkfläche vorzugsweise annähernd 13% des Flächenwerts der Wandfläche der Endwand. Bei einer großen Mischvorrichtung beträgt der Flächenwert der Cutterwirkfläche vorzugsweise annähernd 2% des Flächenwerts der Wandfläche der Endwand. Bei der Verwendung von zwei Cutterelementen in einer kleinen Mischvorrichtung beträgt der Flächenwert der Cutterwirkfläche vorzugsweise annähernd 26% des Flächenwerts der Wandfläche der Endwand, während der Flächenwert der Cutterwirkfläche in einer großen Mischvorrichtung mit zwei Cutterelementen vorzugsweise annähernd 7% des Flächenwerts der Wandfläche der Endwand beträgt. Unter einer "Cutterwirkfläche" soll in diesem Zusammenhang insbesondere eine gedachte Fläche verstanden werden, welche, in einer Ebene senkrecht zu einer Drehachse des zumindest einen Cutterelements betrachtet, während eines Betriebs der Klumpenbrecheinheit von dem Cutterelement überstrichen wird. Vorzugsweise ist die Fläche von einer Kreisfläche gebildet, dessen Radius einem Radius des Cutterelements entspricht. Bevorzugt erstreckt sich die Cutterwirkfläche parallel zu einer Haupterstreckungsebene des Cutterelements. Unter einer "Haupterstreckungsebene" einer Baueinheit soll insbesondere eine Ebene verstanden werden, welche parallel zu einer größten Seitenfläche eines kleinsten gedachten Quaders ist, welcher die Baueinheit gerade noch vollständig umschließt, und insbesondere durch den Mittelpunkt des Quaders verläuft. Unter einer "Wandfläche" soll in diesem Zusammenhang insbesondere eine dem Aufnahmebereich des Mischbehälters zugewandte Fläche der Endwand verstanden werden. Dadurch kann insbesondere eine vorteilhaft effiziente Klumpenbrecheinheit bereitgestellt werden. Es kann ein vorteilhaft homogenes Mischergebnis erreicht werden. Insbesondere kann aufgrund der Anordnung der Klumpenbrecheinheit eine vorteilhaft große Dimensionierung des zumindest einen Cutterelements der Klumpenbrecheinheit erreicht werden.It is further proposed that the at least one cutter element of the lump breaking unit, viewed in a plane perpendicular to an axis of rotation of the at least one cutter element, has an effective cutter area, the area value of which is at least 2% of an area value of a wall area of an end wall of the mixing container. A proportion of the effective area of the cutter compared to the wall area is preferably at least 2%. The at least one cutter element of the lump breaking unit is preferably arranged in the end wall of the mixing container. The area value of the effective cutter area is preferably at least 3%, preferably at least 5% and particularly preferably at least 10% of the area value of the wall surface of the end wall. However, the area value of the effective cutter area is particularly preferably a maximum of 35%, preferably a maximum of 30% and particularly preferably a maximum of 25% of the area value of the wall surface of the end wall. In the case of a small mixing device in particular, the area value of the effective cutter area is preferably approximately 13% of the area value of the wall area of the end wall. In the case of a large mixer, the area value of the effective cutter area is preferably approximately 2% of the area value of the wall area of the end wall. When using two cutter elements in a small mixing device, the area value of the effective cutter area is preferably approximately 26% of the area value of the wall area of the end wall, while the area value of the effective cutter area in a large mixing device with two cutter elements is preferably approximately 7% of the area value of the wall area of the end wall. In this context, a “cutter effective surface” is to be understood in particular as an imaginary surface which, viewed in a plane perpendicular to an axis of rotation of the at least one cutter element, is swept over by the cutter element during operation of the lump breaking unit. The surface is preferably formed by a circular surface, the radius of which corresponds to a radius of the cutter element. The effective cutter surface preferably extends parallel to a main plane of extent of the cutter element. A “main plane of extent” of a structural unit is to be understood as meaning, in particular, a plane which is parallel to a largest side surface of a smallest imaginary cuboid which just completely encloses the structural unit, and in particular runs through the center of the cuboid. In this context, a “wall surface” is to be understood in particular as a surface of the end wall facing the receiving area of the mixing container. In this way, in particular, an advantageously efficient lump breaking unit can be provided. An advantageously homogeneous mixing result can be achieved. In particular, due to the arrangement of the lump breaking unit, an advantageously large dimensioning of the at least one cutter element of the lump breaking unit can be achieved.

Ferner geht die Erfindung aus von einem Verfahren zu einem Betrieb einer Mischvorrichtung. Es wird vorgeschlagen, dass in zumindest einem ersten Verfahrensschritt mittels einer Mischerwelle einer Mischeinheit der Mischvorrichtung Mischgut zu einem Cutterelement zumindest einer Klumpenbrecheinheit der Mischvorrichtung transportiert wird. Vorzugsweise sind die Paddel der Mischerwelle hierfür derart gestellt, dass Mischgut, welches sich in dem Mischbereich der Mischerwelle befindet, mittels der Paddel zu dem Cutterelement der zumindest einen Klumpenbrecheinheit der Mischvorrichtung transportiert wird. Hierdurch kann zuverlässig erreicht werden, dass Verklumpungen in dem Mischgut zuverlässig durch die Klumpenbrecheinheit zerstört werden.The invention is also based on a method for operating a mixing device. It is proposed that, in at least a first method step, mixed material is transported to a cutter element of at least one lump breaking unit of the mixing device by means of a mixer shaft of a mixing unit of the mixing device. For this purpose, the paddles of the mixer shaft are preferably positioned in such a way that mix which is located in the mixing area of the mixer shaft is transported by means of the paddles to the cutter element of the at least one lump breaking unit of the mixing device. This can reliably ensure that clumps in the mix are reliably destroyed by the clump breaking unit.

Des Weiteren wird vorgeschlagen, dass in zumindest einem weiteren Verfahrensschritt mittels einer Mischerwelle der Mischeinheit der Mischvorrichtung Mischgut von dem Cutterelement der zumindest einen Klumpenbrecheinheit weg transportiert wird. Vorzugsweise sind die Paddel der Mischerwelle hierfür derart gestellt, dass Mischgut, welches von dem Cutterelement der zumindest einen Klumpenbrecheinheit in den Mischbereich der Mischerwelle gefördert wird, mittels der Paddel von dem Cutterelement der zumindest einen Klumpenbrecheinheit weg transportiert wird. Hierdurch kann zuverlässig erreicht werden, dass Verklumpungen in dem Mischgut zuverlässig durch die Klumpenbrecheinheit zerstört werden und eine vorteilhafte Zirkulation des Mischguts in dem Mischbehälter erreicht wird.It is further proposed that, in at least one further method step, mixed material is transported away from the cutter element of the at least one lump breaking unit by means of a mixer shaft of the mixing unit of the mixing device. For this purpose, the paddles of the mixer shaft are preferably positioned in such a way that mix which is conveyed into the mixing area of the mixer shaft by the cutter element of the at least one lump breaking unit is transported away from the cutter element of the at least one lump breaking unit by means of the paddles. In this way, it can reliably be achieved that clumps in the mix are reliably destroyed by the lump breaking unit and an advantageous circulation of the mix in the mixing container is achieved.

Die erfindungsgemäße Mischvorrichtung sowie das Verfahren sollen hierbei nicht auf die oben beschriebene Anwendung und Ausführungsform beschränkt sein.The mixing device according to the invention and the method are not intended to be restricted to the application and embodiment described above.

Zeichnungendrawings

Weitere Vorteile ergeben sich aus der folgenden Zeichnungsbeschreibung. In den Zeichnungen sind fünf Ausführungsbeispiele der Erfindung dargestellt. Die Zeichnungen, die Beschreibung und die Ansprüche enthalten zahlreiche Merkmale in Kombination. Der Fachmann wird die Merkmale zweckmäßigerweise auch einzeln betrachten und zu sinnvollen weiteren Kombinationen zusammenfassen.Further advantages emerge from the following description of the drawings. In the drawings, five exemplary embodiments of the invention are shown. The drawings, the description and the claims contain numerous features in combination. The person skilled in the art will expediently also consider the features individually and combine them into useful further combinations.

Es zeigen:

Fig. 1
eine erfindungsgemäße Mischvorrichtung mit einem Mischbehälter, mit einer einseitig gelagerten Mischeinheit und mit einer Klumpenbrecheinheit in einer schematischen Darstellung in einem Betriebszustand,
Fig. 2
die erfindungsgemäße Mischvorrichtung mit dem Mischbehälter, mit der einseitig gelagerten Mischeinheit und mit der Klumpenbrecheinheit in einer schematischen Darstellung in einem geöffneten Zustand,
Fig. 3
die erfindungsgemäße Mischvorrichtung mit dem Mischbehälter, mit der einseitig gelagerten Mischeinheit und mit der Klumpenbrecheinheit, welche ein Cutterelement aufweist, in einer schematischen Schnittdarstellung entlang der Schnittlinie III-III,
Fig. 4
die erfindungsgemäße Mischvorrichtung mit dem Mischbehälter, mit der einseitig gelagerten Mischeinheit und mit der Klumpenbrecheinheit, welche das Cutterelement aufweist, in einer schematischen Schnittdarstellung entlang der Schnittlinie IV-IV,
Fig. 5
ein schematisches Ablaufdiagramm eines Verfahrens zu einem Betrieb der Mischvorrichtung,
Fig. 6
eine alternative erfindungsgemäße Mischvorrichtung mit einem Mischbehälter, mit einer einseitig gelagerten Mischeinheit und mit einer Klumpenbrecheinheit in einer schematischen Schnittdarstellung senkrecht zu einer Drehachse der Mischeinheit,
Fig. 7
eine weitere alternative erfindungsgemäße Mischvorrichtung mit einem Mischbehälter, mit einer beidseitig gelagerten Mischeinheit und mit einer Klumpenbrecheinheit in einer schematischen Schnittdarstellung parallel zu einer Drehachse der Mischeinheit,
Fig. 8
eine weitere alternative erfindungsgemäße Mischvorrichtung mit einem Mischbehälter, mit einer Mischeinheit und mit einer Klumpenbrecheinheit in einer schematischen Darstellung in einem Betriebszustand und
Fig. 9
eine weitere alternative erfindungsgemäße Mischvorrichtung mit einem Mischbehälter, mit einer beidseitig gelagerten Mischeinheit und mit einer Klumpenbrecheinheit in einer schematischen Schnittdarstellung parallel zu einer Drehachse der Mischeinheit.
Show it:
Fig. 1
a mixing device according to the invention with a mixing container, with a mixing unit mounted on one side and with a lump breaking unit in a schematic representation in an operating state,
Fig. 2
the mixing device according to the invention with the mixing container, with the mixing unit mounted on one side and with the lump breaking unit in a schematic representation in an open state,
Fig. 3
the mixing device according to the invention with the mixing container, with the mixing unit mounted on one side and with the lump breaking unit, which has a cutter element, in a schematic sectional view along the section line III-III,
Fig. 4
the mixing device according to the invention with the mixing container, with the mixing unit mounted on one side and with the lump breaking unit, which has the cutter element, in a schematic sectional view along the section line IV-IV,
Fig. 5
a schematic flow diagram of a method for operating the mixing device,
Fig. 6
an alternative mixing device according to the invention with a mixing container, with a mixing unit mounted on one side and with a lump breaking unit in a schematic sectional view perpendicular to an axis of rotation of the mixing unit,
Fig. 7
a further alternative mixing device according to the invention with a mixing container, with a mixing unit mounted on both sides and with a lump breaking unit in a schematic sectional view parallel to an axis of rotation of the mixing unit,
Fig. 8
a further alternative mixing device according to the invention with a mixing container, with a mixing unit and with a lump breaking unit in a schematic representation in an operating state and
Fig. 9
a further alternative mixing device according to the invention with a mixing container, with a mixing unit mounted on both sides and with a lump breaking unit in a schematic sectional illustration parallel to an axis of rotation of the mixing unit.

