EP3303707B1 - Method for producing a roadway plate for a bridge - Google Patents
Method for producing a roadway plate for a bridge Download PDFInfo
- Publication number
- EP3303707B1 EP3303707B1 EP16728596.4A EP16728596A EP3303707B1 EP 3303707 B1 EP3303707 B1 EP 3303707B1 EP 16728596 A EP16728596 A EP 16728596A EP 3303707 B1 EP3303707 B1 EP 3303707B1
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- EP
- European Patent Office
- Prior art keywords
- bridge
- carriage
- concrete layer
- prefabricated plates
- displacement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/12—Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
- E01D19/125—Grating or flooring for bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/10—Cantilevered erection
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/10—Cantilevered erection
- E01D21/105—Balanced cantilevered erection
Definitions
- the invention relates to a method for producing a carriageway slab with underlying precast slabs and an overburden layer of in-situ concrete arranged therebetween for a bridge, as well as slab slabs produced by this method.
- From the DE 195 44 557 C1 is a formwork carriage for the production of a concrete platform of a composite bridge known.
- a disadvantage of this design is at least that the formwork carriage is constructed consuming and has a plurality of lifting devices, which are designed as a thrust piston engine with piston rods.
- the formwork carriages must be raised or lowered.
- a disadvantage of the in the KR 20110127629 A illustrated method for producing a cantilever is that on the support structure and the tension members in the construction state a torsional moment is initiated in the longitudinal beam as planned. The absorption of this torsional moment by the longitudinal beam and the derivative of the pillars or on Abutment causes additional costs.
- reinforced concrete slabs are constructed so that due to the dead weight of the carriageway slab no or only small torsional moments are introduced into the side members.
- the according to the KR 20110127629 A obliquely arranged tension members disadvantageous for the laying of the reinforcement and the production of in-situ concrete layer.
- Another disadvantage is that between the upstand, in which the anchors of the precast panels are arranged for the tension members, and the in-situ concrete layer a continuous working joint at the top of the deck plate in the longitudinal direction of the bridge is formed. In this construction joint, cracking may occur which allows water to seep into the deck plate.
- the method steps -a to -i relate essentially to the formation of support structures on the upper side of the bridge longitudinal members, the assembly or production of a movable carriage and the mounting of the carriage on the support structures.
- the subsequent method steps -j- to -q- relate essentially to a sequence of the production steps in order to transport prefabricated panels with the aid of the carriage to the intended installation location of the prefabricated panels and to place them there in such a way that a precast concrete layer of in-situ concrete can be applied to the prefabricated panels ,
- the fasteners of the precast slabs are released at the lower end points of the tension members and the carriage is moved to the original or another assembly site to accommodate there optionally further prefabricated panels.
- the carriage is essentially moved in the longitudinal direction of the bridge to a mounting location at which the attachment of prefabricated panels in raised, elevated position takes place at the lower end points of the tension members.
- the carriage is moved to the intended installation location of the prefabricated panels, wherein the lowering of the prefabricated panels takes place on a bridge longitudinal member at the corresponding installation location.
- a reinforced concrete layer of in-situ concrete is applied to the precast panels and there is a release of the attachment of the lower end points of the tension members after hardening of the concrete layer.
- the inventive method has at least two major advantages: It is no construction of orthogonally arranged steel beams under the deck plate required and in the construction state, either none or only low torsional moments introduced into the bridge longitudinal members. Another advantage is that the method according to the invention is equally suitable for bridge longitudinal members of steel, reinforced concrete or prestressed concrete.
- This method is also particularly advantageous because in addition to the bridge no lifting device, such as a tower crane or a mobile crane, for mounting the precast panels is required. If necessary, additional lifting equipment is only required on the assembly site.
- the movable carriage for the Longitudinal transport of reinforcement, concrete and other building materials used on the bridge may be advantageous to arrange one or more lifters on the car, so as to accelerate, for example, the laying of the reinforcement.
- the required for laying the prefabricated panels cart may consist of a steel structure, which is assembled on site from pre-fabricated elements by means of screw and / or plug connections.
- the framework of the frame can be designed as a frame or truss structure or as a combination of frame and truss structures. After completion of the deck slab, the wagon can be dismantled and the items can be reassembled into a wagon on another bridge construction site.
- connection of the prefabricated panels can also be advantageous in this case in order to avoid that the prefabricated panels abut one another during the longitudinal transport along the bridge longitudinal member. It may also be advantageous to connect some prefabricated panels with temporary retaining devices to the cart.
- the design of the support structures is an essential part of the method according to the invention.
- the support structures have the task to initiate the normal forces from the dead weight of the car, the precast slabs and the concrete layer in the bridge side members. Bending moments, for example from a wind load of the car, must also be introduced via the support structures into the longitudinal bridge members.
- the support structures serve to avoid the direct contact between the in-situ concrete layer of concrete and the carriage to allow reuse of the car in the next phase of construction.
- a support structure is formed from a concrete prism and the concrete prism is mounted on a bridge side rail such that the top of the concrete prism is equidistant or slightly higher than the surface of the concrete layer and the top of the concrete prism is approximately parallel to the surface of the concrete layer.
- a support structure can also be designed as a steel profile, which is rigidly connected to a bridge longitudinal beam made of steel by a welded connection.
- the length of the steel profile should be selected so that the upper end point of the steel profile in installation position is equal to or higher than the surface of the concrete layer. This ensures that the Verschublager mounted at the upper end of the steel profile is not contaminated by concrete during the manufacture of the concrete layer and thus remains functional. After making the concrete layer and disassembling the carriage, all steel profiles near the surface of the concrete layer are cut off.
- a support structure can also be designed as a hollow profile so that the dimensions of the hollow profile enable the insertion of a steel profile.
- the hollow profile is mounted on the bridge longitudinal member so that the heavy axis of the hollow profile is parallel to the axis of gravity of the steel profile to be inserted and the length of the hollow profile is chosen so that the upper edge of the hollow profile in installation position is equal to or higher than the surface of the concrete layer.
- An advantage of the manufacturing method according to the invention is the vertical arrangement of the tension members.
- the work required to produce the concrete layer which consists mainly of the laying of the reinforcement, the production of a Randabschalung and from the introduction and smoothing of in-situ concrete, hampered only to a small extent.
- An oblique arrangement of the tension members causes, compared to vertically mounted tension members, greater obstruction for the people working on the bridge.
- the arrangement of individual diagonally arranged tension members may also be advantageous, since an undesired horizontal movement of the precast slabs during transport from the installation site to the installation location can be avoided as far as possible by the oblique arrangement.
- tension members On obliquely arranged tension members can be omitted if the vertically arranged tension members are rigidly connected to the car and they have such a high bending stiffness that unwanted horizontal movements or vibrations of precast panels are reduced when starting or braking the car to a tolerable level.
- square steel hollow profiles having a side length of 60 mm, a wall thickness of 5 mm, a moment of inertia of 54.1 cm 4, and a modulus of elasticity of 20,000 kN / cm 2 are used as tension members Bending stiffness obtained by multiplying moment of inertia and Young's modulus, 1,082,000 kN cm 2 .
- At least individual obliquely arranged tension members can be used, which are made of a material with high bending stiffness.
- the formation of the anchors of precast slabs for secure connection to the lower end points of the tension members can be done in different ways.
- the formation of anchors within the precast slabs for example, by reinforcing bars, anchor heads or threaded rods with nuts, because this work for making the connection of tension member and precast slab can be performed from the top of the precast slabs.
- the anchors may be advantageous to arrange the anchors on the underside of the precast slabs.
- the tension members must be performed through holes arranged in the precast panels. Dismantling of anchors mounted on the underside of the precast slabs by persons positioned on the surface of the concrete layer is possible when the anchors are connected, for example, with a rope led from the underside of the precast slabs to the surface of the facing layer. After loosening the anchorages, the rope prevents the anchors from falling down and allows controlled retrieval of the anchorages.
- connection between a prefabricated panel and a tension member can be effected by a mutual rotation between the threaded tension member and a nut, which serves to anchor the tension member takes place.
- a faster solution of the connections between prefabricated panels and tension members takes place when parts of the load-bearing structure of the wagon, to which the upper end points of the tension members are anchored, are lowered by means of hydraulic presses.
- end anchors and deflection points for transverse tendons can be installed on and / or in the precast slabs.
- the prestressing of the transverse tensioning members can already take place with a low strength of the concrete layer because the transverse tensioning members run in a straight line between the end anchorages and the deflection points.
- the ducts for the transverse tendons, if a post-tensioned post-tensioning is used, may be laid in part on the prefabricated slabs on the assembly site, along with the reinforcing steel reinforcement.
- a bridge longitudinal beam is made of reinforced concrete or prestressed concrete, it may be advantageous to mount a plate edge of a precast slab in a recess arranged in a side face of the bridge longitudinal beam.
- a carriage for producing a roadway slab with a method according to the invention wherein the carriage comprises two Verschubtrager, at least four supports, at least two cross members and tension members, which are joined together to form a spatial frame structure, each cross member by means of the supports is attached to each two Verschubyn, and the two Verschuby are arranged such that they rest on connected to the at least one bridge longitudinal beams Verschublagern in the longitudinal direction of the bridge movable, the carriage preferably has hydraulic presses for raising and lowering of prefabricated panels, as well as the car is provided to transport prefabricated panels from a mounting station to a mounting location along the bridge, and the carriage additionally the weight of a concrete layer during the concreting process and during the hardening of the concrete layer aufnimm t, thereby introducing this weight into the at least one bridge longitudinal member of the bridge.
- a carriageway slab with underlying prefabricated slabs and an overburden layer of in-situ concrete disposed therebetween for a bridge with at least one bridge longitudinal member which is produced by a method according to one of claims 1 to 19 with the aid of a carriage having the features of claim 20, is further specified ,
- a first embodiment of the method according to the invention is in Fig. 1 to Fig. 9 shown.
- Fig. 1 four supports 6, two cross members 9, two frame members 28, 29 and two Verschub within 25, 26 are joined together to form a spatial frame structure 31.
- the spatial frame construction 31 according to Fig. 1 serves as a carriage 27, which can be moved on the upper end points 20 of support structures 15 permanently mounted Verschublagern 24 longitudinally along two bridge longitudinal members 5 of a bridge 4.
- the supports 6 are attached with their upper end points 7 to one of the cross member 9 and connect them to the two Verschublen 25, 26, which are respectively secured to lower end points 8 of the supports.
- prefabricated panels 2 are attached by means of tension members 11 on the carriage 27.
- each precast panel 2 is held by two tension members 11.
- the prefabricated panels 2 are connected by connecting structures 39 together.
- Fig. 3 The prefabricated panels 2 are then by means of a lifting device, which in Fig. 3 is not shown, raised in an elevated position, that a distance between the bottom 56 of the precast panels 2 and the upper chords 32 of the bridge rails 5 remains.
