EP3294512B1 - Apparatus and method for continuous prouction of materials - Google Patents
Apparatus and method for continuous prouction of materials Download PDFInfo
- Publication number
- EP3294512B1 EP3294512B1 EP16722200.9A EP16722200A EP3294512B1 EP 3294512 B1 EP3294512 B1 EP 3294512B1 EP 16722200 A EP16722200 A EP 16722200A EP 3294512 B1 EP3294512 B1 EP 3294512B1
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- European Patent Office
- Prior art keywords
- magnetrons
- power
- control
- production
- conveyor belt
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- 238000000034 method Methods 0.000 title claims description 21
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- 238000010438 heat treatment Methods 0.000 claims description 16
- 230000001276 controlling effect Effects 0.000 claims description 7
- 238000010924 continuous production Methods 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 5
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- 229910000831 Steel Inorganic materials 0.000 description 6
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/18—Auxiliary operations, e.g. preheating, humidifying, cutting-off
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/64—Heating using microwaves
- H05B6/78—Arrangements for continuous movement of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/24—Moulding or pressing characterised by using continuously acting presses having endless belts or chains moved within the compression zone
Definitions
- the invention relates to a device for the continuous production of materials, preferably for the production of material plates of substantially non-metallic material, according to the preamble of claim 1.
- the invention further relates to a process for the continuous production of materials, preferably for the production of material plates of substantially non-metallic material, according to the preamble of claim 10.
- This particle plate consists of at least three layers, the outer layers are made of fine material, whereas the middle layer consists of coarser material.
- the plate basically with low Produce material content, with only a higher proportion of material to be scattered at the locations of the plate, which is later required for the incorporation of fittings or fasteners to make connections with other parts.
- a basis weight profile is produced across the width or length of the nonwoven, which of course can also generate different nonwoven heights in consequence.
- the density does not necessarily have to be different. If, however, the nonwoven is pressed uniformly across the width, or passes through a press nip which is uniform across the width, it will have different densities due to the different basis weights.
- a method and apparatus for heating a web before a press is known from EP 2 247 418 B1 known.
- 20 to 300 microwave generators with a magnetron power of 3 to 50 kW and a frequency range of 2400 - 2500 MHz are to be arranged in a continuous furnace per press surface side.
- the large number of generators and the frequency used, which are necessary for the device and the method advantageously result in a small size of the radiation openings in the boiler room at the microwave frequency used.
- the disclosure teaches the skilled person only that a plurality of microwave generators are used with the same power and should be controlled accordingly evenly.
- the radiation room It is also generally known to homogenize the microwaves within a boiler room, hereinafter called the radiation room, by means of suitable devices. Such devices are for example metallic rotary blades. Alternatively, the material to be heated can stand on rotating turntables. Even in a continuous furnace charged with several microwave generators, hereafter called magnetrons, such a homogenization of the radiation within the radiation space may be useful, even if the material to be heated by means of a conveyor belt continuously through the Radiation space is performed.
- suitable devices are for example metallic rotary blades.
- the material to be heated can stand on rotating turntables. Even in a continuous furnace charged with several microwave generators, hereafter called magnetrons, such a homogenization of the radiation within the radiation space may be useful, even if the material to be heated by means of a conveyor belt continuously through the Radiation space is performed.
- the above device also has the disadvantage that no width adjustment is provided, since it is assumed that in addition to the loss of radiation in the absorbers, the radiation is predominantly and substantially evenly absorbed in the material.
- the above device has the disadvantage that different material widths and heights can be driven by the proposed width and height adjustment of the locks easily in and out of the continuous furnace, but at narrow widths and at the same time large volume of the material, the power loss of the continuous furnace is disproportionate is high.
- CN202448195U discloses the features of the preambles of claims 1 and 10.
- the object of the present invention is to develop the device and the method so that the disadvantages described above can be avoided.
- the probability of failure of the device can be reduced by an emergency program in case of failure of one or a few magnetrons is established.
- the invention is based on a device for the continuous production of materials, preferably for the production of material plates of substantially non-metallic material, comprising at least one continuous furnace for the continuous heating of material on an endlessly circulating conveyor belt and further comprises a downstream in the production direction press, wherein the continuous furnace has a plurality of magnetrons for generating electromagnetic waves and waveguides with outlet openings for feeding the waves into a radiation space.
- the stated object is achieved for the device in that a control or regulating device is arranged for controlling individual or grouped magnetrons in order to operate them with different powers for producing a differentiated power profile, preferably in and / or transversely to the production direction.
- the material is preferably present as an endless strand on the conveyor belt and has two surface sides, wherein one of these surface sides rests on the conveyor belt and has at least two edges in the production direction.
- outlet openings of the waveguide are arranged in at least one substantially parallel plane to the conveyor belt. There may be several levels provided with different distances to the material.
- rectangular and / or oval waveguides are preferably arranged.
- the corresponding outlet openings can longitudinally and transversely to the direction of production in rows R1, ..., R n, R n + 1 and S1, ..., S n, S n + be arranged.
- the surfaces of the outlet openings of the adjacent tracks S n , S n + 1 spaced along the production direction are arranged adjacent or overlapping.
- control or regulating device starting from the material and / or the product to be produced suitably retrieve given power profiles and set in a continuous furnace.
- the industrial production plants in question are usually suitable for producing a variety of different products as well as different sizes of a single product.
- the operator or an automated detection of the incoming material via a control or regulating device can specify a retrievable default setting of the magnetrons.
- It can be at least one measuring device for testing the material and / or the product in operative connection with the control or Be arranged control device for controlling or regulating the power of the magnetrons or the power profile. It is particularly advantageous if the measuring device has sections over the width, particularly preferably in the same tracks as the continuous furnace magnetrons / outlet openings, is adjustable. Additionally or alternatively, further preceding devices of the production facility or the control station of the plant can be arranged in operative connection with the control or regulating device for controlling or regulating the power of the magnetrons or the power profile.
- the measuring device will lift before and after the continuous furnace on the basis weight, the density, the humidity, the temperature, the volume and / or the position of the material on the conveyor belt.
- the same or similar parameters are measured by the measuring device after the press.
- Each existing measuring device transmits the measured values to the control or regulating device for automated comparison of the actual values with the predetermined desired values.
- the temperature difference .DELTA.T before and after the continuous furnace of importance and this particular also differentiated across the width at different heights and / or basis weights
- the material can change its size and in particular its position on the conveyor belt, wherein so far only the lock technology at the inlet and at the outlet of the continuous furnace have been controlled.
- an influence on the existing magnetrons can now be taken even with a relatively narrow arranged on the conveyor belt material by, for example, operated only the magnetrons above the material.
- the magnetrons, under whose outlet openings no material is transported, are switched off.
- possibly outside tracks of the magnetrons are automatically removed. or turned on.
- magnetrons with a power of 0.5 to 20 kW, preferably used up to 6 kW.
- a passive and / or active distribution means for the electromagnetic waves can be arranged in the radiation space.
- a distribution means is known as a wobbler (engl.) In the art and usually a sheet of geometric shape, which is arranged in an active version movable (rotatable).
- means for activating or deactivating the distribution means are arranged in the continuous furnace.
- these means may be suitable for covering or removing the distribution medium from the radiation chamber.
- the drive, or its control, of the conveyor belt or a measuring device for the speed of the forming belt be arranged in operative connection with the control and regulating device. This should be used to perform a balance between the power clocking and / or the use timing of the magnetrons versus the feed of the material. It should be avoided that caused by the intermittent operation of the magnetron local overheating or insufficiently heated areas in the material.
- the magnetrons of the tracks arranged outside the material can be correspondingly arranged to be reducible or switchable in their power.
- the solution of the problem posed for a method is that the magnetrons are controlled individually or in groups with different powers in order to provide them with a differentiated power profile, preferably in and / or transverse to the production direction to operate.
- the magnetrons are driven by a control or regulating device. This is particularly suitable for retrieving and setting predefined power profiles based on the material and / or the product to be produced.
- the material and / or the product can be checked by means of at least one measuring device, preferably in sections longitudinally and / or transversely, and the corresponding measured values of the control or regulating device for controlling or regulating the magnetrons or the power profile can be transmitted.
- a passive and / or active distribution means for the electromagnetic waves in the radiation space can be deactivated during the heating of the material. This deactivation can be carried out, for example, by covering or by moving out of the radiation space.
- a power profile of the magnetrons is adjusted so that sets a higher temperature of the material, starting from the edges to the longitudinal center line of the material. This is particularly desirable when due to the material, the binder, the moisture in or on the material forms a flow during the pressing, which is directed towards the narrow sides of the material.
- the material is additionally heated by the heated fluid flow in the vicinity of the edges. It can now cause the edges of the material to overheat on a uniformly heated material. To avoid this, the edges are heated less strongly.
- At least one track on the edge, ie the outside of the track, is correspondingly reduced or switched off in its power.
- magnetrons preferably entire rows (Rx) of magnetrons, may be arranged which are not used in regular operation and can be connected in the event of the failure of a magnetron.