Beschreibung der AusführungsbeispieleDescription of the exemplary embodiments

Figur 1 und 2 zeigen eine Mischvorrichtung 10a. Die Mischvorrichtung 10a ist von einer Schüttgutmischvorrichtung gebildet. Die Mischvorrichtung 10a ist von einer Chargen-Schüttgutmischvorrichtung gebildet. Die Mischvorrichtung 10a ist von einem Zweiwellenmischer gebildet. Die Mischvorrichtung 10a ist von einem horizontal liegenden Doppelwellenmischer gebildet. Vorzugsweise kann die Mischvorrichtung 10a sowohl für Chargen- oder kontinuierliche Mischprozesse vorgesehen werden. Grundsätzlich wäre jedoch auch eine andere, einem Fachmann als sinnvoll erscheinende Ausbildung der Mischvorrichtung 10a denkbar. Ein entsprechender Aufbau kann grundsätzlich auch auf einen Einwellenmischer angewendet werden. Mittels der Mischvorrichtung 10a wird durch zufälligen Partikelaustausch, insbesondere durch Dispersion, und gezieltes Teilen und Vermengen, insbesondere durch Konvektion, eine homogene Mischung unterschiedlicher Mischgüter erzielt. Die Mischvorrichtung 10a ist zu einem Mischen von Feststoffen und Feststoffen mit Flüssigkeiten vorgesehen. Grundsätzlich wäre jedoch auch eine andere, einem Fachmann als sinnvoll erscheinende Anwendung denkbar. Figure 1 and 2 show a mixing device 10a. The mixing device 10a is formed by a bulk material mixing device. The mixing device 10a is formed by a batch-bulk material mixing device. The mixing device 10a is formed by a two-shaft mixer. The mixing device 10a is formed by a horizontally lying twin-shaft mixer. The mixing device 10a can preferably be provided for both batch or continuous mixing processes. In principle, however, another configuration of the mixing device 10a that appears sensible to a person skilled in the art would also be conceivable. A corresponding structure can in principle also be applied to a single-shaft mixer. By means of the mixing device 10a, a homogeneous mixture of different materials to be mixed is achieved through the random exchange of particles, in particular through dispersion, and targeted dividing and mixing, in particular through convection. The mixing device 10a is provided for mixing solids and solids with liquids. In principle, however, another application that appears useful to a person skilled in the art would also be conceivable.

Die Mischvorrichtung 10a weist einen Mischbehälter 12a auf. Der Mischbehälter 12a weist eine zylindrische Grundform auf. Eine Haupterstreckungsrichtung 50a des Mischbehälters 12a erstreckt sich während eines Betriebs im Wesentlichen horizontal. Der Mischbehälter 12a weist daher eine liegend zylindrische Grundform auf. Ferner bildet der Mischbehälter 12a ein Gehäuse der Mischvorrichtung 10a aus. Der Mischbehälter 12a weist eine Außenhülle 48a auf. Die Außenhülle 48a weist mehrere Füße auf, welche den Mischbehälter 12a abstützen. Der Mischbehälter 12a ist über die Füße der Außenhülle 48a vorzugsweise auf einem nicht weiter dargestellten Gestell montiert. Die Außenhülle 48a besteht im Wesentlichen aus Metall. Grundsätzlich wäre jedoch auch eine andere, einem Fachmann als sinnvoll erscheinende Materialausgestaltung denkbar. Des Weiteren weist der Mischbehälter 12a einen Aufnahmebereich 14a zu einer Aufnahme eines Mischguts auf. Der Aufnahmebereich 14a weist eine zylindrische Form auf. Der Aufnahmebereich 14a weist entlang einer Mittelachse, in einer Ebene senkrecht zu der Mittelachse betrachtet, einen konstanten Querschnitt auf. Die Mittelachse des Aufnahmebereichs 14a erstreckt sich parallel zu der Haupterstreckungsrichtung 50a des Mischbehälters 12a. Der Aufnahmebereich 14a ist teilweise durch die Außenhülle 48a des Mischbehälters 12a begrenzt. Der Aufnahmebereich 14a ist an einer Mantelfläche durch die Außenhülle 48a des Mischbehälters 12a begrenzt. Ferner weist der Mischbehälter 12a zwei Endwände 24a, 52a auf. Die Endwände 24a, 52a verschließen den Mischbehälter 12a an zwei gegenüberliegenden Enden der Außenhülle 48a. Die Endwände 24a, 52a begrenzen den Aufnahmebereich 14a an gegenüberliegenden Enden entlang der Mittelachse des Aufnahmebereichs 14a. Die Endwände 24a, 52a erstrecken sich jeweils in einer Ebene senkrecht zu der Mittelachse des Aufnahmebereichs 14a. Der Mischbehälter 12a weist in dem Bereich einer Endwand 24a eine Schwenktüre 36a auf. Die Schwenktüre 36a ist in der Endwand 24a angeordnet. Die Endwand 24a des Mischbehälters 12a ist im Wesentlichen vollständig von der Schwenktüre 36a gebildet. Die Schwenktüre 36a dient insbesondere dazu, den Aufnahmebereich 14a des Mischbehälters 12a zugänglich zu machen. Die Schwenktüre 36a ist von einer Fronttüre gebildet. Figur 2 zeigt die Schwenktüre 36a in einem geöffneten Zustand.The mixing device 10a has a mixing container 12a. The mixing container 12a has a cylindrical basic shape. A main direction of extent 50a of the mixing container 12a extends essentially horizontally during operation. The mixing container 12a therefore has a lying cylindrical basic shape. The mixing container 12a also forms a housing of the mixing device 10a. The mixing container 12a has an outer shell 48a. The outer shell 48a has several feet which support the mixing container 12a. The mixing container 12a is preferably mounted on a frame, not shown in detail, via the feet of the outer shell 48a. The outer shell 48a consists essentially of metal. In principle, however, another material design that appears sensible to a person skilled in the art would also be conceivable. Further the mixing container 12a has a receiving area 14a for receiving a mixed material. The receiving portion 14a has a cylindrical shape. The receiving region 14a has a constant cross section along a central axis, viewed in a plane perpendicular to the central axis. The central axis of the receiving area 14a extends parallel to the main direction of extent 50a of the mixing container 12a. The receiving area 14a is partially delimited by the outer shell 48a of the mixing container 12a. The receiving area 14a is delimited on a jacket surface by the outer shell 48a of the mixing container 12a. The mixing container 12a also has two end walls 24a, 52a. The end walls 24a, 52a close the mixing container 12a at two opposite ends of the outer shell 48a. The end walls 24a, 52a delimit the receiving area 14a at opposite ends along the central axis of the receiving area 14a. The end walls 24a, 52a each extend in a plane perpendicular to the central axis of the receiving area 14a. The mixing container 12a has a pivoting door 36a in the region of an end wall 24a. The pivot door 36a is arranged in the end wall 24a. The end wall 24a of the mixing container 12a is essentially completely formed by the pivoting door 36a. The pivoting door 36a is used in particular to make the receiving area 14a of the mixing container 12a accessible. The pivot door 36a is formed by a front door. Figure 2 shows the swing door 36a in an open state.