- Fig. 5 illustrates the in Fig. 3 marked detail view A.
- Fig. 4 By increasing the lengths of the tension members 11, which change in length can be realized for example by threaded rods 49 with nuts or by lowering devices with hydraulic presses 30, it is according to Fig. 4 possible to store the prefabricated panels 2 at their plate edges 10 on the upper chords 32 of the bridge longitudinal members 5. On the lowered prefabricated panels 2, a reinforcement is then laid and then a Aufbeton Mrs 3 applied.
- Fig. 6 shows the detail B of Fig. 4 ,
- the supports 6 are connected in this embodiment of the method according to the invention with their lower end points 8 on Verschublen 25, 26 with welds 34 rigid.
- the Verschub portions 25, 26 are mounted on Verschublagern 24.
- the Verschublager 24 are designed, for example, as a roller bearing or as sliding bearing so that the Verschublic 25, 26 can be moved in the longitudinal direction along the bridge longitudinal member 5 of the bridge 4.
- the Verschublager 24 are attached to the upper end points 20 of support structures 15.
- the support structures 15, the are formed here as steel profiles 44 are rigidly connected to the upper chords 32 of the bridge longitudinal beams 5.
- the prefabricated panels 2 are in Fig. 5 in raised or elevated position and in Fig. 6 shown in lowered position.
- the prefabricated panels 2 In the elevated position, the prefabricated panels 2 must be arranged so high that it is possible to overtravel the concrete layer 3 of already completed construction sections. In the lowered position according to 4 and FIG. 6 the plate edges 10 of the prefabricated panels 2 are supported on the upper chords 32 of the bridge longitudinal members 5.
- the steel profiles 44 are concreted in the application of the concrete layer 3.
- the tension members 11 are protected by sheaths 36 from direct contact with the concrete layer 3. This allows removal of the tension members 11 after hardening of the concrete layer 3 and reuse of the tension members 11 in the next construction period.
- the steel profiles 44 are cut off after the hardening of the concrete layer 3 and after the disassembly of the Verschublager 24 in the vicinity of the surface 18 of the concrete layer 3.
- a tension member 11 formed from a threaded rod 49 is performed through a hole 35 which is arranged in the precast slab 2 and anchored 14 on the underside 56 of the precast slab 2 with a washer and a nut.
- this anchor 14 which is formed by the hole 35, the washer and the nut, a portion of the dead weight of the precast plate 2 and a portion of the weight of the concrete layer 3 is introduced into the tension member 11.
- a cladding tube 36 is fixed in the hole 35 prior to assembly of the tension member 11.
- the washer and the associated nut of the anchor 14 are connected to a rope 37.
- connection of the cable 37 is optionally sufficient with the washer or the nut to prevent accidental dropping of the anchor 14 during disassembly of the tension members 11.
- tension member 11 is rotated out of the top of the hole 35.
- the dropping of the nut, which is here connected to the washer is prevented by the cable 37, because the other end of the cable 37 is attached to the carriage 27.
- the reinforcement is not shown in this embodiment.
- a part of the reinforcement is arranged in the prefabricated panels 2. Part of the reinforcement will be applied before applying the Concrete layer 3 installed.
- the installation of the reinforcement of the concrete layer can already be done to a large extent on a mounting place 42, as in Fig. 7 is illustrated. At the respective installation location 43, only the upper reinforcement in the transverse direction in the region of the negative moments when connecting the cantilevers must be added.
- FIG. 3 and FIG. 5 show that the prefabricated panels 2, two cantilevered plates and a plate arranged between the bridge longitudinal members plate are formed. These three plates must be separated from each other to allow the carriage 27 to move longitudinally of the bridge 4 and to lower the precast slabs.
- the reinforcement which is required to connect the cantilevered plates and the plate arranged between the bridge longitudinal members 5 plate, therefore, can be installed only at the installation site 43.
- a bridge 4 comprising two abutments 40, five pillars 41 and two bridge longitudinal members 5 is shown in the figures FIGS. 7 to 9 shown.
- support structures 15 are mounted on the bridge rails 5 and on one of the two abutments 40.
- the carriage 27, which in this case comprises four supports 6, two transverse supports 9, two frame supports 28, 29 and two transfer supports 25, 26, is moved by means of winches to the assembly station 42, which is arranged here above one of the two abutments 40.
- the prefabricated panels 2 are suspended by means of tension members 11 on the cross members 9 of the carriage 27.
- the prefabricated panels 2 are mounted in raised, elevated position to avoid contact with the upper chords 32 of the bridge longitudinal members 5 in the process of the carriage 27 in the longitudinal direction of the bridge 4 and to allow a run over the concrete layer 3 of already completed construction sections of a carriageway panel 1.
- the carriage 27 and the prefabricated panels 2 suspended therefrom are moved from the assembly site 42 to the intended installation location 43 in the next method step.
- the precast slabs 2 are lowered until the slab edges 10 of the precast slabs 2 rest on the upper chords 32 of the longitudinal bridge girders 5.
- the concrete layer 3 can be applied.
- the tension members 11 are released from the anchors 14 of the precast slabs and the carriage 27 is moved to the assembly station 42, so that there the precast panels 2 can be mounted on the carriage 27 for the next construction period.
- the assembly station 42 is located in this embodiment on an abutment 40. It may also be advantageous to move the assembly station 42 onto the bridge 4 after the first sections of the carriageway panel 1 have been produced.
- Fig. 9 After the production of the deck 1, all the support structures 15 are removed by cutting off the steel profiles 44 in the vicinity of the surface 18 of the facing layer 3. Subsequently, the bridge 4 is completed in a conventional manner by the application of a seal on the surface 18 of the concrete layer 3 and the subsequent application of a road surface.
- a second embodiment of the method according to the invention is shown in the figures 10 to FIG. 13 shown.
- bridge 4 corresponds to the bridge shown in the first embodiment 4.
- the in Fig. 10 shown carriage 27 includes in this embodiment, eight supports 6, four cross member 9, two frame members 28, 29 and two Verschuble 25, 26.
- the carriage 27 is stiffened by bandages 38 in the longitudinal direction.
- FIG. 12 shows according to the in each case in Fig. 10 as in Fig. 11 Plotted sectional planes XII-XII that a hollow section 16 is rigidly connected by welds 34 with the upper flange 32 of the bridge longitudinal member 5.
- a steel profile 44 is arranged in a vertical position and fixed in position.
- the precast panels are supported along their plate edges 10 on the upper chords 32 of the bridge longitudinal member 5.
- the length of the hollow profile 16 is carried out so that the upper edge 17 of the hollow section 16 is above the surface 18 of the concrete layer 3, in order to prevent penetration of the in-situ concrete during application of the concrete layer 3 in the hollow section 16.
- Fig. 13 shows that the prefabricated panels 2 may have a cross-sectional shape with kinks 57.
- the shape of the final roadway panel 1, which is formed from the precast panels 2 and the concrete layer 3, can thereby be advantageously adapted to the statically required cross-sectional dimensions.
- Fig. 13 also shows that the thickness of the prefabricated panels 2 can be variable.
- FIG. 13 illustrated sectional view according to each in Fig. 10 as in Fig. 11 Plotted sectional planes XIII-XIII is arranged at a position in which a transverse tension member 59 is located in the carriageway plate 1.
- the end anchors 60 and the deflection points 61 of the transverse tension member 59 are already formed during the production of the precast panels 2. This has the advantage that the anchoring and deflecting forces occurring during the tensioning of the transverse tensioning member 59 are introduced into the already completely hardened end anchors 60 and deflection points 61 and the tensioning of the transverse tensioning member 59 can already take place with a low concrete strength of the concrete layer 3.
- a cube compressive strength of the concrete in the end anchor 60 having values of 30 MPa to 50 MPa is required.
- the tensioning of the transverse tensioning member can already be carried out at a cube compressive strength of the concrete layer, for example, 10 MPa.
- a cube compressive strength of the concrete layer for example, 10 MPa.
- FIGS. 14 to 18 A third embodiment of the method according to the invention is shown in the figures FIGS. 14 to 18 shown.
- the bridge longitudinal member 5 is made here with a hollow box section of prestressed concrete.
- the projecting prefabricated panels 2 are suspended with tension members 11 from the carriage 27.
- the carriage 27 additionally serves to suspend pressure struts 58, which in the final state support the cantilevered parts of the carriageway panel 1.
- the carriage 27 has a raising and lowering device for raising and lowering the precast slabs 2, which is formed by hydraulic presses 30. By extending the piston of the hydraulic press 30, the cross member 9, the tension members 11, the precast panels 2 and the pressure struts 58 are raised.
- the raised upper portion of the carriage is stabilized by additional constructions to avoid undue transverse stresses on the extended pistons of the hydraulic presses 30. These additional constructions are in Fig. 14 for the sake of clarity not shown.
- a plate edge 10 of each finished part plate 2 is mounted on the bridge longitudinal member 5.
- a working platform 46 is attached to a railing 47.
- a lateral formwork 48 is fastened to the plate edge 10 on the left-hand side of the projecting prefabricated slab 2.
- the attachment of a lateral formwork 48 is advantageous because a working joint 21 between the prefabricated panels 2 and the in Fig. 14
- the concrete layer 3, which is not shown, does not thereby come to lie in the plane of the surface 18 of the concrete layer 3.
- a further improvement in the durability of the roadway slab 1 can be achieved by arranging the work joint 21 between the precast slabs 2 and the facing layer 3 on the underside 56 of the precast slab 2. To accomplish this, is done according to Fig.
- the lateral formwork 48 is arranged on the work platform 46 at a distance from the plate edge 10 of the precast panel 2 and a part of the working platform 46 is formed as a lower formwork for the concrete layer 3. This is on the right edge of the picture Fig. 14 shown.
- bridge longitudinal member 5 arise in the in Fig. 14 shown construction state only small torsional moments caused by the eccentric arrangement of the working platform 46 on the here in Fig. 14 right side of the bridge 4 are caused. Because of the symmetrical in cross-section arrangement of bridge longitudinal beams 5, prefabricated panels 2 and 3 Aufbeton Anlagen, causes the weight of these components in. The substantial stresses on the bridge longitudinal member 5 Sum of torsional moments, but only bending moments in the bridge longitudinal beam 5. This is advantageous because it is known that bridge longitudinal beams 5 are made of prestressed concrete much better for absorbing bending moments than for absorbing torsional moments.
- the design of the support structure 15 for this embodiment of the method according to the invention is in Fig. 15 representing the detail C of Fig. 14 shows.
- the lower end point of a steel profile 44 is according to Fig. 15 stored on steel plates 45. With the steel plates 45 a positionally accurate positioning of the Verschublager 24 is possible.