- control or regulating device is suitable for detecting via a monitoring or detection at the magnetrons or their power consumption, whether the function is guaranteed and will automatically connect more magnetrons with the necessary power, if not.
- the control or regulating device is suitable for applying local surface weight increases, in particular surface weight increases occurring transversely to the production direction, in the material via a path / time tracking in the radiation space with a higher power and to control the magnetrons in a corresponding temporal and geometric arrangement.
- the device is suitable for carrying out the method but also independently operable.
- FIG. 1 shows above a schematic side view and below an associated schematic plan view of a device with a production direction 15 through a continuous furnace 1 and a continuously operating press 2 with two endlessly rotating and the strand-like material 3 by the press 2 pulling steel strips.
- the material 3 is transported on a conveyor belt 10 from the left through the continuous furnace 1, there heated in a radiation space 14, passed the press 2 and there pressed into a product 8 and cured.
- the material 3 to apply microwaves. This may be necessary in particular if, due to the lack of penetration of the microwaves from one side, the material 3 can not sufficiently heat through or if the power for heating purposes is to be increased.
- the continuous furnace 1 has around the radiation space 14 in addition to a shielding housing 11 nor absorber 12, the inlet and outlet side absorb excess microwaves and prevent the leakage of microwaves from the continuous furnace 1 in addition to the only indicated there locks.
- the locks and / or the absorber 12 are height and / or width adjustable.
- the device according to the invention has a control or regulating device 17 which is capable of controlling the majority of magnetrons 4 for the production of microwaves in their power.
- the control or regulating device 17 can control individual or grouped magnetrons 4.
- the control or regulating device 17 is in operative connection with a storage device and / or a computing unit that already contains prescriptions or predetermined frame data for setting the continuous furnace 1 or the magnetrons 4.
- calculation bases can be stored here on the basis of which the control or regulating device 17, in conjunction with inputs of the operating personnel with respect to the type of material 3 and / or the product 8 to be produced, realizes proposals or settings with which the continuous furnace 1 in conjunction with the following Press 2 can work in an optimal and harmless for the material 3 area.
- measuring devices 16 can be arranged in front of the continuous furnace 1, measuring devices 18 after the continuous furnace 1 and in front of the press 2 for the material 3 in the production direction.
- measuring devices 20 for the product 8 can be provided to arrange a measuring device 20 for the product 8 at the outlet of the press 2. All these mentioned or possibly further measuring devices have in common that they are in operative connection with the control or regulating device 17 and can transmit their measurement results to them. These measurements are the basis for control or regulating algorithms and causes in the control or regulating device 17 the generation and transmission of corresponding control commands to the continuous furnace 1 or the magnetrons 4 arranged there.
- further preceding devices of the production site or the control station of the installation for transmitting data may be in operative connection with the control or regulating device 17.
- These measuring devices 16, 18, 20 may preferably be suitable for making measurements in sections over the width 19 of the material 3 or of the product 8.
- the material 3 is applied to the conveyor belt 10 in a height 19 low compared to the height.
- the material 3 is pressed in this width 19 in the subsequent press 2 to the product 8.
- the material 3 is therefore preferably strand-shaped, has an upper and a lower surface side, wherein a surface side rests on the conveyor belt 10 and forms two edges 7.
- the position of the edges 7 on the conveyor belt 10 is known to vary, in particular by the belt during the task of the material 3 on the conveyor belt 10, by changes in the trimming or product conversion.
- the later band profile in the area of the continuous furnace 1 can lead to the fact that the conveyor belt 10 is not always guided in the same position through the continuous furnace 1.
- FIG. 2 shows a plan view in the production direction 15 from bottom to top on the lid 22 of the radiation space 14 in a section X2-X2 FIG. 3
- FIG. 3 shows the corresponding view of a section X3-X3 through the radiation space 14 after FIG. 2 , where the Production direction 15 is directed to the drawing plane.
- the magnetrons 4 are preferably arranged separately in a cabinet 13 and laterally of the radiation space 14 for better accessibility, in particular for maintenance or replacement purposes.
- the cabinet 13 has openings through which the waveguides 5 connected to the magnetrons 4 guide the microwaves to the radiation space 14 and enter them there via the outlet openings 6, corresponding to openings in the lid 22 into the radiation space 14.
- the outlet openings 6 are arranged in several rows R (R n , R n + 1 ) transversely to the production direction 15 and tracks S (S n , S n + 1 ) along the production direction 15.
- the manner of arrangement of the outlet openings 6 on the radiation space 14 is dependent on the use of the continuous furnace 1, the frequency of the microwave radiation, which has an influence on the size of the waveguide 5 and thus on the outlet openings 6, and in particular of the It may therefore be possible to use only a small number of magnetrons 4, wherein at least two must be arranged. These then form a row in any direction. Preferably, however, it is provided that at least a plurality of magnetrons 4 are arranged in a row R and can be controlled by means of the control or regulating device 17 with a differentiated power profile 9. Already a row R, if necessary not necessarily transverse but angular (except parallel) to the production direction allows the differentiated heating of the material 3 across the width 19.
- a differentiated heating profile in the material 3 or a differentiated power profile 9 of the magnetrons 4 can be controlled.
- the possibilities are manifold.
- a second radiation space 14 ' may be provided which first radiation space 14 with respect to the material 3 opposite and thus arranged below the conveyor belt 10.
- This can preferably have the same configuration of magnetrons / waveguides / outlet openings as the radiation space 14.
- the material 3 to be heated here has a predetermined width 19 and lies on the moving through the continuous furnace 1 conveyor belt 10.
- the material 3 is formed substantially strand-shaped has two surface sides and one edge 7 each.
- FIG. 4 for a performance profile 9 will be as in FIG. 3 represented a material 3 of a width 19 through the radiation space 14 promoted.
- the number of tracks S is equal to 16.
- the magnetrons 4 of the tracks S 3 , S 4 left and S 13 , S 14 right of the outlet openings 6, which are arranged on the edge 7 of the material 3, with only half the power required L 40% operated.
- the subsequent rows Rn + 1 can correspondingly map the same power profile 9 as in FIG FIG. 4 shown.
- the use of a plurality of rows R and tracks S in a method for protecting the magnetrons 4 by alternately switching on and off of the magnetrons 4 is possible. Turning on and off does not describe the power timing that is usually used to set the power L of a magnetron, but pausing the magnetrons to maintain performance and prevent overheating, ie, use timing.
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Description
Die Erfindung betrifft eine Vorrichtung zur kontinuierlichen Herstellung von Werkstoffen, bevorzugt zur Herstellung von Werkstoffplatten aus im Wesentlichen nichtmetallischen Material, nach dem Oberbegriff des Patentanspruches 1.The invention relates to a device for the continuous production of materials, preferably for the production of material plates of substantially non-metallic material, according to the preamble of
Die Erfindung bezieht sich weiter auf ein Verfahren zur kontinuierlichen Herstellung von Werkstoffen, bevorzugt zur Herstellung von Werkstoffplatten aus im Wesentlichen nichtmetallischen Material, nach dem Oberbegriff des Patentanspruches 10.The invention further relates to a process for the continuous production of materials, preferably for the production of material plates of substantially non-metallic material, according to the preamble of
Die Verpressung von zerkleinerter respektive aufgeschlossener Biomasse, Holz oder holzähnlichen Werkstoffen zu Werkstoffplatten ist bekannt. Beispiele für derartige Werkstoffplatten sind MDF-Platten aus mitteldichten Fasern, orientierte Schnitzelplatten (OSB), Furnierplatten (LVL, OSL), Faserdämmplatten/-matten oder dergleichen. Zur Erhöhung der Produktionsleistung von kontinuierlich arbeitenden Pressen ist es weiter bekannt das zu einem Vlies oder Strang gestreute Material mit geeigneten Vorrichtungen vor dem Einlauf in die Presse aufzuwärmen. Durch die höhere Wärme zu Beginn der Verpressung benötigt die Presse weniger Zeit um das Vlies durchzuheizen. Entsprechend kann die Presse kürzer ausgelegt oder schneller betrieben werden. Bewährt haben sich Heißluft- oder Dampfvorwärmungen oder die Verwendung von hochfrequenter Strahlung (HF, MW) zur Vorwärmung in Mikrowellen-Durchlauföfen, im folgenden Durchlaufofen genannt. Das physikalische Prinzip beruht auf der Umwandlung elektromagnetischer Energie in Wärmeenergie bei der Absorption der Mikrowellen durch das zu erwärmende Material.The compression of comminuted or open-digested biomass, wood or wood-like materials to material plates is known. Examples of such material panels are MDF panels of medium density fibers, oriented chipboard (OSB), veneer panels (LVL, OSL), fiber insulation panels / mats or the like. To increase the production capacity of continuously operating presses, it is also known to heat the material scattered to a web or strand with suitable devices prior to entry into the press. Due to the higher heat at the beginning of the compression, the press requires less time to heat the fleece. Accordingly, the press can be made shorter or operated faster. Hot air or steam preheating or the use of high-frequency radiation (HF, MW) for preheating in microwave continuous furnaces, referred to below as the continuous flow furnace, have proven successful. The physical principle is based on the conversion of electromagnetic energy into heat energy in the absorption of microwaves by the material to be heated.