Ferner weist die Mischvorrichtung 10a eine einseitig gelagerte Mischeinheit 16a auf. Die einseitig gelagerte Mischeinheit 16a ist zu einem Mischen des in dem Mischbehälter 12a befindlichen Mischguts vorgesehen. Die Mischeinheit 16a ist in einer Endwand 52a des Mischbehälters 12a einseitig gelagert. Die Mischeinheit 16a ist von einer Wellenmischeinheit gebildet. Die einseitig gelagerte Mischeinheit 16a weist zumindest eine Mischerwelle 26a, 28a auf. Die einseitig gelagerte Mischeinheit 16a weist zwei Mischerwellen 26a, 28a auf. Die Mischerwellen 26a, 28a erstrecken sich im Wesentlichen parallel zueinander. Die zwei Mischerwellen 26a, 28a der Mischeinheit 16a weisen parallel verlaufende Drehachsen 32a, 34a auf. Die Drehachsen 32a, 34a der Mischerwellen 26a, 28a erstrecken sich jeweils parallel zu der Haupterstreckungsrichtung 50a des Mischbehälters 12a. Die Mischerwellen 26a, 28a sind jeweils einseitig gelagert. Die Mischerwellen 26a, 28a sind von einseitig gelagerten, freilaufenden Mischwerkzeugen gebildet. Die Mischerwellen 26a, 28a sind jeweils in der Endwand 52a des Mischbehälters 12a gelagert. In der Endwand 52a ist hierzu ein Lager für Mischerwellen 26a, 28a angeordnet. Die Mischerwellen 26a, 28a bestehen jeweils aus einer Welle 54a, 56a sowie mehreren an einem Umfang der Welle 54a, 56a angeordneten Mischmitteln 58a, 60a. Die Wellen 54a, 56a der Mischerwellen 26a, 28a sind jeweils von einer kreiszylindrischen Vollwelle gebildet. Grundsätzlich wäre jedoch auch eine andere, einem Fachmann als sinnvoll erscheinende Ausbildung der Wellen 54a, 56a denkbar, wie beispielsweise als Hohlwelle. Bei einer Ausbildung der Welle 54a, 56a als Hohlwelle wäre grundsätzlich denkbar, dass über einen Hohlraum der Welle 54a, 56a Fluide, insbesondere Flüssigkeiten, zugeführt werden können. Insbesondere könnten über die Welle Flüssigkeiten in den Aufnahmebereich 14a eingebracht werden. Die Mischmittel 58a, 60a sind jeweils von Paddeln gebildet. Grundsätzlich wäre jedoch auch eine andere, einem Fachmann als sinnvoll erscheinende Ausbildung der Mischmittel 58a, 60a denkbar. Die Mischerwellen 26a, 28a sind während eines Betriebs im Wesentlichen in dem Aufnahmebereich 14a des Mischbehälters 12a angeordnet. Die Mischerwellen 26a, 28a ragen in den Aufnahmebereich 14a. Die Mischerwellen 26a, 28a definieren in dem Aufnahmebereich 14a jeweils einen kreiszylindrischen Mischbereich, in welchem ein direktes Mischen durch die jeweilige Mischerwelle 26a, 28a erfolgt. Die Wellen 54a, 56a der Mischerwellen 26a, 28a ragen an einem Ende durch die Endwand 52a hindurch aus dem Aufnahmebereich 14a und werden dort von einer Antriebseinheit 62a angetrieben. Die Antriebseinheit 62a treibt über ein nicht weiter sichtbares Getriebe die beiden Mischerwellen 26a, 28a an. Die Antriebseinheit 62a treibt die beiden Mischerwellen 26a, 28a rotatorisch an. Die Antriebseinheit 62a ist von einem Motor gebildet. Die Antriebseinheit 62a ist von einem Elektromotor gebildet. Die Mischeinheit 16a ist komplett aus dem Mischbehälter 12a ausfahrbar ausgebildet. Ein Ausziehen erfolgt über einen nicht näher dargestellten Ausziehwagen, auf welchem die Mischeinheit 16a montiert ist und welcher auf nicht näher dargestellten Ausziehschienen geführt ist. Bei dem Ausziehen werden auch die Antriebseinheit 62a und die Endwand 52a mitbewegt. Durch ein Ausziehen der Mischeinheit 16a lassen sich die Mischerwellen 26a, 28a einfach und komplett aus dem Mischer herausziehen. Der gesamte Mischbehälter 12a ist so vorteilhaft für die Reinigung zugänglich.The mixing device 10a also has a mixing unit 16a mounted on one side. The mixing unit 16a mounted on one side is provided for mixing the material to be mixed located in the mixing container 12a. The mixing unit 16a is mounted on one side in an end wall 52a of the mixing container 12a. The mixing unit 16a is formed by a shaft mixing unit. The mixing unit 16a mounted on one side has at least one mixer shaft 26a, 28a. The mixing unit 16a mounted on one side has two mixer shafts 26a, 28a. The mixer shafts 26a, 28a extend essentially parallel to one another. The two mixer shafts 26a, 28a of the mixing unit 16a have parallel axes of rotation 32a, 34a. The axes of rotation 32a, 34a of the mixer shafts 26a, 28a each extend parallel to the main direction of extent 50a of the mixing container 12a. The mixer shafts 26a, 28a are each supported on one side. The mixer shafts 26a, 28a are formed by free-running mixing tools mounted on one side. The mixer shafts 26a, 28a are each supported in the end wall 52a of the mixing container 12a. For this purpose, a bearing for mixer shafts 26a, 28a is located in the end wall 52a arranged. The mixer shafts 26a, 28a each consist of a shaft 54a, 56a and a plurality of mixing means 58a, 60a arranged on a circumference of the shaft 54a, 56a. The shafts 54a, 56a of the mixer shafts 26a, 28a are each formed by a circular cylindrical solid shaft. In principle, however, another embodiment of the shafts 54a, 56a that appears sensible to a person skilled in the art would also be conceivable, for example as a hollow shaft. If the shaft 54a, 56a is designed as a hollow shaft, it would be fundamentally conceivable that fluids, in particular liquids, can be supplied to the shaft 54a, 56a via a cavity. In particular, liquids could be introduced into the receiving area 14a via the shaft. The mixing means 58a, 60a are each formed by paddles. In principle, however, another configuration of the mixing means 58a, 60a that appears sensible to a person skilled in the art would also be conceivable. The mixer shafts 26a, 28a are arranged essentially in the receiving area 14a of the mixing container 12a during operation. The mixer shafts 26a, 28a protrude into the receiving area 14a. The mixer shafts 26a, 28a each define a circular-cylindrical mixing region in the receiving region 14a, in which a direct mixing takes place by the respective mixer shaft 26a, 28a. The shafts 54a, 56a of the mixer shafts 26a, 28a protrude at one end through the end wall 52a from the receiving area 14a and are driven there by a drive unit 62a. The drive unit 62a drives the two mixer shafts 26a, 28a via a gear which is not further visible. The drive unit 62a drives the two mixer shafts 26a, 28a in a rotational manner. The drive unit 62a is formed by a motor. The drive unit 62a is formed by an electric motor. The mixing unit 16a is designed to be completely extendable from the mixing container 12a. Pulling out takes place via a pull-out carriage, not shown in detail, on which the mixing unit 16a is mounted and which is guided on pull-out rails, not shown in detail. When it is pulled out, the drive unit 62a and the end wall 52a are also moved along. By pulling out the mixing unit 16a, the mixer shafts 26a, 28a can be easily and completely pulled out of the mixer. The entire mixing container 12a is advantageously accessible for cleaning.

Des Weiteren weist die Mischvorrichtung 10a eine Klumpenbrecheinheit 18a auf. Die Klumpenbrecheinheit 18a ist während eines Betriebs der Mischvorrichtung 10a zu einem Zerkleinern von in dem Mischgut gebildeten Verklumpungen vorgesehen ist. Die Klumpenbrecheinheit 18a ist in einem Stirnbereich 22a des Mischbehälters 12a angeordnet. Die Klumpenbrecheinheit 18a ist auf einer der Lagerstelle der Mischeinheit 16a gegenüberliegenden Seite des Aufnahmebereichs 14a in einem Stirnbereich 22a des Mischbehälters 12a angeordnet. Die Klumpenbrecheinheit 18a ist in einem Endbereich des Mischbehälters 12a angeordnet. Die Klumpenbrecheinheit 18a ist in der Endwand 24a des Mischbehälters 12a angeordnet. Die Klumpenbrecheinheit 18a ist in der der Endwand 52a, in welcher die Mischeinheit 16a gelagert ist, gegenüberliegenden Endwand 24a des Mischbehälters 12a angeordnet. Die Endwand 24a ist an einer Grundseite des zylindrischen Mischbehälters 12a angeordnet. Die Klumpenbrecheinheit 18a ist in der Schwenktüre 36a des Mischbehälters 12a angeordnet. Die Klumpenbrecheinheit 18a ist in der Schwenktüre 36a der Endwand 24a des Mischbehälters 12a angeordnet. Über die Schwenktüre 36a kann die Klumpenbrecheinheit 18a aus dem Aufnahmebereich 14a des Mischbehälters 12a herausgeschwenkt werden. Die Klumpenbrecheinheit 18a wird bei einem Öffnen der Schwenktüre 36a mit verschwenkt (Figur 2). Die Klumpenbrecheinheit 18a weist ein in den Mischbehälter 12a ragendes Cutterelement 20a auf. Grundsätzlich wäre auch denkbar, dass die Klumpenbrecheinheit 18a mehrere Cutterelemente 20a aufweist, welche beispielsweise nebeneinander angeordnet sind. Das Cutterelement 20a ragt zu einem direkten Zerkleinern von Verklumpungen in den Mischbehälter 12a. Das Cutterelement 20a bildet ein Werkzeug der Klumpenbrecheinheit 18a. Das Cutterelement 20a weist eine Welle 64a auf, welche durch die Schwenktüre 36a der Endwand 24a ragt. In der Schwenktüre 36a ist eine Lagerung 66a für die Welle 64a aufgenommen. Auf einer Außenseite der Schwenktüre 36a ist eine Antriebseinheit 68a der Klumpenbrecheinheit 18a angeordnet, welche während eines Betriebs zu einem Antrieb des Cutterelements 20a vorgesehen ist. Die Antriebseinheit 68a treibt die Welle 64a des Cutterelements 20a rotatorisch an. Ferner weist das Cutterelement 20a mehrere Klingen 70a auf. Das Cutterelement 20a weist zwei Klingen 70a auf. Die Klingen 70a sind jeweils von einer Doppelklinge gebildet, welche auf beiden Seiten einer Drehachse jeweils eine Schneide ausbilden. Grundsätzlich wäre jedoch auch eine andere, einem Fachmann als sinnvoll erscheinende Anzahl und/oder Ausbildung der Klingen 70a denkbar. Die Klingen 70a sind jeweils an einem freien, der Antriebseinheit 68a abgewandten Seite der Welle 64a angeordnet. Die Klingen 70a sind jeweils an einem in den Aufnahmebereich 14a ragenden Ende der Welle 64a angeordnet. Die Klingen 70a sind um 90° versetzt zueinander angeordnet. Grundsätzlich wäre jedoch auch eine andere, einem Fachmann als sinnvoll erscheinende Ausgestaltung des Cutterelements 20a denkbar. Das Cutterelement 20a ist einseitig gelagert. Das Cutterelement 20a ist auf einer der Lagerstelle der Mischerwellen 26a, 28a der Mischeinheit 16a gegenüberliegenden Seite des Aufnahmebereichs 14a gelagert (Figur 1, 3).Furthermore, the mixing device 10a has a lump breaking unit 18a. The lump breaking unit 18a is provided during operation of the mixing device 10a for comminuting lumps formed in the material to be mixed. The lump breaking unit 18a is in an end region 22a of the mixing container 12a arranged. The lump breaking unit 18a is arranged on a side of the receiving area 14a opposite the bearing point of the mixing unit 16a in an end area 22a of the mixing container 12a. The lump breaking unit 18a is arranged in an end region of the mixing container 12a. The lump breaking unit 18a is disposed in the end wall 24a of the mixing vessel 12a. The lump breaking unit 18a is arranged in the end wall 24a of the mixing container 12a opposite the end wall 52a in which the mixing unit 16a is mounted. The end wall 24a is arranged on a base side of the cylindrical mixing container 12a. The lump breaking unit 18a is arranged in the pivoting door 36a of the mixing container 12a. The lump breaking unit 18a is arranged in the pivoting door 36a of the end wall 24a of the mixing container 12a. The lump breaking unit 18a can be pivoted out of the receiving area 14a of the mixing container 12a via the pivoting door 36a. The lump breaking unit 18a is also pivoted when the pivoting door 36a is opened ( Figure 2 ). The lump breaking unit 18a has a cutter element 20a protruding into the mixing container 12a. In principle, it would also be conceivable for the lump breaking unit 18a to have several cutter elements 20a, which are arranged, for example, next to one another. The cutter element 20a protrudes into the mixing container 12a for a direct crushing of clumps. The cutter element 20a forms a tool of the lump breaking unit 18a. The cutter element 20a has a shaft 64a which protrudes through the pivoting door 36a of the end wall 24a. A bearing 66a for the shaft 64a is received in the pivoting door 36a. A drive unit 68a of the lump breaking unit 18a is arranged on an outside of the pivoting door 36a and is provided to drive the cutter element 20a during operation. The drive unit 68a drives the shaft 64a of the cutter element 20a in rotation. Furthermore, the cutter element 20a has a plurality of blades 70a. The cutter element 20a has two blades 70a. The blades 70a are each formed by a double blade which each form a cutting edge on both sides of an axis of rotation. In principle, however, a different number and / or design of the blades 70a that appears reasonable to a person skilled in the art would also be conceivable. The blades 70a are each arranged on a free side of the shaft 64a facing away from the drive unit 68a. The blades 70a are each arranged on an end of the shaft 64a that protrudes into the receiving area 14a. The blades 70a are arranged offset from one another by 90 °. In principle, however, another configuration of the cutter element 20a that appears useful to a person skilled in the art would also be conceivable. The cutter element 20a is mounted on one side. The cutter element 20a is on one of the Bearing point of the mixer shafts 26a, 28a of the mixing unit 16a on the opposite side of the receiving area 14a ( Figure 1 , 3 ).