- the concreting of the hollow sections 16 in the bridge longitudinal member 5 allows a cost-rigid mounting of the support structure 15 on the bridge longitudinal member 5, which is produced by the insertion of the steel profile 44 in the hollow section 16.
- Steel wedges 55 are thereby taken from the upper edge 17 of the hollow section 16 in the gaps between the hollow section 16 and the steel profile 44, thereby fixing the steel profile 44 in its position in the hollow section 16.
- Fig. 16 illustrates detail D of Fig. 14
- the introduction of the compressive forces of precast panels 2 in the bridge longitudinal member 5 is carried out according to Fig. 16 in that the plate edges 10 of the precast plates 2 are mounted in a recess 53.
- a leveling layer 54 of epoxy resin or mortar is advantageously applied between the precast slab 2 and the bridge longitudinal beam 5.
- FIG. 17 One possibility for forming the anchoring 14 of the precast slab 2 is in Fig. 17 represented, which the in Fig. 14 marked detail E in a large view shows.
- a reinforcing bar 52 is embedded in concrete in the prefabricated slab 2.
- transverse bars 51 are welded in order to be able to better initiate the tensile force taken over by the reinforcing bar 52 into the concrete of the precast slab 2.
- a sleeve 50 is attached at the protruding from the precast plate 2 end of the reinforcing bar 52.
- the tension member 11 is formed as a threaded rod 49.
- the lower end 13 of the tension member 11 is fixed by screwing the threaded rod 49 in the sleeve 50.
- FIG Fig. 18 An alternative embodiment of the support structure 15 is shown in FIG Fig. 18 shown.
- a concrete prism 22 is mounted on the bridge side member 5.
- a compensation layer 54 between the concrete prism 22 and the bridge longitudinal member 5.
- the Verschublager 24 is mounted on the top 23 of the concrete prism 22.
- FIG Fig. 19 A fourth embodiment of the method according to the invention is shown in FIG Fig. 19 shown.
- the tension members 11 of the cantilevered plates are mounted in an inclined position.
- horizontal movements of the precast panels 2, for example, when starting or braking of the carriage 27 due to Mass inertia forces would occur, significantly reduced in size.
- tension members 11 When tension members 11 are installed in a vertical position, as in Fig. 19 is shown in the region between the bridge longitudinal members 5, the tension members 11 must have a sufficient bending stiffness to prevent disturbing horizontal movements of the precast slabs 2 during startup and braking of the carriage 27.
- the prefabricated panels 2 connected by joint structures 39 may be connected to the carriage 27 by temporary fasteners 19 to achieve sufficient stabilization during the carriage 27 process.
- two temporary retaining devices 19 are shown, which can be connected to the prefabricated panels 2 after lifting the prefabricated panels 2 arranged between the bridge longitudinal members 5.
- FIG Fig. 20 A fifth embodiment of the method according to the invention is shown in FIG Fig. 20 shown.
- the cross member 9 are formed as a truss structure 33.
- a truss structure 33 has the advantage of a higher rigidity compared to a purely bending-stressed supporting structure, which corresponds for example to the cross member 9 of the first embodiment.
- the bridge longitudinal members 5 are made of rectangular reinforced concrete beams.
- the projecting prefabricated panels 2 are placed on the bridge longitudinal beams 5.
- the arranged between the bridge longitudinal members 5 finished part plate 2 is superimposed on the left side in a recess 53 in the bridge longitudinal member 5.
- On the right side the plate edge 10 of the precast plate 2 at a distance from the bridge longitudinal member 5. This results in the connection of the prefabricated slab 2 to the right bridge side member 5 in the longitudinal direction of the bridge 4 extending working joint 21st
- welded connections shown in the examples can be replaced by screwed, riveted, glued and / or clamped connections.
- the anchors 14 of the precast slabs 2 shown in the examples may also be replaced by other equivalent embodiments, such as by concreted threaded rods 49 with end plates or by conical anchors.
- the prefabricated panels 2 shown in the examples are advantageously industrially produced products made of reinforced concrete.
- the prefabricated panels 2 can also be made of prestressed concrete, textile-reinforced concrete, fiber concrete or ultra-high-strength concrete. It may also be advantageous to produce the prefabricated panels 2 directly on site or at least in the vicinity of the bridge 4 to be erected.
- the tension members 11 are attached with their upper end points 12 to cross members 9 of the carriage 27. It may also be advantageous to attach the tension members 11 to other structural parts of the carriage 27, such as the frame rails 28, 29.
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Description
Die Erfindung betrifft ein Verfahren zur Herstellung einer Fahrbahnplatte mit untenliegenden Fertigteilplatten und einer darüber angeordneten Aufbetonschicht aus Ortbeton für eine Brücke, sowie nach diesem Verfahren hergestellte Fahrbahnplatten.The invention relates to a method for producing a carriageway slab with underlying precast slabs and an overburden layer of in-situ concrete arranged therebetween for a bridge, as well as slab slabs produced by this method.
Die Herstellung einer Fahrbahnplatte mit untenliegenden Fertigteilplatten und einer darüber angeordneten Aufbetonschicht für eine Brücke mit Längsträgern aus Stahl wird in "
Aus der
Die Herstellung einer auskragenden Fahrbahnplatte mit untenliegenden Fertigteilplatten und einer darüber angeordneten Aufbetonschicht für eine Brücke mit Längsträgern aus Stahlbeton wird in der
Nachteilig bei dem in der
Weiters sind die gemäß der
Es ist somit Aufgabe der vorliegenden Erfindung, ein Verfahren zur Herstellung einer Fahrbahnplatte mit untenliegenden Fertigteilplatten und einer darüber angeordneten Aufbetonschicht zu schaffen, das die Herstellung von Kragplatten und die Herstellung von Platten, die auf zwei benachbarten Längsträgern einer Brücke aufgelagert sind, ermöglicht, ohne auf die Unterstützung der Fertigteilplatten durch eine unter der Fahrbahnplatte angeordnete Stahlträgerkonstruktionen angewiesen zu sein, das wirtschaftliche und technische Vorteile gegenüber den bekannten Verfahren bietet und das sowohl für Längsträger aus Stahl, Stahlbeton und Spannbeton geeignet ist.It is therefore an object of the present invention to provide a method for producing a deck slab with underlying precast slabs and an overlying concrete layer, which allows the production of cantilevers and the production of plates, which are supported on two adjacent side rails of a bridge, without on to rely on the support of precast slabs by means of a steel girder structure placed under the deck slab, which offers economic and technical advantages over the known methods and which is suitable both for steel, reinforced concrete and prestressed concrete girders.
Diese Aufgabe wird durch die im kennzeichnenden Teil von Anspruch 1 angegebenen Verfahrensschritte gelöst. Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen definiert.This object is achieved by the method steps indicated in the characterizing part of
Bei dem erfindungsgemäßen Verfahren zur Herstellung einer Fahrbahnplatte mit untenliegenden Fertigteilplatten und einer darüber angeordneten Aufbetonschicht aus Ortbeton für eine Brücke mit mindestens einem Brückenlängsträger,
- -a- werden zuerst an der Oberseite des mindestens einen Brückenlängsträgers Auflagerkonstruktionen ausgebildet,
- -b- anschließend werden an voneinander beabstandeten oberen Endpunkten der Auflagerkonstruktionen Verschublager montiert, die vorzugsweise als Rollen- oder Gleitlager ausgebildet sind,
- -c- wobei die Verschublager derart in Längsrichtung der Brücke ausgerichtet werden, dass diese als Auflager für Verschiebungen nur in Längsrichtung der Brücke wirken,
- -d- anschließend werden ein erster Verschubträger und ein zweiter Verschubträger jeweils mit einer Trägerlänge, welche größer ist als der zweifache Abstand von benachbarten Verschublagern, die in Längsrichtung der Brücke voneinander beabstandet angeordnet sind, jeweils auf mindestens zwei Verschublagern in Längsrichtung der Brücke verschieblich gelagert,
- -e- wobei die beiden Verschubträger derart gelagert werden, dass die Schwerachse des zweiten Verschubträgers parallel zur Schwerachse des ersten Verschubträgers ist sowie die beiden Verschubträger in einer Schnittebene normal zur Längsachse der Brücke zueinander beabstandet sind und die beiden Verschubträger im Wesentlichen entlang desselben Längenabschnittes der Brücke angeordnet werden,
- -f- anschließend werden die unteren Endpunkte von mindestens zwei voneinander beabstandeten Stützen mit dem ersten Verschubträger verbunden, wobei die Stützen in im Wesentlichen senkrechter Lage mit dem ersten Verschubträger befestigt werden,
- -g- und die unteren Endpunkte von mindestens zwei weiteren Stützen werden voneinander beabstandet mit dem zweiten Verschubträger verbunden, wobei die Stützen in im Wesentlichen senkrechter Lage mit dem zweiten Verschubträger befestigt werden,
- -h- anschließend werden Querträger montiert, die an den oberen Endpunkten der Stützen in im Wesentlichen horizontaler Lage befestigt werden, wobei jeder Querträger jeweils an einer mit dem ersten Verschubträger verbundenen ersten Stütze sowie an einer mit dem zweiten Verschubträger verbundenen zweiten Stütze befestigt wird,
- -i- und es werden Zugglieder an den Querträgern befestigt,
- -j- danach wird die durch die Verbindung der Verschubträger, der Stützen und der Querträger entstandene räumliche Rahmenkonstruktion, die einen in Längsrichtung der Brücke verfahrbaren Wagen bildet, in Längsrichtung der Brücke zu einem Montageplatz bewegt,
- -k- an dem Montageplatz werden Fertigteilplatten an den unteren Endpunkten der Zugglieder in überhöhter Lage befestigt,
- -1- anschließend wird der Wagen mit den Fertigteilplatten zum vorgesehenen Einbauort der Fertigteilplatten bewegt,
- -m- dort werden die Fertigteilplatten so weit abgesenkt, dass zumindest ein Plattenrand mindestens einer Fertigteilplatte auf einem Brückenlängsträger aufgelagert wird,
- -n- anschließend wird die in der Aufbetonschicht anzuordnende Bewehrung verlegt,
- -o- danach wird auf den Fertigteilplatten eine Aufbetonschicht aus Ortbeton aufgebracht, wobei die oberen Endpunkte der Auflagerkonstruktionen in Einbaulage gleich hoch oder höher liegen als die Oberfläche der Aufbetonschicht,
- -p- nach dem Erhärten der Aufbetonschicht werden die Befestigungen der Fertigteilplatten an den unteren Endpunkten der Zugglieder gelöst und
- -q- der Wagen wird zum ursprünglichen oder einem anderen Montageplatz verfahren, um dort gegebenenfalls weitere Fertigteilplatten aufzunehmen.