Mit
Bei der Herstellung des Vlieses wird ein Flächengewichtsprofil über die Breite oder Länge des Vlieses hergestellt, was in der Folge natürlich auch unterschiedliche Vlieshöhen generieren kann. In diesen Fall muss die Dichte (bei unterschiedlicher Höhe) nicht zwangsläufig unterschiedlich sein. Wird das Vlies aber gleichförmig über die Breite verpresst, bzw. durchläuft einen über die Breite gleichmäßigen Presspalt, wird es unterschiedliche Dichten aufweisen, aufgrund der unterschiedlichen Flächengewichte.In the production of the nonwoven, a basis weight profile is produced across the width or length of the nonwoven, which of course can also generate different nonwoven heights in consequence. In this case, the density (at different heights) does not necessarily have to be different. If, however, the nonwoven is pressed uniformly across the width, or passes through a press nip which is uniform across the width, it will have different densities due to the different basis weights.
Neben den Problemen bei der Herstellung eines Vlieses haben sich Schwierigkeiten bei der Verpressung eines Vlieses mit unterschiedlichen Flächengewichten gezeigt. Insbesondere ist es problematisch, dass eine kontinuierlich arbeitende Presse mit umlaufenden Stahlbändern zum Stahlbandverlauf neigt, da unterschiedliche Drücke über Länge und Breite auf die Stahlbänder und ggfs. auf die rollende Abstützung wirken. Zum anderen ergeben sich Probleme bei der Wärmeübertragung von den heißen Stahlbändern in das Vlies, weil sich die unterschiedlich dichten Bereiche im gleichmäßigen Pressspalt des Vlieses auch unterschiedlich hinsichtlich der Wärmeübertragung verhalten. Es hat sich gezeigt, dass trotz durchschnittlich geringerer Dichte eine Pressgutmatte mit einem differenziertem Dichteprofil über die Länge und/oder Breite genauso lange zur Aushärtung benötigt, wie bei einer Pressgutmatte ohne Dichtesenken.In addition to the problems in the production of a nonwoven fabric difficulties have shown in the compression of a nonwoven with different basis weights. In particular, it is problematic that a continuously operating press with rotating steel belts tends to steel belt run, as different pressures over length and width on the steel bands and possibly. Act on the rolling support. On the other hand, problems arise in the heat transfer from the hot steel strips in the web, because the different dense Areas in the uniform press nip of the web also behave differently in terms of heat transfer behavior. It has been shown that, despite the average lower density, a pressed material mat with a differentiated density profile over the length and / or width requires just as long to cure, as in the case of a press material mat without density sinks.
Selbst wenn bei einer Taktpresse das Problem des Stahlbandverlaufs nicht in erster Linie auftritt, so kommt es hier auch zu dem Nachteil, dass die Verpressung so lange dauern muss, bis die Werkstoffplatte vollständig in allen Bereichen abgebunden hat.Even if the problem of the steel strip course does not occur in the first instance in a cycle press, the disadvantage here is that the pressing must take so long until the material plate has completely set in all areas.
Ein Verfahren und eine Vorrichtung zur Erwärmung eines Vlieses vor einer Presse ist aus der
Die in diesem Patent beschriebene Vorrichtung und das Verfahren haben sich im industriellen Einsatz bewährt, lassen sich aber für die industrielle Anwendung weiter verbessern.The apparatus and method described in this patent have been proven in industrial use, but can be further improved for industrial application.
Es ist weiter allgemein bekannt, die Mikrowellen innerhalb eines Heizraumes, nachfolgend Strahlungsraum genannt, mittels geeigneter Vorrichtungen zu vergleichmäßigen. Derartige Vorrichtungen sind beispielsweise metallische Drehflügel. Alternativ kann das zu erwärmende Material auf rotierende Drehteller stehen. Auch in einem Durchlaufofen beaufschlagt mit mehreren Mikrowellenerzeugern, hiernach Magnetrone genannt, kann eine derartige Homogenisierung der Strahlung innerhalb des Strahlungsraumes sinnvoll sein, auch wenn das zu erwärmende Material mittels einem Transportband kontinuierlich durch den Strahlungsraum geführt wird.It is also generally known to homogenize the microwaves within a boiler room, hereinafter called the radiation room, by means of suitable devices. Such devices are for example metallic rotary blades. Alternatively, the material to be heated can stand on rotating turntables. Even in a continuous furnace charged with several microwave generators, hereafter called magnetrons, such a homogenization of the radiation within the radiation space may be useful, even if the material to be heated by means of a conveyor belt continuously through the Radiation space is performed.
Details hinsichtlich sicherheitsrelevanter Ausführungsformen oder sonstiger Ausgestaltungen der Schleusentechnik des Durchlaufofens zur Ein- und Ausbringung des Materials ist in weiterführendem Stand der Technik beschrieben und nicht Gegenstand vorliegender Erfindung.Details regarding safety-relevant embodiments or other embodiments of the lock technology of the continuous furnace for introducing and discharging the material are described in further prior art and are not the subject of the present invention.
In oben genanntem Stand der Technik werden eine Vielzahl von Magnetronen verwendet, um die nötige Erwärmung des Materials zu erzeugen. Der Aufwand scheint gerechtfertigt, da das Material durchgewärmt werden kann ohne Feuchte in das Material einzubringen, wie es beispielsweise bei der Verwendung von Dampf der Fall wäre. Der höhere Energieeintrag und die damit verbundenen Kosten rechnet sich durch den geringeren spezifischen Energieaufwand pro Einheit des Endproduktes.In the above-mentioned prior art, a plurality of magnetrons are used to produce the necessary heating of the material. The effort seems justified, since the material can be warmed through without introducing moisture into the material, as would be the case for example with the use of steam. The higher energy input and the associated costs pay off due to the lower specific energy consumption per unit of the end product.
Nachteilig bei dem oben genannten Stand der Technik ist beispielsweise, dass bei einem Ausfall eines oder mehrere Magnetrone der Betrieb unterbrochen werden muss, da das Material ungleichmäßig erwärmt wird.A disadvantage of the above-mentioned prior art, for example, that in case of failure of one or more magnetrons, the operation must be interrupted because the material is heated unevenly.
Die obige Vorrichtung hat auch den Nachteil, dass keine Breitenverstellung vorgesehen ist, da davon ausgegangen wird, dass neben dem Verlust der Strahlung in den Absorbern die Strahlung überwiegend und im Wesentlichen gleichmäßig in dem Material absorbiert wird.The above device also has the disadvantage that no width adjustment is provided, since it is assumed that in addition to the loss of radiation in the absorbers, the radiation is predominantly and substantially evenly absorbed in the material.
Weiter hat die obige Vorrichtung den Nachteil, das unterschiedliche Materialbreiten und -höhen zwar durch die vorgeschlagenen Breiten- und Höhenverstellung der Schleusen problemlos in und aus dem Durchlaufofen gefahren werden können, aber bei schmalen Breiten und gleichzeitig großem Volumen des Materials ist die Verlustleistung des Durchlaufofens überproportional hoch ist.Next, the above device has the disadvantage that different material widths and heights can be driven by the proposed width and height adjustment of the locks easily in and out of the continuous furnace, but at narrow widths and at the same time large volume of the material, the power loss of the continuous furnace is disproportionate is high.
Aufgabe der vorliegenden Erfindung ist es die Vorrichtung und das Verfahren so weiter zu entwickeln, dass die oben beschriebenen Nachteile vermieden werden können. Insbesondere soll es möglich sein mit dem Durchlaufofen unterschiedlich hohe und/oder breite Stränge an Materialien optimal zu erwärmen und unnötige Verlustleistung zu vermeiden. In einer Erweiterung der Aufgabe soll die Ausfallwahrscheinlichkeit der Vorrichtung vermindert werden, indem ein Notlaufprogramm bei Ausfall eines oder einiger weniger Magnetrone etablierbar ist.The object of the present invention is to develop the device and the method so that the disadvantages described above can be avoided. In particular, it should be possible with the continuous furnace to heat different high and / or wide strands of materials optimally and to avoid unnecessary power loss. In an extension of the task, the probability of failure of the device can be reduced by an emergency program in case of failure of one or a few magnetrons is established.