Eine Drehachse 30a des Cutterelements 20a der Klumpenbrecheinheit 18a erstreckt sich im Wesentlichen parallel zu den Drehachsen 32a, 34a der Mischerwellen 26a, 28a der einseitig gelagerten Mischeinheit 16a. Die Drehachse 30a des Cutterelements 20a der Klumpenbrecheinheit 18a ist versetzt zu den Drehachsen 32a, 34a der Mischerwellen 26a, 28a angeordnet. Ferner ist das Cutterelement 20a der Klumpenbrecheinheit 18a teilweise zwischen den zwei Mischerwellen 26a, 28a der Mischeinheit 16a angeordnet. Das Cutterelement 20a ist, in einer Ebene senkrecht zu den Drehachsen 32a, 34a der Mischerwellen 26a, 28a betrachtet, zumindest mit einem Teilbereich zwischen den zumindest zwei Mischerwellen 26a, 28a angeordnet. Des Weiteren schneidet das Cutterelement 20a der Klumpenbrecheinheit 18a eine Drehachse 30a der ersten Mischerwelle 26a der Mischeinheit 16a. Das Cutterelement 20a der Klumpenbrecheinheit 18a schneidet die Drehachse 30a der ersten Mischerwelle 26a der Mischeinheit 16a während eines Betriebs in zumindest einer Drehstellung des Cutterelements 20a. Die Drehachse 30a des Cutterelements 20a der Klumpenbrecheinheit 18a ist zu der Drehachse 32a der ersten Mischerwelle 26a versetzt, wobei die Klingen 70a des Cutterelements 20a die Drehachse 32a der ersten Mischerwelle 26a während eines Betriebs je nach Drehstellung schneiden. Die erste Mischerwelle 26a weist im Bereich des Cutterelements 20a eine Aussparung auf, sodass das Cutterelement 20a die Drehachse 32a der ersten Mischerwelle 26a der Mischeinheit 16a schneiden kann. Die erste Mischerwelle 26a der Mischeinheit 16a ist verkürzt und ragt nicht bis zu der Endwand 24a des Mischbehälters 12a, in welcher die Klumpenbrecheinheit 18a angeordnet ist. Die erste Mischerwelle 26a der Mischeinheit 16a ist gegenüber der zweiten Mischerwelle 28a verkürzt. Das Cutterelement 20a ist zumindest teilweise unter einer durch die Drehachsen 32a, 34a der Mischerwellen 26a, 28a verlaufenden, gedachten Ebene angeordnet. Die Drehachse 30a des Cutterelements 20a ist unterhalb einer durch die Drehachsen 32a, 34a der Mischerwellen 26a, 28a verlaufenden, gedachten Ebene angeordnet (Figur 3).An axis of rotation 30a of the cutter element 20a of the lump breaking unit 18a extends essentially parallel to the axes of rotation 32a, 34a of the mixer shafts 26a, 28a of the mixing unit 16a mounted on one side. The axis of rotation 30a of the cutter element 20a of the lump breaking unit 18a is arranged offset to the axes of rotation 32a, 34a of the mixer shafts 26a, 28a. Furthermore, the cutter element 20a of the lump breaking unit 18a is partially arranged between the two mixer shafts 26a, 28a of the mixing unit 16a. The cutter element 20a, viewed in a plane perpendicular to the axes of rotation 32a, 34a of the mixer shafts 26a, 28a, is arranged at least with a partial area between the at least two mixer shafts 26a, 28a. Furthermore, the cutter element 20a of the lump breaking unit 18a intersects an axis of rotation 30a of the first mixer shaft 26a of the mixing unit 16a. The cutter element 20a of the lump breaking unit 18a intersects the axis of rotation 30a of the first mixer shaft 26a of the mixing unit 16a during operation in at least one rotational position of the cutter element 20a. The axis of rotation 30a of the cutter element 20a of the lump breaking unit 18a is offset from the axis of rotation 32a of the first mixer shaft 26a, the blades 70a of the cutter element 20a intersecting the axis of rotation 32a of the first mixer shaft 26a during operation depending on the rotational position. The first mixer shaft 26a has a recess in the area of the cutter element 20a, so that the cutter element 20a can intersect the axis of rotation 32a of the first mixer shaft 26a of the mixing unit 16a. The first mixer shaft 26a of the mixing unit 16a is shortened and does not protrude as far as the end wall 24a of the mixing container 12a, in which the lump breaking unit 18a is arranged. The first mixer shaft 26a of the mixing unit 16a is shortened compared to the second mixer shaft 28a. The cutter element 20a is arranged at least partially below an imaginary plane running through the axes of rotation 32a, 34a of the mixer shafts 26a, 28a. The axis of rotation 30a of the cutter element 20a is arranged below an imaginary plane running through the axes of rotation 32a, 34a of the mixer shafts 26a, 28a ( Figure 3 ).

Das Cutterelement 20a der Klumpenbrecheinheit 18a weist, in einer Ebene senkrecht zu der Drehachse 30a des Cutterelements 20a betrachtet, eine Cutterwirkfläche A1 auf. Die Cutterwirkfläche A1 erstreckt sich parallel zu einer Haupterstreckungsebene des Cutterelements 20a. Ferner erstreckt sich die Cutterwirkfläche A1 parallel zu einer Haupterstreckungsebene der Endwand 24a des Mischbehälters 12a. Die Cutterwirkfläche A1 ist von einer Kreisfläche gebildet, dessen Radius einem Radius des Cutterlements 20a entspricht. Ein Flächenwert der Cutterwirkfläche A1 beträgt zumindest 2% eines Flächenwerts einer Wandfläche A2 der Endwand 24a des Mischbehälters 12a. Der Flächenwert der Cutterwirkfläche A1 beträgt annähernd 4% des Flächenwerts der Wandfläche A2 der Endwand 24a des Mischbehälters 12a. Grundsätzlich wäre jedoch auch ein anderes, einem Fachmann als sinnvoll erscheinendes Flächenverhältnis denkbar. Die Wandfläche A2 der Endwand 24a erstreckt sich parallel zu einer Haupterstreckungsebene der Endwand 24a. Die Wandfläche A2 ist auf einer dem Aufnahmebereich 14a des Mischbehälters 12a zugewandten Seite der Endwand angeordnet (Figur 4).The cutter element 20a of the lump breaking unit 18a has, viewed in a plane perpendicular to the axis of rotation 30a of the cutter element 20a, an effective cutter surface A 1 . The effective cutter surface A 1 extends parallel to a main extension plane of the cutter element 20a. Furthermore, the effective cutter surface A 1 extends parallel to one Main plane of extent of the end wall 24a of the mixing container 12a. The effective cutter surface A 1 is formed by a circular surface, the radius of which corresponds to a radius of the cutter element 20a. An area value of the cutter effective area A 1 is at least 2% of an area value of a wall area A 2 of the end wall 24a of the mixing container 12a. The area value of the cutter effective area A 1 is approximately 4% of the area value of the wall area A 2 of the end wall 24a of the mixing container 12a. In principle, however, another area ratio that appears sensible to a person skilled in the art would also be conceivable. The wall surface A 2 of the end wall 24a extends parallel to a main extension plane of the end wall 24a. The wall surface A 2 is arranged on a side of the end wall facing the receiving area 14a of the mixing container 12a ( Figure 4 ).