- -a are first formed at the top of the at least one bridge longitudinal beam support structures,
- -b- are then mounted at spaced-apart upper end points of the support structures Verschublager, which are preferably designed as a roller or plain bearings,
- -c- the Verschublager be aligned in the longitudinal direction of the bridge, that they act as a support for displacements only in the longitudinal direction of the bridge,
- -d- then a first Verschubträger and a second Verschubträger each having a carrier length which is greater than twice the distance from adjacent Verschublagern which are arranged spaced apart in the longitudinal direction of the bridge, in each case displaceably mounted on at least two Verschublagern in the longitudinal direction of the bridge,
- -e- wherein the two Verschubträger be stored such that the gravity axis of the second Verschubträgers is parallel to the heavy axis of the first Verschubträgers and the two Verschubträger in a sectional plane normal to the longitudinal axis of the bridge are spaced from each other and the two Verschubträger substantially along the same length section of the bridge to be ordered,
- -f- then the lower end points of at least two spaced-apart supports are connected to the first Verschubträger, wherein the supports are fixed in a substantially vertical position with the first Verschubträger,
- and the lower end points of at least two further supports are spaced from each other connected to the second Verschubträger, wherein the supports are fixed in a substantially vertical position with the second Verschubträger,
- -h- then cross-beams are mounted, which are fastened to the upper end points of the supports in a substantially horizontal position, each cross member being respectively secured to a first support connected to the first support bracket and to a second support connected to the second support,
- -i and tension members are attached to the cross members,
- -j- thereafter, the spatial frame construction resulting from the connection of the transfer beams, the supports and the cross members, forming a carriage movable in the longitudinal direction of the bridge, is moved in the longitudinal direction of the bridge to an assembly place,
- -k- prefabricated panels are attached to the lower end points of the tension members in an elevated position at the assembly site,
- -1- then the carriage is moved with the precast slabs to the intended installation location of the precast slabs,
- -m- there the precast slabs are lowered so far that at least one plate edge of at least one precast slab is supported on a bridge longitudinal beam,
- -n- then the reinforcement to be arranged in the concrete layer is laid,
- -o- then a precast concrete layer of in-situ concrete is applied to the precast slabs, the upper end points of the support structures in installation position being equal to or higher than the surface of the aggregate layer,
- -p- after hardening of the concrete layer, the fasteners of the precast slabs are released at the lower end points of the tension members and
- -q- the cart is moved to the original or another assembly site to accommodate there optionally further prefabricated panels.
Beim erfindungsgemäßen Herstellungsverfahren beziehen sich die Verfahrensschritte -a- bis -i- im Wesentlichen auf die Ausbildung von Auflagerkonstruktionen an der Oberseite der Brückenlängsträger, der Montage bzw. Herstellung eines verfahrbaren Wagens sowie der Lagerung des Wagens auf den Auflagerkonstruktionen.In the case of the production method according to the invention, the method steps -a to -i relate essentially to the formation of support structures on the upper side of the bridge longitudinal members, the assembly or production of a movable carriage and the mounting of the carriage on the support structures.
Die nachfolgenden Verfahrensschritte -j- bis -q- betreffen im Wesentlichen eine Abfolge der Herstellungsschritte, um abschnittsweise Fertigteilplatten mit Hilfe des Wagens zum jeweils vorgesehenen Einbauort der Fertigteilplatten zu transportieren und diese dort so aufzulagern, dass auf den Fertigteilplatten eine Aufbetonschicht aus Ortbeton aufgebracht werden kann. Nach dem Erhärten der Aufbetonschicht werden die Befestigungen der Fertigteilplatten an den unteren Endpunkten der Zugglieder gelöst und der Wagen wird zum ursprünglichen oder einem anderen Montageplatz verfahren, um dort gegebenenfalls weitere Fertigteilplatten aufzunehmen. Dazu wird im Wesentlichen der Wagen in Längsrichtung der Brücke zu einem Montageplatz bewegt, an dem die Befestigung von Fertigteilplatten in angehobener, überhöhter Lage an den unteren Endpunkten der Zugglieder erfolgt. Anschließend wird der Wagen zum vorgesehenen Einbauort der Fertigteilplatten bewegt, wobei am entsprechenden Einbauort das Absenken der Fertigteilplatten auf einen Brückenlängsträger erfolgt. Anschließend wird eine bewehrte Aufbetonschicht aus Ortbeton auf den Fertigteilplatten aufgebracht und es erfolgt ein Lösen der Befestigung der unteren Endpunkte der Zugglieder nach dem Erhärten der Aufbetonschicht. Durch entsprechende Wiederholung einzelner oder sämtlicher Verfahrensschritte -j- bis -q- wird das abschnittsweise Herstellungsverfahren so lange fortgesetzt, bis die Fahrbahnplatte entlang der gesamten Brückenlänge fertig gestellt ist.The subsequent method steps -j- to -q- relate essentially to a sequence of the production steps in order to transport prefabricated panels with the aid of the carriage to the intended installation location of the prefabricated panels and to place them there in such a way that a precast concrete layer of in-situ concrete can be applied to the prefabricated panels , After hardening of the concrete layer, the fasteners of the precast slabs are released at the lower end points of the tension members and the carriage is moved to the original or another assembly site to accommodate there optionally further prefabricated panels. For this purpose, the carriage is essentially moved in the longitudinal direction of the bridge to a mounting location at which the attachment of prefabricated panels in raised, elevated position takes place at the lower end points of the tension members. Subsequently, the carriage is moved to the intended installation location of the prefabricated panels, wherein the lowering of the prefabricated panels takes place on a bridge longitudinal member at the corresponding installation location. Subsequently, a reinforced concrete layer of in-situ concrete is applied to the precast panels and there is a release of the attachment of the lower end points of the tension members after hardening of the concrete layer. By corresponding repetition of individual or all method steps -j- to -q-, the section-wise manufacturing process is continued until the carriageway plate is completed along the entire bridge length.
Im Vergleich zu den bekannten Verfahren zur Herstellung von Fahrbahnplatten mit untenliegenden Fahrbahnplatten und einer darüber angeordneten Aufbetonschicht, weist das erfindungsgemäße Verfahren zumindest zwei wesentliche Vorteile auf: Es ist keine Konstruktion aus orthogonal angeordneten Stahlträgern unter der Fahrbahnplatte erforderlich und im Bauzustand werden entweder gar keine oder nur geringe Torsionsmomente in die Brückenlängsträger eingeleitet. Ein weiterer Vorteil ist, dass das erfindungsgemäße Verfahren gleichermaßen für Brückenlängsträger aus Stahl, Stahlbeton oder Spannbeton geeignet ist.Compared to the known methods for the production of slabs with underlying deck slabs and an overlying concrete layer, the inventive method has at least two major advantages: It is no construction of orthogonally arranged steel beams under the deck plate required and in the construction state, either none or only low torsional moments introduced into the bridge longitudinal members. Another advantage is that the method according to the invention is equally suitable for bridge longitudinal members of steel, reinforced concrete or prestressed concrete.
Dieses Verfahren ist auch deshalb besonders vorteilhaft, weil neben der Brücke kein Hebegerät, beispielsweise ein Turmdrehkran oder ein Mobilkran, zur Montage der Fertigteilplatten erforderlich ist. Gegebenenfalls ist zusätzliches Hebegerät hier nur auf dem Montageplatz erforderlich. Vorteilhaft kann der verfahrbare Wagen auch für den Längstransport von Bewehrung, Beton und anderen Baustoffen auf der Brücke verwendet werden. Es kann allerdings vorteilhaft sein, auf dem Wagen ein oder auch mehrere Hebegeräte anzuordnen, um damit beispielsweise das Verlegen der Bewehrung zu beschleunigen.This method is also particularly advantageous because in addition to the bridge no lifting device, such as a tower crane or a mobile crane, for mounting the precast panels is required. If necessary, additional lifting equipment is only required on the assembly site. Advantageously, the movable carriage for the Longitudinal transport of reinforcement, concrete and other building materials used on the bridge. However, it may be advantageous to arrange one or more lifters on the car, so as to accelerate, for example, the laying of the reinforcement.
Der zur Verlegung der Fertigteilplatten erforderliche Wagen kann aus einer Stahlkonstruktion bestehen, die auf der Baustelle aus vorab hergestellten Elementen mittels Schraub- und/oder Steckverbindungen zusammengesetzt wird. Das Tragwerk des Rahmens kann als Rahmen- oder Fachwerkkonstruktion oder als Kombination von Rahmen- und Fachwerkkonstruktionen ausgebildet werden. Nach der Fertigstellung der Fahrbahnplatte kann der Wagen demontiert werden und die Einzelteile können auf einer anderen Brückenbaustelle wieder zu einem Wagen zusammengesetzt werden.The required for laying the prefabricated panels cart may consist of a steel structure, which is assembled on site from pre-fabricated elements by means of screw and / or plug connections. The framework of the frame can be designed as a frame or truss structure or as a combination of frame and truss structures. After completion of the deck slab, the wagon can be dismantled and the items can be reassembled into a wagon on another bridge construction site.
Es kann bei diesem Verfahren erforderlich sein, die Fertigteilplatten bereits am Montageplatz miteinander zu verbinden, damit sie sich nicht in ihrer Lage zueinander verdrehen können. Wenn jede Fertigteilplatte mit mindestens drei Zuggliedern am Wagen befestigt wird, ist die Herstellung einer Verbindung zwischen den Fertigteilplatten aus statischer Sicht meist nicht erforderlich. Die Verbindung der Fertigteilplatten kann jedoch auch in diesem Fall von Vorteil sein, um zu vermeiden, dass die Fertigteilplatten während des Längstransports entlang des Brückenlängsträgers aneinander stoßen. Es kann auch von Vorteil sein, einige Fertigteilplatten mit temporären Festhaltevorrichtungen mit dem Wagen zu verbinden.It may be necessary in this method to connect the precast slabs already at the assembly site with each other so that they can not twist in their position to each other. If each prefabricated slab is fastened to the wagon with at least three tension members, it is usually not necessary to establish a connection between the prefabricated slabs from a static point of view. However, the connection of the prefabricated panels can also be advantageous in this case in order to avoid that the prefabricated panels abut one another during the longitudinal transport along the bridge longitudinal member. It may also be advantageous to connect some prefabricated panels with temporary retaining devices to the cart.