Die Erfindung geht dabei von einer Vorrichtung zur kontinuierlichen Herstellung von Werkstoffen, bevorzugt zur Herstellung von Werkstoffplatten aus im Wesentlichen nichtmetallischen Material, aus, die zumindest einen Durchlaufofen zur kontinuierlichen Erwärmung von Material auf einem endlos umlaufenden Transportband umfasst und weiter eine in Produktionsrichtung nachgeschalteten Presse aufweist, wobei der Durchlaufofen eine Mehrzahl an Magnetronen zur Erzeugung von elektromagnetischen Wellen und Hohlleiter mit Austrittsöffnungen zur Einspeisung der Wellen in einen Strahlungsraum aufweist.The invention is based on a device for the continuous production of materials, preferably for the production of material plates of substantially non-metallic material, comprising at least one continuous furnace for the continuous heating of material on an endlessly circulating conveyor belt and further comprises a downstream in the production direction press, wherein the continuous furnace has a plurality of magnetrons for generating electromagnetic waves and waveguides with outlet openings for feeding the waves into a radiation space.
Erfindungsgemäß wird die gestellte Aufgabe für die Vorrichtung dadurch gelöst, dass eine Steuer- oder Regelungsvorrichtung zur Ansteuerung einzelner oder gruppierter Magnetrone angeordnet ist, um diese mit unterschiedlichen Leistungen zur Erstellung eines differenzierten Leistungsprofils, bevorzugt in und/oder quer zur Produktionsrichtung, zu betreiben.According to the invention, the stated object is achieved for the device in that a control or regulating device is arranged for controlling individual or grouped magnetrons in order to operate them with different powers for producing a differentiated power profile, preferably in and / or transversely to the production direction.
Nicht gemäß der Erfindung wird erkannt, dass je nach Anwendungsfall und nach Ausführungsform der Vorrichtung es angemessen sein mag nur eine Spur respektive Reihe an Auslassöffnungen winkelig, längs und/oder quer zur Produktionsrichtung anzuordnen. Das Material liegt bevorzugt als endloser Strang auf dem Transportband vor und hat zwei Flächenseiten, wobei eine dieser Flächenseiten auf dem Transportband aufliegt und weist in Produktionsrichtung mindestens zwei Ränder auf.Not according to the invention it is recognized that, depending on the application and the embodiment of the device, it may be appropriate to arrange only one track or row of outlet openings at an angle, along and / or transversely to the production direction. The material is preferably present as an endless strand on the conveyor belt and has two surface sides, wherein one of these surface sides rests on the conveyor belt and has at least two edges in the production direction.
Der Fachmann ist bisher davon ausgegangen, wie auch im Stand der Technik beschrieben, dass sich die elektromagnetische Strahlung nach dem Austritt aus dem Hohlleiter im Strahlungsraum mehr oder weniger gleichmäßig verteilt. Eine gezielte Einstrahlung der (aufgefächerten) Primärwellen (nach dem Austritt ohne Reflektion) in das Material führt aber zu einer relativ konzentrierten lokalen Erwärmung. Nicht absorbierte Strahlung wird schließlich abgelenkt oder reflektiert und als Sekundärwelle entweder irgendwo im Material absorbiert oder durch die Absorber eingefangen.The expert has hitherto assumed, as described in the prior art, that the electromagnetic radiation spreads more or less evenly after exiting the waveguide in the radiation space. However, a targeted irradiation of the (fanned out) primary waves (after the exit without reflection) into the material leads to a relatively concentrated local heating. Unabsorbed radiation is eventually deflected or reflected and either absorbed as a secondary wave somewhere in the material or captured by the absorbers.
Bevorzugt ist vorgesehen, dass die Austrittsöffnungen der Hohlleiter in zumindest einer im Wesentlichen parallelen Ebene zum Transportband angeordnet sind. Es können mehrere Ebenen mit unterschiedlichen Abständen zum Material vorgesehen sein.It is preferably provided that the outlet openings of the waveguide are arranged in at least one substantially parallel plane to the conveyor belt. There may be several levels provided with different distances to the material.
Bevorzugt werden neben runden Hohlleitern rechteckige und/oder ovale Hohlleiter angeordnet.In addition to circular waveguides, rectangular and / or oval waveguides are preferably arranged.
Bei einer Vielzahl an Magnetronen können die entsprechenden Austrittsöffnungen längs und quer zur Produktionsrichtung in Reihen R1, ..., Rn, Rn+1 und S1, ..., Sn, Sn+1 angeordnet sein.At a plurality of magnetrons the corresponding outlet openings can longitudinally and transversely to the direction of production in rows R1, ..., R n, R n + 1 and S1, ..., S n, S n + be arranged. 1
Bei einer versetzten Anordnung der Austrittsöffnungen in Produktionsrichtung können die Flächen der Austrittsöffnungen der benachbarter Spuren Sn, Sn+1 längs zur Produktionsrichtung beabstandet, angrenzend oder überlappend angeordnet sind. Es ist für eine einheitliche oder gezielte Erwärmung sinnvoll möglichst viele Spuren (parallel zur Produktionsrichtung) anzuordnen. In diesem Sinne kann es sinnvoll sein, dass aufeinander folgende Reihen versetzte Austrittsöffnungen aufweisen, so dass zwei oder mehr Reihen jeweils eine eigene Spurengruppe definieren könnten.In a staggered arrangement of the outlet openings in the production direction, the surfaces of the outlet openings of the adjacent tracks S n , S n + 1 spaced along the production direction, are arranged adjacent or overlapping. For uniform or targeted heating, it is advisable to arrange as many tracks as possible (parallel to the production direction). In this sense, it may make sense that successive rows have staggered exit openings, so that two or more rows could each define its own trace group.
Bevorzugt ist die Steuer- oder Regelungsvorrichtung ausgehend vom Material und/oder dem herzustellenden Produkt geeignet vorgegebene Leistungsprofile abzurufen und im Durchlaufofen einzustellen. Die in Rede stehenden industriellen Produktionsanlagen sind üblicherweise geeignet eine Vielfalt an unterschiedlichen Produkten und auch unterschiedliche Größen eines einzelnen Produktes herzustellen. Insoweit ist es von Vorteil, wenn das Bedienungspersonal oder eine automatisierte Erkennung des ankommenden Materials über eine Steuer- oder Regelvorrichtung eine abrufbare Grundeinstellung der Magnetrone vorgeben kann.Preferably, the control or regulating device, starting from the material and / or the product to be produced suitably retrieve given power profiles and set in a continuous furnace. The industrial production plants in question are usually suitable for producing a variety of different products as well as different sizes of a single product. In that regard, it is advantageous if the operator or an automated detection of the incoming material via a control or regulating device can specify a retrievable default setting of the magnetrons.
Es kann zumindest eine Messvorrichtung zur Prüfung des Materials und/oder des Produktes in Wirkverbindung mit der Steuer- oder Regelungsvorrichtung zur Steuerung oder Regelung der Leistung der Magnetrone respektive des Leistungsprofiles angeordnet sein. Dabei ist insbesondere von Vorteil, wenn die Messvorrichtung abschnittsweise über die Breite, besonders bevorzugt in den gleichen Spuren wie der Durchlaufofen Magnetrone/Austrittsöffnungen aufweist, einstellbar ist. Zusätzlich oder alternativ können weitere vorhergehende Vorrichtungen der Produktionsstätte respektive der Leitstand der Anlage in Wirkverbindung mit der Steuer- oder Regelungsvorrichtung zur Steuerung oder Regelung der Leistung der Magnetrone respektive des Leistungsprofiles angeordnet sein.It can be at least one measuring device for testing the material and / or the product in operative connection with the control or Be arranged control device for controlling or regulating the power of the magnetrons or the power profile. It is particularly advantageous if the measuring device has sections over the width, particularly preferably in the same tracks as the continuous furnace magnetrons / outlet openings, is adjustable. Additionally or alternatively, further preceding devices of the production facility or the control station of the plant can be arranged in operative connection with the control or regulating device for controlling or regulating the power of the magnetrons or the power profile.
Vorzugsweise wird die Messvorrichtung vor und nach dem Durchlaufofen auf das Flächengewicht, die Dichte, die Feuchtigkeit, die Temperatur, das Volumen und/oder die Position des Materials auf dem Transportband abheben. Die gleichen oder ähnliche Parameter werden von der Messvorrichtung nach der Presse gemessen. Jede vorhandene Messvorrichtung übermittelt dabei die Messwerte an die Steuer- oder Regelungsvorrichtung zum automatisierten Abgleich der Istwerte mit den vorgegebenen Sollwerten. Besonders ist die Temperaturdifferenz ΔT vor und nach dem Durchlaufofen von Bedeutung, wobei diese insbesondere auch differenziert über die Breite bei unterschiedlichen Höhen und/oder FlächengewichtenPreferably, the measuring device will lift before and after the continuous furnace on the basis weight, the density, the humidity, the temperature, the volume and / or the position of the material on the conveyor belt. The same or similar parameters are measured by the measuring device after the press. Each existing measuring device transmits the measured values to the control or regulating device for automated comparison of the actual values with the predetermined desired values. In particular, the temperature difference .DELTA.T before and after the continuous furnace of importance, and this particular also differentiated across the width at different heights and / or basis weights
Wie aus dem Stand der Technik bekannt kann das Material seine Größe und insbesondere seine Position auf dem Transportband verändern, wobei bisher nur die Schleusentechnik am Einlauf und am Auslauf des Durchlaufofens angesteuert worden sind. Mit der erfindungsgemäßen Vorrichtung kann nun auch bei einem relativ schmal auf dem Transportband angeordneten Material ein Einfluss auf die vorhandenen Magnetrone genommen werden, indem beispielsweise nur die Magnetrone oberhalb des Materials betrieben werden. Die Magnetrone, unter deren Austrittsöffnungen kein Material transportiert wird, werden abgeschaltet. Durch den Verlauf des Materials auf dem Transportband oder einem Verlauf des Transportbands selbst, werden so unter Umständen außen liegende Spuren der Magnetrone automatisch aus- oder angeschaltet.As known from the prior art, the material can change its size and in particular its position on the conveyor belt, wherein so far only the lock technology at the inlet and at the outlet of the continuous furnace have been controlled. With the device according to the invention, an influence on the existing magnetrons can now be taken even with a relatively narrow arranged on the conveyor belt material by, for example, operated only the magnetrons above the material. The magnetrons, under whose outlet openings no material is transported, are switched off. As a result of the course of the material on the conveyor belt or a progression of the conveyor belt itself, possibly outside tracks of the magnetrons are automatically removed. or turned on.