Figur 5 zeigt ein Ablaufdiagramm eines Verfahrens zu einem Betrieb der Mischvorrichtung 10a. Figur 5 zeigt ein Ablaufdiagramm eines Mischverfahrens. Während des Verfahrens erfolgt ein Mischen eines der Mischvorrichtung 10a zugeführten Mischguts. Es erfolgt ein Mischen von Feststoffen und Feststoffen mit Flüssigkeiten. Hierzu findet nicht weiter sichtbar während eines Verfahrens eine Flüssigkeitszugabe statt. Hierzu sprühen beispielsweise eine oder mehrere Düsen Flüssigkeit in den Aufnahmebereich 14a. Ferner wird während des Verfahrens in einem ersten Verfahrensschritt 44a mittels der ersten Mischerwelle 26a der Mischeinheit 16a der Mischvorrichtung 10a Mischgut zu dem Cutterelement 20a der Klumpenbrecheinheit 18a der Mischvorrichtung 10a transportiert. Die als Paddel ausgebildeten Mischmittel 58a der ersten Mischerwelle 26a sind hierfür derart ausgerichtet, dass Mischgut, welches sich in dem Mischbereich der ersten Mischerwelle 26a befindet, mittels der Mischmittel 58a zu dem Cutterelement 20a der Klumpenbrecheinheit 18a der Mischvorrichtung 10a transportiert wird. Das Mischgut wird dabei entlang der Drehachse 32 der ersten Mischerwelle 26a zu dem Cutterelement 20a hin transportiert. Anschließend werden in einem zweiten Verfahrensschritt 72a Verklumpungen in dem Mischgut mittels dem Cutterelement 20a der Klumpenbrecheinheit 18a zerstört. Ferner wird das Mischgut teilweise von dem Cutterelement 20a in den Mischbereich der zweiten Mischerwelle 28a gefördert, insbesondere geschleudert. Darauffolgend wird in einem weiteren Verfahrensschritt 46a mittels der zweiten Mischerwelle 28a der Mischeinheit 16a der Mischvorrichtung 10a Mischgut von dem Cutterelement 20a der Klumpenbrecheinheit 18a weg transportiert. Die als Paddel ausgebildeten Mischmittel 60a der zweiten Mischerwelle 28a sind hierfür derart ausgerichtet, dass Mischgut, welches von dem Cutterelement 20a der Klumpenbrecheinheit 18a in den Mischbereich der zweiten Mischerwelle 28a gefördert wird, mittels der Mischmittel 60a von dem Cutterelement 20a der einen Klumpenbrecheinheit 18a weg transportiert wird. Das Mischgut wird dabei entlang der Drehachse 34a der zweiten Mischerwelle 28a von dem Cutterelement 20a weg transportiert. Anschließend wird der erste Verfahrensschritt 44a wiederholt. Das Mischgut wird daher teilweise zyklisch durch den Mischbehälter 12b gefördert. Figure 5 shows a flow chart of a method for operating the mixing device 10a. Figure 5 Figure 3 shows a flow chart of a mixing process. During the process, mixing of a material to be mixed fed to the mixing device 10a takes place. There is a mixing of solids and solids with liquids. For this purpose, an addition of liquid takes place during a process, which is not visible any further. For this purpose, one or more nozzles, for example, spray liquid into the receiving area 14a. Furthermore, during the process, in a first process step 44a, mixed material is transported by means of the first mixer shaft 26a of the mixing unit 16a of the mixing device 10a to the cutter element 20a of the lump breaking unit 18a of the mixing device 10a. The mixing means 58a of the first mixer shaft 26a, which are designed as paddles, are aligned for this purpose in such a way that mixes located in the mixing area of the first mixer shaft 26a are transported by the mixing means 58a to the cutter element 20a of the lump breaking unit 18a of the mixing device 10a. The mix is transported along the axis of rotation 32 of the first mixer shaft 26a to the cutter element 20a. Then, in a second method step 72a, clumps in the mix are destroyed by means of the cutter element 20a of the clump breaking unit 18a. Furthermore, the mix is partially conveyed, in particular spun, by the cutter element 20a into the mixing region of the second mixer shaft 28a. Subsequently, in a further method step 46a, mixed material is transported away from the cutter element 20a of the lump breaking unit 18a by means of the second mixer shaft 28a of the mixing unit 16a of the mixing device 10a. The mixing means 60a of the second mixer shaft 28a, which are designed as paddles, are such aligned that mix which is conveyed by the cutter element 20a of the lump breaking unit 18a into the mixing area of the second mixer shaft 28a is transported away from the cutter element 20a of the one lump breaking unit 18a by means of the mixing means 60a. The mixed material is transported away from the cutter element 20a along the axis of rotation 34a of the second mixer shaft 28a. The first method step 44a is then repeated. The mixed material is therefore partly conveyed cyclically through the mixing container 12b.

In den Figuren 6 bis 9 sind vier weitere Ausführungsbeispiele der Erfindung gezeigt. Die nachfolgenden Beschreibungen beschränken sich im Wesentlichen auf die Unterschiede zwischen den Ausführungsbeispielen, wobei bezüglich gleichbleibender Bauteile, Merkmale und Funktionen auf die Beschreibung der anderen Ausführungsbeispiele, insbesondere der Figuren 1 bis 5, verwiesen werden kann. Zur Unterscheidung der Ausführungsbeispiele ist der Buchstabe a in den Bezugszeichen des Ausführungsbeispiels der Figuren 1 bis 5 durch die Buchstaben b bis e in den Bezugszeichen der Ausführungsbeispiele der Figuren 6 bis 9 ersetzt. Bezüglich gleich bezeichneter Bauteile, insbesondere in Bezug auf Bauteile mit gleichen Bezugszeichen, kann grundsätzlich auch auf die Zeichnungen und/oder die Beschreibung der anderen Ausführungsbeispiele, insbesondere der Figuren 1 bis 5, verwiesen werden.In the Figures 6 to 9 four further embodiments of the invention are shown. The following descriptions are essentially limited to the differences between the exemplary embodiments, with the same components, features and functions being restricted to the description of the other exemplary embodiments, in particular the Figures 1 to 5 , can be referenced. To distinguish the exemplary embodiments, the letter a in the reference numerals of the exemplary embodiment is Figures 1 to 5 by the letters b to e in the reference numerals of the exemplary embodiments of Figures 6 to 9 replaced. With regard to components with the same designation, in particular with regard to components with the same reference numbers, the drawings and / or the description of the other exemplary embodiments, in particular the Figures 1 to 5 , to get expelled.

Figur 6 zeigt eine Mischvorrichtung 10b mit einem Mischbehälter 12b, mit einer einseitig gelagerten Mischeinheit 16b und mit einer Klumpenbrecheinheit 18b. Die einseitig gelagerte Mischeinheit 16b ist zu einem Mischen des in dem Mischbehälter 12b befindlichen Mischguts vorgesehen. Die Mischeinheit 16b ist von einer Wellenmischeinheit gebildet. Die einseitig gelagerte Mischeinheit 16b weist zwei Mischerwellen 26b, 28b auf. Die Mischerwellen 26b, 28b erstrecken sich im Wesentlichen parallel zueinander. Die zwei Mischerwellen 26b, 28b der Mischeinheit 16b weisen parallel verlaufende Drehachsen 32b, 34b auf. Die Mischerwellen 26b, 28b definieren in einem Aufnahmebereich 14b des Mischbehälters 12b jeweils einen kreiszylindrischen Mischbereich 38b, 40b, in welchem ein direktes Mischen durch die jeweilige Mischerwelle 26b, 28b erfolgt. Die Mischerwellen 26b, 28b ragen entlang einer Haupterstreckungsrichtung des Mischbehälters 12b durch den gesamten Aufnahmebereich 14b. Die Mischerwellen 26b, 28b ragen mit einem freien Ende bis kurz vor eine Endwand 24b des Mischbehälters 12b. Figure 6 shows a mixing device 10b with a mixing container 12b, with a mixing unit 16b mounted on one side and with a lump breaking unit 18b. The mixing unit 16b mounted on one side is provided for mixing the material to be mixed located in the mixing container 12b. The mixing unit 16b is formed by a shaft mixing unit. The mixing unit 16b mounted on one side has two mixer shafts 26b, 28b. The mixer shafts 26b, 28b extend essentially parallel to one another. The two mixer shafts 26b, 28b of the mixing unit 16b have parallel axes of rotation 32b, 34b. The mixer shafts 26b, 28b each define a circular cylindrical mixing region 38b, 40b in a receiving region 14b of the mixing container 12b, in which a direct mixing takes place by the respective mixer shaft 26b, 28b. The mixer shafts 26b, 28b protrude along a main direction of extent of the mixing container 12b through the entire receiving area 14b. The mixer shafts 26b, 28b protrude with a free end until just before an end wall 24b of the mixing container 12b.

Des Weiteren weist der Mischbehälter 12b den Aufnahmebereich 14b zu einer Aufnahme eines Mischguts auf. Der Aufnahmebereich 14b weist eine im Wesentlichen zylindrische Form auf. Der Aufnahmebereich 14b des Mischbehälters 12b weist eine außerhalb der Mischbereiche 38b, 40b der Mischerwellen 26b, 28b liegende Ausbuchtung 42b auf. Die Ausbuchtung 42b ist von einer teilkreiszylindrischen Ausbuchtung gebildet. Die Ausbuchtung 42b ist lediglich in einem Stirnbereich 22b des Mischbehälters 12b vorgesehen. Grundsätzlich wäre jedoch auch denkbar, dass sich die Ausbuchtung 42b über die gesamte Länge des Mischbehälters 12b erstreckt. Die Ausbuchtung 42b grenzt an eine Endwand 24b des Mischbehälters 12b an. Die Ausbuchtung 42b ist unterhalb der Drehachsen 32b, 34b der Mischerwellen 26b, 28b angeordnet.Furthermore, the mixing container 12b has the receiving area 14b for receiving mixed material. The receiving area 14b has a substantially cylindrical shape. The receiving area 14b of the mixing container 12b has a bulge 42b lying outside the mixing areas 38b, 40b of the mixer shafts 26b, 28b. The bulge 42b is formed by a partially circular cylindrical bulge. The bulge 42b is only provided in an end region 22b of the mixing container 12b. In principle, however, it would also be conceivable for the bulge 42b to extend over the entire length of the mixing container 12b. The bulge 42b adjoins an end wall 24b of the mixing container 12b. The bulge 42b is arranged below the axes of rotation 32b, 34b of the mixer shafts 26b, 28b.