Die Ausbildung der Auflagerkonstruktionen ist ein wesentlicher Bestandteil des erfindungsgemäßen Verfahrens. Die Auflagerkonstruktionen haben die Aufgabe, die Normalkräfte aus dem Eigengewicht des Wagens, der Fertigteilplatten und der Aufbetonschicht in die Brückenlängsträger einzuleiten. Auch Biegemomente zum Beispiel aus einer Windbelastung des Wagens müssen über die Auflagerkonstruktionen in die Brückenlängsträger eingeleitet werden. Gleichzeitig dienen die Auflagerkonstruktionen dazu, den direkten Kontakt zwischen der aus Ortbeton bestehenden Aufbetonschicht und dem Wagen zu vermeiden, um eine Wiederverwendung des Wagens im nächsten Bauabschnitt zu ermöglichen.The design of the support structures is an essential part of the method according to the invention. The support structures have the task to initiate the normal forces from the dead weight of the car, the precast slabs and the concrete layer in the bridge side members. Bending moments, for example from a wind load of the car, must also be introduced via the support structures into the longitudinal bridge members. At the same time, the support structures serve to avoid the direct contact between the in-situ concrete layer of concrete and the carriage to allow reuse of the car in the next phase of construction.
In einer bevorzugten Ausführungsform wird eine Auflagerkonstruktion aus einem Betonprisma ausgebildet und das Betonprisma so auf einem Brückenlängsträger montiert, dass die Oberseite des Betonprismas gleich hoch oder geringfügig höher angeordnet ist als die Oberfläche der Aufbetonschicht und die Oberseite des Betonprismas näherungsweise parallel zur Oberfläche der Aufbetonschicht ist.In a preferred embodiment, a support structure is formed from a concrete prism and the concrete prism is mounted on a bridge side rail such that the top of the concrete prism is equidistant or slightly higher than the surface of the concrete layer and the top of the concrete prism is approximately parallel to the surface of the concrete layer.
In einer weiteren vorteilhaften Ausführung kann eine Auflagerkonstruktion auch als Stahlprofil, das durch eine Schweißverbindung biegesteif mit einem Brückenlängsträger aus Stahl verbunden wird, ausgebildet werden. Die Länge des Stahlprofils ist so zu wählen, dass der obere Endpunkt des Stahlprofils in Einbaulage gleich hoch oder höher liegt als die Oberfläche der Aufbetonschicht. Dadurch wird gewährleistet, dass das am oberen Endpunkt des Stahlprofils montierte Verschublager während des Herstellens der Aufbetonschicht nicht durch Beton verunreinigt wird und somit funktionsfähig bleibt. Nach dem Herstellen der Aufbetonschicht und der Demontage des Wagens werden sämtliche Stahlprofile in der Nähe der Oberfläche der Aufbetonschicht abgeschnitten.In a further advantageous embodiment, a support structure can also be designed as a steel profile, which is rigidly connected to a bridge longitudinal beam made of steel by a welded connection. The length of the steel profile should be selected so that the upper end point of the steel profile in installation position is equal to or higher than the surface of the concrete layer. This ensures that the Verschublager mounted at the upper end of the steel profile is not contaminated by concrete during the manufacture of the concrete layer and thus remains functional. After making the concrete layer and disassembling the carriage, all steel profiles near the surface of the concrete layer are cut off.
Alternativ dazu kann eine Auflagerkonstruktion auch als Hohlprofil so ausgebildet werden, dass die Abmessungen des Hohlprofils das Einschieben eines Stahlprofils ermöglichen. Das Hohlprofil wird so auf dem Brückenlängsträger montiert, dass die Schwerachse des Hohlprofils parallel zur Schwerachse des einzuschiebenden Stahlprofils verläuft und die Länge des Hohlprofils wird so gewählt, dass die Oberkante des Hohlprofils in Einbaulage gleich hoch oder höher liegt als die Oberfläche der Aufbetonschicht.Alternatively, a support structure can also be designed as a hollow profile so that the dimensions of the hollow profile enable the insertion of a steel profile. The hollow profile is mounted on the bridge longitudinal member so that the heavy axis of the hollow profile is parallel to the axis of gravity of the steel profile to be inserted and the length of the hollow profile is chosen so that the upper edge of the hollow profile in installation position is equal to or higher than the surface of the concrete layer.
Von Vorteil bei dem erfindungsgemäßen Herstellungsverfahren ist die vertikale Anordnung der Zugglieder. Dadurch werden die zum Herstellen der Aufbetonschicht erforderlichen Arbeiten, die hauptsächlich aus dem Verlegen der Bewehrung, dem Herstellen einer Randabschalung sowie aus dem Einbringen und Glätten des Ortbetons bestehen, nur in geringem Maße behindert. Eine schräge Anordnung der Zugglieder bewirkt, im Vergleich zu vertikal montierten Zuggliedern, eine größere Behinderung für die auf der Brücke arbeitenden Personen.An advantage of the manufacturing method according to the invention is the vertical arrangement of the tension members. As a result, the work required to produce the concrete layer, which consists mainly of the laying of the reinforcement, the production of a Randabschalung and from the introduction and smoothing of in-situ concrete, hampered only to a small extent. An oblique arrangement of the tension members causes, compared to vertically mounted tension members, greater obstruction for the people working on the bridge.
Allerdings kann auch die Anordnung von einzelnen schräg angeordneten Zuggliedern von Vorteil sein, weil durch die schräge Anordnung eine unerwünschte horizontale Bewegung der Fertigteilplatten während des Transports vom Montageplatz zum Einbauort möglichst vermieden werden kann.However, the arrangement of individual diagonally arranged tension members may also be advantageous, since an undesired horizontal movement of the precast slabs during transport from the installation site to the installation location can be avoided as far as possible by the oblique arrangement.
Auf schräg angeordnete Zugglieder kann verzichtet werden, wenn die vertikal angeordneten Zugglieder am Wagen biegesteif angeschlossen werden und diese eine so hohe Biegesteifigkeit aufweisen, dass unerwünschte Horizontalbewegungen bzw. Schwingungen der Fertigteilplatten beim Anfahren oder Abbremsen des Wagens auf ein erträgliches Maß reduziert werden. Wenn zum Beispiel quadratische Stahlhohlprofile mit einer Seitenlänge von 60 mm, einer Wanddicke von 5 mm, einem Trägheitsmoment von 54,1 cm4 und einem Elastizitätsmodul von 20.000 kN/cm2 als Zugglieder verwendet werden, so beträgt deren Biegesteifigkeit, die durch Multiplikation von Trägheitsmoment und Elastizitätsmodul erhalten wird, 1.082.000 kN cm2.On obliquely arranged tension members can be omitted if the vertically arranged tension members are rigidly connected to the car and they have such a high bending stiffness that unwanted horizontal movements or vibrations of precast panels are reduced when starting or braking the car to a tolerable level. For example, if square steel hollow profiles having a side length of 60 mm, a wall thickness of 5 mm, a moment of inertia of 54.1 cm 4, and a modulus of elasticity of 20,000 kN / cm 2 are used as tension members Bending stiffness obtained by multiplying moment of inertia and Young's modulus, 1,082,000 kN cm 2 .
Die vorstehend genannten Varianten, um unerwünschte Horizontalbewegungen zu verhindern, können erforderlichenfalls auch miteinander kombiniert werden. So können im Rahmen der Erfindung zumindest einzelne schräg angeordnete Zugglieder zum Einsatz kommen, die aus einem Werkstoff mit hoher Biegesteifigkeit gefertigt sind.The above variants, to prevent unwanted horizontal movements, can also be combined if necessary. Thus, in the context of the invention, at least individual obliquely arranged tension members can be used, which are made of a material with high bending stiffness.
Eine weitere Möglichkeit zur Vermeidung von unerwünschten Horizontalbewegungen während des Verfahrens des Wagens ist die Installation von temporären Festhaltevorrichtungen zur Verbindung der Fertigteilplatten mit dem Wagen.Another way to avoid unwanted horizontal movement during the process of the car is the installation of temporary retaining devices for connecting the precast slabs to the carriage.
Die Ausbildung der Verankerungen der Fertigteilplatten zur sicheren Verbindung mit den unteren Endpunkten der Zugglieder kann auf unterschiedliche Weise erfolgen. Vorteilhaft ist die Ausbildung von Verankerungen innerhalb der Fertigteilplatten beispielsweise durch Bewehrungsstäbe, Ankerkonen oder Gewindestangen mit Muttern, weil dadurch Arbeiten zum Herstellen der Verbindung von Zugglied und Fertigteilplatte von der Oberseite der Fertigteilplatten ausgeführt werden können.The formation of the anchors of precast slabs for secure connection to the lower end points of the tension members can be done in different ways. Advantageously, the formation of anchors within the precast slabs, for example, by reinforcing bars, anchor heads or threaded rods with nuts, because this work for making the connection of tension member and precast slab can be performed from the top of the precast slabs.
Zur Erzielung einer höheren Tragfähigkeit der Verankerung der Fertigteilplatten kann es von Vorteil sein, die Verankerungen an der Unterseite der Fertigteilplatten anzuordnen. In diesem Fall müssen die Zugglieder durch in den Fertigteilplatten angeordnete Löcher durchgeführt werden. Eine Demontage von an der Unterseite der Fertigteilplatten montierten Verankerungen durch auf der Oberfläche der Aufbetonschicht positionierte Personen ist möglich, wenn die Verankerungen beispielsweise mit einem Seil, das von der Unterseite der Fertigteilplatten zur Oberfläche der Aufbetonschicht geführt wird, verbunden werden. Nach dem Lösen der Verankerungen verhindert das Seil das Herunterfallen der Verankerungen und ermöglicht eine kontrollierte Wiedergewinnung der Verankerungen.To achieve a higher load-bearing capacity of the anchoring of the precast slabs, it may be advantageous to arrange the anchors on the underside of the precast slabs. In this case, the tension members must be performed through holes arranged in the precast panels. Dismantling of anchors mounted on the underside of the precast slabs by persons positioned on the surface of the concrete layer is possible when the anchors are connected, for example, with a rope led from the underside of the precast slabs to the surface of the facing layer. After loosening the anchorages, the rope prevents the anchors from falling down and allows controlled retrieval of the anchorages.
Das Lösen der Verbindung zwischen einer Fertigteilplatte und einem Zugglied kann dadurch erfolgen, dass eine gegenseitige Verdrehung zwischen dem mit einem Gewinde versehenen Zugglied und einer Mutter, die zur Verankerung des Zugglieds dient, stattfindet. Eine schnellere Lösung der Verbindungen zwischen Fertigteilplatten und Zuggliedern erfolgt, wenn Teile der tragenden Konstruktion des Wagens, an denen die oberen Endpunkte der Zugglieder verankert sind, mit Hilfe von hydraulischen Pressen abgesenkt werden.The release of the connection between a prefabricated panel and a tension member can be effected by a mutual rotation between the threaded tension member and a nut, which serves to anchor the tension member takes place. A faster solution of the connections between prefabricated panels and tension members takes place when parts of the load-bearing structure of the wagon, to which the upper end points of the tension members are anchored, are lowered by means of hydraulic presses.