Bei einem vorhandenen Leistungsprofil wird es indessen auch notwendig sein, dieses entsprechend der Position des Materials um die entsprechende Anzahl an Spuren zu verschieben.In the case of an existing performance profile, however, it will also be necessary to shift it by the corresponding number of tracks according to the position of the material.
Besonders bevorzugt werden Magnetrone mit einer Leistung von 0,5 bis 20 kW, vorzugsweise bis 6 kW, verwendet.Particularly preferred are magnetrons with a power of 0.5 to 20 kW, preferably used up to 6 kW.
Im Strahlungsraum kann ein passives und/oder aktives Verteilungsmittel für die elektromagnetischen Wellen angeordnet sein. Ein derartiges Verteilungsmittel ist als Wobbler (engl.) in der Fachwelt bekannt und in der Regel ein Blech geometrischer Form, das in einer aktiven Version beweglich (rotierbar) angeordnet wird.A passive and / or active distribution means for the electromagnetic waves can be arranged in the radiation space. Such a distribution means is known as a wobbler (engl.) In the art and usually a sheet of geometric shape, which is arranged in an active version movable (rotatable).
Besonders bevorzugt sind bei Anordnung eines derartigen Verteilungsmittels, dass Mittel zur Aktivierung oder Inaktivierung des Verteilungsmittels im Durchlaufofen angeordnet sind. Diese Mittel können beispielsweise dazu geeignet sein das Verteilungsmittel abzudecken oder aus der Strahlungskammer zu entfernen.When arranging such a distribution means, it is particularly preferred that means for activating or deactivating the distribution means are arranged in the continuous furnace. By way of example, these means may be suitable for covering or removing the distribution medium from the radiation chamber.
Besonders bevorzugt wird der Antrieb, respektive dessen Steuerung, des Transportbandes oder eine Messvorrichtung für die Geschwindigkeit des Formbandes in Wirkverbindung mit der Steuer- und Regelvorrichtung angeordnet sein. Dies soll verwendet werden um über die Werte einen Abgleich der Leistungstaktung und/oder der Verwendungstaktung der Magnetrone gegenüber dem Vorschub des Materials durchzuführen. Es soll hierbei vermieden werden, dass durch den taktweise Betrieb der Magnetrone lokale Überhitzungen oder nicht ausreichend erwärmte Bereiche im Material entstehen.Particularly preferably, the drive, or its control, of the conveyor belt or a measuring device for the speed of the forming belt be arranged in operative connection with the control and regulating device. This should be used to perform a balance between the power clocking and / or the use timing of the magnetrons versus the feed of the material. It should be avoided that caused by the intermittent operation of the magnetron local overheating or insufficiently heated areas in the material.
Zur Anpassung des Durchlaufofens auf verschiedene Breiten und/oder variierender Position des Materials auf dem Transportband können die Magnetrone der außerhalb des Materials angeordneten Spuren entsprechend in ihrer Leistung reduzierbar oder abschaltbar angeordnet sein.In order to adapt the continuous furnace to different widths and / or varying position of the material on the conveyor belt, the magnetrons of the tracks arranged outside the material can be correspondingly arranged to be reducible or switchable in their power.
Die Lösung der gestellten Aufgabe für ein Verfahren besteht darin, dass die Magnetrone einzeln oder gruppiert mit verschiedenen Leistungen angesteuert werden, um diese mit einem differenzierten Leistungsprofils, bevorzugt in und/oder quer zur Produktionsrichtung, zu betreiben.The solution of the problem posed for a method is that the magnetrons are controlled individually or in groups with different powers in order to provide them with a differentiated power profile, preferably in and / or transverse to the production direction to operate.
Bevorzugt werden die Magnetrone durch eine Steuer- oder Regelungsvorrichtung angesteuert. Diese ist insbesondere dazu geeignet ausgehend vom Material und/oder dem herzustellenden Produkt vorgegebene Leistungsprofile abzurufen und einzustellen.Preferably, the magnetrons are driven by a control or regulating device. This is particularly suitable for retrieving and setting predefined power profiles based on the material and / or the product to be produced.
Bevorzugt kann mittels zumindest einer Messvorrichtung, bevorzugt abschnittsweise längs und/oder quer, das Material und/oder das Produkt überprüft werden und die entsprechenden Messwerte der Steuer- oder Regelungsvorrichtung zur Steuerung oder Regelung der Magnetrone respektive des Leistungsprofiles übermittelt werden.Preferably, the material and / or the product can be checked by means of at least one measuring device, preferably in sections longitudinally and / or transversely, and the corresponding measured values of the control or regulating device for controlling or regulating the magnetrons or the power profile can be transmitted.
Bei Einstellung eines Leistungsprofiles oder differenzierter Leistungen verschiedener Magnetrone kann während der Erwärmung des Materials ein passives und/oder aktives Verteilungsmittel für die elektromagnetischen Wellen im Strahlungsraum deaktiviert werden. Diese Deaktivierung kann beispielsweise durch Abdecken oder durch Herausfahren aus dem Strahlungsraum durchgeführt werden.When setting a power profile or differentiated powers of different magnetrons, a passive and / or active distribution means for the electromagnetic waves in the radiation space can be deactivated during the heating of the material. This deactivation can be carried out, for example, by covering or by moving out of the radiation space.
Es kann von Vorteil bei der späteren Verpressung des Materials sein, wenn quer zur Produktionsrichtung ein Leistungsprofil der Magnetrone derart eingestellt wird, das sich ausgehend von den Rändern bis hin zur Längsmittenlinie des Materials eine höhere Temperatur des Materials einstellt. Dies ist insbesondere dann wünschenswert, wenn aufgrund des Materials, des Bindemittels, der Feuchtigkeit im oder am Material sich eine Strömung während der Verpressung ausbildet, die in Richtung der Schmalseiten des Materials gerichtet ist. Hierbei wird das Material durch die aufgeheizte Fluidströmung in der Nähe der Ränder zusätzlich erwärmt. Es kann nun dazu führen, dass bei einem gleichförmig erhitzten Material die Ränder des Materials überhitzen. Um dies zu vermeiden, werden die Ränder weniger stark beheizt.It may be advantageous in the subsequent compression of the material, if transverse to the production direction, a power profile of the magnetrons is adjusted so that sets a higher temperature of the material, starting from the edges to the longitudinal center line of the material. This is particularly desirable when due to the material, the binder, the moisture in or on the material forms a flow during the pressing, which is directed towards the narrow sides of the material. In this case, the material is additionally heated by the heated fluid flow in the vicinity of the edges. It can now cause the edges of the material to overheat on a uniformly heated material. To avoid this, the edges are heated less strongly.
Es kann bei einem Material mit unterschiedlichem Flächengewichtsprofil über die Breite alternativ oder in Kombination von Vorteil sein, wenn ein Leistungsprofil der Magnetrone quer zur Produktionsrichtung eingesteuert wird, das dem unterschiedlichen Flächengewichtsprofil Rechnung trägt. Dabei werden die Bereiche unterschiedlichen Flächengewichts mit unterschiedlichen Leistungen der elektronmagnetischen Wellen beaufschlagt bzw. die Magnetrone der darüber liegenden Austrittsöffnungen mit unterschiedlichen Leistungen betrieben.It may be advantageous in the case of a material with a different basis weight profile across the width, alternatively or in combination, if a power profile of the magnetrons is introduced transversely to the production direction, which takes into account the different grammage profile. Here, the areas with different basis weight with different powers of the electromagnetic waves applied or operated the magnetrons of the overlying outlet openings with different powers.