Ferner ist die Klumpenbrecheinheit 18b während eines Betriebs der Mischvorrichtung 10b zu einem Zerkleinern von in dem Mischgut gebildeten Verklumpungen vorgesehen. Die Klumpenbrecheinheit 18b ist in einem Stirnbereich 22b des Mischbehälters 12b angeordnet. Die Klumpenbrecheinheit 18b ist auf einer der Lagerstelle der Mischeinheit 16b gegenüberliegenden Seite des Aufnahmebereichs 14b in einem Stirnbereich 22b des Mischbehälters 12b angeordnet. Die Klumpenbrecheinheit 18b ist in der Endwand 24b des Mischbehälters 12b angeordnet. Die Klumpenbrecheinheit 18b ist in einer Schwenktüre 36b der Endwand 24b des Mischbehälters 12b angeordnet. Die Klumpenbrecheinheit 18b weist ein in den Mischbehälter 12b ragendes Cutterelement 20b auf. Eine Drehachse 30b des Cutterelements 20b der Klumpenbrecheinheit 18b erstreckt sich im Wesentlichen parallel zu den Drehachsen 32b, 34b der Mischerwellen 26b, 28b der einseitig gelagerten Mischeinheit 16b. Die Drehachse 30b des Cutterelements 20b der Klumpenbrecheinheit 18b ist versetzt zu den Drehachsen 32b, 34b der Mischerwellen 26b, 28b angeordnet. Ferner ist das Cutterelement 20b der Klumpenbrecheinheit 18b teilweise zwischen den zwei Mischerwellen 26b, 28b der Mischeinheit 16b angeordnet ist. Das Cutterelement 20b ist im Wesentlichen außerhalb der Mischbereiche 38b, 40b der Mischerwellen 26b, 28b angeordnet. Das Cutterelement 20b ist im Wesentlichen in der Ausbuchtung 42b angeordnet. Das Cutterelement 20b der Klumpenbrecheinheit 18b ragt in die Ausbuchtung 42b.Furthermore, the lump breaking unit 18b is provided for comminuting lumps formed in the material to be mixed during operation of the mixing device 10b. The lump breaking unit 18b is arranged in an end region 22b of the mixing container 12b. The lump breaking unit 18b is arranged on a side of the receiving area 14b opposite the bearing point of the mixing unit 16b in an end area 22b of the mixing container 12b. The lump breaking unit 18b is disposed in the end wall 24b of the mixing vessel 12b. The lump breaking unit 18b is arranged in a pivoting door 36b of the end wall 24b of the mixing container 12b. The lump breaking unit 18b has a cutter element 20b projecting into the mixing container 12b. An axis of rotation 30b of the cutter element 20b of the lump breaking unit 18b extends essentially parallel to the axes of rotation 32b, 34b of the mixer shafts 26b, 28b of the mixing unit 16b mounted on one side. The axis of rotation 30b of the cutter element 20b of the lump breaking unit 18b is arranged offset to the axes of rotation 32b, 34b of the mixer shafts 26b, 28b. Furthermore, the cutter element 20b of the lump breaking unit 18b is partially arranged between the two mixer shafts 26b, 28b of the mixing unit 16b. The cutter element 20b is arranged essentially outside the mixing regions 38b, 40b of the mixer shafts 26b, 28b. The cutter element 20b is arranged essentially in the bulge 42b. The cutter element 20b of the lump breaking unit 18b protrudes into the bulge 42b.

Figur 7 zeigt eine Mischvorrichtung 10c mit einem Mischbehälter 12c, mit einer beidseitig gelagerten Mischeinheit 16c und mit einer Klumpenbrecheinheit 18c. Die beidseitig gelagerte Mischeinheit 16c ist zu einem Mischen des in dem Mischbehälter 12c befindlichen Mischguts vorgesehen. Die Mischeinheit 16c ist von einer Wellenmischeinheit gebildet. Die Mischeinheit 16c weist zwei Mischerwellen 26c auf. Grundsätzlich wäre jedoch auch denkbar, dass die Mischeinheit 16c lediglich eine Mischerwelle 26c aufweist. Ein entsprechender Aufbau kann grundsätzlich auch auf einen Einwellenmischer angewendet werden. Die Mischerwellen 26c erstrecken sich im Wesentlichen parallel zueinander. Die zwei Mischerwellen 26c der Mischeinheit 16c weisen parallel verlaufende Drehachsen 32c, 34c auf. Die Mischerwellen 26c ragen entlang einer Haupterstreckungsrichtung des Mischbehälters 12c durch den gesamten Aufnahmebereich 14c. Die Mischerwellen 26c sind an beiden Enden jeweils gelagert. Figure 7 shows a mixing device 10c with a mixing container 12c, with a mixing unit 16c mounted on both sides and with a lump breaking unit 18c. The mixing unit 16c mounted on both sides is for mixing the in the mixing container 12c existing mix provided. The mixing unit 16c is formed by a shaft mixing unit. The mixing unit 16c has two mixer shafts 26c. In principle, however, it would also be conceivable for the mixing unit 16c to have only one mixer shaft 26c. A corresponding structure can in principle also be applied to a single-shaft mixer. The mixer shafts 26c extend essentially parallel to one another. The two mixer shafts 26c of the mixing unit 16c have parallel axes of rotation 32c, 34c. The mixer shafts 26c protrude along a main direction of extent of the mixing container 12c through the entire receiving area 14c. The mixer shafts 26c are supported at both ends.

Des Weiteren weist der Mischbehälter 12c den Aufnahmebereich 14c zu einer Aufnahme eines Mischguts auf. Der Aufnahmebereich 14c weist eine zylindrische Form auf. Der Aufnahmebereich 14c des Mischbehälters 12c weist eine außerhalb eines Mischbereichs der Mischerwellen 26c liegende Ausbuchtung 42c auf. Die Ausbuchtung 42c ist von einer teilkreiszylindrischen Ausbuchtung gebildet. Grundsätzlich wäre jedoch beispielsweise auch eine rechteckige Ausbildung der Ausbuchtung 42c denkbar. Die Ausbuchtung 42c erstreckt sich über die gesamte Länge des Mischbehälters 12c. Die Ausbuchtung 42c grenzt an eine Endwand 24c des Mischbehälters 12c an. Die Ausbuchtung 42c ist unterhalb der Drehachsen 32c, 34c der Mischerwellen 26c angeordnet. An einer Unterseite der Ausbuchtung 42c ist eine Auslauföffnung 74c der Mischvorrichtung 10c angeordnet.Furthermore, the mixing container 12c has the receiving area 14c for receiving a mixture. The receiving portion 14c has a cylindrical shape. The receiving area 14c of the mixing container 12c has a bulge 42c lying outside a mixing area of the mixer shafts 26c. The bulge 42c is formed by a partially circular cylindrical bulge. In principle, however, a rectangular configuration of the bulge 42c would also be conceivable, for example. The bulge 42c extends over the entire length of the mixing container 12c. The bulge 42c adjoins an end wall 24c of the mixing container 12c. The bulge 42c is arranged below the axes of rotation 32c, 34c of the mixer shafts 26c. An outlet opening 74c of the mixing device 10c is arranged on an underside of the bulge 42c.

Ferner ist die Klumpenbrecheinheit 18c während eines Betriebs der Mischvorrichtung 10c zu einem Zerkleinern von in dem Mischgut gebildeten Verklumpungen vorgesehen. Die Klumpenbrecheinheit 18c ist in einem Stirnbereich 22c des Mischbehälters 12c angeordnet. Die Klumpenbrecheinheit 18c ist auf einer der Lagerstelle der Mischeinheit 16c gegenüberliegenden Seite des Aufnahmebereichs 14c in einem Stirnbereich 22c des Mischbehälters 12c angeordnet. Die Klumpenbrecheinheit 18c ist in der Endwand 24c des Mischbehälters 12c angeordnet. Die Klumpenbrecheinheit 18c weist zumindest ein in den Mischbehälter 12c ragendes Cutterelement 20c auf. Die Klumpenbrecheinheit 18c weist mehrere in den Mischbehälter 12c ragende Cutterelemente 20c auf. Die Cutterelemente 20c weisen eine gemeinsame Welle 64c auf, welche durch die Endwand 24c ragt. In der Endwand 24c ist eine Lagerung für die Welle 64c aufgenommen. Auf einer Außenseite der Endwand 24c ist eine Antriebseinheit 68c der Klumpenbrecheinheit 18c angeordnet, welche während eines Betriebs zu einem Antrieb der Cutterelemente 20c vorgesehen ist. Die Antriebseinheit 68c treibt die Welle 64c der Cutterelemente 20c rotatorisch an. Die Welle 64c der Cutterelemente 20c ist beidseitig gelagert. Die Welle 64c der Cutterelemente 20c ist an beiden Endwänden 24c, 52a des Mischbehälters 12c gelagert. Eine Drehachse 30c der Cutterelemente 20c der Klumpenbrecheinheit 18c erstreckt sich im Wesentlichen parallel zu den Drehachsen 32c, 34c der Mischerwellen 26c der Mischeinheit 16c. Die Drehachse 30c der Cutterelemente 20c der Klumpenbrecheinheit 18c ist versetzt zu den Drehachsen 32c, 34c der Mischerwellen 26c angeordnet. Ferner sind die Cutterelemente 20c der Klumpenbrecheinheit 18c teilweise zwischen den zwei Mischerwellen 26c der Mischeinheit 16c angeordnet. Die Cutterelemente 20c sind im Wesentlichen außerhalb der Mischbereiche der Mischerwellen 26c angeordnet. Die Cutterelemente 20c sind im Wesentlichen in der Ausbuchtung 42c angeordnet.Furthermore, the lump breaking unit 18c is provided during operation of the mixing device 10c for comminuting lumps formed in the material to be mixed. The lump breaking unit 18c is arranged in an end region 22c of the mixing container 12c. The lump breaking unit 18c is arranged on a side of the receiving area 14c opposite the bearing point of the mixing unit 16c in an end area 22c of the mixing container 12c. The lump breaking unit 18c is disposed in the end wall 24c of the mixing vessel 12c. The lump breaking unit 18c has at least one cutter element 20c protruding into the mixing container 12c. The lump breaking unit 18c has a plurality of cutter elements 20c protruding into the mixing container 12c. The cutter elements 20c have a common shaft 64c which protrudes through the end wall 24c. A bearing for the shaft 64c is received in the end wall 24c. A drive unit 68c of the lump breaking unit 18c is arranged on an outside of the end wall 24c, which is provided to drive the cutter elements 20c during operation. The drive unit 68c drives the shaft 64c of the cutter elements 20c in a rotational manner. The shaft 64c of the cutter elements 20c is supported on both sides. The shaft 64c of the cutter elements 20c is mounted on both end walls 24c, 52a of the mixing container 12c. An axis of rotation 30c of the cutter elements 20c of the lump breaking unit 18c extends essentially parallel to the axes of rotation 32c, 34c of the mixer shafts 26c of the mixing unit 16c. The axis of rotation 30c of the cutter elements 20c of the lump breaking unit 18c is arranged offset to the axes of rotation 32c, 34c of the mixer shafts 26c. Furthermore, the cutter elements 20c of the lump breaking unit 18c are partially arranged between the two mixer shafts 26c of the mixing unit 16c. The cutter elements 20c are arranged essentially outside the mixing areas of the mixer shafts 26c. The cutter elements 20c are arranged essentially in the bulge 42c.