Bei der Herstellung der Fertigteilplatten können auf und/oder in den Fertigteilplatten Endverankerungen und Umlenkstellen für Querspannglieder eingebaut werden. In einer besonders vorteilhaften Ausführungsform des erfindungsgemäßen Verfahrens kann das Vorspannen der Querspannglieder bereits bei einer geringen Festigkeit der Aufbetonschicht erfolgen, weil die Querspannglieder zwischen den Endverankerungen und den Umlenkstellen geradlinig verlaufen. Die Hüllrohre für die Querspannglieder können, falls eine Vorspannung mit nachträglichem Verbund verwendet wird, zusammen mit der Betonstahlbewehrung bereits auf dem Montageplatz zum Teil auf den Fertigteilplatten verlegt werden.In the production of prefabricated panels end anchors and deflection points for transverse tendons can be installed on and / or in the precast slabs. In a In a particularly advantageous embodiment of the method according to the invention, the prestressing of the transverse tensioning members can already take place with a low strength of the concrete layer because the transverse tensioning members run in a straight line between the end anchorages and the deflection points. The ducts for the transverse tendons, if a post-tensioned post-tensioning is used, may be laid in part on the prefabricated slabs on the assembly site, along with the reinforcing steel reinforcement.
Im Regelfall werden einzelne Plattenränder der Fertigteilplatten am Einbauort auf einem Brückenlängsträger aufgelagert. Wenn ein Brückenlängsträger aus Stahlbeton oder Spannbeton hergestellt ist, kann es vorteilhaft sein, einen Plattenrand einer Fertigteilplatte in einer, in einer Seitenfläche des Brückenlängsträgers, angeordneten Aussparung aufzulagern.As a rule, individual slab edges of the precast slabs are supported at the installation site on a longitudinal bridge rail. If a bridge longitudinal beam is made of reinforced concrete or prestressed concrete, it may be advantageous to mount a plate edge of a precast slab in a recess arranged in a side face of the bridge longitudinal beam.
Im Rahmen der Erfindung wird auch ein Wagen zur Herstellung einer Fahrbahnplatte mit einem erfindungsgemäßen Verfahren angegeben, wobei der Wagen zwei Verschubträger, mindestens vier Stützen, mindestens zwei Querträger und sowie Zugglieder umfasst, die zu einer räumlichen Rahmenkonstruktion zusammengefügt sind, wobei jeder Querträger mittels der Stützen jeweils an beiden Verschubträgern befestigt ist, und die beiden Verschubträger derart angeordnet sind, dass diese auf mit dem zumindest einen Brückenlängsträger verbundenen Verschublagern in Längsrichtung der Brücke verfahrbar aufliegen, wobei der Wagen vorzugsweise hydraulische Pressen zum Anheben und Absenken von Fertigteilplatten aufweist, sowie der Wagen dazu vorgesehen ist, Fertigteilplatten von einem Montageplatz zu einem Einbauort entlang der Brücke zu transportieren, und der Wagen zusätzlich das Gewicht einer Aufbetonschicht während des Betoniervorgangs sowie während des Erhärtens der Aufbetonschicht aufnimmt und dabei dieses Gewicht in den zumindest einen Brückenlängsträger der Brücke einleitet.In the context of the invention, a carriage for producing a roadway slab with a method according to the invention is given, wherein the carriage comprises two Verschubtrager, at least four supports, at least two cross members and tension members, which are joined together to form a spatial frame structure, each cross member by means of the supports is attached to each two Verschubträgern, and the two Verschubträger are arranged such that they rest on connected to the at least one bridge longitudinal beams Verschublagern in the longitudinal direction of the bridge movable, the carriage preferably has hydraulic presses for raising and lowering of prefabricated panels, as well as the car is provided to transport prefabricated panels from a mounting station to a mounting location along the bridge, and the carriage additionally the weight of a concrete layer during the concreting process and during the hardening of the concrete layer aufnimm t, thereby introducing this weight into the at least one bridge longitudinal member of the bridge.
Im Rahmen der Erfindung wird weiters eine Fahrbahnplatte mit untenliegenden Fertigteilplatten und einer darüber angeordneten Aufbetonschicht aus Ortbeton für eine Brücke mit mindestens einem Brückenlängsträger angegeben, die mit einem Verfahren nach einem der Ansprüche 1 bis 19 unter Zuhilfenahme eines Wagens mit den Merkmalen von Anspruch 20 hergestellt ist.In the context of the invention, a carriageway slab with underlying prefabricated slabs and an overburden layer of in-situ concrete disposed therebetween for a bridge with at least one bridge longitudinal member, which is produced by a method according to one of
Weitere Einzelheiten, Merkmale und Vorteile der Erfindung ergeben sich aus den nachstehenden Erläuterungen von in den Zeichnungen
- Fig. 1
- eine Ansicht einer ersten erfindungsgemäßen Ausführungsform nach der Montage des Wagens;
- Fig. 2
- eine Ansicht der ersten erfindungsgemäßen Ausführungsform nach der Montage der Zugglieder und Fertigteilplatten;
- Fig. 3
- einen vertikalen Schnitt der ersten erfindungsgemäßen Ausführungsform nach dem Anheben der Fertigteilplatten in eine überhöhte Lage;
- Fig. 4
- einen vertikalen Schnitt der ersten erfindungsgemäßen Ausführungsform nach dem Absenken der Fertigteilplatten auf die Brückenlängsträger und nach dem Herstellen der Aufbetonschicht;
- Fig. 5
- das Detail A von
Fig. 3 ; - Fig. 6
- das Detail B von
Fig. 4 ; - Fig. 7
- eine Längsansicht der ersten erfindungsgemäßen Ausführungsform nach der Montage der Fertigteilplatten am Montageplatz;
- Fig. 8
- eine Längsansicht der ersten erfindungsgemäßen Ausführungsform nach dem Absetzen der Fertigteilplatten am Einbauort;
- Fig. 9
- eine Längsansicht der ersten erfindungsgemäßen Ausführungsform nach dem Fertigstellen der Fahrbahnplatte;
- Fig. 10
- eine Längsansicht einer zweiten erfindungsgemäßen Ausführungsform nach der Montage der Fertigteilplatten am Montageplatz;
- Fig. 11
- eine Längsansicht der zweiten erfindungsgemäßen Ausführungsform nach dem teilweisen Absetzen der Fertigteilplatten am Einbauort;
- Fig. 12
- ein Detail eines vertikalen Schnitts durch eine Auflagerkonstruktion der zweiten erfindungsgemäßen Ausführungsform gemäß der in
Fig. 10 und Fig. 11 eingezeichneten Schnittebene XII-XII; - Fig. 13
- einen vertikalen Schnitt der zweiten erfindungsgemäßen Ausführungsform gemäß der in
Fig. 10 und Fig. 11 eingezeichneten Schnittebene XIII - XIII; - Fig. 14
- einen vertikalen Schnitt einer dritten erfindungsgemäßen Ausführungsform nach der Montage der Fertigteilplatten und der Druckstreben;
- Fig. 15
- das Detail C von
Fig. 14 ; - Fig. 16
- das Detail D von
Fig. 14 ; - Fig. 17
- das Detail E von
Fig. 14 ; - Fig. 18
- eine dem Detail C entsprechende alternative Ausführungsform der Auflagerkonstruktion;
- Fig. 19
- eine Ansicht einer vierten erfindungsgemäßen Ausführungsform nach der Montage der Zugglieder und Fertigteilplatten und
- Fig. 20
- einen vertikalen Schnitt einer fünften erfindungsgemäßen Ausführungsform nach der Herstellung der Aufbetonschicht.
- Fig. 1
- a view of a first embodiment of the invention after the assembly of the carriage;
- Fig. 2
- a view of the first embodiment of the invention after the assembly of the tension members and precast plates;
- Fig. 3
- a vertical section of the first embodiment of the invention after lifting the precast slabs in an elevated position;
- Fig. 4
- a vertical section of the first embodiment of the invention after lowering the precast slabs on the bridge side members and after the production of the concrete layer;
- Fig. 5
- the detail A of
Fig. 3 ; - Fig. 6
- the detail B of
Fig. 4 ; - Fig. 7
- a longitudinal view of the first embodiment of the invention after the assembly of prefabricated panels at the assembly site;
- Fig. 8
- a longitudinal view of the first embodiment of the invention after discontinuation of precast slabs at the installation site;
- Fig. 9
- a longitudinal view of the first embodiment of the invention after completing the carriageway panel;
- Fig. 10
- a longitudinal view of a second embodiment of the invention after mounting the precast panels at the assembly site;
- Fig. 11
- a longitudinal view of the second embodiment of the invention after the partial settling of precast slabs at the installation site;
- Fig. 12
- a detail of a vertical section through a support structure of the second embodiment of the invention according to the in
10 and FIG. 11 Plotted sectional plane XII-XII; - Fig. 13
- a vertical section of the second embodiment of the invention according to the in
10 and FIG. 11 Plotted sectional plane XIII - XIII; - Fig. 14
- a vertical section of a third embodiment of the invention after the assembly of the precast panels and the pressure struts;
- Fig. 15
- the detail C of
Fig. 14 ; - Fig. 16
- the detail D of
Fig. 14 ; - Fig. 17
- the detail E of
Fig. 14 ; - Fig. 18
- an alternative embodiment of the support structure corresponding to detail C;
- Fig. 19
- a view of a fourth embodiment of the invention after the assembly of the tension members and precast plates and
- Fig. 20
- a vertical section of a fifth embodiment of the invention after the production of the concrete layer.