Alternativ oder in Kombination kann vorgesehen sein, dass bei der Verwendung von Holz oder holzähnlichem Material mit einem unterschiedlichem Flächengewichtsprofil über die Breite die Magnetrone mit Austrittsöffnungen im Wesentlichen oberhalb des höheren Flächengewichts mit einer höheren Leistung betrieben werden als die Magnetrone mit Austrittsöffnungen oberhalb der Bereiche eines geringeren Flächengewichts.Alternatively or in combination it can be provided that when using wood or wood-like material with a different basis weight profile across the width of the magnetrons are operated with outlet openings substantially above the higher basis weight with a higher power than the magnetrons with outlet openings above the areas of a lower basis weight.
Alternativ oder in Kombination kann bei einer Anordnung von mehreren Reihen an Magnetronen in Produktionsrichtung bei Ausfall eines Magnetrons und mangels dessen Energieeintrags in das Material ein oder mehrere andere Magnetrone der zugehörigen und/oder der benachbarten Spuren durch Steigerung ihrer Leistung den Ausfall kompensieren. Sollten die Magnetrone respektive der Durchlaufofen bereits mit der maximal möglichen Leistung betrieben werden, so durch Abschaltung der ganzen Reihe der Ausfall insoweit kompensiert wird, dass die Geschwindigkeit des Transportbandes entsprechend reduziert wird. Es kommt mithin nicht zu ungewünschten Ergebnissen in der Vorwärmung, wie zum Beispiel Hitzenester oder lokal zu geringe Erwärmung.Alternatively or in combination, in an arrangement of several rows of magnetrons in the production direction in case of failure of a magnetron and its energy input into the material one or more other magnetrons of the associated and / or adjacent tracks by increasing their performance compensate for the failure. If the magnetrons or the continuous furnace are already operated with the maximum possible power, then by switching off the whole series of failures is compensated insofar that the speed of the conveyor belt is reduced accordingly. Thus, it does not lead to undesirable results in the preheating, such as heat or local heating too low.
Von Vorteil vermag es auch zu sein, wenn bei verschiedenen Breiten des Materials und/oder einer variierenden Position des Materials auf dem Transportband zumindest eine am Rand, also außen angeordnete Spur der Magnetrone entsprechend in ihrer Leistung reduziert oder abgeschaltet wird.It may also be advantageous if, with different widths of the material and / or a varying position of the material on the conveyor belt, at least one track on the edge, ie the outside of the track, is correspondingly reduced or switched off in its power.
Alternativ oder in Kombination können zur Erhöhung der Redundanz der Vorrichtung weitere Magnetrone, bevorzugt ganze Reihen (Rx) an Magnetronen, angeordnet sein, die nicht im Regulärbetrieb Verwendung finden und beim Ausfall eines Magnetrons zuschaltbar sind.Alternatively or in combination, in order to increase the redundancy of the device further magnetrons, preferably entire rows (Rx) of magnetrons, may be arranged which are not used in regular operation and can be connected in the event of the failure of a magnetron.
Alternativ oder in Kombination ist die Steuer- oder Regelungsvorrichtung über eine Überwachung oder Erkennung an den Magnetronen respektive deren Leistungsaufnahme geeignet zu erkennen, ob die Funktion gewährleistet ist und wird automatisch weitere Magnetrone mit der notwendigen Leistung zuschalten, falls nicht.Alternatively or in combination, the control or regulating device is suitable for detecting via a monitoring or detection at the magnetrons or their power consumption, whether the function is guaranteed and will automatically connect more magnetrons with the necessary power, if not.
Die Steuer- oder Regelungsvorrichtung ist geeignet lokale Flächengewichtserhöhungen, insbesondere quer zur Produktionsrichtung auftretende Flächengewichtserhöhungen, in dem Material über eine Weg-/Zeit-Verfolgung im Strahlungsraum mit einer höheren Leistung zu beaufschlagen und hierzu die Magnetrone in entsprechender zeitlicher und geometrischer Anordnung anzusteuern.The control or regulating device is suitable for applying local surface weight increases, in particular surface weight increases occurring transversely to the production direction, in the material via a path / time tracking in the radiation space with a higher power and to control the magnetrons in a corresponding temporal and geometric arrangement.
Die Vorrichtung ist zur Durchführung des Verfahrens geeignet aber auch eigenständig betreibbar.The device is suitable for carrying out the method but also independently operable.
Anhand der beigefügten Zeichnungen werden Einzelheiten und Ausführungsbeispiele der Erfindung näher erläutert.Reference to the accompanying drawings, details and embodiments of the invention will be explained in more detail.
In den Zeichnungen zeigt:
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Fig. 1 schematische Seitenansicht (oben) und einer zugehörigen schematischen Draufsicht (unten) einer Vorrichtung mit einem in Produktionsrichtung durch einen Durchlaufofen und eine Doppelbandpresse geführten Strang aus Material, -
Fig. 2 eine Draufsicht auf den Deckel des Strahlungsraumes des Durchlaufofens mit einer beispielhaften Anordnung der Hohlleiter, -
Fig. 3 einen Schnitt X3 inProduktionsrichtung nach Figur 2 durch den Strahlungsraum und -
Fig. 4 eine beispielhafte Darstellung eines Leistungsprofils zur Herstellung einer Werkstoffplatte aus lignozellulosem Material und entsprechender Randabschaltung der außen liegenden Reihen an Magnetronen.
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Fig. 1 schematic side view (top) and an associated schematic plan view (bottom) of a device with a guided in the direction of production through a continuous furnace and a double belt press strand of material, -
Fig. 2 a plan view of the lid of the radiation space of the continuous furnace with an exemplary arrangement of the waveguide, -
Fig. 3 a section X3 in the production directionFIG. 2 through the radiation room and -
Fig. 4 an exemplary representation of a power profile for producing a material plate of lignocellulosic material and corresponding edge deactivation of the outer rows of magnetrons.
Je nach Ausführungsform der Vorrichtung kann für einen höheren Wirkungsgrad nicht nur von einer oberen oder unteren Flächenseite aus ein Strahlungsraum 14 angeordnet sein, sondern auch von der andere Flächenseite ein Strahlungsraum 14' das Material 3 mit Mikrowellen beaufschlagen. Dies kann insbesondere notwendig sein, wenn mangels Eindringtiefe der Mikrowellen von einer Seite her das Material 3 nicht ausreichend durchwärmen kann oder wenn die Leistung zur Erwärmung erhöht werden soll. Der Durchlaufofen 1 weist um den Strahlungsraum 14 neben einem abschirmenden Gehäuse 11 noch Absorber 12 auf, die ein- und auslaufseitig überschüssige Mikrowellen absorbieren und neben den dort nur angedeuteten Schleusen den Austritt von Mikrowellen aus dem Durchlaufofen 1 verhindern. Zur Anpassung an verschiedene Höhen und Breiten des durchlaufenden Materials 3 sind die Schleusen und/oder die Absorber 12 höhen- und/oder breitenverstellbar ausgeführt.Depending on the embodiment of the device can be arranged for a higher efficiency not only from an upper or lower surface side of a
Die erfindungsgemäße Vorrichtung weist eine Steuer- oder Regelvorrichtung 17 auf, die in der Lage ist die Mehrzahl an Magnetrone 4 zur Herstellung von Mikrowellen in ihrer Leistung anzusteuern. Insbesondere ist vorgesehen, dass die Steuer- oder Regelvorrichtung 17 einzelne oder gruppierte Magnetrone 4 ansteuern kann. Bevorzugt steht die Steuer- oder Regelvorrichtung 17 in Wirkverbindung mit einer Speichervorrichtung und/oder einer Recheneinheit, die bereits Rezepte oder vorgegebene Rahmendaten zur Einstellung des Durchlaufofens 1 respektive der Magnetrone 4 enthält. Insbesondere können hier Berechnungsgrundlagen abgelegt sein, anhand derer die Steuer- oder Regelvorrichtung 17 in Verbindung mit Eingaben des Bedienpersonals hinsichtlich der Art des Materials 3 und/oder des zu produzierenden Produktes 8 Vorschläge oder Einstellungen verwirklicht, mit denen der Durchlaufofen 1 in Verbindung mit der nachfolgenden Presse 2 in einem optimalen und für das Material 3 unschädlichen Bereich arbeiten kann.The device according to the invention has a control or regulating
In einer alternativen oder kombinierenden Ausgestaltung können in Produktionsrichtung 15 Messvorrichtungen 16 vor dem Durchlaufofen 1, Messvorrichtungen 18 nach dem Durchlaufofen 1 und vor der Presse 2 für das Material 3 angeordnet sein. Alternativ oder in Kombination kann vorgesehen sein eine Messvorrichtung 20 für das Produkt 8 am Auslauf der Presse 2 anzuordnen. Allen diesen genannten oder evtl. weiteren Messvorrichtungen ist gemein, dass diese in Wirkverbindung mit der Steuer- oder Regelvorrichtung 17 stehen und an diese ihre Messergebnisse übertragen können. Diese Messungen sind die Grundlage für Steuer- oder Regelalgorithmen und verursacht in der Steuer- oder Regelvorrichtung 17 die Generierung und Übertragung entsprechender Steuerbefehle an den Durchlaufofen 1 respektive die dort angeordneten Magnetrone 4.In an alternative or combining