Figur 8 zeigt eine Mischvorrichtung 10d mit einem Mischbehälter 12d, mit einer Mischeinheit 16d und mit einer Klumpenbrecheinheit 18d. Die Mischeinheit 16d ist zu einem Mischen des in dem Mischbehälter 12d befindlichen Mischguts vorgesehen. Die Mischeinheit 16d ist von einer Wellenmischeinheit gebildet. Die Mischeinheit 16d weist zwei Mischerwellen 28d auf. Die Mischerwellen 28d erstrecken sich im Wesentlichen parallel zueinander. Die zwei Mischerwellen 28d der Mischeinheit 16d weisen parallel verlaufende Drehachsen 32d, 34d auf. Die Mischerwellen 28d bestehen jeweils aus einer Welle 56d sowie mehreren an einem Umfang der Welle 56d angeordneten Mischmitteln 60d. Die Wellen 56d der Mischerwellen 28d ragen an einem Ende durch eine Endwand 52d des Mischbehälters 12d hindurch aus einem Aufnahmebereich 14d und werden dort von einer Antriebseinheit 62d angetrieben. Die Antriebseinheit 62d treibt über ein nicht weiter sichtbares Getriebe die beiden Mischerwellen 28d an. Die Antriebseinheit 62d treibt die beiden Mischerwellen 28d rotatorisch an. Figure 8 shows a mixing device 10d with a mixing container 12d, with a mixing unit 16d and with a lump breaking unit 18d. The mixing unit 16d is provided for mixing the material to be mixed located in the mixing container 12d. The mixing unit 16d is formed by a shaft mixing unit. The mixing unit 16d has two mixer shafts 28d. The mixer shafts 28d extend substantially parallel to one another. The two mixer shafts 28d of the mixing unit 16d have parallel axes of rotation 32d, 34d. The mixer shafts 28d each consist of a shaft 56d and a plurality of mixing means 60d arranged on a circumference of the shaft 56d. The shafts 56d of the mixer shafts 28d protrude at one end through an end wall 52d of the mixing container 12d from a receiving area 14d and are driven there by a drive unit 62d. The drive unit 62d drives the two mixer shafts 28d via a gear which is not further visible. The drive unit 62d drives the two mixer shafts 28d in rotation.

Ferner ist die Klumpenbrecheinheit 18d während eines Betriebs der Mischvorrichtung 10d zu einem Zerkleinern von in dem Mischgut gebildeten Verklumpungen vorgesehen. Die Klumpenbrecheinheit 18d ist in einem Stirnbereich 22d des Mischbehälters 12d angeordnet. Die Klumpenbrecheinheit 18d ist auf einer der Lagerstelle der Mischeinheit 16d zugewandten Seite des Aufnahmebereichs 14d in einem Stirnbereich 22d des Mischbehälters 12d angeordnet. Die Klumpenbrecheinheit 18d ist in der Endwand 52d des Mischbehälters 12d, in welcher auch die Mischeinheit 16d gelagert ist, angeordnet.Furthermore, the lump breaking unit 18d is provided for comminuting lumps formed in the mix during operation of the mixing device 10d. The lump breaking unit 18d is arranged in an end region 22d of the mixing container 12d. The lump breaking unit 18d is arranged on a side of the receiving area 14d facing the bearing point of the mixing unit 16d in an end area 22d of the mixing container 12d. The lump breaking unit 18d is arranged in the end wall 52d of the mixing container 12d, in which the mixing unit 16d is also mounted.

Die Klumpenbrecheinheit 18d weist ein in den Mischbehälter 12d ragendes Cutterelement 20d auf. Eine Drehachse des Cutterelements 20d der Klumpenbrecheinheit 18d erstreckt sich im Wesentlichen parallel zu den Drehachsen der Mischerwellen 28d der einseitig gelagerten Mischeinheit 16d. Die Drehachse des Cutterelements 20d der Klumpenbrecheinheit 18d ist versetzt zu den Drehachsen der Mischerwellen 28d angeordnet. Ferner ist das Cutterelement 20d der Klumpenbrecheinheit 18d teilweise zwischen den zwei Mischerwellen 28d der Mischeinheit 16d angeordnet ist.The lump breaking unit 18d has a cutter element 20d projecting into the mixing container 12d. An axis of rotation of the cutter element 20d of the lump breaking unit 18d extends essentially parallel to the axes of rotation of the mixer shafts 28d of the mixing unit 16d mounted on one side. The axis of rotation of the cutter element 20d of the lump breaking unit 18d is arranged offset to the axes of rotation of the mixer shafts 28d. Furthermore, the cutter element 20d of the lump breaking unit 18d is partially arranged between the two mixer shafts 28d of the mixing unit 16d.

Figur 7 zeigt eine Mischvorrichtung 10e mit einem Mischbehälter 12e, mit einer beidseitig gelagerten Mischeinheit 16e und mit einer Klumpenbrecheinheit 18e. Die Mischvorrichtung 10e ist von einer kontinuierlichen Schüttgutmischvorrichtung gebildet. Die beidseitig gelagerte Mischeinheit 16e ist zu einem Mischen des in dem Mischbehälter 12e befindlichen Mischguts vorgesehen. Die Mischeinheit 16e ist von einer Wellenmischeinheit gebildet. Die Mischeinheit 16e weist eine Mischerwelle 26e auf. Grundsätzlich wäre jedoch auch denkbar, dass die Mischeinheit 16e beispielsweise zwei Mischerwellen 26e aufweist. Die Mischerwelle 26e der Mischeinheit 16e weist eine Drechachse 32e auf. Die Drehachse 32e erstreckt sich parallel zu einer Haupterstreckungsrichtung 50e des Mischbehälters 12e. Die Mischerwelle 26e ragt entlang der Haupterstreckungsrichtung 50e des Mischbehälters 12e durch einen gesamten Aufnahmebereich 14e. Die Mischerwelle 26e ist an beiden Enden gelagert. Figure 7 shows a mixing device 10e with a mixing container 12e, with a mixing unit 16e mounted on both sides and with a lump breaking unit 18e. The mixing device 10e is formed by a continuous bulk material mixing device. The mixing unit 16e mounted on both sides is provided for mixing the material to be mixed located in the mixing container 12e. The mixing unit 16e is formed by a shaft mixing unit. The mixing unit 16e has a mixer shaft 26e. In principle, however, it would also be conceivable for the mixing unit 16e to have two mixer shafts 26e, for example. The mixer shaft 26e of the mixing unit 16e has a turning axis 32e. The axis of rotation 32e extends parallel to a main direction of extent 50e of the mixing container 12e. The mixer shaft 26e protrudes along the main direction of extent 50e of the mixing container 12e through an entire receiving area 14e. The mixer shaft 26e is supported at both ends.

Der Mischbehälter 12e weist eine im Wesentlichen zylindrische Grundform auf. Eine Haupterstreckungsrichtung 50e des Mischbehälters 12e erstreckt sich während eines Betriebs im Wesentlichen horizontal. Ferner bildet der Mischbehälter 12e ein Gehäuse der Mischvorrichtung 10e aus. Der Mischbehälter 12e weist eine Außenhülle 48e auf. Des Weiteren weist der Mischbehälter 12e den Aufnahmebereich 14e zu einer Aufnahme eines Mischguts auf. Der Aufnahmebereich 14e weist eine im Wesentlichen zylindrische Form auf. Der Aufnahmebereich 14e ist teilweise durch die Außenhülle 48e des Mischbehälters 12e begrenzt. Der Aufnahmebereich 14e ist an einer Mantelfläche durch die Außenhülle 48e des Mischbehälters 12e begrenzt. Ferner weist der Mischbehälter 12e zwei Endwände 24e, 52e auf. Die Endwände 24e, 52e verschließen den Mischbehälter 12e an zwei gegenüberliegenden Enden der Außenhülle 48e. Die Endwände 24e, 52e begrenzen den Aufnahmebereich 14e an gegenüberliegenden Enden entlang der Mittelachse des Aufnahmebereichs 14e. Die Endwände 24e, 52e erstrecken sich jeweils im Wesentlichen senkrecht zu der Mittelachse des Aufnahmebereichs 14e. Die Endwände 24e, 52e sind jeweils gegenüber der Drehachse 32e der Mischerwelle 26e um einen kleinsten Winkel von 70° geneigt. Grundsätzlich wäre jedoch auch ein anderer, einem Fachmann als sinnvoll erscheinender Winkel denkbar. Die Endwände 24e, 52e sind auf einer Seite voneinander weggeneigt. Die Endwände 24e, 52e laufen nach oben hin konisch aufeinander zu. Die Endwände 24e, 52e sind jeweils um 40° zueinander geneigt.The mixing container 12e has an essentially cylindrical basic shape. A main direction of extent 50e of the mixing container 12e extends essentially horizontally during operation. Furthermore, the mixing container 12e forms a housing of the mixing device 10e. The mixing container 12e has an outer shell 48e. Furthermore, the mixing container 12e has the receiving area 14e for receiving a mixture. The receiving area 14e has a substantially cylindrical shape. The receiving area 14e is partially delimited by the outer shell 48e of the mixing container 12e. The receiving area 14e is delimited on a jacket surface by the outer shell 48e of the mixing container 12e. The mixing container 12e also has two end walls 24e, 52e. The end walls 24e, 52e close the mixing container 12e at two opposite ends of the outer shell 48e. The end walls 24e, 52e delimit the receiving area 14e at opposite ends along the central axis of the receiving area 14e. The end walls 24e, 52e extend, respectively substantially perpendicular to the central axis of the receiving area 14e. The end walls 24e, 52e are each inclined with respect to the axis of rotation 32e of the mixer shaft 26e by a smallest angle of 70 °. In principle, however, another angle that appears reasonable to a person skilled in the art would also be conceivable. The end walls 24e, 52e slope away from one another on one side. The end walls 24e, 52e conically converge towards one another at the top. The end walls 24e, 52e are each inclined at 40 ° to one another.