Eine erste Ausführungsform des erfindungsgemäßen Verfahrens ist in
Gemäß
Gemäß
Gemäß
Durch die Vergrößerung der Längen der Zugglieder 11, welche Längenänderung beispielsweise durch Gewindestangen 49 mit Muttern oder durch Absenkvorrichtungen mit hydraulischen Pressen 30 realisiert werden kann, ist es gemäß
Gemäß
Gemäß
In
Aus Gründen der Übersichtlichkeit und weil die Ausführung der Bewehrung von Fertigteilplatten 2 mit Aufbetonschicht 3 als bekannt vorausgesetzt werden kann, wird die Bewehrung in diesem Ausführungsbeispiel nicht dargestellt. Ein Teil der Bewehrung ist in den Fertigteilplatten 2 angeordnet. Ein Teil der Bewehrung wird vor dem Aufbringen der Aufbetonschicht 3 eingebaut. Der Einbau der Bewehrung der Aufbetonschicht kann bereits zu einem großen Teil auf einem Montageplatz 42 erfolgen, wie dies in
Die Abbildungen
Aus diesem Grund ist es auch nicht möglich die gesamte Bewehrung am Montageplatz 42 zu verlegen. Die Bewehrung, die zur Verbindung der auskragenden Platten und der zwischen den Brückenlängsträgern 5 angeordneten Platte erforderlich ist, kann daher erst am Einbauort 43 verlegt werden.For this reason, it is also not possible to move the entire reinforcement at the
Eine Brücke 4, welche zwei Widerlager 40, fünf Pfeiler 41 und zwei Brückenlängsträger 5 umfasst, ist in den Abbildungen
Gemäß
Der Montageplatz 42 ist bei diesem Ausführungsbeispiel auf einem Widerlager 40 situiert. Es kann auch vorteilhaft sein, den Montageplatz 42 auf die Brücke 4 zu verlegen nachdem die ersten Abschnitte der Fahrbahnplatte 1 hergestellt wurden.The
Gemäß
Eine zweite Ausführungsform des erfindungsgemäßen Verfahrens ist in den Abbildungen
Die in
Mit der Herstellung der Fahrbahnplatte 1 wird bei diesem Beispiel an dem, dem Montageplatz 42 gegenüberliegenden Widerlager 40, begonnen, welches in
Wie in
Die in
Eine dritte erfindungsgemäße Ausführungsform des Verfahrens ist in den Abbildungen
Gemäß
Ein Plattenrand 10 jeder Fertigteilplatte 2 ist dabei auf dem Brückenlängsträger 5 gelagert. An einer der beiden Fertigteilplatten 2 ist eine Arbeitsplattform 46 mit einem Geländer 47 befestigt. Zur Herstellung der Aufbetonschicht 3 wird am Plattenrand 10 auf der linken Seite der auskragenden Fertigteilplatte 2 eine seitliche Schalung 48 befestigt. Das Anbringen einer seitlichen Schalung 48 ist vorteilhaft, weil eine Arbeitsfuge 21 zwischen den Fertigteilplatten 2 und der in
Bei dem Ausführungsbeispiel gemäß
Im Brückenlängsträger 5 entstehen in dem in
Die Ausbildung der Auflagerkonstruktion 15 für dieses Ausführungsbeispiel des erfindungsgemäßen Verfahrens ist in
Eine Möglichkeit zur Ausbildung der Verankerung 14 der Fertigteilplatte 2 ist in
Eine alternative Ausbildung der Auflagerkonstruktion 15 ist in
Eine vierte erfindungsgemäße Ausführungsform des Verfahrens ist in
Bei diesem Ausführungsbeispiel werden die Zugglieder 11 der auskragenden Platten in schräger Lage montiert. Dadurch werden Horizontalbewegungen der Fertigteilplatten 2, die zum Beispiel beim Anfahren oder Bremsen des Wagens 27 infolge von Massenträgheitskräften auftreten würden, in ihrer Größe wesentlich reduziert. Wenn Zugglieder 11 in vertikaler Lage eingebaut werden, wie bei
Eine fünfte erfindungsgemäße Ausführungsform des Verfahrens ist in
Bei diesem Ausführungsbeispiel werden die Querträger 9 als Fachwerkkonstruktion 33 ausgebildet. Eine Fachwerkkonstruktion 33 weist gegenüber einer rein biegebeanspruchten Tragkonstruktion, die beispielsweise dem Querträger 9 der ersten Ausführungsform entspricht, den Vorteil einer höheren Steifigkeit auf.In this embodiment, the
Die hier beispielhaft gezeigte Ausführung des Querträgers 9 als Fachwerkkonstruktion 33 kann sinngemäß auf weitere Tragwerksteile des Wagens 27 angewandt werden, um Konstruktionsgewicht einzusparen, weil Fachwerkkonstruktionen 33 leichter sind als räumliche Rahmenkonstruktionen 31.The embodiment shown here by way of example of the
Bei diesem Ausführungsbeispiel bestehen die Brückenlängsträger 5 aus rechteckigen Stahlbetonträgern. Die auskragenden Fertigteilplatten 2 werden auf die Brückenlängsträger 5 aufgelegt. Die zwischen den Brückenlängsträgern 5 angeordnete Fertigteilplatte 2 ist auf der linken Seite in einer Aussparung 53 im Brückenlängsträger 5 aufgelagert. Auf der rechten Seite weist der Plattenrand 10 der Fertigteilplatte 2 einen Abstand zum Brückenlängsträger 5 auf. Dadurch entsteht beim Anschluss der Fertigteilplatte 2 an den rechten Brückenlängsträger 5 eine sich in Längsrichtung der Brücke 4 erstreckende Arbeitsfuge 21.In this embodiment, the bridge
In den Beispielen wurde die Herstellung einer Fahrbahnplatte 1 auf Brückenlängsträgern 5 aus Stahlprofilen, hohlkastenförmigen Spannbetonträgern und rechteckigen Stahlbetonträgern beschrieben. Mit dem erfindungsgemäßen Verfahren ist die Herstellung einer Fahrbahnplatte 1 auf Brückenlängsträgern 5 aus beliebigen Baustoffen und mit beliebigen Querschnitten möglich.In the examples, the production of a
Die in den Beispielen gezeigten Schweißverbindungen können erforderlichenfalls durch Schraub,- Niet-, Klebe- und/oder Klemmverbindungen ersetzt werden.If necessary, the welded connections shown in the examples can be replaced by screwed, riveted, glued and / or clamped connections.
Die in den Beispielen gezeigten Verankerungen 14 der Fertigteilplatten 2 können auch durch andere gleichwertige Ausführungsformen, wie zum Beispiel durch einbetonierte Gewindestangen 49 mit Endplatten oder durch konusförmige Verankerungen, ersetzt werden.The
Die in den Beispielen gezeigten Fertigteilplatten 2 sind vorteilhaft industriell hergestellte Produkte aus Stahlbeton. Die Fertigteilplatten 2 können auch aus Spannbeton, textilbewehrtem Beton, Faserbeton oder aus ultrahochfestem Beton hergestellt werden. Es kann auch von Vorteil sein, die Fertigteilplatten 2 direkt vor Ort oder zumindest in der Nähe der zu errichtenden Brücke 4 herzustellen.The
In den Beispielen werden die Zugglieder 11 mit ihren oberen Endpunkten 12 an Querträgern 9 des Wagens 27 befestigt. Es kann auch von Vorteil sein, die Zugglieder 11 an anderen Konstruktionsteilen des Wagens 27 wie beispielsweise den Rahmenträgern 28, 29, zu befestigen.In the examples, the
- 11
- Fahrbahnplattecarriageway
- 22
- FertigteilplattePrecast concrete slab
- 33
- Aufbetonschichttopping
- 44
- Brückebridge
- 55
- BrückenlängsträgerBridge side members
- 66
- Stützesupport
- 77
- oberer Endpunkt einer Stützeupper end point of a column
- 88th
- unterer Endpunkt einer Stützelower endpoint of a column
- 99
- Querträgercrossbeam
- 1010
- Plattenrand einer FertigteilplattePlate edge of a precast slab
- 1111
- Zuggliedtension member
- 1212
- oberer Endpunkt eines ZuggliedsUpper end point of a tension member
- 1313
- unterer Endpunkt eines Zuggliedslower end point of a tension member
- 1414
- Verankerung einer FertigteilplatteAnchoring a prefabricated slab
- 1515
- Auflagerkonstruktionsupport construction
- 1616
- Hohlprofilhollow profile
- 1717
- Oberkante eines HohlprofilsTop edge of a hollow profile
- 1818
- Oberfläche der AufbetonschichtSurface of the concrete layer
- 1919
- Temporäre FesthaltevorrichtungTemporary retaining device
- 2020
- oberer Endpunkt einer Auflagerkonstruktionupper end point of a support structure
- 2121
- Arbeitsfugeconstruction joint
- 2222
- Betonprismaconcrete prism
- 2323
- Oberseite eines BetonprismasTop of a concrete prism
- 2424
- VerschublagerVerschublager
- 2525
- erster Verschubträgerfirst shunt carrier
- 2626
- zweiter Verschubträgersecond Verschubträger
- 2727
- Wagendare
- 2828
- erster Rahmenträgerfirst frame carrier
- 2929
- zweiter Rahmenträgersecond frame carrier
- 3030
- hydraulische Pressehydraulic press
- 3131
- räumliche Rahmenkonstruktionspatial frame construction
- 3232
- Obergurt eines BrückenlängsträgersUpper flange of a bridge longitudinal member
- 3333
- FachwerkkonstruktionTruss structure
- 3434
- SchweißnahtWeld
- 3535
- Lochhole
- 3636
- Hüllrohrcladding tube
- 3737
- Seilrope
- 3838
- VerbandAssociation
- 3939
- Verbindungskonstruktionconnecting structure
- 4040
- Widerlagerabutment
- 4141
- Pfeilerpier
- 4242
- Montageplatzassembly area
- 4343
- Einbauortinstallation
- 4444
- Stahlprofilsteel section
- 4545
- Stahlplattensteel plates
- 4646
- Arbeitsplattformworking platform
- 4747
- Geländerrailing
- 4848
- seitliche Schalunglateral formwork
- 4949
- Gewindestangethreaded rod
- 5050
- Muffesleeve
- 5151
- Querstabcross bar
- 5252
- Bewehrungsstabrebar
- 5353
- Aussparungrecess
- 5454
- Ausgleichsschichtleveling layer
- 5555
- Stahlkeilsteel wedge
- 5656
- Unterseite der FertigteilplatteBottom of precast panel
- 5757
- Knickkink
- 5858
- Druckstrebestrut
- 5959
- QuerspanngliedCross tendon
- 6060
- Endverankerung für QuerspanngliedEnd anchorage for transverse tendon
- 6161
- Umlenkstelle für QuerspanngliedDeflection point for transverse tensioning element
Claims (21)
- A method for producing a roadway plate (1) with underlying prefabricated plates (2) and a superimposed top concrete layer (3) of in-situ concrete for a bridge (4) with at least one bridge longitudinal beam (5), characterised in that-a- support structures (15) are formed on the top side of the at least one bridge longitudinal beam (5),-b- wherein displacement bearings (24) are mounted at spaced apart upper end points (20) of the support structures (15), and-c- the displacement bearings (24) are aligned in longitudinal direction of the bridge (4) such that these act as support bearings for displacements only in longitudinal direction of the bridge (4), wherein-d- a first displacement beam (25) and a second displacement beam (26), each with a beam length, which is greater than twice the distance of adjacent displacement bearings (24) seen in longitudinal direction of the bridge (4), are each displaceably mounted on at least two displacement bearings (24) in longitudinal direction of the bridge (4), wherein-e- the two displacement beams (25, 26) are mounted such that the centroidal axis of the second displacement beam (26) extends parallel to the centroidal axis of the first displacement beam (25), and the two displacement beams (25, 26) are spaced apart from each other in a sectional plane normal to the longitudinal axis and the two displacement beams (25, 26) are arranged essentially along the same longitudinal section of the bridge (4), wherein-f- at least two spaced-apart supports (6) are each connected with their lower end points (8) in an essentially vertical position to the first displacement beam (25), and-g- at least two further spaced-apart supports (6) are each connected with their lower end points (8) in an essentially vertical position to the second displacement beam (26), wherein-h- cross-beams (9) are attached to the lower end points (7) of the supports (6) in an essentially horizontal position, wherein each cross-beam (9) is fastened, respectively, to a first support (6) connected to the first displacement beam (25) as well to a second support (6) connected to the second displacement beam (26), and-i- tension members (11) are fastened, respectively, to the cross-beams (9), whereupon-j- a special frame structure (31) formed as a result of connecting the displacement beams (25, 26), the supports (6) and the cross-beams (9) forms a carriage (27), which is movable in longitudinal direction of the bridge (4) and is moved to an assembly site (42), wherein-k- at the assembly site (42) prefabricated plates (2) are fastened at the lower end points (13) of the tension members (11) in a super-elevated position, and subsequently-1- the carriage (27) together with the prefabricated plates (2) is moved to the intended installation site (43) for the prefabricated plates (2), whereupon-m- the prefabricated plates (2) are lowered to the extent that at least one plate edge (10) of at least one prefabricated plate (2) is supported on a bridge longitudinal beam (5), and-n- a reinforcement is laid, which is to be arranged in the top concrete layer, and-o- a top concrete layer (3) of in-situ concrete is applied to the prefabricated plates (2), wherein the upper end points (20) of the support structures (15), in the fitted position, are positioned at the same height or higher than the surface (18) of the built-up layer (3), and-p- following hardening of the top concrete layer (3) the fastening of the prefabricated plates (2) on the lower end points (13) of the tension members (11) is undone, and finally-q- the carriage is moved to an assembly site (42) for picking up, as required, further prefabricated plates (2) at this site.