Alternativ oder in Kombination können weitere vorhergehende Vorrichtungen der Produktionsstätte respektive der Leitstand der Anlage zur Übermittlung von Daten in Wirkverbindung mit der Steuer- oder Regelvorrichtung 17 stehen.Alternatively or in combination, further preceding devices of the production site or the control station of the installation for transmitting data may be in operative connection with the control or regulating
Diese Messvorrichtungen 16, 18, 20 können bevorzugt dafür geeignet sein über die Breite 19 des Materials 3 respektive des Produktes 8 abschnittsweise Messungen vorzunehmen.These measuring
Wie aus
In der Zusammenschau der beiden
Die Art und Weise der Anordnung der Austrittsöffnungen 6 an dem Strahlungsraum 14 ist abhängig von der Verwendung des Durchlaufofens 1, von der Frequenz der Mikrowellenstrahlung, welche einen Einfluss auf die Größe der Hohlleiter 5 und damit auf die Austrittsöffnungen 6 hat, und insbesondere auch von der Art und dem Volumen des zu erwärmenden Materials 3. Es kann daher möglich sein nur eine geringe Anzahl von Magnetronen 4 zu verwenden, wobei mindestens zwei angeordnet sein müssen. Diese bilden dann eine Reihe in einer beliebigen Richtung. Bevorzugt wird aber vorgesehen, dass zumindest mehrere Magnetrone 4 in einer Reihe R angeordnet sind und in mittels der Steuer- oder Regelvorrichtung 17 mit einem differenzierten Leistungsprofil 9 angesteuert werden können. Bereits eine Reihe R, ggfs. nicht unbedingt quer aber winkelig (außer parallel) zur Produktionsrichtung ermöglicht die differenzierte Erwärmung des Materials 3 über die Breite 19.The manner of arrangement of the
Insbesondere kann mit einer entsprechenden Anordnung und/oder Ausrichtung der Austrittsöffnungen 6 der Hohlleiter 5 ein differenziertes Erwärmungsprofil im Material 3 respektive ein differenziertes Leistungsprofil 9 der Magnetrone 4 eingesteuert werden. Die Möglichkeiten hierfür sind Vielfältig.In particular, with a corresponding arrangement and / or orientation of the
Nach
Verwendung einer einzelnen Spur S mit jeweils einer Austrittsöffnung 6 je Reihe R:
Es ergibt sich die Möglichkeit das Material 3 in Produktionsrichtung 15 mit differenzierten Leistungen L anzusteuern, beispielsweise einer ansteigenden Leistungstreppe (R1=20%, R2=40%, R3=60%, R4=80%, R5 =100% bei mind. 5 Reihen). Dies kann von Vorteil sein, wenn das Material 3 beispielsweise unterkühlt oder gefroren vorliegt und ggfs. mit Wasser beaufschlagt wurde. Alternativ kann auch andersherum die Leistungstreppe verwendet werden, wenn erst eine starke Erwärmung und anschließend eine Homogenisierung der Wärme im Material 3 mit geringerer Mikrowellenstärke unterstützt werden soll.Use of a single track S with one outlet opening 6 per row R:
This results in the possibility of driving the
Verwendung einer einzelnen Reihe R mit jeweils einer Austrittsöffnung 6 je Spur S:
Es ergibt sich die Möglichkeit das Material 3 quer zur Produktionsrichtung 15 mit differenzierten Leistungen L anzusteuern, beispielsweise einer vom Rand 7 des Material 3 zur Längsmittenlinie 21 hin ansteigenden Erwärmung (S1=25%, S2=50%, S3=75%, S4=50%, S5=25% bei mind. 5 Spuren). Wie oben bereits ausgeführt sind die Möglichkeiten vielfältig und nicht alle abschließend beschreiben.Use of a single row R, each with one outlet opening 6 per lane S:
This results in the possibility of driving the
Verwendung mehrerer Reihe Rn, Rn+1 mit Austrittsöffnung 6 und mehreren Spuren Spur Sn, Sn+1 nach
Es lassen sich sehr komplexe Leistungsprofile L in und quer zur Produktionsrichtung einstellen. Es ergibt sich somit in einer 3D-Ansicht ein dreidimensionales Leistungsprofil durch Einstellung unterschiedlicher Leistungen in verschiedenen Magnetronen 4. Insbesondere wäre zur optimierten Erwärmung auch die Raum-Zeit-Komponente und der Erwärmungsgrad samt Durchlaufgeschwindigkeit bei der Erwärmung respektive in der Steuer- oder Regelungsvorrichtung 17 zu berücksichtigen.Using multiple row R n , R n + 1 with
It is possible to set very complex performance profiles L in and across the production direction. This results in a 3D view of a three-dimensional performance profile by setting different Performances in
In einem einfachen Ausführungsbeispiel nach
In vorteilhafter Art und Weise ist die Verwendung einer Vielzahl an Reihen R und Spuren S in einem Verfahren zur Schonung der Magnetrone 4 durch abwechselndes Ein- und Ausschalten der Magnetrone 4 möglich. Unter dem Ein- und Ausschalten wird nicht die Leistungstaktung beschrieben, die in der Regel zur Einstellung der Leistung L eines Magnetrons verwendet wird, sondern das Pausieren der Magnetrone zum Erhalt der Leistungsfähigkeit und zur Vermeidung von Überhitzungen, also eine Verwendungstaktung.In an advantageous manner, the use of a plurality of rows R and tracks S in a method for protecting the
In einem einfachen plausiblen Beispiel könnte der Durchlaufofen wie folgt betrieben werden:
Bei der Berechnung der notwendigen Leistung zur Erwärmung des Materials auf eine vorgegebene Temperatur ergibt sich bei einer Nutzung aller vorhandenen Magnetrone 4 die Notwendigkeit, diese mit 35% der Nennleistung zu betreiben, wobei der Einfachheit halber davon ausgegangen wird, dass alle Magnetrone 4 mit der gleichen Leistung L arbeiten würden. Es wird nun festgelegt, dass bei einer Anordnung der Austrittsöffnungen 6 wie in
In the calculation of the power required to heat the material to a predetermined temperature results in the use of all existing
- 11
- DurchlaufofenContinuous furnace
- 22
- PressePress
- 33
- Materialmaterial
- 44
- Magnetronmagnetron
- 55
- Hohlleiterwaveguide
- 66
- Austrittsöffnungoutlet opening
- 77
- Randedge
- 88th
- Produktproduct
- 99
- Leistungsprofilperformance profile
- 1010
- Transportbandconveyor belt
- 1111
- Gehäusecasing
- 1212
- Absorberabsorber
- 1313
- Schrankcloset
- 1414
- Strahlungsraumradiation space
- 1515
- Produktionsrichtungproduction direction
- 1616
- Messvorrichtungmeasuring device
- 1717
- Steuer- oder RegelvorrichtungControl or regulating device
- 1818
- Messvorrichtungmeasuring device
- 1919
- Breitewidth
- 2020
- Messvorrichtungmeasuring device
- 2121
- LängsmittenlinieLongitudinal center line
- 2222
- Deckelcover
- RR
- Reihe der Austrittsöffnungen quer zu 15Row of the outlet openings transverse to 15
- SS
- Spur der Austrittsöffnungen in 15Trace of the outlet openings in FIG. 15
- LL
- Leistung von 4Power of 4
Claims (20)
- Device for the continuous production of materials, preferably for the production of material panels from essentially non-metallic material, comprising a continuous furnace (1) for the continuous heating of material (3) on an endlessly circulating conveyor belt (10) and a press (2) connected downstream in the production direction (15), wherein the continuous furnace (1) has a plurality of magnetrons (4) for generating electromagnetic waves and waveguides (5) with outlet openings (6) for feeding the waves into a radiation chamber (14), wherein the outlet openings (6) are arranged in rows (R) and tracks (S) longitudinally and transversely to the production direction (15),
characterized in that a control or regulating device (17) is arranged for actuating individual or grouped magnetrons (4) in order to operate them with different powers (L) for producing a differentiated power profile (9), preferably in and/or transversely to the production direction (15). - Device according to claim 1, characterized in that, in the case of an offset arrangement of the outlet openings in the production direction (15), the surfaces of the outlet openings (6) of the adjacent tracks (S) Sn, Sn±1 are arranged in a spaced apart, adjacent or overlapping manner along the production direction (15).
- Device according to one or more of the preceding claims, characterized in that the control or regulating device (17) is adapted to retrieve predetermined power profiles (9) based on the material (3) and/or the product (8) to be produced and to set them in the continuous furnace (1).
- Device according to one or more of the preceding claims, characterized in that at least one measuring device (16, 18, 20) for testing, preferably in sections, the material (3) and/or the product (8) or further preceding devices of the production site or the control station of the plant are arranged in operative connection with the control or regulating device (17) for controlling or regulating the power (L) of the magnetrons (4) or the power profile (9).