Ferner ist die Klumpenbrecheinheit 18e während eines Betriebs der Mischvorrichtung 10e zu einem Zerkleinern von in dem Mischgut gebildeten Verklumpungen vorgesehen. Die Klumpenbrecheinheit 18e ist in einem Stirnbereich 22e des Mischbehälters 12e angeordnet. Die Klumpenbrecheinheit 18e ist auf einer der Lagerstelle der Mischeinheit 16e gegenüberliegenden Seite des Aufnahmebereichs 14e in einem Stirnbereich 22e des Mischbehälters 12e angeordnet. Die Klumpenbrecheinheit 18e ist in der Endwand 24e des Mischbehälters 12e angeordnet. Die Klumpenbrecheinheit 18e weist ein in den Mischbehälter 12e ragendes Cutterelement 20e auf. Das Cutterelement 20e weist eine Welle 64e auf, welche durch die Endwand 24e ragt. In der Endwand 24e ist eine Lagerung für die Welle 64e aufgenommen. Auf einer Außenseite der Endwand 24e ist eine Antriebseinheit 68e der Klumpenbrecheinheit 18e angeordnet, welche während eines Betriebs zu einem Antrieb des Cutterelements 20e vorgesehen ist. Die Antriebseinheit 68e treibt die Welle 64e des Cutterelements 20e rotatorisch an. Eine Drehachse 30e des Cutterelements 20e der Klumpenbrecheinheit 18e erstreckt sich im Wesentlichen parallel zu der Drehachse 32e der Mischerwelle 26e der Mischeinheit 16e. Die Drehachse 30e des Cutterelements 20e der Klumpenbrecheinheit 18e ist gegenüber der Drehachse 32e der Mischerwelle 26e der Mischeinheit 16e um zumindest 5° geneigt. Die Drehachse 30e des Cutterelements 20e der Klumpenbrecheinheit 18e ist gegenüber der Drehachse 32e der Mischerwelle 26e der Mischeinheit 16e um zumindest 15° geneigt. Die Drehachse 30e des Cutterelements 20e der Klumpenbrecheinheit 18e ist gegenüber der Drehachse 32e der Mischerwelle 26e der Mischeinheit 16e um maximal 30° geneigt. Die Drehachse 30e des Cutterelements 20e der Klumpenbrecheinheit 18e ist gegenüber der Drehachse 32e der Mischerwelle 26e der Mischeinheit 16e um 20° geneigt.Furthermore, the lump breaking unit 18e is provided during operation of the mixing device 10e for comminuting lumps formed in the material to be mixed. The lump breaking unit 18e is arranged in an end region 22e of the mixing container 12e. The lump breaking unit 18e is arranged on a side of the receiving area 14e opposite the bearing point of the mixing unit 16e in an end area 22e of the mixing container 12e. The lump breaking unit 18e is disposed in the end wall 24e of the mixing vessel 12e. The lump breaking unit 18e has a cutter element 20e projecting into the mixing container 12e. The cutter element 20e has a shaft 64e which protrudes through the end wall 24e. A bearing for the shaft 64e is received in the end wall 24e. A drive unit 68e of the lump breaking unit 18e is arranged on an outside of the end wall 24e and is provided to drive the cutter element 20e during operation. The drive unit 68e drives the shaft 64e of the cutter element 20e in rotation. An axis of rotation 30e of the cutter element 20e of the lump breaking unit 18e extends essentially parallel to the axis of rotation 32e of the mixer shaft 26e of the mixing unit 16e. The axis of rotation 30e of the cutter element 20e of the lump breaking unit 18e is inclined by at least 5 ° with respect to the axis of rotation 32e of the mixer shaft 26e of the mixing unit 16e. The axis of rotation 30e of the cutter element 20e of the lump breaking unit 18e is inclined by at least 15 ° with respect to the axis of rotation 32e of the mixer shaft 26e of the mixing unit 16e. The axis of rotation 30e of the cutter element 20e of the lump breaking unit 18e is inclined by a maximum of 30 ° with respect to the axis of rotation 32e of the mixer shaft 26e of the mixing unit 16e. The axis of rotation 30e of the cutter element 20e of the lump breaking unit 18e is inclined by 20 ° with respect to the axis of rotation 32e of the mixer shaft 26e of the mixing unit 16e.

Claims (9)

  1. Mixing device, in particular bulk material mixing device,
    with at least one mixing container (12a; 12b; 12c; 12d; 12e) comprising a receiving region (14a; 14b; 14c; 14d; 14e) for receiving a material that is to be mixed,
    with at least one mixing unit (16a; 16b; 16c; 16d; 16e), which is configured for mixing the material that is to be mixed situated in the mixing container (12a; 12b; 12c; 12d; 12e), and with at least one lump-breaker unit (18a; 18b; 18c; 18d; 18e) comprising at least one cutter element (20a; 20b; 20c; 20d; 20e) which protrudes into the mixing container (12a; 12b; 12c; 12d; 12e),
    wherein the at least one lump-breaker unit (18a; 18b, 18c; 18d; 18e) is arranged in a front region (22a; 22b; 22c; 22d; 22e) of the mixing container (12a; 12b; 12c; 12d; 12e),
    wherein a front region (22a; 22b; 22c; 22d; 22e) is a region of the mixing container (12a; 12b; 12c; 12d; 12e) that faces towards a front face of the mixing container (12a; 12b; 12c; 12d; 12e), and
    wherein the at least one mixing unit (16a; 16b; 16d) is supported one-sidedly and the at least one mixing unit (16a; 16b; 16c; 16d; 16e) comprises at least one mixer shaft (26a, 28a; 26b, 28b; 26c; 28d; 26e),
    wherein the mixing container (12a; 12b; 12c; 12e) comprises in a region of an end wall (24a; 24b; 24c; 24e) a pivoting door (36a; 36b; 36c; 36e) which the at least one lump-breaker unit (18a; 18b; 18c; 18e) is arranged in,
    characterised in that the pivoting door (36a) is implemented by a front door.
  2. Mixing device according to claim 1,
    characterised in that the at least one lump-breaker unit (18a; 18b; 18c; 18d; 18e) is arranged in an end wall (24a; 24b; 24c; 52d; 24e) of the mixing container (12a; 12b; 12c; 12d; 12e).
  3. Mixing device according to claim 1,
    characterised in that a rotary axis (30a; 30b; 30c; 30e) of the cutter element (20a; 20b; 20c; 20d; 20e) of the at least one lump-breaker unit (18a; 18b; 18c; 18d; 18e) extends at least substantially parallel to a rotary axis (32a, 34a; 32b, 34b; 32c; 32e) of the at least one mixer shaft (26a, 28a; 26b; 28b; 26c; 28d; 26e) of the mixing unit (16a; 16b; 16c; 16d; 16e) that is supported one-sidedly.
  4. Mixing device according to one of the preceding claims,
    characterised in that the at least one mixing unit (16a; 16b; 16c; 16d) comprises at least two mixer shafts (26a, 28a; 26b, 28b; 26c; 28d) extending substantially parallel to one another.
  5. Mixing device according to claim 4,
    characterised in that the at least one cutter element (20a; 20b; 20c; 20d) of the lump-breaker unit (18a; 18b; 18c; 18d) is arranged at least partly between the at least two mixer shafts (26a, 28a; 26b, 28b; 26c; 28d) of the at least one mixing unit (16a; 16b; 16c; 16d).
  6. Mixing device at least according to claim 1 or 4,
    characterised in that the at least one cutter element (20a) of the lump-breaker unit (18a) intersects with a rotary axis (30a) of the mixer shaft (26a) of the at least one mixing unit (16a).
  7. Mixing device according to one of the preceding claims,
    characterised in that the receiving region (14b; 14c) of the at least one mixing container (12b; 12c) has at least one bulge (42b; 42c) which is situated outside a mixing region (38b, 40b) and in which the at least one cutter element (20b; 20c) of the lump-breaker unit (18b; 18c) protrudes.
  8. Mixing device according to one of the preceding claims,
    characterised in that viewed in a plane that is perpendicular to a rotary axis (30a; 30b; 30c; 30e) of the at least one cutter element (20a; 20b; 20c; 20d; 20e), the at least one cutter element (20a; 20b; 20c; 20d; 20e) of the lump-breaker unit (18a; 18b; 18c; 18d; 18e) has an effective cutter surface (A1) whose area value is at least 2 % of an area value of a wall surface (A2) of an end wall (24a; 24b; 24c; 52d; 24e) of the mixing container (12a; 12b; 12c; 12d; 12e).
  9. Method for operating a mixing device (10a; 10b; 10c; 10d; 10e) according to one of the preceding claims,
    wherein in at least one first method step (44a) a material that is to be mixed is transported to a cutter element (20a; 20b; 20c; 20d; 20e) of at least one lump-breaker unit (18a; 18b; 18c; 18d; 18e) of the mixing device (10a; 10b; 10c; 10d; 10e) by means of a mixer shaft (26a; 26b; 26c; 26e) of a mixing unit (16a; 16b; 16c; 16d; 16e) of the mixing device (10a; 10b; 10c; 10d; 10e),
    wherein in at least one further method step (46a) a material that is to be mixed is transported away from the cutter element (20a; 20b; 20c; 20d) of the at least one lump-breaker unit (18a; 18b; 18c; 18d) by means of a mixer shaft (28a; 28b; 28d) of the mixing unit (16a; 16b; 16c; 16d) of the mixing device (10a; 10b; 10c; 10d).
EP17198342.2A 2016-10-28 2017-10-25 Mixing device, in particular bulk material mixing device, and method Active EP3315191B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102016120718.7A DE102016120718A1 (en) 2016-10-28 2016-10-28 Mixing device, in particular bulk material mixing device

Publications (2)

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EP3315191A1 EP3315191A1 (en) 2018-05-02
EP3315191B1 true EP3315191B1 (en) 2021-02-24

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US (1) US10751677B2 (en)
EP (1) EP3315191B1 (en)
CN (1) CN108014675B (en)
DE (1) DE102016120718A1 (en)

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USD890821S1 (en) * 2019-01-17 2020-07-21 B9Creations, LLC Device for cleaning an additive manufactured component
CN115212785A (en) * 2022-06-28 2022-10-21 安徽碳华新材料科技有限公司 A alkene carbon combined material preparation facilities for electronic product
CN116492896A (en) * 2023-04-03 2023-07-28 山东康格能源科技有限公司 Pervious concrete gelatinizing agent production and preparation device

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Also Published As

Publication number Publication date
CN108014675B (en) 2021-04-27
US20180117547A1 (en) 2018-05-03
CN108014675A (en) 2018-05-11
DE102016120718A1 (en) 2018-05-03
US10751677B2 (en) 2020-08-25
EP3315191A1 (en) 2018-05-02

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