- The method according to claim 1, characterised in that- at least one support structure (15) is formed from a steel profile (44), and- the steel profile (44) is rigidly connected to the bridge longitudinal beam (5) in such a way that the centroidal axis of the steel profile (44) extends essentially parallel to the centroidal axes of the supports (6), wherein- the length of the steel profile (44) is chosen such that the upper end point of the steel profile (44), in the installed position, is positioned at the same height or higher than the surface (18) of the top concrete layer (3), and- the steel profile (44) is cut off close to the surface (18) of the top concrete layer (3) in order to dismantle the support structure (15).
- The method according to claim 1, characterised in that- at least one support structure (15) is formed from a concrete prism (22), wherein- the concrete prism (22) is mounted on the bridge longitudinal beam (5) such that the top side (23) of the concrete prism (22) is arranged at the same height or a little higher than the surface (18) of the top concrete layer (3), wherein the top side (23) of the concrete prism (22) is essentially parallel to the surface (18) of the top concrete layer (3), and- the concrete prism (22) remains in the top concrete layer (3).
- The method according to claim 1, characterised in that- at least one support structure (15) is formed from a hollow profile (16) and a steel profile (44), wherein- the dimensions of the hollow profile (16) are dimensioned such that it is possible to push the steel profile (44) into the hollow profile (16), and- the hollow profile (16) is rigidly connected to the bridge longitudinal beam such that the centroidal axis of the hollow profile (16) extends approximately parallel to the centroidal axes of the supports (6), wherein- the length of the hollow profile (16) is chosen such that the upper edge (17) of the hollow profile (16), in the installed position, is positioned at the same height or higher than the surface (18) of the top concrete layer (3), and- the steel profile (44) is removed and the hollow profile (16) is cut off close to the surface (18) of the top concrete layer (3), in order to dismantle the support structure (15).
- The method according to one of claims 1 to 4, characterised in that the carriage (27) comprises a steel structure which is assembled from elements manufactured in advance at the bridge building site by means of screw connections and/or plug-in connections.
- The method according to one of claims 1 to 5, characterised in that the carriage (27) following completion of the roadway plate (1) is dismantled and re-used, as required, for producing a roadway plate (1) for another bridge (4).
- The method according to one of claims 1 to 6, characterised in that a spatial frame structure (31) of the carriage (27) is produced, at least partly, from framework structures (33).
- The method according to one of claims 1 to 4, characterised in that after fastening the prefabricated plates (2) on the lower end points (13) of the tension members (11) the prefabricated plates (2) are connected to each other by connecting structures (39) arranged in the region of the plate edges (10).
- The method according to one of claims 1 to 8, characterised in that the prefabricated plates (2) are lifted at the assembly site (42) and are lowered at the installation site (43) by means of hydraulic presses (30) mounted on the carriage (27).
- The method according to one of claims 1 to 8, characterised in that the prefabricated plates (2) are lowered at the installation site (43) by twisting the tension members (11) provided with a thread and the nuts attached at the upper end point (12) against each other.
- The method according to one of claims 1 to 10, characterised in that the prefabricated plates (2) are attached to tension members (11) obliquely arranged on the carriage (27), so as to prevent horizontal movements of the prefabricated plates (2) as much as possible while the carriage (27) is being moved.
- The method according to one of claims 1 to 11, characterised in that tension members (11) with high rigidity are used, so as to prevent horizontal movements of the prefabricated plates (2) as much as possible while the carriage (27) is being moved.
- The method according to one of claims 1 to 9, characterised in that the prefabricated plates (2) attached to the carriage (27) using temporary retaining devices (19), so as to prevent horizontal movements of the prefabricated plates (2) as much as possible while the carriage (27) is being moved.
- The method according to one of claims 1 to 13, characterised in that the reinforcement for the top concrete layer (3) is placed onto the prefabricated plates (2) assembled to the tension members (11) at the assembly site (42), and the carriage (27) together with the prefabricated plates (2) including the placed reinforcement for the top concrete layer (3) is moved to the envisaged installation site (43) of the prefabricated plates (2).
- The method according to one of claims 1 to 14, characterised in that the reinforcement for the top concrete layer (3) is laid at least partly over the prefabricated plates (2) at the assembly site (42).
- The method according to one of claims 1 to 15, characterised in that prefabricated plates (2) are used, which have end anchorings (60) and deflecting points (61) for transverse tension members (59) formed on them.
- The method according to one of claims 1 to 16, characterised in that at least one prefabricated plate (2) is supported in a recess (53) arranged in the bridge longitudinal beam (5) made of steel concrete or prestressed concrete.
- The method according to one of claims 1 to 17, characterised in that a tension member (11) is passed through a hole (35) of a prefabricated plate (2) and the tension member (11) is anchored with an anchoring (14) on the underside (56) of the prefabricated plate (2) .
- The method according to one of claims 1 to 18, characterised in that a lower end point (13) of a tension member (11) is anchored in an anchoring (14) arranged within the height of the cross-section of the prefabricated plate (2).
- A carriage (27) for producing a roadway plate (1) with a method according to one of claims 1 to 19, characterised in that- the carriage (27) comprises two displacement beams (25, 26), at least four supports (6), at least two transverse beams (9) as well as tension members (11), which are joined together to form a spatial frame structure (31), wherein- each transverse beam (9) is fastened by means of the supports (6) to both displacement beams (25, 26), respectively, and- the two displacement beams (25, 26) are arranged such that these (25, 26) rest movably supported in longitudinal direction of the bridge (4) on displacement bearings (24) connected to at least one bridge longitudinal beam (5), wherein- the carriage (27) preferably comprises hydraulic presses (30) for lifting and lowering prefabricated plates (2), and- the carriage (27) is provided for the purpose of transporting prefabricated plates (2) from an assembly site (42) to an installation site (43) along the bridge (4), and- the carriage (27) additionally absorbs the weight of a top concrete layer during the concreting process as well as during hardening of the top concrete layer (3) and, in doing so, introduces this weight into the at least one bridge longitudinal beam (5) of the bridge (4).
- A roadway plate (1) with underlying prefabricated plates (2) and a superimposed top concrete layer (3) of in-situ concrete for a bridge (4) with at least one bridge longitudinal beam (5), produced by means of a method according to one of claims 1 to 19 with the aid of a carriage (27) according to claim 20.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA332/2015A AT517231B1 (en) | 2015-05-27 | 2015-05-27 | Method for producing a roadway slab for a bridge |
PCT/AT2016/050158 WO2016187634A1 (en) | 2015-05-27 | 2016-05-24 | Method for producing a roadway plate for a bridge |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3303707A1 EP3303707A1 (en) | 2018-04-11 |
EP3303707B1 true EP3303707B1 (en) | 2019-06-26 |
Family
ID=56119239
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16728596.4A Active EP3303707B1 (en) | 2015-05-27 | 2016-05-24 | Method for producing a roadway plate for a bridge |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3303707B1 (en) |
AT (1) | AT517231B1 (en) |
WO (1) | WO2016187634A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019090374A1 (en) | 2017-11-07 | 2019-05-16 | Kollegger Gmbh | Method for producing a bridge support of a prestressed concrete bridge |
AT520614B1 (en) * | 2017-11-07 | 2019-12-15 | Prof Dr Ing Johann Kollegger | Process for the production of a carriageway slab with precast slabs underneath |
WO2021203150A1 (en) | 2020-04-08 | 2021-10-14 | Kollegger Gmbh | Method for producing a roadway deck for a bridge |
AT524664B1 (en) * | 2021-06-09 | 2022-08-15 | Kollegger Gmbh | Process for the construction of a bridge from prefabricated girders and roadway slab elements |
CN114482565B (en) * | 2022-03-02 | 2022-09-02 | 中国建筑第二工程局有限公司 | Adjacent type multilayer gymnasium construction method with indoor ice rink |
AT526252B1 (en) | 2022-11-15 | 2024-01-15 | Kollegger Gmbh | METHOD FOR PRODUCING A ROAD Slab FOR A BRIDGE |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19544557C1 (en) * | 1995-11-29 | 1997-01-23 | Geruestbau Broecking Gmbh | Shuttering wagon to form concrete carriageway slabs on steel bridges |
DE102007047439A1 (en) * | 2007-10-04 | 2009-04-16 | Doka Industrie Gmbh | Formwork routing for the cantilever construction of bridges |
CN104631343B (en) * | 2015-02-15 | 2016-08-24 | 河海大学 | From traveling rhombus keying cradle in truss type structure and suspended basket and construction method |
-
2015
- 2015-05-27 AT ATA332/2015A patent/AT517231B1/en not_active IP Right Cessation
-
2016
- 2016-05-24 WO PCT/AT2016/050158 patent/WO2016187634A1/en active Application Filing
- 2016-05-24 EP EP16728596.4A patent/EP3303707B1/en active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
AT517231B1 (en) | 2016-12-15 |
WO2016187634A1 (en) | 2016-12-01 |
EP3303707A1 (en) | 2018-04-11 |
AT517231A4 (en) | 2016-12-15 |
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