- Device according to one or more of the preceding claims, characterized in that the drive of the conveyor belt (10) or a measuring device for the speed of the conveyor belt (10) is arranged in operative connection with the control and regulating device (17), in particular for calibrating the power timing and/or the use timing of the magnetron (4) with respect to the feed of the material (3).
- Device according to one or more of the preceding claims, characterized in that, in order to adapt the continuous furnace (1) to different widths (19) and/or varying positions of the material (3) on the conveyor belt (10), the magnetrons (4) of the tracks (S) arranged outside the material (3) are arranged such that their power (L) can be reduced or switched off.
- Device according to one or more of the preceding claims, characterized in that, in order to increase the redundancy of the device, further magnetrons, preferably entire rows (Rx) of magnetrons, are arranged which can be switched on accordingly in the event of the failure of magnetrons.
- Device according to one or more of the preceding claims, characterized in that the control or regulating device (17) is suitable for monitoring or detecting power restrictions or defective magnetrons, and the necessary power or further magnetrons are automatically switched on via said device.
- Device according to one or more of the preceding claims, characterized in that the control or regulating device (17) is adapted to apply a higher power (L) to local basis weight increases, in particular basis weight increases occurring transversely to the direction of production, in the material (3) via path/time tracking and is adapted for a corresponding activation of the magnetrons (4).
- Method for the continuous production of materials, preferably for the production of material panels from essentially non-metallic material, comprising a continuous furnace (1) for the continuous heating of material (3) on an endlessly circulating conveyor belt (10) and a press (2) connected downstream in the production direction (15), wherein the continuous furnace (1) has a plurality of magnetrons (4) for generating electromagnetic waves and waveguides (5) with outlet openings (6) for feeding the waves into a radiation chamber (14), wherein the outlet openings (6) are arranged in rows (R) and tracks (S) along and transversely to the production direction (15),
characterized in that the magnetrons (4) are actuated individually or in groups with different powers (L) by a control or regulating device (17) in order to operate them with a differentiated power profile (9), preferably in and/or transversely to the production direction (15). - Method according to claim 10, characterized in that the control or regulating device (17) is adapted to retrieve and set predetermined performance profiles (9) based on the material (3), the structure of the material (3) and/or the product (8) to be produced.
- Method according to claim 10, characterized in that the material (3) and/or the product (8) is checked by means of at least one measuring device (16, 18, 20), preferably in sections longitudinally and/or transversely, and the corresponding measured values of the control or regulating device (17) for controlling or regulating the magnetron (4) or the performance profile (9) are transmitted.
- Method according to claim 10, characterized in that the speed of the conveyor belt (10) is determined via the drive of the conveyor belt (10) or a measuring device and the measured value of the control and regulating device (17) is transmitted, in particular for calibrating the power timing and/or the use timing of the magnetron (4) with respect to the feed of the material (3).
- Method according to claim 10, characterized in that, in the case of a material (3) having a different basis weight profile over the width (19), a corresponding power profile (9) of the magnetrons (4) is introduced transversely to the production direction (15), wherein the regions of different basis weight are subjected to different powers of the electronic magnetic waves.
- Method according to claim 10, characterized in that, when using wood or wood-like material (3) having a different basis weight profile across the width (19), the magnetrons (3) with outlet openings (6) substantially above the regions of higher basis weight are operated with a higher power (L) than the magnetrons (4) with outlet openings (6) above the regions of lower basis weight.
- Method according to claim 10, characterized in that, in the case of an arrangement of a plurality of rows (R) of magnetrons (4), in the event of failure of a magnetron (4) and its energy input into the material (3), one or more other magnetrons (4) of the associated and/or adjacent tracks (S) compensate for the failure by increasing their power (L) or, in the case of maximum power (L) of the magnetron (4), the failure is compensated for by switching off the entire row (R) and the speed of the conveyor belt (10) is reduced correspondingly.
- Method according to claim 10, characterized in that at different widths (19) of the material (3) and/or varying position of the material (3) on the conveyor belt (10) at least one track (S) of the magnetrons (4) arranged at the edge (7) is reduced correspondingly in its power (L) or switched off.
- Method according to claim 10, characterized in that, in order to increase the redundancy of the device, further magnetrons, preferably entire rows (Rx) of magnetrons, are arranged which are not used in regular operation and can be switched on if a magnetron fails.
- Method according to claim 10, characterized in that the control or regulation device (17) detects the magnetrons or their power consumption via automated monitoring or recognition and the activation of the necessary power or further magnetrons takes place automatically.
- Method according to claim 10, characterized in that the control or regulating device (17) is adapted to apply a higher power (L) to local basis weight increases, in particular basis weight increases occurring transversely to the direction of production, in the material (3) via path/time tracking, and activates the magnetrons (4) for this purpose in a corresponding temporal and geometric arrangement.
Applications Claiming Priority (2)
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DE102015107374.9A DE102015107374A1 (en) | 2015-05-11 | 2015-05-11 | Apparatus and process for the continuous production of materials |
PCT/EP2016/060574 WO2016180886A1 (en) | 2015-05-11 | 2016-05-11 | Apparatus and method for continuous prouction of materials |
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EP3294512A1 EP3294512A1 (en) | 2018-03-21 |
EP3294512B1 true EP3294512B1 (en) | 2019-08-14 |
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US (1) | US10967538B2 (en) |
EP (1) | EP3294512B1 (en) |
CN (1) | CN107580539B (en) |
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DE102015107374A1 (en) * | 2015-05-11 | 2016-11-17 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Apparatus and process for the continuous production of materials |
DE102017104064B4 (en) | 2017-02-27 | 2023-02-02 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Process for operating a continuous furnace and continuous furnace |
CN109352894A (en) * | 2018-11-02 | 2019-02-19 | 郑州峰泰纳米材料有限公司 | A kind of continuous uniformity foam device of melamine bubble |
CN115053551A (en) * | 2020-02-07 | 2022-09-13 | 株式会社Ntt都科摩 | Terminal and communication method |
EP4406712A1 (en) * | 2023-01-30 | 2024-07-31 | Hitachi Energy Ltd | Device and method for pressboard manufacturing |
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US5179259A (en) * | 1988-04-29 | 1993-01-12 | Martin William A | Inverted frustum shaped microwave heat exchanger using a microwave source with multiple magnetrons and applications thereof |
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RO115138B1 (en) | 1992-01-30 | 1999-11-30 | Emery Microwave Management Inc | Method and installation for the controlled reduction of organic material |
US7714258B2 (en) * | 1997-04-04 | 2010-05-11 | Robert Dalton | Useful energy product |
AUPP808499A0 (en) * | 1999-01-11 | 1999-02-04 | Microwave Processing Technologies Pty Limited | A method and apparatus for microwave processing of planar materials |
DE10157601B4 (en) | 2001-11-26 | 2011-06-01 | Dieffenbacher Gmbh + Co. Kg | Device for heating pressed material in the manufacture of material plates |
SE526784C2 (en) | 2003-11-13 | 2005-11-01 | Swedwood Internat Ab | Particleboard and process for the manufacture of particleboard |
DE102007063374A1 (en) | 2007-12-30 | 2009-07-02 | Dieffenbacher Gmbh + Co. Kg | Method and device for preheating a pressed material mat in the course of the production of wood-based panels |
CN202048776U (en) * | 2011-03-28 | 2011-11-23 | 成都大学 | Tunnel-type numerical control microwave dryer |
CN202241520U (en) * | 2011-09-21 | 2012-05-30 | 福建省永安林业(集团)股份有限公司 | Medium density fiberboard production device utilizing microwave preheating |
CN202448195U (en) * | 2011-11-29 | 2012-09-26 | 广西新凯骅实业集团股份有限公司 | Microwave preheating device for thin fiberboards |
JP2015536434A (en) * | 2012-10-11 | 2015-12-21 | ビーティーユー インターナショナル インコーポレイテッド | Microwave and radiant heating hybrid furnace system |
DE102013101512B4 (en) * | 2013-02-15 | 2014-09-18 | Wemhöner Surface Technologies GmbH & Co. KG | Doppelbandheizpresse |
DE102013105928A1 (en) * | 2013-06-07 | 2014-12-24 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Plant, microwave continuous furnace and process for the continuous production of materials, preferably of material plates |
DE102015107374A1 (en) * | 2015-05-11 | 2016-11-17 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Apparatus and process for the continuous production of materials |
DE202015102417U1 (en) * | 2015-05-11 | 2016-06-14 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Apparatus for the continuous production of materials |
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2015
- 2015-05-11 DE DE102015107374.9A patent/DE102015107374A1/en not_active Withdrawn
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2016
- 2016-05-11 EP EP16722200.9A patent/EP3294512B1/en active Active
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- 2016-05-11 CN CN201680027307.8A patent/CN107580539B/en active Active
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EP3294512A1 (en) | 2018-03-21 |
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